JP2020084335A - Skin material - Google Patents

Skin material Download PDF

Info

Publication number
JP2020084335A
JP2020084335A JP2018215075A JP2018215075A JP2020084335A JP 2020084335 A JP2020084335 A JP 2020084335A JP 2018215075 A JP2018215075 A JP 2018215075A JP 2018215075 A JP2018215075 A JP 2018215075A JP 2020084335 A JP2020084335 A JP 2020084335A
Authority
JP
Japan
Prior art keywords
groove
concave
pattern
recess
skin material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2018215075A
Other languages
Japanese (ja)
Other versions
JP7119934B2 (en
Inventor
亮 山根
Akira Yamane
亮 山根
義昭 藤舛
Yoshiaki Tomasu
義昭 藤舛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Boshoku Corp
Original Assignee
Toyota Boshoku Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Boshoku Corp filed Critical Toyota Boshoku Corp
Priority to JP2018215075A priority Critical patent/JP7119934B2/en
Publication of JP2020084335A publication Critical patent/JP2020084335A/en
Application granted granted Critical
Publication of JP7119934B2 publication Critical patent/JP7119934B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Treatment Of Fiber Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

To provide a skin material of which designability is improved by expressing a crossing pattern appearing that concave grooves thee-dimensionally intersect with each other to add a new aesthetic appearance to a liner three-dimensional pattern.SOLUTION: A skin material has a concave liner three-dimensional pattern 11 made by concave deformation of a thermoplastic resin on a design surface 12. The linear three-dimensional pattern 11 has concave grooves 21 and 22 that intersect with each other, and is made by forming a cross pattern 111 including concave parts of a cross concave part 23 at which the concave grooves 21 and 22 overlap due to intersection of the concave grooves 21 and 22, a pair of connecting concave parts 211 and 212 of one concave groove 21 connecting to the cross concave part 23, and a pair of connecting concave parts 221 and 222 of the other concave groove 22 connecting to the cross concave part 23. A swollen part 241 that swells from inside of the cross pattern 111 toward the design surface 12 is formed at least one concave part constituting the cross pattern 111.SELECTED DRAWING: Figure 10

Description

本発明は、表皮材に関し、更に詳しくは、交差する凹溝が立体的に交差するように見える交差模様を表現し、線状立体模様に新たな美観を添え、意匠性を高めた表皮材に関する。 The present invention relates to a skin material, and more specifically, to a skin material that expresses an intersecting pattern in which intersecting concave grooves appear to intersect three-dimensionally, adds a new aesthetic to a linear three-dimensional pattern, and enhances the design. ..

従来、車両等の内装材には、意匠性を向上させるために表皮材が配設されている。
このような内装材の意匠性を向上させる手段の一つとして、表皮材にクッション性を付与する方法が知られている。意匠性の更なる向上のために種々の改良が試みられるが、表皮材がこのようにクッション性を有する場合には、そのクッション性を生かした意匠性の向上が図られる。表皮材の意匠面に立体模様を形成することで、デザインの自由度を高める試みが行われており、例えば特許文献1に記載の表皮材が知られている。
BACKGROUND ART Conventionally, a skin material is provided in an interior material of a vehicle or the like in order to improve designability.
As one of means for improving the design of such an interior material, a method of imparting cushioning property to the skin material is known. Various improvements are attempted to further improve the design. However, when the skin material has such cushioning properties, the cushioning properties are utilized to improve the designability. Attempts have been made to increase the degree of freedom in design by forming a three-dimensional pattern on the design surface of the skin material. For example, the skin material described in Patent Document 1 is known.

このような表皮材は、一般的には、クッション性に優れる樹脂層上に、合成皮革等の表皮層を接合して形成される。このような表皮材の製造方法に関して、クッション性を有する素材に意匠性を高める立体模様を賦形するために、種々の改良が行われている。例えば、エンボス成形用の凸型を用いて熱可塑性樹脂素材を加熱プレスし、意匠面に凹部を形成する表皮材の製造方法が知られている。 Such a skin material is generally formed by bonding a skin layer such as synthetic leather onto a resin layer having excellent cushioning properties. Regarding the method for manufacturing such a skin material, various improvements have been made in order to form a three-dimensional pattern that enhances the design property on a material having cushioning properties. For example, there is known a method of manufacturing a skin material in which a thermoplastic resin material is hot-pressed using a convex mold for embossing to form a concave portion on a design surface.

本出願人等は、特許文献1で、立体編み物をクッション層に使用する場合の表皮材の製造方法を開示している。即ち、加熱プレスする際の凸型の押し込み深さを変えることによって、押し込み深さに応じた凹変形をクッション層に付与している。凹変形の凹深さに変化を与えることで、より意匠性を高めた立体模様を備える表皮材の製造を可能にしている。更に、本出願人等は、特願2018−145425において、一層優れた美観を表わす立体模様を備えるとともに、デザイン自由度が非常に高い表皮材の製造方法を開示している。 The present applicant discloses in Patent Document 1 a method for manufacturing a skin material when a three-dimensional knitted fabric is used for a cushion layer. That is, by changing the indentation depth of the convex shape at the time of hot pressing, concave deformation corresponding to the indentation depth is imparted to the cushion layer. By changing the concave depth of the concave deformation, it is possible to manufacture a skin material having a three-dimensional pattern with improved design. Further, the present applicant discloses in Japanese Patent Application No. 2018-145425 a method for manufacturing a skin material which has a three-dimensional pattern exhibiting a more excellent aesthetic appearance and has a very high degree of freedom in design.

特開2017−213865号公報JP, 2017-213865, A

上記特願2018−145425に記載の製造方法の発明では、凸型と弾性マットとの間で表皮材素材を加熱プレスすることにより、凸型の押圧深さに応じた弾性マットによる反発力の差を利用する。これにより、凹形状の凹深さに強弱(即ち、深浅)を付する加工が、一回の加熱プレスで成形でき、美観に優れた立体模様を容易に表現できるようになる。デザインの自由度が大きく高められるので、立体模様が、線状の凹溝に由来する単純な形態であっても、意匠性を向上させることができる。
しかしながら、特願2018−145425の実施例では、凹深さの強弱(即ち、深浅)によって美観に優れた意匠を表わす立体模様として、凹深さが相違する複数本の凹溝を並列して意匠面に設ける立体模様のデザインや(図3参照)、底面の凹深さが長手方向に沿って徐変する凹溝を有する立体模様のデザイン(図6参照)を開示するに止まっている。このような凹深さの繊細な強弱を実現する表現手法を用いて、従来にない新たな美観を備える形状を表わし、意匠性を一層高めることへの期待が高まっている。凹溝に由来する単純な線状立体模様の形態に対しても、同様の期待がある。
In the invention of the manufacturing method described in Japanese Patent Application No. 2018-145425, the difference in repulsive force by the elastic mat according to the pressing depth of the convex mold is obtained by hot pressing the skin material between the convex mold and the elastic mat. To use. As a result, a process of making the concave depth of the concave shape strong or weak (that is, shallow) can be formed by one heating press, and a three-dimensional pattern having an excellent appearance can be easily expressed. Since the degree of freedom in design is greatly enhanced, the designability can be improved even if the three-dimensional pattern has a simple form derived from the linear groove.
However, in the embodiment of Japanese Patent Application No. 2018-145425, as a three-dimensional pattern showing a design having an excellent appearance due to the strength of the recess depth (that is, the depth), a plurality of recess grooves having different recess depths are arranged in parallel. Only the design of a three-dimensional pattern provided on the surface (see FIG. 3) and the design of a three-dimensional pattern having a concave groove in which the concave depth of the bottom surface gradually changes along the longitudinal direction (see FIG. 6) are disclosed. There is an increasing expectation that the expression method that realizes such a delicate strength of the concave depth will be used to represent a shape having a new aesthetic appearance that has never existed before and to further enhance the design. A similar expectation holds for a simple linear three-dimensional pattern derived from the groove.

本発明は、上記実情に鑑みてなされたものであり、熱可塑性樹脂の凹変形よりなる凹状の線状立体模様を意匠面に表わす表皮材において、交差する凹溝が立体的に交差するように見える交差模様を表現し、線状立体模様に新たな美観を添え、意匠性を高めた表皮材を提供することを目的とする。 The present invention has been made in view of the above circumstances, in a skin material showing a concave linear three-dimensional pattern formed by concave deformation of a thermoplastic resin on the design surface, such that intersecting concave grooves are three-dimensionally intersected. The object is to provide a skin material that expresses a visible cross pattern, adds a new aesthetic to the linear three-dimensional pattern, and enhances the design.

本発明は以下に示すとおりである。
1. 熱可塑性樹脂の凹変形よりなる凹状の線状立体模様を意匠面に表わす表皮材であって、前記線状立体模様は、互いに交差する凹溝を有しており、更に、前記凹溝の交差によって前記凹溝が重なり合う交差凹部、前記交差凹部に接続する一方の前記凹溝の一対の接続凹部及び前記交差凹部に接続する他方の前記凹溝の一対の接続凹部の各凹部を含む交差模様を形成してなり、前記交差模様を形成する少なくとも1つの凹部には、前記交差模様の内部から前記意匠面の側に向けて膨らむ膨出部が形成されてなる表皮材。
2. 一方の前記凹溝は、第1凹溝であり、他方の前記凹溝は、第2凹溝であり、前記膨出部は、前記第1凹溝の流れを遮る方向であって、前記第2凹溝の流れの方向に沿って細長状に設けられており、且つ、前記第1凹溝又は前記第2凹溝の縁部の輪郭を、前記膨出部の頂部、又は、前記縁部に連続する前記膨出部の裾野部、を介して浮き出させる短手方向幅を有する上記1.に記載の表皮材。
3. 前記膨出部は、前記意匠面に連続する前記膨出部の頂部を介して前記第1凹溝又は前記第2凹溝の前記縁部の輪郭を浮き出させるものであって、前記第1凹溝の一対の第1接続凹部に一対形成されており、前記交差凹部及び前記交差凹部を介して相対向する前記第2凹溝の一対の第2接続凹部は、それぞれ前記第2凹溝の流れに沿って円滑に連続する凹深さを有しており、一対の前記第1接続凹部は、一対の前記第2接続凹部の前記凹深さと相違する凹深さを有する上記2.に記載の表皮材。
4. 前記交差模様は、一本状の前記第1凹溝及び/又は前記第2凹溝に対して、複数形成されてなり、前記第1凹溝及び/又は前記第2凹溝は、複数の前記交差模様のうち相隣接する一方側交差模様と他方側交差模様との間において、前記凹深さを徐変してなり、更に、一方側交差模様における前記第1接続凹部が、最深であり、且つ、他方側交差模様における前記第1接続凹部が、最浅であり、しかも、一方側交差模様における前記第2接続凹部が、最浅であり、且つ、他方側交差模様における前記第2接続凹部が、最深である、それぞれの前記凹深さを有する上記3.に記載の表皮材。
5. 前記膨出部は、前記第1凹溝又は前記第2凹溝の何れか一方の凹溝の全長に沿って、一方の前記凹溝の底部に形成されてなる上記2.に記載の表皮材。
6. 前記表皮材は、前記熱可塑性樹脂よりなる線状溝を意匠面側の表面に有するクッション層と、前記クッション層の前記意匠面側に接合され、前記線状溝の凹状に追従する前記線状立体模様を前記意匠面に表わす表皮層と、を備える上記1.乃至上記5.の何れかに記載の表皮材。
7. 前記クッション層は、立体編物よりなる上記6.に記載の表皮材。
The present invention is as shown below.
1. A skin material having a design surface showing a concave linear three-dimensional pattern formed by concave deformation of a thermoplastic resin, wherein the linear three-dimensional pattern has concave grooves intersecting with each other, and further, the intersection of the concave grooves. A cross pattern including cross recesses in which the recesses overlap, a pair of connection recesses of the one recess groove connected to the cross recess, and a pair of connection recesses of the other recess groove connected to the cross recess. A skin material, which is formed and has a bulge that bulges from the inside of the intersecting pattern toward the design surface side in at least one recess that forms the intersecting pattern.
2. One of the recessed grooves is a first recessed groove, the other of the recessed grooves is a second recessed groove, and the bulging portion is in a direction that interrupts the flow of the first recessed groove. 2 is provided along the flow direction of the concave groove in an elongated shape, and the contour of the edge portion of the first concave groove or the second concave groove is the top of the bulging portion or the edge portion. 2. The skin material according to 1 above, which has a width in the short-side direction that is raised through the skirt portion of the bulging portion that is continuous with.
3. The bulged portion is for bulging the contour of the edge portion of the first concave groove or the second concave groove through the top of the bulged portion that is continuous with the design surface, and the first concave portion A pair of second connecting recesses formed in the pair of first connecting recesses of the groove and facing each other through the intersecting recess and the second connecting recess of the second recessed groove respectively flow through the second recessed groove. The concave depth that is smoothly continuous along the pair of the first connecting concave portions has a concave depth different from the concave depth of the pair of second connecting concave portions. Skin material.
4. A plurality of the cross patterns are formed for the first concave groove and/or the second concave groove of a single shape, and the first concave groove and/or the second concave groove has a plurality of the cross grooves. Between one side crossing pattern and the other side crossing pattern adjacent to each other among the crossing patterns, the concave depth is gradually changed, and further, the first connection concave part in the one side crossing pattern is the deepest, Further, the first connection recess in the other side cross pattern is the shallowest, and the second connection recess in the one side cross pattern is the shallowest, and the second connection recess in the other side cross pattern Is the deepest, and the skin material according to the above 3, which has the respective concave depths.
5. 2. The skin material according to 2. above, wherein the bulging portion is formed at a bottom portion of one of the first and second concave grooves along the entire length of the concave groove. ..
6. The skin material is a cushion layer having a linear groove made of the thermoplastic resin on the surface on the design surface side, and the linear shape that is joined to the design surface side of the cushion layer and follows the concave shape of the linear groove. 6. The skin material according to any one of 1 to 5 above, which further comprises a skin layer showing a three-dimensional pattern on the design surface.
7. 7. The skin material according to the above 6, wherein the cushion layer is a three-dimensional knit.

1. 本発明の表皮材は、交差模様の内部から意匠面の側に向けて膨らむ膨出部が形成されているので、交差模様のうち、交差模様を部分的に占める膨出部が手前にあるように見え、一方の凹溝(又は他方の凹溝)の途中に高低差が生じているように見える。即ち、凹溝が交差模様の部位で立体的に交差するように見え、線状立体模様は立体交差するような模様を形成する。膨出部が介在することによって交差模様の部位で何れか一方の凹溝(又は他方の凹溝)の流れに途切れが生じても、線状立体模様は、本来的に、連続する線模様(溝)として認識されやすい性質がある。このように、交差模様の一部分が前面に配置するように見えることや、凹溝が表わす線状模様の性質を利用して、交差する凹溝が立体交差するように見える交差模様を表現し、線状立体模様に新たな美観を添えることができ、表皮材の意匠性が高められる。
2. また、細長状の膨出部の短手方向幅が、膨出部の頂部、又は、縁部に連続する前記膨出部の裾野部、を介して第1凹溝又は第2凹溝の縁部の輪郭を浮き出させるのに適した幅に形成されると、交差凹部に接続する第1凹溝(接続凹部)の端縁が、又は、交差凹部に接続する第2凹溝(接続凹部)の縁部が、手前に配置するように、視認されやすくなる。線状立体模様の交差模様が、一層効果的に立体交差するように見せることができる。
3. また、膨出部が、第1凹溝の一対の第1接続凹部に形成されるので、より確実に、第1凹溝の端縁又は第2凹溝の縁部の輪郭を浮き出させるのに適した膨らみを形成する。更に、一対の第1接続凹部と一対の第2接続凹部とが相違する凹深さを有するので、交差模様の内部で段差を生じる。第1凹溝と第2凹溝の高低差が明らかになり、立体交差する線状立体模様の立体性が一層引き立つ。
4. 一方側交差模様において、第1接続凹部が最深でありしかも第2接続凹部が最浅である場合、一方側交差模様は、より明確に、第1凹溝が第2凹溝の下を潜るように表わされる。また、他方側交差模様において、第1接続凹部が最浅でありしかも第2接続凹部が最深である場合、他方側交差模様は、より明確に、第1凹溝が第2凹溝の上に乗り上げるように表わされる。このように、隣り合う交差模様間で第1凹溝のダウン及びアップ現象を表わすことができる。従って、線状立体模様に、新たに高低差の変化を与えることができ、表皮材の意匠性が一層高められる。
5. また、膨出部が、第1凹溝又は第2凹溝の何れか一方の凹溝の底部に形成される凸条よりなる場合、膨出部の裾野部を介して一方の凹溝の縁部の輪郭を浮き出させるのに適した交差模様が形成される。膨出部が交差模様の領域を超えて延設されるので、一方の凹溝の縁部の輪郭が凹溝の全長に亘って強調される。従って、立体交差模様の意匠性が一層高められる。
6. 表皮材がクッション層を有するために、深浅変化に富んだ凹深さを有する立体性を線状立体模様に容易に付与することができる。
7. 立体編み物はクッション性に富むため、熱可塑性樹脂繊維の熱変形によって結接糸の押し込み深さを変えることで、凹深さ方向に大きな深浅変化を有する線状溝を容易に賦形できる。従って、表皮材の表面に表れる線状立体模様の意匠性が高められる。
1. Since the bulging portion that bulges from the inside of the cross pattern toward the side of the design surface is formed in the skin material of the present invention, the bulging portion that partially occupies the cross pattern in the cross pattern is on the front side. , And it seems that there is a height difference in the middle of one groove (or the other groove). That is, the groove appears to intersect three-dimensionally at the intersecting pattern portion, and the linear three-dimensional pattern forms a pattern that intersects three-dimensionally. Even if the flow of any one of the concave grooves (or the other concave groove) is interrupted at the cross-shaped portion due to the presence of the bulging portion, the linear three-dimensional pattern is essentially a continuous line pattern ( It is easy to be recognized as a groove. In this way, by expressing that a part of the intersecting pattern appears to be placed on the front side, and by utilizing the property of the linear pattern represented by the groove, the intersecting pattern that the intersecting groove looks like a three-dimensional intersection is expressed, A new aesthetic can be added to the linear three-dimensional pattern, and the design of the skin material can be improved.
2. In addition, the width of the elongated bulging portion in the lateral direction is such that the edge of the first groove or the second groove is mediated by the top of the bulging portion or the skirt of the bulging portion that is continuous with the edge portion. When formed to have a width suitable for embossing the contour of the part, the edge of the first groove (connecting recess) connected to the intersecting recess or the second groove (connecting recess) connecting to the intersecting recess The edge portion of is easily visible because it is arranged in front. The intersecting pattern of linear three-dimensional patterns can be made to appear more effectively as three-dimensional crossing.
3. Further, since the bulging portion is formed in the pair of first connection concave portions of the first concave groove, the contour of the end edge of the first concave groove or the edge portion of the second concave groove is more surely raised. To form a bulge suitable for. Furthermore, since the pair of first connection recesses and the pair of second connection recesses have different recess depths, a step is formed inside the cross pattern. The height difference between the first concave groove and the second concave groove is clarified, and the three-dimensionality of the linear three-dimensional pattern that intersects three-dimensionally is further enhanced.
4. In the one-sided cross pattern, when the first connection recess is the deepest and the second connection recess is the shallowest, the one-sided cross pattern more clearly shows that the first groove is below the second groove. It is expressed as diving. In the cross pattern on the other side, when the first connection recess is the shallowest and the second connection recess is the deepest, the cross pattern on the other side more clearly shows that the first groove is above the second groove. It is represented as riding up. In this way, the down and up phenomena of the first groove can be represented between the adjacent cross patterns. Therefore, a change in height difference can be newly added to the linear three-dimensional pattern, and the design of the skin material can be further improved.
5. When the bulging portion is a ridge formed on the bottom of either one of the first concave groove and the second concave groove, one concave groove is formed through the skirt of the bulging portion. A cross pattern suitable for embossing the contour of the edge of the is formed. Since the bulging portion extends beyond the area of the intersecting pattern, the contour of the edge portion of one groove is emphasized over the entire length of the groove. Therefore, the design of the three-dimensional cross pattern is further enhanced.
6. Since the skin material has the cushion layer, it is possible to easily give a three-dimensional property having a concave depth that is rich in depth variation to the linear three-dimensional pattern.
7. Since three-dimensional knitting has a rich cushioning property, it is possible to easily form a linear groove having a large depth change in the concave depth direction by changing the pushing depth of the binding yarn by thermal deformation of the thermoplastic resin fiber. .. Therefore, the design of the linear three-dimensional pattern appearing on the surface of the skin material is enhanced.

本発明について、本発明による典型的な実施形態の非限定的な例を挙げ、言及された複数の図面を参照しつつ以下の詳細な記述にて更に説明するが、同様の参照符号は図面のいくつかの図を通して同様の部品を示す。
本実施形態の表皮材及を説明する図である。 図1の交差模様の拡大図であって膨出部(形態例1)を説明する図である。 図2のIII−III断面図である。 膨出部(形態例2)を有する交差模様を説明する図である。 図4のV−V断面図である。 膨出部(形態例3)を有する交差模様を説明する図である。 本実施形態の表皮材に係る製造方法を説明するための図である。 同じく、表皮材に係る製造方法を説明するための図である。 実施例1の表皮材を説明する図である。 実施例1の膨出部を有する交差模様を説明する図である。 図10のXI−XI断面を示す図である。 実施例2の表皮材を説明する図である。 実施例2の変形例の表皮材を説明する図である。 実施例3の表皮材を説明する図である。 図14のXV−XV断面を示す図である。 他の実施形態の表皮材の縦断面図である。 他の実施形態の表皮材の縦断面図である。 他の実施形態の表皮材の縦断面図である。
The present invention is further explained in the following detailed description with reference to the several drawings referred to, by way of non-limiting examples of typical embodiments according to the present invention, wherein like reference numerals are used in the drawings. Similar parts are shown through several figures.
It is a figure explaining the skin material of this embodiment. It is an enlarged view of the cross pattern of FIG. 1, and is a figure explaining a bulge part (form example 1). FIG. 3 is a sectional view taken along line III-III in FIG. 2. It is a figure explaining the crossing pattern which has a bulge part (the example 2 of a form). FIG. 5 is a sectional view taken along line VV of FIG. 4. It is a figure explaining the crossing pattern which has a bulge part (the example 3 of a form). It is a figure for demonstrating the manufacturing method which concerns on the skin material of this embodiment. Similarly, it is a figure for demonstrating the manufacturing method which concerns on a skin material. It is a figure explaining the skin material of Example 1. FIG. 5 is a diagram illustrating a cross pattern having a bulge portion according to the first embodiment. It is a figure which shows the XI-XI cross section of FIG. It is a figure explaining the skin material of Example 2. It is a figure explaining the skin material of the modification of Example 2. It is a figure explaining the skin material of Example 3. It is a figure which shows the XV-XV cross section of FIG. It is a longitudinal cross-sectional view of the skin material of other embodiment. It is a longitudinal cross-sectional view of the skin material of other embodiment. It is a longitudinal cross-sectional view of the skin material of other embodiment.

ここで示される事項は例示的なもの及び本発明の実施形態を例示的に説明するためのものであり、本発明の原理と概念的な特徴とを最も有効に且つ難なく理解できる説明であると思われるものを提供する目的で述べたものである。この点で、本発明の根本的な理解のために必要である程度以上に本発明の構造的な詳細を示すことを意図してはおらず、図面と合わせた説明によって本発明の幾つかの形態が実際にどのように具現化されるかを当業者に明らかにするものである。 The matters shown here are for the purpose of exemplifying the exemplary embodiments and the embodiments of the present invention, and are the explanations that allow the principles and conceptual features of the present invention to be most effectively and effortlessly understood. It is mentioned for the purpose of providing what you think. In this respect, it is not intended to present the structural details of the invention more than to the extent necessary for a fundamental understanding of the invention, and the description taken in conjunction with the drawings may explain some aspects of the invention. It will be clear to those skilled in the art how it is actually implemented.

本実施形態の表皮材は、熱可塑性樹脂よりなる凹状の線状立体模様(11)を意匠面(12)に表わす表皮材(1)であって、線状立体模様(11)は、互いに交差する凹溝(21,22)を有しており、更に、凹溝(21,22)の交差によって凹溝(21,22)が重なり合う交差凹部(23)、交差凹部(23)に接続する一方の凹溝(21)の一対の接続凹部(211,212)及び交差凹部(23)に接続する他方の凹溝(22)の一対の接続凹部(221,222)の各凹部(23,211,212,221,222)を含む交差模様(111)を形成してなり、交差模様(111)を形成する少なくとも1つの凹部には、交差模様(111)の内部から意匠面(12)の側に向けて膨らむ膨出部(24)が形成されてなる(図1〜3参照)。 The skin material of the present embodiment is a skin material (1) in which a concave linear three-dimensional pattern (11) made of a thermoplastic resin is shown on the design surface (12), and the linear three-dimensional pattern (11) intersects with each other. Which has a concave groove (21, 22) which is formed, and which is further connected to the intersecting concave portion (23) where the concave groove (21, 22) overlaps with each other by the intersection of the concave grooves (21, 22), and the intersecting concave portion (23). Concave portions (21, 222) of the concave groove (21) and a pair of connecting concave portions (221, 222) of the other concave groove (22) connected to the cross concave portion (23). 212, 221, 222) is formed, and at least one recess forming the cross pattern (111) is located from the inside of the cross pattern (111) to the design surface (12) side. A bulging portion (24) bulging toward the side is formed (see FIGS. 1 to 3).

(1.表皮材)
本実施形態の表皮材は、例えば、合成樹脂製、金属製、木製等の基材上に接着、熱融着等により接合された構造体として用いるためのものであり、自動車及び鉄道車両等の車両、航空機、船舶、建築、アパレル等の各種産業における表皮材が関わる分野に利用される。表皮材は、車両用内装材に用いるのであれば、ドアトリム、ルーフトリム、座席シート等の表面を装飾するために利用され、特に用途について限定されるものでない。
(1. Skin material)
The skin material of the present embodiment is, for example, for use as a structure bonded to a base material such as synthetic resin, metal, or wood by bonding, heat fusion, etc. It is used in fields related to skin materials in various industries such as vehicles, aircraft, ships, construction, and apparel. The skin material is used for decorating the surface of a door trim, a roof trim, a seat, etc., if it is used as an interior material for a vehicle, and its use is not particularly limited.

本実施形態の表皮材は、意匠面に凹状の線状立体模様を備える。
表皮材は、基材を被覆するための柔軟性を備え、且つ、凹状の線状立体模様を形成するために適した厚みを有する材料であれば特に限定されず、熱可塑性樹脂を含む。熱可塑性樹脂は、凹形状の成形性の観点から、加熱による賦形が容易であれば、プラスチック、繊維等の形態や、ゴム弾性を備える性質の有無に関して特に限定されない。熱可塑性樹脂の好適例の一つとして、厚みを有し且つ柔軟性を備える発泡成形体を挙げることができる。また、発泡成形体がクッション性を有する場合は、深浅変化に富んだ凹深さを線状立体模様に容易に付与することができ、デザイン性の自由度が高まる点で好ましい。
The skin material of the present embodiment has a concave linear three-dimensional pattern on the design surface.
The skin material is not particularly limited as long as it has flexibility for coating the base material and has a thickness suitable for forming a concave linear three-dimensional pattern, and includes a thermoplastic resin. From the viewpoint of the moldability of the concave shape, the thermoplastic resin is not particularly limited with respect to the form of plastic, fiber or the like, and the presence or absence of the property of having rubber elasticity, as long as it can be easily shaped by heating. As a preferable example of the thermoplastic resin, a foamed molded product having a thickness and flexibility can be mentioned. In addition, when the foamed molded product has cushioning properties, it is preferable in that it is possible to easily give the linear three-dimensional pattern a concave depth rich in depth change, and the degree of freedom in design is enhanced.

また、表皮材は、熱可塑性樹脂を含みクッション性を有するクッション層と、クッション層の意匠面側に接合され、線状立体模様を意匠面に表わす表皮層と、を備える多層構造であってもよい。この場合、クッション層を形成する材料は、特に限定されず、表皮材に適した柔軟性を表わす公知材料を用いることができ、ポリウレタン、ポリスチレン、ポリオレフィン等の代表的な熱可塑性樹脂で成形される発泡成形体を挙げることができる。また、表皮層を形成する材料は、ポリ塩化ビニル、熱可塑性ポリオレフィン等のプラスチック、PVCレザー、天然皮革等の皮革、モケット、ジャージー、トリコット、織布、不織布等の繊維材料からなるシート状の部材である。 In addition, the skin material may have a multilayer structure including a cushion layer containing a thermoplastic resin and having a cushioning property, and a skin layer that is joined to the design surface side of the cushion layer and has a linear three-dimensional pattern on the design surface. Good. In this case, the material for forming the cushion layer is not particularly limited, and a known material exhibiting flexibility suitable for the skin material can be used, and it is molded with a typical thermoplastic resin such as polyurethane, polystyrene, or polyolefin. Foam molded articles can be mentioned. The material forming the skin layer is a sheet-like member made of polyvinyl chloride, plastic such as thermoplastic polyolefin, PVC leather, leather such as natural leather, moquette, jersey, tricot, woven fabric, non-woven fabric and the like. Is.

多層構造の表皮材は、熱可塑性樹脂よりなる線状溝を意匠面側の表面に有するクッション層と、クッション層の意匠面側に接合され、線状溝の凹状に追従する線状立体模様を意匠面に表わす表皮層と、を備える構成を有すれば好ましい。この場合、表皮材がクッション層を有するために、深浅変化に富んだ凹深さを表わす立体性を線状立体模様に容易に付与することができる。更に、線状溝を形成する層は、本来的にクッション層であり、表皮層はクッション層の線状溝に追従する形状を表わす結果、線状立体模様を形成する。つまり、クッション層の熱凹変形の痕跡が表皮材の表面に現れにくいので、線状立体模様の意匠性が高められる。 The skin material having a multilayer structure has a cushion layer having a linear groove made of a thermoplastic resin on the surface of the design surface side, and a linear three-dimensional pattern that is joined to the design surface side of the cushion layer and follows the concave shape of the linear groove. It is preferable to have a configuration including a skin layer represented on the design surface. In this case, since the skin material has the cushion layer, it is possible to easily give the linear three-dimensional pattern a three-dimensional property that represents the depth of the recess and is rich in depth. Furthermore, the layer that forms the linear groove is essentially a cushion layer, and the skin layer forms a linear three-dimensional pattern as a result of representing the shape that follows the linear groove of the cushion layer. That is, since the trace of the heat concave deformation of the cushion layer does not easily appear on the surface of the skin material, the design of the linear three-dimensional pattern is improved.

更に、クッション層は立体編み物であれば一層好ましく、このようなクッション層を有する表皮材は、冒頭に挙げた特許文献1(特開2017−213865号)に開示される。
具体的には、立体編み物は、表側編み地及び裏側編み地が結接糸で連結された構造であることができる。この場合、例えば、上記結接糸に熱可塑性樹脂繊維が少なくとも用いられ、凹状の熱変形部を形成する際に、結接糸が基布層の厚みが小さくなるように倒れ込んでいることができる。これにより、表皮材は、線状立体模様が一層深浅変化に富んだ凹深さを表わす立体性を有するようになり意匠性を向上できるとともに、更に十分なクッション性を得ることができる付加価値を生じる。なお、この立体編み物は、例えば、ダブルラッセル編み機又は丸編み機等の編機により編成されていることができる。
表皮材が多層構造の場合、表皮材の厚さは、1〜8mm程度、表皮層の厚さは、0.1〜1.5mm程度、クッション層の厚さは、1〜8mm程度のものが一般的に用いられている。また、表皮材の用途等は特に限定されずに、所定の基材上に接着、熱融着等により接合された構造体として用いることができるが、この際、この表皮材と基材との間には、吸音層、弾性層等の他の機能層が介在していてもよい。
Furthermore, the cushion layer is more preferably a three-dimensional knit, and a skin material having such a cushion layer is disclosed in Patent Document 1 (JP-A-2017-213865) cited at the beginning.
Specifically, the three-dimensional knitted fabric may have a structure in which the front side knitted fabric and the back side knitted fabric are connected by a binding yarn. In this case, for example, at least a thermoplastic resin fiber is used for the binding yarn, and the binding yarn can be collapsed so that the thickness of the base fabric layer is reduced when forming the concave thermal deformation portion. .. As a result, the skin material has a three-dimensional property in which the linear three-dimensional pattern expresses the depth of the recess, which is richer in depth, and improves the design, as well as the added value of being able to obtain sufficient cushioning properties. Occurs. The three-dimensional knitting can be knitted by a knitting machine such as a double Russell knitting machine or a circular knitting machine.
When the skin material has a multi-layer structure, the skin material has a thickness of about 1 to 8 mm, the skin layer has a thickness of about 0.1 to 1.5 mm, and the cushion layer has a thickness of about 1 to 8 mm. It is commonly used. Further, the application of the skin material is not particularly limited, and it can be used as a structure bonded to a predetermined base material by bonding, heat fusion, or the like. Other functional layers such as a sound absorbing layer and an elastic layer may be interposed therebetween.

(2.線状立体模様)
本実施形態に係る線状立体模様は、反意匠面側に向けて凹む凹形状によって、立体的な筋状模様を意匠面に表わすものであり、細長い凹溝として表わされる。例えば図1〜3に示すように、線状立体模様11は、複数本の凹溝によって形成され、これら複数本の凹溝21,22、201〜204は、少なくとも1箇所で交差している。即ち、線状立体模様11は、一方の第1凹溝21と他方の第2凹溝22との交差によって両凹溝が重なり合う交差凹部23と、交差凹部23に接続する第1凹溝21の一対の第1接続凹部211,212と、交差凹部23に接続する第2凹溝22の一対の第2接続凹部221,222との各凹部23,211,212,221,222を含む交差模様111を形成する。
(2. Linear three-dimensional pattern)
The linear three-dimensional pattern according to the present embodiment represents a three-dimensional streak pattern on the design surface by the concave shape that is recessed toward the anti-design surface side, and is represented as an elongated groove. For example, as shown in FIGS. 1 to 3, the linear three-dimensional pattern 11 is formed by a plurality of concave grooves, and the plurality of concave grooves 21, 22 and 201 to 204 intersect at at least one place. That is, the linear three-dimensional pattern 11 includes an intersecting recessed portion 23 in which both the first recessed grooves 21 and the other second recessed groove 22 overlap with each other by the intersection of the first recessed groove 21 and the other second recessed groove 22, and the first recessed groove 21 connected to the intersecting recessed portion 23. An intersecting pattern 111 including a pair of first connecting concave portions 211 and 212 and a pair of second connecting concave portions 221 and 222 of the second concave groove 22 connected to the intersecting concave portion 23, each concave portion 23, 211, 212, 221, 222. To form.

凹溝は、線状立体模様を形成する溝状の模様である。凹溝単独の実際的な例としては、例えば、特願2018−145425の図8の写真や図9に示した溝を挙げることができる。本実施形態の線状立体模様に係る凹溝単独での形態は、特願2018−145425の図8に示される1本直線状、ジグザグ直線状、又は図9に示されるU字状等のように、少なくとも一部分に直線状を含むような直線状の形態に限定されるものでない。例えば、凹溝単独での形態は、全体的に曲線状であってもよいし、また、蛇行する河流のような両端が開放された曲線状に限らず、流線形又は円〜楕円形等のような閉じた曲線状の溝であってもよい。
一例として、本実施形態に係る凹溝は、特願2018−145425の図8に開示する凹溝であれば、溝幅が5〜20mm程度、凹深さが1〜3.5mm程度を有する。また、複数本の凹溝単独の形態は、それぞれ異なっていてもよい。また、凹溝の長さは交差模様を認識できる程度の長さを有すれば、特に限定されない。
The concave groove is a groove-shaped pattern that forms a linear three-dimensional pattern. As a practical example of the concave groove alone, for example, the groove shown in the photograph of FIG. 8 of Japanese Patent Application No. 2018-145425 and shown in FIG. 9 can be cited. The form of the concave groove alone according to the linear three-dimensional pattern of the present embodiment is, for example, one linear shape shown in FIG. 8 of Japanese Patent Application No. 2018-145425, zigzag linear shape, or U shape shown in FIG. 9. In addition, it is not limited to a linear shape including a linear shape at least in part. For example, the form of the concave groove alone may be a curved line as a whole, or is not limited to a curved line with both ends open like a meandering river flow, but may be a streamline or a circular to elliptical shape. It may be a closed curved groove.
As an example, the groove according to the present embodiment has a groove width of about 5 to 20 mm and a recess depth of about 1 to 3.5 mm if it is the groove disclosed in FIG. 8 of Japanese Patent Application No. 2018-145425. Further, the form of the plurality of concave grooves alone may be different from each other. Further, the length of the concave groove is not particularly limited as long as it has a length such that an intersecting pattern can be recognized.

交差模様は、線状立体模様のうち、凹溝が交差する部分の模様である。交差模様は、上記凹溝が交差し、各凹溝が重なり合う交差凹部と、交差凹部を介して何れか一方の凹溝の流れに沿って相対向する一対の接続凹部と、同様に他方の凹溝の流れに沿って相対向する一対の接続凹部との各凹部により形成される。接続凹部は、各凹溝の全長のうち、交差凹部に近接し交差凹部に接続するように配置する各凹溝の一部分である。接続凹部は、交差模様において、線状立体模様が立体交差するように見せるために役立ち得る凹部である。交差模様は、例えば図2に符号111を付して二点鎖線で囲った領域として示すように、中央の交差凹部(符号23)と、交差凹部の上下左右に接続する凹溝の接続凹部よりなる略十字状の模様を形成する。
本実施形態の線状立体模様は、単独で上記のような形態を有する凹溝が、少なくとも1箇所で他の凹溝と交差して上記の交差模様を表わす形態を備えれば、特に限定されない。
The cross pattern is a pattern of a portion where the grooves intersect in the linear three-dimensional pattern. The crossing pattern is such that the above-mentioned concave grooves intersect with each other and the respective concave grooves overlap each other, a pair of connecting concave portions facing each other along the flow of any one of the concave grooves via the crossing concave portion, and similarly the other concave groove. It is formed by a pair of connection recesses and a pair of recesses facing each other along the flow of the groove. The connection concave portion is a part of each concave groove which is arranged so as to be adjacent to the intersecting concave portion and connected to the intersecting concave portion in the entire length of each concave groove. The connection recess is a recess that can help to make the linear three-dimensional pattern appear to intersect three-dimensionally in the intersecting pattern. For example, as shown in FIG. 2 as a region surrounded by a chain double-dashed line with reference numeral 111 in FIG. Forming a substantially cross-shaped pattern.
The linear three-dimensional pattern of the present embodiment is not particularly limited as long as the concave groove having the above-described form alone has a form in which the concave pattern intersects with other concave grooves at at least one location to express the above-mentioned intersecting pattern. ..

(3.膨出部)
膨出部は、交差模様の内部から意匠面の側に向けて膨らむ部分である。即ち、膨出部は、上記交差凹部、一方の一対の接続凹部及び他方の一対の接続凹部の各凹部のうち、少なくとも1つの凹部に形成されてなる。膨出部は、交差模様を形成する各凹部のうち、例えば2つ以上の凹部に跨がって膨出する形態であってもよいし、交差凹部を介して隔てた各凹部から膨出する形態であってもよい。即ち、各凹部のうち少なくとも一つ凹部の内部から意匠面の側に向けて膨らむ形態を備えれば、設けられる位置には特に限定されない。
(3. bulge)
The bulging portion is a portion that bulges from the inside of the cross pattern toward the design surface side. That is, the bulging portion is formed in at least one of the intersecting recess, the pair of connecting recesses on one side, and the pair of connecting recesses on the other side. The bulging portion may be, for example, in a form of bulging across two or more concave portions among the concave portions forming the cross pattern, or bulging from each concave portion separated via the cross concave portion. It may be in the form. That is, the position at which it is provided is not particularly limited as long as it has a form that swells from the inside of at least one of the recesses toward the design surface side.

(3-1.膨出部:形態例1)
膨出部としては、例えば図1に示すように、平面視で略円形であって断面視で山形(図3参照)に膨出し、交差凹部に形成されてなる形態例1が挙げられる。
この場合、膨出部24は、第1凹溝21と第2凹溝22とが交差する交差模様111のうち交差凹部23の内部に、意匠面12の側に向けて膨らむように形成される。交差模様111の領域のうち、交差凹部23を部分的に占める膨出部24が手前にあるように見え、線状立体模様11を視認する角度によって、第1凹溝21(又は第2凹溝22)が途中で高低差を生じているように見える。また、膨出部24が介在することによって、交差模様111の部位で第1凹溝(又は第2凹溝)の流れに途切れが生じても、線状立体模様11は、本来的に、連続する線模様(溝)として認識されやすい性質がある。このように、交差模様111の一部分が前面に配置するように見えることや、第1凹溝21(又は第2凹溝22)が表わす連続する線模様の性質を利用して、交差模様111の交差凹部23の部位で、一方の第1凹溝21(又は第2凹溝22)が他方の第2凹溝22(又は第1凹溝21)を乗り超えるように見える立体交差模様を表わすことができる。
(3-1. Swelling part: example 1 of form)
As the bulging portion, for example, as shown in FIG. 1, there is a form example 1 in which the bulging portion is substantially circular in a plan view and bulges in a mountain shape (see FIG. 3) in a cross-sectional view and is formed in a cross recess.
In this case, the bulging portion 24 is formed so as to bulge toward the design surface 12 inside the intersecting concave portion 23 in the intersecting pattern 111 where the first concave groove 21 and the second concave groove 22 intersect. .. In the area of the intersecting pattern 111, the bulging portion 24 that partially occupies the intersecting concave portion 23 seems to be in the front, and the first concave groove 21 (or the second concave groove 21) is formed depending on the angle at which the linear solid pattern 11 is visually recognized. 22) seems to have a height difference on the way. Moreover, even if the flow of the first groove (or the second groove) is interrupted at the portion of the cross pattern 111 due to the interposition of the bulging portion 24, the linear three-dimensional pattern 11 is essentially continuous. It has the property of being easily recognized as a line pattern (groove) that is formed. In this way, a part of the intersecting pattern 111 appears to be arranged on the front surface, and the nature of the continuous line pattern represented by the first groove 21 (or the second groove 22) is utilized to utilize the intersecting pattern 111. At the portion of the intersecting concave portion 23, exhibiting a three-dimensional cross pattern in which one first concave groove 21 (or the second concave groove 22) looks like overcoming the other second concave groove 22 (or the first concave groove 21). You can

(3-2.膨出部:形態例2)
また、膨出部の形態例2としては、例えば図4,5に示すように、膨出部24が、各凹溝21,22のうち一方の凹溝21の一対の接続凹部211,212、及び、一対の接続凹部211,212をそれぞれ交差凹部23の中心部に向けて張り出させるように延設して形成される例を挙げることができる。図4の例では、交差凹部23、及び、交差凹部23を介して相対向する他方の凹溝22の一対の接続凹部221,222は、それぞれ他方の凹溝22の流れF2に沿って円滑に連続する凹深さD2を有している。また、一方の凹溝21は、その流れF1に沿って、他方の凹溝22の凹深さD2よりも浅い凹深さD1を有しており、一対の接続凹部211,212も同様に凹深さD1に形成されている。
具体的には、交差凹部23を介して対向する一方の接続凹部211,212の端部は、一方の凹溝21の流れF1に沿って、接続凹部211,212の溝幅方向の略中央部を互いに突き合わせ、交差凹部23の領域に一対の山形の頂部を突き出すように張出し形成される張出部211s、212sを有する。また、交差凹部23は、張出部211s、212sの残余のくびれ部23sを形成する。
(3-2. Bulging part: form example 2)
Further, as a second example of the bulging portion, as shown in FIGS. 4 and 5, for example, the bulging portion 24 includes a pair of connecting concave portions 211, 212 of one concave groove 21 of the concave grooves 21, 22. Further, an example can be given in which the pair of connection recesses 211 and 212 are formed so as to extend so as to project toward the center of the cross recess 23, respectively. In the example of FIG. 4, the cross recess 23 and the pair of connection recesses 221 and 222 of the other recess groove 22 facing each other through the cross recess 23 smoothly move along the flow F2 of the other recess groove 22, respectively. It has a continuous recess depth D2. Further, the one concave groove 21 has a concave depth D1 along the flow F1 that is shallower than the concave depth D2 of the other concave groove 22, and the pair of connecting concave portions 211 and 212 are also concave. It is formed to a depth D1.
Specifically, the ends of one of the connection recesses 211 and 212 facing each other through the intersecting recess 23 are along the flow F1 of the one recess groove 21 and are substantially central portions in the groove width direction of the connection recesses 211 and 212. Are abutted against each other, and projecting portions 211s and 212s are formed in the area of the cross recess 23 so as to project a pair of mountain-shaped tops. Further, the intersecting recessed portion 23 forms the remaining constricted portion 23s of the overhanging portions 211s and 212s.

一方の一対の接続凹部211,212、及び、一対の接続凹部211,212と同じ凹深さD1で交差凹部23に張り出す張出部211s、212sの各凹部が、交差凹部23の底面より段差d12だけ相対的に高く形成されおり、膨出部24は、これら相対的に高い側の凹部自体であり、意匠面12の側に向けて、交差凹部(くびれ部23s)の底面から段差d12だけ膨らむように形成される。交差模様111のうち、交差模様111を部分的に占める上記各凹部よりなる膨出部24が、手前にあるように見え、一方の凹溝21が途中で(他方の凹溝22よりも)高くなっているように見える。また、膨出部24が介在することによって、交差模様111の部位で一方の凹溝21の流れF1に途切れが生じても、線状立体模様11を形成する一方の凹溝21は、本来的に、連続する線模様(溝)として認識されやすい性質がある。このように、交差模様111の一部分が手前に配置するように見えることや、一方の凹溝21が表わす連続する線模様の性質を利用して、交差模様111において、浅い方の凹溝21が深い方の凹溝22を乗り超えるように見える立体交差模様を効果的に表わすことができる。 One pair of connection recesses 211 and 212 and each of the protrusions 211 s and 212 s protruding to the intersection recess 23 with the same recess depth D 1 as the pair of connection recesses 211 and 212 are stepped from the bottom surface of the intersection recess 23. d12 is formed relatively high, and the bulging portion 24 is the recess itself on the relatively high side, and only the step d12 from the bottom surface of the intersecting recess (constricted portion 23s) toward the design surface 12 side. It is formed so as to expand. In the cross pattern 111, the bulging portion 24 composed of the above-mentioned concave portions partially occupying the cross pattern 111 seems to be in front, and one concave groove 21 is higher in the middle (higher than the other concave groove 22). It looks like Further, due to the presence of the bulging portion 24, even if the flow F1 of the one concave groove 21 is interrupted at the portion of the cross pattern 111, the one concave groove 21 forming the linear three-dimensional pattern 11 is originally formed. In addition, there is a property that it is easily recognized as a continuous line pattern (groove). In this way, by utilizing the fact that a part of the cross pattern 111 appears to be arranged in front and the nature of the continuous line pattern represented by the one concave groove 21, the shallow concave groove 21 is formed in the cross pattern 111. It is possible to effectively represent a three-dimensional intersection pattern that seems to get over the deep groove 22.

なお、一方の一対の接続凹部211,212の凹深さD1が他方の一対の接続凹部221,222の凹深さD2より深く形成される場合も、同様に立体交差模様を表わすことができる。この場合、他方の一対の接続凹部221,222、及び、一対の接続凹部221,222と同じ凹深さD2である交差凹部23のくびれ部23s、の各凹部が、一方の一対の接続凹部211,212の底面から意匠面12の側に向けて段差分だけ膨らむ膨出部24が形成される。他方の一対の接続凹部221,222及びくびれ部23sの各凹部を占める膨出部24が、一方の一対の接続凹部211,212及び張出し部211s、212sよりも意匠面側にあり、且つ、他方の凹溝22が連続するように見える。従って、浅い方の他方の凹溝22が一方の凹溝21を乗り超えるように見える立体交差模様を表わすことができる。 When the recess depth D1 of the one pair of connection recesses 211 and 212 is deeper than the recess depth D2 of the other pair of connection recesses 221, 222, the three-dimensional cross pattern can be similarly expressed. In this case, the recesses of the other pair of connection recesses 221, 222 and the constricted portion 23s of the cross recess 23 having the same recess depth D2 as the pair of connection recesses 221, 222 are the one pair of connection recesses 211. A bulging portion 24 that bulges from the bottom surface of the 212, 212 toward the design surface 12 by a step is formed. The bulging portion 24 occupying each recess of the other pair of connection recesses 221 and 222 and the constricted portion 23s is on the design surface side of the pair of connection recesses 211 and 212 and the overhanging portions 211s and 212s, and the other The concave grooves 22 appear to be continuous. Therefore, it is possible to represent a three-dimensional intersection pattern in which the other shallower groove 22 appears to ride over the one groove 21.

(3-3.膨出部:形態例3)
また、形態例3の膨出部としては、例えば図6に示すように、膨出部24a,24a,24bは、第1凹溝21の流れF1を遮る方向であって、第2凹溝22の流れF2方向に沿って細長状に設けられ、且つ、膨出部24a,24a,24bの短手方向幅W1,W2,W3は、第1凹溝21又は第2凹溝22の縁部214,224の輪郭を、膨出部24a,24a,24bの頂部246、又は、各縁部214,224に連続する膨出部の裾野部247、を介して浮き出させる幅である例を挙げることができる。
(3-3. Bulging part: form example 3)
Further, as the bulging portion of the third embodiment, for example, as shown in FIG. 6, the bulging portions 24a, 24a, 24b are in the direction of blocking the flow F1 of the first concave groove 21, and the second concave groove 22. Of the first recessed groove 21 or the second recessed groove 22 in the lateral direction W1, W2, W3 of the bulged portions 24a, 24a, 24b. , 224, the contours of the bulging portions 24a, 24a, 24b or the skirts 247 of the bulging portions continuous with the respective edge portions 214, 224 are the widths to be raised. it can.

具体的な第1例として、図6に示した膨出部24a,24aは、一対の第1接続凹部211,212及び交差凹部23の領域内部に設けられる。膨出部の細長状は、図示左の略長円形(短手方向幅W1)であっても、図示右の略長方形(短手方向幅W2)であっても構わない。また、膨出部24a,24aは、各第1接続凹部211,212の端縁211e,212e(図6に点線で示す)をなぞる位置に、一対設けられており、各端縁211e,212eと同程度の長さに形成されている。
この場合、膨出部24a,24aは、その頂部246、及び、第1接続凹部211,212の縁部を介して、第1凹溝21の縁部214の輪郭を浮き出させることができる。又は、膨出部24a,24aは、頂部246及び第2接続凹部221,222の縁部を介して、第2凹溝22の縁部224の輪郭を浮き出させるように形成され得る。
As a specific first example, the bulged portions 24a and 24a shown in FIG. 6 are provided inside the regions of the pair of first connection concave portions 211 and 212 and the cross concave portion 23. The elongated shape of the bulging portion may be a substantially oval shape on the left side in the drawing (width W1 in the lateral direction) or a substantially rectangular shape on the right side in the drawing (width W2 in the lateral direction). A pair of bulges 24a, 24a are provided at positions that trace the edges 211e, 212e (shown by the dotted line in FIG. 6) of the first connection recesses 211, 212, and the edges 211e, 212e They are formed to have the same length.
In this case, the bulging portions 24a, 24a can project the contour of the edge portion 214 of the first groove 21 via the top portion 246 and the edge portions of the first connecting recesses 211, 212. Alternatively, the bulging portions 24a, 24a may be formed so that the contour of the edge portion 224 of the second groove 22 is protruded through the top portion 246 and the edge portions of the second connection recesses 221, 222.

具体的な第2の例として、図6に示した膨出部24bは、一対の第2接続凹部221,222及び交差凹部23よりなる各凹部の領域内部であって、溝幅方向略中央部の位置にアスペクト比が大きい長方形状に設けられており、膨出部24bの長手方向の長さは、第2接続凹部221,222及び交差凹部23の各凹部に跨がる長さに形成されている。
この場合、膨出部24bは、その裾野部247、及び、第2接続凹部221,222の縁部を介して、第2凹溝22の縁部224の輪郭を浮き出させるように形成され得る。
このように、第1凹溝21の縁部214又は第2凹溝22の縁部224の輪郭が浮き出すように形成されることにより、浮き出す方の一方の凹溝が手前に配置するように、視認されやすくなる。従って、浮き出す方の一方の凹溝が他方の凹溝を乗り超えるように見える立体交差模様を表わすことができる。
As a second specific example, the bulging portion 24b shown in FIG. 6 is inside the area of each recess formed by the pair of second connection recesses 221 and 222 and the intersecting recess 23, and is substantially the central portion in the groove width direction. Is provided in a rectangular shape with a large aspect ratio, and the length of the bulging portion 24b in the longitudinal direction is formed so as to extend across the respective recesses of the second connecting recesses 221 and 222 and the intersecting recess 23. ing.
In this case, the bulging portion 24b can be formed so that the contour of the edge portion 224 of the second concave groove 22 is protruded through the skirt portion 247 and the edge portions of the second connecting concave portions 221 and 222.
In this way, the contour of the edge 214 of the first groove 21 or the edge 224 of the second groove 22 is formed so as to be protruded, so that one of the protruded grooves is arranged on the front side. Moreover, it becomes easy to be visually recognized. Therefore, it is possible to express a three-dimensional cross pattern in which one of the recessed grooves, which appears to be overriding the other recessed groove.

(4.表皮材の製造方法)
上記表皮材に対して上記交差模様を表わす線状立体模様を賦形する製造方法は、特に限定されず、エンボス型を備えるエンボスロール機を用いながら加熱加圧する等の代表的な製法を採用できる。
ここで、特に、表皮材が弾性を有するクッション層を備える場合、上述したような交差模様を賦形することが難しくなる。表皮材材料をエンボス型で押さえても、クッション層の弾性に起因する圧縮回復力により、エンボス型面に沿った微細な凹凸形状をそのまま十分に転写するようなエンボス加工を行うことが難しい。そこで、冒頭に説明した、特願2018−145425に開示した製法により製造することで、凹深さが異なる凹溝を1度の加圧で設けたり、凹溝が交差する交差模様の凹部の更にその内部に膨出部を設けたりする微細な凹凸模様の賦形を可能にできる。具体的な製法は、当該特許文献に開示されるが、クッション層として立体編み物を用いた表皮材の製造方法を、以下、簡単に説明する。
(4. Method for manufacturing skin material)
The manufacturing method for forming a linear three-dimensional pattern representing the cross pattern on the skin material is not particularly limited, and a typical manufacturing method such as heating and pressing while using an embossing roll machine equipped with an embossing die can be adopted. .
Here, in particular, when the skin material is provided with an elastic cushion layer, it becomes difficult to form the above-described cross pattern. Even if the skin material material is pressed by the embossing type, it is difficult to perform embossing for sufficiently transferring the fine irregularities along the embossing type surface due to the compression recovery force due to the elasticity of the cushion layer. Therefore, by manufacturing by the manufacturing method disclosed in Japanese Patent Application No. 2018-145425 described at the beginning, concave grooves having different concave depths can be provided by one-time pressurization, or a concave portion having an intersecting pattern where the concave grooves intersect can be further formed. It is possible to form a fine concavo-convex pattern in which a bulge portion is provided. A specific manufacturing method is disclosed in the patent document, but a method for manufacturing a skin material using a three-dimensional knitted fabric as a cushion layer will be briefly described below.

例えば、図7に示すように、型開き状態のエンボス加工機5の弾性マット50上に素材6を基布層63が弾性マット50側となるように載置し、受け台7の方向にエンボス型8を下降させる。エンボス型8の各押圧リブ9a〜9cは、図示の深さ方向に沿う縦断面を有するとともに、押圧リブ9bは、図11に示した線状立体模様11の凹溝22の流れF2に沿って紙面奥方向に延設されている(図示せず)。各押圧リブ9a〜9cを押し圧すると、図8に示すように、エンボス型8と弾性マット50との間で素材6が加熱プレスされて、エンボス型8の各押圧リブ9a〜9cが素材6の表皮層64を押圧することで、第1凹溝21と同じ凹深さD1の第1凹溝21(第1接続凹部211)、第2凹溝22と同じ凹深さD2の交差凹部23、第1凹溝21(第1接続凹部212)(以下、製造方法の説明において、これら各凹部を総じて、単に「各深浅凹部」とも記す)が形成される(図11参照)。 For example, as shown in FIG. 7, the material 6 is placed on the elastic mat 50 of the embossing machine 5 in the mold open state so that the base fabric layer 63 is on the elastic mat 50 side, and is embossed in the direction of the pedestal 7. The mold 8 is lowered. Each of the pressing ribs 9a to 9c of the embossing die 8 has a vertical cross section along the illustrated depth direction, and the pressing rib 9b extends along the flow F2 of the concave groove 22 of the linear three-dimensional pattern 11 shown in FIG. It extends in the depth direction of the paper (not shown). When the pressing ribs 9a to 9c are pressed, the material 6 is heated and pressed between the embossing die 8 and the elastic mat 50 as shown in FIG. By pressing the skin layer 64, the first concave groove 21 (first connecting concave portion 211) having the same concave depth D1 as the first concave groove 21, and the intersecting concave portion 23 having the same concave depth D2 as the second concave groove 22. , The first concave groove 21 (first connection concave portion 212) (hereinafter, in the description of the manufacturing method, each of these concave portions is also simply referred to as “each shallow concave portion”) is formed (see FIG. 11 ).

上記加熱プレスの際には、エンボス型8の表面8aが素材6の表面から離間した状態で、押圧リブ9a〜9cは、その突出端が自然状態(即ち、無負荷状態)の弾性マット50の表面高さHよりも裏面寄り側に位置して素材6の表面側を押圧する。このとき、エンボス型8の押圧リブ9a〜9cの異なる押圧高さ(即ち、押込量)に応じて弾性マット50による反発力に差が生じて素材6に適当な押圧力が付与される。そして、結接糸131cが倒れ込み、素材6の基布層63がクッション層13として成形されるとともに、凹状の熱変形部よりなる線状溝131dが形成され、素材6の表皮層64が線状溝131dの凹状に追従することで、表皮材1の表皮層14に複数の上記各深浅凹部が形成される。
上記各深浅凹部は、表皮材1の深さ方向に沿う縦断面において、底面14aと、底面14aの両側縁から立ち上がる側面14bと、を備えている(図11参照)。これら両側面14bは、各深浅凹部の開口側に向かって少しずつ互いに離れるような湾曲状に形成されている。なお、一例として、表皮材の縦断面において、隣り合う凹溝の凹深さの差は、約0.5〜3mmである。
During the hot pressing, the pressing ribs 9a to 9c of the elastic mat 50 whose protruding end is in a natural state (that is, unloaded state) in a state where the surface 8a of the embossing die 8 is separated from the surface of the material 6. It is located closer to the back surface than the surface height H and presses the front surface side of the material 6. At this time, depending on the different pressing heights (that is, the pressing amounts) of the pressing ribs 9a to 9c of the embossing die 8, a difference occurs in the repulsive force by the elastic mat 50, and an appropriate pressing force is applied to the material 6. Then, the binding yarn 131c falls down, the base fabric layer 63 of the material 6 is formed as the cushion layer 13, and the linear groove 131d formed of the concave thermal deformation portion is formed, and the skin layer 64 of the material 6 is linear. By following the concave shape of the groove 131d, a plurality of the respective shallow recesses are formed in the skin layer 14 of the skin material 1.
Each of the shallow recesses has a bottom surface 14a and side surfaces 14b rising from both side edges of the bottom surface 14a in a vertical cross section along the depth direction of the skin material 1 (see FIG. 11). These both side surfaces 14b are formed in a curved shape such that they gradually separate from each other toward the opening side of each shallow recess. In addition, as an example, in the vertical cross section of the skin material, the difference between the recess depths of the adjacent recess grooves is about 0.5 to 3 mm.

以下、更に図面を用いて実施例により本発明を具体的に説明する。
(a1)実施例1
実施例1の表皮材1は、図9に示す線状立体模様11を有しており、線状立体模様11は、図示において、表皮材1の意匠面12を、左上から右下の対角方向に走る第1凹溝21が3本と、左側開口の湾曲状に略上下方向に走る第2凹溝22が3本と、を有する。第2凹溝22は、第1凹溝21と同程度の溝幅を有している。線状立体模様11は、下側2本の第1凹溝21と、右側2本の第2凹溝22とが、2箇所において互いに交差する模様を形成する。更に、線状立体模様11は、残りの第1凹溝21が1箇所において第2凹溝22と互いに交差しており、合計5つの交差模様を表わしている。
図10,11は、上記5つの交差模様のうち図9で2点鎖線で囲んだ交差模様111を説明する図であり、図示のとおり、交差模様111は、第1及び第2の各凹溝21,22の交差によって、両凹溝21,22が重なり合う交差凹部23、交差凹部23に接続する第1凹溝21の一対の第1接続凹部211,212及び交差凹部23に接続する第2凹溝22の一対の第2接続凹部221,222の各凹部を含んでいる。
Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.
(A1) Example 1
The skin material 1 of Example 1 has the linear three-dimensional pattern 11 shown in FIG. 9, and the linear three-dimensional pattern 11 shows the design surface 12 of the skin material 1 in the figure from the upper left corner to the lower right corner. There are three first recessed grooves 21 that run in the direction and three second recessed grooves 22 that run in a substantially vertical direction in a curved shape of the left opening. The second groove 22 has the same groove width as the first groove 21. The linear three-dimensional pattern 11 forms a pattern in which two lower first grooves 21 and two right two second grooves 22 intersect each other at two locations. Furthermore, in the linear three-dimensional pattern 11, the remaining first concave groove 21 intersects with the second concave groove 22 at one location, and represents a total of five intersecting patterns.
10 and 11 are views for explaining the cross pattern 111 surrounded by the two-dot chain line in FIG. 9 among the above five cross patterns, and as shown in the figure, the cross pattern 111 includes the first and second concave grooves. Due to the intersection of the two recesses 21,22, a cross recess 23 in which the two recesses 21 and 22 overlap each other, a pair of first connection recesses 211,212 of the first recess 21 connected to the cross recess 23, and a second recess connected to the cross recess 23. The groove 22 includes the recesses of the pair of second connection recesses 221 and 222.

また、図9及び図11に示すように、実施例1の表皮材1に係る線状立体模様11のうち各第2凹溝22は、全長に亘って同じ凹深さD2を有しており、第1凹溝21は、全長に亘って同じ凹深さD1を有している。即ち、交差模様111において、交差凹部23及び交差凹部23を介して相対向する第2凹溝22の一対の第2接続凹部221,222は、それぞれ第2凹溝22の流れF2に沿って円滑に連続する凹深さD2を有している。一方、一対の第1接続凹部211,212は、一対の第2接続凹部221,222の凹深さD2と相違する凹深さD1を有している。従って、浅い方の一対の第1接続凹部211,212に連続する第1凹溝21が、深い方の一対の第2接続凹部221,222に連続する第2凹溝22よりも手前に配置するように見えやすくなっている。 Further, as shown in FIGS. 9 and 11, each second groove 22 of the linear three-dimensional pattern 11 according to the skin material 1 of Example 1 has the same recess depth D2 over the entire length. The first concave groove 21 has the same concave depth D1 over the entire length. That is, in the cross pattern 111, the cross recess 23 and the pair of second connecting recesses 221 and 222 of the second recess 22 that face each other via the cross recess 23 are smoothly moved along the flow F2 of the second recess 22. Has a continuous depth D2. On the other hand, the pair of first connection recesses 211 and 212 has a recess depth D1 different from the recess depth D2 of the pair of second connection recesses 221 and 222. Therefore, the first recessed groove 21 continuous with the pair of shallower first connection recesses 211 and 212 is arranged in front of the second recessed groove 22 continuous with the pair of deeper second connection recesses 221 and 222. It is easier to see.

ここで、実施例1の表皮材1の膨出部241,241は、第1凹溝21の流れF1を遮る方向であって、第2凹溝22の流れF2に沿って細長状に設けられている。即ち、膨出部241,241は、交差模様111を形成する各凹部のうち一対の第1接続凹部211,212においてその端縁211e,212e側に寄せた位置に、それぞれ一対形成されており、各第1接続凹部211,212の内部から意匠面12の側に向けて、平面視で角が丸い略長方体状に設けられている。膨出部241,241の長辺の長さは、各第1接続凹部211,212の端縁211e,212e長さに応じる長さに、その短辺の長さ(短手方向幅W)は、第1凹溝21と同幅の第2凹溝22幅の1/3程度の幅に、その頂部246のうち天頂面は、意匠面12と連続するに面一面になるように、形成されている。このように、膨出部241,241は、その頂部246を介して、第1凹溝21の縁部214の輪郭を浮き出させるために適した膨らみを形成している。 Here, the bulging portions 241 and 241 of the skin material 1 of Example 1 are provided in a slender shape along the flow F2 of the second concave groove 22 in a direction that blocks the flow F1 of the first concave groove 21. ing. That is, the bulging portions 241 and 241 are respectively formed in pairs at positions that are close to the end edges 211e and 212e of the pair of first connecting concave portions 211 and 212 among the concave portions that form the cross pattern 111, From the inside of each first connection recess 211, 212 toward the design surface 12 side, it is provided in a substantially rectangular parallelepiped shape with rounded corners in a plan view. The lengths of the long sides of the bulging portions 241 and 241 are the lengths corresponding to the lengths of the edges 211e and 212e of the first connection recesses 211 and 212, and the lengths of the short sides (width W in the lateral direction) are , The width of the second groove 22 having the same width as that of the first groove 21 is about ⅓, and the zenith surface of the apex 246 is formed so as to be flush with the design surface 12. ing. In this way, the bulging portions 241 and 241 form bulges suitable for embossing the contour of the edge portion 214 of the first groove 21 via the top portion 246.

また、表皮材1は、熱可塑性樹脂よりなる線状溝131dを意匠面側12Sの表面に有するクッション層13と、クッション層13の意匠面側12Sに接着剤で接着され、線状溝131dの凹状に追従する線状立体模様11を意匠面12に表わす表皮層14と、を備える。クッション層13は、立体編み物よりなる。
このクッション層13は、その厚みが約4mmである。また、表皮層14は、その厚みが約0.4mmである。また、立体編み物(クッション層13)は、ダブルラッセル編み機(又は丸編み機)を用いて編成されている。この立体編み物は、表側編み地及び裏側編み地が結接糸131cで連結された構造である。この表側編み地は、その構成糸がポリエステル系樹脂繊維であり、その厚みが約0.4mmである。また、裏側編み地は、その構成糸がポリエステル系樹脂繊維であり、その厚みが約0.4mmである。更に、結接糸131cは、ポリエステル系樹脂繊維である。実施例1の表皮材1では、各凹溝の幅(膨出部の長手方向長さ)は、約2〜20mm、好ましくは3〜10mm程度である。膨出部の短手方向幅Wは、約1〜8mm好ましくは2〜5mm程度である。
Further, the skin material 1 is adhered to the cushion layer 13 having the linear groove 131d made of a thermoplastic resin on the surface of the design surface side 12S and the design surface side 12S of the cushion layer 13 with an adhesive to form the linear groove 131d. A skin layer 14 that represents a linear three-dimensional pattern 11 that follows a concave shape on a design surface 12. The cushion layer 13 is made of a three-dimensional knit.
The cushion layer 13 has a thickness of about 4 mm. The skin layer 14 has a thickness of about 0.4 mm. The three-dimensional knit (cushion layer 13) is knitted using a double Russell knitting machine (or circular knitting machine). This three-dimensional knitted fabric has a structure in which the front side knitted fabric and the back side knitted fabric are connected by a binding yarn 131c. The constituent yarn of this front side knitted fabric is polyester resin fiber, and the thickness thereof is about 0.4 mm. The constituent yarns of the back knitted fabric are polyester resin fibers, and the thickness thereof is about 0.4 mm. Furthermore, the binding yarn 131c is a polyester resin fiber. In the skin material 1 of Example 1, the width of each groove (the length in the longitudinal direction of the bulging portion) is about 2 to 20 mm, preferably about 3 to 10 mm. The width W of the bulging portion in the lateral direction is about 1 to 8 mm, preferably about 2 to 5 mm.

(a2)実施例1の効果
実施例1の表皮材1では、一対の膨出部241,241が、交差模様111の各第1接続凹部211,212の端縁211e,212eに、細長い直方体状に形成され、且つ、その短手方向幅Wが、膨出部24の頂部246を介して、第1凹溝21の縁部214の輪郭を浮き出させるのに適した幅に形成される(図6参照)。換言すると、一対の膨出部241,241は、第1接続凹部211,212の端縁211e,212eを介して縁部214の輪郭を浮き出させるのに適した膨らみを形成し、第1凹溝21が手前に配置するように視認されやすくなる。更に、一対の第1接続凹部211,212の凹深さD1と、交差凹部23及び一対の第2接続凹部221,222の凹深さD2とが相違するので、交差凹部23において段差d12を生じ、浅い第1凹溝21と深い第2凹溝22の高低差がより明らかに見える。従って、浅い第1凹溝21が深い第2凹溝22の上を乗り越えて交差するような立体交差を交差模様111において一層効果的に見せることができる。
(A2) Effects of Example 1 In the skin material 1 of Example 1, the pair of bulging portions 241 and 241 are elongated rectangular parallelepiped-shaped on the end edges 211e and 212e of the respective first connecting concave portions 211 and 212 of the cross pattern 111. And the width W in the widthwise direction is formed to be a width suitable for embossing the contour of the edge portion 214 of the first groove 21 through the top portion 246 of the bulging portion 24 (FIG. 6). In other words, the pair of bulging portions 241 and 241 form a bulge suitable for embossing the contour of the edge portion 214 via the end edges 211e and 212e of the first connection recessed portions 211 and 212, and the first recessed groove. 21 becomes easy to be visually recognized as if it is arranged in front. Further, since the recess depth D1 of the pair of first connection recesses 211 and 212 is different from the recess depth D2 of the intersecting recess 23 and the pair of second connection recesses 221 and 222, a step d12 is generated in the intersecting recess 23. The height difference between the shallow first groove 21 and the deep second groove 22 can be seen more clearly. Therefore, a three-dimensional intersection in which the shallow first groove 21 crosses over the deep second groove 22 and intersects can be more effectively shown in the cross pattern 111.

なお、実施例1では、第2凹溝22の流れに沿って円滑に連続する交差凹部23及び一対の第2接続凹部221,222が凹深さD2を有しており、凹深さD2が、一対の第1接続凹部211,212の凹深さD1よりも、深い場合について説明したが、深浅が逆でも構わない。この場合、浅い方(D2)の一対の第2接続凹部221,222が、深い方(D1)の一対の第1接続凹部211,212よりも手前に配置するように見えやすくなる。一対の膨出部241,241は、第2接続凹部221,222の縁部の輪郭を浮き出させるのに適した膨らみを形成し、第2凹溝22の縁部224の輪郭が強調されるため、第2凹溝22が、第1凹溝21よりも手前に配置するように、一層視認されやすくなる。 In the first embodiment, the intersecting recess 23 and the pair of second connecting recesses 221 and 222 that are smoothly continuous along the flow of the second recess 22 have the recess depth D2, and the recess depth D2 is The case where the depth is deeper than the recess depth D1 of the pair of first connection recesses 211 and 212 has been described, but the depth may be reversed. In this case, the pair of shallower (D2) second connection recesses 221 and 222 are more likely to be located in front of the pair of deeper (D1) first connection recesses 211 and 212. The pair of bulges 241 and 241 form bulges suitable for embossing the contours of the edges of the second connection recesses 221 and 222, and the contours of the edges 224 of the second groove 22 are emphasized. The second concave groove 22 is more visible than the first concave groove 21 so as to be located in front of the first concave groove 21.

また、なお、ヒトの目を介した認識や思い込みに関する理論として、重なる2つの図形では面積の小さい方が手前に見える性質や、線状図形は一本線状に連続して認識され易い性質を有することが知られている。実施例1では、交差模様111(面積大)の一部分である第1接続凹部211,212に形成された一対の膨出部241,241(面積小)が前面に配置するように見える。また、第1凹溝21(又は他方の凹溝22)が表わす連続する線模様の性質を利用して、第1接続凹部211,212の端縁211e,212e(第2接続凹部221,222の縁部の延長)の部位で、第1凹溝21(又は第2凹溝22)が第2凹溝22(又は第1凹溝21)を乗り超えるように見える立体交差模様を効果的に表わすことができる。 In addition, as a theory of recognition and beliefs through human eyes, two overlapping figures have a property that a smaller area is closer to the front, and a linear figure has a property of being easily recognized in a continuous straight line. It is known. In the first embodiment, the pair of bulging portions 241 and 241 (small area) formed in the first connection concave portions 211 and 212, which are part of the cross pattern 111 (large area), appear to be arranged on the front surface. Further, by utilizing the property of the continuous line pattern represented by the first concave groove 21 (or the other concave groove 22), the edges 211e and 212e of the first connecting concave portions 211 and 212 (of the second connecting concave portions 221 and 222). In the region of (extension of the edge portion), the first recessed groove 21 (or the second recessed groove 22) effectively represents a three-dimensional cross pattern that seems to get over the second recessed groove 22 (or the first recessed groove 21). be able to.

また、本実施例1では、表皮材1がクッション層13を有するので、線状立体模様11は、深浅変化に富んだ立体的な凹状を容易に表現できる。また、線状溝131dを形成する層は、本来的にクッション層13であり、表皮層14はクッション層13の線状溝131dに追従する形状を表わす結果、線状立体模様11を形成する。熱可塑性樹脂が熱変形した結果形成されるテカリ等の加熱加圧の痕跡が意匠面12に現れることが抑制されるので、線状立体模様11の意匠性が高められる。 Further, in the present Example 1, since the skin material 1 has the cushion layer 13, the linear three-dimensional pattern 11 can easily express a three-dimensional concave shape that is rich in depth variation. Further, the layer forming the linear groove 131d is essentially the cushion layer 13, and the skin layer 14 has a shape that follows the linear groove 131d of the cushion layer 13, and as a result, forms the linear three-dimensional pattern 11. Since the traces of heat and pressure such as shininess formed as a result of thermal deformation of the thermoplastic resin are suppressed from appearing on the design surface 12, the design of the linear three-dimensional pattern 11 is enhanced.

(b1)実施例2
実施例2の表皮材1は、図12に示す線状立体模様11を有しており、5箇所の各交差模様111に白丸又は黒丸を補助的に付して図示したとおり、各第1凹溝21は、第1凹溝21の流れF1に沿って隣接する交差模様111毎に、異なる凹深さD1s,D1dを有する点で異なる。また、第2凹溝22は、第2凹溝22の流れF2に沿って隣接する交差模様111毎に、異なる凹深さD2s,D2dを有する点で異なる。なお、白丸は最浅の凹深さを、黒丸は最深の凹深さを示す。
(B1) Example 2
The skin material 1 of Example 2 has the linear three-dimensional pattern 11 shown in FIG. 12, and each crossed pattern 111 at five locations is supplemented with white circles or black circles, and as shown in the drawing, each first concave portion. The grooves 21 are different in that the cross patterns 111 adjacent to each other along the flow F1 of the first concave groove 21 have different concave depths D1s and D1d. In addition, the second concave groove 22 is different in that the adjacent cross patterns 111 along the flow F2 of the second concave groove 22 have different concave depths D2s and D2d. White circles indicate the shallowest concave depth, and black circles indicate the deepest concave depth.

具体的には、交差模様111a,111bは、一本状の第1凹溝21に対して、2箇所に形成されており、第1凹溝21は、第1凹溝21の流れF1に沿って相隣接する一方側交差模様111aと他方側交差模様111bとの間において、凹深さを徐変して形成されている。第1凹溝21は、一方側交差模様111aにおける一対の第1接続凹部211a,212aが、最浅D1sであり、且つ、他方側交差模様111bにおける一対の第1接続凹部211b,212bが、最深D1dの凹深さになるように徐変されている。しかも、第2凹溝22は、一方側交差模様111aにおける一対の第2接続凹部221a,222aが、最深D2dであり、且つ、他方側交差模様111bにおける一対の第2接続凹部221b,222bが、最浅D2sである、それぞれの凹深さを有している。
また、交差模様111a,111cは、一本状の第2凹溝22に対しても、第1凹溝21同様に、少なくとも2箇所に形成されており、第2凹溝22は、第2凹溝22の流れF2に沿って相隣接する一方側交差模様111aと他方側交差模様111cとの間において、凹深さを徐変して形成されている。第2凹溝22は、一方側交差模様111aにおける一対の第2接続凹部221a,222aが、最深D2dであり、且つ、他方側交差模様111cにおける第2接続凹部221c,222cが、最浅D2sの凹深さになるように徐変されている。しかも、第1凹溝21は、一方側交差模様111aにおける一対の第1接続凹部211a,212aが、最浅D1sであり、且つ、他方側交差模様111cにおける一対の第1接続凹部211c,212cが、最深D1dである、それぞれの凹深さを有している。
なお、このように凹深さが徐変する凹溝の成形方法に関しては、特願2018−145425の[0043]に記載されており、凹深さが徐変する凹溝は、(D1d〜D1s、或いはD2d〜D2sに対応する)斜面を有するエンボス形(38)を用いて形成可能であり、具体的に、当該出願の図5又は図6に開示されている。
Specifically, the cross patterns 111a and 111b are formed at two locations with respect to the single first groove 21, and the first groove 21 is along the flow F1 of the first groove 21. The concave depth is gradually changed between the adjacent one-sided cross pattern 111a and the other-sided cross pattern 111b. In the first groove 21, the pair of first connection concave portions 211a and 212a in the one-sided cross pattern 111a is the shallowest D1s, and the pair of first connection concaved portions 211b and 212b in the other-side crossing pattern 111b is the deepest. It is gradually changed to have a concave depth of D1d. Moreover, in the second concave groove 22, the pair of second connection concave portions 221a, 222a in the one-side intersecting pattern 111a has the deepest depth D2d, and the pair of second connecting concave portions 221b, 222b in the other-side intersecting pattern 111b, It has each concave depth which is the shallowest D2s.
Further, the cross patterns 111a and 111c are also formed in at least two places even with respect to the single second groove 22 like the first groove 21, and the second groove 22 has the second groove 22. The concave depth is gradually changed between the one-sided intersecting pattern 111a and the other-side intersecting pattern 111c which are adjacent to each other along the flow F2 of the groove 22. In the second groove 22, the pair of second connecting recesses 221a, 222a in the one-side intersecting pattern 111a has the deepest D2d, and the second connecting recesses 221c, 222c in the other-side intersecting pattern 111c have the shallowest D2s. It is gradually changed to have a concave depth. Moreover, in the first concave groove 21, the pair of first connecting concave portions 211a and 212a in the one-side intersecting pattern 111a is the shallowest D1s, and the pair of first connecting concave portions 211c and 212c in the other-side intersecting pattern 111c are formed. , The deepest D1d, respectively.
A method for forming a groove having such a gradually changing concave depth is described in Japanese Patent Application No. 2018-145425 [0043], and a groove having a gradually changing concave depth is (D1d to D1s). Alternatively, it can be formed using an embossed shape (38) having an inclined surface (corresponding to D2d to D2s) and is specifically disclosed in FIG. 5 or FIG. 6 of the application.

また、実施例2の表皮材1の膨出部は、交差模様111を形成する各凹部のうち一方の一対の接続凹部に一対形成される点で、実施例1と同様であるが、凹溝の流れに沿って隣接する交差模様毎に交互に、一方の凹溝の一対の接続凹部か又は他方の凹溝の一対の接続凹部のどちらかに形成される点で異なっている。
具体的には、第1凹溝21の流れに沿って相隣接する一方側及び他方側の各交差模様111a,111bのうち、一方側交差模様111aでは、膨出部242a,242aが、一対の第1接続凹部211a,212aに形成され、他方側交差模様111bでは、膨出部242b,242bが、一対の第2接続凹部221b,222bに形成されている。即ち、一方側交差模様と他方側交差模様とで、膨出部の形成位置が、第1接続凹部又は第2接続凹部22に、交互に形成されている。
Further, the bulging portion of the skin material 1 of the second embodiment is similar to that of the first embodiment in that a pair of bulging portions is formed in one of the pair of connecting concave portions of the concave portions forming the cross pattern 111, but the concave groove is formed. The pattern is different in that it is formed alternately in each of the adjacent cross patterns along the flow of No. 1 in either one of the pair of connecting recesses of the one groove or the pair of connecting recesses of the other groove.
Specifically, of the one-side cross pattern 111a and the other-side cross pattern 111b that are adjacent to each other along the flow of the first groove 21, the one-side cross pattern 111a has a pair of bulges 242a and 242a. In the other side cross pattern 111b, the bulging portions 242b, 242b are formed in the first connection concave portions 211a, 212a, and are formed in the pair of second connection concave portions 221b, 222b. That is, the formation positions of the bulging portions are alternately formed in the first connection concave portion or the second connection concave portion 22 in the one side cross pattern and the other side cross pattern.

(b2)実施例2の効果
実施例2の表皮材では、一方側交差模様111aにおいて、第1接続凹部211a,212aが最浅D1sであり、第2接続凹部221a,222aが最深D2dである場合、一方側交差模様111aは、より明確に、第2凹溝22が第1凹溝21の下を潜るように表わされる。しかも、膨出部242a,242aが、第1接続凹部211a,212aに形成されているので、第1接続凹部211a,212aの端縁の輪郭が浮き上がり膨らむように設けられ、第1凹溝と第2凹溝の高低差が明確に表れている。
また、他方側交差模様111bにおいて、第1接続凹部211b、212bが最深D1dであり、第2接続凹部221b,222bが最浅D2sである場合、他方側交差模様111bは、より明確に、第1凹溝21が第2凹溝22の下を潜るように表わされる。しかも、膨出部242b,242bが、第2接続凹部221b,222bに形成されているので、第2接続凹部221b,222bの端縁の輪郭が浮き上がり膨らむように設けられ、第1凹溝と第2凹溝の高低差が明確に表れている。
このように、隣り合う交差模様111a,111b間で、或いは隣り合う交差模様111a,111c間でも同様に、第1及び第2の両凹溝21,22の流れに沿って、第1凹溝21のアップ及びダウン現象を表わすことができる。これにより、線状立体模様11に、新たに高低差の変化を与えることができ、表皮材1の意匠性が一層高められる。
(B2) Effect of Example 2 In the skin material of Example 2, in the one-side cross pattern 111a, the first connection recesses 211a and 212a have the shallowest D1s and the second connection recesses 221a and 222a have the deepest D2d. The one-sided intersecting pattern 111a is more clearly represented so that the second groove 22 dives under the first groove 21. Moreover, since the bulging portions 242a and 242a are formed in the first connecting concave portions 211a and 212a, the contours of the edges of the first connecting concave portions 211a and 212a are provided so as to rise and swell, and the first concave groove and the first concave groove are formed. 2 The height difference between the grooves is clearly shown.
Further, in the other-side cross pattern 111b, when the first connection concave portions 211b and 212b are the deepest D1d and the second connection concave portions 221b and 222b are the shallowest D2s, the other-side cross pattern 111b is more clearly defined as the first cross pattern. The groove 21 is shown as submerged below the second groove 22. Moreover, since the bulging portions 242b and 242b are formed in the second connecting concave portions 221b and 222b, the contours of the end edges of the second connecting concave portions 221b and 222b are provided so as to rise and swell, and the first concave groove and the first concave groove are formed. 2 The height difference between the grooves is clearly shown.
In this way, between the adjacent cross patterns 111a and 111b, or between the adjacent cross patterns 111a and 111c, similarly, the first concave groove 21 is formed along the flow of the first and second double concave grooves 21 and 22. Can be represented as up and down phenomena. Thereby, a change in height difference can be newly given to the linear three-dimensional pattern 11, and the designability of the skin material 1 is further enhanced.

(b3)実施例2実施例の変形例
また、実施例2の変形例として、表皮材1は、図13に示す線状立体模様11を有していてもよい。第1凹溝21及び第2凹溝22はそれぞれS字状に蛇行しながら、鎖状に交差するように形成され、交差模様111は、鎖の繋ぎ部の箇所に沿って、複数形成されている。
変形例の表皮材では、鎖状の線状立体模様11の一方側交差模様111aにおいて、上記実施例2と同様に、第1接続凹部211a,212aが最深D1dであり、第2接続凹部221a,222aが最浅D2sであり、しかも、膨出部242a,242aが、第1接続凹部211a,212aに形成されている。また、他方側交差模様111bにおいて、第1接続凹部211b,212bが最浅D1sであり、第2接続凹部221b,222bが最深D2dであり、しかも、膨出部242b,242bが、第2接続凹部221b,222bに形成されている。
このように、隣り合う交差模様111a,111b間で、第1及び第2の両凹溝21,22の流れF1,F2に沿って、第1凹溝21及び第2凹溝のアップ及びダウン現象を表わすことができるとともに、線状立体模様11の線模様に、新たに、鎖形の変化を与えることができ、表皮材1の意匠性が一層高められる。
(B3) Example 2 Modification of Example Further, as a modification of Example 2, the skin material 1 may have the linear three-dimensional pattern 11 shown in FIG. 13. The first groove 21 and the second groove 22 are formed so as to intersect each other in a chain shape while meandering in an S shape, and a plurality of intersecting patterns 111 are formed along the chain connecting portion. There is.
In the skin material of the modified example, in the one-sided intersecting pattern 111a of the chain-shaped linear three-dimensional pattern 11, the first connection concave portions 211a and 212a are the deepest D1d and the second connection concave portions 221a and 221a, as in the second embodiment. 222a is the shallowest D2s, and bulges 242a and 242a are formed in the first connection recesses 211a and 212a. Further, in the other side cross pattern 111b, the first connection concave portions 211b and 212b are the shallowest D1s, the second connection concave portions 221b and 222b are the deepest D2d, and the bulging portions 242b and 242b are the second connection concave portions. It is formed in 221b and 222b.
Thus, the up and down phenomenon of the first groove 21 and the second groove 21 between the adjacent cross patterns 111a and 111b along the flows F1 and F2 of the first and second groove 21 and 22. In addition, the chain pattern can be newly added to the linear pattern of the linear three-dimensional pattern 11, and the design of the skin material 1 can be further enhanced.

(c1)実施例3
実施例3の表皮材1は、図14,15に示す線状立体模様11を有しており、第1凹溝21及び第2凹溝22が、同じ凹深さDを有する点で、実施例1,2と異なる。また、膨出部243の形態が、第1凹溝又は第2の各凹溝のうち、一方の第2凹溝22の全長に沿って、第2凹溝22の底部に形成される点で、実施例1,2と異なっている。
膨出部は224は、第2凹溝22の縁部224の輪郭を、その縁部224に連続する膨出部243の裾野部247を介して浮き出させるものであって、一対の第2接続凹部221,222を含む第2凹溝22の底部223に形成されている点で異なる。即ち、膨出部243は、交差模様111を超えて第2凹溝22の全長に沿って延設されている点で異なっている。
(C1) Example 3
The skin material 1 of Example 3 has the linear three-dimensional pattern 11 shown in FIGS. 14 and 15, and the first groove 21 and the second groove 22 have the same recess depth D. Different from Examples 1 and 2. In addition, the bulging portion 243 is formed at the bottom of the second groove 22 along the entire length of the one second groove 22 of the first groove or the second groove. Different from the first and second embodiments.
The bulging portion 224 is for bulging the contour of the edge portion 224 of the second recessed groove 22 through the skirt portion 247 of the bulging portion 243 that is continuous with the edge portion 224. It is different in that it is formed in the bottom portion 223 of the second concave groove 22 including the concave portions 221 and 222. That is, the bulging portion 243 is different in that it extends beyond the cross pattern 111 and extends along the entire length of the second groove 22.

膨出部243の形態は、第2凹溝22の底部223から意匠面12の側に向けて盛り上がる凸条であり、交差模様111に含まれる交差凹部23及び第2接続凹部221,222の各凹部の底部においても、膨らみを形成する。膨出部243は、凸条の長さが、第2凹溝22の全長に、その頂部246の高さが、第2凹溝の凹深さDの1/2程度の高さに、形成されている。膨出部243は、第2凹溝22の溝幅方向中央部の位置で、底部223から意匠面12の側に向けて盛り上がり、その短手方向幅Wは、第2凹溝22幅の1/2程度の幅に形成されている。短手方向幅Wは、膨出部243が頂部246から裾野部247を介して第2凹溝22の両縁部224,224になだらかに連続する凸形状をなすために適した幅に形成されている。つまり、膨出部243は、第2凹溝22の縁部224の輪郭を浮き出させるために適した膨らみを形成している。 The form of the bulging portion 243 is a ridge that rises from the bottom portion 223 of the second concave groove 22 toward the design surface 12 side, and each of the intersecting concave portion 23 and the second connecting concave portions 221 and 222 included in the intersecting pattern 111. A bulge is also formed at the bottom of the recess. The bulging portion 243 is formed such that the length of the ridge is the entire length of the second concave groove 22 and the height of the apex 246 thereof is about half the concave depth D of the second concave groove. Has been done. The bulging portion 243 bulges toward the design surface 12 side from the bottom portion 223 at the position of the center portion in the groove width direction of the second concave groove 22, and the width W in the widthwise direction is 1 of the width of the second concave groove 22. It is formed with a width of about /2. The width W in the lateral direction is formed to be a width suitable for the bulging portion 243 to have a convex shape that is gently continuous from the top portion 246 to the both edge portions 224 and 224 of the second groove 22 via the skirt portion 247. ing. That is, the bulging portion 243 forms a bulge suitable for embossing the contour of the edge portion 224 of the second groove 22.

(c2)実施例3の効果
膨出部243が、交差凹部23及び第2接続凹部221,222の底部223に形成される凸条であって、溝幅方向略中央部に形成されているので、膨出部243の裾野部247を介して、第2凹溝22の縁部224の輪郭を浮き出させるのに適した膨らみを交差模様111に形成できる。しかも、膨出部243が、交差模様111を超えて第2凹溝22に沿って延設されるので、第2凹溝22の両縁部224,224の輪郭を、交差模様111の領域に止まらず全長に亘って強調できる。これにより、立体交差模様の意匠性が一層高められる。
(C2) Effect of Embodiment 3 Since the bulging portion 243 is a ridge formed on the bottom portion 223 of the intersecting concave portion 23 and the second connecting concave portions 221, 222, it is formed at a substantially central portion in the groove width direction. A bulge suitable for embossing the contour of the edge 224 of the second groove 22 can be formed in the cross pattern 111 through the skirt 247 of the bulge 243. Moreover, since the bulging portion 243 is extended along the second concave groove 22 beyond the cross pattern 111, the contours of both edge portions 224 and 224 of the second concave groove 22 are set in the area of the cross pattern 111. You can emphasize over the entire length without stopping. This further enhances the design of the three-dimensional cross pattern.

前述の例は単に説明を目的とするものでしかなく、本発明を限定するものと解釈されるものではない。本発明を典型的な実施形態の例及び実施例を挙げて説明したが、本発明の記述及び図示において使用された文言は、限定的な文言ではなく説明的及び例示的なものであると理解される。ここで詳述したように、その形態及び例において本発明の範囲又は精神から逸脱することなく、添付の特許請求の範囲内で変更が可能である。ここでは、本発明の詳述に特定の構造、材料及び実施例を参照したが、本発明をここにおける開示事項に限定することを意図するものではなく、むしろ、本発明は添付の特許請求の範囲内における、機能的に同等の構造、方法、使用の全てに及ぶものとする。
本発明は上記で詳述した実施形態に限定されず、本発明の請求項に示した範囲で様々な変形又は変更が可能である。クッション層の参考例として、例えば、織物、不織布等の布帛や、発泡シート等を挙げることができる。この場合の模式図を図16(発泡シート131eの場合)及び図17(不織布131fの場合)に示す。図16,17は、何れも本実施例の図11の形状に対応する断面図である。これらにおいても、立体編み物の代わりに、発泡シート又は不織布を適用すること以外の全ての前記説明(図を含む)は、これらの発泡シート又は不織布、更には織物等に適用するものとする。例えば、同様に図18に示すように、表皮材はクッション層を備える多層構造だけでなく、樹脂層単層131Rで成形される場合を挙げることができる。これらにおいても、クッション層を有する場合と同様に、優れた美観をもつ、凹部から構成される立体模様からなる立体意匠を備えるとともにデザイン自由度が非常に高い表皮材を提供することができるし、立体編み物と同様の作用効果を得ることができる。
The above examples are for illustrative purposes only and are not to be construed as limiting the invention. While the invention has been described with reference to exemplary embodiments and examples, it is understood that the language used in the description and illustration of the invention is explanatory and exemplary rather than limiting. To be done. Changes may be made, within the purview and scope of the appended claims, as described in detail herein and without departing from the scope or spirit of the invention. Although specific structures, materials and examples have been referred to herein for the purpose of describing the invention, it is not intended that the invention be limited to the disclosure herein, but rather the invention should be construed in the appended claims. It shall cover all functionally equivalent structures, methods and uses within the scope.
The present invention is not limited to the embodiments described in detail above, and various modifications and changes can be made within the scope of the claims of the present invention. As a reference example of the cushion layer, for example, a fabric such as a woven fabric or a non-woven fabric, a foamed sheet, or the like can be given. A schematic diagram in this case is shown in FIG. 16 (for the foamed sheet 131e) and FIG. 17 (for the nonwoven fabric 131f). 16 and 17 are sectional views corresponding to the shape of FIG. 11 of this embodiment. Also in these, all the explanations (including the drawings) other than the application of the foamed sheet or the non-woven fabric instead of the three-dimensional knitting shall be applied to the foamed sheet or the non-woven fabric, and further the woven fabric and the like. For example, as shown in FIG. 18 as well, the case where the skin material is formed by not only the multilayer structure including the cushion layer but also the resin layer single layer 131R can be mentioned. Also in these cases, as in the case of having a cushion layer, it is possible to provide a skin material having an excellent aesthetic appearance and having a three-dimensional design composed of a three-dimensional pattern composed of concave portions and having a very high degree of design freedom, It is possible to obtain the same effect as the three-dimensional knitting.

1:表皮材
11:線状立体模様
12:意匠面
13:クッション層
14:表皮層
21,22:凹溝(第1凹溝,第2凹溝)
23:交差凹部
24,24a,24b,241,242,242a,242b,243:膨出部
111,111a,111b,111c:交差模様(一方側交差模様,他方側交差模様)
211,211a,211b,211c,212,212a,212b,212c:接続凹部(第1接続凹部)
221,221a,221b,221c,222,222a,222b,222c:接続凹部(第2接続凹部)
1: Skin material 11: Linear three-dimensional pattern 12: Design surface 13: Cushion layer 14: Skin layers 21, 22: Recessed groove (first recessed groove, second recessed groove)
23: Cross recesses 24, 24a, 24b, 241, 242, 242a, 242b, 243: Bulging parts 111, 111a, 111b, 111c: Cross pattern (cross pattern on one side, cross pattern on the other side)
211, 211a, 211b, 211c, 212, 212a, 212b, 212c: connection recess (first connection recess)
221, 221a, 221b, 221c, 222, 222a, 222b, 222c: connection recess (second connection recess)

Claims (7)

熱可塑性樹脂の凹変形よりなる凹状の線状立体模様を意匠面に表わす表皮材であって、
前記線状立体模様は、互いに交差する凹溝を有しており、更に、
前記凹溝の交差によって前記凹溝が重なり合う交差凹部、前記交差凹部に接続する一方の前記凹溝の一対の接続凹部及び前記交差凹部に接続する他方の前記凹溝の一対の接続凹部の各凹部を含む交差模様を形成してなり、
前記交差模様を形成する少なくとも1つの凹部には、前記交差模様の内部から前記意匠面の側に向けて膨らむ膨出部が形成されてなる表皮材。
A skin material that shows a concave linear three-dimensional pattern formed by concave deformation of a thermoplastic resin on a design surface,
The linear three-dimensional pattern has concave grooves intersecting each other, further,
Cross recesses in which the recess grooves overlap by crossing the recess grooves, a pair of connection recesses of the one recess groove connected to the cross recess and each recess of a pair of connection recesses of the other recess groove connected to the cross recess. Forming a cross pattern including
A skin material, wherein a bulge that swells from the inside of the intersecting pattern toward the design surface side is formed in at least one recess forming the intersecting pattern.
一方の前記凹溝は、第1凹溝であり、
他方の前記凹溝は、第2凹溝であり、
前記膨出部は、前記第1凹溝の流れを遮る方向であって、前記第2凹溝の流れの方向に沿って細長状に設けられており、且つ、
前記第1凹溝又は前記第2凹溝の縁部の輪郭を、前記膨出部の頂部、又は、前記縁部に連続する前記膨出部の裾野部、を介して浮き出させる短手方向幅を有する請求項1に記載の表皮材。
One of the grooves is a first groove,
The other groove is a second groove,
The bulging portion is provided in an elongated shape along a direction of blocking the flow of the first groove, and along the flow direction of the second groove, and
A width in the lateral direction in which the contour of the edge of the first groove or the second groove is raised through the top of the bulge or the skirt of the bulge that is continuous with the edge. The skin material according to claim 1, which comprises:
前記膨出部は、前記意匠面に連続する前記膨出部の頂部を介して前記第1凹溝又は前記第2凹溝の前記縁部の輪郭を浮き出させるものであって、前記第1凹溝の一対の第1接続凹部に一対形成されており、
前記交差凹部及び前記交差凹部を介して相対向する前記第2凹溝の一対の第2接続凹部は、それぞれ前記第2凹溝の流れに沿って円滑に連続する凹深さを有しており、
一対の前記第1接続凹部は、一対の前記第2接続凹部の前記凹深さと相違する凹深さを有する請求項2に記載の表皮材。
The bulged portion is for bulging the contour of the edge portion of the first concave groove or the second concave groove through the top of the bulged portion that is continuous with the design surface, and the first concave portion A pair is formed in the pair of first connection recesses of the groove,
The intersecting recesses and the pair of second connecting recesses of the second recesses facing each other through the intersecting recesses each have a recess depth that smoothly continues along the flow of the second recesses. ,
The skin material according to claim 2, wherein the pair of first connection recesses has a recess depth different from the recess depths of the pair of second connection recesses.
前記交差模様は、一本状の前記第1凹溝及び/又は前記第2凹溝に対して、複数形成されてなり、
前記第1凹溝及び/又は前記第2凹溝は、
複数の前記交差模様のうち相隣接する一方側交差模様と他方側交差模様との間において、前記凹深さを徐変してなり、更に、
一方側交差模様における前記第1接続凹部が、最深であり、且つ、他方側交差模様における前記第1接続凹部が、最浅であり、しかも、
一方側交差模様における前記第2接続凹部が、最浅であり、且つ、他方側交差模様における前記第2接続凹部が、最深である、それぞれの前記凹深さを有する請求項3に記載の表皮材。
The intersecting pattern is formed in a plurality with respect to the single concave groove and/or the second concave groove,
The first groove and/or the second groove,
Between the one side crossing pattern and the other side crossing pattern adjacent to each other among the plurality of crossing patterns, the concave depth is gradually changed, and further,
The first connecting recess in the one-sided cross pattern is the deepest, and the first connecting recess in the other-sided cross pattern is the shallowest, and
The skin according to claim 3, wherein each of the second connection recesses in the one-sided cross pattern has the shallowest depth, and the second connection recessed in the other-side crossing pattern has the deepest depth. Material.
前記膨出部は、前記第1凹溝又は前記第2凹溝の何れか一方の凹溝の全長に亘って、一方の前記凹溝の底部に形成される凸条よりなる請求項2に記載の表皮材。 The said bulging part consists of a convex line formed in the bottom part of one said concave groove over the whole length of the concave groove of any one of the said 1st concave groove or the said 2nd concave groove. Skin material. 前記表皮材は、前記熱可塑性樹脂よりなる線状溝を意匠面側の表面に有するクッション層と、前記クッション層の前記意匠面側に接合され、前記線状溝の凹状に追従する前記線状立体模様を前記意匠面に表わす表皮層と、を備える請求項1乃至5の何れか一項に記載の表皮材。 The skin material is a cushion layer having a linear groove made of the thermoplastic resin on the surface on the design surface side, and the linear shape that is joined to the design surface side of the cushion layer and follows the concave shape of the linear groove. The skin material according to any one of claims 1 to 5, further comprising a skin layer having a three-dimensional pattern on the design surface. 前記クッション層は、立体編み物よりなる請求項6に記載の表皮材。 The skin material according to claim 6, wherein the cushion layer is made of a three-dimensional knit.
JP2018215075A 2018-11-15 2018-11-15 Skin material Active JP7119934B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2018215075A JP7119934B2 (en) 2018-11-15 2018-11-15 Skin material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2018215075A JP7119934B2 (en) 2018-11-15 2018-11-15 Skin material

Publications (2)

Publication Number Publication Date
JP2020084335A true JP2020084335A (en) 2020-06-04
JP7119934B2 JP7119934B2 (en) 2022-08-17

Family

ID=70906795

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2018215075A Active JP7119934B2 (en) 2018-11-15 2018-11-15 Skin material

Country Status (1)

Country Link
JP (1) JP7119934B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022219879A1 (en) * 2021-04-16 2022-10-20 株式会社Howa Vehicular interior/exterior part and method for manufacturing vehicular interior/exterior part
US12128667B2 (en) 2020-06-03 2024-10-29 Toyota Boshoku Kabushiki Kaisha Skin material, method for producing same, and interior material

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5427511U (en) * 1977-07-27 1979-02-22
JPS5941230A (en) * 1982-08-31 1984-03-07 Tokyo Seat Kk Method for forming buttonlike pattern on skin material
JP2016147432A (en) * 2015-02-12 2016-08-18 住江織物株式会社 Skin material for seat, and method for producing the same
JP2017056773A (en) * 2015-09-15 2017-03-23 株式会社タチエス Vehicle seat and method for manufacturing the same
JP2017213865A (en) * 2016-05-27 2017-12-07 トヨタ紡織株式会社 Skin material and structure, and method for producing skin material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5427511U (en) * 1977-07-27 1979-02-22
JPS5941230A (en) * 1982-08-31 1984-03-07 Tokyo Seat Kk Method for forming buttonlike pattern on skin material
JP2016147432A (en) * 2015-02-12 2016-08-18 住江織物株式会社 Skin material for seat, and method for producing the same
JP2017056773A (en) * 2015-09-15 2017-03-23 株式会社タチエス Vehicle seat and method for manufacturing the same
JP2017213865A (en) * 2016-05-27 2017-12-07 トヨタ紡織株式会社 Skin material and structure, and method for producing skin material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12128667B2 (en) 2020-06-03 2024-10-29 Toyota Boshoku Kabushiki Kaisha Skin material, method for producing same, and interior material
WO2022219879A1 (en) * 2021-04-16 2022-10-20 株式会社Howa Vehicular interior/exterior part and method for manufacturing vehicular interior/exterior part

Also Published As

Publication number Publication date
JP7119934B2 (en) 2022-08-17

Similar Documents

Publication Publication Date Title
JP6397114B1 (en) Inclined sheet material and method of manufacturing inclined sheet material
JP5913755B1 (en) Seat skin material, manufacturing method of seat skin material, and embossing roll
JP6772292B2 (en) Laminated molded product and its manufacturing method
US11840053B2 (en) Skin material and method for producing the same
JP7099148B2 (en) Manufacturing method of skin material
JP6177840B2 (en) Stacked composite interior parts
JP7119934B2 (en) Skin material
WO2013111680A1 (en) Method for manufacturing resin molding with skin
JP5891215B2 (en) Manufacturing method of products with skin
CN204218609U (en) Lace shower curtain cloth structure
CN215328578U (en) Knitting belt with concave-convex effect
JP2017100565A (en) Laminate structure
KR101349090B1 (en) The stitch method for in-panel of a car with prevention of shrinkage strain
KR20100021935A (en) An floor mat for vehicle with a multi-layer structure and method of the same
JP7510745B2 (en) Embossing mold, embossing device and embossing method
WO2023167292A1 (en) Composite stringer, method for manufacturing same, and method for manufacturing tape part of composite stringer
CN211591637U (en) Three-dimensional snakeskin-imitated artificial leather
KR102338651B1 (en) Quilt having shape of scraps of cloth
CN219628974U (en) Relief-like reinforcing belt and zipper with same
JPS608065A (en) Manufacture of polyurethane foam cushion
TWI611070B (en) Cloth with 2D pattern
US20240246466A1 (en) Seat cover
JP5007709B2 (en) Skin cover for vehicle interior parts
JP5903266B2 (en) Chair seat or backrest and method of manufacturing chair seat or backrest
KR100528802B1 (en) A method of manufacturing the rubber goods which have the projection

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20210526

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20220419

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20220426

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20220620

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20220705

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20220718

R151 Written notification of patent or utility model registration

Ref document number: 7119934

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151