JP2020094297A - Base sheet, forming method thereof, and garment with fan - Google Patents

Abstract

To provide a base forming method for securing the integrity between a base sheet to be adhered to the garment cloth and a garment cloth while using the base sheet.SOLUTION: In a base forming method, a base sheet 1 obtained by laminating a circular body sheet 11, a circular intermediate sheet 12 and an adhesive sheet 13 to be integrated is used. A base is formed by: a first step of bringing the body sheet 11 into contact with a garment cloth 2 and sewing the intermediate sheet 12 and the adhesive sheet 13 to the garment cloth 2; a second step of forming tentative openings 17 and 27 and trapezoidal pieces 18 and 28 integrally composed of the garment cloth 2, the intermediate sheet 12 and the adhesive sheet 13; a third step of bonding the base sheet 1 to the garment cloth 2 in such a state that a sheet side opening 111 and a cloth side opening 22 are aligned by reversing the body sheet 11 and the trapezoidal pieces 18 and 28 through the tentative openings 17 and 27; and a fourth step of sewing the body sheet 11 to the garment cloth 2 along an inner peripheral edge and an outer peripheral edge of the body sheet 11 to form a base 41.SELECTED DRAWING: Figure 19

Description

The present invention relates to a pedestal sheet that forms a pedestal for attaching a fan to clothes with a fan, a pedestal forming method for providing a pedestal formed from the pedestal sheet to a garment with a fan, and a fan provided with a pedestal formed from the pedestal sheet. Regarding clothes.

The fan-equipped garment has, for example, a fan that sucks outside air around the waist, and cools the wearer by flowing air from the waist toward the neck. Since the fan has a configuration in which rotating resin blades are covered with a resin case, it is difficult to stably attach the fan to the flexible clothing material as it is. Therefore, in the garment with a fan, an annular pedestal sheet surrounding the seat side opening is attached to the garment cloth concentrically with the cloth side opening provided in the garment cloth, and a pedestal is formed from the pedestal sheet. The fan integrates the resin case and the ring member with the pedestal in between and attaches the cloth to the cloth for clothes (for example, Patent Document 1).

In Patent Document 1, as a member that forms a pedestal, a main body sheet (a base layer made of cloth) and an adhesive sheet (an adhesive layer made of a heat-sealing adhesive) are laminated to form the main body sheet and the adhesive sheet. A pedestal sheet (a patch for attaching a fan for clothes) having a sheet-side opening (attachment hole) penetrating therethrough is disclosed (Patent Document 1 [Claim 1]). The garment with a fan forms a pedestal by attaching a pedestal sheet to the garment cloth with an adhesive sheet in a state where the cloth side opening (clothing fan mounting hole) provided in the garment cloth and the seat side opening are aligned. (Patent document 1 [0025]).

The fabric side opening is formed by applying a pedestal sheet to the portion of the garment material on which the pedestal is to be formed, marking it along the sheet side opening of the pedestal sheet, and then cutting it with, for example, scissors (Patent Document 1, [0034]. ] [0036]). The pedestal sheet is placed on the garment cloth so that the cloth-side opening formed as described above and the seat-side opening match, and when the pedestal sheet is covered with a pad and heated with an iron, the adhesive sheet heat-melts and bonds. The agent is melted and attached to the clothing material (Patent Document 1 [0038][0041] to [0043]).

JP 2017-057547 JP

The pedestal formed on the fan-attached garment also has a configuration in which the pedestal sheet is wrapped with a cloth material and a back cloth. In the pedestal that wraps the pedestal sheet, since the back cloth is integrated with the cloth material for clothing, it is customary to sew the circumference of the back cloth to the cloth material for clothing, and a sewing line is formed around the base, which is unattractive. On the other hand, the pedestal disclosed in Patent Document 1 has only a pedestal sheet when viewed from the outer surface, and there is no unnecessary sewing line around the pedestal, which is excellent in aesthetics. However, the pedestal disclosed in Patent Document 1 has the following problems.

In order to stably attach the fan to the pedestal, the pedestal sheet needs to have sufficient strength, and the pedestal sheet needs to be firmly integrated with the clothing material. The strength of the pedestal sheet disclosed in Patent Document 1 depends only on the thickness of the main body sheet, and the pedestal sheet is only bonded to the clothing material via the adhesive sheet, and thus has low integrity with the clothing material. Therefore, although the pedestal formed by the pedestal sheet disclosed in Patent Document 1 can be easily formed, the fan cannot be stably attached for a long period of time.

Further, in the pedestal disclosed in Patent Document 1, the cloth material-side opening only cuts the cloth material, so that the cloth material may be frayed from the cutting edge. The cutting edge can suppress fraying as long as the pedestal sheet is attached to the cloth for clothes. However, as described above, since the pedestal sheet disclosed in Patent Document 1 and the garment cloth have low integrity, for example, if the garment with a fan is washed, the pedestal sheet will not be completely separated from the garment cloth even if the hem is cut off. It becomes impossible to control the fraying. If the cutting edge is frayed, the pedestal sheet looks like it floats, and the fan attachment to the pedestal becomes unstable.

The integrity of the cloth material and the base sheet is improved, for example, by sewing the base sheet to the cloth material. However, the cloth material is too thin by itself and may be torn from the sewn portion, which makes the attachment of the fan to the pedestal unstable. Therefore, in order to enhance the aesthetics in the vicinity of the pedestal without using the lining, while using the pedestal sheet to be attached to the clothing material such as Patent Document 1, in order to ensure the integrity of the clothing material and the pedestal sheet, the pedestal sheet , The pedestal formation method, and the clothes with a fan were examined.

As a result of the study, we developed an annular main body sheet with a seat side opening for fitting a fan, a circular intermediate sheet with the same outer diameter as the main body sheet, an outer diameter the same as the main body sheet, and a bottom surface. And a circular adhesive sheet having a heat-sealing adhesive layer are laminated in the order described above to be integrated into a pedestal sheet. The main body sheet is made of a material having shape retention and flexibility, for example, a thick woven fabric. The intermediate sheet is made of a flexible material such as nonwoven fabric. The adhesive sheet may be made of a flexible material, for example, non-woven fabric, and may have a heat fusion adhesive layer on at least the lower surface. There may be a plurality of intermediate sheets. The main body sheet, the intermediate sheet and the adhesive sheet are bonded or sewn to be integrated with each other. Alternatively, for example, an adhesive sheet or an intermediate sheet having a heat fusion adhesive layer may be used to be integrated by heat fusion. ..

The main body sheet is preferably provided with an annular reinforcing layer having an inner peripheral side gap and an outer peripheral side gap from the inner peripheral edge and the outer peripheral edge. The reinforcing layer reinforces the pedestal sheet. Further, the inner peripheral side gap and the outer peripheral side gap between the reinforcing layer and the inner peripheral edge and the outer peripheral edge are formed in an annular shape, and the inner peripheral side gap and the outer peripheral side gap can be used as a guideline for the sewing line. The reinforcing layer may be formed by stacking annular sheets made of the same material as or different materials from the main body sheet, or by embroidering the main body sheet, for example, woven cloth, as long as the flexibility of the main body sheet is not impaired. To do Further, the reinforcing layer is not limited to a single line, but includes a plurality of lines, for example, an inner peripheral side reinforcing layer having an inner peripheral side gap between the inner peripheral side and an outer peripheral side reinforcing gap having an outer peripheral side gap between the outer peripheral side. The layers may be constructed separately.

The intermediate sheet and the adhesive sheet may be provided with a positioning opening that is concentric with the sheet-side opening and has a smaller inner diameter than the sheet-side opening. The alignment opening makes it possible to visually recognize the alignment mark provided on the clothing material when the pedestal sheet is placed on the clothing material. The alignment mark is only required to be able to align the pedestal sheet with the clothing material, and is, for example, a circular mark or a circular opening drawn on the clothing material. When the alignment opening is small enough (for example, a few mm in inner diameter), the center of the alignment mark is aligned with the center of the alignment opening. When the alignment opening is large (for example, the inner diameter is 1 cm or more), the peripheral edge of the alignment mark (the circular mark is the outer peripheral edge and the opening is the inner peripheral edge) is aligned with the inner peripheral edge of the alignment opening.

The pedestal forming method of the present invention includes an annular main body sheet having a seat side opening for fitting a fan, a circular intermediate sheet having the same outer diameter as the main body sheet, and an outer diameter the same as the main body sheet, and at least A circular base sheet having a heat-sealing adhesive layer on the lower surface side is laminated and integrated in the above-mentioned order to form a pedestal sheet. Then, the intermediate sheet and the adhesive sheet are sewn to the garment cloth along the inner peripheral edge of the main body sheet, and in the second step, the garment cloth, the intermediate sheet and the adhesive sheet are integrally formed, and a temporary opening smaller than the inner peripheral edge of the main body sheet is formed. And a large number of trapezoidal pieces lined up in the circumferential direction with radial cuts from the inner peripheral edge of the temporary opening to the inner peripheral edge of the main body sheet. As a third step, the main body sheet and the trapezoidal piece are passed through the temporary opening. Turn over, sandwich the trapezoidal piece between the clothing material and the body sheet, form the same fabric side opening as the sheet side opening of the body sheet on the clothing material, and with the seat side opening and the fabric side opening aligned, the pedestal sheet Is heated to bond the adhesive sheet to the cloth for clothes, and as a fourth step, the main body sheet is sewn to the cloth for clothes along the inner peripheral edge and the outer peripheral edge of the main body sheet to form a pedestal.

In the first step, the pedestal sheet positioned on the clothing material is temporarily fixed. When it is desired to put the body sheet on the front side of the clothing material, the pedestal sheet makes the body sheet contact the back side of the clothing material. When it is desired to hide the body sheet on the back side of the clothing material, the pedestal sheet makes the body sheet contact the back side of the clothing material. In the second step, in preparation for turning over the main body sheet, the same temporary opening and trapezoidal piece are provided on the integrated intermediate sheet, adhesive sheet, and clothing material. When the temporary opening and the trapezoidal piece are provided in order, either one may be provided first. Further, the temporary opening and the trapezoidal piece may be provided at the same time by using, for example, a dedicated jig.

In the third step, the main body sheet and the trapezoid piece are turned over together, the trapezoid piece is sandwiched between the garment cloth and the main body sheet, and the adhesive sheet is bonded to the garment cloth with the sheet-side opening and the cloth-side opening aligned. .. The trapezoidal piece sandwiched between the clothing material and the main body sheet has a radial length that is equal to or less than the radial width of the main body sheet. For example, an iron is used as the heating means for the pedestal sheet. In the fourth step, the main body sheet is sewn to the clothing material at least along the inner peripheral edge and the outer peripheral edge of the main body sheet adhered to the clothing material. The sewing line for sewing may have one line each along the inner peripheral edge or the outer peripheral edge of the main body sheet, but may have a plurality of lines.

In the pedestal forming method of the present invention, using a pedestal sheet in which an annular reinforcing layer having an inner peripheral side gap and an outer peripheral side gap from the inner peripheral edge and the outer peripheral edge is provided in the main body sheet, as the fourth step, the reinforcing layer and When the main body sheet is sewn to the cloth for clothing along the inner peripheral side gap and the outer peripheral side gap with the inner peripheral edge and the outer peripheral edge, the inner peripheral side gap and the outer peripheral side gap between the reinforcing layer and the inner peripheral side and the outer peripheral side are sewn to the sewing line. It can be used as a guide. The reinforcing layer is not limited in material and structure as long as it appears on the surface of the main body sheet. Further, the number of stiffening layers provided is not limited. For example, one stiffening layer has an inner circumferential gap between the inner peripheral edge and the inner circumferential edge of the main body sheet, and an outer circumferential gap between the outer circumferential edge and the outer circumferential edge of the main body sheet. To use. The two or more reinforcing layers include an inner peripheral gap between the inner peripheral edge of the inner peripheral reinforcement layer and the inner peripheral edge of the main body sheet, and an outer peripheral gap between the outer peripheral edge of the outer peripheral reinforcement layer and the outer peripheral edge of the main body sheet. To use.

Further, in the pedestal forming method of the present invention, using a pedestal sheet which is concentric with the seat-side opening and has a positioning opening having a smaller inner diameter than the seat-side opening in the intermediate sheet and the adhesive sheet, a preparatory step before the first step As a first step, a positioning mark is provided on the cloth material at the portion where the pedestal is provided, and as a first step, the positioning opening is aligned with the center or the peripheral edge of the positioning mark, and the body sheet is brought into contact with the body sheet. When the intermediate sheet and the adhesive sheet are sewn to the garment cloth along the inner peripheral edge of the garment cloth, the pedestal sheet can be aligned with the fan-equipped garment using the alignment marks provided on the garment cloth.

Here, if the opening for alignment is made to have the same size as the temporary opening in the second step, the opening for alignment serves as a guide when the temporary opening is provided on the cloth for clothing. Further, if the positioning opening is made the same size as the temporary opening in the second step and the temporary opening is previously provided on the clothing material as the positioning mark, the positioning opening and the inner peripheral edge of the positioning mark are aligned. Further, when the first step is finished, the process is completed up to the provision of the temporary opening in the second step, and the work efficiency can be improved.

The pedestal sheet of the present invention is, as in Patent Document 1, attached to the cloth for clothes and further sewn to the cloth for fans with a pedestal formed by cutting the intermediate sheet and the cloth for cloth in accordance with the seat side opening of the main body sheet. Can be provided. However, according to the pedestal forming method of the present invention described above, the fan-equipped garment in which the pedestal to which the fan is fitted and attached is formed in the cloth for clothes, the cutting edge of the cloth for the cloth is exposed at the inner peripheral edge of the seat side opening into which the fan is fitted. Instead, a trapezoidal piece is sandwiched between the main body sheet and the garment cloth, and the pedestal sheet is adhered to and sewn on the garment cloth to form a strong pedestal.

The pedestal sheet of the present invention has a structure in which a main body sheet, an intermediate sheet and an adhesive sheet are laminated, and forms a pedestal having the same shape as the annular main body sheet. As a result, even if the pedestal sheet is directly bonded to the clothing material to form the pedestal, the pedestal that maintains the laminated structure has strength. Further, since it is adhered to the cloth for clothes by the adhesive sheet, it is highly integrated with the cloth for clothes. The reinforcing layer provided on the main body sheet not only increases the strength of the main body sheet, but also facilitates the setting of the sewing line near the inner peripheral edge and the outer peripheral edge of the main body sheet when the base sheet is sewn onto the cloth for clothing. The positioning openings provided in the intermediate sheet and the adhesive sheet facilitate the positioning of the base sheet with respect to the clothing material.

A method of forming a pedestal using a pedestal sheet of the present invention is a method of adhering an adhesive sheet to a cloth for clothing in a state in which a sheet-side opening and a fabric-side opening that do not expose the cutting edge of the temporary opening are formed by turning over the body sheet, Sew the sheet onto the clothing material. The pedestal thus formed does not expose the cutting edges inside the seat-side opening and the fabric-side opening, and can prevent the cloth of clothes from being frayed. In addition, the pedestal can be firmly integrated with the pedestal sheet and the clothing material by using the adhesive and the sewing together. The pedestal formed by sandwiching the trapezoidal piece between the main body sheet and the clothing material has an increased thickness and strength. Further, the sewing of the thick body sheet and the cloth for clothing has an advantage that it is difficult to fray.

The sewing along the inner and outer peripheral gaps between the reinforcing layer and the inner and outer peripheral edges of the main body sheet allows the main body sheet to be easily and accurately set on the sewing line for sewing the main body sheet to the garment material, thereby improving aesthetics. Achieves excellent sewing and is resistant to fraying. Further, the positioning of the pedestal sheet with respect to the cloth for clothing using the seat side opening and the positioning mark makes the tedious positioning of the pedestal sheet easy and accurate. Further, if the seat side opening and the alignment mark match the temporary opening, the procedure of providing the temporary opening in the second step can be omitted, and the work efficiency of shaping the pedestal is improved.

The fan-equipped garment having the pedestal formed by the method for forming a pedestal according to the present invention has a pedestal on which the fan can be stably attached. This is because the pedestal sheet of the present invention having a laminated structure is used, the main body sheet is turned over so that the sheet side opening and the fabric side opening are aligned, the cutting edge of the temporary opening is not exposed, and both bonding and sewing are used. This is the effect of fixing the pedestal sheet to the cloth for clothes. The pedestal sheet of the present invention can be formed by simply adhering it to the clothing material as it is, but the pedestal forming step of the present invention can form a pedestal on which a fan can be stably attached.

It is the perspective view which looked at an example of the pedestal sheet based on the present invention from the outer surface side. It is the exploded perspective view which looked at the pedestal sheet of this example from the outside. FIG. 8 is a plan view of the clothing material provided with alignment marks as viewed from the inner surface side as a preparation step. As a first step, it is a plan view of a pedestal sheet in which the main body sheet is brought into contact with the clothing material and the pedestal sheet is seen from the inner surface side of the clothing material, with the alignment opening aligned with the alignment mark. FIG. 5 is an enlarged cross-sectional view taken along line AA of FIG. 4 in the radial direction. As a first step, it is a plan view of the pedestal sheet in which the pedestal sheet is fitted to the circular opening of the alignment plate and the main body sheet is in contact with the inner surface of the garment cloth as viewed from the inner surface side of the garment cloth. As a first step, it is a plan view of a state in which an intermediate sheet and an adhesive sheet are sewn onto clothing material along the inner peripheral edge of the body sheet, as seen from the inner surface side of the clothing material. FIG. 8 is an enlarged cross-sectional view taken along the line BB of FIG. 7 in the radial direction. FIG. 8 is a plan view of a state in which a temporary opening is integrally formed with the clothing material, the intermediate sheet, and the adhesive sheet as a second step, as viewed from the inner surface side of the clothing material. FIG. 10 is an enlarged cross-sectional view taken along line CC of FIG. 9 in the radial direction. FIG. 8 is a plan view of a state in which a large number of trapezoidal pieces are provided in the range from the inner peripheral edge of the temporary opening to the inner peripheral edge of the main body sheet as the second step, as viewed from the inner surface side of the garment cloth. FIG. 11 is an enlarged cross-sectional view taken along line D-D in the radial direction of FIG. 10. In the third step, the main body sheet and the trapezoidal piece are turned upside down, and the trapezoidal piece is sandwiched between the garment cloth and the main body sheet as seen from the inner surface side of the garment cloth. FIG. 14 is an enlarged cross-sectional view taken along line EE in the radial direction of FIG. It is the top view which looked at the body sheet and the trapezoid piece turned upside down as the 3rd process, and pinched the trapezoid piece with clothes cloth and the body sheet from the outer surface side of clothes cloth. FIG. 16 is an enlarged cross-sectional view taken along line F-F of FIG. 15 in the radial direction. As a third step, it is a plan view of the state in which the seat side opening and the cloth side opening are aligned, the pedestal sheet is heated, and the adhesive sheet is adhered to the clothes cloth as seen from the outer surface side of the clothes cloth. FIG. 18 is an enlarged view of a section G-G in the radial direction in FIG. 17. As a fourth step, it is a plan view of a state in which the main body sheet is sewn to the clothing material along the inner peripheral side gap and the outer peripheral side gap as seen from the outer surface side of the clothing material. FIG. 20 is an enlarged cross-sectional view taken along line HH of FIG. 19 in the radial direction. It is the perspective view which looked at the clothes with a fan in which the base was formed from the back.

Hereinafter, modes for carrying out the present invention will be described with reference to the drawings. As shown in FIG. 1, the pedestal sheet 1 of the present invention looks like a disk member whose outer periphery is reinforced by the main body sheet 11 in appearance. As shown in FIG. 2, the pedestal sheet 1 of this example includes an annular main body sheet 11 having a seat side opening 111, an annular reinforcing sheet 121 that is the same as the main body sheet 11, and an outer diameter of the main body sheet 11. And a circular intermediate sheet 12 having the same outer diameter as the main body sheet 11 and a circular adhesive sheet 13 having a heat-sealing adhesive layer on the lower surface thereof are laminated and integrated in the order described above. ..

The main body sheet 11 is an annular woven fabric having shape retention and flexibility. The main body sheet 11 has a radial width of 10 mm to 20 mm as a guide, and the outer diameter is determined by adding the width to the inner diameter of the seat side opening 111 according to the fan to be attached. The main body sheet 11 of the present example is provided with an annular inner peripheral side reinforcing layer 112 having an inner peripheral side gap 113 opened from the inner peripheral edge and an annular outer peripheral side reinforcing layer 114 having an outer peripheral side gap 115 opened from the outer peripheral edge. ing. The inner peripheral side reinforcement layer 112 and the outer peripheral side reinforcement layer 114 of this example are embroidery. In this example, the inner peripheral side gap 113, the inner peripheral side reinforcing layer 112, the intermediate gap, the outer peripheral side reinforcing layer 114, and the outer peripheral side gap 115 divide the main body sheet 11 into five equal parts in the radial direction (of the main body sheet 11). If the radial width is 15 mm, then 3 mm each). The radial widths of the inner peripheral side gap 113, the inner peripheral side reinforcing layer 112, the intermediate gap, the outer peripheral side reinforcing layer 114, and the outer peripheral side gap 115 may be different.

The intermediate sheet 12 is a flexible circular nonwoven fabric having an outer diameter equal to that of the main body sheet 11. The intermediate sheet 12 of the present example has the same annular and flexible non-woven fabric as the main body sheet 11 as a reinforcing sheet 121 between the main body sheet 11. The upper surface and the lower surface of the reinforcing sheet 121 are both heat fusion adhesive layers. The intermediate sheet 12 provides a flat surface on which a temporary opening 17 and a trapezoidal piece 18 having an arbitrary size are provided. Further, the intermediate sheet 12 of this example has a positioning opening 14 as a small hole at the center. The alignment opening 14 of this example has a size of 1 mm to 2 mm as a size that can be aligned around the alignment mark 21 provided on the cloth material 2.

The adhesive sheet 13 is a flexible circular non-woven fabric having an outer diameter equal to the outer diameter of the main body sheet 11, and the upper surface and the lower surface are both heat-sealing adhesive layers. In the adhesive sheet 13 of this example, the intermediate sheet 12 has the same small hole alignment opening 14 as that of the intermediate sheet 12. The alignment opening 14 of the adhesive sheet 13 may be different in size from the alignment opening 14 of the intermediate sheet 12. The main body sheet 11, the reinforcing sheet 121, the intermediate sheet 12 and the adhesive sheet 13 of this example are bonded and integrated with each other using the heat-sealing adhesive layers of the reinforcing sheet 121 and the adhesive sheet 13. The main body sheet 11, the reinforcing sheet 121, the intermediate sheet 12, and the adhesive sheet 13 need only be integrated, and may be sewn together to be integrated.

A pedestal forming method for forming the pedestal 41 on the garment with fan 4 (see FIG. 21 below) using the pedestal sheet 1 of this example will be described. As a preparatory step, as shown in FIG. 3, the alignment mark 21 is provided on the cloth material 2 at the portion where the pedestal 41 is provided. The alignment mark 21 may be a non-removable mark because it is removed together with the cloth-side cut piece 26 by providing the temporary opening 27 in the clothes cloth 2 in the second step. The alignment mark 21 in this example is a cross pattern formed by an oil-based marker. From the viewpoint of aligning the centers with the alignment openings 14 of the intermediate sheet 12 and the adhesive sheet 13, the alignment mark 21 may be a small dot.

First, as a first step, as shown in FIGS. 4 and 5, the pedestal sheet 1 is arranged with the alignment openings 14 aligned so that the alignment marks 21 provided on the clothing material 2 are at the center. In this example, the main body sheet 11 is brought into contact with the inner surface of the clothing material 2. That is, the pedestal sheet 1 is placed on the inner surface of the clothing material 2 so that the adhesive sheet 13 can be seen inside out. As a result, the pedestal sheet 1 turned upside down can form a pedestal 41 on the outer surface of the clothing material 2 where the main body sheet 11 can be visually recognized. On the contrary, when it is desired to hide the body sheet 11 on the inner surface of the clothing material 2, the body sheet 11 is brought into contact with the outer surface of the clothing material 2 in the first step.

The position of the pedestal sheet with respect to the cloth material 2 can be adjusted by using a positioning plate 3 having a circular opening 31 having the same inner diameter as the outer diameter of the pedestal sheet 1, as shown in FIG. A sewing machine (for example, a laser special sewing machine) in which the sewing operation is automated fixes the cloth material 2 in a specific posture with respect to the work surface. Therefore, the positioning plate is fixed to the cloth material 2 in a fixed positional relationship. If 3 is prepared, the pedestal sheet 1 can be aligned with the clothing material 2. In this case, the pedestal sheet 1 does not require a positioning opening (see FIG. 6).

After the positioning of the pedestal sheet 1 is completed, as a first step, as shown in FIGS. 7 and 8, the intermediate sheet 12 and the adhesive sheet along the inner peripheral edge of the main body sheet 11 (inner peripheral edge of the sheet side opening 111). Sew 13 onto garment fabric 2. The sewing line 23 in the first step temporarily fixes the pedestal sheet 1 to the garment cloth 2, and when the temporary openings 17, 27 and the trapezoidal pieces 18, 28 are provided in the second step, the pedestal sheet 1 makes the garment cloth 2 It has a function to prevent deviation. In order that the cuts 181, 281 forming the trapezoidal pieces 18, 28 can be extended to the edge of the inner edge of the seat side opening 111, the sewing line 23 in the first step is provided along the seat side opening 111. Good.

After the temporary fixing of the pedestal sheet 1 is completed, as a second step, as shown in FIGS. 9 and 10, the intermediate sheet 12, the adhesive sheet 13 and the garment cloth 2 which are integrated by the sewing line 23 of the first step are formed. Provisional openings 17 and 27 are provided. The temporary opening 17 on the side of the pedestal sheet 1 and the temporary opening 27 on the side of the garment cloth 2 are integrated with the intermediate sheet 12, the adhesive sheet 13, and the garment cloth 2 into the same circular sheet-side cut piece 15 and cloth-side cut piece 26. Are cut and provided with a cutter or scissors, so that the inner peripheral edges of the shapes are the same. In order to provide the temporary openings 14 and 27, for example, a circle corresponding to the sheet-side cut piece 15 may be drawn on the intermediate sheet 12, and the sheet-side cut piece 15 and the cloth-side cut piece 26 may be cut along the circle.

The length of the trapezoidal pieces 18, 28 in the radial direction is the width from the inner peripheral edge of the temporary openings 17, 27 to the inner peripheral edge of the sheet-side opening 111, and may be shorter than the radial width of the main body sheet 11. Therefore, even if the temporary openings 17 and 27 are not exactly circular, if the radial lengths of the trapezoidal pieces 18 and 28 are shorter than the radial width of the main body sheet 11, the temporary openings 17 and 27 are polygonal. But it doesn't matter. When it is difficult to provide the temporary openings 17 and 27 at a time, for example, a plurality of cuts are provided in the intermediate sheet 12 and the adhesive sheet 13 from the alignment opening 14 in the radial direction, and the radially outward ends of the cuts are tied together to make provisional cuts. The openings 17 and 27 are provided. In this case, circular temporary openings 17 and 27 are provided by connecting the ends of the cut with a circular arc in the circumferential direction, and polygonal temporary openings 17 and 27 are provided by connecting the ends with a straight line.

When provisional openings 17 and 27 are provided in the base sheet 1 and the garment cloth 2, as a second step, as shown in FIGS. 11 and 12, the intermediate sheet 12 that is integrated by the sewing line 23 in the first step, and is bonded. Trapezoid pieces 18 and 28 are provided on the sheet 13 and the cloth material 2. The trapezoidal pieces 18, 28 include a large number of cuts 181, 281 extending outward in the radial direction from the inner peripheral edges of the temporary openings 17, 27 to the inner peripheral edge of the main body sheet 11 in the intermediate sheet 12, the adhesive sheet 13 and the garment cloth 2, It is provided. As a guide, the number of cuts 181,281 is 24 to 40, and the number of trapezoidal pieces 18,28 is the same as the number of cuts 181,281. The notches 181, 281 adjacent to each other may have different intervals, but equal intervals are desirable. Similar to the temporary openings 17 and 27, the trapezoidal piece 18 on the pedestal sheet 1 side and the trapezoidal piece 28 on the garment cloth 2 side have the same shape and their outer shapes match. The trapezoidal pieces 18 and 28 of this example have a radial length that is slightly less than half the radial width of the main body sheet 11.

Either of the temporary openings 17 and 27 and the trapezoidal pieces 18 and 28 may be provided first. In this example, provisional openings 17 and 27 are first provided around the alignment opening 14, and cuts 181 and 281 are formed from the inner peripheral edge of the temporary openings 17 and 27 to the inner peripheral edge of the main body sheet 11, so that the trapezoidal piece 18 is formed later. , 28 is set. In the case of the reverse procedure, the ends of the cuts 181, 281 are the same as the inner peripheral edge of the main body sheet 11, but the start ends of the cuts 181, 281 are not determined. From this, the sizes of the temporary openings 17 and 27 are determined, and the starting ends of the cuts 181, 281 are set inside the inner peripheral edge of the temporary openings 17 and 27.

After providing the temporary openings 17 and 27 and the trapezoidal pieces 18 and 28, as a third step, as shown in FIGS. 13 to 16, the main body sheet 11 and the trapezoidal pieces 18 and 28 are put together through the temporary openings 17 and 27. Turn over and trap the trapezoidal pieces 18, 28 between the clothing material 2 and the body sheet 11. A cloth side opening 22 is formed on the inner surface of the cloth cloth 2 (see FIG. 13). The cloth side opening 22 is a circular opening that connects the ends of the cuts 181, 281 forming the trapezoidal pieces 18, 28 sandwiched between the clothes cloth 2 and the main body sheet 11. The ends of the cuts 181, 281 are at the inner peripheral edge of the main body sheet 11=the inner peripheral edge of the sheet side opening 111. From this, the cloth side opening 22 and the sheet side opening 111 coincide.

After turning over the main body sheet 11 and the trapezoidal pieces 18, 28, as a third step, as shown in FIGS. 17 and 18, with the sheet side opening 111 and the material side opening 22 aligned, the adhesive sheet 13 is attached. Adhere to the cloth 2 for clothes. The adhesive sheet 13 has a heat-sealing adhesive layer in contact with the cloth material 2, and the base sheet 1 is heated by, for example, an iron that is brought into contact with the main body sheet 11. As a result, the heat transferred to the adhesive sheet 13 from the iron temporarily melts the heat-sealable adhesive in the heat-sealable adhesive layer, and the adhesive sheet 13 is adhered to the clothing material 2.

The trapezoidal piece 18 sandwiched between the clothes material 2 and the main body sheet 11 also includes a part of the adhesive sheet 13, and is in contact with the turned over adhesive sheet 13. Therefore, when the pedestal sheet 1 is heated with an iron when the adhesive sheet 13 is adhered to the clothing material 2, the heat-sealing adhesives of the trapezoidal piece 18 and the adhesive sheet 14 are temporarily melted and firmly integrated. .. As described above, the trapezoidal piece 18 of this example has a radial length that is slightly less than half the radial width of the main body sheet 11. From this, the trapezoidal piece 18 that is firmly integrated with the adhesive sheet 14 fits within the width of the main body sheet 11 and functions as a core material that reinforces the main body sheet 11.

After adhering the adhesive sheet 14 to the garment cloth 2, as the fourth step, as shown in FIGS. 19 and 20, the main body sheet 11 is sewn to the garment cloth 2 along the inner peripheral side gap 113 and the outer peripheral side gap 115. When worn, the pedestal 41 is completed. The inner peripheral side sewing line 24 and the outer peripheral side sewing line 25 in the fourth step have a function of firmly integrating the bonded clothing material 2 and the base sheet 1. Particularly, in the portion of the main body sheet 11 that sandwiches the trapezoidal pieces 18 and 28 together with the garment material 2, the trapezoidal pieces 18 and 28 are prevented from being separated by providing the inner peripheral side sewing line 24. The inner peripheral side sewing line 24 and the outer peripheral side sewing line 25 may be provided in any order, but it is better to provide the inner peripheral side sewing line 24 and then the outer peripheral side sewing line 25 so that the pedestal seat 1 is provided. Easy to keep flat.

The inner peripheral side gap 113 and the outer peripheral side gap 115 formed by the inner peripheral side reinforcing layer 112 and the outer peripheral side reinforcing layer 114 are indicators of the inner peripheral side sewing line 24 and the outer peripheral side sewing line 25, respectively. If the inner peripheral side sewing line 24 and the outer peripheral side sewing line 25 can be formed along the extending direction of the inner peripheral side gap 113 and the outer peripheral side gap 115, within the range of the inner peripheral side gap 113 and the outer peripheral side gap 115. You can meander. As a result, even when the inner peripheral side sewing line 24 and the outer peripheral side sewing line 25 are manually formed, variations in the inner peripheral side sewing line 24 and the outer peripheral side sewing line 25 due to differences in operators are suppressed. The quality of the pedestal 41 is guaranteed.

Thus, by using the pedestal sheet 1 of the present invention, as shown in FIG. 21, it is possible to provide the fan-equipped garment 4 having the pedestal 41 configured by attaching the pedestal sheet 1 to the cloth material 2 and further sewing the garment cloth 2. .. In the fan-equipped garment 4 provided with the pedestal 41 according to the present invention, the trapezoidal piece 28 is folded back to form the fabric side opening 22 that coincides with the seat side opening 111. Therefore, the seat side opening into which the fan (not shown) is fitted is formed. The cutting edge of the cloth material 2 is not exposed at the inner peripheral edge of the 111. In addition, in the fan-equipped garment 4 provided with the pedestal 41 according to the present invention, trapezoidal pieces 18 and 28 are sandwiched between the main body sheet 11 and the garment cloth 2, and the pedestal sheet 1 is bonded and sewn to the garment cloth 2. Form a strong pedestal 41.

1 pedestal seat
11 Body sheet
111 Seat side opening
112 Inner peripheral side reinforcement layer
113 inner clearance
114 outer peripheral side reinforcement layer
115 Outer clearance
12 Intermediate sheet
121 Reinforcement sheet
13 Adhesive sheet
14 Alignment opening
15 Sheet-side cut piece
17 Temporary opening
18 trapezoidal pieces
181 Notch 2 Cloth for cloth
21 Alignment mark
22 Fabric side opening
23 Sewing line for the 1st process
24 Inner peripheral side sewing line of the 4th process
25 Outer side sewing line in the 4th process
26 Fabric side cut
27 Temporary opening
28 trapezoid
281 Notch 3 Alignment plate
31 Circular opening 4 Clothes with fan
41 pedestal

Claims (7)

An annular main body sheet provided with a seat side opening for fitting a fan,
An intermediate sheet having the same circular outer diameter as the main body sheet,
A circular adhesive sheet having the same outer diameter as the main body sheet and a heat-fusion adhesive layer on the lower surface,
A pedestal sheet that is laminated and integrated in the order described above. The base sheet according to claim 1, wherein the main body sheet is provided with an annular reinforcing layer having an inner peripheral side gap and an outer peripheral side gap from the inner peripheral edge and the outer peripheral edge. 3. The pedestal sheet according to claim 1, wherein the intermediate sheet and the adhesive sheet are provided with a positioning opening that is concentric with the seat side opening and has a smaller inner diameter than the seat side opening. An annular main body sheet provided with a seat side opening for fitting a fan, a circular intermediate sheet having an outer diameter the same as the main body sheet, an outer diameter the same as the main body sheet, and a heat-sealing adhesive agent at least on the lower surface side. A circular adhesive sheet having a layer, using a pedestal sheet formed by laminating and integrating in the order described above,
As the first step, the main body sheet is brought into contact with the garment cloth of the fan-equipped garment, and the intermediate sheet and the adhesive sheet are sewn to the garment cloth along the inner peripheral edge of the main body sheet,
In the second step, the cloth material, the intermediate sheet, and the adhesive sheet are integrally formed, and a temporary opening smaller than the inner peripheral edge of the main body sheet and a radial notch from the inner peripheral edge of the temporary opening to the inner peripheral edge of the main body sheet are formed. Providing a number of trapezoidal pieces lined up in the circumferential direction,
As the third step, the main body sheet and the trapezoidal piece are turned over through the temporary opening, the trapezoidal piece is sandwiched between the cloth material and the main body sheet, and the same cloth side opening as the sheet side opening of the main body sheet is formed on the cloth cloth. With the opening and the fabric side opening aligned, heat the pedestal sheet and bond the adhesive sheet to the clothing material,
As a fourth step, a pedestal forming method of forming a pedestal by sewing the main body sheet to clothing material along the inner peripheral edge and the outer peripheral edge of the main body sheet. Using a pedestal sheet in which an annular reinforcing layer having an inner peripheral side gap and an outer peripheral side gap from the inner peripheral edge and the outer peripheral edge is provided on the main body sheet,
The pedestal forming method according to claim 4, wherein in the fourth step, the main body sheet is sewn onto the cloth for clothing along the inner peripheral side gap and the outer peripheral side gap between the reinforcing layer and the inner peripheral edge and the outer peripheral edge. Using a pedestal sheet that is concentric with the seat-side opening and has a positioning opening having a smaller inner diameter than the seat-side opening, provided on the intermediate sheet and the adhesive sheet,
As a preparatory step before the first step, a positioning mark is provided on the cloth material for the pedestal,
As the first step, aligning the alignment opening with the center or the periphery of the alignment mark, the main body sheet is brought into contact with the garment cloth, and the intermediate sheet and the adhesive sheet are sewn to the garment cloth along the inner peripheral edge of the main body sheet. The method of forming a pedestal according to claim 4, wherein the pedestal is attached. A garment with a fan, wherein the pedestal forming method according to any one of claims 4 to 6 forms a pedestal into which the fan is fitted and attached to a cloth material.

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