JP2020070687A - Construction method for steel pipe pile - Google Patents

Construction method for steel pipe pile Download PDF

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JP2020070687A
JP2020070687A JP2018207482A JP2018207482A JP2020070687A JP 2020070687 A JP2020070687 A JP 2020070687A JP 2018207482 A JP2018207482 A JP 2018207482A JP 2018207482 A JP2018207482 A JP 2018207482A JP 2020070687 A JP2020070687 A JP 2020070687A
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steel pipe
pipe pile
pile
support layer
hammer
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JP6886717B2 (en
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孝彦 樫本
Takahiko Kashimoto
孝彦 樫本
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Oak Co Ltd
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Abstract

To provide a construction method for steel pipe piles that can easily insert and reliably embed the tip of a steel pipe piles even when there are hard support layers at a great depth of 50 meters or more from the pile head.SOLUTION: The construction method for steel pipe piles performs the following steps in order: a first step for embedding a steel pipe sheet pile 1 underground to reach a hard support layer Gh together with discharging earth and rocks in the steel pipe sheet pile 1 using a drilling bucket with a kelly-bar 2; a second step for attaching a down-the-hole hammer 5, to the lower end of the kelly-bar 2 instead of the drilling bucket, that includes a diameter expandable hammer pit 51 via an air swivel mechanism 4, and connecting an air hose 7 between the air swivel mechanism 4 and an air compressor 6; a third step for inserting the down-the-hole hammer 5 into a steel pipe pile firmly, excavating the hard support layer Gh to a predetermined depth while enlarging the hole diameter, and fitting the tip of the steel pipe sheet pile 1 into the hard support layer Gh; and a fourth step for installing concrete in the steel pipe sheet pile 1 from which the down-the-hole hammer 5 has been removed.SELECTED DRAWING: Figure 3

Description

本発明は、例えば鋼管矢板による橋梁基礎の外周部形成等、特に大口径の鋼管杭を大深度に建て込む場合に好適な施工方法に関する。   TECHNICAL FIELD The present invention relates to a construction method suitable for, for example, forming an outer peripheral portion of a bridge foundation with a steel pipe sheet pile, particularly when a large-diameter steel pipe pile is built in at a large depth.

一般的に、大口径の鋼管矢板を用いて橋梁基礎、岸壁、護岸等の水域に臨んだ擁壁を構築する場合、クレーンで吊支したバイブロハンマの起振力によって鋼管矢板を地中に打ち込む振動工法、鋼管矢板の内側に挿通配置させたオーガスクリューやドリリングバケットで先端側を掘削しつつ、当該鋼管矢板を自重と圧入又は軽打によって地中に沈設する中堀り工法、油圧ハンマ、ディーゼルハンマ、ドロップハンマ等で鋼管矢板の頭部を打撃して地中に打ち込む打撃工法、鋼管矢板に油圧による静圧をかけて地中に圧入する圧入工法等が採用されている(非特許文献1,2)。   Generally, when building a retaining wall facing a water area such as a bridge foundation, a quay, or a seawall using a large-diameter steel pipe sheet pile, the vibration that drives the steel pipe sheet pile into the ground by the vibrating force of a vibro hammer suspended by a crane. Construction method, while excavating the tip side with an auger screw or drilling bucket that is placed inside the steel pipe sheet pile, the steel pipe sheet pile is submerged in the ground by its own weight and press-fitting or tapping, a hydraulic hammer, a diesel hammer, A hitting method for hitting the head of a steel pipe sheet pile with a drop hammer or the like to drive it into the ground, and a press-fitting method for applying a static pressure by hydraulic pressure to the steel pipe sheet pile to press it into the ground are adopted (Non-Patent Documents 1 and 2). ).

しかしながら、礫層や岩盤等よりなる硬質の支持層が管頭から50m以上の大深度に存在し、その支持層内に鋼管矢板の先端側を貫入させる根入れを要する場合、何れの工法でも先端が支持層に到達するまでは該鋼管矢板を継ぎ足しつつ建て込みできるが、以降の支持層への根入れが極めて困難であった。これは、振動工法、打撃工法、圧入工法等では、鋼管矢板が長くなることで、地盤に対する摩擦抵抗が増大することに加え、鋼管矢板全体としての剛性が低下するため、振動工法での起振力、打撃工法での打撃力、圧入工法での圧入力が支持層に貫入し得るほど充分には作用しないことによる。一方、オーガスクリューによる中堀り工法では、大深度に対応して該オーガスクリューを継ぎ足しながら掘削するが、やはり長くなるほど該オーガスクリュー自体の剛性が低下するため、硬い支持層の掘削が困難になる。また、ドリリングバケットによる中堀り工法では、該ドリリングバケットはクレーンに昇降及び回転可能に保持されるケリーバの下端に取り付けられ、大深度に対応して該ケリーバを継ぎ足しながら掘削するが、細いケリーバが長くなることで剛性を失って曲がりや捩れ、振れを生じるため、ドリリングバケットに加える回転力及び押圧力が不足して硬い支持層を掘削できなくなる。   However, if there is a hard support layer consisting of gravel layer or bedrock at a large depth of 50 m or more from the pipe head and it is necessary to insert the tip side of the steel pipe sheet pile into the support layer, the tip of any method Although the steel pipe sheet piles can be built up while reaching the support layer, it is extremely difficult to insert the steel pipe sheet pile into the support layer thereafter. This is because in the vibration method, impact method, press-fitting method, etc., the length of the steel pipe sheet pile increases, the friction resistance against the ground increases, and the rigidity of the steel pipe sheet pile as a whole decreases, so This is because the force, the striking force in the striking method, and the pressing force in the press-fitting method do not act sufficiently to penetrate the support layer. On the other hand, in the middle excavation method using an auger screw, the auger screw is additionally drilled in correspondence with a large depth, but the rigidity of the auger screw itself decreases as the length increases, so that it becomes difficult to dig a hard support layer. Further, in the method of drilling with a drilling bucket, the drilling bucket is attached to the lower end of a kerry bar that is held by a crane so that it can be raised and lowered and rotated, and it excavates while adding the kerry bar in response to a large depth. As a result, the rigidity is lost, and bending, twisting, or vibration occurs, so that the rotating force and the pressing force applied to the drilling bucket are insufficient, and the hard support layer cannot be excavated.

インターネット・ウエブ・一般社団法人 鋼管杭・鋼管矢板技術協会 鋼管矢板とは 検索日:2017年7月31日、http//www.jaspp.com/koukanyaita/construction.htmlInternet / Web / General Incorporated Association Steel Pipe Pile / Steel Pipe Sheet Pile Technology Association What is Steel Pipe Sheet Pile Date: July 31, 2017, http // www.jaspp.com / koukanyaita / construction.html インターネット・ウエブ・橋梁設計研修〜杭基礎の計画と設計〜(杭基礎の種類)平成23年8月30日 株式会社四電技術コンサルタント 池田 豊 検索日:2017年7月31日、http//www.kenji.net/kensyu_jisseki/h23/images/kuikiso_syurui.pdfInternet / Web / Bridge Design Training-Planning and Design of Pile Foundation- (Type of Pile Foundation) August 30, 2011 Yuden Ikeda, Siden Technology Consultant Co., Ltd. Search Date: July 31, 2017, http // www .kenji.net / kensyu_jisseki / h23 / images / kuikiso_syurui.pdf

本発明は、上述の事情に鑑みて、鋼管矢板を含む鋼管杭の施工方法として、硬質の支持層が杭頭から50m以上の大深度に存在する場合でも、該支持層内に鋼管杭の先端側を容易に貫入させて確実に根入れし、もって高支持強度で高耐力の大深度建込施工を可能にする手段を提供することを目的としている。   In view of the above-mentioned circumstances, the present invention provides a method for constructing a steel pipe pile including a steel pipe sheet pile, in which even if a hard support layer exists at a large depth of 50 m or more from the pile head, the tip of the steel pipe pile is present in the support layer. It is an object of the present invention to provide a means for allowing a side to be easily penetrated and to be firmly rooted, thereby enabling high-bearing strength and high-yield large-depth erection construction.

上記目的を達成するための手段を図面の参照符号を付して示せば、請求項1の発明に係る鋼管杭の施工方法は、鋼管杭(鋼管矢板1)を先端が硬質支持層Ghに到達するまで地中へ埋入させると共に、アースドリル掘削機Mに保持されるケリーバ2の下端に取り付けたドリリングバケット3の回転及び昇降操作により、該鋼管杭内の土砂を排出する第一工程と、鋼管杭内の土砂の略全量を排出後、前記ドリリングバケット3を取り外したケリーバ2の下端にエアスイベル機構4を介して、拡径式ハンマビット51を備えたダウンザホールハンマ5を取り付けると共に、該エアスイベル機構4と圧縮エアー供給源(エアーコンプレッサー6)との間にダウンザホールハンマ作動用のエアーホース7を接続する第二工程と、ケリーバ2に取り付けたダウンザホールハンマ5を鋼管杭内に挿入して着底させ、該ダウンザホールハンマ5の作動によって硬質支持層Ghを所定深度まで拡径掘削すると共に、その拡径掘削に伴って鋼管杭の先端側を硬質支持層Gh内へ自重で嵌入させる第三工程と、鋼管杭の先端側が硬質支持層Gh内の所定深度に達したのち、ダウンザホールハンマ5を抜出した該鋼管杭内にコンクリートCを打設する第四工程と、を順次経ることを特徴としている。   The method for constructing a steel pipe pile according to the invention of claim 1 shows a steel pipe pile (steel pipe sheet pile 1) with its tip reaching the hard support layer Gh if the means for achieving the above object is indicated by the reference symbols in the drawings. The first step of discharging the earth and sand in the steel pipe pile by rotating and moving up and down the drilling bucket 3 attached to the lower end of the kelly bar 2 held by the earth drill excavator M while being buried in the ground until After discharging almost all the amount of earth and sand in the steel pipe pile, a down-the-hole hammer 5 equipped with a diameter-expanding hammer bit 51 is attached to the lower end of the kelly bar 2 from which the drilling bucket 3 has been removed, and the air swivel mechanism 5 is attached. 4 and the compressed air supply source (air compressor 6) between the second step of connecting the down-the-hole hammer operating air hose 7, and attach to the kerry bar 2. The down-the-hole hammer 5 is inserted into the steel pipe pile to reach the bottom, and the hard support layer Gh is expanded to a predetermined depth by the operation of the down-the-hole hammer 5, and the tip side of the steel pipe pile is hardened along with the expanded diameter drilling. Third step of inserting the steel pipe pile into the support layer Gh by its own weight, and after the tip side of the steel pipe pile reaches a predetermined depth in the hard support layer Gh, the concrete C is placed in the steel pipe pile from which the down-the-hole hammer 5 is pulled out. It is characterized by sequentially performing four steps.

請求項2の発明は、上記請求項1の鋼管杭の施工方法において、エアスイベル機構4は、上下端をケリーバ2及びダウンザホールハンマ5に同心状に連結させる軸体4aに、外周にエアホース接続口41を有する筒体4bが相対回転自在に気密に外嵌し、該軸体4aと筒体4bとの間に構成された環状流路40に、エアホース接続口41と軸体4b側のエアー送給路42とが連通すると共に、筒体4b外側の周方向に等配する複数箇所に、半径方向に出退作動する突っ張り具43が設けられてなる構成としている。   According to the invention of claim 2, in the method for constructing a steel pipe pile according to claim 1, the air swivel mechanism 4 is provided with a shaft body 4a for concentrically connecting the upper and lower ends to the kerry bar 2 and the down the hole hammer 5, and an air hose connection port 41 on the outer periphery. A cylindrical body 4b having a cylindrical shape is fitted in a relatively rotatable manner in an airtight manner, and an air hose connection port 41 and an air supply on the shaft body 4b side are supplied to an annular flow passage 40 formed between the shaft body 4a and the cylindrical body 4b. In addition to communicating with the passage 42, a plurality of struts 43 are provided on the outer side of the cylindrical body 4b, which are equally arranged in the circumferential direction, so as to extend and retract in the radial direction.

請求項3の発明は、上記請求項1又は2の鋼管杭の施工方法において、硬質支持層Ghが杭頭位置から50m以上の深さdにあることを特徴としている。   The invention according to claim 3 is the method for constructing a steel pipe pile according to claim 1 or 2, wherein the hard support layer Gh is located at a depth d of 50 m or more from the pile head position.

請求項4の発明は、上記請求項1〜3のいずれかの鋼管杭の施工方法において、第一工程は、鋼管杭をバイブロハンマVの起振力で地中に打ち込んだのち、該鋼管杭内の土砂をドリリングバケット3によって排出するものであることを特徴としている。   The invention of claim 4 is the method for constructing a steel pipe pile according to any one of claims 1 to 3, wherein in the first step, the steel pipe pile is driven into the ground by the vibrating force of the vibro hammer V, and then It is characterized in that the earth and sand are discharged by the drilling bucket 3.

請求項5の発明は、上記請求項1〜4のいずれかの鋼管杭の施工方法において、鋼管杭が相互の継手1aを介して連結しつつ複数本を順次並列に打ち込む鋼管矢板1である構成としている。   The invention of claim 5 is the method for constructing a steel pipe pile according to any one of claims 1 to 4, wherein the steel pipe pile is a steel pipe sheet pile 1 in which a plurality of steel pipe piles are sequentially driven in parallel while being connected to each other via a joint 1a. I am trying.

請求項6の発明は、上記請求項5の鋼管杭の施工方法において、複数本の鋼管矢板1を環状に配列するように水上から水底地盤に順次打込んで橋梁基礎10の外周壁体10aを形成するものとしている。   According to the invention of claim 6, in the method for constructing a steel pipe pile according to claim 5, the plurality of steel pipe sheet piles 1 are sequentially driven from above water to the bottom of the sea to form the outer peripheral wall 10a of the bridge foundation 10. It is supposed to be formed.

以下に、本発明の効果について、図面を参照して具体的に説明する。本発明に係る鋼管杭の施工方法では、第一工程において鋼管杭(鋼管矢板1)を先端が硬質支持層Ghに到達するまで地中に建込むと共に、該鋼管杭内の土砂をケリーバ2の下端に取り付けたドリリングバケット3によって排出するが、次の第二工程において、該ドリリングバケット3に代えて、拡径式ハンマビット51を備えたダウンザホールハンマ5をエアスイベル機構4を介してケリーバ2に取り付ける。そして、第三工程において、該ダウンザホールハンマ5を作動させることにより、硬質支持層Ghを所定深度まで拡径掘削し、これ伴って鋼管杭の先端側を支持層Gh内へ自重で嵌入させるから、従来では困難であった硬質支持層Ghに対する該鋼管杭の根入れを能率よく容易に且つ確実に行うことができる。そして、第四工程において、ダウンザホールハンマ5を抜出した該鋼管杭内にコンクリートCを打設することで、高強度の杭を構築できる。なお、ダウンザホールハンマ5は、作動に回転を伴うが、ケリーバの下端に対してエアスイベル機構4を介して取り付けられているから、圧縮エアー供給源(エアーコンプレッサー6)からエアーホース7を通して送給される作動用の圧縮エアーを支障なく導入できる。   The effects of the present invention will be specifically described below with reference to the drawings. In the method for constructing a steel pipe pile according to the present invention, in the first step, the steel pipe pile (steel pipe sheet pile 1) is built in the ground until the tip reaches the hard support layer Gh, and the earth and sand in the steel pipe pile of the kerry bar 2 is used. Although it is discharged by the drilling bucket 3 attached to the lower end, in the next second step, instead of the drilling bucket 3, a down-the-hole hammer 5 provided with a diameter-expanding hammer bit 51 is attached to the kerry bar 2 via the air swivel mechanism 4. .. Then, in the third step, by operating the down-the-hole hammer 5, the diameter of the hard support layer Gh is excavated to a predetermined depth, and accordingly, the tip side of the steel pipe pile is fitted into the support layer Gh by its own weight. It is possible to efficiently and easily and reliably insert the steel pipe pile into the hard support layer Gh, which has been difficult in the past. Then, in the fourth step, by placing concrete C in the steel pipe pile from which the down-the-hole hammer 5 has been pulled out, a high-strength pile can be constructed. The down-the-hole hammer 5 is rotated by the operation, but is attached to the lower end of the kelly bar via the air swivel mechanism 4, so that it is fed from the compressed air supply source (air compressor 6) through the air hose 7. Compressed air for operation can be introduced without any trouble.

請求項2の発明によれば、エアスイベル機構4は、ケリーバ2及びダウンザホールハンマ5に同心状に連結させる軸体4aに、外周にエアホース接続口41を有する筒体4bが相対回転自在に気密に外嵌する構造であるが、この筒体4aに半径方向に出退作動する複数の突っ張り具43が設けられており、これら突っ張り具43を鋼管杭の内周面に当接又は近接するように張出させることで、該鋼管杭内でダウンザホールハンマ5を揺動しない安定姿勢に保持できるから、該ダウンザホールハンマ5による高い掘削能率を確保できる。   According to the second aspect of the invention, in the air swivel mechanism 4, the cylindrical body 4b having the air hose connection port 41 on the outer periphery is airtightly and rotatably externally attached to the shaft body 4a concentrically connected to the kerry bar 2 and the down the hole hammer 5. The tubular body 4a is provided with a plurality of bracing members 43 that move in and out in the radial direction. The bracing members 43 are stretched so as to abut or come close to the inner peripheral surface of the steel pipe pile. By letting it out, the down-the-hole hammer 5 can be held in a stable posture in which the down-the-hole hammer 5 does not swing in the steel pipe pile, so a high excavation efficiency by the down-the-hole hammer 5 can be secured.

請求項3の発明によれば、硬質支持層Ghが杭頭位置から50m以上の深さdにある大深度施工において、従来では極めて困難であった該硬質支持層Ghに対する鋼管杭の根入れを能率よく容易に且つ確実に行うことができる。   According to the invention of claim 3, in the deep-depth construction in which the hard supporting layer Gh is at a depth d of 50 m or more from the pile head position, it is extremely difficult to insert the steel pipe pile into the hard supporting layer Gh, which has been extremely difficult in the past. It can be performed efficiently, easily and surely.

請求項4の発明によれば、第一工程は、鋼管杭をバイブロハンマVの起振力で地中に打ち込んだのち、該鋼管杭内の土砂をドリリングバケット3によって排出することから、高い施工能率が得られる。   According to the invention of claim 4, in the first step, the steel pipe pile is driven into the ground by the vibrating force of the vibro hammer V, and then the earth and sand in the steel pipe pile are discharged by the drilling bucket 3. Therefore, high construction efficiency is achieved. Is obtained.

請求項5の発明によれば、鋼管杭が相互の継手1aを介して連結しつつ複数本を順次並列に打ち込む鋼管矢板1であるが、大深度施工でも各鋼管矢板1を硬質支持層Ghに容易に確実に根入れして高耐力の壁体を構築できる。   According to the invention of claim 5, the steel pipe pile 1 is a steel pipe sheet pile 1 in which a plurality of steel pipe piles are sequentially driven in parallel while being connected to each other via joints 1a. It can be easily and surely rooted to construct a wall with high yield strength.

請求項6の発明によれば、複数本の鋼管矢板1を環状に配列するように水上から水底地盤に順次打込んで橋梁基礎10の外周壁体10aを形成する場合に、硬質支持層Ghが大深度に位置しても、確実に根入れして高耐力の外周壁体10aを構築できる。   According to the invention of claim 6, when the plurality of steel pipe sheet piles 1 are sequentially driven from above water to the bottom of the sea to form the outer peripheral wall body 10a of the bridge foundation 10, the hard support layer Gh is Even if it is located at a large depth, the outer peripheral wall body 10a having a high yield strength can be reliably built in and constructed.

本発明に係る鋼管杭の施工方法を橋梁基礎施工に適用した一実施形態における第一工程のバイブロハンマによる鋼管矢板の打込み状況を示す縦断側面図である。It is a longitudinal side view showing the driving situation of the steel pipe sheet pile by the vibro hammer of the 1st process in one embodiment which applied the construction method of the steel pipe pile concerning the present invention to bridge foundation construction. 同第一工程のドリリングバケットによる鋼管矢板内の土砂の排出状況を示す縦断側面図である。It is a vertical side view which shows the discharge condition of the sand in the steel pipe sheet pile by the drilling bucket of the same 1st process. 同第一実施形態における第三工程のダウンザホールハンマによる硬質支持層の掘削状況を示す縦断側面図である。It is a vertical side view which shows the excavation condition of the hard support layer by the down the hole hammer of the 3rd process in the same 1st embodiment. 同ダウンザホールハンマのケリーバに対する取付部に介在させるエアースイベル機構を示し、(a)は平面図、(b)は要部縦断正面図である。The air swivel mechanism which interposes in the attachment part with respect to the kerry bar of the same down the hole hammer is shown, (a) is a top view, (b) is a principal part vertical front view. 同エアースイベル機構を介したケリーバとダウンザホールハンマとの連結部分を示す展開斜視図である。It is a development perspective view which shows the connection part of a kerry bar and a down the hole hammer via the same air swivel mechanism. 鋼管矢板内に装填したダウンザホールハンマによる硬質支持層の掘削状況を拡大して示す縦断側面図である。It is a vertical side view which expands and shows the excavation condition of the hard support layer by the down the hole hammer loaded in the steel pipe sheet pile. 同橋梁基礎施工を示し、(a)は第四工程の鋼管矢板内へコンクリートを打設した状態を示す縦断側面図、(b)は橋梁基礎の外周壁体を構成する鋼管矢板の井筒範列を示す平面図、(c)は橋梁基礎に橋脚を構築した状態の正面図である。The same bridge foundation construction is shown, (a) is a vertical cross-sectional side view showing the state of placing concrete in the steel pipe sheet pile in the fourth step, and (b) is the Izutsu paradigm of steel pipe sheet piles that form the outer peripheral wall of the bridge foundation. And (c) is a front view showing a state where bridge piers are constructed on the bridge foundation.

本発明に係る鋼管杭の施工方法は、既述のように、次の第一工程〜第四工程を順次経ることを特徴としている。
〔第一工程〕・・・鋼管杭を先端が硬質支持層に到達するまで地中へ埋入させると共に、アースドリル掘削機に保持されるケリーバの下端に取り付けたドリリングバケットの回転及び昇降操作により、該鋼管杭内の土砂を排出する。
〔第二工程〕・・・鋼管杭内の土砂の略全量を排出後、前記ドリリングバケットを取り外したケリーバの下端にエアスイベル機構を介して、拡径式ハンマビットを備えたダウンザホールハンマを取り付けると共に、該エアスイベル機構と圧縮エアー供給源との間にダウンザホールハンマ作動用のエアーホースを接続する。
〔第三工程〕・・・ケリーバに取り付けたダウンザホールハンマを鋼管杭内に挿入して着底させ、該ダウンザホールハンマの作動によって硬質支持層を所定深度まで拡径掘削すると共に、その拡径掘削に伴って鋼管杭の先端側を硬質支持層内へ自重で嵌入させる。
〔第四工程〕・・・鋼管杭の先端側が硬質支持層内の所定深度に達したのち、ダウンザホールハンマを抜出した該鋼管杭内にコンクリートを打設する。
As described above, the method for constructing a steel pipe pile according to the present invention is characterized by sequentially performing the following first to fourth steps.
[First step] -By embedding the steel pipe pile in the ground until the tip reaches the hard support layer, and by rotating and raising / lowering the drilling bucket attached to the lower end of the kelly bar held by the earth drill excavator. , Discharge the earth and sand in the steel pipe pile.
(Second step) ... After discharging substantially all the amount of earth and sand in the steel pipe pile, a down-the-hole hammer equipped with a diameter-expanding hammer bit is attached to the lower end of the kelly bar from which the drilling bucket has been removed, via an air swivel mechanism. An air hose for operating the down the hole hammer is connected between the air swivel mechanism and the compressed air supply source.
[Third step] ... The down-the-hole hammer attached to the kelly bar is inserted into the steel pipe pile to reach the bottom, and the hard support layer is expanded and drilled to a predetermined depth by the operation of the down-the-hole hammer. Along with this, the tip side of the steel pipe pile is fitted into the hard support layer by its own weight.
[Fourth step] ... After the tip side of the steel pipe pile reaches a predetermined depth in the hard support layer, concrete is placed in the steel pipe pile from which the down-the-hole hammer has been removed.

以下に、本発明の鋼管杭の施工方法を橋梁基礎施工に適用した一実施形態について、図面を参照して具体的に説明する。この橋梁基礎施工では、図1で示すように、水域にある施工位置において、その水面上から鋼管杭として複数本の鋼管矢板1を水底地盤に順次並列に建て込むことにより、橋梁基礎の外周壁体を構築するものである。しかして、水底地盤Gは上部から順次、土泥層Gm、砂や砂礫の堆積層Gs、粗大礫層や岩盤からなる硬質支持層Ghより構成されており、その硬質支持層Ghの杭頭位置からの深さdが50m以上の大深度にある。また、鋼管矢板1における鋼管口径は1〜2m程度である。なお、図中のWは水層を示す。   Below, one embodiment which applied the construction method of the steel pipe pile of the present invention to bridge foundation construction is explained concretely with reference to drawings. In this bridge foundation construction, as shown in Fig. 1, at the construction position in the water area, a plurality of steel pipe sheet piles 1 as steel pipe piles are sequentially built in parallel from the water surface to the water bottom ground, whereby the outer peripheral wall of the bridge foundation is constructed. It is what builds the body. Then, the water bottom ground G is composed of a mud layer Gm, a sediment layer Gs of sand and gravel, and a hard support layer Gh composed of coarse gravel layer and bedrock in order from the top, and the pile head position of the hard support layer Gh. The depth d from is at a large depth of 50 m or more. In addition, the diameter of the steel pipe in the steel pipe sheet pile 1 is about 1 to 2 m. In addition, W in a figure shows a water layer.

この実施形態の施工方法では、その第一工程において、まず図1で示すように、水上に浮かべた300t積み程度の平台船S上に、ブームB及びフロントフレームFを備えてアースドリル掘削機を構成し得る60〜65t級のクローラクレーンMが搭載され、そのブームBによって吊持されたバイブロハンマーVによって鋼管矢板1の頂部を把持し、該鋼管矢板1をバイブロハンマーVの起振力によって水底地盤Gに打ち込む。このとき、該鋼管矢板1は、先端が硬質支持層Ghに到達するまで、複数本を溶接で同心状に連結して継ぎ足してゆく。そして、該鋼管矢板1の先端が硬質支持層Ghに到達した時点で、バイブロハンマーVを鋼管矢板1から離脱させて平台船S上に降ろし、図2に示すように、クローラクレーンMの前方へ張出させたフロントフレームFの先端にヨークYを取り付けてアースドリル掘削機仕様とする。このヨークYは、ケリーバ駆動装置KDと、その下位にあって一対のホースリールHrを設置したロータリーテーブルRTとからなり、該ロータリーテーブルRTには油圧用及び電気配線用のロータリーカップリング(図示省略)が設けてある。   In the construction method of this embodiment, in the first step, as shown in FIG. 1, first, as shown in FIG. 1, an earth drill excavator equipped with a boom B and a front frame F is mounted on a flat carrier S of about 300 tons floating on the water. A crawler crane M of 60 to 65t class that can be configured is mounted, and the top of the steel pipe sheet pile 1 is gripped by a vibro hammer V suspended by a boom B thereof, and the steel pipe sheet pile 1 is vibrated at the bottom of the water by vibrating force of the vibro hammer V. Drive into the ground G. At this time, a plurality of steel pipe sheet piles 1 are concentrically connected by welding and replenished until the tip reaches the hard support layer Gh. Then, when the tip of the steel pipe sheet pile 1 reaches the hard support layer Gh, the vibro hammer V is detached from the steel pipe sheet pile 1 and lowered onto the flat carrier S, as shown in FIG. 2, forward of the crawler crane M. A yoke Y is attached to the tip of the overhanging front frame F to make an earth drill excavator. The yoke Y is composed of a kelly bar driving device KD and a rotary table RT below which a pair of hose reels Hr are installed. The rotary table RT has a rotary coupling for hydraulic pressure and electric wiring (not shown). ) Is provided.

次に、このアースドリル掘削機仕様としたクローラクレーンMにおいて、角筒状のケリーバ2をスイベルジョイントJを介してブームBで吊支してヨークYに上下動可能に挿通させると共に、該ケリーバ2の下端にドリリングバケット3を取り付け、図2に示すように、先に硬質支持層Ghまで到達させた鋼管矢板1内に該ドリリングバケット3を挿入する。そして、ケリーバ2を介して該ドリリングバケット3の回転及び昇降操作を反復することにより、鋼管矢板1内の土砂を該ドリリングバケット3内へ掻き入れて外部へ排出するが、掻き入れ位置が深くなるのに対応してケリーバ2を継ぎ足しつつ、鋼管矢板1内の最低部まで排土する。   Next, in the crawler crane M of this earth drill excavator specification, the square tube-shaped kelly bar 2 is suspended and supported by the boom B through the swivel joint J and is vertically slidably inserted into the yoke Y. The drilling bucket 3 is attached to the lower end of the steel pipe sheet pile 1, and the drilling bucket 3 is inserted into the steel pipe sheet pile 1 that has reached the hard support layer Gh as shown in FIG. Then, by repeating the rotation and lifting operation of the drilling bucket 3 via the kelly bar 2, the earth and sand in the steel pipe sheet pile 1 is scraped into the drilling bucket 3 and discharged to the outside, but the scraping position becomes deeper. Corresponding to the above, the kerry bar 2 is replenished and the soil is discharged to the lowest part in the steel pipe sheet pile 1.

かくして硬質支持層Ghまで到達させた鋼管矢板1内の排土が終了すれば、第二工程として、該鋼管矢板1から抜出したドリリングバケット3をケリーバ2から取り外し、そのケリーバ2の下端に、図3に示すように、エアスイベル機構4を介してダウンザホールハンマ5を取り付けると共に、平台船S上に搭載している圧縮エア供給源のエアコンプレッサー6とエアスイベル機構4との間に、ホースリール8を介してダウンザホールハンマ作動用のエアホース7を接続する。   When the soil in the steel pipe sheet pile 1 that has reached the hard support layer Gh is completed in this way, as a second step, the drilling bucket 3 extracted from the steel pipe sheet pile 1 is removed from the kerry bar 2 and the lower end of the kerry bar 2 is 3, the down-the-hole hammer 5 is attached via the air swivel mechanism 4, and a hose reel 8 is interposed between the air compressor 6 of the compressed air supply source mounted on the flat carrier S and the air swivel mechanism 4. And connect the air hose 7 for operating the down the hole hammer.

ここで、エアスイベル機構4は、図4(a)(b)に示すように、略丸軸状の軸体4aに、略短円筒状の筒体4bが上下の軸受44及びシールリング45を介して相対回転自在で気密に外嵌している。そして、該軸体4aと筒体4bとの間に環状流路40が構成され、筒体4bの周面に開口するエアホース接続口41が該環状流路40に連通すると共に、軸体4b側の軸方向に沿うエアー送給路42が半径方向の通気孔42aを介して該環状流路40に連通している。   Here, in the air swivel mechanism 4, as shown in FIGS. 4A and 4B, a substantially round shaft-shaped shaft body 4a is provided with a substantially short cylinder-shaped cylinder body 4b via upper and lower bearings 44 and a seal ring 45. Relatively rotatable and fitted in an airtight manner. An annular flow passage 40 is formed between the shaft body 4a and the cylindrical body 4b, and an air hose connection port 41 opening on the peripheral surface of the cylindrical body 4b communicates with the annular flow passage 40 and the shaft body 4b side. An air feed passage 42 extending along the axial direction of the above is communicated with the annular flow passage 40 via a ventilation hole 42a in the radial direction.

エアスイベル機構4の軸体4aは、上端側が角筒部47をなし、その対向壁の中間部に各々ピン挿通孔47aが貫設される共に、下端側が外周円形の連結用筒部48を構成し、該連結用筒部48の内側が下方に開放した六角穴48aとなり、エアー送給路42が該六角穴48aの内底に連通している。そして、連結用筒部48には一対のピン挿通孔48bが平行に貫設されており、各ピン挿通孔48bは六角穴48aの対向内側面に設けた半円形溝部48cに臨んでいる。また、筒体4bの上端にはフランジ部46が形成されており、該フランジ部46上の径方向両側位置に、各々油圧シリンダ43aによって半径方向に出退作動する突っ張り具43が設けられている。なお、突っ張り具43は、略矩形板状で、外面側が筒体4bの周方向に沿う円弧面になっている。   The shaft body 4a of the air swivel mechanism 4 has a rectangular tubular portion 47 on the upper end side, and pin insertion holes 47a are formed in the middle portions of the opposing walls thereof, and a lower end side constitutes a connecting tubular portion 48 having a circular outer periphery. The inside of the connecting tubular portion 48 becomes a hexagonal hole 48a opened downward, and the air feeding path 42 communicates with the inner bottom of the hexagonal hole 48a. A pair of pin insertion holes 48b are formed in parallel in the connecting cylinder portion 48, and each pin insertion hole 48b faces a semicircular groove portion 48c provided on the inner surface of the hexagonal hole 48a facing each other. Further, a flange portion 46 is formed at the upper end of the cylindrical body 4b, and a bracing tool 43 is provided on both sides of the flange portion 46 in the radial direction so as to move in and out by the hydraulic cylinders 43a in the radial direction. .. The bracing tool 43 has a substantially rectangular plate shape, and its outer surface side is an arc surface along the circumferential direction of the tubular body 4b.

図5に示すように、上記構成のエアスイベル機構4では、ケリーバ2のピン挿通孔2aを有する下端部を角筒部47に挿嵌し、側方から連結ピン21を該ケリーバ2及び角筒部47の両ピン挿通孔2a,47aを通して貫入させることにより、該ケリーバ2に対して同軸状に相対回転不能に連結される。なお、角筒部47の上端近傍には位置決め用のフランジ部47bが形成されており、ケリーバ2の下端部を角筒部47に挿嵌した際に、該フランジ部47bにケリーバ2側のフランジ部(図示省略)が当接することで、ケリーバ2及び角筒部47の両ピン挿通孔2a,47aが合致するように設定されている。   As shown in FIG. 5, in the air swivel mechanism 4 having the above-described configuration, the lower end portion of the kelly bar 2 having the pin insertion hole 2a is fitted into the square tube portion 47, and the connecting pin 21 is laterally attached to the kelly bar 2 and the square tube portion. By being inserted through both pin insertion holes 2a, 47a of 47, they are coaxially connected to the kelly bar 2 so as not to rotate relative to each other. A flange portion 47b for positioning is formed near the upper end of the square tube portion 47, and when the lower end portion of the kelly bar 2 is inserted into the square tube portion 47, the flange portion 47b is provided with a flange on the side of the kelly bar 2. The pin insertion holes 2a and 47a of the kelly bar 2 and the rectangular tube portion 47 are set to be aligned with each other by abutting the portions (not shown).

一方、エアスイベル機構4は、ダウンザホールハンマ5に対し、その上端軸部5aの頂面に突設された六角軸部52を連結用筒部48の六角穴48aに挿嵌し、側方から一対の連結ピン22を該連結用筒部48の両ピン挿通孔48b,48bに貫入させることにより、同軸状に相対回転不能に連結される。なお、ダウンザホールハンマ5の六角軸部52には、その対向側面に各々横方向の半円形溝部52aが形成されており、該六角軸部52をエアスイベル機構4の六角穴48aに挿嵌した際に、両者の半円形溝部48c,52aが合わさって円孔を構成し、その円孔に連結ピン22が挿嵌することで、六角軸部52は六角穴48aから抜出不能となる。   On the other hand, the air swivel mechanism 4 inserts the hexagonal shaft portion 52 projecting from the top surface of the upper end shaft portion 5a of the down the hole hammer 5 into the hexagonal hole 48a of the connecting tubular portion 48, and a pair of sideways is provided. By inserting the connecting pin 22 into both the pin insertion holes 48b, 48b of the connecting cylinder portion 48, the connecting pin 22 is coaxially connected so as to be relatively non-rotatable. It should be noted that the hexagonal shaft portion 52 of the down the hole hammer 5 is formed with lateral semicircular groove portions 52a on opposite side surfaces thereof, and when the hexagonal shaft portion 52 is inserted into the hexagonal hole 48a of the air swivel mechanism 4. The semi-circular groove portions 48c and 52a of both are combined to form a circular hole, and the connecting pin 22 is inserted into the circular hole, so that the hexagonal shaft portion 52 cannot be pulled out from the hexagonal hole 48a.

エアホース7は、その下端側をエアスイベル機構4のエアホース接続口41に接続するが、図5に示すように、まずエアホース接続口41にエルボ管71を螺挿固着し、ホース下端に止着したアダプター72を該エルボ管71に螺合接続する。なお、ダウンザホールハンマ5の六角軸部52の端面には圧縮エアー導入口50が開口しており、該エアホース7を通して供給される圧縮エアーがエアスイベル機構4の環状流路40及びエアー送給路42を経て該圧縮エアー導入口50よりダウンザホールハンマ5に供給される。   The lower end side of the air hose 7 is connected to the air hose connection port 41 of the air swivel mechanism 4, but as shown in FIG. 5, first, the elbow pipe 71 is screwed and fixed to the air hose connection port 41, and the adapter is fixed to the lower end of the hose. 72 is screwed to the elbow pipe 71. A compressed air introduction port 50 is opened at the end surface of the hexagonal shaft portion 52 of the down the hole hammer 5, and the compressed air supplied through the air hose 7 flows through the annular flow passage 40 and the air feed passage 42 of the air swivel mechanism 4. Then, the compressed air is introduced into the down the hole hammer 5 through the inlet 50.

上述のように第二工程でケリーバ2にエアスイベル機構4を介してダウンザホールハンマ5を取り付けたのち、第三工程として、図3に示すように、該ダウンザホールハンマ5を鋼管矢板1内に挿入して硬質支持層Gh上に着底させ、該ダウンザホールハンマ5の作動によって硬質支持層Ghを掘削する。しかして、図6に示すように、ダウンザホールハンマ5はハンマーケーシング50の下端側に拡径式ハンマビット51を装着したものであり、該ハンマビット51を縮径状態で鋼管矢板1の下端より下方突出させ、掘削方向に回転させることにより、地盤との摩擦抵抗で該ハンマビット51の複数個のビッドヘッド51aが自動的に拡径状態に変位する。従って、その拡径掘削に伴って鋼管矢板1が自重で先端側を硬質支持層Gh内へ進入して根入れされる。   After the down the hole hammer 5 is attached to the kelly bar 2 via the air swivel mechanism 4 in the second step as described above, the down the hole hammer 5 is inserted into the steel pipe sheet pile 1 as the third step as shown in FIG. The hard support layer Gh is bottomed, and the hard support layer Gh is excavated by the operation of the down-the-hole hammer 5. As shown in FIG. 6, the down-the-hole hammer 5 has a hammer casing 50 with a diameter-expanding hammer bit 51 mounted on the lower end side thereof. The hammer bit 51 is below the lower end of the steel pipe sheet pile 1 in a reduced diameter state. By protruding and rotating in the excavating direction, the plurality of bid heads 51a of the hammer bit 51 are automatically displaced to the expanded diameter state due to frictional resistance with the ground. Therefore, the steel pipe sheet pile 1 enters the hard support layer Gh on the tip side by its own weight along with the diameter expansion excavation and is embedded therein.

このダウンザホールハンマ5による硬質支持層Ghを掘削では、ケリーバ2と一体に回転させながら圧縮エアーをハンマーケーシング50内に供給することにより、内部のピストン(図示省略)がハンマービッド51の頂端を打撃し、これに伴うビッドヘッド51aの回転打撃作用によって硬質支持層Ghの礫や岩盤を破砕してゆく。しかして、大深度施工では細いケリーバ2が長くなって揺動し易いが、図6に示すように、エアスイベル機構4に付設された一対の突っ張り具43,43を張出作動させて鋼管矢板1内で突っ張らせることで、ケリーバ2の揺動が防止されるから、該鋼管矢板1でダウンザホールハンマ5が安定姿勢に保持され、もって硬質支持層Ghを能率よく迅速に掘削できる。また、ダウンザホールハンマ5はケリーバ2の下端に対してエアスイベル機構4を介して取り付けられるから、該エアスイベル機構4の非回転側である筒体4bにエアーホース7を接続して、エアーコンプレッサー6から供給される作動用の圧縮エアーを該エアーホース7を通して支障なく導入できる。   In excavating the hard support layer Gh by the down the hole hammer 5, compressed air is supplied into the hammer casing 50 while rotating integrally with the kerry bar 2, so that an internal piston (not shown) strikes the top end of the hammer bid 51. Then, the gravel and the bedrock of the hard support layer Gh are crushed by the rotation hitting action of the bid head 51a accompanying this. In the deep-sea construction, however, the thin kelly bar 2 becomes long and easily swings. However, as shown in FIG. 6, the pair of bracing tools 43, 43 attached to the air swivel mechanism 4 are extended to operate the steel pipe sheet pile 1. Since the kerry bar 2 is prevented from swinging by being stretched inside, the down-the-hole hammer 5 is held in a stable posture by the steel pipe sheet pile 1, and thus the hard support layer Gh can be efficiently and quickly excavated. Further, since the down the hole hammer 5 is attached to the lower end of the kelly bar 2 via the air swivel mechanism 4, the air hose 7 is connected to the cylindrical body 4b, which is the non-rotating side of the air swivel mechanism 4, to supply from the air compressor 6. The compressed air for operation can be introduced through the air hose 7 without any trouble.

このダウンザホールハンマ5による掘削で鋼管矢板1の硬質支持層Ghに対する所定深度(通常1〜2m程度)の根入れが完了すれば、該鋼管矢板1内からダウンザホールハンマ5を抜出し、第四工程として、図7(a)に示すように、該鋼管矢板1内にコンクリートCを打設して硬化させる。このコンクリートCは鋼管矢板1の少なくとも根入れ部分(硬質支持層Ghへの貫入部分)を超える高さまで打設し、コンクリートCの打設層より上位には土砂Saを充填すればよい。なお、その土砂Saとして、第一工程でドリリングバケット3にて掘削排土したものを埋め戻す形で用いてもよい。   When excavation with the down-the-hole hammer 5 completes the rooting of the hard support layer Gh of the steel pipe sheet pile 1 to a predetermined depth (usually about 1 to 2 m), the down-the-hole hammer 5 is pulled out from the steel pipe sheet pile 1, and as a fourth step, As shown in FIG. 7A, concrete C is poured into the steel pipe sheet pile 1 and hardened. The concrete C may be cast to a height exceeding at least the root insertion portion (penetration portion into the hard support layer Gh) of the steel pipe sheet pile 1, and the earth Sa and sand may be filled above the casting layer of the concrete C. As the earth and sand Sa, the earth excavated and discharged by the drilling bucket 3 in the first step may be backfilled.

橋梁基礎施工では、図7(b)に示すように、鋼管矢板1の複数本を相互に継手1aにて連結してゆく形で、各々上述の第一〜第四工程を経て順次並列に建て込んで井筒に配列することにより、橋梁基礎10の外周壁体10aを形成したのち、この外周壁体10aの内側を所定深さまで排土し、その排土した内側に鉄筋を配して底盤コンクリートを打設し、この底盤上に図7(c)の如く鉄筋コンクリートの橋脚を構築する。しかして、外周壁体10aは相互に連結した各鋼管矢板1が硬質支持層Ghに根入れしているため、橋梁基礎として極めて高耐力になっている。   In the bridge foundation construction, as shown in FIG. 7 (b), a plurality of steel pipe sheet piles 1 are connected to each other with a joint 1a, and are sequentially built in parallel through the above-mentioned first to fourth steps. After forming the outer peripheral wall body 10a of the bridge foundation 10 by arranging them in a well, the inner side of the outer peripheral wall body 10a is discharged to a predetermined depth, and the reinforcing bars are arranged on the inner side of the excavated earth to form the bottom concrete. Then, a reinforced concrete bridge pier is constructed on this bottom plate as shown in Fig. 7 (c). Since the steel pipe sheet piles 1 connected to each other are embedded in the hard supporting layer Gh, the outer peripheral wall 10a has an extremely high yield strength as a bridge foundation.

鋼管矢板1の継手1aは、詳細な図示を省略しているが、各鋼管矢板1の外周両側に長手方向に沿って予め設けてある継手部を、隣接する鋼管矢板1,1同士で互いに係合して一体化させるものであり、従来より知られる種々の継手形態を採用できる。その代表的な継手形態としては、縦方向の切れ目がある鋼管からなる継手部同士を係合させるP−P型、同様の鋼管からなる継手部とT形鋼からなる継手部とを係合させるP−T型、対向配置する一対の山形鋼からなる継手部とT形鋼からなる継手部とを係合させるL−T型等がある。また、外周壁体10aを構築する鋼管矢板1の井筒配列は、図7(b)で例示した小判形に限らず、円形や矩形等の他の種々の環状形態を採用できる。   Although the joint 1a of the steel pipe sheet pile 1 is not shown in detail, the joint portions provided in advance on both sides of the outer periphery of each steel pipe sheet pile 1 along the longitudinal direction are engaged with each other between the adjacent steel pipe sheet piles 1, 1. They are integrated and integrated, and various conventionally known joint configurations can be adopted. As a typical joint form thereof, a P-P type in which joints made of steel pipes having longitudinal cuts are engaged with each other, and a joint made of similar steel pipes and a joint made of T-shaped steel are engaged. There are a P-T type, an L-T type and the like in which a joint portion made of a pair of chevron steel and a joint portion made of a T-shaped steel are engaged with each other. Further, the well pipe arrangement of the steel pipe sheet piles 1 that construct the outer peripheral wall body 10a is not limited to the oval shape illustrated in FIG. 7B, and various other annular shapes such as a circle and a rectangle can be adopted.

なお、ダウンザホールハンマ5としては、拡径式ハンマビット51を備えるものであれば、特に制約なく既存のものを使用できる。その拡径式ハンマビット51におけるビッドヘッド51aの数と形態についても特に制約はない。また、エアスイベル機構4における突っ張り具43は、実施形態のように径方向両側の一対とする以外に、周方向に等配する3つ又は4つとしてもよく、該突っ張り具43の形状についても種々設定できる。   As the down-the-hole hammer 5, an existing one can be used without particular limitation as long as it has the diameter-expanding hammer bit 51. There is also no particular limitation on the number and form of the bid heads 51a in the expanded hammer bit 51. Further, the bracing tool 43 in the air swivel mechanism 4 may be three or four equally distributed in the circumferential direction other than the pair of the bracing tools on both sides in the radial direction as in the embodiment, and the bracing tool 43 may have various shapes. Can be set.

本発明では、第一工程において鋼管矢板1を先端が硬質支持層Ghに到達するまで地中へ埋入させる手段として、実施形態で例示したバイブロハンマVの起振力を利用する振動工法に限らず、例えば、鋼管矢板1の内側に挿通配置させたオーガスクリューやドリリングバケットで先端側を掘削しつつ、当該鋼管矢板1を自重と圧入又は軽打によって地中に沈設する中堀り工法、油圧ハンマ、ディーゼルハンマ、ドロップハンマ等で鋼管矢板1の頭部を打撃して地中に打ち込む打撃工法、鋼管矢板1に油圧による静圧をかけて地中に圧入する圧入工法等も採用可能である。ただし、施工能率の面からは、例示したバイブロハンマVを用いる振動工法が推奨される。なお、実施形態では第一工程におけるバイブロハンマVによる鋼管矢板1の打込みにアースドリル掘削機となるクローラクレーンMを用いているが、該バイブロハンマVによる打込み施工をアースドリル掘削機とは別のクローラクレーンにて行ってもよい。   In the present invention, the means for burying the steel pipe sheet pile 1 in the ground until the tip reaches the hard support layer Gh in the first step is not limited to the vibrating method using the vibrating force of the vibro hammer V exemplified in the embodiment. For example, while excavating the tip side with an auger screw or a drilling bucket that is inserted and arranged inside the steel pipe sheet pile 1, the steel pipe sheet pile 1 is submerged in the ground by its own weight and press-fitting or tapping, a hydraulic hammer, A hitting method of hitting the head of the steel pipe sheet pile 1 by hitting it into the ground with a diesel hammer, a drop hammer, or the like, or a press-fitting method of pressurizing the steel pipe sheet pile 1 into the ground by applying a static pressure to the steel pipe sheet pile 1 can also be adopted. However, from the viewpoint of construction efficiency, the vibration method using the illustrated vibro hammer V is recommended. In the embodiment, the crawler crane M, which is an earth drill excavator, is used for driving the steel pipe sheet pile 1 by the vibro hammer V in the first step, but the driving construction by the vibro hammer V is different from the earth drill excavator. You may go to.

本発明の鋼管杭の施工方法は、実施形態で例示した橋梁基礎施工に限らず、鋼管矢板による岸壁、突堤、防波堤、河川護岸、道路擁壁等の施工、更には通常の鋼管杭(単管形態)による様々な建造物の杭基礎の施工にも適用でき、とりわけ杭頭位置から50m以上の深さにある硬質支持層Ghへの根入れを要する大深度施工に好適である。   The construction method of the steel pipe pile of the present invention is not limited to the bridge foundation construction exemplified in the embodiment, and construction of a quay wall, a jetty, a breakwater, a river bank, a road retaining wall, etc. by a steel pipe sheet pile, and a normal steel pipe pile (single pipe It is also applicable to the construction of pile foundations of various structures according to the form), and is particularly suitable for large-depth construction that requires rooting into the hard support layer Gh at a depth of 50 m or more from the pile head position.

1 鋼管矢板(鋼管杭)
1a 継手
2 ケリーバ
3 ドリリングバケット
4 エアスイベル機構
4a 軸体
4b 筒体
40 環状流路
41 エアホース接続口
42 エアー送給路
43 突っ張り具
5 ダウンザホールハンマ
51 拡径式ハンマビット
6 エアコンプレッサー(圧縮空気供給源)
10 橋梁基礎
10a 外周壁体
C コンクリート
d 硬質支持層の杭頭位置からの深さ
Gh 硬質支持層
M クローラクレーン(アースドリル掘削機)
V バイブロハンマ
1 Steel pipe sheet pile (steel pipe pile)
1a Joint 2 Kelly bar 3 Drilling bucket 4 Air swivel mechanism 4a Shaft body 4b Cylindrical body 40 Annular flow passage 41 Air hose connection port 42 Air feed passage 43 Stretching tool 5 Down the hole hammer 51 Expanding type hammer bit 6 Air compressor (compressed air supply source)
10 Bridge foundation 10a Outer peripheral wall C Concrete d Depth of hard supporting layer from the pile head position Gh Hard supporting layer M Crawler crane (earth drill excavator)
V vibro hammer

Claims (6)

鋼管杭を先端が硬質支持層に到達するまで地中へ埋入させると共に、アースドリル掘削機に保持されたケリーバの下端に取り付けたドリリングバケットの回転及び昇降操作により、該鋼管杭内の土砂を排出する第一工程と、
前記鋼管杭内の土砂の略全量を排出後、前記ドリリングバケットを取り外したケリーバの下端にエアスイベル機構を介して、拡径式ハンマビットを備えたダウンザホールハンマを取り付けると共に、該エアスイベル機構と圧縮エアー供給源との間にダウンザホールハンマ作動用のエアーホースを接続する第二工程と、
前記ケリーバに取り付けたダウンザホールハンマを前記鋼管杭内に挿入して着底させ、該ダウンザホールハンマの作動によって硬質支持層を所定深度まで拡径掘削すると共に、その拡径掘削に伴って鋼管杭の先端側を硬質支持層内へ自重で嵌入させる第三工程と、
前記鋼管杭の先端側が硬質支持層内の所定深度に達したのち、ダウンザホールハンマを抜出した該鋼管杭内にコンクリートを打設する第四工程と、
を順次経ることを特徴とする鋼管杭の施工方法。
While embedding the steel pipe pile in the ground until the tip reaches the hard support layer, by rotating and elevating the drilling bucket attached to the lower end of the kerry bar held by the earth drill excavator, the soil in the steel pipe pile is removed. The first step of discharging,
After discharging almost all the amount of earth and sand in the steel pipe pile, through the air swivel mechanism at the lower end of the kelly bar from which the drilling bucket was removed, a down-the-hole hammer equipped with a diameter-expanding hammer bit was attached, and the air swivel mechanism and compressed air supply A second step of connecting an air hose for down the hole hammer operation with the source,
The down-the-hole hammer attached to the kelly bar is inserted into the steel pipe pile to reach the bottom, and the hard support layer is expanded to a predetermined depth by the operation of the down-the-hole hammer, and the tip of the steel pipe pile is accompanied by the expanded diameter drilling. A third step of fitting the side into the hard support layer by its own weight,
After the tip side of the steel pipe pile reaches a predetermined depth in the hard support layer, a fourth step of placing concrete in the steel pipe pile from which the down-the-hole hammer is extracted,
A method for constructing a steel pipe pile, characterized by sequentially undergoing the steps.
前記エアスイベル機構は、上下端をケリーバ及びダウンザホールハンマに同心状に連結させる軸体に、外周にエアホース接続口を有する筒体が相対回転自在に気密に外嵌し、該軸体と筒体との間に構成された環状流路に、前記エアホース接続口と軸体側のエアー送給路とが連通すると共に、筒体外側の周方向に等配する複数箇所に、半径方向に出退作動する突っ張り具が設けられてなる請求項1に記載の鋼管杭の施工方法。   The air swivel mechanism is such that a cylinder having an air hose connection port on the outer periphery is fitted to the shaft body that concentrically connects the upper and lower ends to the kelly bar and the down the hole hammer in an airtight manner so that the shaft body and the cylinder body are relatively rotatable. The annular hose connected between the air hose connection port and the shaft-side air supply path communicates with each other. The method for constructing a steel pipe pile according to claim 1, wherein a tool is provided. 硬質支持層が杭頭位置から50m以上の深さにある請求項1又は2に記載の鋼管杭の施工方法。   The method for constructing a steel pipe pile according to claim 1 or 2, wherein the hard support layer is at a depth of 50 m or more from the pile head position. 前記第一工程は、鋼管杭をバイブロハンマの起振力で地中に打ち込んだのち、該鋼管杭内の土砂を前記バケットによって排出するものである請求項1〜3のいずれかに記載の鋼管杭の施工方法。   The steel pipe pile according to any one of claims 1 to 3, wherein the first step is to drive the steel pipe pile into the ground by vibrating force of a vibro hammer and then discharge the earth and sand in the steel pipe pile by the bucket. Construction method. 前記鋼管杭が相互の継手を介して連結しつつ複数本を順次並列に打ち込む鋼管矢板である請求項1〜4のいずれかに記載の鋼管杭の施工方法。   The method for constructing a steel pipe pile according to claim 1, wherein the steel pipe pile is a steel pipe sheet pile in which a plurality of steel pipe piles are sequentially driven in parallel while being connected to each other through joints. 複数本の鋼管矢板を環状に配列するように水上から水底地盤に順次打込んで橋梁基礎の外周壁体を形成する請求項5に記載の鋼管杭の施工方法。   The method for constructing a steel pipe pile according to claim 5, wherein a plurality of steel pipe sheet piles are sequentially driven from above the water to the bottom of the sea to form an outer peripheral wall of the bridge foundation.
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CN113293760A (en) * 2021-06-09 2021-08-24 中铁建预制构件研发咨询(上海)有限公司 Precast pile construction method and precast pile construction equipment
CN113669003A (en) * 2021-08-05 2021-11-19 深圳宏业基岩土科技股份有限公司 Deep rockfill and sludge area breast wall hole forming construction method
CN113669003B (en) * 2021-08-05 2023-12-15 深圳宏业基岩土科技股份有限公司 Construction method for wall protection pore-forming in deep filled stone and silt region
CN114250797A (en) * 2021-12-29 2022-03-29 中铁十九局集团有限公司 Underwater concrete bottom sealing construction method for steel sheet pile cofferdam in deep water area
CN114438998A (en) * 2022-02-14 2022-05-06 中交第三航务工程局有限公司 Steel pipe pile rock-socketed construction process under complex geological conditions

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