JP2020070143A - Transfer apparatus - Google Patents

Transfer apparatus Download PDF

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JP2020070143A
JP2020070143A JP2018204641A JP2018204641A JP2020070143A JP 2020070143 A JP2020070143 A JP 2020070143A JP 2018204641 A JP2018204641 A JP 2018204641A JP 2018204641 A JP2018204641 A JP 2018204641A JP 2020070143 A JP2020070143 A JP 2020070143A
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container
unloading
load
loading
movable
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JP6963753B2 (en
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修三 西野
Shuzo Nishino
修三 西野
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Daifuku Co Ltd
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Abstract

To provide a transfer apparatus which allows a safe and easy transfer of a load between containers to be performed either by using an automated device or manually, which is selected arbitrarily.SOLUTION: The whole of a load carry-out/-in unit 1 is inclined such that one end of a stationary rail member 15 becomes lower relative to the other end, in the load carry-out/-in unit, picking heads 23, 25 which are movable in a left-to-right direction and in a vertical direction being supported by two movable rail members 17, 18 which are supported by the stationary rail member 15 and are movable. Under the load carry-out/-in unit 1 is provided a load transfer work space 9 where load carry-out/-in container reception sites 7, 8 are arranged side by side in a left-to-right direction. The container reception sites 7, 8 in the load transfer work space 9 are inclined in a direction in which containers Cy, Cx carried into respective sites are inclined to become parallel to the totally inclined load carry-out/-in unit 1. A load transfer work area 27 for an operator is set on a floor to an inclined lower side of the load carry-out/-in unit 1 of front-to-rear outsides with respect to the load transfer work space 9.SELECTED DRAWING: Figure 1

Description

本発明は、荷搬出対象のコンテナ内から荷搬入対象のコンテナ内に荷を移し変える移載装置に関するものである。   TECHNICAL FIELD The present invention relates to a transfer device that transfers a load from a container that is a target of unloading to a container that is a target of loading.

この種の移載装置には、互いに平行な2本の可動レール部材の両端部が、これら可動レール部材の長さ方向であるX方向に対して直交する2本のY方向の固定レール部材によって平行横動自在に支持され、前記2本の可動レール部材のそれぞれに、X方向に往復移動自在に可動体が支持され、各可動体に、荷を吊上げることが出来るピッキングヘッドが昇降自在に設けられて成る荷搬出搬入ユニットが利用される。特許文献1として引用した先行技術文献に記載のものは、前記荷搬出搬入ユニットに必要なピッキングヘッドに代えて、ワークに対する処理ユニットが使用されているが、荷をピッキングするためのピッキングヘッドに代えれば、荷を吊上げて他の場所に降ろすための荷搬出搬入ユニットとして利用出来る。この場合、前記荷搬出搬入ユニットの下側で、平面視における前記ピッキングヘッドの移動可能領域内に、荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場が設定されることになる。   In this type of transfer device, both ends of two movable rail members that are parallel to each other are fixed by two fixed rail members in the Y direction that are orthogonal to the X direction that is the length direction of these movable rail members. A movable body is supported so as to be able to move in parallel and laterally, and a movable body is supported on each of the two movable rail members so as to be capable of reciprocating in the X direction, and a picking head capable of lifting a load can be lifted up and down on each movable body. The loading / unloading unit provided is used. In the prior art document cited as Patent Document 1, a processing unit for a work is used in place of the picking head required for the load carrying-in / carrying-out unit, but it is replaced with a picking head for picking a load. For example, it can be used as a load / unload unit for lifting loads and unloading them to other places. In this case, the container receiving area for unloading and the container receiving area for unloading are set in the movable area of the picking head in the plan view below the unloading / importing unit.

特開2003−305672号公報JP, 2003-305672, A

上記のように、仮に特許文献1に記載の構成を利用して、荷搬出対象のコンテナ内からピッキングヘッドで吊上げた荷を荷搬入対象のコンテナ内に移載する移載装置を構成することが当業者にとって容易に成し得る程度のことであるとしても、荷搬出搬入ユニットを利用せずに人手によって荷搬出対象のコンテナ内から荷搬入対象のコンテナ内に荷を移し変える移載作業も必要に応じて安全且つ容易に行えるようにするための構成など、実用化の面で必要になる問題点を解決しなければならない。   As described above, by using the configuration described in Patent Document 1, it is possible to configure a transfer device that transfers the load hung by the picking head from the container to be unloaded into the container to be loaded. Even if it can be easily done by those skilled in the art, it is necessary to manually transfer the load from the container to be loaded into the container to be loaded without using the loading / unloading unit. Therefore, it is necessary to solve the problems necessary for practical use, such as a configuration for enabling safe and easy operation according to the requirements.

本発明は、上記のような課題を解決することの出来る移載装置を提案するものであって、本発明に係る移載装置は、後述する実施例との関係を理解し易くするために、当該実施例の説明において使用した参照符号を括弧付きで付して示すと、互いに平行な2本の可動レール部材(17,18)の両端部が、これら可動レール部材(17,18)の長さ方向であるX方向に対して直交する2本のY方向の固定レール部材(15,16)によって平行横動自在に支持され、前記2本の可動レール部材(17,18)のそれぞれに、X方向に往復移動自在に可動体(19,21)が支持され、各可動体(19,21)に、荷を吊り上げることが出来るピッキングヘッド(23,25)が昇降自在に設けられて成る荷搬出搬入ユニット(1)を備えた移載装置において、
前記荷搬出搬入ユニット(1)は、前記固定レール部材(15,16)の一端側が他端側に対して下がるように全体が傾斜しており、この全体が傾斜した荷搬出搬入ユニット(1)の下側で、平面視における前記ピッキングヘッド(23,25)の移動可能領域内に、荷搬出対象のコンテナ受け入れ場(7)と荷搬入対象のコンテナ受け入れ場(8)がX方向に並列する荷移載作業空間が設けられ、前記荷搬出対象のコンテナ受け入れ場(7)と荷搬入対象のコンテナ受け入れ場(7)は、それぞれに搬入された荷搬出対象のコンテナ(Cy)と荷搬入対象のコンテナ(Cx)が、X方向から見て、全体が傾斜した前記荷搬出搬入ユニット(1)と平行になる向きに傾斜するように構成され、X方向に並列する2つの前記コンテナ受け入れ場(7,8)に対してコンテナ(Cy,Cx)の傾斜下端側の床面上には、作業者の荷移載作業エリア(27)が設定された構成になっている。
The present invention proposes a transfer device capable of solving the above problems, and the transfer device according to the present invention is for facilitating the understanding of the relationship with the examples described later, When the reference numerals used in the description of the embodiment are shown in parentheses, the two ends of the two movable rail members (17, 18) parallel to each other are the lengths of these movable rail members (17, 18). It is supported by two fixed rail members (15, 16) in the Y direction orthogonal to the X direction, which is the vertical direction, so as to be movable in parallel and laterally, and to each of the two movable rail members (17, 18), A movable body (19, 21) is supported so as to be reciprocally movable in the X direction, and a picking head (23, 25) capable of lifting a load is provided on each movable body (19, 21) so as to be vertically movable. In the transfer device equipped with the carry-in / carry-out unit (1),
The load carrying-in / carrying-out unit (1) is entirely inclined so that one end side of the fixed rail members (15, 16) is lower than the other end side, and the whole load-carry-in / carry-out unit (1) is inclined. On the lower side, in the movable area of the picking heads (23, 25) in a plan view, the container receiving area (7) for unloading and the container receiving area (8) for unloading are arranged in parallel in the X direction. A loading and unloading work space is provided, and the container receiving area (7) for unloading and the container receiving area (7) for unloading are respectively the container (Cy) to be unloaded and the object to be loaded. The container (Cx) is inclined so that it is parallel to the load / unload unit (1) that is entirely inclined when viewed in the X direction, and the two container receiving fields (X) are arranged in parallel in the X direction. The container (Cy, Cx) is inclined with respect to The load transfer work area (27) is configured.

上記構成の本発明移載装置では、荷搬出対象のコンテナ受け入れ場に荷搬出対象のコンテナを搬入し、荷搬入対象のコンテナ受け入れ場に荷搬入対象のコンテナを搬入して、作業準備が整えば、荷搬出対象のコンテナ内の吊上げ対象荷を前記ピッキングヘッドによって吊り上げるように、荷搬出搬入ユニットを作動させる。具体的には、Y方向2つの可動レール部材をY方向に横動させると共に各可動レール部材上の可動体を各可動レール部材上でX方向に移動させて、各可動台が備えるピッキングヘッドを荷搬出対象のコンテナ内の吊上げ対象荷の真上に位置させ、この後、各可動体に対してピッキングヘッドを降下させて、吊上げ対象荷に対し吊り上げ可能状態にさせる。次に各可動体に対してピッキングヘッドを所定高さまで上昇させて、当該ピッキングヘッドにより吊上げ対象荷を吊り上げ、続いてY方向2つの可動レール部材のY方向横動と、各可動レール部材上の可動体のX方向の移動とにより、ピッキングヘッドにより吊り上げている荷を荷搬入対象のコンテナの上方所定高さに移動させ、続いて各可動体に対しピッキングヘッドを降下させて、吊り上げている荷を荷搬入対象のコンテナ内に降ろし、この降ろした荷から各ピッキングヘッドを切り離した後に各ピッキングヘッドを上昇させる。   In the transfer device of the present invention having the above-described configuration, the container to be unloaded is loaded into the container receiving area to be loaded, and the container to be loaded is loaded into the container receiving area to be loaded, and if the work preparation is completed. The loading / unloading unit is operated so as to lift the lifting target load in the container of the loading / unloading target by the picking head. Specifically, the two movable rail members in the Y direction are laterally moved in the Y direction, and the movable body on each movable rail member is moved in the X direction on each movable rail member, so that the picking head included in each movable base is moved. It is positioned right above the lifting target load in the container to be unloaded, and then the picking head is lowered with respect to each movable body so that the lifting target load can be lifted. Next, the picking head is lifted to a predetermined height with respect to each movable body, the lifting target load is lifted by the picking head, and then the Y direction lateral movement of the two movable rail members and the movement on each movable rail member. By moving the movable body in the X direction, the load being lifted by the picking head is moved to a predetermined height above the container to be loaded, and then the picking head is lowered with respect to each movable body to lift the load. Are dropped into the container to be loaded and the picking heads are lifted after the picking heads are separated from the unloaded load.

上記のように使用出来る本発明の移載装置において、ピッキングヘッドの故障など、何等かの理由によって手作業で上記の移載作業を行わなければならない場合がある。このような場合、X方向に並列する荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場とに対してY方向前後の片側に設定されている荷移載作業エリアに作業者が立って、当該作業者から見てX方向左右に隣り合う荷搬出対象のコンテナから荷搬入対象のコンテナへの荷の移し替えを手作業で行うことになるが、このとき、荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場に搬入されているコンテナが、作業者の立つ荷移載作業エリア側が低くなるように傾斜しているので、作業者が上体を大きく前屈みにして各コンテナ内を覗き込まなくて済み、或いは覗き込むとしても上体の前屈みの度合いを小さくすることが出来る。換言すれば、荷搬出対象のコンテナ内で搬出対象の荷を特定し且つ取り上げる作業が楽な姿勢で容易に行える。   In the transfer apparatus of the present invention that can be used as described above, there are cases where the transfer operation must be performed manually for some reason such as a failure of the picking head. In such a case, the worker stands up in the load transfer work area that is set on one side in the front and rear in the Y direction with respect to the container receiving area for loading and unloading and the container receiving area for loading in parallel in the X direction. , The load is transferred manually from the unloading target containers that are adjacent to each other on the left and right in the X direction as viewed from the operator to the unloading target container. The container that has been loaded into the container receiving area for loading and unloading is inclined so that the load transfer work area side where the worker stands is low, so the operator bends his upper body forward and bends the inside of each container. You do not have to look in, or even if you look in, you can reduce the degree of forward bending of your upper body. In other words, the work of specifying and picking up the load to be carried out in the container to be carried out can be easily performed in a comfortable posture.

又、取り上げた荷を荷搬入対象のコンテナ内に移し入れるときも、当該荷搬入対象のコンテナも前記同様に傾斜しているので、コンテナ内への収納位置を確認しながら作業を行えるだけでなく、コンテナの傾斜角度が、このコンテナ内に入れられた荷が自然に傾斜下方へ滑動する程度に設定されており、且つコンテナ内への荷収納位置が特定されていない場合には、取り上げた荷を荷搬入対象のコンテナ内の傾斜上端側の適当な場所に入れて手を離すだけで、その荷がコンテナの手前傾斜下端側へ滑動して順次詰められるので、荷搬入対象のコンテナ内への荷の搬入作業も能率良く行える。この効果は、荷搬出搬入ユニットを稼働して自動的に荷の移し替えを行うときも、荷搬入対象のコンテナ内への荷の搬入を、当該コンテナ内の傾斜上端側の定位置に対して行えば、各荷がコンテナの傾斜下端側へ滑動して順次詰められるので、荷搬入対象のコンテナ内への荷の搬入行程の制御が容易になる。   Also, when the picked-up load is transferred into the load-carrying target container, since the load-carrying target container is also inclined as described above, not only can the work be performed while checking the storage position in the container. , If the container's inclination angle is set so that the load put in this container will slide down the slope naturally, and the load storage position in the container is not specified, Simply put the container in the proper place on the upper slope side of the container to be loaded and release your hand, and the load will be slid to the lower slope side in front of the container and packed sequentially, so that Loading work can be done efficiently. This effect is that even when the load carrying-in / carrying-out unit is operated and the load is automatically transferred, the load is not loaded into the container to be loaded, with respect to the fixed position on the inclined upper end side in the container. If done, each load slides toward the lower end of the slant of the container and is sequentially packed, so that it becomes easy to control the loading process of the load into the container to be loaded.

上記効果を得るために、荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場に搬入されているコンテナが、作業者の立つ荷移載作業エリア側が低くなるように傾斜するように構成するだけで、荷搬出搬入ユニットは従前通り水平に架設したのでは、水平面上にあるピッキングヘッドとコンテナ底面との間の間隔がコンテナの傾斜上端側と傾斜下端側とで大きく異なることになる。従って、ピッキングヘッドによる荷の吊り上げや荷降ろしを安全確実に行うためには、仮に取り扱う荷の高さが一定であるとしても、コンテナ内に対するピッキングヘッドの作用位置に応じて当該ピッキングヘッドの昇降ストロークを変えるように制御しなければならず、大きなデメリットになる。然るに本発明の構成によれば、荷搬出搬入ユニット自体も全体がコンテナと同様に傾斜させているので、ピッキングヘッドの昇降制御に関しては、従来の荷搬出搬入ユニットが水平である場合と同様に行えば良いので、上記のようなデメリットを伴う恐れが無い。   In order to obtain the above effect, the containers carried in the container receiving place for unloading and the container receiving place for unloading are configured so as to be inclined so that the load transfer work area side where the worker stands is lowered. However, if the loading / unloading unit is laid horizontally horizontally as before, the distance between the picking head on the horizontal plane and the bottom surface of the container greatly differs between the upper and lower inclined sides of the container. Therefore, in order to safely and reliably lift and lower the load by the picking head, even if the height of the load to be handled is constant, the lifting stroke of the picking head according to the position of the picking head with respect to the inside of the container It has to be controlled to change, which is a big disadvantage. However, according to the configuration of the present invention, the entire loading / unloading unit itself is also tilted similarly to the container, and therefore the lifting / lowering control of the picking head is performed in the same manner as when the conventional loading / unloading unit is horizontal. Since it suffices, there is no fear of causing the above disadvantages.

上記本発明を実施する場合、2本の前記可動レール部材(17,18)の待機エリアを、前記荷移載作業空間(9)に対してY方向の両外側上方に設定し、この待機エリアの内、作業者の荷移載作業エリア(27)に近い側の一方の待機エリアは、2本の前記可動レール部材(17,18)の内、荷搬出搬入ユニット(1)の傾斜下端側の1つの可動レール部材(17)のみが待機出来る狭幅待機エリア(Sa1)とし、反対側の他方の待機エリアは、2本の前記可動レール部材(17,18)をY方向に隣接する状態で待機させることが出来る広幅待機エリア(Sa2)とするのが望ましい。   In the case of carrying out the present invention, the standby areas of the two movable rail members (17, 18) are set on both outer sides in the Y direction with respect to the load transfer work space (9). Of the two movable rail members (17, 18), one of the waiting areas on the side closer to the load transfer work area (27) for the worker is the lower end side of the slope of the load / unload unit (1). A narrow waiting area (Sa1) where only one movable rail member (17) can stand by, and the other waiting area on the opposite side is a state in which the two movable rail members (17, 18) are adjacent in the Y direction. It is desirable to use a wide waiting area (Sa2) where you can wait in.

上記の構成によれば、荷搬出搬入ユニットを稼働させて上記の荷移載作業を行う場合、準備段階としてY方向2つの可動レール部材を、X方向に並列する荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場とに対して、Y方向両側の待機エリア、即ち、狭幅待機エリアと広幅待機エリアとに分けて待機させておくことが出来る。このとき各可動レール部材上の可動体は、作業開始の対象である荷搬出対象のコンテナ受け入れ場のY方向両側に隣接する位置に移動させておくことが望ましい。このように2つの可動レール部材を待機させておくことにより、各可動レール部材が備える可動体のピッキングヘッドを、荷搬出対象のコンテナ受け入れ場に搬入された荷搬出対象のコンテナのY方向前後に振り分け配置させることになるので、当該コンテナ内の吊上げ対象荷の内、Y方向の前側の荷は、荷搬出対象のコンテナのY方向前側で待機するピッキングヘッドによって吊り上げ、反対側、即ち、Y方向の後ろ側の荷は、荷搬出対象のコンテナのY方向後ろ側で待機するピッキングヘッドによって吊り上げるように吊上げ動作を行わせることが出来る。勿論、コンテナ内の吊上げ対象荷が当該コンテナのY方向前後又はX方向左右の何れかに偏っている場合など、種々の状況は考えられるが、全体としては、Y方向2つの可動レール部材を荷搬出対象のコンテナのY方向前後何れか片側に待機させておく場合と比較して、ピッキングヘッドによる荷の吊上げ動作を能率良く行わせることが出来る。   According to the above configuration, when the load carrying-in / carrying-out unit is operated to perform the above-mentioned load transfer work, as a preparatory step, two movable rail members in the Y direction are arranged in parallel with the container receiving place of the load carrying-out target in the X direction. With respect to the container receiving area for loading, the standby areas on both sides in the Y direction, that is, the narrow standby area and the wide standby area can be divided and made to stand by. At this time, it is desirable that the movable bodies on the movable rail members are moved to positions adjacent to both sides in the Y direction of the container receiving field where the work is to be started and which is the target of unloading. By thus keeping the two movable rail members on standby, the picking head of the movable body provided in each movable rail member can be moved forward and backward in the Y direction of the container to be unloaded that has been loaded into the container receiving area for loading and unloading. Since the load is distributed and arranged, the load on the front side in the Y direction of the load to be lifted in the container is lifted by the picking head waiting on the front side in the Y direction of the load target container, and the opposite side, that is, the Y direction. The load on the back side of can be lifted by a picking head that stands by on the back side of the container to be unloaded in the Y direction. Of course, various situations are conceivable, such as the case where the load to be hoisted in the container is biased to either the front and rear in the Y direction or the left and right in the X direction. The picking head can efficiently perform the lifting operation of the load, as compared with the case where the container to be carried out waits on either side before or after the Y direction.

一方、上記のように手作業で荷の移載作業を行わなければならない場合には、2本の可動レール部材をY方向に隣接する状態で待機させることが出来る広幅待機エリアが、前記荷移載作業空間に対して前記荷移載作業エリアのある側とは反対側(奥側)に設けられているので、この広幅待機エリアに2本の可動レール部材の両方を移動待機させておくことが出来る。従って、荷移載作業エリアに立つ作業者とX方向に並列する2つのコンテナとの間に、2本の可動レール部材の一方が位置して手作業による移載作業の邪魔になることが無くなり、しかも奥側へ移動待機された可動レール部材がX方向に並列する2つのコンテナの奥側の上に被さって、手作業による移載作業の邪魔になることもない。即ち、手作業での上記荷移載作業を安全且つ容易に行うことが出来る。勿論、2本の可動レール部材のY方向の移動領域全体のY方向長さは必要最小限に抑えて、移載装置全体が大型化するのを抑制出来る。   On the other hand, when the load transfer work must be performed manually as described above, a wide standby area where the two movable rail members can stand by in the Y direction adjacent to each other is the load transfer area. Since it is provided on the side (back side) opposite to the side where the load transfer work area is located with respect to the loading work space, both of the two movable rail members should be in standby for movement in this wide standby area. Can be done. Therefore, one of the two movable rail members is not positioned between the worker standing in the load transfer work area and the two containers arranged in parallel in the X direction so as not to interfere with the manual transfer work. Moreover, the movable rail member, which is moved to the back side and is on standby, does not cover the back side of the two containers arranged in parallel in the X direction, and does not interfere with the manual transfer work. That is, the manual load transfer work can be performed safely and easily. Of course, it is possible to suppress the Y-direction length of the entire moving region of the two movable rail members in the Y-direction to a necessary minimum, and to prevent the transfer apparatus from increasing in size.

上記本発明を実施する場合、前記ピッキングヘッドが昇降自在に設けられた前記可動体は、2本の可動レール部材(17,18)のそれぞれに1つずつ設けておくことも可能であるが、2本の可動レール部材(17,18)のそれぞれに当該可動体(19,20及び21,22)を2つずつ設け、各可動レール部材(17,18)に設けられた2つの前記可動体(19,20及び21,22)は、当該可動レール部材(17,18)の両端何れ側でも互いに隣接する状態で位置し得るように、各可動レール部材(17,18)の両端部間で往復移動自在に設けることが出来る。この構成によれば、合計4つのピッキングヘッドをXY両方向に関して互いに隣接する状態で、前記コンテナ受け入れ場に搬入されたコンテナ内の全域に対応させることが出来る。従って、移載対象の荷が1つのピッキングヘッドで吊上げ降ろしが可能な小サイズの荷であれば、それぞれの荷の位置に関係なく4つの荷を同時に、X方向又はY方向に並ぶ2つのピッキングヘッドで吊上げ降ろしが可能な中サイズの荷であれば2つの荷を同時に、そして4つのピッキングヘッドで吊上げ降ろしを行わなければならないような大サイズの荷であれば1つの荷を、それぞれ自在に且つ効率良く取り扱うことが出来る。   In the case of carrying out the present invention, the movable body provided with the picking head capable of moving up and down may be provided in each of the two movable rail members (17, 18). Two movable bodies (19, 20 and 21, 22) are provided on each of the two movable rail members (17, 18), and the two movable bodies provided on each movable rail member (17, 18). (19, 20 and 21, 22) are located between both ends of each movable rail member (17, 18) so that they can be positioned adjacent to each other on either side of the movable rail member (17, 18). It can be installed so that it can reciprocate. According to this configuration, a total of four picking heads can be made to correspond to the entire area inside the container carried into the container receiving area in a state where they are adjacent to each other in both XY directions. Therefore, if the load to be transferred is a small size load that can be hoisted and lowered by one picking head, four loads can be picked up at the same time, regardless of the position of each load, by two picking lines arranged in the X direction or the Y direction. Two loads at the same time for medium-sized loads that can be lifted and lowered by the head, and one load for large-sized loads that must be lifted and lowered by four picking heads. And it can be handled efficiently.

本発明の移載装置では、荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場に対してコンテナを搬入搬出する作業を手作業で行うように構成することも出来るし、両コンテナ受け入れ場に対し、それぞれ1つのコンテナ搬入搬出兼用のコンベヤを設けて実施することも可能であるが、以下のように実施するのが望ましい。即ち、前記荷搬出対象のコンテナ受け入れ場(7)に対しコンテナ(Cy)の搬入搬出を行うコンベヤ(10)と、前記荷搬入対象のコンテナ受け入れ場(8)に対しコンテナ(Cx)の搬入搬出を行うコンベヤ(11)とを設け、これら両コンベヤ(10,11)のそれぞれは、上下二層の搬入用コンベヤユニット(12)と搬出用コンベヤユニット(13)、及び昇降移載手段(14A,14B)から構成し、これら昇降移載手段(14A,14B)には、前記コンテナ受け入れ場(7,8)を経由する前記両コンベヤユニット(12,13)間の昇降径路を移動するコンテナ支持搬送体(14a,14b)を設け、このコンテナ支持搬送体(14a,14b)が少なくとも前記両コンテナ受け入れ場(7,8)に位置しているときは、当該コンテナ支持搬送体(14a,14b)が傾斜して、支持されているコンテナ(Cy,Cx)が前記荷搬出搬入ユニット(1)と平行になる向きに傾斜するように構成することが出来る。この構成によれば、搬入用コンベヤユニットと搬出用コンベヤユニットは、コンテナを水平姿勢で搬送する一般的なものを採用しながら、搬入用コンベヤユニットと搬出用コンベヤユニットとが上下二層に設けられている以上、当然必要になる昇降移載手段のコンテナ支持搬送体を利用して、荷搬出対象のコンテナ受け入れ場及び荷搬入対象のコンテナ受け入れ場に搬入されたコンテナを自動的に傾斜させることが出来、コンテナを前記両コンテナ受け入れ場において傾斜させるための特別な手段が不要になる。   In the transfer device of the present invention, it is possible to manually perform the work of loading and unloading the container to and from the container receiving site of the unloading target and the container receiving site of the unloading target. On the other hand, it is possible to carry out the operation by providing one conveyor for loading and unloading the container, but it is desirable to carry out as follows. That is, a conveyor (10) for loading and unloading the container (Cy) to and from the container receiving area (7) for the loading and unloading, and a loading and unloading container (Cx) for the container receiving area (8) for the loading and unloading. And a conveyor (11) for carrying out the above, and each of these conveyors (10, 11) includes a conveyor unit (12) for loading and unloading, a conveyor unit (13) for unloading, and an elevating transfer means (14A, 14B), and the container supporting and conveying means for moving up and down the transfer means (14A, 14B) for moving up and down the path between the conveyor units (12, 13) via the container receiving area (7, 8). When the containers (14a, 14b) are provided and the container supporting carriers (14a, 14b) are located at least in the both container receiving fields (7, 8), the container supporting carriers (14a, 14b) are Incline so that the supported containers (Cy, Cx) are in parallel with the loading / unloading unit (1). Can be configured as According to this configuration, while the carry-in conveyor unit and the carry-out conveyor unit are general ones that carry the container in a horizontal posture, the carry-in conveyor unit and the carry-out conveyor unit are provided in upper and lower two layers. As described above, it is possible to automatically incline the container received at the container receiving place for loading and unloading and the container loaded at the container receiving place for loading by using the container support carrier of the elevating transfer means. This eliminates the need for special means for tilting the container at both container receiving areas.

上記の本発明による移載装置によって自動移載作業又は手作業による移載作業を行う場合、ピッキングヘッドや人手で吊り下げ状態にある荷がコンテナ内から完全に離れた状態でなければ、各コンテナ受け入れ場に対する荷搬出対象のコンテナ又は荷搬入対象のコンテナの搬入搬出作業を安全に行うことが出来ない。従って、荷搬出対象のコンテナ受け入れ場(7)と荷搬入対象のコンテナ受け入れ場(8)とに搬入されたコンテナ(Cy,Cx)の上側に存在する障害物を検出する障害物検出手段(31)を併設しておくのが望ましい。この構成によれば、前記障害物検出手段の障害物検出領域内に入り込む荷や人手が存在する状況でのコンテナの搬入搬出作業を、当該障害物検出手段の障害物検出信号に基づいて自動的に回避することが出来、安全性が向上する。この構成を実施する場合、X方向に並列する2つのコンテナ受け入れ場(7,8)に搬入されている2つのコンテナ(Cy,Cx)の上側に存在する障害物をX方向から監視する障害物検出手段(31)を使用すれば、1つの障害物検出手段によって荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場の両方に対してコンテナの搬入搬出時の安全を確保することが出来る。   When performing an automatic transfer operation or a manual transfer operation by the transfer apparatus according to the present invention, each container is not in a state where the load in a suspended state by the picking head or manually is completely separated from the inside of the container. It is not possible to safely carry in / out work of the container targeted for unloading or the container targeted for unloading into / from the receiving place. Therefore, the obstacle detection means (31) for detecting obstacles existing above the containers (Cy, Cx) carried in the container receiving place (7) for unloading and the container receiving place (8) for unloading ) Is desirable. According to this configuration, the loading / unloading work of the container in a situation where there is a load or manpower entering the obstacle detection area of the obstacle detection means is automatically performed based on the obstacle detection signal of the obstacle detection means. It can be avoided and the safety is improved. When this configuration is implemented, the obstacles existing above the two containers (Cy, Cx) carried in the two container receiving fields (7, 8) arranged in parallel in the X direction are monitored from the X direction. If the detecting means (31) is used, it is possible to secure the safety at the time of loading and unloading of the container by both the container receiving place of the unloading target and the container receiving place of the unloading target by one obstacle detecting means. ..

勿論、前記障害物検出手段は、荷搬出対象のコンテナ受け入れ場(7)に搬入されたコンテナ(Cy)の上側に存在する障害物を検出する障害物検出手段(33A)と、荷搬入対象のコンテナ受け入れ場(8)に搬入されたコンテナ(Cx)の上側に存在する障害物を検出する障害物検出手段(33B)の2つに分けて設けることも出来る。この構成によれば、両コンテナ受け入れ場に対するコンテナの搬入搬出時期が異なっても、各コンテナ受け入れ場に対するコンテナの搬入搬出時に確実に障害物検出を行うことが出来るので、両コンテナ受け入れ場に対するコンテナの搬入搬出時期を同一にしなければならない場合と比較して、作業効率を高めながら安全性も確保出来る。   Of course, the obstacle detection means is an obstacle detection means (33A) for detecting an obstacle existing on the upper side of the container (Cy) loaded into the container receiving area (7) for loading and unloading target, It is also possible to separately provide the obstacle detecting means (33B) for detecting an obstacle existing on the upper side of the container (Cx) carried into the container receiving place (8). According to this configuration, even if the loading / unloading time of the container to / from both container receiving areas is different, the obstacle can be reliably detected at the loading / unloading of the container to / from each container receiving area. Compared to the case where the loading and unloading timings must be the same, safety can be secured while improving work efficiency.

前記のように、荷搬出対象のコンテナ受け入れ場(7)と荷搬入対象のコンテナ受け入れ場(8)に対しコンテナ(Cy,Cx)を搬入搬出するコンベヤ(10,11)がそれぞれ前記昇降移載手段(14A,14B)を備えた構成において、前記障害物検出手段(33A)と、荷搬入対象のコンテナ受け入れ場(8)用の前記障害物検出手段(33B)とを設ける場合には、2つの前記障害物検出手段(33A,33B)のそれぞれを投受光器(38a)と光線反射板(38b)とから構成し、前記光線反射板(38b)は、前記昇降移載手段(14A,14B)それぞれのコンテナ支持搬送体(14a,14b)に取り付け、前記投受光器(38a)は、各コンテナ支持搬送体(14a,14b)に支持されたコンテナ(Cy,Cx)が前記各コンテナ受け入れ部(7,8)に位置するときに、前記光線反射板(38b)に対応する固定位置に設けることが出来る。この構成によれば、運動体である各コンテナ支持搬送体に投光器や受光器のような通電が必要な機器を取り付ける必要がないので、簡単に実施することが出来るだけでなく、障害物検出用光線膜の長さを短く出来る効果も得られる。   As described above, the conveyors (10, 11) for loading and unloading containers (Cy, Cx) into and from the container receiving area (7) for loading and unloading and the container receiving area (8) for loading and unloading are respectively moved up and down. In the configuration including the means (14A, 14B), when the obstacle detecting means (33A) and the obstacle detecting means (33B) for the container receiving place (8) to be loaded are provided, Each of the three obstacle detection means (33A, 33B) is composed of a light emitter / receiver (38a) and a light ray reflection plate (38b), and the light ray reflection plate (38b) is the elevation transfer means (14A, 14B). ) Attached to each container support carrier (14a, 14b), the light emitting and receiving device (38a), the container (Cy, Cx) supported by each container support carrier (14a, 14b) is the container receiving unit When it is located at (7, 8), it can be provided at a fixed position corresponding to the light ray reflection plate (38b). According to this configuration, since it is not necessary to attach a device such as a light projector or a light receiver that needs to be energized to each container supporting and transporting body that is a moving body, not only can it be easily implemented, but it can also be used for obstacle detection. The effect of shortening the length of the light ray film can also be obtained.

図1は、本発明の一実施例に係る移載装置の側面図である。FIG. 1 is a side view of a transfer device according to an embodiment of the present invention. 図2は、同上移載装置の正面図である。FIG. 2 is a front view of the transfer device of the above. 図3は、同上移載装置が人手での移載作業を行う状況にあるときの平面図である。FIG. 3 is a plan view when the transfer device is in a state where the transfer work is performed manually. 図4は、同上移載装置におけるピッキングヘッドのX方向の移動範囲を説明する平面図である。FIG. 4 is a plan view for explaining the movement range of the picking head in the X direction in the above transfer device. 図5は、同上移載装置におけるピッキングヘッドのY方向の移動範囲を説明する平面図である。FIG. 5 is a plan view for explaining the movement range of the picking head in the Y direction in the above transfer device. 図6A〜図6Dは、同上移載装置における4つのピッキングヘッドが各々1つの小サイズ荷を取り扱う場合の移載作業における各段階を説明する概略平面図である。FIG. 6A to FIG. 6D are schematic plan views for explaining each stage in the transfer operation when the four picking heads in the transfer device handle one small size load each. 図7A〜図7Dは、同上移載装置における4つのピッキングヘッドが1つの大サイズ荷を取り扱う場合の移載作業における各段階を説明する概略平面図である。FIG. 7A to FIG. 7D are schematic plan views for explaining each stage in the transfer operation when the four picking heads in the transfer device handle one large size load. 図8は、安全対策の別実施例を示す側面図である。FIG. 8 is a side view showing another embodiment of safety measures. 図9は、図8の正面図である。FIG. 9 is a front view of FIG. 図10は、図8の実施例の変形例を示す側面図である。FIG. 10 is a side view showing a modification of the embodiment shown in FIG. 図11は、安全対策の更なる別実施例を示す要部の側面図である。FIG. 11 is a side view of a main part showing still another embodiment of the safety measure.

図1〜図3に示すように、図示する一実施例に係る本発明の移載装置が備える荷搬出搬入ユニット1は、架台2の上に補助架台2aを介して据え付けられている。架台2は、Y方向(前後方向)一対の支柱3a,3bとY方向連結部材4a,4bにより形成されたX方向(左右方向)一対の側枠5a,5bと、この側枠5a,5bどうしを、取り扱うコンテナや手作業を行う作業者と干渉しない位置で連結一体化するX方向連結部材5c,5dなどから構成されたものである。補助架台2aは、荷搬出搬入ユニット1を図1に示すように傾斜させて支持するものである。   As shown in FIGS. 1 to 3, the loading / unloading unit 1 included in the transfer device of the present invention according to the illustrated embodiment is installed on a pedestal 2 via an auxiliary pedestal 2a. The gantry 2 includes a pair of side frames 5a and 5b in the X direction (horizontal direction) formed by a pair of columns 3a and 3b in the Y direction (front and rear direction) and connecting members 4a and 4b in the Y direction, and the side frames 5a and 5b. Is composed of X-direction connecting members 5c and 5d which are connected and integrated with each other at a position where they do not interfere with a container to be handled or a worker who performs manual work. The auxiliary mount 2a supports the loading / unloading unit 1 by inclining it as shown in FIG.

前記架台2は、荷搬出対象のコンテナ受け入れ場7と荷搬入対象のコンテナ受け入れ場8とがX方向に隣り合う荷移載作業空間9を跨ぐように設置され、荷搬出対象のコンテナ受け入れ場7には、荷搬出対象のコンテナCyの搬入搬出用コンベヤ10が接続され、荷搬入対象のコンテナ受け入れ場8には、荷搬入対象のコンテナCxの搬入搬出用コンベヤ11が接続されている。これら搬入搬出用コンベヤ10,11のそれぞれは、互いに並列する状態で、前記荷移載作業空間9のY方向後ろ側へY方向に沿って延びるように設置された、互いに同一構造のものであって、下側の搬入用コンベヤユニット12と上側の搬出用コンベヤユニット13、及び昇降移載手段14A/14Bから構成されている。   The gantry 2 is installed so that a container receiving area 7 for unloading and a container receiving area 8 for unloading are straddling a load transfer work space 9 adjacent in the X direction. A conveyor 10 for loading and unloading the container Cy to be loaded and unloaded is connected to the container receiving site 8 for loading and unloading, and a conveyor 11 for loading and unloading the container Cx to be loaded and unloaded is connected to. The loading / unloading conveyors 10 and 11 have the same structure and are arranged in parallel with each other and are installed so as to extend along the Y direction to the rear side of the load transfer work space 9 in the Y direction. The lower conveyor unit 12 and the upper conveyor unit 13 and the elevating and transferring means 14A / 14B.

前記昇降移載手段14A/14Bは同一構造のものであって、Y方向と平行な回転軸14cの周りに回転駆動される周方向3組のY方向一対のアーム14d間に、前記回転軸14cと平行な回転軸14eによって回転可能に支承された3つのコンテナ支持搬送体14a,14bを備えている。これら3つのコンテナ支持搬送体14a/14bは、回転軸14cの周りに回転駆動されるとき、各アーム14dに対しても回転軸14eの周りに前記回転軸14cとは逆方向に回転駆動されて、常に搬入搬出用コンベヤユニット12,13のある側とは反対側が低くなる一定角度に傾斜した姿勢を保つように構成されている。又、この3つのコンテナ支持搬送体14a/14bは、1つのコンテナCy/CxのX方向両側部を各別に支持するY方向一対の支持単体14f,14gから構成されている。   The elevating and transferring means 14A / 14B have the same structure, and the rotating shaft 14c is provided between three pairs of arms 14d in the circumferential direction which are rotationally driven around a rotating shaft 14c parallel to the Y direction. It is provided with three container supporting carriers 14a and 14b which are rotatably supported by a rotating shaft 14e which is parallel to. When these three container support carriers 14a / 14b are rotationally driven around the rotary shaft 14c, they are also rotationally driven around the rotary shaft 14e in the opposite direction to the rotary shaft 14c with respect to each arm 14d. It is configured to always maintain a posture inclined at a constant angle in which the side opposite to the side on which the carry-in / carry-out conveyor units 12, 13 are located is lowered. The three container support carriers 14a / 14b are composed of a pair of Y-direction supporting units 14f and 14g for separately supporting both sides in the X direction of one container Cy / Cx.

前記搬入用コンベヤユニット12と搬出用コンベヤユニット13の昇降移載手段14A/14B側の端部には、前記コンテナ支持搬送体14a/14bと同一角度で先端下がりに傾斜するコンテナ受け入れ用傾斜コンベヤ12aとコンテナ送り出し用傾斜コンベヤ13aが連設されている。これら両傾斜コンベヤ12a,13aは、前記コンテナ支持搬送体14a/14bにおけるY方向一対の支持単体14f,14g間を相対的に昇降移動出来る巾のものであり、空のコンテナ支持搬送体14a/14bがコンテナ受け入れ用傾斜コンベヤ12aに対し若干低いレベルで重なる状態で停止しているとき、搬入用コンベヤユニット12からコンテナ受け入れ用傾斜コンベヤ12a上にコンテナCy/Cxが搬出されることにより、当該コンテナCy/Cxがコンテナ支持搬送体14a/14b内に送り込まれる。又、搬出すべきコンテナCy/Cxを支持しているコンテナ支持搬送体14a/14bがコンテナ送り出し用傾斜コンベヤ13aに対し若干低いレベルで重なる状態で停止しているときは、当該コンテナ支持搬送体14a/14bに支持されていたコンテナCy/Cxがコンテナ送り出し用傾斜コンベヤ13aに支持されていることになるので、係る状態でコンテナ送り出し用傾斜コンベヤ13a及び搬出用コンベヤユニット13を稼働させることにより、コンテナ支持搬送体14a/14bに支持されていたコンテナCy/Cxが搬出用コンベヤユニット13上へ搬出されることになる。   At the end portions of the carry-in conveyor unit 12 and the carry-out conveyor unit 13 on the side of the elevating and transferring means 14A / 14B, a tilted conveyor 12a for receiving containers, which is tilted downward at the same angle as the container supporting / transporting bodies 14a / 14b. And a container-feeding inclined conveyor 13a are connected in series. Both of these inclined conveyors 12a and 13a are of a width capable of moving up and down relatively between the pair of supporting units 14f and 14g in the Y direction of the container supporting / conveying bodies 14a / 14b, and are empty container supporting / conveying bodies 14a / 14b. Is stopped in a state of overlapping with the container receiving inclined conveyor 12a at a slightly lower level, the container Cy / Cx is carried out from the carrying-in conveyor unit 12 onto the container receiving inclined conveyor 12a, so that the container Cy / Cx is fed into the container support carrier 14a / 14b. Further, when the container support carriers 14a / 14b supporting the containers Cy / Cx to be carried out are stopped in a state of overlapping with the container delivery inclined conveyor 13a at a slightly lower level, the container support carrier 14a. Since the container Cy / Cx supported by / 14b is supported by the container-feeding inclined conveyor 13a, by operating the container-feeding inclined conveyor 13a and the unloading conveyor unit 13 in such a state, The containers Cy / Cx supported by the supporting and transporting bodies 14a / 14b are unloaded onto the unloading conveyor unit 13.

上記構成の昇降移載手段14A/14Bは、その3つのコンテナ支持搬送体14a/14bの平行回転径路中に、支持するコンテナCy/Cxを荷移載作業空間9内のコンテナ受け入れ場7/8に位置させる停止位置と、両傾斜コンベヤ12a,13aに対する各停止位置の合計3つの停止位置が120度間隔で設定されているので、回転軸14cを所要時間間隔で120度ごと回転させることにより、搬入用コンベヤユニット12から送り出される傾斜姿勢のコンテナCy/Cxを受け取って、その傾斜姿勢のままで荷移載作業空間9内のコンテナ受け入れ場7/8に送り込み、この荷移載作業空間9内の傾斜したコンテナCy/Cxに対する荷の吊上げ降ろし作業を行い、当該作業の済んだコンテナCy/Cxを傾斜姿勢のままで搬出用コンベヤユニット13に送り込むことが出来る。   The elevating / transferring means 14A / 14B having the above-mentioned configuration has the container receiving area 7/8 in the load transfer work space 9 for supporting the containers Cy / Cx in the parallel rotation paths of the three container supporting / conveying bodies 14a / 14b. Since a total of three stop positions of the stop position to be located at and the respective stop positions for both the inclined conveyors 12a and 13a are set at 120 degree intervals, by rotating the rotating shaft 14c at every 120 degree at required time intervals, The container Cy / Cx in an inclined posture sent out from the carry-in conveyor unit 12 is received, and in that inclined posture, it is sent to the container receiving area 7/8 in the load transfer work space 9, and in this load transfer work space 9 Load / unload work for the inclined container Cy / Cx, and carry out the completed container Cy / Cx in the inclined posture. It can be fed into the Nbeyayunitto 13.

尚、荷搬出対象のコンテナ受け入れ場7と荷搬入対象のコンテナ受け入れ場8に対するコンテナCy,Cxの搬入搬出のための手段を簡単に説明したが、この荷搬出対象のコンテナ受け入れ場7と荷搬入対象のコンテナ受け入れ場8に対するコンテナCy,Cxの搬入搬出のための手段は如何なる構成のものであっても良い。場合によっては、荷搬出対象のコンテナ受け入れ場7と荷搬入対象のコンテナ受け入れ場8に対するコンテナCy,Cxの搬入搬出を手作業で行うことも可能である。   In addition, the means for loading / unloading the containers Cy and Cx to / from the container receiving place 7 for loading / unloading and the container receiving place 8 for loading / unloading has been briefly described. The means for loading / unloading the containers Cy and Cx to / from the target container receiving area 8 may have any configuration. Depending on the case, it is also possible to manually carry in / out the containers Cy and Cx to / from the container receiving place 7 for carrying in and out and the container receiving place 8 for carrying in.

荷搬出搬入ユニット1は、Y方向と平行でX方向一対の固定レール部材15,16、X方向と平行でY方向一対の可動レール部材17,18、これら各可動レール部材17,18のそれぞれに支持されたX方向一対の可動体19,20及び21,22、及びこれら合計4つの可動体19〜22のそれぞれにZ方向昇降自在に支持されたピッキングヘッド23〜26から構成されている。更に詳述すると、X方向一対の固定レール部材15,16の上側には、Y方向2つの可動支持台15a,15b及び16a,16bがそれぞれ固定レール部材15,16のY方向両端部間で往復移動自在に支持されている。Y方向一対の可動レール部材17,18は、そのX方向の両端が可動支持台15a,15b及び16a,16b上に固定支持されている。又、可動体19,20及び21,22は、可動レール部材17,18の互いに対面する側部に、これら各可動レール部材17,18のX方向両端部間でX方向に往復移動自在に支持されている。これら可動体19〜22には、Z方向(垂直上下方向)に平行な昇降用レール部材19a〜22aの下端近傍部が固着され、これら各昇降用レール部材19a〜22aには、そのZ方向の両端部間で昇降自在に支持された昇降支持台19b〜22bが設けられ、これら各昇降支持台19b〜22bに、下端に前記ピッキングヘッド23〜26を備えたZ方向に平行な昇降ロッド23a〜26aの上端部が固定支持されている。前記ピッキングヘッド23〜26は、負圧により荷の上面に対して吸着させることが出来るものや、荷の上面に磁性板が添着されている荷や磁性板から成形されたボックスタイプの荷に対しては、通電により磁気吸着するタイプのものが利用出来る。勿論、荷の上面に被把持部を設けておき、ピッキングヘッドには、前記被把持部を把持及び解放自在な把持具を備えたものも利用可能である。   The loading / unloading unit 1 includes a pair of fixed rail members 15 and 16 parallel to the Y direction and an X direction, a pair of movable rail members 17 and 18 parallel to the X direction and the Y direction, and the movable rail members 17 and 18, respectively. It is composed of a pair of movable members 19, 20 and 21, 22 supported in the X direction and picking heads 23 to 26 which are respectively supported by these four movable members 19 to 22 so as to be vertically movable in the Z direction. More specifically, on the upper side of the pair of fixed rail members 15 and 16 in the X direction, two movable support bases 15a, 15b and 16a, 16b in the Y direction are reciprocated between both ends of the fixed rail members 15 and 16 in the Y direction. It is movably supported. Both ends of the pair of movable rail members 17 and 18 in the Y direction in the X direction are fixed and supported on the movable support bases 15a and 15b and 16a and 16b. The movable bodies 19, 20 and 21, 22 are supported on the side portions of the movable rail members 17, 18 facing each other so as to be capable of reciprocating in the X direction between both ends of the movable rail members 17, 18 in the X direction. Has been done. To these movable bodies 19 to 22, the lower end vicinity portions of the elevation rail members 19a to 22a parallel to the Z direction (vertical up and down direction) are fixed, and these elevation rail members 19a to 22a are arranged in the Z direction. Elevating and lowering supports 19b to 22b supported so as to be able to move up and down between both ends are provided, and the respective elevating and lowering supports 19b to 22b are provided with the picking heads 23 to 26 at their lower ends and are in parallel with the elevating rod 23a to Z direction. The upper end of 26a is fixedly supported. The picking heads 23 to 26 are capable of adsorbing to the upper surface of a load by negative pressure, a load in which a magnetic plate is attached to the upper surface of the load, or a box type load formed from the magnetic plate. As a type, it is possible to use a type that magnetically attracts by energization. Of course, it is also possible to use a gripping part provided on the upper surface of the load and a picking head provided with a gripping tool that can grip and release the gripping part.

以上のように構成された荷搬出搬入ユニット1は、図1に示すように、Y方向に平行な固定レール部材15,16が、側面視で荷移載作業空間9内に昇降移載手段14A,14Bのコンテナ支持搬送体14a,14bによって送り込まれたコンテナCy/Cxの傾斜角度と等しい角度で傾斜するように、全体がY方向に関して傾斜する状態で架台2上の補助架台2aに据え付けられている。この補助架台2aは、固定レール部材15,16の長さ方向両端部を支持する4本の傾斜支柱6aと、Y方向前後一対の傾斜支柱6aどうしを連結するX方向一対のY方向連結部材6bと、固定レール部材15,16の傾斜上端部を支持しているX方向一対の傾斜支柱6aの上端部どうしを連結するX方向連結部材6cから構成されている。   In the loading / unloading unit 1 configured as described above, as shown in FIG. 1, the fixed rail members 15 and 16 parallel to the Y direction are arranged in the loading / unloading work space 9 in the side view to move up and down the moving means 14A. , 14B are installed on the auxiliary pedestal 2a on the pedestal 2 in a state in which the whole is inclined with respect to the Y direction so as to be inclined at an angle equal to the inclination angle of the containers Cy / Cx fed by the container support carriers 14a and 14b. There is. The auxiliary pedestal 2a includes four inclined columns 6a that support both ends of the fixed rail members 15 and 16 in the length direction and a pair of Y-direction connecting members 6b that connects the pair of inclined columns 6a in the Y-direction. And an X-direction connecting member 6c for connecting the upper end portions of the pair of X-direction inclined support columns 6a supporting the inclined upper end portions of the fixed rail members 15 and 16.

図3などに示されるように、昇降支持台19b〜22b(昇降ロッド23a〜26a)は、同一可動レール部材17/18に支持されている昇降用レール部材19a,20a/21a,22aのX方向に対面する側部に配置されている。又、図4に示すように、可動レール部材17に支持されているX方向2つの可動体19,20と可動レール部材18に支持されているX方向2つの可動体21,22は、当該可動レール部材17/18のX方向両端部で昇降支持台19b,20b/21b,22b(昇降ロッド23a,24a/25a,26a)がX方向に隣接する状態が移動の行程端となるように、それぞれX方向移動範囲Wx内で可動レール部材17/18に沿って往復移動可能である。   As shown in FIG. 3 and the like, the elevating support bases 19b to 22b (elevating rods 23a to 26a) are arranged in the X direction of the elevating rail members 19a, 20a / 21a, 22a supported by the same movable rail member 17/18. Is located on the side facing. Further, as shown in FIG. 4, the two movable bodies 19 and 20 in the X direction supported by the movable rail member 17 and the two movable bodies 21 and 22 in the X direction supported by the movable rail member 18 are movable. The elevating supports 19b, 20b / 21b, 22b (elevating rods 23a, 24a / 25a, 26a) at both ends in the X direction of the rail member 17/18 are arranged so that the state where they are adjacent to each other in the X direction is the stroke end of the movement. It can reciprocate along the movable rail members 17/18 within the X-direction movement range Wx.

図4に示すように、平面視において前記荷移載作業空間9のY方向前側には、可動レール部材17のみを待機させる待機位置Sp1を備えた狭幅待機エリアSa1が設けられ、図3に示すように、平面視において前記荷移載作業空間9のY方向後ろ側には、2つの可動レール部材17,18をY方向に隣接する状態で待機させることが出来るY方向2つの待機位置Sp2,Sp3を備えた広幅待機エリアSa2が設けられている。従って、図5に示すように、可動レール部材17は、狭幅待機エリアSa1内の待機位置Sp1と、広幅待機エリアSa2内の荷移載作業空間9に隣接する側の待機位置Sp2との間のY方向移動範囲Wy内をY方向に往復移動可能であり、可動レール部材18は、図5に示すように、狭幅待機エリアSa1内の待機位置Sp1に位置する可動レール部材17に対してY方向後ろ側に隣接する行程限位置p4と、広幅待機エリアSa2内の荷移載作業空間9から離れた側の待機位置Sp3との間のY方向移動範囲Wy内をY方向に往復移動可能である。   As shown in FIG. 4, a narrow standby area Sa1 provided with a standby position Sp1 for waiting only the movable rail member 17 is provided on the front side in the Y direction of the load transfer work space 9 in a plan view. As shown in the plan view, on the rear side of the load transfer work space 9 in the Y direction, two standby positions Sp2 in the Y direction where the two movable rail members 17 and 18 can stand by in the state of being adjacent to each other in the Y direction. , Sp3 having a wide standby area Sa2 is provided. Therefore, as shown in FIG. 5, the movable rail member 17 is provided between the standby position Sp1 in the narrow standby area Sa1 and the standby position Sp2 in the wide standby area Sa2 adjacent to the load transfer work space 9. 5, the movable rail member 18 is movable with respect to the movable rail member 17 located at the standby position Sp1 in the narrow standby area Sa1 as shown in FIG. It is possible to reciprocate in the Y direction within the Y-direction movement range Wy between the stroke limit position p4 adjacent to the rear side in the Y direction and the standby position Sp3 on the side farther from the load transfer work space 9 in the wide standby area Sa2. Is.

固定レール部材15,16に対して可動支持台15a,15b及び16a,16bをY方向に往復移動させる駆動手段、可動レール部材17,18に対して可動体19,20及び21,22をX方向に往復移動させる駆動手段、及び昇降用レール部材19a〜22aに対して昇降支持台19b〜22bを昇降駆動させる駆動手段については、具体構造を示していないが、何れも従来周知の駆動手段が利用出来る。例えば可動支持台15a,15b及び16a,16bや可動体19,20及び21,22を往復移動させる駆動手段としては、固定レール部材15,16(可動レール部材17,18)内の略全長に及ぶ長さの固定スクリューシャフトをY方向(X方向)と平行に架設し、可動支持台15a,15b及び16a,16b(可動体19,20及び21,22)の各々には、前記固定スクリューシャフトに螺嵌する雌ネジ体を自転のみ可能に支承すると共に当該雌ネジ体を正逆回転駆動するモーターを搭載し、この各可動支持台15a〜16b(可動体19〜22)が備える雌ネジ体を各々前記モーターにより正逆回転駆動することにより、昇降支持台19b〜22b(昇降ロッド23a〜26a)と共にピッキングヘッド23〜26を前記X方向移動範囲Wx内及びY方向移動範囲Wy内で自在に移動させることが出来る。   Driving means for reciprocating the movable support bases 15a, 15b and 16a, 16b in the Y direction with respect to the fixed rail members 15, 16, and the movable bodies 19, 20 and 21, 22 with respect to the movable rail members 17, 18 in the X direction. Although a specific structure is not shown for the driving means for reciprocating the moving means and the driving means for vertically moving the lifting support bases 19b-22b with respect to the lifting rail members 19a-22a, any conventionally known driving means is used. I can. For example, the driving means for reciprocating the movable support bases 15a, 15b and 16a, 16b and the movable bodies 19, 20 and 21, 22 extends substantially the entire length within the fixed rail members 15, 16 (movable rail members 17, 18). A fixed screw shaft having a length is installed in parallel with the Y direction (X direction), and the movable support bases 15a, 15b and 16a, 16b (movable bodies 19, 20 and 21, 22) are provided with the fixed screw shafts. A female screw body that supports a screwed female screw body so that it can rotate only, and that is equipped with a motor that drives the female screw body to rotate in the forward and reverse directions, is provided with a female screw body that each movable support base 15a to 16b (movable bodies 19 to 22) has. The picking heads 23-26 are moved in the X direction together with the lifting / lowering supports 19b-22b (lifting rods 23a-26a) by rotating the motors in the forward and reverse directions. It can be moved freely within the moving range Wx and the Y-direction moving range Wy.

又、昇降用レール部材19a〜22aに対して昇降支持台19b〜22bを昇降駆動させる駆動手段としては、各昇降用レール部材19a〜22aに対して1つの昇降支持台19b〜22bを昇降駆動させれば良いので、例えば各昇降用レール部材19a〜22a内にその略全長に及ぶ長さの自転可能なスクリューシャフトをZ方向に沿って支承すると共に、例えば各昇降用レール部材19a〜22aの上端に前記スクリューシャフトを正逆回転駆動するモーターを取り付け、各昇降支持台19b〜22bには、前記スクリューシャフトに螺嵌する固定の雌ネジ体を取り付けて構成することが出来る。この構成によれば、前記モーターによりスクリューシャフトを正逆回転駆動することにより、各昇降支持台19b〜22bを自在に昇降移動させることが出来る。   Further, as a driving means for vertically moving the lifting support bases 19b to 22b with respect to the lifting rail members 19a to 22a, one lifting support base 19b to 22b is vertically driven to each lifting rail member 19a to 22a. Therefore, for example, a self-rotatable screw shaft having a length extending over substantially the entire length thereof is supported in each of the elevating rail members 19a to 22a along the Z direction, and, for example, the upper ends of the elevating rail members 19a to 22a. A motor for driving the screw shaft to rotate forward and backward can be attached to each of the elevating and lowering supports 19b to 22b, and a fixed female screw body to be screwed into the screw shaft can be attached. According to this structure, by driving the screw shaft to rotate in the forward and reverse directions by the motor, it is possible to freely move up and down the lift support bases 19b to 22b.

更に、図1〜図3に示すように、前記荷移載作業空間9のY方向前側の床面側、換言すれば荷搬出搬入ユニット1の傾斜下端部の下方の床面側には、荷移載作業空間9のX方向の全巾をカバー出来る巾の作業者の荷移載作業エリア27が設けられている。又、前記荷移載作業空間9の上方には、荷搬出対象のコンテナ受け入れ場7の上方一定高さと荷搬入対象のコンテナ受け入れ場8の上方一定高さに、荷搬出対象のコンテナ受け入れ場7に位置する荷搬出対象のコンテナCyの内部の荷の位置情報などを画像から読み取る撮像装置(カメラ)28と、荷搬入対象のコンテナ受け入れ場8に位置する荷搬入対象のコンテナCxの内部の荷載置可能なエリアなどを画像から読み取る撮像装置(カメラ)29とが配設されている。これら撮像装置28,29は、補助架台2aのX方向一対のY方向連結部材2cにY方向両側の脚部が支持された門形フレーム30の上端水平部に取り付けられる。   Further, as shown in FIGS. 1 to 3, on the floor surface side of the load transfer work space 9 in the front in the Y direction, in other words, on the floor surface side below the inclined lower end portion of the load / unload unit 1, An operator's load transfer work area 27 having a width capable of covering the entire width of the transfer work space 9 in the X direction is provided. Further, above the load transfer work space 9, at a certain height above the container receiving area 7 for unloading and at a certain height above the container receiving area 8 for unloading, the container receiving area 7 for unloading Image pickup device (camera) 28 that reads the position information of the load inside the container Cy to be loaded and unloaded from the image, and the loading inside the container Cx to be loaded that is located at the container receiving area 8 to be loaded. An image pickup device (camera) 29 for reading an image of a place where it can be placed is provided. These imaging devices 28 and 29 are attached to a horizontal upper end portion of a portal frame 30 in which legs on both sides in the Y direction are supported by a pair of X direction connecting members 2c of the auxiliary mount 2a.

以下、以上のように構成された移載装置の使用方法について説明すると、この移載装置は、荷搬出搬入ユニット1を稼働させる自動運転と、荷搬出搬入ユニット1を使用しない手作業とが可能なものである。何れの場合も荷搬出対象のコンテナCyは、搬入搬出用コンベヤ10の搬入用コンベヤユニット12と昇降移載手段14Aのコンテナ支持搬送体14aにより荷搬出対象のコンテナ受け入れ場7に傾斜姿勢で送り込まれる。又、荷搬入対象のコンテナCxは、搬入搬出用コンベヤ11の搬入用コンベヤユニット12と昇降移載手段14Bのコンテナ支持搬送体14bにより荷搬入対象のコンテナ受け入れ場8に傾斜姿勢で送り込まれる。而して自動運転の場合は、図4に実線で示すように荷搬出搬入ユニット1の4つのピッキングヘッド23〜26は、荷搬出対象のコンテナ受け入れ場7に送り込まれた荷搬出対象のコンテナCyの平面視における四隅外側に隣り合う位置で且つ上昇限高さで待機している。即ち、可動レール部材17は、狭幅待機エリアSa1内の待機位置Sp1に位置すると共に、可動レール部材18は、広幅待機エリアSa2内の待機位置Sp2に位置し、可動レール部材17,18の可動体19,20及び21,22は、荷搬出対象のコンテナ受け入れ場7に搬入された荷搬出対象のコンテナCyの平面視で四隅外側に隣り合う位置にあって、それぞれが備える昇降ロッド23a〜26aは、昇降用レール部材19a〜22aの上昇限高さで待機している。   Hereinafter, a method of using the transfer device configured as described above will be described. The transfer device enables automatic operation of operating the load / unload unit 1 and manual work without using the load / unload unit 1. It is something. In either case, the container Cy to be unloaded is sent to the container receiving area 7 to be unloaded by the loading conveyor unit 12 of the loading / unloading conveyor 10 and the container support carrier 14a of the elevating and transferring means 14A in an inclined posture. .. Further, the container Cx to be loaded is sent to the container receiving area 8 to be loaded in an inclined posture by the loading conveyor unit 12 of the loading / unloading conveyor 11 and the container support carrier 14b of the elevating and transferring means 14B. Thus, in the case of automatic operation, the four picking heads 23 to 26 of the load / unload unit 1 as shown by the solid line in FIG. Is standing by at the positions adjacent to the outside of the four corners in the plan view and at the rising height limit. That is, the movable rail member 17 is located at the standby position Sp1 in the narrow standby area Sa1, and the movable rail member 18 is located at the standby position Sp2 in the wide standby area Sa2, so that the movable rail members 17, 18 are movable. The bodies 19, 20 and 21, 22 are at positions adjacent to the outside of the four corners in plan view of the container Cy to be unloaded, which has been loaded into the container receiving area 7 to be unloaded, and the lifting rods 23a to 26a provided therein, respectively. Stands by at the rising limit height of the lifting rail members 19a to 22a.

荷搬出対象のコンテナ受け入れ場7に搬入された荷搬出対象のコンテナCy内には、例えば図6Aに示すように、複数の小サイズ荷Bsが収納されているとし、荷搬入対象のコンテナ受け入れ場8に搬入された荷搬入対象のコンテナCxには、当該小サイズ荷Bsを4つ移載しなければならない場合、図6Aに示すように荷搬出対象のコンテナCyの四隅外側で且つ上昇限位置で待機している4つのピッキングヘッド23〜26を、図6Bに示すように、可動レール部材17,18のY方向の移動と、各可動レール部材17,18上の可動体19,20及び21,22のX方向の移動を組み合わせて、搬出対象の4つの小サイズ荷Bsの真上位置に移動させ、続いて昇降用レール部材19a〜22aに対して昇降支持台19b〜22b(昇降ロッド23a〜26a)を下降させて、4つのピッキングヘッド23〜26を搬出対象の4つの小サイズ荷Bsの上面に当接吸着させる。勿論、ピッキングヘッド23〜26が負圧吸着タイプか磁気吸着タイプのものを仮定してのことであるが、取り扱う荷の上部に被把持部が設けられ、ピッキングヘッド23〜26がその被把持部を把持する把持具を備えた把持タイプのものであれば、各ピッキングヘッド23〜26の把持具により搬出対象の4つの小サイズ荷Bsの上部の被把持部を把持させることになる。上記の動作は、荷搬出対象のコンテナ受け入れ場7の真上に位置する撮像装置28が取得した画像に基づいて自動的に行わせることが出来る。   As shown in FIG. 6A, for example, as shown in FIG. 6A, a plurality of small-sized loads Bs are stored in the container Cy to be unloaded to the container receiving area 7 to be loaded and unloaded. When four small-sized loads Bs have to be transferred to the container Cx to be loaded into the container 8 as shown in FIG. 8, as shown in FIG. 6A, they are outside the four corners of the container Cy to be unloaded and at the upper limit positions. As shown in FIG. 6B, the four picking heads 23 to 26 that are on standby at the moving positions of the movable rail members 17 and 18 in the Y direction and the movable bodies 19, 20 and 21 on the movable rail members 17 and 18 are moved. , 22 in the X direction are combined and moved to a position directly above the four small-sized loads Bs to be carried out, and subsequently, the elevating and lowering support bases 19b to 22b (the elevating and lowering support members 19a to 22a) Head 23A~26a) is lowered and is brought into contact adsorb four picking heads 23 to 26 on the upper surface of the four small sized cargo Bs unloading target. Of course, it is assumed that the picking heads 23 to 26 are of the negative pressure adsorption type or the magnetic adsorption type, but the gripped portion is provided on the upper portion of the load to be handled, and the picking heads 23 to 26 are the gripped portions. In the case of a gripping type having a gripping tool for gripping, the gripping tool of each of the picking heads 23 to 26 grips the gripped portion above the four small-sized loads Bs to be carried out. The above operation can be automatically performed on the basis of the image acquired by the imaging device 28 located right above the container receiving place 7 to be unloaded.

各ピッキングヘッド23〜26が荷搬出対象のコンテナCy内の所定位置にある搬出対象の4つの小サイズ荷Bsを吊り上げ可能な状態になれば、各ピッキングヘッド23〜26を搬出対象の小サイズ荷Bsと共に上昇限高さまで吊り上げる。具体的には、昇降用レール部材19a〜22aに対して昇降支持台19b〜22b(昇降ロッド23a〜26a)を上昇限高さまで上昇させる。この後、吊り上げた小サイズ荷Bsを荷搬入対象のコンテナ受け入れ場8に搬入されている荷搬入対象のコンテナCx内の所定位置(例えば図6Bに示す位置)に移載するのであるが、具体的には、図6Cに示すように、可動レール部材17,18のY方向の移動と、各可動レール部材17,18上での可動体19,20及び21,22のX方向の移動とを組み合わせて、吊り上げた小サイズ荷Bsを荷搬入対象のコンテナCx内の所定位置の真上迄移動させ、続いて各昇降用レール部材19a〜22aに対し昇降ロッド23a〜26aを下降させて、ピッキングヘッド23〜26が吊上げていた各小サイズ荷Bsを荷搬入対象のコンテナCx内の所定位置に降ろすことが出来る(図6D参照)。荷搬入対象のコンテナCx内への小サイズ荷Bsの降ろし場所の選定や、降ろし終わったことの確認などは、荷搬入対象のコンテナ受け入れ場8の真上に位置する撮像装置29が取得した画像に基づいて自動的に行わせることが出来る。   When the picking heads 23 to 26 are in a state capable of lifting the four small-sized loads Bs to be carried out at predetermined positions in the container Cy to be carried out, the picking heads 23 to 26 are taken to the small-sized loads to be carried out. Lift with Bs to the maximum height. Specifically, the elevating support bases 19b to 22b (elevating rods 23a to 26a) are raised to the ascending height with respect to the elevating rail members 19a to 22a. After that, the small-sized load Bs that has been lifted is transferred to a predetermined position (for example, the position shown in FIG. 6B) in the container Cx to be loaded that has been loaded into the container receiving area 8 to be loaded. Specifically, as shown in FIG. 6C, movement of the movable rail members 17, 18 in the Y direction and movement of the movable bodies 19, 20 and 21, 22 on the movable rail members 17, 18 in the X direction are performed. In combination, the lifted small size load Bs is moved to a position right above a predetermined position in the container Cx to be loaded, and then the lifting rods 23a to 26a are lowered with respect to the respective lifting rail members 19a to 22a to perform picking. The small-sized loads Bs on which the heads 23 to 26 have been lifted can be unloaded to a predetermined position in the container Cx to be loaded (see FIG. 6D). The image picked up by the imaging device 29 located right above the container receiving area 8 of the loading target is used for selecting the unloading location of the small-sized load Bs in the loading target container Cx and confirming that the loading has been completed. It can be done automatically based on.

荷搬出対象のコンテナCy内から吊り上げられる小サイズ荷Bsの全体が当該荷搬出対象のコンテナCy内から上方に移動したならば、その時点で荷搬出対象のコンテナCyを荷搬出対象のコンテナ受け入れ場7から搬出させることが出来る。具体的には、荷搬出対象のコンテナCyを支持している昇降移載手段14Aのコンテナ支持搬送体14aを下降させて搬出用コンベヤユニット13に接続させた後、コンテナ支持搬送体14a上から搬出用コンベヤユニット13上へ荷搬出対象のコンテナCyを搬出させることになる。このことによって、荷搬入対象のコンテナCxへの小サイズ荷Bsの移載完了を待たないで、次の荷搬出対象のコンテナCyを荷搬出対象のコンテナ受け入れ場7に搬入する作業を直ちに開始出来る。   If the entire small-sized load Bs that is lifted from the container Cy to be unloaded moves upward from within the container Cy to be unloaded, the container Cy to be unloaded at that time It can be carried out from 7. Specifically, after lowering the container support carrier 14a of the elevating and transferring means 14A supporting the container Cy to be unloaded and connecting it to the carry-out conveyor unit 13, it is carried out from the container support carrier 14a. The container Cy to be unloaded will be unloaded onto the conveyor unit 13 for use. As a result, the work of loading the next container Cy to be unloaded to the container receiving area 7 to be unloaded can be immediately started without waiting for the completion of transfer of the small-sized load Bs to the container Cx to be unloaded. ..

一方、上記のように荷搬入対象のコンテナCx内への小サイズ荷Bsの移載が完了すれば、全てのピッキングヘッド23〜26を上昇限高さまで上昇させた後、図6Aに示す待機位置に復帰させる。この場合も、荷搬入対象のコンテナCx内から上昇する昇降ロッド23a〜26a及びピッキングヘッド23〜26が当該荷搬入対象のコンテナCx内から上方に移動したならば、その時点で荷搬入対象のコンテナCxを荷搬入対象のコンテナ受け入れ場8から搬出させることが出来る。具体的には、荷搬入対象のコンテナCxを支持している昇降移載手段14Bのコンテナ支持搬送体14bを下降させて搬出用コンベヤユニット13に接続させた後、コンテナ支持搬送体14b上から搬出用コンベヤユニット13上へ荷搬入対象のコンテナCxを搬出させることになる。このことによって、ピッキングヘッド23〜26が図6Aに示す待機位置に復帰するのを待たないで、次の荷搬入対象のコンテナCxを荷搬入対象のコンテナ受け入れ場8に搬入する作業を直ちに開始出来る。   On the other hand, when the transfer of the small-sized load Bs into the container Cx to be loaded is completed as described above, after all the picking heads 23 to 26 are lifted to the rising limit height, the standby position shown in FIG. Return to. Also in this case, if the elevating rods 23a to 26a and the picking heads 23 to 26 rising from the inside of the container Cx to be loaded move upward from inside the container Cx to be loaded, the container to be loaded at that time Cx can be unloaded from the container receiving area 8 for loading. Specifically, after lowering the container support carrier 14b of the elevating and transferring means 14B supporting the container Cx to be loaded and connecting it to the unloading conveyor unit 13, the container support carrier 14b is unloaded. The container Cx to be loaded is carried out onto the conveyor unit 13 for loading. As a result, the work of loading the next container Cx to be loaded into the container receiving area 8 to be loaded can be immediately started without waiting for the picking heads 23 to 26 to return to the standby position shown in FIG. 6A. ..

上記の小サイズ荷Bsの移載作業に際して、全てのピッキングヘッド23〜26で4つの小サイズ荷Bsを同時に移載するように説明したが、これは各ピッキングヘッド23〜26の各々が小サイズ荷Bsの吊上げ降ろしが可能であり且つ同時に4つの小サイズ荷Bsの移載が行える状況にあるからであって、1回の移載作業に際して、小サイズ荷Bsは1つ〜4つの範囲内で移載作業を行うことが出来る。移載作業対象の小サイズ荷Bsの個数が3つ以下であれば、ピッキングヘッド23〜26の内、1つ〜3つのピッキングヘッドを使用しないことになるが、可動体19〜22の内、使用しないことになるピッキングヘッドを備えた可動体が他のピッキングヘッドのX−Y方向の移動に邪魔にならないように、例えば図6Aに示す待機位置がにあるピッキングヘッド23〜26の内、荷搬入対象のコンテナ受け入れ場8にある荷搬入対象のコンテナCxに近い位置にあるピッキングヘッドから使用するように選定することが出来る。   It has been described that all the picking heads 23 to 26 transfer the four small size loads Bs at the same time when the small size loads Bs are transferred, but each of the picking heads 23 to 26 has a small size. This is because the load Bs can be hoisted and lowered, and the four small size loads Bs can be transferred at the same time. In one transfer operation, the small size load Bs is within the range of 1 to 4. Transfer work can be done at. If the number of small-sized loads Bs to be transferred is 3 or less, 1 to 3 of the picking heads 23 to 26 will not be used, but of the movable bodies 19 to 22, To prevent the movable body having the picking head to be unused from interfering with the movement of the other picking heads in the XY directions, for example, among the picking heads 23 to 26 in the standby position shown in FIG. The picking head can be selected to be used from the picking head at the position near the container Cx to be loaded in the container receiving area 8 to be loaded.

勿論、取り扱う荷のサイズが、ピッキングヘッド23〜26の内、Y方向に隣り合うことが出来る2つのピッキングヘッド23,25/24,26によって吊上げることが出来るY方向に長い縦長中サイズ荷や、X方向に隣り合うことが出来る2つのピッキングヘッド23,24/25,26によって吊上げることが出来るX方向に長い横長中サイズ荷なども、2つのピッキングヘッドを使用して1つ又は2つを取り扱うことも出来る。更に、4つ全てのピッキングヘッド23〜26で吊上げなければならない大サイズ荷の取り扱いも可能である。図7A〜図7Dは、4つ全てのピッキングヘッド23〜26で1つの大サイズ荷Bbを移載するときの状況を説明している。手順は図6に基づいて説明した小サイズ荷Bsの移載作業と基本的に同一であって、違いは常に4つ全てのピッキングヘッド23〜26で1つの大サイズ荷Bbの吊り上げとX−Y方向の搬送、及び降ろしが行われる点である。この場合、4つのピッキングヘッド23〜26は、1つの大サイズ荷Bbの上面の四隅近傍位置を吊り上げるように位置させるのが望ましい。   Of course, the size of the load to be handled is a vertically long medium size load that is long in the Y direction and can be lifted by two picking heads 23, 25/24, 26 that can be adjacent in the Y direction among the picking heads 23 to 26. , 1 or 2 horizontally long medium-sized loads that can be lifted by two picking heads 23, 24/25, 26 that can be adjacent to each other in the X direction using two picking heads Can be handled. Further, it is possible to handle a large size load that must be lifted by all four picking heads 23 to 26. 7A to 7D describe the situation when one large-sized load Bb is transferred by all four picking heads 23 to 26. The procedure is basically the same as the transfer operation of the small size load Bs described with reference to FIG. 6, and the difference is that all four picking heads 23 to 26 always lift one large size load Bb and X- This is the point where conveyance in the Y direction and unloading are performed. In this case, it is desirable that the four picking heads 23 to 26 be positioned so as to lift the positions near the four corners of the upper surface of one large-sized load Bb.

以上のように荷搬出搬入ユニット1を作動させて、荷搬出対象のコンテナ受け入れ場7に搬入された荷搬出対象のコンテナCy内の各種サイズの荷を荷搬入対象のコンテナ受け入れ場8に搬入された荷搬入対象のコンテナCxへ移載させることが出来るのであるが、
先に説明したように、荷搬出搬入ユニット1はその全体がY方向に関して一定角度傾斜しており、各コンテナ受け入れ場7,8内に昇降移載手段14A,14Bのコンテナ支持搬送体14a,14bによって搬入されるコンテナCy,Cxも、Y方向に関して荷搬出搬入ユニット1の傾斜角度と同一の傾斜角度で傾斜しており、各可動体19,20及び21,22も上記一定角度で傾斜したX−Y二次元平面上を移動し、ピッキングヘッド23〜26も一定角度で傾斜したX−Y二次元平面に対して垂直なZ方向に昇降することになる。換言すれば、ピッキングヘッド23〜26は、コンテナCy,Cxの傾斜底面と平行に傾斜したX−Y二次元平面上を移動させると共に当該コンテナCy,Cxの傾斜底面に対して垂直に傾斜したZ方向に昇降させることが出来るので、コンテナ受け入れ場7にある荷搬出対象のコンテナCyからの荷の吊上げと、吊り上げた荷をコンテナ受け入れ場8にある荷搬入対象のコンテナCx内へ降ろす作用は、荷搬出搬入ユニット1の全体とコンテナCy,Cxが水平になっている場合と変わりなく行わせることが出来る。
As described above, the loading / unloading unit 1 is operated to load the loads of various sizes in the loading / unloading target container Cy into the loading / unloading target container receiving place 7 into the loading / unloading target container receiving position 8. It is possible to transfer it to the container Cx for loading
As described above, the entire loading / unloading unit 1 is inclined at a constant angle with respect to the Y direction, and the container supporting / conveying bodies 14a, 14b of the elevating / transferring means 14A, 14B are arranged in the respective container receiving fields 7, 8. The containers Cy and Cx carried in are also tilted at the same tilt angle as the tilt angle of the load / unload unit 1 in the Y direction, and the movable bodies 19, 20 and 21, 22 are also tilted at the above-mentioned constant angle X. While moving on the −Y two-dimensional plane, the picking heads 23 to 26 also move up and down in the Z direction perpendicular to the XY two-dimensional plane inclined at a constant angle. In other words, the picking heads 23 to 26 move on the XY two-dimensional plane inclined parallel to the inclined bottom surfaces of the containers Cy, Cx, and Z inclined perpendicular to the inclined bottom surfaces of the containers Cy, Cx. Since it can be moved up and down in the direction, the action of lifting a load from the container Cy to be unloaded at the container receiving place 7 and lowering the lifted load into the container Cx to be loaded at the container receiving place 8 is as follows. This can be carried out as in the case where the entire loading / unloading unit 1 and the containers Cy and Cx are horizontal.

例えばピッキングヘッド23〜26の故障や、何らかの理由によって手作業で上記の作業を行う必要が生じたときは、図1及び図3に示すように、Y方向2つの可動レール部材17,18を広幅待機エリアSa2内に移動させる。即ち、可動レール部材18は、Y方向後ろ側へ限界位置まで移動させて待機位置Sp3で停止させると共に、可動レール部材17は、Y方向後ろ側へ前記可動レール部材18に隣接する位置まで移動させて待機位置Sp2で停止させる。この広幅待機エリアSa2内で2つの可動レール部材17,18をY方向に隣接する状態で待機させることは、荷搬出搬入ユニット1を利用する一連の移載作業が終了した段階ごとに行わせても良い。   For example, when the picking heads 23 to 26 have a failure or the above work needs to be performed manually for some reason, as shown in FIGS. 1 and 3, the two movable rail members 17, 18 in the Y direction are widened. It is moved into the waiting area Sa2. That is, the movable rail member 18 is moved rearward in the Y direction to the limit position and stopped at the standby position Sp3, and the movable rail member 17 is moved rearward in the Y direction to a position adjacent to the movable rail member 18. Stop at the standby position Sp2. The standby of the two movable rail members 17 and 18 in the wide standby area Sa2 adjacent to each other in the Y direction is performed at each stage when a series of transfer operations using the load / unload unit 1 is completed. Is also good.

上記の手作業のための準備が完了すると、荷移載作業空間9の上方とY方向前側が解放され、荷移載作業エリア27の床面上に作業者が立って、可動レール部材17,18やこれらに支持されている昇降用レール部材19a〜22a、昇降ロッド23a〜26a、及びピッキングヘッド23〜26に邪魔されることなく、荷搬出対象のコンテナ受け入れ場7に搬入されたコンテナCy内の各種サイズの荷を荷搬入対象のコンテナ受け入れ場8に搬入されたコンテナCx内へ手作業で移載させることが出来る。この手作業で荷移載作業を行う場合も、撮像装置28,29が取得した画像に基づいて作業内容を管理することが出来る。   When the preparation for the manual work is completed, the upper part of the load transfer work space 9 and the front side in the Y direction are released, and the worker stands on the floor surface of the load transfer work area 27 to move the movable rail members 17, 18 and inside the container Cy carried in the container receiving area 7 of the unloading target without being disturbed by the lifting rail members 19a to 22a supported by these, the lifting rods 23a to 26a, and the picking heads 23 to 26. It is possible to manually transfer loads of various sizes into the container Cx that has been loaded into the container receiving area 8 for loading. Even when the manual transfer work is performed, the work content can be managed based on the images acquired by the imaging devices 28 and 29.

上記実施例では、搬入搬出用コンベヤ11の搬入用コンベヤユニット12と搬出用コンベヤユニット13との間で荷搬出対象のコンテナCy及び荷搬入対象のコンテナCxを、各コンテナ受け入れ場7,8を経由して昇降移載させるための昇降移載手段14A,14Bとして、垂直な回転径路上を一定角度の傾斜姿勢でコンテナCy,Cxを支持することが出来るコンテナ支持搬送体14a,14bを平行回転移動出来るように構成されたものを使用しているが、搬入用コンベヤユニット12の終端から搬出用コンベヤユニット13の始端へ各コンテナ受け入れ場7,8を経由してコンテナCy,Cxを移載させる手段は、如何なる構成のものであっても良い。例えば図8〜図10に示す実施例のコンテナ支持搬送体14a,14bは、上下二層の搬入用コンベヤユニット12と搬出用コンベヤユニット13に接続する上昇限位置と下降限位置との間で平行昇降自在なもので、先の実施例におけるコンテナ支持搬送体14a,14bと同様に、全体が傾斜している荷搬出搬入ユニット1と平行になるようにY方向において一定角度傾斜しており、コンテナ支持搬送体14a,14b上には、搬入用コンベヤユニット12から送り出されるコンテナCy/Cxをこのコンテナ支持搬送体14a,14b上の定位置まで引き込む動作と、前記定位置にあるコンテナCy/Cxを搬出用コンベヤユニット13上へ送り出す動作を、選択的に行える引込み送り出し手段(回転方向切り換え自在なコンベヤやコンテナ押し引き用往復移動体など)を備えたものである。このコンテナ支持搬送体14a,14bは、その平行昇降経路の中間に位置する各コンテナ受け入れ場7/8において停止することにより、支持しているコンテナCy/Cxを各コンテナ受け入れ場7/8に搬入することが出来る。尚、両コンベヤ10,11が備える昇降移載手段14A,14Bは、搬入搬出用コンベヤ10,11が両コンテナ受け入れ場7,8に対して同時にコンテナCy/Cxの搬入搬出を行うものであるときは、それぞれが備えるコンテナ支持搬送体14a,14bを一体化して、両コンテナ受け入れ場7,8の全体(荷移載作業空間9)のX方向の巾とほぼ等しい横巾を有する1つのコンテナ支持搬送体とすることも出来る。   In the above-described embodiment, between the loading conveyor unit 12 and the loading conveyor unit 13 of the loading / unloading conveyor 11, the load unloading target container Cy and the load unloading target container Cx are passed through the respective container receiving stations 7 and 8. As the ascending / descending and moving means 14A, 14B for vertically ascending / descending and transferring, the container supporting / conveying bodies 14a, 14b capable of supporting the containers Cy, Cx in a tilted posture at a constant angle on the vertical rotation path are moved in parallel. A means configured to transfer the containers Cy and Cx from the end of the carry-in conveyor unit 12 to the start of the carry-out conveyor unit 13 via the container receiving fields 7 and 8 is used. May have any configuration. For example, the container supporting carriers 14a and 14b of the embodiment shown in FIGS. 8 to 10 are parallel to each other between the upper limit position and the lower limit position which are connected to the upper and lower two-layer carry-in conveyor unit 12 and the carry-out conveyor unit 13. Like the container supporting / conveying bodies 14a and 14b in the previous embodiment, it is vertically movable and is inclined at a constant angle in the Y direction so as to be parallel to the overall loading / unloading unit 1. On the support carriers 14a and 14b, the operation of pulling the container Cy / Cx sent from the carry-in conveyor unit 12 to a fixed position on the container support carriers 14a and 14b and the container Cy / Cx at the fixed position are carried out. Pulling-out / feeding-out means capable of selectively sending-out onto the carrying-out conveyor unit 13 (conveyor or controller whose rotation direction can be switched). It is those with a Na push pull for reciprocating movement and the like). The container supporting carriers 14a and 14b are stopped at the container receiving stations 7/8 located in the middle of the parallel ascending / descending paths so that the supporting containers Cy / Cx are carried into the container receiving stations 7/8. You can do it. When the loading / unloading conveyors 10 and 11 carry in / out the containers Cy / Cx to / from both container receiving areas 7 and 8 at the same time, the elevator transfer means 14A and 14B provided in both conveyors 10 and 11 are used. Is a container supporting carrier 14a, 14b provided integrally with each other, and one container supporting having a width substantially equal to the width in the X direction of the entire container receiving fields 7, 8 (load transfer work space 9). It can also be a carrier.

上記のようにコンテナ支持搬送体14a,14bによって、荷移載作業空間9に対するコンテナCy,Cxの搬入搬出行程が実行されるとき、コンテナ支持搬送体14a,14bに支持されているコンテナCy,Cxの上側に、人手による作業時の人手や吊り上げ途中又は降ろし途中の荷が入り込んでいたりすると非常に危険であり、荷搬出搬入ユニット1による自動作業時といえども、コンテナCy,Cxの搬入搬出行程が実行されるときにピッキングヘッド23〜26を下端に備えた昇降ロッド23a〜26aなどがコンテナCy,Cxの上側に入り込んでいると、機器の破損を伴う故障を誘発することになる。このような事態が生じないように安全対策を講じる必要があるが、この安全対策の実施例を以下に説明する。   When the loading / unloading process of the containers Cy, Cx to / from the load transfer work space 9 is executed by the container support carriers 14a, 14b as described above, the containers Cy, Cx supported by the container support carriers 14a, 14b are carried out. It is very dangerous to have a human hand or a load in the middle of hoisting or unloading during the manual work, and it is very dangerous. Even during the automatic work by the cargo carry-in / carry-out unit 1, the carry-in / carry-out process of the containers Cy, Cx If the elevating rods 23a to 26a provided with the picking heads 23 to 26 at the lower end enter the upper side of the containers Cy and Cx when the above-mentioned procedure is executed, a failure accompanied with breakage of the equipment will be induced. Although it is necessary to take safety measures so that such a situation does not occur, an example of this safety measure will be described below.

図1及び図2に示すように、荷移載作業空間9における荷搬出対象のコンテナ受け入れ場7に搬入されている荷搬出対象のコンテナCyと、荷搬入対象のコンテナ受け入れ場8に搬入されている荷搬入対象のコンテナCxの上側を、荷移載作業空間9の一端外側から他端外側へX方向に横断する平面状の障害物検出用光線膜31aを発生させる障害物検出手段31を設けることが出来る。この障害物検出手段31は、発生させる平面状の障害物検出用光線膜31aが、X方向からの側面視において、Y方向に傾斜しているコンテナCy,Cxと平行に傾斜するように取り付けられている。而して障害物検出手段31は、荷移載作業空間9のY方向一端外側に配設した投光器32aと荷移載作業空間9のY方向他端外側に配設した受光器32bから成る光線透過型のものが利用出来るが、投光器32aを投受光器とし、受光器32bに代えて光線反射板を使用する反射型のもので良い。前記投光器(投受光器)32aと受光器32b(光線反射板)は、架台2を構成するX方向両側の側枠5a,5bに取り付けることが出来る。この障害物検出手段31は、昇降移載手段14A,14Bを稼働させる直前から一定時間だけ作動させればよい。而して、障害物検出手段31が作動中に前記障害物検出用光線膜31aと交差する人手などが存在すると、当該障害物検出手段31より障害物検出信号が出力されるので、この障害物検出信号に基づいて昇降移載手段14A,14Bの動作を緊急停止させると共に緊急停止を報知する警報やランプを作動させることが出来る。   As shown in FIG. 1 and FIG. 2, the container Cy to be unloaded in the container receiving area 7 to be unloaded in the loading and unloading work space 9 and the container receiving area 8 to be loaded in Obstacle detecting means 31 for generating a planar obstacle detecting light film 31a that crosses the upper side of the container Cx to be loaded into the load transfer work space 9 in the X direction from one outer side to the other outer side is provided. You can The obstacle detecting means 31 is attached such that the generated planar obstacle detecting light film 31a is inclined parallel to the containers Cy and Cx inclined in the Y direction in a side view from the X direction. ing. Thus, the obstacle detecting means 31 is a light beam consisting of a light projector 32a disposed outside one end of the load transfer work space 9 in the Y direction and a light receiver 32b disposed outside the other end of the load transfer work space 9 in the Y direction. Although a transmissive type can be used, a reflective type in which the light projecting device 32a is a light projecting / receiving device and a light beam reflecting plate is used in place of the light receiving device 32b may be used. The light emitter (light emitter / receiver) 32a and the light receiver 32b (light reflecting plate) can be attached to the side frames 5a, 5b on both sides of the pedestal 2 in the X direction. The obstacle detecting means 31 may be operated for a certain period of time immediately before the elevating and transferring means 14A and 14B are operated. When there is a human hand or the like that intersects with the light beam film 31a for detecting obstacles while the obstacle detecting means 31 is in operation, the obstacle detecting means 31 outputs an obstacle detecting signal. Based on the detection signal, the operations of the lifting / lowering transfer means 14A and 14B can be stopped urgently, and at the same time, an alarm or a lamp for notifying the urgent stop can be operated.

又、図8に示すように、前記障害物検出用光線膜33aを、荷移載作業空間9における荷搬出対象のコンテナ受け入れ場7と荷搬入対象のコンテナ受け入れ場8とに搬入されているコンテナCy,Cxの上側を前後Y方向に横断する向きに形成させる障害物検出手段33を使用することも可能である。この場合の投光器(又は投受光器)34aと受光器(又は光線反射板)34bは、架台2を構成する側枠5a,5bのY方向前側のX方向一対の支柱3a間と後ろ側の支柱3b間とに架設されたX方向と平行な支持フレーム35a,35bに振り分けて取り付けることが出来る。図では、荷移載作業空間9のY方向前側に受光器(又は光線反射板)34bを配置したが、前後逆に配置しても良い。しかし、前側の支持フレーム35aとこれに取り付けられる障害物検出用機器(受光器(又は光線反射板)34bや投光器(又は投受光器)34a)は、作業者の手作業空間内に入り込まない高さに取り付けることが必要である。   In addition, as shown in FIG. 8, the obstacle detection light film 33a is loaded into the container receiving area 7 for unloading and the container receiving area 8 for unloading in the load transfer work space 9. It is also possible to use the obstacle detection means 33 which forms the upper side of Cy and Cx in a direction transverse to the front-back Y direction. In this case, the light emitter (or light emitter / receiver) 34a and the light receiver (or light reflection plate) 34b are provided between the pair of pillars 3a in the X direction on the front side in the Y direction of the side frames 5a, 5b forming the gantry 2 and on the rear pillar. It can be attached to the supporting frames 35a and 35b which are provided between the 3b and parallel to the X direction in parallel. In the figure, the light receiver (or the light beam reflection plate) 34b is arranged on the front side in the Y direction of the load transfer work space 9, but it may be arranged in the front-rear direction. However, the support frame 35a on the front side and the obstacle detection device (the light receiver (or the light reflection plate) 34b or the light projector (or the light receiver / receiver) 34a) attached to the front support frame 35a do not enter the work space of the operator. Need to be installed.

上記の図8に示す障害物検出手段33を使用する場合は、図9に示すように、荷搬出対象のコンテナ受け入れ場7に搬入された荷搬出対象のコンテナCyの上側を監視する障害物検出手段33Aと、荷搬入対象のコンテナ受け入れ場8に搬入された荷搬入対象のコンテナCxの上側を監視する障害物検出手段33Bとに分けて設置することが出来る。この場合、昇降移載手段14A,14Bを含む搬入搬出用コンベヤ10と搬入搬出用コンベヤ11とを各別に作動させることが出来るように構成しておけば、搬入側の昇降移載手段14Aと搬出側の昇降移載手段14Bを任意のタイミングで各別に作動させながら、それぞれの作動時に障害物検出手段33Aと障害物検出手段33Bを働かせ、それぞれの障害物検出用光線膜33a,33bによって荷搬出対象のコンテナCy側の障害物と荷搬入対象のコンテナCx側の障害物とを各別に検出して、常に安全を図ることが出来る。   When the obstacle detecting means 33 shown in FIG. 8 is used, as shown in FIG. 9, obstacle detection for monitoring the upper side of the container Cy to be unloaded, which has been carried into the container receiving area 7 to be unloaded. The means 33A and the obstacle detection means 33B for monitoring the upper side of the container Cx to be loaded into the container receiving area 8 to be loaded can be installed separately. In this case, if the carry-in / carry-out conveyor 10 and the carry-in / carry-out conveyor 11 including the elevating / transferring means 14A and 14B can be separately operated, the elevating / transferring means 14A on the carry-in side and the carrying-out / carrying-out side can be carried out. While operating the elevating and transferring means 14B on the side separately at arbitrary timings, the obstacle detecting means 33A and the obstacle detecting means 33B are activated at the time of each operation, and the unloading is carried out by the respective obstacle detecting light films 33a and 33b. The obstacles on the side of the target container Cy and the obstacles on the side of the container Cx to be loaded can be detected separately to always ensure safety.

尚、図10に示すように、荷移載作業空間9のY方向前側に手作業時に使用出来るテーブル36が架設されているときは、荷移載作業空間9のY方向前側に配設される受光器(又は光線反射板)34b又は投光器(又は投受光器)34aをテーブル36の荷移載作業空間9側の端縁又はその下側に取り付けることが出来る。図では、投受光器34aに対する光線反射板34bがテーブル36の荷移載作業空間9側の端縁に取り付けられている。   As shown in FIG. 10, when the table 36 that can be used for manual work is installed on the front side of the load transfer work space 9 in the Y direction, it is arranged on the front side of the load transfer work space 9 in the Y direction. The light receiver (or light-reflecting plate) 34b or the light projector (or light receiver / receiver) 34a can be attached to the edge of the table 36 on the load transfer work space 9 side or below it. In the figure, a light reflection plate 34b for the light emitter / receiver 34a is attached to the edge of the table 36 on the side of the load transfer work space 9 side.

更に、図11に示すように、昇降移載手段14A,14Bが備える各コンテナ支持搬送体14a,14bのY方向の後ろ側に、内側をコンテナCy,CxがY方向に通過移動出来る門形支持フレーム37を付設し、この門形支持フレーム37の上端のX方向に沿った水平フレーム部37aに、図8に示した前側の支持フレーム35a(前記テーブル36であっても良い)に取り付けられた投受光器38aに対する光線反射板38bを取り付けて、障害物検出手段33A,33Bを構成することも出来る。この構成によれば、コンテナ支持搬送体14a,14bが荷移載作業空間9内の定位置から昇降を開始するときに前記投受光器38aをONに切り換えて障害物検出を行わせることが出来る。勿論この実施例においても、投光器と受光器との組み合わせから成る障害物検出手段を利用することも可能であるし、図11に示す投受光器38aと光線反射板38bとを互いに逆位置に配設することも可能であるが、図11に示す実施例によれば、運動体であるコンテナ支持搬送体14a,14bと固定位置との間に通電経路を設ける必要が無くなり、簡単容易に障害物検出手段を構成することが出来る。   Further, as shown in FIG. 11, behind the respective container support carriers 14a and 14b of the lifting / lowering transfer means 14A and 14B in the Y direction, there is a gate-shaped support through which the containers Cy and Cx can move in the Y direction. A frame 37 is attached, and is attached to the front side support frame 35a (which may be the table 36) shown in FIG. 8 at the horizontal frame portion 37a along the X direction at the upper end of the gate-shaped support frame 37. Obstacle detecting means 33A and 33B can also be configured by attaching the light beam reflecting plate 38b to the light emitting and receiving device 38a. According to this configuration, when the container supporting / transporting bodies 14a and 14b start to move up and down from the fixed position in the load transfer work space 9, the light emitter / receiver 38a can be switched on to detect an obstacle. .. Obviously, also in this embodiment, it is possible to use the obstacle detecting means composed of the combination of the light emitter and the light receiver, and the light emitter / receiver 38a and the light beam reflector 38b shown in FIG. However, according to the embodiment shown in FIG. 11, it is not necessary to provide an energization path between the container supporting and conveying bodies 14a and 14b, which are moving bodies, and the fixed position, and an obstacle can be easily and easily provided. The detection means can be configured.

尚、障害物検出手段31,33,33A,33Bが投受光器間の障害物検出用光線膜31a,33a,33bを利用するものであるとき、その障害物検出用光線膜31a,33a,33bは、投光器のスリット状の開口から投射される平面状の光線膜の他、適当間隔おきに並列させた多数の投光器から個別に投射される多数の光線の集合体を意味するものである。勿論、障害物検出手段としては、投受光器間の障害物検出用光線膜を利用しない、例えば撮像装置(カメラ)を使用するタイプのものも利用出来る。   When the obstacle detecting means 31, 33, 33A, 33B utilize the obstacle detecting light films 31a, 33a, 33b between the light emitting and receiving devices, the obstacle detecting light films 31a, 33a, 33b. Means a plane light beam film projected from a slit-shaped opening of a light projector, and a group of a large number of light beams projected individually from a large number of light projectors arranged in parallel at appropriate intervals. Of course, as the obstacle detecting means, a type that does not use the obstacle detecting light film between the light emitting and receiving devices, for example, a type that uses an imaging device (camera) can be used.

本発明の移載装置は、荷搬出対象のコンテナ内の荷を荷搬入対象のコンテナ内に移す作業を、自動装置によって行う自動作業と作業者によって行う手作業とに必要に応じて切り換えて行える移載装置をして活用出来る。   With the transfer device of the present invention, the work of transferring the load in the container of the unloading target into the container of the unloading target can be switched between the automatic work performed by the automatic device and the manual work performed by the worker as necessary. It can be used as a transfer device.

1 荷搬出搬入ユニット
2 架台
2a 補助架台
5a,5b X方向(左右方向)一対の側枠
7 荷搬出対象のコンテナ受け入れ場
8 荷搬入対象のコンテナ受け入れ場
9 荷移載作業空間
10,11 搬入搬出用コンベヤ
12 搬入用コンベヤユニット
13 搬出用コンベヤユニット
14A,14B 昇降移載手段
14a,14b コンテナ支持搬送体
15,16 固定レール部材
15a〜16b 可動支持台
17,18 Y方向(前後方向)一対の可動レール部材
19〜22 可動体
19a〜22a 昇降用レール部材
19b〜22b 昇降支持台
23〜26 ピッキングヘッド
23a〜26a 昇降ロッド
27 荷移載作業エリア
28,29 撮像装置
31,33,33A,33B 障害物検出手段
31a,33a,33b 障害物検出用光線膜
32a,34a,38a 投光器又は投受光器
32b,34b,38b 受光器又は光線反射板
35a,35b 支持フレーム
36 テーブル
37 門形支持フレーム
Bs 小サイズ荷
Bb 大サイズ荷
Cy 荷搬出対象のコンテナ
Cx 荷搬入対象のコンテナ
Sp1〜Sp3 待機位置
Sa1 狭幅待機エリア
Sa2 広幅待機エリア
Wx X方向移動範囲
Wy Y方向移動範囲

1 Loading / unloading unit 2 Stand 2a Auxiliary stand 5a, 5b A pair of side frames in X direction (horizontal direction) 7 Container receiving area for loading / unloading 8 Container receiving area for loading / unloading 9 Loading / unloading work space 10, 11 Loading / unloading Conveyor 12 carry-in conveyor unit 13 carry-out conveyor unit 14A, 14B elevating and transferring means 14a, 14b container support carrier 15, 16 fixed rail members 15a to 16b movable support stand 17, 18 Y direction (front-back direction) pair of movable Rail member 19-22 Movable body 19a-22a Elevating rail member 19b-22b Elevating support base 23-26 Picking head 23a-26a Elevating rod 27 Load transfer work area 28,29 Imaging device 31,33,33A, 33B Obstacle Detecting means 31a, 33a, 33b Obstacle detecting light film 32a 34a, 38a Light emitter or light emitter / receiver 32b, 34b, 38b Light receiver or light reflector 35a, 35b Support frame 36 Table 37 Gate-shaped support frame Bs Small size load Bb Large size load Cy Container for discharge Cx Target of load Container Sp1 to Sp3 Standby position Sa1 Narrow standby area Sa2 Wide standby area Wx X direction movement range Wy Y direction movement range

Claims (7)

互いに平行な2本の可動レール部材の両端部が、これら可動レール部材の長さ方向であるX方向に対して直交する2本のY方向の固定レール部材によって平行横動自在に支持され、前記2本の可動レール部材のそれぞれに、X方向に往復移動自在に可動体が支持され、各可動体に、荷を吊り上げることが出来るピッキングヘッドが昇降自在に設けられて成る荷搬出搬入ユニットを備えた移載装置において、
前記荷搬出搬入ユニットは、前記固定レール部材の一端側が他端側に対して下がるように全体が傾斜しており、この全体が傾斜した荷搬出搬入ユニットの下側で、平面視における前記ピッキングヘッドの移動可能領域内に、荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場がX方向に並列する荷移載作業空間が設けられ、前記荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場は、それぞれに搬入された荷搬出対象のコンテナと荷搬入対象のコンテナが、X方向から見て、全体が傾斜した前記荷搬出搬入ユニットと平行になる向きに傾斜するように構成され、X方向に並列する2つの前記コンテナ受け入れ場に対してコンテナの傾斜下端側の床面上には、作業者の荷移載作業エリアが設定されている、移載装置。
Both ends of two movable rail members parallel to each other are movably supported in parallel and laterally by two fixed rail members in the Y direction orthogonal to the X direction which is the length direction of the movable rail members. A movable body is supported on each of the two movable rail members so as to be capable of reciprocating in the X direction, and a picking-up / loading-in unit including a picking head capable of vertically lifting a load is provided on each movable body. In the transfer device,
The loading / unloading unit is entirely inclined such that one end side of the fixed rail member is lower than the other end side, and the picking head in plan view is below the overall loading / unloading unit. In the movable area of, there is provided a loading / unloading work space in which a container receiving place for unloading and a container receiving place for unloading are arranged in parallel in the X direction. The container receiving place is configured such that the container to be carried in and out of the container and the container to be carried in to each container are inclined in a direction parallel to the entire container to be carried in and out when viewed from the X direction. , A loading / unloading work area for a worker is set on the floor surface on the lower end side of the container inclined with respect to the two container receiving fields arranged in parallel in the X direction. Apparatus.
2本の前記可動レール部材の待機エリアが、X方向に並列する2つの前記コンテナ受け入れ場に対してY方向の両外側上方に設定され、この待機エリアの内、前記作業者の荷移載作業エリアに近い側の一方の待機エリアは、2本の前記可動レール部材の内、荷搬出搬入ユニットの傾斜下端側の1つの可動レール部材のみが待機出来る狭幅待機エリアとし、反対側の他方の待機エリアは、2本の前記可動レール部材をY方向に隣接する状態で待機させることが出来る広幅待機エリアとしている、請求項1に記載の移載装置。   The waiting areas of the two movable rail members are set on both outer sides in the Y direction with respect to the two container receiving fields arranged in parallel in the X direction, and within this waiting area, the load transfer work of the worker is performed. One standby area on the side closer to the area is a narrow standby area in which only one movable rail member of the two movable rail members on the inclined lower end side of the loading / unloading unit can be on standby, and the other standby area on the other side. The transfer device according to claim 1, wherein the standby area is a wide standby area in which the two movable rail members can stand by in a state of being adjacent to each other in the Y direction. 前記ピッキングヘッドが昇降自在に設けられた前記可動体は、2本の可動レール部材のそれぞれに2つずつ設けられ、各可動レール部材に設けられた2つの前記可動体は、当該可動レール部材の両端何れ側でも互いに隣接する状態で位置し得るように、各可動レール部材の両端部間で往復移動自在に設けられている、請求項2に記載の移載装置。   The movable body provided with the picking head so as to be able to move up and down is provided two by two on each of the two movable rail members, and the two movable bodies provided on each movable rail member are the movable rail member of the movable rail member. The transfer device according to claim 2, wherein the transfer device is provided so as to be reciprocally movable between both ends of each movable rail member so that the movable rail members can be positioned adjacent to each other on both sides. 前記荷搬出対象のコンテナ受け入れ場に対しコンテナの搬入搬出を行うコンベヤと、前記荷搬入対象のコンテナ受け入れ場に対しコンテナの搬入搬出を行うコンベヤとが設けられ、これら両コンベヤのそれぞれは、上下二層の搬入用コンベヤユニットと搬出用コンベヤユニット、及び昇降移載手段を備え、この昇降移載手段は、前記コンテナ受け入れ場を経由する前記両コンベヤユニット間の昇降径路を移動するコンテナ支持搬送体を備え、このコンテナ支持搬送体が少なくとも前記両コンテナ受け入れ場に位置しているときは、当該コンテナ支持搬送体が傾斜して、支持されているコンテナが前記荷搬出搬入ユニットと平行になる向きに傾斜するように構成されている、請求項1〜3の何れか1項に記載の移載装置。   A conveyor for loading and unloading containers to and from the container receiving area for loading and unloading and a conveyor for loading and unloading containers to and from the container receiving area for loading and unloading are provided. It is provided with a layer carrying-in conveyor unit and a carrying-out conveyor unit, and an elevating and lowering transfer means, and the elevating and lowering transfer means includes a container support carrier that moves on an ascending / descending path between the two conveyor units passing through the container receiving area. When the container support carrier is located at least in both of the container receiving fields, the container support carrier is tilted, and the supported container is tilted in a direction parallel to the load / unload unit. The transfer device according to claim 1, wherein the transfer device is configured to perform. 前記荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場とに搬入されたコンテナの上側に存在する障害物を検出する障害物検出手段が併設されている、請求項1〜4の何れか1項に記載の移載装置。   5. An obstacle detection unit for detecting an obstacle existing above the loaded container is provided along with the container receiving place for unloading and the container receiving place for unloading. The transfer device according to item 1. 前記荷搬出対象のコンテナ受け入れ場と荷搬入対象のコンテナ受け入れ場とに搬入されたコンテナの上側に存在する障害物を検出する障害物検出手段が併設され、この障害物検出手段は、投受光器と光線反射板とから構成され、前記光線反射板は、昇降移載手段の前記コンテナ支持搬送体に取り付けられ、前記投受光器は、前記コンテナ支持搬送体が支持搬送するコンテナが前記コンテナ受け入れ場に位置するときに、前記光線反射板に対応する固定位置に設けられている、請求項4に記載の移載装置。   Obstacle detecting means for detecting an obstacle existing on the upper side of the carried-in container is provided in the container receiving area for the unloading object and the container receiving area for the unloading object, and the obstacle detecting means is an emitter / receiver. And a light reflecting plate, the light reflecting plate is attached to the container supporting carrier of the elevating and lowering means, and the light emitting and receiving device is a container supported and carried by the container supporting carrier. The transfer device according to claim 4, wherein the transfer device is provided at a fixed position corresponding to the light ray reflection plate when positioned at. 前記障害物検出手段は、前記荷搬出対象のコンテナ受け入れ場に搬入されたコンテナの上側に存在する障害物を検出する障害物検出手段と、荷搬入対象のコンテナ受け入れ場に搬入されたコンテナの上側に存在する障害物を検出する障害物検出手段の2つに分けられている、請求項5又は6に記載の移載装置。

The obstacle detecting means is an obstacle detecting means for detecting an obstacle existing on the upper side of the container carried into the container receiving place of the unloading target, and an upper side of the container carried into the container receiving place of the unloading target. 7. The transfer device according to claim 5 or 6, which is divided into two obstacle detecting means for detecting an obstacle existing in.

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN117602365A (en) * 2023-11-27 2024-02-27 东莞市台易电子科技有限公司 FA even board focusing equipment

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JPH0297323U (en) * 1989-01-23 1990-08-02
JPH0383701A (en) * 1989-08-25 1991-04-09 Seibu Electric & Mach Co Ltd Custody equipment
JPH03102503U (en) * 1990-02-08 1991-10-24
JPH11326423A (en) * 1998-05-12 1999-11-26 Mitsubishi Electric Corp Test handler for semiconductor module substrate and method of taking out module substrate
JP2003305672A (en) * 2002-04-11 2003-10-28 Hirata Corp Gantry robot

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JPH0297323U (en) * 1989-01-23 1990-08-02
JPH0383701A (en) * 1989-08-25 1991-04-09 Seibu Electric & Mach Co Ltd Custody equipment
JPH03102503U (en) * 1990-02-08 1991-10-24
JPH11326423A (en) * 1998-05-12 1999-11-26 Mitsubishi Electric Corp Test handler for semiconductor module substrate and method of taking out module substrate
JP2003305672A (en) * 2002-04-11 2003-10-28 Hirata Corp Gantry robot

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117602365A (en) * 2023-11-27 2024-02-27 东莞市台易电子科技有限公司 FA even board focusing equipment

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