JP2020085649A - Mobile body detector and method for manufacturing mobile body detector - Google Patents

Mobile body detector and method for manufacturing mobile body detector Download PDF

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JP2020085649A
JP2020085649A JP2018220107A JP2018220107A JP2020085649A JP 2020085649 A JP2020085649 A JP 2020085649A JP 2018220107 A JP2018220107 A JP 2018220107A JP 2018220107 A JP2018220107 A JP 2018220107A JP 2020085649 A JP2020085649 A JP 2020085649A
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housing
detection element
lead terminal
magnetic detection
detection device
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JP7157906B2 (en
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将幹 田中
Masamiki Tanaka
将幹 田中
将史 桜沢
Masashi Sakurazawa
将史 桜沢
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Nippon Seiki Co Ltd
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Abstract

To provide a mobile body detector and a method for manufacturing a mobile body detector having a high production efficiency.SOLUTION: A mobile body detector 100 includes: a magnetism detection element 10 for outputting an electric signal according to the movement of a detection target body D; a magnet 20 for applying a magnetic field to the magnetism detection element 10; a lead terminal 30 connected to the magnetism detection element 10; a first housing 40 having a container 43 containing the magnetism detection element 10, the magnet 20, and the lead terminal 30; a second housing 50 over the container 43, which is engaged with and connected to the first housing 40 and faces the detection target body D; protrusions 31c and 32c in the end of the lead terminal 30 which is closer to the magnetism detection element 10 and on the outer side of the container 43; and a recess part R in the surface of the container 43 which is closer to the lead terminal 30, the recess part R facing the protrusions 31c and 32c.SELECTED DRAWING: Figure 4

Description

本発明は、磁気検出素子を用いる移動体検出装置、及び移動体検出装置の製造方法に関する。 The present invention relates to a moving body detection device that uses a magnetic detection element, and a method for manufacturing the moving body detection device.

直線運動や回転運動する移動体の移動を検出するための移動体検出装置が用いられている。例えば、特許文献1に開示されている移動体検出装置(回転検出装置)は、リード端子が中ケースにインサート成形されたものである。 A moving body detection device is used for detecting the movement of a moving body that moves linearly or rotates. For example, in a moving body detection device (rotation detection device) disclosed in Patent Document 1, lead terminals are insert-molded in a middle case.

特開2008−164439号公報JP, 2008-164439, A

特許文献1に開示された移動体検出装置では、中ケースにリード端子をインサート成形する工程において、樹脂の成形圧等によってリード端子の位置がずれた場合に、複数のリード端子間の距離が規定以上となり磁気検出素子との接続に支障が出る、またはリード端子同士が接触し中ケース内部で短絡するなどの不良品が生じる虞があり、改善の余地があった。 In the moving body detection device disclosed in Patent Document 1, in the step of insert-molding the lead terminal in the middle case, when the position of the lead terminal is displaced by the molding pressure of the resin or the like, the distance between the plurality of lead terminals is regulated. As described above, there is a possibility that a defective product may occur such that the connection with the magnetic detection element may be hindered or lead terminals may come into contact with each other to cause a short circuit inside the middle case, and there is room for improvement.

本発明は、このような実情に鑑みてなされたものであり、生産効率が高い移動体検出装置及び移動体検出装置の製造方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and an object of the present invention is to provide a moving object detection device and a method for manufacturing the moving object detection device, which have high production efficiency.

本発明の移動体検出装置100は、
被検出体Dの移動に応じた電気信号を出力する磁気検出素子10と、
磁気検出素子10に磁界を加える磁石20と、
磁気検出素子10に接続されるリード端子30と、
磁気検出素子10、磁石20およびリード端子30を収容する収容部43を有する第1のハウジング40と、
収容部43を覆って第1のハウジング40と嵌合連結され被検出体Dと対向して配置される第2のハウジング50と、を備え、
リード端子30の磁気検出素子10側の端部の、収容部43の外周方向側に突出部31c、32cと、
収容部43の、リード端子30側の面に凹部Rと、を備え、
凹部Rは、突出部31c,32cと相対する位置に形成されてなること
を特徴とする。
The moving body detection device 100 of the present invention is
A magnetic detection element 10 that outputs an electric signal according to the movement of the detected object D;
A magnet 20 for applying a magnetic field to the magnetic detection element 10,
A lead terminal 30 connected to the magnetic detection element 10,
A first housing 40 having an accommodating portion 43 for accommodating the magnetic detection element 10, the magnet 20, and the lead terminal 30;
A second housing 50 that covers the accommodation portion 43, is fitted and connected to the first housing 40, and is arranged to face the detected object D;
Protrusions 31c and 32c are provided on the outer peripheral side of the accommodating portion 43 at the end of the lead terminal 30 on the magnetic detection element 10 side,
A recess R is provided on the surface of the accommodating portion 43 on the lead terminal 30 side,
The recess R is characterized in that it is formed at a position facing the protrusions 31c, 32c.

本発明の移動体検出装置100の製造方法は、
被検出体Dの移動に応じた電気信号を出力する磁気検出素子10と、
磁気検出素子10に磁界を加える磁石20と、
磁気検出素子10に接続されるリード端子30と、
磁気検出素子10、磁石20およびリード端子30を収容する収容部43を有する第1のハウジング40と、
収容部43を覆って第1のハウジング40と嵌合連結され被検出体Dと対向して配置される第2のハウジング50と、を備える移動体検出装置100の製造方法であって、
リード端子30の磁気検出素子10側の端部の、収容部43の外周方向側に突出部31c,32cを設ける工程と、
収容部43のリード端子30側の面の前記突出部31c,32cと相対する位置に、凹部Rを設ける工程と、
を備えること
を特徴とする移動体検出装置100の製造方法である。
The method for manufacturing the moving body detection device 100 according to the present invention is
A magnetic detection element 10 that outputs an electric signal according to the movement of the detected object D;
A magnet 20 for applying a magnetic field to the magnetic detection element 10,
A lead terminal 30 connected to the magnetic detection element 10,
A first housing 40 having an accommodating portion 43 for accommodating the magnetic detection element 10, the magnet 20, and the lead terminal 30;
A method for manufacturing a moving object detection device 100, comprising: a second housing 50 that covers the accommodation portion 43 and is fitted and connected to the first housing 40 and that is arranged to face the detected object D.
A step of providing protrusions 31c and 32c on the outer peripheral side of the accommodating portion 43 at the end of the lead terminal 30 on the magnetic detection element 10 side;
A step of providing a concave portion R at a position of the surface of the accommodating portion 43 on the side of the lead terminal 30 facing the protruding portions 31c, 32c;
The manufacturing method of the moving body detection device 100 is characterized by including.

本発明によれば、生産効率が高い移動体検出装置及び移動体検出装置の製造方法を提供することができる。 According to the present invention, it is possible to provide a moving body detection device with high production efficiency and a method for manufacturing the moving body detection device.

本発明の一実施形態に係る移動体検出装置を示す図。The figure which shows the moving body detection apparatus which concerns on one Embodiment of this invention. 図1を下方(−Z方向)から見た図。The figure which looked at FIG. 1 from the downward direction (-Z direction). 図2のA−A線断面図。Sectional drawing on the AA line of FIG. 図1の移動体検出装置から第2のハウジングを外した図。The figure which removed the 2nd housing from the moving body detection device of FIG. リード端子を示す図。The figure which shows a lead terminal. 図4の第1のハウジングを上方(+Z方向)から見た図。The figure which looked at the 1st housing of Drawing 4 from the upper part (+Z direction). 凹部とリード端子の位置関係を示す図。The figure which shows the positional relationship of a recessed part and a lead terminal. 図1の第2のハウジングを示す図。The figure which shows the 2nd housing of FIG.

以下、本発明を実施するための一実施形態に係る移動体検出装置を、図面を参照しながら説明する。
なお、以下の説明では、図1に示した移動体検出装置100の状態を基準として、前後方向をX方向、左右方向をY方向、上下方向をZ方向とする。また、X方向、Y方向及びZ方向を示す矢印が向く方向を+(プラス)方向、その反対方向を−(マイナス)方向として説明する。
本発明の移動体検出装置100は、図2,図3に示すように被検出体Dの移動に応じた電気信号を出力する磁気検出素子10と、磁気検出素子10に磁界を加える磁石20と、磁気検出素子10に接続されるリード端子30と、磁気検出素子10、磁石20およびリード端子30が一方側に取り付けられる第1のハウジング40と、第1のハウジング40の一方側を覆って嵌合連結され被検出体と対向して配置される第2のハウジング50と、を有し、第1のハウジング40には、固定対象70に固定設置するための固定部42が設けられるとともに、リード端子30の一部が埋設一体化されて構成されている。
Hereinafter, a mobile body detection device according to an embodiment for carrying out the present invention will be described with reference to the drawings.
In the following description, the front-back direction is the X direction, the left-right direction is the Y direction, and the up-down direction is the Z direction with reference to the state of the moving object detection device 100 shown in FIG. In addition, the direction in which the arrows indicating the X direction, the Y direction, and the Z direction face is the + (plus) direction, and the opposite direction is the − (minus) direction.
As shown in FIGS. 2 and 3, the moving body detection device 100 of the present invention includes a magnetic detection element 10 that outputs an electric signal according to the movement of the detection target D, and a magnet 20 that applies a magnetic field to the magnetic detection element 10. A lead terminal 30 connected to the magnetic detection element 10, a first housing 40 to which the magnetic detection element 10, the magnet 20 and the lead terminal 30 are attached on one side, and a first housing 40 covering one side and fitted. A second housing 50 that is coupled and connected to face the object to be detected is provided. The first housing 40 is provided with a fixing portion 42 for fixedly installing the fixing target 70 and a lead. A part of the terminal 30 is embedded and integrated.

移動体検出装置100は、例えば、二輪車の前輪の車軸近傍に設けられる回転検出装置として構成され、検出される前輪の回転数から車速を計測する。すなわち、移動体検出装置100では、前輪の車軸が被検出体Dとされ、車軸近傍の車体が固定対象70とされ、固定対象70に第1のハウジング40の固定部42が固定され、第1のハウジング40に嵌合連結された第2のハウジング50が車軸と対向して配置される。 The moving body detection device 100 is configured, for example, as a rotation detection device provided near the axle of the front wheels of a two-wheeled vehicle, and measures the vehicle speed from the detected number of rotations of the front wheels. That is, in the moving body detection device 100, the axle of the front wheel is the detected body D, the vehicle body near the axle is the fixed target 70, and the fixed portion 42 of the first housing 40 is fixed to the fixed target 70. The second housing 50, which is fitted and connected to the housing 40, is arranged so as to face the axle.

磁気検出素子10は、被検出体である移動体Dの移動(回転)に伴う磁界の変化を感知するホールICなどで構成されている。磁気検出素子10は、先端の鉛直面(Y−Z面)の検出部(検出面)10aに対して端子10bが検出部10aの上端から直角に後方(−X方向)に突き出して設けられている。磁気検出素子10は、第1のハウジング40の収容部43に収容される。収容部43は、第1のハウジング40と一体に成形され前方(+X方向)に突き出すように形成されている。収容部43は、図4に示すように前方側中央部付近が開口するとともに、上方(+Z方向)が開口した第1凹部43aが形成され、第1凹部43a内に上方(+Z方向)から磁気検出素子10の検出部10aが収容されて検出部10aの先端面(+X方向の端面)が前方側中央部付近の開口に位置して被検出体と対向するように配置される。 The magnetic detection element 10 is composed of a Hall IC or the like that senses a change in the magnetic field due to the movement (rotation) of the moving body D that is the detected body. The magnetic detection element 10 is provided such that a terminal 10b projects rearward (-X direction) at a right angle from the upper end of the detection unit 10a with respect to a detection unit (detection surface) 10a having a vertical plane (YZ plane) at the tip. There is. The magnetic detection element 10 is housed in the housing portion 43 of the first housing 40. The accommodating portion 43 is formed integrally with the first housing 40, and is formed so as to project forward (+X direction). As shown in FIG. 4, the accommodating portion 43 has a first recess 43a that is open near the front center and is open upward (+Z direction). The detection unit 10a of the detection element 10 is housed, and the distal end surface (the end surface in the +X direction) of the detection unit 10a is located in the opening near the front center portion and arranged to face the detection target.

磁石20は、磁気検出素子10に磁界を加えるためのものである。磁石20は、例えば直方体状に形成されたフェライト磁石で構成される。磁石20は、図3に示すように、磁気検出素子10が収容される第1凹部43aに隣接する後方(−X方向)に設けられ下方(−Z方向)が開口した第2凹部43bに下方から収容されている。 The magnet 20 is for applying a magnetic field to the magnetic detection element 10. The magnet 20 is, for example, a ferrite magnet formed in a rectangular parallelepiped shape. As shown in FIG. 3, the magnet 20 is provided in the rear (-X direction) adjacent to the first recess 43a in which the magnetic detection element 10 is housed, and in the second recess 43b opened downward (-Z direction). It has been housed from.

リード端子30は、図5に示すように、リード31,32からなる。また、リード31,32は、図3,図5に示すように後述するコネクタ部44から露出する後方側の端部31a,32aと、収容部43とコネクタ部44の中間付近から露出し、磁気検出素子10の端子10bと電気的に接続される端子接続部31b,32bと、端部31a,32aと反対側の端部(検出部10a方向)に突出部31c,32cと、を備えている。突出部31c,32cは、リード31,32の片側に設けられる。リード31,32は、端部31a,32aを図示しない金型や治具によって突出部31c,32cが2本のリード31,32に対し外側の向きになるように平行に支持され、第1のハウジング40に一体成形される収容部43の上面と平行に配置されて第1のハウジング40および収容部43にインサート成形により埋設一体化される(図6参照)。このとき、図示しない金型や治具によって、突出部31c,32c間のリード端子30の先端(+X)方向および左右(Y)方向の位置を規制しておくことで、リード31,32の接触を防止するとともに収容部43に凹部Rが形成される。凹部Rは図示しない金型の跡である。凹部Rと突出部31c,32cの位置関係を図7に示す。凹部Rは、突出部31c,32cと相対する位置に形成される。凹部RのY方向の長さは、突出部31c,32c間のY方向の長さより短い。凹部RのY方向の長さが突出部31c,32c間の長さより短いことによって、図示しない金型の位置にバラツキが生じても、リード31,32が接触しない。また、樹脂成形圧がかかり、リード31,32の位置がずれた場合には、突出部31c,32cの+X方向内側の面が図示しない金型に接触することでリード31,32は接触しない。凹部Rは、検出部10aに対して平行に形成されている。リード31,32の端子接続部31b,32bがそれぞれ磁気検出素子10の端子10b,10bと抵抗溶接によって電気的に接続され、後方側の端部31a,32aが第1のハウジング40の後方のコネクタ部44内に突き出すコネクタピンとして検出信号を外部に導出できるようにしてある。 As shown in FIG. 5, the lead terminal 30 includes leads 31 and 32. 3 and 5, the leads 31 and 32 are exposed from the rear end portions 31a and 32a exposed from the connector portion 44, which will be described later, and near the middle of the accommodating portion 43 and the connector portion 44. It is provided with terminal connecting portions 31b and 32b electrically connected to the terminal 10b of the detection element 10 and projecting portions 31c and 32c at the end portion (direction toward the detection portion 10a) opposite to the end portions 31a and 32a. . The protrusions 31c and 32c are provided on one side of the leads 31 and 32. The leads 31 and 32 are supported in parallel with the ends 31a and 32a by a mold or a jig (not shown) so that the protrusions 31c and 32c are oriented outward with respect to the two leads 31 and 32. It is arranged in parallel with the upper surface of the housing portion 43 integrally molded with the housing 40 and is embedded and integrated with the first housing 40 and the housing portion 43 by insert molding (see FIG. 6 ). At this time, the positions of the lead terminals 30 between the protrusions 31c and 32c in the tip (+X) direction and the left and right (Y) direction are regulated by a mold or a jig (not shown) so that the leads 31 and 32 come into contact with each other. And the recess R is formed in the accommodating portion 43. The recess R is a mark of a mold not shown. FIG. 7 shows the positional relationship between the recess R and the protrusions 31c and 32c. The recess R is formed at a position facing the protrusions 31c and 32c. The length in the Y direction of the recess R is shorter than the length in the Y direction between the protrusions 31c and 32c. Since the length of the recess R in the Y direction is shorter than the length between the protrusions 31c and 32c, the leads 31 and 32 do not come into contact with each other even if the position of the mold (not shown) varies. Further, when the resin molding pressure is applied and the positions of the leads 31 and 32 are displaced, the inner surfaces of the protrusions 31c and 32c in the +X direction come into contact with a mold (not shown), so that the leads 31 and 32 do not contact. The recess R is formed parallel to the detection unit 10a. The terminal connection portions 31b and 32b of the leads 31 and 32 are electrically connected to the terminals 10b and 10b of the magnetic detection element 10 by resistance welding, respectively, and the rear end portions 31a and 32a are rear connectors of the first housing 40. The detection signal can be led to the outside as a connector pin protruding into the portion 44.

第1のハウジング40は、図4に示すように、大小2つの円弧部を連結した外形が略小判状の本体部41と、本体部41の小さな円弧部の中心部に同心上に形成された固定部42と、本体部41の大きな円弧部の中心部から前方(+X方向)に突き出して一体に形成された収容部43と、本体部41の大きな円弧部から後方(−X方向)に突き出して一体に形成されたコネクタ部44と、を備えて構成されており、例えばポリブチレンテレフタレート(PBT:Poly Butylene Terephthalate)樹脂など合成樹脂製とされている。なお、2つの円弧部の大きさは同じであっても良い。 As shown in FIG. 4, the first housing 40 is formed concentrically with a main body portion 41 having a substantially oval outer shape in which two large and small arc portions are connected, and a central portion of the small arc portion of the main body portion 41. The fixing portion 42, the accommodating portion 43 integrally formed by projecting forward (+X direction) from the central portion of the large arc portion of the main body portion 41, and projecting rearward (−X direction) from the large arc portion of the main body portion 41. And a connector portion 44 integrally formed with each other, and is made of a synthetic resin such as a polybutylene terephthalate (PBT) resin. The two arc portions may have the same size.

固定部42は、金属製で円筒状のカラー42aを備えるとともに、第1のハウジング40の本体部41の下方(−Z方向)に突き出す部分に一体化されている。固定部42は、本体部41の小さな円弧部に金属製の円筒状のカラー42aをインサート成形することで一体化されている。カラー42aには、図3に示すように、後方(−X方向)から固定用ボルトを入れて固定対象70に締め付けることで、第1のハウジング40を固定できる。
本体部41は、大きな円弧部の内側縁部と小さな円弧部のカラー42aの大きな円弧部側の半円部とで囲まれる部分が側壁部41aとされ、側壁部41aで囲まれた内側部分が凹部とされて平板状の底板部41bで後方(−X方向)側が塞がれている。
The fixing portion 42 is provided with a metal-made cylindrical collar 42 a and is integrated with a portion of the first housing 40 that projects downward (in the −Z direction) from the body portion 41. The fixing portion 42 is integrated by insert-molding a metal cylindrical collar 42a on the small arc portion of the main body portion 41. As shown in FIG. 3, the first housing 40 can be fixed to the collar 42a by inserting a fixing bolt from the rear (-X direction) and tightening it on the fixing target 70.
In the body portion 41, a portion surrounded by an inner edge portion of the large arc portion and a semicircular portion on the large arc portion side of the collar 42a of the small arc portion is a side wall portion 41a, and an inner portion surrounded by the side wall portion 41a is The rear (-X direction) side is closed by a flat plate-shaped bottom plate portion 41b which is a recess.

底板部41bは、第2のハウジング50とのX方向の接触面である。底板部41bは、第2のハウジング50のフランジ部52と当接される。 The bottom plate portion 41b is a contact surface in the X direction with the second housing 50. The bottom plate portion 41b is brought into contact with the flange portion 52 of the second housing 50.

収容部43は、合成樹脂からなり、図3に示すように円柱部43cを備えている。円柱部43cの外周部には、Oリング溝が形成されてOリング45が装着され、後述する嵌合連結される第2のハウジング50との間をシール状態とする。
収容部43の長手(X)方向の中ほど(中央付近)から端子接続部31b,32bが露出している。端子接続部31b、32bの間に凹部Rが形成されている。
収容部43は、既に説明したように、第1凹部43aと第2凹部43bとが設けられ、第1凹部43a(図3参照)には、磁気検出素子10が、第2凹部43bには、磁石20がそれぞれ装着される。
The accommodating portion 43 is made of synthetic resin and has a columnar portion 43c as shown in FIG. An O-ring groove is formed in the outer peripheral portion of the columnar portion 43c, and an O-ring 45 is attached to the second housing 50, which will be fit and connected as described later, to establish a sealed state.
The terminal connecting portions 31b and 32b are exposed from the middle (near the center) of the accommodation portion 43 in the longitudinal (X) direction. A recess R is formed between the terminal connecting portions 31b and 32b.
As described above, the accommodating portion 43 is provided with the first concave portion 43a and the second concave portion 43b. The magnetic detecting element 10 is provided in the first concave portion 43a (see FIG. 3), and the second concave portion 43b is provided with the magnetic detecting element 10. The magnets 20 are mounted respectively.

コネクタ部44は、中空の四角筒状とされて後方(−X方向)が開口し、本体部41の底板部41bから後方に突き出して一体に形成されており、外部の装着側のコネクタ(図示せず)を所定の向きに連結でき、係止凹凸部によってコネクタ同士の係止連結状態を保持できるようにしてある。 The connector part 44 is formed in a hollow rectangular tube shape and has an opening at the rear (-X direction), and projects rearward from the bottom plate part 41b of the main body part 41 to be integrally formed. (Not shown) can be connected in a predetermined direction, and the locking concavo-convex portion can hold the locked connection state of the connectors.

第2のハウジング50は、図1,図8に示すように第1のハウジング40の一方側(前方側(+X方向))の収容部43(図3参照)を覆って嵌合連結され被検出体D(図2参照)と対向して配置される有底の円筒部51と、円筒部51の開口端に一体に形成されたフランジ部52とを備えて形成されている。第2のハウジング50は、第1のハウジング40と同一の合成樹脂製とされ、例えば、ポリブチレンテレフタレート(PBT)樹脂など合成樹脂製とされている。
第2のハウジング50は、第1のハウジング40に一体に形成された収容部43に収容された磁気検出素子10および磁石20などを覆うカバーとして円筒部51が機能しており、円筒部51の外周には、補強用のリブ51aが円周方向等間隔に複数本一体に形成してある。リブ51aにより、剛性を高めて固定対象70からの振動の影響を緩和する。また、リブ51aは、Oリング53取り付け時の誘い込みおよび移動体検出装置100を固定対象70に取り付ける際の誘い込みとしての機能を有している。円筒部51のリブ51aの後方には、Oリング溝51bが形成され、Oリング53が装着され、固定対象70との間をシールするとともに、Oリング53によって固定対象70からの振動の第1のハウジング40への伝達を抑えている。
フランジ部52は、第1のハウジング40の側壁部41aの内側形状に沿った外形状に形成されており、周囲を囲む側壁部52aと、側壁部52aの前方側の開口部を塞ぐとともに、円筒部51が一体に設けられた蓋板部52bとで構成される。側壁部52aの底面52cは、第1のハウジング40とのX方向の接触面である。
これにより、第2のハウジング50を第1のハウジング40の内側に被せるように装着して連結することで、第1のハウジング40の側壁部41aの内側に、第2のハウジング50のフランジ部52の側壁部52aが接するように嵌合され、側壁部41aの開口部が蓋板部52bで塞がれた状態となり、フランジ部52が第1のハウジング40の固定部42と同一の厚みとなる。
すなわち、第1のハウジング40の本体部41の側壁部41aの高さと第2のハウジング50のフランジ部52の側壁部52aの高さが、嵌合連結状態とした場合に、蓋板部52bが第1のハウジング40の固定部42と同一の厚みとなるように設定してある。
また、第2のハウジング50のフランジ部52は、第1のハウジング40を固定部42によって固定対象70(図3参照)に固定設置すると、第1のハウジング40と固定対象70とに挟み込まれることになり、移動体検出装置100を確実に固定対象70に保持することができる。
As shown in FIGS. 1 and 8, the second housing 50 is fitted and connected so as to cover one side (front side (+X direction)) of the housing portion 43 (see FIG. 3) of the first housing 40, and to be detected. It is provided with a bottomed cylindrical portion 51 arranged to face the body D (see FIG. 2 ), and a flange portion 52 integrally formed at the open end of the cylindrical portion 51. The second housing 50 is made of the same synthetic resin as the first housing 40, for example, a synthetic resin such as polybutylene terephthalate (PBT) resin.
In the second housing 50, the cylindrical portion 51 functions as a cover that covers the magnetic detection element 10, the magnet 20, and the like housed in the housing portion 43 formed integrally with the first housing 40. A plurality of reinforcing ribs 51a are integrally formed on the outer periphery at equal intervals in the circumferential direction. The ribs 51a increase rigidity and reduce the influence of vibration from the fixing target 70. Further, the rib 51 a has a function as a guide when the O-ring 53 is attached and a guide when the moving object detection device 100 is attached to the fixed object 70. An O-ring groove 51b is formed behind the rib 51a of the cylindrical portion 51, and an O-ring 53 is attached to seal between the O-ring 53 and the fixing target 70. Transmission to the housing 40 is suppressed.
The flange portion 52 is formed in an outer shape that conforms to the inner shape of the side wall portion 41a of the first housing 40, closes the side wall portion 52a that surrounds the periphery, and the opening on the front side of the side wall portion 52a. The cover 51 is integrally formed with the portion 51. The bottom surface 52c of the side wall portion 52a is a contact surface in the X direction with the first housing 40.
Accordingly, by mounting and connecting the second housing 50 so as to cover the inside of the first housing 40, the flange portion 52 of the second housing 50 is provided inside the side wall portion 41 a of the first housing 40. The side wall portion 52a of the first housing 40 is fitted to the side wall portion 52a so that the opening portion of the side wall portion 41a is closed by the lid plate portion 52b, and the flange portion 52 has the same thickness as the fixing portion 42 of the first housing 40. ..
That is, when the height of the side wall portion 41a of the main body portion 41 of the first housing 40 and the height of the side wall portion 52a of the flange portion 52 of the second housing 50 are in a fitted and connected state, the lid plate portion 52b is The thickness is set to be the same as that of the fixed portion 42 of the first housing 40.
Further, the flange portion 52 of the second housing 50 is sandwiched between the first housing 40 and the fixed object 70 when the first housing 40 is fixedly installed on the fixed object 70 (see FIG. 3) by the fixing portion 42. Therefore, the moving body detection device 100 can be securely held on the fixed object 70.

第1のハウジング40と第2のハウジング50との間には、図4,図8に示すように嵌合連結状態を保持する連結保持機構60が設けられている。
固定対象70に固定される固定側となる第1のハウジング40には、側壁部41aに4箇所の係合凹部61が略矩形の孔として形成されている。
第1のハウジング40に嵌合連結される連結側となる第2のハウジング50の側壁部52aに、係合凹部61に内側から外側に向かって係合するフックを備えた係合凸部62が一体に形成されている。
これにより、第2のハウジング50の側壁部52aを第1のハウジング40の側壁部41aの内側に装着して連結することで、第2のハウジング50の係合凸部62のフックが第1のハウジング40の係合凹部61の孔に係合し、第1のハウジング40と第2のハウジング50の嵌合連結状態が連結保持機構60で保持される。
なお、係合凹部61と係合凸部62は、逆に第1のハウジング40に係合凸部62を設け、第2のハウジング50に係合凹部61を設けるようにしても良い。
さらに、この移動体検出装置100では、第1のハウジング40を固定部42を介して固定対象70に固定設置すると、第1のハウジング40に嵌合連結した第2のハウジング50のフランジ部52が、第1のハウジング40と固定対象70とに挟み込まれることになり、例え、連結保持機構60による嵌合連結状態に問題が生じても移動体検出装置100を確実に固定対象70に保持することができる。
Between the first housing 40 and the second housing 50, as shown in FIGS. 4 and 8, a connection holding mechanism 60 that holds the fitting connection state is provided.
The first housing 40, which is the fixed side fixed to the fixing target 70, has four engaging recesses 61 formed as substantially rectangular holes in the side wall portion 41a.
On the side wall portion 52a of the second housing 50, which is the connecting side to be fitted and connected to the first housing 40, the engaging convex portion 62 having a hook that engages with the engaging concave portion 61 from the inside toward the outside is provided. It is integrally formed.
Accordingly, by mounting the side wall portion 52a of the second housing 50 inside the side wall portion 41a of the first housing 40 and connecting the side wall portion 52a of the second housing 50, the hook of the engaging convex portion 62 of the second housing 50 can be the first hook. The engagement holding state of the first housing 40 and the second housing 50 is held by the connection holding mechanism 60 by engaging with the hole of the engagement recess 61 of the housing 40.
The engaging recess 61 and the engaging protrusion 62 may be provided with the engaging protrusion 62 on the first housing 40 and the engaging recess 61 on the second housing 50, on the contrary.
Further, in the moving body detection device 100, when the first housing 40 is fixedly installed on the fixed object 70 via the fixing portion 42, the flange portion 52 of the second housing 50 fitted and connected to the first housing 40 is removed. , The first housing 40 and the fixed object 70 are sandwiched, and even if a problem occurs in the fitting and connection state by the connection holding mechanism 60, the moving object detection device 100 can be securely held on the fixed object 70. You can

このような移動体検出装置100は、図3に示すように、円柱部43cにOリング45を装着し、収容部43に磁気検出素子10および磁石20を収納した第1のハウジング40に第2のハウジング50を被せるようにして嵌合連結し、連結保持機構60の係合凹部61と係合凸部62とを係合して連結状態を保持する。また、第2のハウジング50のOリング溝51bにOリング53を装着しておく。
次いで、移動体検出装置100を、固定対象70に形成した被検出体Dと対向する取付孔71に第2のハウジング50を装着するようにし、第1のハウジング40の固定部42のカラー42aに入れた取付ボルトを固定対象70に締め付けることで固定する。コネクタ部44には、外部から装着用のコネクタが接続され、検出信号を外部に出力できるようにする。
これにより、移動体検出装置100は、取付ボルトで固定対象70に固定され、被検出体Dと磁気検出素子10が対向した状態となり、被検出体の移動量(回転数など)が磁気検出素子10で検出(計測)される。
移動体検出装置100を、例えば、回転検出装置とする場合には、二輪車の前輪の車軸が被検出体Dとされ、車軸近傍の車体が固定対象70とされ、固定対象70に第1のハウジング40の固定部42を固定することで、第1のハウジング40に嵌合連結された第2のハウジング50の先端が取付孔71内で車軸と対向して配置される。これにより、被検出体Dである二輪車の車軸が回転することにより生じる磁気変化から車軸の回転数が計測され、車速が演算されて外部に出力されたり、あるいは、車軸の回転数が検出されて出力される。
As shown in FIG. 3, such a moving body detecting device 100 has an O-ring 45 mounted on a columnar portion 43c, and a second housing in a first housing 40 in which the magnetic detection element 10 and the magnet 20 are housed in the housing portion 43. The housing 50 is covered and fitted and connected, and the engagement concave portion 61 and the engagement convex portion 62 of the connection holding mechanism 60 are engaged to maintain the connected state. Further, the O-ring 53 is mounted in the O-ring groove 51b of the second housing 50 in advance.
Next, the moving body detection device 100 is mounted on the collar 42a of the fixed portion 42 of the first housing 40 by mounting the second housing 50 in the mounting hole 71 facing the detected body D formed in the fixed object 70. It is fixed by tightening the inserted mounting bolt on the fixing target 70. A connector for mounting is externally connected to the connector portion 44 so that a detection signal can be output to the outside.
As a result, the moving object detection device 100 is fixed to the fixing target 70 with the mounting bolts, the detected object D and the magnetic detection element 10 are in a state of facing each other, and the movement amount (rotation speed, etc.) of the detected object is the magnetic detection element. It is detected (measured) at 10.
When the moving object detection device 100 is, for example, a rotation detection device, the axle of the front wheel of the two-wheeled vehicle is the detected object D, the vehicle body near the axle is the fixed object 70, and the fixed object 70 has the first housing. By fixing the fixing portion 42 of the second housing 40, the tip of the second housing 50 fitted and connected to the first housing 40 is arranged in the mounting hole 71 so as to face the axle. As a result, the rotational speed of the axle is measured from the magnetic change caused by the rotation of the axle of the two-wheeled vehicle, which is the detected object D, and the vehicle speed is calculated and output to the outside, or the rotational speed of the axle is detected. Is output.

移動体検出装置100では、第1のハウジング40に収容部43を一体に形成してリード端子30をインサート成形により埋設一体化しておき、収容部43の第1凹部43aに磁気検出素子10を収容し、第2凹部43bに磁石20を収容し、第1のハウジング40を、固定部42を介して固定対象70に固定しているので、被検出体Dの振動系と移動体検出装置100の振動系が同一となる。
これにより、従来の装置では、第2のハウジング50を機器側である固定対象70に固定し、第2のハウジング50に第1のハウジング40を連結していたので、被検出体の振動が第2のハウジング50を介して磁気検出素子10や磁石20が収容固定された第1のハウジング40に伝達され、2つの振動系から振動が伝達され、これらの振動の影響により検出精度の低下を招いていたが、本発明の移動体検出装置100によれば、振動系が1つとなり振動の影響を抑えて高精度に検出することができる。
移動体検出装置100では、第1のハウジング40の内側に第2のハウジング50を配置して嵌合連結するようにしたので、第2のハウジング50をコンパクトにすることができ、小型軽量化により振動系の質量を小さくして振動の影響を抑えることができる。
また、第2のハウジング50は、Oリング溝51bの外周に装着したOリング53を介して固定対象70の取付孔71に装着してあるので、固定対象70からの振動をOリング53で緩和することができ、振動低減効果を期待することができる。
In the moving body detection device 100, the accommodating portion 43 is integrally formed in the first housing 40, the lead terminal 30 is embedded and integrated by insert molding, and the magnetic detection element 10 is accommodated in the first recess 43 a of the accommodating portion 43. Then, since the magnet 20 is housed in the second recess 43b and the first housing 40 is fixed to the fixing target 70 via the fixing portion 42, the vibration system of the detection object D and the moving object detection device 100 are fixed. The vibration system is the same.
As a result, in the conventional device, the second housing 50 is fixed to the fixing target 70 on the device side, and the first housing 40 is connected to the second housing 50. The magnetic detection element 10 and the magnet 20 are transmitted via the second housing 50 to the first housing 40 in which the magnet 20 is housed and fixed, and the vibrations are transmitted from the two vibrating systems. However, according to the moving body detection device 100 of the present invention, the number of vibration systems is one, and it is possible to suppress the influence of vibration and perform detection with high accuracy.
In the moving body detection device 100, the second housing 50 is arranged inside the first housing 40 so that the second housing 50 is fitted and connected. Therefore, the second housing 50 can be made compact, and the size and weight can be reduced. The influence of vibration can be suppressed by reducing the mass of the vibration system.
Further, since the second housing 50 is mounted in the mounting hole 71 of the fixing target 70 via the O ring 53 mounted on the outer periphery of the O ring groove 51b, the O ring 53 absorbs vibration from the fixing target 70. Therefore, the vibration reducing effect can be expected.

以上、実施の形態と共に、具体的に説明したように、本発明の移動体検出装置100によれば、被検出体の移動に応じた電気信号を出力する磁気検出素子10と、磁気検出素子10に磁界を加える磁石20と、磁気検出素子10に接続されるリード端子30と、磁気検出素子10、磁石20およびリード端子30が一方側に取り付けられる第1のハウジング40と、第1のハウジング40の一方側を覆って嵌合連結され被検出体と対向して配置される第2のハウジング50と、を有し、第1のハウジング40には、固定対象70に固定設置するための固定部42が設けられるとともに、リード端子30の一部が埋設一体化されて構成されているので、固定対象70の振動系と磁気検出素子10や磁石20の振動系が同一となり、異なる振動系による検出精度の低下を抑えて高精度に検出することができる。
また、固定対象70に固定する第1のハウジング40に磁気検出素子10や磁石20を固定するので、第2のハウジング50に樹脂を充填し硬化させて磁気検出素子10や磁石20を固定する必要がなく、硬化時間が不要となり短時間に効率よく生産することができる。
As described above in detail with the embodiments, according to the moving body detection device 100 of the present invention, the magnetic detection element 10 that outputs an electric signal according to the movement of the detected body, and the magnetic detection element 10. A magnet 20 for applying a magnetic field to the magnetic field, a lead terminal 30 connected to the magnetic detection element 10, a first housing 40 in which the magnetic detection element 10, the magnet 20 and the lead terminal 30 are mounted on one side, and a first housing 40. A second housing 50 which is fitted and connected to cover one side and is arranged so as to face the object to be detected. In the first housing 40, a fixing portion for fixedly installing the fixing target 70. Since 42 is provided and a part of the lead terminal 30 is embedded and integrated, the vibration system of the fixed object 70 and the vibration system of the magnetic detection element 10 and the magnet 20 are the same, and detection by a different vibration system is performed. It is possible to suppress deterioration of accuracy and detect with high accuracy.
Further, since the magnetic detection element 10 and the magnet 20 are fixed to the first housing 40 which is fixed to the fixing target 70, it is necessary to fix the magnetic detection element 10 and the magnet 20 by filling the second housing 50 with resin and curing it. Therefore, the curing time is not required, and the production can be efficiently performed in a short time.

本発明の移動体検出装置100によれば、第2のハウジング50には、固定部42による固定設置にともない第1のハウジング40と固定対象70とに挟み込まれるフランジ部52が設けられているので、第1のハウジング40を介して第2のハウジング50を確実に固定することができる。これにより、万一、第1のハウジング40と第2のハウジング50との嵌合連結が解放されるようなことがあってもそのまま固定対象70への固定状態を維持することができる。 According to the moving body detection device 100 of the present invention, the second housing 50 is provided with the flange portion 52 that is sandwiched between the first housing 40 and the fixing target 70 when the fixing portion 42 is fixedly installed. The second housing 50 can be securely fixed via the first housing 40. As a result, even if the fitting connection between the first housing 40 and the second housing 50 is released, the fixed state of the fixed object 70 can be maintained as it is.

本発明の移動体検出装置100によれば、固定部42は、金属製で円筒状のカラー42aを備えるとともに、第1のハウジング40に一体化され、フランジ部52は、固定部42の周囲の少なくとも一部に形成されているので、固定部42の金属製のカラー42aによって固定対象70に確実に固定することができるとともに、固定部42の固定にともなってフランジ部52を挟んで固定することができ、一層強固に、確実に固定することができる。 According to the moving body detection device 100 of the present invention, the fixed portion 42 is provided with the metal-made cylindrical collar 42a and is integrated with the first housing 40, and the flange portion 52 is provided around the fixed portion 42. Since it is formed in at least a part, it can be securely fixed to the fixing target 70 by the metal collar 42a of the fixing portion 42, and the flange portion 52 is sandwiched and fixed when the fixing portion 42 is fixed. Therefore, it can be more firmly and surely fixed.

端部31a,32aの箇所で金型や治具を用いてリード31,32を平行に支持し、更に突出部31c,32cの箇所で金型や治具を用いてリード31,32の先端(+X)方向の位置を規制することによって、リード端子30を第1のハウジング40にインサート成形する際に、樹脂の成形圧等によるリード端子30の位置ずれを抑える事ができる。すなわち、リード31,32間の距離が規定以上となり磁気検出素子10との接続に支障が出る、またはリード31,32同士が接触し第1のハウジング40内部で短絡するなどの不良品が生じることを抑制することができる。したがって、生産効率が高い移動物体検出装置とすることができる。 The leads 31 and 32 are supported in parallel at the end portions 31a and 32a by using a mold or jig, and the tips of the leads 31 and 32 are further supported at the protruding portions 31c and 32c by using the mold and jig ( By regulating the position in the +X) direction, when the lead terminal 30 is insert-molded in the first housing 40, it is possible to suppress the positional deviation of the lead terminal 30 due to the molding pressure of the resin or the like. That is, the distance between the leads 31 and 32 exceeds the specified value, which hinders the connection with the magnetic detection element 10, or the defective products such as the leads 31 and 32 contacting each other to cause a short circuit inside the first housing 40. Can be suppressed. Therefore, a moving object detection device with high production efficiency can be obtained.

移動体検出装置100の製造方法の一例について簡潔に説明する。 An example of a method of manufacturing the moving body detection device 100 will be briefly described.

1)図示しない金型や治具を用いて、リード31,32を、端子接続部31b,32bと突出部31c,32cを備えるように形成する。
2)リード31,32と、カラー42aを第1のハウジング40にインサート成形する。このとき、図示しない金型や治具を用いてリード31,32を平行に支持し、突出部31c,32cを図示しない金型や治具で規制することによって収容部43のリード端子30側の面に凹部Rが形成される。金型や治具で端部31a,32aを固定し、突出部31c,32cを規制することで樹脂の成形圧等によるリード端子30の位置ずれを抑えることができ、リード31,32は互いに平行な状態を保ったまま形成される。
3)第1凹部43aに磁気検出素子10、第2凹部43bに磁石20を接着などの方法で固定する。
4)磁気検出素子10の端子10bと、端子接続部31b,32bを抵抗溶接する。
5)収容部43にOリング45を装着する。
6)第2のハウジング50と第1のハウジング40とを嵌合させた後にOリング53を装着する、または第2のハウジング50にOリング53を装着した後に第2のハウジング50と第1のハウジング40とを嵌合させる。
1) The leads 31 and 32 are formed so as to include the terminal connecting portions 31b and 32b and the protruding portions 31c and 32c by using a mold or a jig (not shown).
2) The leads 31 and 32 and the collar 42a are insert-molded in the first housing 40. At this time, the leads 31 and 32 are supported in parallel by using a die or jig (not shown), and the protrusions 31c and 32c are regulated by a die or jig (not shown). A recess R is formed on the surface. By fixing the ends 31a and 32a with a mold or jig and restricting the protrusions 31c and 32c, it is possible to suppress the positional deviation of the lead terminal 30 due to the molding pressure of the resin, and the leads 31 and 32 are parallel to each other. It is formed while maintaining a stable state.
3) The magnetic detection element 10 is fixed to the first recess 43a and the magnet 20 is fixed to the second recess 43b by a method such as bonding.
4) The terminal 10b of the magnetic detection element 10 and the terminal connecting portions 31b and 32b are resistance-welded.
5) Mount the O-ring 45 in the housing portion 43.
6) The O-ring 53 is attached after fitting the second housing 50 and the first housing 40, or the O-ring 53 is attached to the second housing 50 and then the second housing 50 and the first housing 40 are attached. The housing 40 is fitted.

本発明は、上述の実施形態に何ら限定するものではない。
例えば、上述の実施形態では、移動体検出装置100を回転検出装置として回転運動する被検出体を検出する場合を例に説明したが、これに限らず、直線運動する被検出体を検出する場合であっても良い。
The present invention is not limited to the above embodiments.
For example, in the above-described embodiment, the case where the moving object detection device 100 is used as the rotation detection device to detect an object to be rotationally moved has been described as an example, but the present invention is not limited to this. May be

磁気検出素子10は、ホールICで構成した場合を例に説明したが、これに限らず他の形式のものなど任意のものであっても良い。 Although the magnetic detection element 10 has been described by taking the case of being configured by the Hall IC as an example, the magnetic detection element 10 is not limited to this and may be any type such as another type.

リード31,32が異なる形状の場合を例に説明したが、同一形状の物を左右対象となるように配置しても良い。 Although the case where the leads 31 and 32 have different shapes has been described as an example, objects having the same shape may be arranged so as to be symmetrical.

第1のハウジング40や第2のハウジング50等の素材については、特に限定するものではなく、通常使用される合成樹脂などを用いることができる。 The material of the first housing 40, the second housing 50, and the like is not particularly limited, and a commonly used synthetic resin or the like can be used.

移動体検出装置100でのX,Y,Z方向は、説明のために設定したものであり、移動体検出装置100の取付方向等は、これらの方向に限定するものでない。 The X, Y, and Z directions in the moving body detection device 100 are set for the sake of explanation, and the mounting direction of the moving body detection device 100 and the like are not limited to these directions.

本発明は、磁気検出素子を用いて二輪車の車軸の回転を検出する移動体(回転)検出装置、及び移動体(回転)検出装置の製造方法に利用可能である。 INDUSTRIAL APPLICABILITY The present invention is applicable to a moving body (rotation) detecting device that detects the rotation of an axle of a two-wheeled vehicle using a magnetic detecting element, and a method for manufacturing the moving body (rotation) detecting device.

100 移動体検出装置
10 磁気検出素子
10a 検出部(検出面)
10b 端子
20 磁石
30 リード端子
31 リード
31a 端部
31b 端子接続部
32 リード
32a 端部
32b 端子接続部
40 第1のハウジング
41 本体部
41a 側壁部
41b 底板部(接触面)
42 固定部
42a カラー
43 収容部
43a 第1凹部
43b 第2凹部
43c 円柱部
44 コネクタ部
45 Oリング
50 第2のハウジング
51 円筒部
51a リブ
51b Oリング溝
52 フランジ部
52a 側壁部
52b 蓋板部
52c 底面(接触面)
53 Oリング
60 連結保持機構
61 係合凹部
62 係合凸部
70 固定対象
71 取付孔
D 移動体(被検出体)
R 凹部

100 moving body detection device 10 magnetic detection element 10a detection unit (detection surface)
10b terminal 20 magnet 30 lead terminal 31 lead 31a end portion 31b terminal connection portion 32 lead 32a end portion 32b terminal connection portion 40 first housing 41 main body portion 41a side wall portion 41b bottom plate portion (contact surface)
42 fixing part 42a collar 43 accommodating part 43a first recess 43b second recess 43c columnar part 44 connector part 45 O-ring 50 second housing 51 cylindrical part 51a rib 51b O-ring groove 52 flange part 52a side wall part 52b lid plate part 52c Bottom (contact surface)
53 O-ring 60 Connection holding mechanism 61 Engagement concave portion 62 Engagement convex portion 70 Fixing target 71 Mounting hole D Moving body (detected body)
R recess

Claims (2)

被検出体の移動に応じた電気信号を出力する磁気検出素子と、
前記磁気検出素子に磁界を加える磁石と、
前記磁気検出素子に接続されるリード端子と、
前記磁気検出素子、前記磁石および前記リード端子を収容する収容部を有する第1のハウジングと、
前記収容部を覆って前記第1のハウジングと嵌合連結され前記被検出体と対向して配置される第2のハウジングと、を備えた移動体検出装置において、
前記リード端子の前記磁気検出素子側の端部の、前記収容部の外周方向側に突出部と、
前記収容部の、前記リード端子側の面に凹部と、を備え、
前記凹部は、前記突出部と相対する位置に形成されてなること
を特徴とする移動体検出装置。
A magnetic detection element that outputs an electric signal according to the movement of the detected object,
A magnet for applying a magnetic field to the magnetic detection element,
A lead terminal connected to the magnetic detection element,
A first housing having a housing for housing the magnetic detection element, the magnet, and the lead terminal;
A moving body detection device comprising: a second housing that covers the accommodation portion, is fitted and connected to the first housing, and is disposed to face the detected body;
An end of the lead terminal on the side of the magnetic detection element, a protrusion on the outer peripheral side of the accommodating portion,
A recess on the lead terminal side surface of the accommodating portion,
The moving body detection device, wherein the concave portion is formed at a position facing the protruding portion.
被検出体の移動に応じた電気信号を出力する磁気検出素子と、
前記磁気検出素子に磁界を加える磁石と、
前記磁気検出素子に接続されるリード端子と、
前記磁気検出素子、前記磁石および前記リード端子を収容する収容部を有する第1のハウジングと、
前記収容部を覆って前記第1のハウジングと嵌合連結され前記被検出体と対向して配置される第2のハウジングと、を備える移動体検出装置の製造方法であって、
前記リード端子の前記磁気検出素子側の端部の、前記収容部の外周方向側に突出部を設ける工程と、
前記収容部の前記リード端子側の面の前記突出部と相対する位置に、凹部を設ける工程と、
を備えること
を特徴とする移動体検出装置の製造方法。

A magnetic detection element that outputs an electric signal according to the movement of the detected object,
A magnet for applying a magnetic field to the magnetic detection element,
A lead terminal connected to the magnetic detection element,
A first housing having a housing for housing the magnetic detection element, the magnet, and the lead terminal;
A method for manufacturing a moving body detection device, comprising: a second housing that covers the accommodation portion, is fitted and connected to the first housing, and is disposed so as to face the detected body,
An end of the lead terminal on the magnetic detection element side, a step of providing a protrusion on the outer peripheral side of the accommodating portion;
A step of providing a concave portion at a position facing the protruding portion on the surface of the accommodating portion on the lead terminal side,
A method of manufacturing a moving body detection device, comprising:

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