JP2020051883A - Leak inspection device and method of pouch bag having outlet - Google Patents

Leak inspection device and method of pouch bag having outlet Download PDF

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JP2020051883A
JP2020051883A JP2018181267A JP2018181267A JP2020051883A JP 2020051883 A JP2020051883 A JP 2020051883A JP 2018181267 A JP2018181267 A JP 2018181267A JP 2018181267 A JP2018181267 A JP 2018181267A JP 2020051883 A JP2020051883 A JP 2020051883A
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pouch
spout
gas
pouch bag
leak
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渉 志村
Wataru Shimura
渉 志村
真一 三上
Shinichi Mikami
真一 三上
貴義 工藤
Takayoshi Kudo
貴義 工藤
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Abstract

To determine the presence/absence of leak of a container to be inspected without using a reference container (container having no hole).SOLUTION: A leak inspection device includes: a compressor 23 for feeding a compression air into a pouch bag 1 having an outlet; a flow meter 21; and a determination device 24. The flow meter is disposed on a gas flow path between the compressor 23 and the pouch bag 1 having the outlet, and measures the flow rate of the compression air fed into the pouch bag 1 having the outlet. The leak determination threshold of the determination device is set in a memory 24a. When the flow rate of the compression air measured by the flow meter 21 after a predetermined time from the start of the charging of the compression air by the compressor 23 is the leak determination threshold or more, the determination device determines that the pouch bag 1 having the outlet causes a leak.SELECTED DRAWING: Figure 5

Description

この発明は注出口付パウチ袋の漏れ検査装置および方法に関する。   The present invention relates to an apparatus and a method for inspecting leakage of a pouch bag with a spout.

液体等が充填されるパウチ袋に穴があいていると,その穴から内容物が漏れ出てしまう。液体等を充填する前に,パウチ袋に穴があいていないかどうかが検査される(いわゆる「漏れ検査」)。   If there is a hole in the pouch bag filled with liquid or the like, the contents leak out from the hole. Before filling with a liquid or the like, the pouch bag is inspected for holes (so-called "leakage inspection").

穴のない基準容器と被試験物とを1組にし,これらに空気を供給したときに生じる差圧に基づいて被試験物の漏れを検査する装置が知られている(特許文献1)。差圧がないときに被試験物は漏れのない正常な容器と判断され,差圧があると被試験物は漏れのある容器と判断される。   2. Description of the Related Art There is known an apparatus that inspects a leak of a test object based on a differential pressure generated when air is supplied to a set of a reference container having no hole and a test object (Patent Document 1). When there is no differential pressure, the DUT is determined to be a normal container without leakage, and when there is a differential pressure, the DUT is determined to be a leaky container.

特許文献1において,被試験物の漏れ(穴の存在)を正確に検査するには,基準容器に漏れ(穴)がないことが確実に保証されなければならない。基準容器に穴があいていると,漏れ(穴)のある被検査容器との間に差圧が生じなくなり,漏れのある容器を正常な容器と判断する誤りが生じる。   In Patent Literature 1, in order to accurately inspect for leaks (existence of holes) of the DUT, it must be ensured that there is no leak (holes) in the reference container. If a hole is formed in the reference container, no pressure difference is generated between the container to be inspected having a leak (hole) and an error occurs in which a leaky container is determined to be a normal container.

特開平8−327485号公報JP-A-8-327485

この発明は,穴のないパウチ袋を基準容器として用いることなく,検査されるパウチ袋の漏れの有無を判定することを目的とする。   An object of the present invention is to determine whether or not a pouch bag to be inspected has leaked without using a pouch bag without a hole as a reference container.

この発明はまた,検査されるパウチ袋の漏れの程度を判定することを目的とする。   Another object of the present invention is to determine the degree of leakage of a pouch bag to be inspected.

この発明による漏れ検査装置は,注出口付パウチ袋の漏れ(穴の有無)を検査するものである。この発明の漏れ検査装置は,注出口付パウチ袋内に気体を送り込む気体充填機構,上記気体充填機構と上記注出口付パウチ袋の間の気体流路上に設けられ,上記注出口付パウチ袋内に送り込まれる気体の流量を計測する流量計,および漏れ判定閾値が設定され,上記気体充填機構による気体充填の開始から所定時間経過後に上記流量計によって計測される気体流量が上記漏れ判定閾値以上であるときに,上記注出口付パウチ袋に漏れがあると判定する判定装置を備えている。   The leak inspection apparatus according to the present invention is to inspect a pouch bag with a spout for leaks (presence or absence of holes). A leak inspection device according to the present invention is provided with a gas filling mechanism for feeding gas into a pouch with an outlet, a gas filling mechanism provided on a gas flow path between the gas filling mechanism and the pouch with an outlet, and a pouch with an outlet. A flow meter for measuring the flow rate of the gas fed into the gas filling device, and a leak determination threshold value. The gas flow rate measured by the flow meter after a predetermined time has elapsed from the start of gas filling by the gas filling mechanism is equal to or greater than the leak determination threshold value. At a certain time, a determination device is provided for determining that the pouch bag with the spout is leaking.

この発明は,注出口付パウチ袋の漏れ検査方法も提供する。この発明による注出口付パウチ袋の漏れ検査方法は,気体充填機構によって注出口付パウチ袋内に気体を送り込み,上記気体充填機構と上記注出口付パウチ袋の間の気体流路上に設けられる流量計によって,上記注出口付パウチ袋内に送り込まれる気体の流量を計測し,上記気体充填機構による気体充填の開始から所定時間経過後に上記流量計によって計測される気体流量が,設定される漏れ判定閾値以上であるときに,上記注出口付パウチ袋に漏れがあると判定するものである。   The present invention also provides a leak inspection method for a pouch with an outlet. According to the leak inspection method for a pouch bag with a spout according to the present invention, a gas is supplied into a pouch bag with a spout by a gas filling mechanism, and a flow rate provided on a gas flow path between the gas filling mechanism and the pouch bag with a spout. The flow rate of gas sent into the pouch bag with the spout is measured by a meter, and the gas flow rate measured by the flow meter after a predetermined time has elapsed from the start of gas filling by the gas filling mechanism is determined by a leak determination. When the value is equal to or more than the threshold value, it is determined that there is a leak in the pouch with the spout.

注出口付パウチ袋に漏れ(穴)がない場合,気体充填機構によって送り込まれる気体の供給圧と注出口付パウチ袋の内圧が平衡状態に達することで,上記気体充填機構と上記注出口付パウチ袋の間に気体は流れなくなる。逆に,注出口付パウチ袋に漏れがあると,気体充填機構によって送り込まれる気体の供給圧と注出口付パウチ袋の内圧が平衡状態で安定せず,上記注出口付パウチ袋内に送り込まれる気体の流量(すなわち漏れ)が流量計によって計測される。   If there is no leak (hole) in the pouch with spout, the supply pressure of the gas sent by the gas filling mechanism and the internal pressure of the pouch with spout reach an equilibrium state. No gas flows between the bags. Conversely, if there is a leak in the pouch with the spout, the supply pressure of the gas fed by the gas filling mechanism and the internal pressure of the pouch with the spout are not stabilized in an equilibrium state, and the pouch with the spout is sent into the pouch with the spout. Gas flow (ie, leakage) is measured by a flow meter.

この発明によると,判定装置に漏れ判定閾値が設定され,上記気体充填機構による気体充填の開始から所定時間経過後に上記流量計によって計測される気体流量が上記漏れ判定閾値以上であるときに,上記注出口付パウチ袋に漏れがあると判定される。比較的簡単な構成で,漏れのある(穴があいている)注出口付パウチ袋を見つけることができる。漏れ(穴)のない基準パウチ袋を用いる必要もないので,正確な漏れ判定が実現される。   According to the present invention, the leak determination threshold value is set in the determination device, and when the gas flow rate measured by the flow meter after the elapse of a predetermined time from the start of gas filling by the gas filling mechanism is equal to or greater than the leak determination threshold value, It is determined that there is a leak in the pouch with spout. With a relatively simple structure, a leaky (perforated) pouch with a spout can be found. Since there is no need to use a reference pouch bag having no leak (hole), accurate leak determination is realized.

気体充填の開始から所定時間経過後に流量計によって計測される気体流量に基づいて漏れを判定するのは,気体充填の直後においては気体が充填されていない空の注出口付パウチ袋に多くの気体が勢いよく流れ込むためである。注入口付パウチ袋に気体が十分に送り込まれた(注出口付パウチ袋が膨らみきった)タイミングの後に,漏れ判定は行われる。このタイミングは,気体充填機構から供給される気体の供給圧,検査される注出口パウチ袋の容量等に応じて適宜調整される。   Judgment of leakage based on the gas flow rate measured by the flow meter after the elapse of a predetermined time from the start of gas filling is based on the fact that immediately after gas filling, a large amount of gas is stored in an empty pouch with an empty spout. This is because the rush of water flows. After the timing when the gas is sufficiently fed into the pouch bag with the inlet (the pouch bag with the outlet is completely inflated), the leak determination is performed. This timing is appropriately adjusted according to the supply pressure of the gas supplied from the gas filling mechanism, the capacity of the spout pouch bag to be inspected, and the like.

気体充填開始後,所定時間経過後から所定期間(たとえば0.3秒間)にわたって計測される気体流量(すなわち複数のサンプル値)を用いて漏れ判定を行ってもよい。   Leak determination may be performed using a gas flow rate (that is, a plurality of sample values) measured over a predetermined period (for example, 0.3 seconds) after a predetermined time has elapsed after the start of gas filling.

一実施態様では,上記判定装置は,複数の漏れ判定閾値が設定され,上記気体充填機構による気体充填の開始から所定時間経過後に上記流量計によって計測される気体流量を上記複数の漏れ判定閾値と比較することによって,上記注出口付パウチ袋の漏れの程度を判定する。たとえば第1,第2の2つの漏れ判定閾値(第1<第2)が用いられる場合,第1の漏れ判定閾値以上第2の漏れ判定閾値未満の漏れ(比較的小さい穴)と,第2の漏れ判定閾値以上の漏れ(比較的大きい穴)を区別することができ,漏れの程度まで判定することができる。   In one embodiment, a plurality of leak determination thresholds are set, and the gas flow rate measured by the flow meter after a predetermined time has elapsed from the start of gas filling by the gas filling mechanism is defined as the plurality of leak determination thresholds. By comparison, the degree of leakage of the pouch bag with the spout is determined. For example, when the first and second leak determination thresholds (first <second) are used, a leak (a relatively small hole) that is equal to or more than the first leak determination threshold and less than the second leak determination threshold is used. (A relatively large hole) that is equal to or greater than the leakage determination threshold value can be distinguished, and the degree of leakage can be determined.

好ましくは,上記判定装置は,充填機構異常判定閾値が設定され,上記気体充填機構による気体充填の開始の直後に上記流量計によって計測される気体流量が上記充填機構異常判定閾値未満であるときに,上記気体充填機構または上記流量計の異常を判定するものである。上述のように,気体が充填されていない空の注出口付パウチ袋に対して気体の充填を開始すると,注出口付パウチ袋が膨らみきるまで気体は勢いよく注出口付パウチ袋内に送り込まれる。すなわち,気体充填開始の直後は,比較的大きい流量が流量計によって計測される。この比較的大きい流量が計測されない場合,気体充填機構または流量計に異常がある可能性が高く,この充填機構側の異常を,上記充填機構異常判定閾値を用いて判定することができる。充填機構異常判定閾値は上述した漏れ判定閾値に比べて大きな値に設定される。   Preferably, the determination device is configured to set a charging mechanism abnormality determination threshold, and determine that the gas flow rate measured by the flow meter immediately after the start of gas charging by the gas charging mechanism is less than the charging mechanism abnormality determination threshold. , For determining an abnormality of the gas filling mechanism or the flow meter. As described above, when filling of an empty pouch with an outlet is not filled with gas, gas is rushed into the pouch with an outlet until the pouch with outlet is inflated. . That is, immediately after the start of gas filling, a relatively large flow rate is measured by the flow meter. If the relatively large flow rate is not measured, there is a high possibility that the gas filling mechanism or the flow meter has an abnormality, and the abnormality on the charging mechanism side can be determined using the above-described charging mechanism abnormality determination threshold. The charging mechanism abnormality determination threshold is set to a value larger than the above-described leak determination threshold.

好ましくは,漏れ検査装置は,上記注出口付パウチ袋をその前後(正面側および背面側)から挟み,上記注出口付パウチ袋内に送り込まれる気体によって上記注出口付パウチ袋が膨らみきったときの上記注出口付パウチ袋の容量を減少させる挟み込み冶具を備えている。漏れ判定閾値を用いた注出口付パウチ袋の漏れ判定を,気体充填の開始から短い時間で実行することができ,検査時間を短縮することができる。   Preferably, the leak inspection device sandwiches the pouch with the spout from the front and back (front side and back side) thereof, and when the pouch with the spout is completely inflated by gas sent into the pouch with the spout. And a pinching jig for reducing the capacity of the pouch bag with an outlet. Leak determination of the pouch bag with the spout using the leak determination threshold value can be executed in a short time from the start of gas filling, and the inspection time can be shortened.

上述した漏れ判定閾値は,実際に穴をあけた穴あき注出口付パウチ袋を作成し,これを用いて流量計によって計測される気体流量に基づいて設定するのが好ましい。この発明は,漏れ判定閾値設定方法および漏れ判定閾値の設定に用いられる穴あき注出口付パウチ袋(検体)も提供する。この発明による注出口付パウチ袋の漏れ判定閾値設定方法は,注出口付パウチ袋のパウチ袋面の一部の範囲が切り取られ,上記切取り範囲を超える大きさを有しかつ穴がレーザ加工された金属板を,上記切取り範囲の周囲において上記パウチ袋面に貼付した穴あき注出口付パウチ袋を用意し,気体充填機構によって上記穴あき注出口付パウチ袋内に気体を送り込み,上記気体充填機構と上記穴あき注出口付パウチ袋の間の気体流路上に設けられる流量計によって,上記穴あき注出口付パウチ袋内に送り込まれる気体の流量を計測し,上記流量計によって計測される気体流量を用いて,検査対象の注出口付パウチ袋に漏れがあることを判定するための漏れ判定閾値を設定するものである。この発明による穴あき注出口付パウチ袋は,そのパウチ袋面の一部の範囲が切り取られており,上記切取り範囲を超える大きさを有しかつ穴がレーザ加工された金属板が,上記切取り範囲の周囲において上記パウチ袋面に貼付されているものである。パウチ袋面に直接に穴をあける場合に比べて,正確な大きさで,かつ形状(寸法)の安定した穴を形成することができ,これを用いて漏れ判定閾値を設定することによって適切な値を設定することができる。   The above-described leak determination threshold value is preferably set based on a gas flow rate measured by a flow meter using a pouch with a perforated spout that is actually perforated. The present invention also provides a leak determination threshold value setting method and a pouch bag (sample) with a perforated spout used for setting the leak determination threshold value. According to the method for setting a leak determination threshold value of a pouch bag with a spout according to the present invention, a part of the surface of the pouch bag of the pouch bag with a spout is cut out, the hole has a size exceeding the cutout range, and the hole is laser-processed. Prepare a pouch bag with a perforated spout attached to the pouch bag surface around the cut area around the cut metal plate, and send gas into the perforated pouch bag with a perforated spout by a gas filling mechanism. The flow rate of gas sent into the pouch with perforated outlet is measured by a flow meter provided on the gas flow path between the mechanism and the pouch with perforated outlet, and the gas measured by the flow meter is measured. The flow rate is used to set a leak determination threshold value for determining that there is a leak in the pouch with a spout to be inspected. In the pouch bag with a perforated spout according to the present invention, a part of the surface of the pouch bag is cut out, and the metal plate having a size exceeding the above-mentioned cut-out area and having a laser-processed hole is formed by the cutting method. It is affixed to the pouch bag surface around the area. It is possible to form a hole with an accurate size and a stable shape (dimension) compared to the case where a hole is made directly on the pouch bag surface. You can set a value.

ガセット型パウチ袋の一部破断斜視図である。It is a partially broken perspective view of a gusset type pouch bag. 内容物が充填されたガセット型パウチ袋の斜視図である。It is a perspective view of the gusset-type pouch bag filled with the content. 挟み込み冶具の斜視図である。It is a perspective view of a clamping jig. ガセット型パウチ袋を挟みこんでいる挟み込み冶具の側面図である。It is a side view of the pinching jig which pinches a gusset type pouch bag. 漏れ検査装置を概略的に示すブロック図である。It is a block diagram showing roughly a leak inspection device. 漏れ検査装置の処理の流れを示すフローチャートである。It is a flow chart which shows a flow of processing of a leak inspection device. 漏れのないガセット型パウチ袋に圧縮空気を送り込んだときの流量変化を示すグラフである。It is a graph which shows the flow rate change at the time of sending compressed air to a gusset type pouch bag without leakage. 漏れのあるガセット型パウチ袋に圧縮空気を送り込んだときの流量変化を示すグラフである。It is a graph which shows the flow rate change at the time of sending compressed air to a leaking gusset type pouch bag. 穴あきパウチ袋の斜視図である。It is a perspective view of a perforated pouch bag.

図1は内容物を充填する前のガセット型パウチ袋1の一部破断斜視図である。図2は内容物を充填した後のガセット型パウチ袋1の斜視図である。   FIG. 1 is a partially broken perspective view of a gusset-type pouch bag 1 before contents are filled. FIG. 2 is a perspective view of the gusset-type pouch bag 1 after the contents are filled.

ガセット型パウチ袋1は,パウチ袋本体2と,パウチ袋本体2の上部中央に取り付けられる注出口(スパウト)3を備えている。   The gusset-type pouch bag 1 includes a pouch bag body 2 and a spout 3 attached to the upper center of the pouch bag body 2.

パウチ袋本体2は,対向する前面フィルム4および後面フィルム6と,両側部のそれぞれにおいて内側に折り込まれた2枚の側面フィルム5(図2に一方側の側面フィルム5が図示されている)の4枚のフィルムを備えている。パウチ袋本体2の両側部では,内側に折り込まれることで二重にされた側面フィルム5の周縁部と前面,後面フィルム4,6の側部周縁部とが熱溶着される。パウチ袋本体2の上部および下部では,前面フィルム4と後面フィルム6の上部および下部の周縁部が熱溶着される。前面,側面,後面フィルム4,5,6には,PET(ポリエチレンテレフタレート),アルミニウム箔,LDPE(低密度ポリエチレン)等,内容物の特性に合わせた素材を含む可撓性を有する積層フィルムが用いられる。パウチ袋本体の形状は,底部にも独立した積層フィルムを備えるスタンド型パウチ袋であってもよいし,前面フィルム4と後面フィルム6の四辺を熱溶着した平パウチ袋であってもよい。   The pouch bag main body 2 is composed of a front film 4 and a rear film 6 facing each other, and two side films 5 (one side film 5 is shown in FIG. 2) folded inward on each side. It has four films. On both sides of the pouch bag main body 2, the peripheral edge of the side film 5, which is doubled by being folded inward, and the peripheral edges of the front and rear films 4, 6 are thermally welded. In the upper and lower portions of the pouch bag main body 2, the upper and lower peripheral portions of the front film 4 and the rear film 6 are thermally welded. For the front, side, and rear films 4, 5, and 6, use a flexible laminated film containing a material suitable for the characteristics of the contents, such as PET (polyethylene terephthalate), aluminum foil, and LDPE (low-density polyethylene). Can be The shape of the pouch bag body may be a stand-type pouch bag having an independent laminated film also at the bottom, or a flat pouch bag in which four sides of the front film 4 and the rear film 6 are heat-sealed.

注出口3は射出成形によって作られる筒状のもので,その頭部をパウチ袋本体2の上方に突出させた状態で,頭部よりも下方がパウチ袋本体2内に挿入される。パウチ袋本体2の上部中央の注出口3が挿入される範囲では,注出口3の周面に,前面,後面フィルム4,6がすき間なく熱溶着される。   The spout 3 is formed in a cylindrical shape by injection molding, and is inserted into the pouch bag main body 2 below the head with its head protruding above the pouch bag main body 2. In the range where the spout 3 at the upper center of the pouch bag main body 2 is inserted, the front and rear films 4 and 6 are thermally welded to the peripheral surface of the spout 3 without gaps.

前面フィルム4,後面フィルム6,および2枚の側面フィルム5によって,パウチ袋本体2内には注出口3の先端において開口する内部空間が形成される。注出口3は,パウチ袋本体2内(内部空間)に内容物を充填するとき,およびパウチ袋本体2から内容物を注ぎ出すときに用いられる。   The front film 4, the rear film 6, and the two side films 5 form an internal space opened at the tip of the spout 3 in the pouch bag main body 2. The spout 3 is used when filling the inside of the pouch bag body 2 (internal space) and when pouring out the contents from the pouch bag body 2.

注出口3を通じてパウチ袋本体2内に内容物を充填すると,側面フィルム5の折り込みが次第に解消されていき,前面フィルム4と後面フィルム6とが次第に離間し,パウチ袋本体2内の容積が増えていく。以下,パウチ袋本体2内に内容物をほぼ満杯に充填した(パウチ袋本体2が膨らみきった)ときの前面フィルム4と後面フィルム6の間の距離(側面フィルム5の幅)を「パウチ袋幅W1」という。注出口3の頭部にキャップ7を取り付けて注出口3の開口を閉じることで,図2に示す内容物が充填されたパウチ袋1が完成する。   When the contents are filled into the pouch bag main body 2 through the spout 3, the folding of the side film 5 is gradually eliminated, the front film 4 and the rear film 6 gradually separate, and the volume in the pouch bag main body 2 increases. To go. Hereinafter, the distance between the front film 4 and the rear film 6 (the width of the side film 5) when the contents are almost completely filled in the pouch bag main body 2 (the pouch bag main body 2 is completely expanded) is referred to as “pouch bag”. Width W1 ". By attaching the cap 7 to the head of the spout 3 and closing the opening of the spout 3, the pouch bag 1 filled with the contents shown in FIG. 2 is completed.

図3は,ガセット型パウチ袋1の漏れ検査に用いられる挟み込み冶具10の斜視図である。図4は,ガセット型パウチ袋1のパウチ袋本体2が挟みこまれている状態の挟み込み冶具10の拡大側面図である。   FIG. 3 is a perspective view of a sandwiching jig 10 used for leak inspection of the gusset type pouch bag 1. FIG. 4 is an enlarged side view of the sandwiching jig 10 in a state where the pouch bag main body 2 of the gusset type pouch bag 1 is sandwiched.

後述するように,ガセット型パウチ袋1の漏れ検査では,パウチ袋本体2内に送り込まれる圧縮空気の流量が用いられる。圧縮空気はパウチ袋本体2が膨らみきるまで送り込まれ,このためパウチ袋本体2の容量が大きいと,パウチ袋本体2が膨らみきるまでに時間がかかってしまう。   As described later, in the leak test of the gusset-type pouch bag 1, the flow rate of the compressed air sent into the pouch bag main body 2 is used. The compressed air is sent until the pouch bag main body 2 is completely inflated. For this reason, if the capacity of the pouch bag main body 2 is large, it takes time until the pouch bag main body 2 is completely inflated.

漏れ検査のときにパウチ袋本体2内に送り込まれる圧縮空気の量を少なくし,検査時間を短縮するために,挟み込み冶具10が用いられる。挟み込み冶具10は,たとえば2〜4mm程度の所定間隔W2の隙間をあけて互いに平行に設けられる一対の挟み込み板11,12を備え,挟み込み板11,12の間の隙間に検査対象のガセット型パウチ袋1のパウチ袋本体2が前後から挟まれる。挟み込み板11,12の間の隙間の間隔W2は,上述したパウチ袋幅W1(図2参照)よりも狭い(W1>W2)。挟み込み板11,12によって挟まれたパウチ袋本体2は,パウチ袋幅W1に至るまで膨らむことができずに,それよりも狭い幅W2において膨らみきった状態となる。すなわち,挟み込み冶具10を用いることで,パウチ袋本体2が膨らみきったときのパウチ袋本体2の容量を少なくすることができ,圧縮空気をパウチ袋本体2内に送り込んだときにパウチ袋本体2が膨らみきるまでの時間を短縮することができる。複数のガセット型パウチ袋1を一度に検査することができるようにするために,図3に示すように,漏れ検査装置には,一般には複数台の挟み込み冶具10が設けられる。   A pinching jig 10 is used to reduce the amount of compressed air sent into the pouch bag body 2 at the time of leak inspection and to shorten the inspection time. The sandwiching jig 10 includes a pair of sandwiching plates 11 and 12 provided in parallel with each other with a gap of a predetermined interval W2 of, for example, about 2 to 4 mm, and a gusset-type pouch to be inspected is provided in the gap between the sandwiching plates 11 and 12. The pouch bag body 2 of the bag 1 is sandwiched from front and rear. The interval W2 of the gap between the sandwiching plates 11, 12 is smaller than the above-described pouch bag width W1 (see FIG. 2) (W1> W2). The pouch bag main body 2 sandwiched between the sandwiching plates 11 and 12 cannot be expanded up to the pouch bag width W1, but becomes fully expanded at a width W2 smaller than that. That is, by using the pinching jig 10, the capacity of the pouch bag main body 2 when the pouch bag main body 2 is completely expanded can be reduced, and when the compressed air is sent into the pouch bag main body 2, Can be shortened until the bulges completely. In order to be able to inspect a plurality of gusset-type pouch bags 1 at a time, a plurality of sandwiching jigs 10 are generally provided in the leak inspection apparatus as shown in FIG.

図5は漏れ検査装置の概略的構成を示すブロック図である。   FIG. 5 is a block diagram showing a schematic configuration of the leak inspection device.

漏れ検査装置は,上述した挟み込み冶具10,パウチ袋本体2内に送り込まれる圧縮空気の流量を計測する流量計21,圧縮空気を生成するコンプレッサ23,および流量計21によって計測される圧縮空気の流量(その計測値)が与えられ,ガセット型パウチ袋1の漏れの有無を判定する判定装置24を備えている。挟み込み冶具10および流量計21は,一度に検査される複数のガセット型パウチ袋1のそれぞれに対応して複数台設けられる。コンプレッサ23および判定装置24はそれぞれ1台ずつ設けられる。もちろん,コンプレッサ23および判定装置24についても,検査されるガセット型パウチ袋1ごとに1台ずつ設けることも可能である。   The leak inspection device includes the above-described sandwiching jig 10, a flow meter 21 for measuring a flow rate of compressed air sent into the pouch bag main body 2, a compressor 23 for generating compressed air, and a flow rate of compressed air measured by the flow meter 21. (Measured value thereof) is provided, and a determination device 24 for determining whether or not the gusset type pouch bag 1 has leaked is provided. A plurality of sandwiching jigs 10 and flow meters 21 are provided corresponding to a plurality of gusset-type pouch bags 1 to be inspected at a time. One compressor 23 and one determination device 24 are provided. Of course, it is also possible to provide one compressor 23 and one judging device 24 for each gusset-type pouch bag 1 to be inspected.

流量計21は,コンプレッサ23と,パウチ袋1の注出口3に接続される接続具22とに,配管によって接続される。コンプレッサ23が発生した圧縮空気は,流量計21を経て,接続具22および注出口3を通じてパウチ袋本体2内に送り込まれる。流量計21には,容積流量計,コリオリ式流量計,渦流量計,差圧式流量計,熱式流量計その他の流量計を用いることができる。   The flow meter 21 is connected by a pipe to a compressor 23 and a connector 22 connected to the spout 3 of the pouch bag 1. The compressed air generated by the compressor 23 is sent into the pouch bag main body 2 through the connector 22 and the outlet 3 through the flow meter 21. As the flow meter 21, a volume flow meter, a Coriolis flow meter, a vortex flow meter, a differential pressure flow meter, a thermal flow meter, or another flow meter can be used.

流量計21によって測定される圧縮空気の流量は,信号線を通じて判定装置24に与えられる。判定装置24は,CPU,メモリ(ハードディスク等を含む)24a,通信装置等を備えるコンピュータ装置であり,後述する漏れ判定処理を実行するためのプログラム,閾値等がメモリ24aに記憶されている。   The flow rate of the compressed air measured by the flow meter 21 is given to the determination device 24 through a signal line. The determination device 24 is a computer device including a CPU, a memory (including a hard disk or the like) 24a, a communication device, and the like. A program for executing a leak determination process described later, a threshold value, and the like are stored in the memory 24a.

図6は,判定装置24による判定処理(ステップ43〜48)を含む漏れ検査装置の処理を示すフローチャートである。図7および図8は,横軸を経過時間(単位はms),縦軸をパウチ袋本体2内に流れ込む圧縮空気の流量(単位はml/min)とするグラフである。図7には正常品(漏れのないガセット型パウチ袋1)の流量変化グラフ25が,図8には不良品(漏れのあるガセット型パウチ袋1,具体的には直径50μmのピンホールがあいているガセット型パウチ袋1)の流量変化グラフ26が,それぞれ示されている。   FIG. 6 is a flowchart showing the processing of the leak inspection device including the determination process (steps 43 to 48) by the determination device 24. 7 and 8 are graphs in which the horizontal axis represents elapsed time (unit: ms), and the vertical axis represents the flow rate (unit: ml / min) of the compressed air flowing into the pouch bag main body 2. FIG. 7 shows a flow rate change graph 25 of a normal product (a gusset-type pouch bag 1 with no leak), and FIG. 8 shows a defective product (a gusset-type pouch bag with a leak 1, specifically a pinhole having a diameter of 50 μm). The flow rate change graphs 26 of the gusseted pouch bags 1) are shown respectively.

図7および図8のグラフには2つの閾値TH1(約4000ml/min)およびTH2(約500ml/min)が破線で示されている。以下に詳細に説明するように,閾値TH1は圧縮空気をパウチ袋本体2内に送り込む充填機構の異常を判定するために,閾値TH2はガセット型パウチ袋1の不良(パウチ袋本体2の漏れ)を判定するために,それぞれ用いられる値であり,いずれも判定装置24のメモリ24aにあらかじめ設定(記憶)される。以下,2つの閾値TH1,TH2を分かりやすく区別するために,閾値TH1を「充填機構異常判定閾値TH1」と呼び,閾値TH2を「パウチ袋不良判定閾値TH2」と呼ぶ。   In the graphs of FIGS. 7 and 8, two threshold values TH1 (about 4000 ml / min) and TH2 (about 500 ml / min) are indicated by broken lines. As will be described in detail below, the threshold value TH1 is used to determine the abnormality of the filling mechanism that sends compressed air into the pouch bag body 2, and the threshold value TH2 is used to determine whether the gusset type pouch bag 1 is defective (leakage of the pouch bag body 2). These values are used to judge the values, and are all set (stored) in advance in the memory 24a of the judgment device 24. Hereinafter, in order to easily distinguish the two thresholds TH1 and TH2, the threshold TH1 is referred to as a “filling mechanism abnormality determination threshold TH1”, and the threshold TH2 is referred to as a “pouch bag failure determination threshold TH2”.

図6を参照して,はじめに検査対象のガセット型パウチ袋1が挟み込み冶具10の隙間に挿入される。上述したように,一対の挟み込み板11,12によってパウチ袋本体2がその前後から挟まれる(ステップ41)(図4参照)。   Referring to FIG. 6, first, gusset-type pouch bag 1 to be inspected is inserted into the gap of sandwiching jig 10. As described above, the pouch bag main body 2 is sandwiched between the pair of sandwiching plates 11 and 12 from the front and rear thereof (step 41) (see FIG. 4).

ガセット型パウチ袋1の注出口3に接続具22が接続され,コンプレッサ23からの圧縮空気のパウチ袋本体2内への充填が開始される(ステップ42)。   The connector 22 is connected to the spout 3 of the gusset-type pouch bag 1, and the filling of the compressed air from the compressor 23 into the pouch bag body 2 is started (step 42).

パウチ袋本体2内に送り込まれる圧縮空気は,上述したように,コンプレッサ23とガセット型パウチ袋1の間に設けられる流量計21を通過する(図5)。流量計21によって測定される圧縮空気の流量を表すデータが判定装置24に与えられる。   The compressed air sent into the pouch bag main body 2 passes through the flow meter 21 provided between the compressor 23 and the gusset type pouch bag 1 as described above (FIG. 5). Data representing the flow rate of the compressed air measured by the flow meter 21 is provided to the determination device 24.

図7,図8のグラフを参照して,時刻t1は圧縮空気の充填が開始された時刻である。約9000ml/minの流量で,圧縮空気が勢いよくパウチ袋本体2内に送り込まれる。   Referring to the graphs in FIGS. 7 and 8, time t1 is the time when the filling of the compressed air is started. At a flow rate of about 9000 ml / min, compressed air is rushed into the pouch bag body 2.

時刻t2において圧縮空気の流量がいっきに低下している。これは,時刻t2においてパウチ袋本体2が膨らみきり,コンプレッサ23からの圧縮空気の供給圧とパウチ袋本体2の内圧がほぼ平衡状態(ほぼ同じ)となったものである。上述した挟み込み冶具10を用いることによって,時刻t1から時刻t2までの時間を大幅に短縮することができる。時刻t1から時刻t2までにかかる時間は,たとえば約0.1秒程度のオーダーとすることができる。   At the time t2, the flow rate of the compressed air is reduced at once. This is because at time t2, the pouch bag main body 2 has completely swelled, and the supply pressure of the compressed air from the compressor 23 and the internal pressure of the pouch bag main body 2 have become substantially equilibrium (substantially the same). By using the sandwiching jig 10 described above, the time from time t1 to time t2 can be significantly reduced. The time required from time t1 to time t2 can be, for example, on the order of about 0.1 second.

図6に戻って,判定装置24は,はじめに(圧縮空気の充填開始直後に)充填機構異常判定閾値TH1以上の流量があるかどうかを判定する(ステップ43)。充填機構異常判定閾値TH1としては,圧縮空気の充填機構側,具体的には,圧縮空気を供給するコンプレッサ23,圧縮空気が流れる配管,およびガセット型パウチ袋1の注出口3に接続される接続具22(およびその接続),ならびに圧縮空気が通過する流量計21がいずれも正常であれば確実に超えることになる流量値,たとえば充填機構が正常な場合にパウチ袋本体2に勢いよく流れ込む流量の半分程度の値(約4000ml/min)が設定される。   Returning to FIG. 6, the determination device 24 first determines whether there is a flow rate equal to or higher than the charging mechanism abnormality determination threshold TH1 (immediately after the start of the compressed air charging) (step 43). The filling mechanism abnormality determination threshold value TH1 is a connection connected to the filling mechanism side of the compressed air, specifically, the compressor 23 for supplying the compressed air, the pipe through which the compressed air flows, and the spout 3 of the gusset-type pouch bag 1. The flow rate value that will surely exceed if the tool 22 (and its connection) and the flow meter 21 through which the compressed air passes are normal, for example, the flow rate that flows into the pouch bag body 2 when the filling mechanism is normal (About 4000 ml / min) is set.

充填開始時刻t1から,正常であれば平衡状態に達する時刻t2までの流量値が,充填機構異常判定閾値TH1未満の流量にとどまる場合,コンプレッサ23の異常,配管の異常,接続具22の異常,流量計21の異常等の発生が考えられる。この場合,判定装置24は充填機構の異常を判定する(ステップ43でNO,ステップ44)。警告音の発生,警告ランプの点灯等によって充填機構の異常がオペレータに知らせる。   If the flow value from the filling start time t1 to the time t2 when the equilibrium state is reached if normal is maintained at a flow rate less than the charging mechanism abnormality determination threshold TH1, an abnormality in the compressor 23, an abnormality in the piping, an abnormality in the connector 22, It is conceivable that an abnormality or the like of the flow meter 21 occurs. In this case, the determination device 24 determines whether the charging mechanism is abnormal (NO in step 43, step 44). The operator is notified of the abnormality of the filling mechanism by generating a warning sound, lighting a warning lamp, or the like.

充填機構が正常に稼働している場合(ステップ43でYES ),充填開始後m秒〜n秒(時刻t3〜時刻t4)(m<n)(以下,判定期間Tという,図7,図8参照)までの流量計測値が用いられて,判定期間Tの間にパウチ袋不良判定閾値TH2以上の流量が計測されたかどうかが判定される(ステップ45,46)。判定期間Tの開始タイミング(時刻t3)は,パウチ袋本体2が十分に膨らみきった後のタイミングとされる。たとえば,判定期間Tの開始タイミング(時刻t3)は充填開始時刻t1から0.65秒後に設定される。判定期間の終了タイミング(時刻t4)は任意に設定することができ,たとえば充填開始時刻t1から0.9秒後に設定される。   When the filling mechanism is operating normally (YES in step 43), m seconds to n seconds (time t3 to time t4) (m <n) after the start of filling (hereinafter referred to as a determination period T, FIGS. 7 and 8) It is determined whether or not a flow rate equal to or more than the pouch bag failure determination threshold value TH2 has been measured during the determination period T using the flow rate measurement values up to (see Steps 45 and 46). The start timing of the determination period T (time t3) is a timing after the pouch bag main body 2 has fully swelled. For example, the start timing (time t3) of the determination period T is set 0.65 seconds after the filling start time t1. The end timing (time t4) of the determination period can be set arbitrarily, and is set, for example, 0.9 seconds after the filling start time t1.

図7と図8とを対比する。図7のグラフ25を参照して,このグラフ25では時刻t3から時刻t4までの判定期間Tの流量はパウチ袋不良判定閾値TH2未満である(ほとんど圧縮空気は流れていない)。この場合,判定装置24はガセット型パウチ袋1を正常品であると判定する(ステップ46でNO,ステップ48)。他方,図8のグラフ26を参照して,このグラフ26では時刻t3から時刻t4までの判定期間Tの全部においてパウチ袋不良判定閾値TH2を超える圧縮空気の流量が計測されている。パウチ袋本体2に穴(ピンホール)が存在する場合に,圧縮空気の静止状態を保つことができずに,流量計21にわずかに圧縮空気が流れ,これが流量計21によって計測されたものである。判定期間Tにおいてパウチ袋不良判定閾値TH2を超える流量が計測されると,判定装置24はそのガセット型パウチ袋1を不良品である判定する(ステップ46でYES,ステップ47)。   7 and FIG. 8 are compared. Referring to the graph 25 of FIG. 7, in this graph 25, the flow rate in the determination period T from time t3 to time t4 is less than the pouch bag failure determination threshold TH2 (almost no compressed air flows). In this case, the determination device 24 determines that the gusseted pouch bag 1 is a normal product (NO in step 46, step 48). On the other hand, referring to the graph 26 of FIG. 8, in this graph 26, the flow rate of the compressed air exceeding the pouch bag failure determination threshold TH2 is measured in the entire determination period T from time t3 to time t4. When there is a hole (pinhole) in the pouch bag main body 2, the compressed air cannot be kept stationary, and the compressed air slightly flows into the flowmeter 21, which is measured by the flowmeter 21. is there. When the flow rate exceeding the pouch bag failure determination threshold value TH2 is measured in the determination period T, the determination device 24 determines that the gusset type pouch bag 1 is defective (YES in step 46, step 47).

不良判定されたガセット型パウチ袋1は内容物の充填工程から除外され,正常判定されたガセット型パウチ袋1のみが内容物の充填工程に進む。漏れ(穴)のあるガセット型パウチ袋1に内容物が充填されてしまうことが防止される。   The gusset-type pouch bag 1 determined to be defective is excluded from the content filling step, and only the gusset-type pouch bag 1 determined to be normal proceeds to the content filling step. The filling of the contents into the gusset-type pouch bag 1 having a leak (hole) is prevented.

ガセット型パウチ袋1が正常(穴があいていない)か,不良(穴があいている)かを判定するために用いられるパウチ袋不良判定閾値TH2は,穴をあけたパウチ袋(穴あきパウチ袋:検体)を作成し,その穴あきパウチ袋について計測される流量変化グラフ(図8のグラフ26)に基づいてオペレータによって決定される。   The pouch bag failure determination threshold value TH2 used to determine whether the gusset type pouch bag 1 is normal (has no holes) or defective (has holes) is a pouch bag with holes (a pouch with holes). (A bag: sample), and is determined by the operator based on a flow rate change graph (graph 26 in FIG. 8) measured for the perforated pouch bag.

図9はパウチ袋不良判定閾値TH2を決定するために用いられる穴あきパウチ袋(検体)を示している。   FIG. 9 shows a perforated pouch bag (sample) used to determine the pouch bag defect determination threshold value TH2.

穴あきパウチ袋1Aは,前面フィルム4(後面フィルム6,側面フィルム5でもよい)の一部を所定の大きさ,たとえば5mm四方だけ切取り(切取り範囲を符号31で示す),レーザを用いて所定の大きさの穴33を加工した,上記切取り範囲31よりも大きなステンレス板32を,切取り範囲31の全体を覆うようにして,上記切取り範囲31の周囲において正面フィルム4に貼付したものである。好ましくは,ステンレス板32には正面フィルム4と同等の厚さを持つものが用いられる。また,ステンレス板32は,なるべく密着性の高いテープ等を用いて,ステンレス板32に形成された穴33をテープで塞いでしまわないように,正面フィルム4に外側からしっかりと貼付される。マイクロドリル等を用いて正面フィルム4に直接に穴あけ加工するのに比べて,正確な直径の穴33を加工することができ,また穴33が拡がってしまったり,塞がってしまったりするのを防止することができる。   The perforated pouch bag 1A cuts a part of the front film 4 (or the rear film 6 or the side film 5) into a predetermined size, for example, a square of 5 mm (a cutting range is indicated by reference numeral 31), and uses a laser. A stainless steel plate 32 larger than the above-mentioned cut-out area 31 in which a hole 33 having a size of 3 mm is machined is attached to the front film 4 around the cut-out area 31 so as to cover the entire cut-out area 31. Preferably, a stainless steel plate having a thickness equivalent to that of the front film 4 is used. The stainless steel plate 32 is firmly adhered to the front film 4 from outside using a tape or the like having high adhesion as much as possible so as not to cover the hole 33 formed in the stainless steel plate 32 with the tape. Compared to drilling directly into the front film 4 using a micro drill or the like, it is possible to drill a hole 33 with an accurate diameter, and to prevent the hole 33 from expanding or closing. can do.

穴あきパウチ袋1Aを検査対象にして上述した漏れ検査を行うことによって,図8に示すような流量変化グラフ26を取得することができる。取得された流量変化グラフ26を用いることで,パウチ袋不良判定閾値TH2を正確に設定することができる。   The flow rate change graph 26 as shown in FIG. 8 can be obtained by performing the above-described leak inspection on the perforated pouch bag 1A as an inspection target. By using the acquired flow rate change graph 26, the pouch bag defect determination threshold value TH2 can be accurately set.

ステンレス板32にレーザを用いて穴あけ加工することによって,正確な寸法の穴33を形成することができる。50μm,100μm,150μm,200μm等,任意の直径の穴33を持つ穴あきパウチ袋1Aを作成することができ,そのそれぞれについてのパウチ袋不良判定閾値TH2を設定することができる。複数段階のパウチ袋不良判定閾値TH2を設定することによって,検査対象のガセット型パウチ袋1に存在する漏れの有無(穴の有無)のみならず,漏れの程度(穴の大きさ)まで判定することができる。たとえば50μmの穴をあけた穴あきパウチ袋1Aを用いて計測される流量変化グラフ26を用いて決定される第1のパウチ袋不良判定閾値と,100μmの穴をあけた穴あきパウチ袋1Aを用いて計測される流量変化グラフ26を用いて決定される第2のパウチ袋不良判定閾値(第1のパウチ袋不良判定閾値<第2のパウチ袋不良判定閾値)を用いることで,第1の漏れ判定閾値以上第2の漏れ判定閾値未満の漏れ(比較的小さい穴)と,第2の漏れ判定閾値以上の漏れ(比較的大きい穴)とを区別して判定することができ,漏れの有無にとどまらず,さらに漏れの程度まで検査することができる。   By drilling a hole in the stainless steel plate 32 using a laser, a hole 33 having an accurate dimension can be formed. A perforated pouch bag 1A having a hole 33 of an arbitrary diameter such as 50 μm, 100 μm, 150 μm, or 200 μm can be created, and a pouch bag defect determination threshold value TH2 can be set for each of them. By setting the pouch bag defect determination threshold value TH2 in a plurality of stages, it is possible to determine not only the presence / absence of leakage (presence or absence of holes) but also the degree of leakage (size of holes) present in the gusset-type pouch bag 1 to be inspected. be able to. For example, a first pouch bag failure determination threshold determined using a flow rate change graph 26 measured using a perforated pouch bag 1A having a hole of 50 μm, and a perforated pouch bag 1A having a hole of 100 μm. By using the second pouch bag failure determination threshold (first pouch bag failure determination threshold <second pouch bag failure determination threshold) determined using the flow rate change graph 26 measured using the first pouch bag failure determination threshold, Leakage (relatively small holes) that is greater than or equal to the leakage determination threshold and less than the second leakage determination threshold can be distinguished from leakage (relatively large holes) that is greater than or equal to the second leakage determination threshold. In addition, the inspection can be performed to the degree of leakage.

1 ガセット型パウチ袋
1A 穴あきパウチ袋
2 パウチ袋本体
3 注出口
10 挟み込み冶具
11,12 挟み込み板
21 流量計
23 コンプレッサ
24 判定装置
24a メモリ
1 Gusset type pouch bag 1A Perforated pouch bag 2 Pouch bag body 3 Spout
10 Insertion jig
11, 12 sandwiching plate
21 Flow meter
23 Compressor
24 Judging device
24a memory

Claims (7)

注出口付パウチ袋内に気体を送り込む気体充填機構,
上記気体充填機構と上記注出口付パウチ袋の間の気体流路上に設けられ,上記注出口付パウチ袋内に送り込まれる気体の流量を計測する流量計,および
漏れ判定閾値が設定され,上記気体充填機構による気体充填の開始から所定時間経過後に上記流量計によって計測される気体流量が上記漏れ判定閾値以上であるときに,上記注出口付パウチ袋に漏れがあると判定する判定装置を備えている,
注出口付パウチ袋の漏れ検査装置。
A gas filling mechanism that sends gas into a pouch bag with a spout,
A flow meter provided on a gas flow path between the gas filling mechanism and the pouch with a spout to measure a flow rate of the gas fed into the pouch with the spout; When a gas flow rate measured by the flow meter is equal to or greater than the leak determination threshold after a predetermined time has elapsed from the start of gas filling by the filling mechanism, a determination device is provided for determining that the pouch bag with the spout has a leak when the gas flow rate is equal to or greater than the leak determination threshold value. Yes,
Leak inspection device for pouch bags with spouts.
上記判定装置は,
複数の漏れ判定閾値が設定され,
上記気体充填機構による気体充填の開始から所定時間経過後に上記流量計によって計測される気体流量を上記複数の漏れ判定閾値と比較することによって,上記注出口付パウチ袋の漏れの程度を判定するものである,
請求項1に記載の注出口付パウチ袋の漏れ検査装置。
The above determination device is
Multiple leak judgment thresholds are set,
A method for determining the degree of leakage of the pouch bag with a spout by comparing a gas flow rate measured by the flow meter with the plurality of leak determination thresholds after a predetermined time has elapsed from the start of gas filling by the gas filling mechanism. Is,
The leak inspection device for a pouch bag with a spout according to claim 1.
上記判定装置は,
充填機構異常判定閾値が設定され,
上記気体充填機構による気体充填の開始の直後に上記流量計によって計測される気体流量が上記充填機構異常判定閾値未満であるときに,上記気体充填機構または上記流量計の異常を判定するものである,
請求項1または2に記載の注出口付パウチ袋の漏れ検査装置。
The above determination device is
The filling mechanism abnormality judgment threshold is set,
Immediately after the gas filling mechanism starts gas filling, when the gas flow rate measured by the flow meter is less than the filling mechanism abnormality determination threshold, the gas filling mechanism or the flow meter is determined to be abnormal. ,
The leak inspection device for a pouch bag with a spout according to claim 1 or 2.
上記注出口付パウチ袋をその前後から挟み,上記注出口付パウチ袋内に送り込まれる気体によって上記注出口付パウチ袋が膨らみきったときの上記注出口付パウチ袋の容量を減少させる挟み込み冶具を備えている,
請求項1から3のいずれか一項に記載の注出口付パウチ袋の漏れ検査装置。
A sandwiching jig for sandwiching the pouch with a spout from the front and rear thereof and reducing the capacity of the pouch with a spout when the pouch with the spout is completely inflated by gas sent into the pouch with the spout. Have,
The leak inspection device for a pouch with a spout according to any one of claims 1 to 3.
気体充填機構によって注出口付パウチ袋内に気体を送り込み,
上記気体充填機構と上記注出口付パウチ袋の間の気体流路上に設けられる流量計によって,上記注出口付パウチ袋内に送り込まれる気体の流量を計測し,
上記気体充填機構による気体充填の開始から所定時間経過後に上記流量計によって計測される気体流量が,設定される漏れ判定閾値以上であるときに,上記注出口付パウチ袋に漏れがあると判定する,
注出口付パウチ袋の漏れ検査方法。
The gas is fed into the pouch with outlet by the gas filling mechanism,
A flow meter provided on a gas flow path between the gas filling mechanism and the pouch with a spout measures a flow rate of gas sent into the pouch with the spout,
When the gas flow rate measured by the flow meter after a lapse of a predetermined time from the start of gas filling by the gas filling mechanism is equal to or greater than a set leak determination threshold value, it is determined that the pouch with outlet is leaking. ,
Inspection method for pouch bags with spouts.
注出口付パウチ袋のパウチ袋面の一部の範囲が切り取られ,上記切取り範囲を超える大きさを有しかつ穴がレーザ加工された金属板を,上記切取り範囲の周囲において上記パウチ袋面に貼付した穴あき注出口付パウチ袋を用意し,
気体充填機構によって上記穴あき注出口付パウチ袋内に気体を送り込み,
上記気体充填機構と上記穴あき注出口付パウチ袋の間の気体流路上に設けられる流量計によって,上記穴あき注出口付パウチ袋内に送り込まれる気体の流量を計測し,
上記流量計によって計測される気体流量を用いて,検査対象の注出口付パウチ袋に漏れがあることを判定するための漏れ判定閾値を設定する,
注出口付パウチ袋の漏れ判定閾値設定方法。
A part of the pouch bag surface of the pouch bag with a spout is cut out, and a metal plate having a size exceeding the above cutout region and having a hole processed by laser is placed on the pouch bag surface around the cutout region. Prepare a pouch with a perforated spout attached.
The gas is fed into the pouch with perforated spout by the gas filling mechanism.
A flow meter provided on a gas flow path between the gas filling mechanism and the pouch with a perforated outlet is used to measure a flow rate of gas sent into the pouch with a perforated outlet.
Using the gas flow rate measured by the flow meter, set a leak determination threshold value for determining that there is a leak in the pouch bag with a spout to be inspected,
How to set the leak judgment threshold value for pouch bags with spouts.
注出口付パウチ袋のパウチ袋面の一部の範囲が切り取られており,
上記切取り範囲を超える大きさを有しかつ穴がレーザ加工された金属板が,上記切取り範囲の周囲において上記パウチ袋面に貼付されている,
穴あき注出口付パウチ袋。
A part of the pouch bag surface of the pouch bag with a spout is cut out,
A metal plate having a size exceeding the cutout area and having a hole processed by laser is attached to the pouch bag surface around the cutout area,
Pouch bag with perforated spout.
JP2018181267A 2018-09-27 2018-09-27 Leak inspection device and method of pouch bag having outlet Pending JP2020051883A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001108568A (en) * 1999-10-06 2001-04-20 Fabrica Toyama Corp Method and device for detecting leak from pouch
JP2005037268A (en) * 2003-07-16 2005-02-10 Cosmo Instruments Co Ltd Flow rate inspection device
JP2006053068A (en) * 2004-08-12 2006-02-23 Cornes Dodwell Ltd Leak test method for inlet sealed section of bag container
JP2007276832A (en) * 2006-04-07 2007-10-25 Toppan Printing Co Ltd Standing pouch for microwave oven
JP2010107454A (en) * 2008-10-31 2010-05-13 Yamatake Corp Leak detection system and method for sealed container
JP2017211223A (en) * 2016-05-24 2017-11-30 株式会社フクダ Method and device for evaluating sealed inspection target
JP2018507415A (en) * 2015-03-03 2018-03-15 イー・エム・デイー・ミリポア・コーポレイシヨン System and method for flexible container integrity testing

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001108568A (en) * 1999-10-06 2001-04-20 Fabrica Toyama Corp Method and device for detecting leak from pouch
JP2005037268A (en) * 2003-07-16 2005-02-10 Cosmo Instruments Co Ltd Flow rate inspection device
JP2006053068A (en) * 2004-08-12 2006-02-23 Cornes Dodwell Ltd Leak test method for inlet sealed section of bag container
JP2007276832A (en) * 2006-04-07 2007-10-25 Toppan Printing Co Ltd Standing pouch for microwave oven
JP2010107454A (en) * 2008-10-31 2010-05-13 Yamatake Corp Leak detection system and method for sealed container
JP2018507415A (en) * 2015-03-03 2018-03-15 イー・エム・デイー・ミリポア・コーポレイシヨン System and method for flexible container integrity testing
JP2017211223A (en) * 2016-05-24 2017-11-30 株式会社フクダ Method and device for evaluating sealed inspection target

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