JP2020100098A - Belt-like member manufacturing apparatus and manufacturing method - Google Patents

Belt-like member manufacturing apparatus and manufacturing method Download PDF

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JP2020100098A
JP2020100098A JP2018240934A JP2018240934A JP2020100098A JP 2020100098 A JP2020100098 A JP 2020100098A JP 2018240934 A JP2018240934 A JP 2018240934A JP 2018240934 A JP2018240934 A JP 2018240934A JP 2020100098 A JP2020100098 A JP 2020100098A
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fitting
strip
shaped member
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transport path
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JP7117235B2 (en
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明智 吉永
Akitomo Yoshinaga
明智 吉永
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Sekisui Chemical Co Ltd
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Abstract

To attach certainly an additional long-sized material such as sealing material and reinforcing material to a main belt material when manufacturing a belt-like member.SOLUTION: A main belt material 11 of a belt-like member 10 is transported along a transport path 2a of a transport mechanism 2. A long-sized material such as a sealing material 19 is sent out from a delivery mechanism 3. The long-sized member 19 is temporarily fitted to a mounting seat 13a' by temporary fitting means 41 of a fitting mechanism 4 on a transport path 2a. After that, the long-sized member 19 is fitted further deeply into the mounting seat 13a' by downstream main fitting means 42.SELECTED DRAWING: Figure 1

Description

本発明は、埋設管の内周に沿う螺旋管状の更生管となる帯状部材を製造する装置及び方法に関し、特に、帯状部材における主帯材の取付座に長尺のシール材や補強材などの長尺材を取り付ける組み立てラインに関する。 The present invention relates to an apparatus and a method for manufacturing a strip-shaped member that serves as a spiral tubular rehabilitation pipe along the inner circumference of a buried pipe, and particularly to a long seal material, a reinforcing material, or the like for a mounting seat of a main strip material in the strip-shaped member. The present invention relates to an assembly line for attaching long materials.

老朽化した下水道管等の埋設管の内周面に螺旋管状の更生管をライニングすることによって、前記埋設管を更生することは公知である(特許文献1〜3等参照)。前記更生管は、長尺の帯状部材によって構成されている。該帯状部材を埋設管の内周面に沿って螺旋状に巻き回し、対向する側縁部どうしを接合する。側縁部には、接合用の凹溝や凸条が形成されている。凹溝には長尺のシール材が収容されている(特許文献1,2等参照)。凹溝はシール材のための取付座となる。該凹溝に凸条を嵌め込むと、シール材が圧縮されて接合部の水密性が確保される。
また、合成樹脂製の主帯材に鋼製かつ長尺の補強材を取り付けた帯状部材も知られている(特許文献1,3等参照)。
It is publicly known that the buried pipe is rehabilitated by lining a spiral tubular rehabilitation pipe on the inner peripheral surface of the aged sewer pipe or the like (see Patent Documents 1 to 3). The rehabilitation pipe is composed of a long strip-shaped member. The strip-shaped member is spirally wound around the inner peripheral surface of the buried pipe, and the opposite side edges are joined together. A concave groove or a convex strip for joining is formed on the side edge portion. A long sealing material is housed in the groove (see Patent Documents 1 and 2). The groove serves as a mounting seat for the sealing material. When the ridge is fitted in the groove, the sealing material is compressed and the watertightness of the joint is secured.
Further, there is also known a belt-shaped member in which a long reinforcing material made of steel is attached to a main belt material made of synthetic resin (see Patent Documents 1, 3 and the like).

帯状部材を製造する際は、主帯材を押出成形して一次巻取ドラムに一旦巻き取る。該一次巻取ドラムから主帯材を繰り出して嵌合ロール等の嵌合機構へ送る。併行して、シール材等の長尺材を別のドラムやリールから繰り出して前記嵌合機構へ送る。嵌合機構によって長尺材を主帯材の凹溝等の取付座に嵌め込むことによって帯状部材を得る。該帯状部材を二次巻取ドラムに巻き取る。 When manufacturing the belt-shaped member, the main belt material is extrusion-molded and temporarily wound around the primary winding drum. The main strip is fed from the primary winding drum and sent to a fitting mechanism such as a fitting roll. At the same time, a long material such as a sealing material is fed from another drum or reel and sent to the fitting mechanism. The strip-shaped member is obtained by fitting the long material into the mounting seat such as the concave groove of the main strip by the fitting mechanism. The strip-shaped member is wound on a secondary winding drum.

特開2018−161859号公報JP, 2008-161859, A 特開2017−074683号公報JP, 2017-074683, A 特開2018−144484号公報JP, 2018-144484, A

この種の帯状部材の組み立て時には、シール材や補強材を弾性的に変形させながら主帯材の取付座に取り付ける必要があるところ、例えばシール材の場合、取付座となる凹溝が幅狭であるために嵌めにくい。水密性能を高めるためにシール材の径を大きくするとますます嵌め込みにくくなる。このため、嵌め込み不良によってシール材が凹溝から浮きやすい。
このような嵌め込み難さによる嵌め込み不良は、補強材を主帯材に取り付ける際にも起こり得る。
本発明は、かかる事情に鑑み、帯状部材の製造時にシール材や補強材などの付属の長尺材を主帯材に確実に取り付け得るようにすることを目的とする。
When assembling this kind of belt-shaped member, it is necessary to elastically deform the sealing material and the reinforcing material and attach it to the mounting seat of the main belt material. For example, in the case of a sealing material, the recessed groove that serves as the mounting seat is narrow. Difficult to fit because there is. Increasing the diameter of the seal material to improve watertightness makes it more difficult to fit. Therefore, the sealing material easily floats from the concave groove due to poor fitting.
Such poor fitting due to the difficulty of fitting can occur even when the reinforcing material is attached to the main strip.
In view of such circumstances, it is an object of the present invention to reliably attach an attached long material such as a seal material or a reinforcing material to a main strip material when manufacturing the strip member.

前記課題を解決するため、本発明は、埋設管の内周に沿う螺旋管状の更生管となる帯状部材における主帯材の取付座に付属の長尺材を取り付ける帯状部材製造装置であって、
前記主帯材を搬送経路に沿って搬送する搬送機構と、
前記搬送経路上に配置された嵌合機構と、
前記長尺材を前記嵌合機構へ送り出す送出機構と、
を備え、前記嵌合機構が、前記長尺材を前記取付座に仮嵌合させる仮嵌合手段と、前記仮嵌合手段より前記搬送経路の下流側に配置されて前記長尺材を前記仮嵌合手段よりも深く前記取付座に嵌合させる本嵌合手段とを含むことを特徴とする。
In order to solve the above-mentioned problems, the present invention is a strip-shaped member manufacturing apparatus for attaching an elongated member attached to a mounting seat of a main strip in a strip-shaped member that serves as a spiral tubular rehabilitation pipe along an inner circumference of a buried pipe,
A transport mechanism that transports the main strip along a transport path,
A fitting mechanism arranged on the transport path,
A delivery mechanism for delivering the long material to the fitting mechanism,
The fitting mechanism is provided on the downstream side of the transport path from the temporary fitting means for temporarily fitting the long material to the mounting seat. The main fitting means for fitting the fitting seat deeper than the temporary fitting means is included.

当該帯状部材製造装置によれば、搬送機構の上流端の一次巻取ドラムなどから繰り出した主帯材を搬送経路に沿って搬送する。併行して、シール材や補強材などの付属の長尺材を送出機構から送り出す。
そして、搬送経路上の嵌合機構によって長尺材を主帯材の取付座に取り付ける。このとき、まず仮嵌合手段によって、長尺材を取付座に仮嵌合させる。仮嵌合とは、長尺材が仮嵌合手段を通過後も、外そうとする外力が加わらない限り取付座から外れない程度に仮止めされ、かつ正規の取付位置には未だ達していない状態を言う。仮嵌合であるため大きな力を要さず、その分、長尺材と取付座との位置決め精度を高めるようにすることができる。
続いて、本嵌合手段によって、長尺材を前記仮嵌合手段よりも深く取付座に嵌合させて正規の取付位置に配置できる。この結果、長尺材の嵌合不良を防止でき、長尺材が取付座から浮いた状態になるのを回避できる。取付座の受入口が狭くても長尺材を取付座に確実に取り付けることができる。
仮嵌合手段より下流の搬送経路に沿って離れた複数箇所に本嵌合手段が複数段設けられていてもよい。
According to the strip-shaped member manufacturing apparatus, the main strip fed from the primary winding drum or the like at the upstream end of the transport mechanism is transported along the transport path. At the same time, the attached long materials such as sealing material and reinforcing material are sent out from the sending mechanism.
Then, the long material is attached to the attachment seat of the main strip by the fitting mechanism on the transport path. At this time, first, the long member is temporarily fitted to the mounting seat by the temporary fitting means. Temporary fitting means that even after the long material has passed through the temporary fitting means, it is temporarily fixed to the extent that it does not come off from the mounting seat unless an external force is applied to it, and it has not yet reached the regular mounting position. Say the state. Since the temporary fitting is not required, a large force is not required, and the positioning accuracy between the long member and the mounting seat can be increased accordingly.
Subsequently, the long fitting can be fitted into the mounting seat deeper than the temporary fitting means by the main fitting means, and the long material can be arranged at the regular fitting position. As a result, defective fitting of the long material can be prevented, and the long material can be prevented from floating from the mounting seat. Even if the receiving port of the mounting seat is narrow, the long material can be securely mounted on the mounting seat.
The main fitting means may be provided in a plurality of stages at a plurality of locations separated from each other along the transport path downstream of the temporary fitting means.

前記仮嵌合手段及び前記本嵌合手段がそれぞれ嵌合ローラを含み、前記仮嵌合手段の嵌合ローラが、前記本嵌合手段の嵌合ローラよりも前記取付座への嵌め込み方向とは逆側へ引っ込んで配置されていることが好ましい。
これによって、仮嵌合手段において長尺材を取付座に浅く仮嵌合させ、その後、本嵌合手段において長尺材を取付座に深くしっかりと嵌合させることができる。
Each of the temporary fitting means and the main fitting means includes a fitting roller, and the fitting roller of the temporary fitting means has a direction in which the fitting roller is fitted into the mounting seat more than the fitting roller of the main fitting means. It is preferable to be arranged so as to be retracted to the opposite side.
Thereby, the long material can be temporarily and shallowly fitted to the mounting seat in the temporary fitting means, and then the long material can be deeply and firmly fitted to the mounting seat in the main fitting means.

前記仮嵌合手段の嵌合ローラの外周部が、前記本嵌合手段の嵌合ローラの外周部よりも薄肉であることが好ましい。
これによって、長尺材を取付座に位置決めしやすい。
It is preferable that the outer peripheral portion of the fitting roller of the temporary fitting means is thinner than the outer peripheral portion of the fitting roller of the main fitting means.
This makes it easy to position the long member on the mounting seat.

前記搬送機構が、前記主帯材を前記搬送経路の幅方向に位置規制する一対の規制ガイドを含み、これら規制ガイドが、前記搬送経路の流れ方向及び前記幅方向に互いに離れて配置されており、
前記仮嵌合手段が、前記流れ方向における前記一対の規制ガイドの間に配置されていることが好ましい。
これによって、できる限り少ない数(2つ)の規制ガイドを用いて、主帯材が搬送経路の幅方向にぶれないように位置規制できる。該位置規制された範囲内の取付座に長尺材を仮嵌合させることによって、長尺材の位置決め精度を高めることができる。
The conveyance mechanism includes a pair of regulation guides for regulating the position of the main strip in the width direction of the conveyance path, and the regulation guides are arranged apart from each other in the flow direction and the width direction of the conveyance path. ,
The temporary fitting means is preferably arranged between the pair of regulation guides in the flow direction.
As a result, the position of the main strip can be regulated so that the main strip does not move in the width direction of the transport path by using the smallest possible number (two) of the regulation guides. The positioning accuracy of the long material can be improved by temporarily fitting the long material to the mounting seat within the position-regulated range.

前記送出機構と前記嵌合機構との間には、前記送出機構からの長尺材が一時滞留されるとともに前記嵌合機構へ引き出されるアキューム機構が設けられており、
前記長尺材の前記送出機構からの送出速度が前記アキューム機構からの引出速度より低速の通常モードと、前記送出速度が前記引出速度より高速の滞留モードとが、前記アキューム機構における前記長尺材の滞留長さに応じて交互に反復して実行されることが好ましい。
アキューム機構の介在によって、長尺材に働く張力を低減できる。長尺材がシール材である場合には、シール材が引き伸ばされて径が小さくなるのを防止できる。したがって、製管したとき、シール材が十分に圧縮されるようにでき、水密性能を確実に発現させることができる。
通常モードでは、アキューム機構における長尺材の滞留長さが短くなっていく。好ましくは滞留長さがある程度短くなったとき、通常モードから滞留モードに切り替える。これによって、滞留長さが増大される。所望の滞留長さまで戻ったとき、滞留モードから通常モードに切り替える。
An accumulator mechanism is provided between the delivery mechanism and the fitting mechanism, in which the long material from the delivery mechanism is temporarily retained and pulled out to the fitting mechanism,
The normal mode in which the delivery speed of the long material from the delivery mechanism is lower than the withdrawal speed from the accumulation mechanism and the retention mode in which the delivery speed is higher than the withdrawal speed include the long material in the accumulation mechanism. It is preferable to carry out iteratively and alternately according to the residence length of
By interposing the accumulation mechanism, the tension acting on the long material can be reduced. When the long material is the sealing material, it is possible to prevent the sealing material from being stretched and having its diameter reduced. Therefore, when the pipe is manufactured, the sealing material can be sufficiently compressed, and the watertight performance can be surely exhibited.
In the normal mode, the retention length of the long material in the accumulation mechanism becomes shorter. Preferably, the normal mode is switched to the retention mode when the retention length becomes shorter to some extent. This increases the residence length. When returning to the desired retention length, the retention mode is switched to the normal mode.

前記アキューム機構が、前記長尺材が掛け回された動滑車を含み、
前記通常モードにおいて前記動滑車の高さが所定の昇降範囲の上限高さを上回ったときは前記滞留モードに切り替えられ、
前記滞留モードにおいて前記動滑車の高さが前記昇降範囲の下限高さを下回ったときは前記通常モードに切り替えられることが好ましい。
動滑車を用いることによって、長尺材に働く張力を確実に低減できる。
通常モードにおいては、長尺材の滞留長さが短くなることで動滑車が上昇する。滞留モードにおいては、長尺材の滞留長さが増大されることで動滑車が下降する。動滑車の高さを検知することによって、滞留長さに応じたモード切替を行うことができる。
The accumulation mechanism includes a moving pulley around which the long member is wound,
When the height of the movable pulley in the normal mode exceeds the upper limit height of a predetermined lifting range, the mode is switched to the retention mode,
It is preferable that when the height of the movable pulley is lower than the lower limit height of the ascending/descending range in the stay mode, the mode is switched to the normal mode.
By using the movable pulley, the tension acting on the long material can be reliably reduced.
In the normal mode, the movable pulley moves up due to the shorter retention length of the long material. In the retention mode, the movable pulley is lowered by increasing the retention length of the long material. By detecting the height of the movable pulley, it is possible to switch modes according to the stay length.

本発明方法は、埋設管の内周に沿う螺旋管状の更生管となる帯状部材における主帯材の取付座に付属の長尺材を取り付ける帯状部材製造方法であって、
前記主帯材の帯長方向を搬送経路の流れ方向へ向けて、前記主帯材を前記搬送経路に沿って搬送する工程と、
前記長尺材を前記搬送経路上の嵌合機構へ送り出す工程と、
前記長尺材を前記嵌合機構の仮嵌合手段によって前記取付座に仮嵌合させる工程と、
前記嵌合機構における前記仮嵌合手段より前記搬送経路の下流側に配置された本嵌合手段によって、前記長尺材を前記仮嵌合手段よりも深く前記取付座に嵌合させる工程と、
を備えたことを特徴とする。
The method of the present invention is a strip-shaped member manufacturing method for attaching an attached long member to a mounting seat of a main strip member in a strip-shaped member to be a spiral tubular rehabilitation pipe along an inner circumference of a buried pipe,
A step of transporting the main strip along the transport path, with the length direction of the main strip being directed to the flow direction of the transport path,
Sending the long material to a fitting mechanism on the transport path,
A step of temporarily fitting the long member to the mounting seat by a temporary fitting means of the fitting mechanism;
A step of fitting the long member into the mounting seat deeper than the temporary fitting means by the main fitting means arranged on the downstream side of the transport path from the temporary fitting means in the fitting mechanism;
It is characterized by having.

本発明によれば、帯状部材のシール材や補強材などの付属の長尺材を主帯材に確実に取り付けることができる。 According to the present invention, an attached long member such as a seal member or a reinforcing member for a belt-shaped member can be reliably attached to the main belt member.

図1は、本発明の一実施形態に係る帯状部材製造装置の正面図である。FIG. 1 is a front view of a belt-shaped member manufacturing apparatus according to an embodiment of the present invention. 図2は、図1のII−II線に沿う平面図である。FIG. 2 is a plan view taken along the line II-II of FIG. 図3は、図1のIII−III線に沿う断面図である。FIG. 3 is a sectional view taken along the line III-III in FIG. 図4(a)は、図1のIVa−IVa線に沿う断面図である。図4(b)は、図1のIVb−IVb線に沿う断面図である。図4(c)は、図1のIVc−IVc線に沿う断面図である。FIG. 4A is a sectional view taken along the line IVa-IVa in FIG. FIG. 4B is a sectional view taken along the line IVb-IVb in FIG. 1. FIG. 4C is a sectional view taken along the line IVc-IVc in FIG. 図5(a)は、図1のVa−Va線に沿う、帯状部材の断面図である。図5(b)は、前記帯状部材の一部分の斜視図である。FIG. 5A is a cross-sectional view of the strip-shaped member taken along the line Va-Va in FIG. FIG.5(b) is a perspective view of a part of said strip|belt-shaped member. 図6は、前記帯状部材製造装置のアキューム機構を、動滑車が上昇した状態で示す正面図である。FIG. 6 is a front view showing the accumulation mechanism of the belt-shaped member manufacturing apparatus in a state where the moving pulley is raised. 図7は、前記帯状部材からなる更生管によって構成された既設の埋設管の断面図である。FIG. 7 is a cross-sectional view of an existing buried pipe composed of a rehabilitation pipe made of the strip-shaped member. 図8は、前記更生管の斜視図である。FIG. 8 is a perspective view of the rehabilitation pipe. 図9は、図8の円部VIIIにおける前記更生管の断面図である。FIG. 9 is a cross-sectional view of the rehabilitating pipe in a circle portion VIII of FIG. 図10は、図9の円部IXの拡大断面図である。FIG. 10 is an enlarged cross-sectional view of the circle portion IX of FIG.

以下、本発明の一実施形態を図面にしたがって説明する。
図7に示すように、本実施形態の帯状部材10は、例えば老朽化した既設の埋設管8の更生に適用される。埋設管8としては下水道管が挙げられるが、これに限らず、農業用水管、上水道管、ガス管、水力発電導水管などであってもよい。埋設管8の内周に更生管9がライニングされることによって、埋設管8が更生される。
An embodiment of the present invention will be described below with reference to the drawings.
As shown in FIG. 7, the strip-shaped member 10 of the present embodiment is applied to, for example, the rehabilitation of an existing aging buried pipe 8. The buried pipe 8 includes a sewer pipe, but is not limited to this, and may be an agricultural water pipe, a water pipe, a gas pipe, a hydroelectric power transmission pipe, or the like. The buried pipe 8 is rehabilitated by lining the rehabilitation pipe 9 on the inner circumference of the buried pipe 8.

図8に示すように、更生管9は、帯状部材10からなる螺旋管である。帯状部材10が、埋設管8の内周面に沿って螺旋状に巻回されるとともに、該帯状部材10における互いに一周違いに対向する側縁部どうしが凹凸嵌合によって接合されている(図9及び図10)。 As shown in FIG. 8, the rehabilitation pipe 9 is a spiral pipe made of a strip-shaped member 10. The strip-shaped member 10 is spirally wound along the inner peripheral surface of the buried pipe 8, and the side edges of the strip-shaped member 10 that are opposite to each other are joined by concavo-convex fitting (Fig. 9 and FIG. 10).

図5は、帯状部材10の一例を示したものである。帯状部材10は、主帯材11と、補強材18と、シール材19を含む。主帯材11は、ポリ塩化ビニルなどの合成樹脂によって構成されている。帯材11は、平坦な平帯部12と、第1嵌合部13と、第2嵌合部14と、リブ15を有し、一定の断面形状に形成されて、図5(a)の紙面と直交する帯長方向へ延びている。
平帯部12の外周側面(更生管9となったときに外周を向く面)には、T字断面のリブ15が設けられている。
FIG. 5 shows an example of the belt-shaped member 10. The strip member 10 includes a main strip material 11, a reinforcing material 18, and a sealing material 19. The main strip 11 is made of synthetic resin such as polyvinyl chloride. The strip material 11 has a flat flat strip portion 12, a first fitting portion 13, a second fitting portion 14, and a rib 15, and is formed in a constant cross-sectional shape, as shown in FIG. It extends in the lengthwise direction of the paper, which is orthogonal to the paper surface.
A rib 15 having a T-shaped cross section is provided on the outer peripheral side surface of the flat strip 12 (the surface facing the outer periphery when the rehabilitation pipe 9 is formed).

図5に示すように、平帯部12の幅方向の一端部には第1嵌合部13が設けられ、他端部には第2嵌合部14が設けられている。これら嵌合部13,14は、それぞれ複数条の凹溝13a,14a及び凸条13b,14bを有し、互いに相補関係をなす凹凸断面形状に形成されている。 As shown in FIG. 5, a first fitting portion 13 is provided at one end portion of the flat belt portion 12 in the width direction, and a second fitting portion 14 is provided at the other end portion. Each of these fitting portions 13 and 14 has a plurality of recessed grooves 13a and 14a and protrusions 13b and 14b, respectively, and is formed in an uneven cross-sectional shape complementary to each other.

図10に示すように、更生管9においては、第1嵌合部13の各凹溝13aに第2嵌合部14の対応する凸条14bが嵌合され、かつ第1嵌合部13の各凸条13bが第2嵌合部14の対応する凹溝14aに嵌合されている。
凹溝13a,14aの幅は、例えば数mm(2mm〜3mm)程度である。
As shown in FIG. 10, in the rehabilitation pipe 9, the corresponding protrusions 14 b of the second fitting portion 14 are fitted into the respective concave grooves 13 a of the first fitting portion 13, and the first fitting portion 13 Each ridge 13b is fitted in the corresponding groove 14a of the second fitting portion 14.
The width of the concave grooves 13a and 14a is, for example, about several mm (2 mm to 3 mm).

図5に示すように、主帯材11の外周側部(更生管9となったときに外周を向く部分)には、帯状の補強材18(付属の長尺体)が設けられている。補強材18は、天板部18aと、一対の側板部18bと、一対の腕板部18cを有して、概略M字形状の断面に形成され、主帯材11と同方向(図5(a)の紙面直交方向)へ延びている。補強材18の材質は、スチールなどの金属である。側板部18bがリブ15に近接又は当接し、かつ断面L字状の腕板部18cが平帯部12に押し当てられるとともに、腕板部18cの先端部が嵌合部13,14の係止部13c,14cに係止されている。リブ15と平帯部12と係止部13c,14cによって、補強材18を主帯材11に取り付ける取付座17が構成されている。 As shown in FIG. 5, a strip-shaped reinforcing member 18 (attached elongated body) is provided on an outer peripheral side portion (a portion facing the outer periphery when the rehabilitation pipe 9 is formed) of the main strip 11. The reinforcing member 18 has a top plate portion 18a, a pair of side plate portions 18b, and a pair of arm plate portions 18c, is formed in a substantially M-shaped cross section, and is in the same direction as the main strip material 11 (see FIG. It extends in a direction orthogonal to the paper surface of a). The material of the reinforcing material 18 is a metal such as steel. The side plate portion 18b approaches or abuts the rib 15, and the arm plate portion 18c having an L-shaped cross section is pressed against the flat belt portion 12, and the tip end portion of the arm plate portion 18c locks the fitting portions 13 and 14. It is locked to the portions 13c and 14c. The rib 15, the flat belt portion 12, and the locking portions 13c and 14c constitute a mounting seat 17 for mounting the reinforcing material 18 to the main belt material 11.

図5に示すように、第2嵌合部14における例えば幅方向外側の凹溝14a’にシール材19(付属の長尺体)が収容されている。該幅方向外側の凹溝14a’は、シール材19を主帯材11に取り付けるための取付座を構成している。
凹溝14a’に限らず、他の凹溝13a,14aにもシール材19が収容されていてもよい。
シール材19は、例えば、エチレン・プロピレン・ジエンゴム(EPDM)等の弾性に富むゴムないしはエラストマーによって構成されている。シール材19の内層が発泡EPDM等の発泡体によって構成され、その外面が非発泡の表皮層で覆われていてもよい。
As shown in FIG. 5, the sealing material 19 (attached elongated body) is housed in, for example, the groove 14 a ′ on the outer side in the width direction of the second fitting portion 14. The groove 14 a ′ on the outer side in the width direction constitutes a mounting seat for mounting the sealing material 19 on the main strip 11.
The sealing material 19 may be housed not only in the concave groove 14a′ but also in the other concave grooves 13a and 14a.
The sealing material 19 is made of, for example, a rubber or elastomer having a high elasticity such as ethylene/propylene/diene rubber (EPDM). The inner layer of the sealing material 19 may be made of foam such as foamed EPDM, and the outer surface thereof may be covered with a non-foamed skin layer.

シール材19は、凹溝14a’の延び方向(図5(a)の紙面直交方向)に沿って長尺の紐状に延びている。
図4(a)に示すように、無負荷状態(まったく圧縮されていない状態)におけるシール部材19の断面形状は、円形である。かつ、無負荷状態のシール部材19の直径は、凹溝14a’の幅の1.5倍〜3倍であり、例えば5mm程度である。無負荷状態のシール部材19の断面積は、凹溝14a’の断面積より大きい。
図5に示すように、凹溝14a’内のシール材19は、凹溝14a’の断面形状に合わせて圧縮変形されている。
The sealing material 19 extends in a long string shape along the extending direction of the groove 14a' (the direction orthogonal to the paper surface of FIG. 5A).
As shown in FIG. 4A, the cross-sectional shape of the seal member 19 in the unloaded state (the state in which it is not compressed at all) is circular. In addition, the diameter of the seal member 19 in the unloaded state is 1.5 to 3 times the width of the concave groove 14a', and is, for example, about 5 mm. The cross-sectional area of the unloaded seal member 19 is larger than the cross-sectional area of the groove 14a'.
As shown in FIG. 5, the sealing material 19 in the concave groove 14a' is compressed and deformed according to the sectional shape of the concave groove 14a'.

図10に示すように、更生管9においては、凹溝14a’に対応凸条13b’が入り込むことによって、シール材19が、更に圧縮変形されて凹溝14a’の内周面及び凸条13b’の外周面に強く押し当てられている。これによって、嵌合部13,14どうしの接合部における水密性能が確保されている。 As shown in FIG. 10, in the rehabilitating pipe 9, the corresponding ridge 13b′ is inserted into the groove 14a′, so that the sealing material 19 is further compressed and deformed, and the inner peripheral surface of the groove 14a′ and the ridge 13b. It is strongly pressed against the outer peripheral surface of the'. As a result, the watertightness of the joint between the fitting portions 13 and 14 is ensured.

図1は、前記帯状部材10の製造装置1における、特に主帯材11とシール材19の組み立てラインを示したものである。帯状部材製造装置1は、搬送機構2と、送出機構3と、嵌合機構4を備えている。 FIG. 1 shows an assembly line of the main strip material 11 and the seal material 19 in the manufacturing apparatus 1 for the strip-shaped member 10. The belt-shaped member manufacturing apparatus 1 includes a transport mechanism 2, a delivery mechanism 3, and a fitting mechanism 4.

搬送機構2は、例えばローラコンベア20と、巻取ドラム21,22と、規制ガイド23,24を含む。ローラコンベア20に代えてベルトコンベア等を用いてもよい。コンベア20に沿って搬送経路2aが形成されている。搬送経路2aの上流端に一次巻取ドラム21が設けられ、搬送経路2aの下流端に二次巻取ドラム22が設けられている。一次巻取ドラム21には主帯材11が巻かれている。該一次巻取ドラム21から繰り出された主帯材11が搬送経路2aに沿って搬送され、二次巻取ドラム22に巻き取られる。搬送経路2aにおける主帯材11は、外周側部を上へ向け、かつ帯長方向を搬送経路2aの流れ方向(図1の左右方向)へ向け、帯幅方向を搬送経路2aの幅方向(図1の紙面直交方向)へ向けて配置されている。 The transport mechanism 2 includes, for example, a roller conveyor 20, winding drums 21 and 22, and regulation guides 23 and 24. A belt conveyor or the like may be used instead of the roller conveyor 20. A transport path 2a is formed along the conveyor 20. The primary winding drum 21 is provided at the upstream end of the transport path 2a, and the secondary winding drum 22 is provided at the downstream end of the transport path 2a. The main strip 11 is wound around the primary winding drum 21. The main strip material 11 unwound from the primary winding drum 21 is conveyed along the conveying path 2 a and is wound around the secondary winding drum 22. The main strip 11 in the transport path 2a has the outer peripheral side facing upward, the strip length direction in the flow direction of the transport path 2a (left and right direction in FIG. 1), and the strip width direction in the width direction of the transport path 2a ( They are arranged in the direction perpendicular to the paper surface of FIG. 1).

図1〜図3に示すように、搬送経路2a上に一対の規制ガイド23,24が設けられている。規制ガイド23,24は、それぞれ水平な回転シャフト25,26に支持された円盤形状の回転ローラによって構成されているが、これに限らずブロック状でもよい。規制ガイド23,24は、搬送経路2aの流れ方向(図2の左右方向)に互いに離れ、かつ搬送経路2aの幅方向(図2の上下方向)にも互いに離れて配置されている。 As shown in FIGS. 1 to 3, a pair of regulation guides 23 and 24 are provided on the transport path 2a. The regulation guides 23 and 24 are constituted by disc-shaped rotation rollers supported by horizontal rotation shafts 25 and 26, respectively, but the regulation guides 23 and 24 are not limited to this and may be block-shaped. The regulation guides 23 and 24 are arranged apart from each other in the flow direction of the transport path 2a (left-right direction in FIG. 2) and also in the width direction of the transport path 2a (vertical direction in FIG. 2).

図2及び図3に示すように、搬送経路2aの流れ方向の上流側(図2の左側)の規制ガイド23は、主帯部11における第1嵌合部13とその隣のリブ15との間の外周溝部16aに回転可能に嵌り込んでいる。
搬送経路2aの流れ方向の下流側(図2の右側)の規制ガイド24は、主帯部11における第2嵌合部14とその隣のリブ15との間の外周溝部16bに回転可能に嵌り込んでいる。
これら規制ガイド23,24によって、主帯材11が搬送経路2aの幅方向に位置規制されている。
As shown in FIGS. 2 and 3, the restriction guide 23 on the upstream side (left side in FIG. 2) in the flow direction of the transport path 2 a is provided between the first fitting portion 13 of the main belt portion 11 and the rib 15 adjacent thereto. It is rotatably fitted in the outer peripheral groove portion 16a.
The restriction guide 24 on the downstream side (the right side in FIG. 2) in the flow direction of the transport path 2a is rotatably fitted in the outer peripheral groove portion 16b between the second fitting portion 14 of the main belt portion 11 and the rib 15 adjacent thereto. It is crowded.
The position of the main strip 11 is regulated in the width direction of the transport path 2a by the regulation guides 23 and 24.

図1に示すように、送出機構3は、繰出リール30を含む。繰出リール30からシール材19が繰り出される。繰り出されたシール材19の張力によって、繰出リール30が回転されるようにしてもよい。送出機構3が、繰出リール30の回転のオン・オフ又は回転速度を調整する制御部を有していてもよい。 As shown in FIG. 1, the delivery mechanism 3 includes a delivery reel 30. The sealing material 19 is delivered from the delivery reel 30. The feeding reel 30 may be rotated by the tension of the fed sealing material 19. The delivery mechanism 3 may have a control unit that adjusts the rotation ON/OFF or the rotation speed of the delivery reel 30.

図1及び図2に示すように、搬送経路2a上に嵌合機構4が配置されている。嵌合機構4は、仮嵌合ローラ41(仮嵌合手段)と、本嵌合ローラ42(本嵌合手段)とを含む。図2及び図3に示すように、これら嵌合ローラ41,42は、それぞれ水平な回転シャフト43,44に支持された円盤状をなし、搬送経路2a上の主帯材11における凹溝14a’と対向するように配置されている。かつ仮嵌合ローラ41は、搬送経路2aの流れ方向における一対の規制ガイド23,24の間に配置されている。本嵌合ローラ42は、下流側規制ガイド24よりも搬送経路2aの下流側(図2の右側)に配置されており、ひいては仮嵌合ローラ41よりも搬送経路2aの下流側に配置されている。 As shown in FIGS. 1 and 2, the fitting mechanism 4 is arranged on the transport path 2a. The fitting mechanism 4 includes a temporary fitting roller 41 (temporary fitting means) and a final fitting roller 42 (final fitting means). As shown in FIGS. 2 and 3, these fitting rollers 41, 42 are disc-shaped and supported by horizontal rotating shafts 43, 44, respectively, and have concave grooves 14a' in the main strip 11 on the transport path 2a. It is arranged so as to face with. Moreover, the temporary fitting roller 41 is arranged between the pair of regulation guides 23 and 24 in the flow direction of the transport path 2a. The main fitting roller 42 is arranged on the downstream side (the right side in FIG. 2) of the transport path 2a with respect to the downstream regulation guide 24, and by extension, on the downstream side of the transport path 2a with respect to the temporary fitting roller 41. There is.

さらに、図1に示すように、仮嵌合ローラ41は、本嵌合ローラ42よりも凹溝14a’への嵌め込み方向とは逆側(図1において上側)へ引っ込んでいる。詳しくは、図4(b)及び図4(c)に示すように、仮嵌合ローラ41の下端部が、本嵌合ローラ42の下端部よりも上方に配置されている。図4(b)に示すように、仮嵌合ローラ41は、凹溝14a’に浅く入り込んでいる。図4(c)に示すように、本嵌合ローラ42の下端部は、凹溝14a’に深く入り込んでいる。 Further, as shown in FIG. 1, the temporary fitting roller 41 is retracted to the side (upper side in FIG. 1) opposite to the direction in which the temporary fitting roller 42 is fitted into the concave groove 14 a ′. Specifically, as shown in FIGS. 4B and 4C, the lower end portion of the temporary fitting roller 41 is arranged above the lower end portion of the main fitting roller 42. As shown in FIG. 4B, the temporary fitting roller 41 is shallowly inserted into the concave groove 14a'. As shown in FIG. 4C, the lower end portion of the final fitting roller 42 is deeply inserted into the concave groove 14a'.

これら嵌合ローラ41,42の少なくとも外周部の厚みは、凹溝14a’の最狭部の幅よりも小さい。
かつ仮嵌合ローラ41の外周部は、本嵌合ローラ42の外周部よりも薄肉になっている。仮嵌合ローラ41の外周部の厚みは、シール材19が切断されない程度に薄く、例えば1mm以下である。本嵌合ローラ42の外周部の厚みは、例えば1mm〜2mm程度である。
The thickness of at least the outer peripheral portion of these fitting rollers 41, 42 is smaller than the width of the narrowest portion of the concave groove 14a'.
In addition, the outer peripheral portion of the temporary fitting roller 41 is thinner than the outer peripheral portion of the main fitting roller 42. The thickness of the outer peripheral portion of the temporary fitting roller 41 is so thin that the sealing material 19 is not cut, for example, 1 mm or less. The thickness of the outer peripheral portion of the main fitting roller 42 is, for example, about 1 mm to 2 mm.

図1及び図6に示すように、送出機構3と嵌合機構4との間には、アキューム機構5が設けられている。アキューム機構5は、フレーム50と、定滑車51,52と、動滑車53を含む。定滑車51,52は、互いに離れて、フレーム50に回転可能に支持されている。これら定滑車51,52の間に動滑車53が昇降可能に設けられている。
フレーム50には、動滑車53の高さ(位置)を検知する位置センサ54が設けられている。
As shown in FIGS. 1 and 6, an accumulation mechanism 5 is provided between the delivery mechanism 3 and the fitting mechanism 4. The accumulation mechanism 5 includes a frame 50, constant pulleys 51 and 52, and a movable pulley 53. The fixed pulleys 51 and 52 are rotatably supported by the frame 50 apart from each other. A moving pulley 53 is provided between the fixed pulleys 51 and 52 so as to be movable up and down.
The frame 50 is provided with a position sensor 54 that detects the height (position) of the moving pulley 53.

繰出リール30からのシール材19が、定滑車51、動滑車53、定滑車52の順に掛け回されている。これら滑車51,53,52を経由する長さ分だけ、シール材19が一時滞留されている。 The sealing material 19 from the delivery reel 30 is wound around the constant pulley 51, the moving pulley 53, and the constant pulley 52 in this order. The sealing material 19 is temporarily retained by the length passing through the pulleys 51, 53, 52.

図示は省略するが、例えば嵌合機構4と二次巻取ドラム22との間の搬送経路2aには、更に補強材18の嵌合機構が設けられていてもよい。当該補強材嵌合機構についても、補強材18を取付座17に仮嵌合させる仮嵌合ローラ等の仮嵌合手段と、その後、補強材18を取付座17の正規の取付位置まで嵌合させる本嵌合ローラ等の仮嵌合手段を含んでいてもよい。補強材嵌合機構まで補強材18を供給する経路上には、アキューム機構5と同様のアキューム機構が設けられていてもよい。 Although illustration is omitted, for example, a fitting mechanism for the reinforcing material 18 may be provided in the transport path 2a between the fitting mechanism 4 and the secondary winding drum 22. Also in the reinforcing material fitting mechanism, temporary fitting means such as a temporary fitting roller for temporarily fitting the reinforcing material 18 to the mounting seat 17, and then fitting the reinforcing material 18 to the regular mounting position of the mounting seat 17. A provisional fitting means such as a permanent fitting roller may be included. An accumulator mechanism similar to the accumulator mechanism 5 may be provided on the path through which the reinforcement material 18 is supplied to the reinforcement material fitting mechanism.

帯状部材10は、次のようにして製造される。
押出成形機(図示省略)によって主帯材11を押出成形して一次巻取ドラム21に巻き取る。該一次巻取ドラム21を搬送機構2の上流端に設置する。
<搬送工程>
そして、主帯材11を一次巻取ドラム21から繰り出して搬送経路2aに沿って搬送する。
The strip-shaped member 10 is manufactured as follows.
The main strip 11 is extruded by an extrusion molding machine (not shown) and wound on the primary winding drum 21. The primary winding drum 21 is installed at the upstream end of the transport mechanism 2.
<Conveying process>
Then, the main strip 11 is unwound from the primary winding drum 21 and is transported along the transport path 2a.

<送出工程>
併行して、シール材19を送出機構3の繰出リール30から送り出す。該シール材19をアキューム機構5の滑車51,53,52を経て、搬送経路2a上の主帯材11の凹溝14a’と仮嵌合ローラ41との間に導入する。
<仮嵌合工程>
これによって、図4(b)に示すように、シール材19が、仮嵌合ローラ41によって凹溝14a’に挿し込まれて、仮嵌合される。この段階では、シール材19を凹溝14a’内に浅く嵌めればよく、凹溝14a’の底部まで挿し込む必要はない。したがって、大きな力を要さず、その分、シール材19と凹溝14a’との位置決め精度を高めるようにすることができる。たとえば、仮嵌合ローラ41は、大きな耐荷重強度を要求されないために薄肉にできる。薄肉の仮嵌合ローラ41がシール材19に食い込むことで、シール材19を正確な位置に容易に案内できる。
しかも、仮嵌合ローラ41が搬送経路2aの流れ方向における一対の規制ガイド23,24の間に配置されているために、一対の規制ガイド23,24の間の主帯材11を規制ガイド23,24によって搬送経路2aの幅方向にぶれないように位置規制したうえで、その位置規制された部分の凹溝14a’にシール材19を仮嵌合させることができる。したがって、仮嵌合時のシール材19の位置決め精度を一層高めることができる。
規制ガイド23,24を搬送経路2aの流れ方向及び幅方向に互いにずらして配置することによって、できるだけ少ない数の規制ガイドで主帯材11のぶれを効果的に規制できる。
<Sending process>
In parallel, the sealing material 19 is sent out from the delivery reel 30 of the delivery mechanism 3. The sealing material 19 is introduced through the pulleys 51, 53, 52 of the accumulation mechanism 5 between the concave groove 14a′ of the main strip 11 on the transport path 2a and the temporary fitting roller 41.
<Temporary mating process>
As a result, as shown in FIG. 4B, the sealing material 19 is inserted into the concave groove 14 a ′ by the temporary fitting roller 41 and temporarily fitted. At this stage, the sealing material 19 may be shallowly fitted into the groove 14a', and it is not necessary to insert the sealing material 19 to the bottom of the groove 14a'. Therefore, it is possible to increase the positioning accuracy of the sealing material 19 and the concave groove 14a′ by that much without requiring a large force. For example, the temporary fitting roller 41 can be made thin because a large load bearing strength is not required. The thin provisional fitting roller 41 bites into the sealing material 19 so that the sealing material 19 can be easily guided to an accurate position.
Moreover, since the temporary fitting roller 41 is disposed between the pair of regulation guides 23, 24 in the flow direction of the transport path 2a, the main strip 11 between the pair of regulation guides 23, 24 is regulated by the regulation guide 23. , 24 to regulate the position so as not to shake in the width direction of the transport path 2a, and then the sealing material 19 can be temporarily fitted into the recessed groove 14a′ of the position regulated portion. Therefore, the positioning accuracy of the sealing material 19 at the time of temporary fitting can be further improved.
By arranging the regulation guides 23 and 24 so as to be offset from each other in the flow direction and the width direction of the transport path 2a, the deviation of the main strip 11 can be effectively regulated by the smallest number of regulation guides.

<本嵌合工程>
続いて、図4(c)に示すように、本嵌合ローラ42によって、シール材19を仮嵌合ローラ41よりも深く凹溝14a’内に押し込む。これによって、シール材19を凹溝14a’にしっかりと嵌合させることができる。
シール材19を予め仮嵌合ローラ41で凹溝14a’に仮嵌合させたうえで、本嵌合ローラ42で正規の取付位置まで嵌合させることによって嵌合不良を防止でき、シール材19が凹溝14a’から浮いた状態になるのを回避できる。凹溝14a’の幅が狭くても、シール材19を凹溝14a’に確実に取り付けることができる。
<Main mating process>
Subsequently, as shown in FIG. 4C, the seal member 19 is pushed deeper into the groove 14 a ′ than the temporary fitting roller 41 by the main fitting roller 42. As a result, the sealing material 19 can be firmly fitted into the groove 14a'.
The sealing material 19 is preliminarily fitted into the concave groove 14a′ by the temporary fitting roller 41 and then fitted to the regular mounting position by the main fitting roller 42, so that the fitting failure can be prevented. Can be prevented from floating from the groove 14a'. Even if the width of the groove 14a' is narrow, the sealing material 19 can be reliably attached to the groove 14a'.

嵌合後のシール材19は主帯材11と一体になって二次巻取ドラム22へ向かって搬送される。これに伴って、嵌合前のシール材19が嵌合機構4へ向けて引っ張られる。これによって、アキューム機構5からシール材19が引き出される。 The fitted sealing material 19 is conveyed integrally with the main strip material 11 toward the secondary winding drum 22. Along with this, the sealing material 19 before fitting is pulled toward the fitting mechanism 4. As a result, the sealing material 19 is pulled out from the accumulation mechanism 5.

図1及び図6に示すように、送出機構3とアキューム機構5とは、互いに連動して、アキューム機構5におけるシール材19の滞留長さに応じて、通常モードと滞留モードとを実行する。
<通常モード>
通常モードでは、送出機構3からのシール材19の送出速度が、アキューム機構5からのシール材19の引出速度より低速である。つまり、繰出リール30の回転速度が低速である。繰出リール30の回転が停止していてもよい。
アキューム機構5からシール材19が引き出されるのに伴って、シール材19の滞留長さが短くなり、動滑車53が上昇していく。
シール材19の経路に動滑車53を設けることによって、シール材19に働く張力を低減できる。したがって、シール材19が引き伸ばされて径が小さくなるのを防止でき、シール材19を凹溝14a’の内周面に密着させることができる。
As shown in FIGS. 1 and 6, the delivery mechanism 3 and the accumulation mechanism 5 interlock with each other to execute the normal mode and the retention mode in accordance with the retention length of the sealing material 19 in the accumulation mechanism 5.
<Normal mode>
In the normal mode, the delivery speed of the seal material 19 from the delivery mechanism 3 is lower than the withdrawal speed of the seal material 19 from the accumulation mechanism 5. That is, the rotation speed of the delivery reel 30 is low. The rotation of the delivery reel 30 may be stopped.
As the sealing material 19 is pulled out from the accumulation mechanism 5, the stay length of the sealing material 19 becomes shorter and the moving pulley 53 rises.
By providing the movable pulley 53 in the path of the seal material 19, the tension acting on the seal material 19 can be reduced. Therefore, it is possible to prevent the sealing material 19 from being stretched to reduce its diameter, and the sealing material 19 can be brought into close contact with the inner peripheral surface of the concave groove 14a'.

図6に示すように、前記通常モードにおいて、シール材19の滞留長さが所定を下回り、動滑車53の高さが所定の昇降範囲の上限高さを上回ったときは、これを位置センサ54が検知する。該検知信号が繰出リール30の制御回路へ入力されることで、滞留モードに切り替えられる。 As shown in FIG. 6, in the normal mode, when the retention length of the sealing material 19 is less than a predetermined value and the height of the moving pulley 53 exceeds the upper limit height of a predetermined ascending/descending range, this is detected by the position sensor 54. To detect. When the detection signal is input to the control circuit of the payout reel 30, the stay mode is switched to.

<滞留モード>
滞留モードでは、繰出リール30が通常モードよりも高速で回転される。したがって、送出機構3からのシール材19の送出速度がアキューム機構5からのシール材19の引出速度より高速になる。これによって、繰出リール30からシール材19が高速でアキューム機構5へ供給され、動滑車53が下降し、アキューム機構5におけるシール材19の滞留長さが増大する。
<Stay mode>
In the stay mode, the payout reel 30 is rotated at a higher speed than in the normal mode. Therefore, the delivery speed of the seal material 19 from the delivery mechanism 3 is higher than the withdrawal speed of the seal material 19 from the accumulation mechanism 5. As a result, the sealing material 19 is supplied from the delivery reel 30 to the accumulation mechanism 5 at high speed, the moving pulley 53 descends, and the retention length of the sealing material 19 in the accumulation mechanism 5 increases.

図1に示すように、滞留長さが所望の大きさまで戻り、動滑車53の高さが前記昇降範囲の下限高さを下回ったときは、滞留モードから通常モードに切り替える。すなわち、繰出リール30の回転速度を通常モードの低速又はゼロに戻す。
その後、主帯材11の搬送に伴って、アキューム機構5からシール材19が嵌合機構4へ供給されることで、再び滞留長さが短くなり、動滑車53が上昇していく。
以上の通常モードと滞留モードとが交互に反復して実行される。
As shown in FIG. 1, when the stay length returns to a desired size and the height of the movable pulley 53 falls below the lower limit height of the ascending/descending range, the stay mode is switched to the normal mode. That is, the rotation speed of the delivery reel 30 is returned to the low speed or zero in the normal mode.
After that, as the main strip 11 is conveyed, the seal material 19 is supplied from the accumulation mechanism 5 to the fitting mechanism 4, so that the retention length is shortened again and the movable pulley 53 rises.
The normal mode and the retention mode described above are alternately repeated.

<補強材取付工程>
詳細な図示は省略するが、シール材19の嵌合後の主帯材11には、補強材18を嵌め込む。
補強材18についてもアキューム機構によって一時滞留させてもよい。また、補強材嵌合機構の仮嵌合手段によって、補強材18を取付座17に仮嵌合させ、その後、本嵌合手段によって、補強材18を正規の取付位置まで嵌合させることが好ましい。
<巻取工程>
このようにして、帯状部材1が組み立てられる。該帯状部材1が二次巻取ドラム22に巻き取られる。
<Reinforcement material mounting process>
Although detailed illustration is omitted, a reinforcing material 18 is fitted into the main strip material 11 after the sealing material 19 is fitted.
The reinforcing material 18 may also be temporarily retained by the accumulation mechanism. Further, it is preferable that the reinforcing material 18 is temporarily fitted to the mounting seat 17 by the temporary fitting means of the reinforcing material fitting mechanism, and then the reinforcing material 18 is fitted to the regular mounting position by the main fitting means. ..
<Winding process>
In this way, the belt-shaped member 1 is assembled. The belt-shaped member 1 is wound around the secondary winding drum 22.

出来上がった帯状部材1を老朽化した既設埋設管8の更生現場に搬入し、埋設管8の内周面に沿って更生管9を製管する。
帯状部材1の凹溝13a’には、シール材19が張力で小径になることなく、しっかりと嵌め入れられているから、製管したとき、シール材19が凸条13b’によって確実かつ十分に圧縮されるようにできる。この結果、シール材19の水密性能を確実に発現させることができ、嵌合部13,14どうしの接合部から漏水が起きるのを確実に防止できる。
The completed strip-shaped member 1 is carried into the rehabilitation site of the aged existing buried pipe 8, and the rehabilitating pipe 9 is manufactured along the inner peripheral surface of the buried pipe 8.
Since the sealing material 19 is firmly fitted into the concave groove 13a' of the strip-shaped member 1 without being reduced in diameter by tension, when the pipe is manufactured, the sealing material 19 is reliably and sufficiently formed by the convex strip 13b'. Can be compressed. As a result, the watertight performance of the sealing material 19 can be reliably exhibited, and water leakage from the joint between the fitting portions 13 and 14 can be reliably prevented.

本発明は、前記実施形態に限定されるものではなく、その趣旨を逸脱しない範囲において種々の改変をなすことができる。
例えば、シール材19の嵌合後の主帯材11を二次巻取ドラム22に一旦巻き取った後、該主帯材11を繰り出して補強材18を嵌合させてもよい。
主帯材11に先に補強材18を嵌合させ、その後、シール材19を嵌合させてもよい。
嵌合機構4の仮嵌合ローラ41が複数段設けられていてもよい。本嵌合ローラ42が複数段設けられていてもよい。
アキューム機構5が、定滑車51,52と動滑車53からなる滑車機構を複数段有していてもよい。
アキューム機構5が、長尺材18,19を弛ませて保持する弛み保持部を有していてもよい。
長尺材18,19の張力に応じて通常モードと滞留モードとの切り替えを行ってもよい。
螺旋管状の更生管が、主帯状部材と、連結用帯状部材との2条螺旋構造になっていてもよい。主帯状部材の幅方向の両側部には例えば凸条(嵌合部)が設けられ、連結用帯状部材の幅方向の両側部には前記凸条が嵌る凹溝(嵌合部)が設けられ、連結用帯状部材を介して主帯状部材の互いに隣接するひと巻き部分どうしが連結されるようになっていてもよい。本発明に係る製造装置及び製造方法の製造対象の帯状部材は、前記主帯状部材や前記連結用帯状部材を含む。
The present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.
For example, the main strip 11 after the fitting of the sealing material 19 may be once wound around the secondary winding drum 22, and then the main strip 11 may be unwound to fit the reinforcing material 18.
The reinforcing material 18 may be first fitted to the main strip material 11, and then the sealing material 19 may be fitted.
The temporary fitting rollers 41 of the fitting mechanism 4 may be provided in a plurality of stages. The main fitting roller 42 may be provided in a plurality of stages.
The accumulation mechanism 5 may have a plurality of pulley mechanisms including constant pulleys 51 and 52 and a moving pulley 53.
The accumulation mechanism 5 may have a slack holding portion that slackens and holds the long members 18 and 19.
The normal mode and the retention mode may be switched depending on the tension of the long members 18, 19.
The spiral tubular rehabilitation pipe may have a two-strand spiral structure including a main strip-shaped member and a connecting strip-shaped member. For example, ridges (fitting portions) are provided on both sides of the main strip-shaped member in the width direction, and concave grooves (fitting portions) into which the ridges are fitted are provided on both sides of the connecting strip-shaped member in the width direction. The adjacent winding portions of the main belt-shaped member may be connected to each other via the connection belt-shaped member. The belt-shaped member to be manufactured by the manufacturing apparatus and the manufacturing method according to the present invention includes the main belt-shaped member and the connecting belt-shaped member.

本発明は、例えば老朽化した下水道管の更生技術に適用できる。 INDUSTRIAL APPLICABILITY The present invention can be applied to, for example, a technique for rehabilitating an aged sewer pipe.

1 帯状部材生産装置
2 搬送機構
2a 搬送経路
23,24 規制ガイド
3 送出機構
30 繰出リール
4 嵌合機構
41 仮嵌合ローラ(仮嵌合手段)
42 本嵌合ローラ(本嵌合手段)
5 アキューム機構
50 フレーム
51,52 定滑車
53 動滑車
54 位置センサ
8 埋設管
9 更生管
10 帯状部材
11 主帯材
13 第1嵌合部
14 第2嵌合部
14a’ 凹溝(取付座)
17 取付座
18 補強材(長尺材)
19 シール材(長尺材)
DESCRIPTION OF SYMBOLS 1 strip|belt-shaped member production apparatus 2 conveyance mechanism 2a conveyance paths 23 and 24 regulation guide 3 delivery mechanism 30 delivery reel 4 fitting mechanism 41 temporary fitting roller (temporary fitting means)
42-fitting roller (main fitting means)
5 Accumulation mechanism 50 Frames 51, 52 Constant pulley 53 Dynamic pulley 54 Position sensor 8 Buried pipe 9 Rehabilitation pipe 10 Strip member 11 Main strip 13 First fitting portion 14 Second fitting portion 14a' Recessed groove (mounting seat)
17 Mounting seat 18 Reinforcing material (long material)
19 Seal material (long material)

Claims (7)

埋設管の内周に沿う螺旋管状の更生管となる帯状部材における主帯材の取付座に付属の長尺材を取り付ける帯状部材製造装置であって、
前記主帯材を搬送経路に沿って搬送する搬送機構と、
前記搬送経路上に配置された嵌合機構と、
前記長尺材を前記嵌合機構へ送り出す送出機構と、
を備え、前記嵌合機構が、前記長尺材を前記取付座に仮嵌合させる仮嵌合手段と、前記仮嵌合手段より前記搬送経路の下流側に配置されて前記長尺材を前記仮嵌合手段よりも深く前記取付座に嵌合させる本嵌合手段とを含むことを特徴とする帯状部材製造装置。
A strip-shaped member manufacturing apparatus for attaching an attached long material to a mounting seat of a main strip in a strip-shaped member that serves as a spiral tubular rehabilitation pipe along an inner circumference of an embedded pipe,
A transport mechanism that transports the main strip along a transport path,
A fitting mechanism arranged on the transport path,
A delivery mechanism for delivering the long material to the fitting mechanism,
The fitting mechanism is provided on the downstream side of the transport path from the temporary fitting means for temporarily fitting the long material to the mounting seat. An apparatus for manufacturing a belt-shaped member, comprising: a main fitting means for fitting the fitting seat deeper than the temporary fitting means.
前記仮嵌合手段及び前記本嵌合手段がそれぞれ嵌合ローラを含み、前記仮嵌合手段の嵌合ローラが、前記本嵌合手段の嵌合ローラよりも前記取付座への嵌め込み方向とは逆側へ引っ込んで配置されていることを特徴とする請求項1に記載の帯状部材製造装置。 Each of the temporary fitting means and the main fitting means includes a fitting roller, and the fitting roller of the temporary fitting means has a direction in which the fitting roller is fitted into the mounting seat more than the fitting roller of the main fitting means. The strip-shaped member manufacturing apparatus according to claim 1, wherein the strip-shaped member manufacturing apparatus is arranged so as to be retracted to the opposite side. 前記仮嵌合手段の嵌合ローラの外周部が、前記本嵌合手段の嵌合ローラの外周部よりも薄肉であることを特徴とする請求項2に記載の帯状部材製造装置。 The strip-shaped member manufacturing apparatus according to claim 2, wherein an outer peripheral portion of the fitting roller of the temporary fitting means is thinner than an outer peripheral portion of the fitting roller of the main fitting means. 前記搬送機構が、前記主帯材を前記搬送経路の幅方向に位置規制する一対の規制ガイドを含み、これら規制ガイドが、前記搬送経路の流れ方向及び前記幅方向に互いに離れて配置されており、
前記仮嵌合手段が、前記流れ方向における前記一対の規制ガイドの間に配置されていることを特徴とする請求項1〜3の何れか1項に記載の帯状部材製造装置。
The conveyance mechanism includes a pair of regulation guides for regulating the position of the main strip in the width direction of the conveyance path, and the regulation guides are arranged apart from each other in the flow direction and the width direction of the conveyance path. ,
The said temporary fitting means is arrange|positioned between the said pair of control guides in the said flow direction, The strip|belt-shaped member manufacturing apparatus in any one of the Claims 1-3 characterized by the above-mentioned.
前記送出機構と前記嵌合機構との間には、前記送出機構からの長尺材が一時滞留されるとともに前記嵌合機構へ引き出されるアキューム機構が設けられており、
前記長尺材の前記送出機構からの送出速度が前記アキューム機構からの引出速度より低速の通常モードと、前記送出速度が前記引出速度より高速の滞留モードとが、前記アキューム機構における前記長尺材の滞留長さに応じて交互に反復して実行されることを特徴とする請求項1〜4の何れか1項に記載の帯状部材製造装置。
An accumulator mechanism is provided between the delivery mechanism and the fitting mechanism, in which the long material from the delivery mechanism is temporarily retained and pulled out to the fitting mechanism,
The normal mode in which the delivery speed of the long material from the delivery mechanism is lower than the withdrawal speed from the accumulation mechanism and the retention mode in which the delivery speed is higher than the withdrawal speed include the long material in the accumulation mechanism. The belt-shaped member manufacturing apparatus according to any one of claims 1 to 4, wherein the belt-shaped member manufacturing apparatus is repeatedly and alternately executed according to the retention length.
前記アキューム機構が、前記長尺材が掛け回された動滑車を含み、
前記通常モードにおいて前記動滑車の高さが所定の昇降範囲の上限高さを上回ったときは前記滞留モードに切り替えられ、
前記滞留モードにおいて前記動滑車の高さが前記昇降範囲の下限高さを下回ったときは前記通常モードに切り替えられることを特徴とする請求項5に記載の帯状部材製造装置。
The accumulation mechanism includes a moving pulley around which the long member is wound,
When the height of the movable pulley in the normal mode exceeds the upper limit height of a predetermined lifting range, the mode is switched to the retention mode,
The strip-shaped member manufacturing apparatus according to claim 5, wherein when the height of the movable pulley is lower than a lower limit height of the ascending/descending range in the stay mode, the normal mode is switched to.
埋設管の内周に沿う螺旋管状の更生管となる帯状部材における主帯材の取付座に付属の長尺材を取り付ける帯状部材製造方法であって、
前記主帯材の帯長方向を搬送経路の流れ方向へ向けて、前記主帯材を前記搬送経路に沿って搬送する工程と、
前記長尺材を前記搬送経路上の嵌合機構へ送り出す工程と、
前記長尺材を前記嵌合機構の仮嵌合手段によって前記取付座に仮嵌合させる工程と、
前記嵌合機構における前記仮嵌合手段より前記搬送経路の下流側に配置された本嵌合手段によって、前記長尺材を前記仮嵌合手段よりも深く前記取付座に嵌合させる工程と、
を備えたことを特徴とする帯状部材製造方法。
A strip-shaped member manufacturing method for attaching an attached long material to a mounting seat of a main strip in a strip-shaped member that serves as a spiral tubular rehabilitation pipe along an inner circumference of an embedded pipe,
A step of transporting the main strip along the transport path, with the length direction of the main strip being directed to the flow direction of the transport path,
Sending the long material to a fitting mechanism on the transport path,
A step of temporarily fitting the long member to the mounting seat by a temporary fitting means of the fitting mechanism;
A step of fitting the long member into the mounting seat deeper than the temporary fitting means by the main fitting means arranged on the downstream side of the transport path from the temporary fitting means in the fitting mechanism;
A method for manufacturing a belt-shaped member, comprising:
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012250414A (en) * 2011-06-02 2012-12-20 Sekisui Chem Co Ltd Method of manufacturing member for pipe manufacturing
JP2018130891A (en) * 2017-02-15 2018-08-23 積水化学工業株式会社 Apparatus and production method for conduit line renovation component

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012250414A (en) * 2011-06-02 2012-12-20 Sekisui Chem Co Ltd Method of manufacturing member for pipe manufacturing
JP2018130891A (en) * 2017-02-15 2018-08-23 積水化学工業株式会社 Apparatus and production method for conduit line renovation component

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