JP2020045305A - Methods for producing cellooligosaccharide - Google Patents

Methods for producing cellooligosaccharide Download PDF

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JP2020045305A
JP2020045305A JP2018173782A JP2018173782A JP2020045305A JP 2020045305 A JP2020045305 A JP 2020045305A JP 2018173782 A JP2018173782 A JP 2018173782A JP 2018173782 A JP2018173782 A JP 2018173782A JP 2020045305 A JP2020045305 A JP 2020045305A
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carbon catalyst
carbon
cellooligosaccharide
producing
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JP7191313B2 (en
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福岡 淳
Atsushi Fukuoka
淳 福岡
アビジット シュロトリ
Shrotri Abhijit
アビジット シュロトリ
藤田 一郎
Ichiro Fujita
一郎 藤田
齋藤 信
Makoto Saito
信 齋藤
内田 博
Hiroshi Uchida
博 内田
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Hokkaido University NUC
Resonac Holdings Corp
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Showa Denko KK
Hokkaido University NUC
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Abstract

To provide methods for hydrolyzing plant biomass using a carbon catalyst which allows the production of cellooligosaccharide comprising oligomers of which glucose polymerization degree (G) is 3 or more with high yield and high selectivity.SOLUTION: Disclosed herein is a method for producing cellooligosaccharide, the method comprising: mixing a carbon catalyst and a plant biomass to fill a column (a reaction vessel) as a fixed bed; passing heated water through the column to hydrolyze cellulose in the biomass; and then collecting produced cellooligosaccharaides of which glucose polymerization degree (G) is 3 or more.SELECTED DRAWING: None

Description

本発明はセロオリゴ糖の製造方法に関する。さらに詳しく言えば、炭素触媒を用いた植物性バイオマスの加水分解による、グルコースの重合度(G)が3以上のオリゴマーを含有するセロオリゴ糖の選択的製造方法に関する。   The present invention relates to a method for producing cellooligosaccharides. More specifically, the present invention relates to a method for selectively producing cellooligosaccharide containing an oligomer having a polymerization degree (G) of glucose of 3 or more by hydrolysis of vegetable biomass using a carbon catalyst.

セロオリゴ糖は、グルコースがβ−1,4結合して重合した短鎖線状ポリマーであり、保湿性、べたつき抑制、清味付与、でんぷん老化低減、タンパク変性抑制などの機能性を有し、食品及び化粧品産業において添加剤として幅広く利用されている。例えば、セロオリゴ糖はヒト消化器官内の善玉バクテリアの成育を刺激することによって、糖尿病や肥満症のような生活習慣病の予防に有効であり(非特許文献1)、農業分野においても、セロオリゴ糖を低濃度で投与すると、植物の免疫防御能を活性化する誘導因子として働き、作物の収量を改善することが報告されている(非特許文献2)。
特に、グルコースの重合度が3〜8程度のセロオリゴ糖は水に適度な溶解性を示し、上記の機能の持続性の増大、新たな機能性賦与という点でより大きな期待が寄せられている。
Cellooligosaccharides are short-chain linear polymers in which glucose is polymerized by β-1,4 bonds, and have functions such as moisturizing properties, suppression of stickiness, imparting of taste, reduction of starch aging, suppression of protein denaturation, and the like. It is widely used as an additive in the cosmetics industry. For example, cellooligosaccharides are effective in preventing lifestyle-related diseases such as diabetes and obesity by stimulating the growth of good bacteria in the human digestive tract (Non-patent Document 1). It has been reported that when administered at low concentrations, it acts as an inducer to activate the plant's immune defense ability and improves crop yield (Non-Patent Document 2).
In particular, cellooligosaccharides having a degree of polymerization of glucose of about 3 to 8 exhibit appropriate solubility in water, and are expected to have greater sustainability of the above functions and to impart new functions.

現在工業的に利用されているセロオリゴ糖は、酵素反応によって製造されているが、主成分はグルコースと二量体のセロビオースであり、三量体のセロトリオース以上のオリゴマーはほとんど含有していない(特開2009−189293号公報;特許文献1)。   Currently, cellooligosaccharides used industrially are produced by an enzymatic reaction, but the main component is glucose and dimer cellobiose, and almost no oligomers higher than trimeric cellotriose are contained. JP 2009-189293 A; Patent Document 1).

酵素法以外のセロオリゴ糖製造技術としては、水熱処理方法(国際公開第2012/128055パンフレット(US9284614B2);特許文献2等)、次亜塩素酸を含有する酸化水による水熱処理方法(特開2006−320261号公報;特許文献3)が知られているが、いずれもセロオリゴ糖は、セルロースをグルコースに分解する過程の中間産物として取り扱われており、収率など具体的データは開示されていない。すなわち、グルコースの重合度が3以上のオリゴマーを工業的に効率よく製造する方法は確立されておらず、現状工業生産されていないグルコースの重合度(G)が3以上のオリゴマーを含有するセロオリゴ糖が高収率で得られる製造方法の確立が望まれている。   Other techniques for producing cellooligosaccharides other than the enzymatic method include a hydrothermal treatment method (WO 2012/128055 pamphlet (US9284614B2); Patent Document 2, etc.), and a hydrothermal treatment method using oxidized water containing hypochlorous acid (JP-A-2006-2006). No. 320261; Patent Literature 3) are known, but cellooligosaccharides are all treated as intermediate products in the process of decomposing cellulose into glucose, and no specific data such as yield is disclosed. That is, a method for industrially efficiently producing an oligomer having a degree of polymerization of glucose of 3 or more has not been established, and a cellooligosaccharide containing an oligomer having a degree of polymerization of glucose (G) of 3 or more that is not currently industrially produced. It is desired to establish a production method that can obtain high yields.

本発明に関連する技術として、セルロースを加水分解する固体触媒を用い、セルロースを含有するバイオマスなどの原料を加水分解し糖類を製造する方法が提案されている。
特許第4604194号公報(特許文献4)には、効率よくセルロースを加水分解してグルコースを得ることができる方法として、セルロースの加水分解反応を触媒する酸性官能基または塩基性官能基を有する活性炭固体触媒を用いる方法が開示されているが、セロオリゴ糖の生成については記載していない。
As a technique related to the present invention, there has been proposed a method for producing a saccharide by hydrolyzing a raw material such as biomass containing cellulose using a solid catalyst for hydrolyzing cellulose.
Japanese Patent No. 4604194 (Patent Document 4) discloses an activated carbon solid having an acidic functional group or a basic functional group that catalyzes a hydrolysis reaction of cellulose, as a method for efficiently hydrolyzing cellulose to obtain glucose. Although a method using a catalyst is disclosed, the production of cellooligosaccharide is not described.

本発明者らは、植物性バイオマスと炭素触媒のスラリーを連続的に反応液流通管に通して水熱反応を行い生成物として、主としてグルコースを連続的に取得する方法を開示している(特開2017−109187号公報;特許文献5)。特許文献5では、反応条件によっては、G2以上のセロオリゴ糖が生成しているが、G3以上のオリゴ糖の収率及び選択率については開示されていない。   The present inventors have disclosed a method for continuously obtaining mainly glucose as a product by performing a hydrothermal reaction by continuously passing a slurry of vegetable biomass and a carbon catalyst through a reaction solution flowing pipe (particularly, US Pat. JP 2017-109187 A; Patent Document 5). Patent Document 5 produces cellooligosaccharides of G2 or more depending on reaction conditions, but does not disclose the yield and selectivity of oligosaccharides of G3 or more.

また、本発明者らは炭素触媒を用いた植物性バイオマスの加水分解反応において、反応温度(縦軸)と反応時間(横軸)との関係を表すグラフにおける170〜230℃の範囲の温度時間積を特定の範囲となる条件に制御して水熱反応をさせてG3〜G6のオリゴマーを含有するセロオリゴ糖を製造する方法を開示している(国際公開第2017/104687パンフレット;特許文献6)。   In addition, the present inventors, in a hydrolysis reaction of vegetable biomass using a carbon catalyst, a temperature time in a range of 170 to 230 ° C. in a graph showing a relationship between a reaction temperature (vertical axis) and a reaction time (horizontal axis). It discloses a method for producing a cellooligosaccharide containing an oligomer of G3 to G6 by controlling the product to a specific range so as to cause a hydrothermal reaction (WO 2017/104687 pamphlet; Patent Document 6). .

特開2009−189293号公報JP 2009-189293 A 国際公開第2012/128055パンフレットInternational Publication No. 2012/128055 pamphlet 特開2006−320261号公報JP 2006-320261 A 特許第4604194号公報Japanese Patent No. 4604194 特開2017−109187号公報JP 2017-109187 A 国際公開第2017/104687パンフレットWO 2017/104687 pamphlet

Polym.Int.,66,1227(2017)Polym. Int. , 66, 1227 (2017). Plant Physiol.,173,2383(2017)Plant Physiol. , 173, 2383 (2017)

本発明の課題は、炭素触媒を用いて植物性バイオマスを加水分解する方法において、特許文献6のような煩雑な制御を行うことなく、グルコースの重合度(G)が3以上のオリゴマーを含有するセロオリゴ糖を高収率、高選択率で得ることのできる製造方法を提供することにある。   An object of the present invention is to provide a method for hydrolyzing plant biomass using a carbon catalyst, which comprises an oligomer having a polymerization degree (G) of glucose of 3 or more without performing complicated control as in Patent Document 6. It is an object of the present invention to provide a method for producing cellooligosaccharides with high yield and high selectivity.

本発明者らは、セルロースの加水分解によって、グルコースの重合度(G)が3以上のオリゴマーを選択的に高収率で得るためには、セルロースが逐次的に解重合し生成したG3以上のオリゴマーを、すみやかにそれ以上解重合しない環境下におくこと(炭素触媒系から解放すること)が有効であると考え鋭意検討を重ねた。その結果、炭素触媒と植物性バイオマスの混合物を固定床として充填したカラム(反応容器)に、セルロース成分がG3以上のオリゴマーとなる条件で加熱水を流通させることによって、生成したG3以上のオリゴマーを含む水溶液が触媒系から解放され、目的とするセロオリゴ糖が高収率(高選択率)で得られることを見出し本発明を完成するに至った。   The present inventors have found that in order to selectively obtain an oligomer having a polymerization degree (G) of glucose of 3 or more in a high yield by hydrolysis of cellulose, G3 or more produced by depolymerization of cellulose sequentially is used. We thought that it would be effective to place the oligomer in an environment that would not promptly depolymerize it further (release from the carbon catalyst system). As a result, the heated oligomer is passed through a column (reaction vessel) filled with a mixture of the carbon catalyst and the vegetable biomass as a fixed bed under conditions where the cellulose component becomes an oligomer of G3 or more, whereby the oligomers of G3 or more are produced. The present inventors have found that the aqueous solution containing the solution is released from the catalyst system and that the target cellooligosaccharide can be obtained in high yield (high selectivity), and have completed the present invention.

すなわち、本発明は以下の[1]〜[7]のセロオリゴ糖の製造方法に関する。
[1] 炭素触媒と植物性バイオマスの混合物を固定床として充填した反応容器に、加熱水を流通させてバイオマス中のセルロースを加水分解し、生成するグルコース重合度が3以上のセロオリゴ糖を取得することを特徴とするセロオリゴ糖の製造方法。
[2] 前記加熱水の温度が180〜240℃、反応滞留時間が20〜600秒である前項1に記載のセロオリゴ糖の製造方法。
[3] 前記加熱水の線速度(LV)が0.4〜5.0m/Hr、空間速度(SV)が5〜100/Hrである前項1または2に記載のセロオリゴ糖の製造方法。
[4] 前記炭素触媒と前記植物性バイオマス原料を予め混合し同時粉砕した混合物を固定床として用いる前項1〜3のいずれか1項に記載のセロオリゴ糖の製造方法。
[5] 前記炭素触媒が、アルカリ賦活活性炭、水蒸気賦活活性炭、薬剤賦活活性炭、及びメソポーラスカーボンからなる群から選択される1種以上の炭素触媒である前項1〜4のいずれか1項に記載のセロオリゴ糖の製造方法。
[6] 前記炭素触媒が、空気酸化処理された炭素触媒である前項1〜5のいずれか1項に記載のセロオリゴ糖の製造方法。
[7] 前記炭素触媒と前記植物性バイオマスに、さらにシリカを混合した混合物を固定床として用いる前項1〜6のいずれか1項に記載のセロオリゴ糖の製造方法。
That is, the present invention relates to the following methods for producing cellooligosaccharides [1] to [7].
[1] Heated water is allowed to flow through a reaction vessel filled with a mixture of a carbon catalyst and a vegetable biomass as a fixed bed to hydrolyze cellulose in the biomass to obtain a cellooligosaccharide having a degree of polymerization of glucose of 3 or more. A method for producing a cellooligosaccharide, comprising:
[2] The method for producing cellooligosaccharides according to the above item 1, wherein the temperature of the heated water is 180 to 240 ° C and the reaction residence time is 20 to 600 seconds.
[3] The method for producing a cellooligosaccharide according to the above item 1 or 2, wherein the linear velocity (LV) of the heated water is 0.4 to 5.0 m / Hr and the space velocity (SV) is 5 to 100 / Hr.
[4] The method for producing a cellooligosaccharide according to any one of the above items 1 to 3, wherein a mixture obtained by previously mixing and simultaneously pulverizing the carbon catalyst and the plant biomass raw material is used as a fixed bed.
[5] The method according to any one of items 1 to 4, wherein the carbon catalyst is one or more carbon catalysts selected from the group consisting of alkali-activated activated carbon, steam-activated activated carbon, drug-activated activated carbon, and mesoporous carbon. A method for producing cellooligosaccharide.
[6] The method for producing a cellooligosaccharide according to any one of the above items 1 to 5, wherein the carbon catalyst is a carbon catalyst subjected to an air oxidation treatment.
[7] The method for producing a cellooligosaccharide according to any one of the above items 1 to 6, wherein a mixture obtained by further mixing silica with the carbon catalyst and the plant biomass is used as a fixed bed.

本発明によれば、植物性バイオマスから、炭素触媒を用いてグルコースの重合度が3以上のオリゴマーを含有するセロオリゴ糖を高収率・高選択率で製造することができる。   ADVANTAGE OF THE INVENTION According to this invention, cellooligosaccharide containing the oligomer whose glucose degree of polymerization is 3 or more can be manufactured with high yield and high selectivity from vegetable biomass using a carbon catalyst.

実施例で使用した反応系(実験装置)の概要を示す。The outline of the reaction system (experimental apparatus) used in the examples is shown.

以下、本発明の方法の好適な実施形態について説明する。なお、以下に説明する実施形態は、本発明の代表的な一例を示したものであり、本発明はそれらに限定されるものではなく、それらにより本発明の範囲が狭く解釈されるべきでない。   Hereinafter, preferred embodiments of the method of the present invention will be described. The embodiments described below are representative examples of the present invention, and the present invention is not limited thereto, and the scope of the present invention should not be construed as being narrow.

[植物性バイオマス(固体基質)]
バイオマスとは一般的には「再生可能な生物由来の有機性資源で化石資源を除いたもの」を指すが、本発明で使用する「植物性バイオマス」(以下、固体基質ということがある。)は、例えば、稲わら、麦わら、サトウキビわら、籾殻、バガス、広葉樹、竹、針葉樹、ケナフ、家具廃材、建築廃材、古紙、食品残渣等の主にセルロースやヘミセルロースを含むバイオマスである。
[Vegetable biomass (solid substrate)]
Biomass generally refers to "renewable organic resources derived from living organisms and excluding fossil resources", but "vegetable biomass" (hereinafter sometimes referred to as a solid substrate) used in the present invention. Is biomass containing mainly cellulose and hemicellulose, such as rice straw, straw, sugar cane straw, rice husk, bagasse, hardwood, bamboo, conifer, kenaf, furniture waste, construction waste, waste paper, food residue, and the like.

植物性バイオマスは、精製処理してあるものでも、精製処理してないものでも用いることができる。精製処理してあるものとしては、アルカリ蒸煮、アルカリ性亜硫酸塩蒸煮、中性亜硫酸塩蒸煮、アルカリ性硫化ソーダ蒸煮、アンモニア蒸煮などの処理をした後に固液分離し水洗することにより脱リグニン処理を行い、セルロースを含有するものが挙げられる。さらに、工業的に調製したセルロースなどでもよい。
植物性バイオマスは、不純物として原料由来の珪素、アルミニウム、カルシウム、マグネシウム、カリウム、ナトリウムなどの灰分を含有してもよい。
Vegetable biomass may be used after being subjected to purification treatment or not. As those that have been refined, alkaline sulphite, alkaline sulphite sulphate, neutral sulphite sulphate, alkaline sodium sulphide sulphate, ammonia sulphate, etc., then solid-liquid separation and washing with water, then delignification treatment Those containing cellulose are exemplified. Furthermore, cellulose prepared industrially may be used.
Vegetable biomass may contain ash, such as silicon, aluminum, calcium, magnesium, potassium, and sodium, derived from raw materials as impurities.

植物性バイオマスは、乾体でも湿体でもよく、結晶性でも非結晶性でもよい。植物性バイオマスは反応に先立ち粉砕することが望ましい。粉砕により炭素触媒との接触性が増加して、加水分解反応が促進される。したがって、植物性バイオマスの形状・大きさは、粉砕するのに適していることが好ましい。そのような形状・大きさとしては、例えば粒径が20〜1000μmの粉体状が挙げられる。   Vegetable biomass may be dry or wet, crystalline or non-crystalline. It is desirable to grind the plant biomass prior to the reaction. The pulverization increases the contact with the carbon catalyst and promotes the hydrolysis reaction. Therefore, it is preferable that the shape and size of the plant biomass be suitable for pulverization. Examples of such a shape and size include a powder having a particle size of 20 to 1000 μm.

[炭素触媒]
炭素触媒は、植物性バイオマスの加水分解を触媒できるものであればよく、特に限定されるものではないが、主成分であるセルロースを形成しているグルコース間のβ−1,4グリコシド結合に代表されるグリコシド結合を加水分解する活性を有する炭素材料が好ましい。
[Carbon catalyst]
The carbon catalyst is not particularly limited as long as it can catalyze the hydrolysis of vegetable biomass, and is typically a β-1,4 glycosidic bond between glucose forming cellulose as a main component. A carbon material having an activity of hydrolyzing a glycoside bond to be formed is preferable.

炭素材料としては、例えば活性炭、カーボンブラック、グラファイト、空気酸化した木粉などが挙げられる。これら炭素材料は、単独で使用しても、2種以上を併用してもよい。炭素材料の形状は、基質との接触面積の拡大により反応性を向上させるという点で、多孔性及び/または微粒子であることが好ましく、酸点を発現して加水分解を促進させるという点で、その表面にフェノール性水酸基、カルボキシル基、スルホ基、リン酸基などの官能基を有する炭素材料が好ましい。   Examples of the carbon material include activated carbon, carbon black, graphite, and air-oxidized wood powder. These carbon materials may be used alone or in combination of two or more. The shape of the carbon material is preferably porous and / or fine particles in that the reactivity is improved by increasing the contact area with the substrate, and in terms of promoting acid hydrolysis by expressing acid sites, A carbon material having a functional group such as a phenolic hydroxyl group, a carboxyl group, a sulfo group, and a phosphate group on its surface is preferable.

官能基を表面に有する多孔性炭素材料としては、ヤシガラ、ユーカリ、竹、松、くるみガラ、バガスなどの木質材料や、コークス、フェノールなどを、水蒸気、二酸化炭素、空気などのガスを用いて高温処理する方法(物理法)や、アルカリ、塩化亜鉛などの薬剤を用いて高温処理する方法(化学法)により調製した活性炭が挙げられる。さらに木質材料や活性炭を空気存在下で均一に加熱処理した(空気酸化処理された)炭素材料も挙げられる。   As porous carbon materials having functional groups on the surface, wood materials such as coconut husk, eucalyptus, bamboo, pine, walnut gala, bagasse, coke, phenol, etc., are heated at high temperatures using gases such as steam, carbon dioxide, air, etc. Activated carbon prepared by a treatment method (physical method) or a high-temperature treatment method using a chemical such as alkali or zinc chloride (chemical method) is exemplified. Further, there may also be mentioned a carbon material obtained by uniformly heating a woody material or activated carbon in the presence of air (air oxidation treatment).

セロトリオース以上の重合度のオリゴ糖収率が高いという観点から水蒸気賦活活性炭、薬剤賦活活性炭、空気酸化した木粉、空気酸化した水蒸気賦活活性炭、空気酸化した薬剤賦活活性炭を用いることが好ましい。   It is preferable to use steam-activated activated carbon, drug-activated activated carbon, air-oxidized wood flour, air-oxidized steam-activated activated carbon, and air-oxidized drug-activated activated carbon, from the viewpoint that the yield of oligosaccharides having a degree of polymerization equal to or higher than cellotriose is high.

[植物性バイオマスの粉砕]
植物性バイオマスの主成分であるセルロースは、2本またはそれ以上のセルロース分子が水素結合により結合して結晶性を示す。本発明では、そのような結晶性を有するセルロースをそのまま原料として使用することができるが、結晶性低下処理を施して結晶性を低下させたセルロースを用いることが好ましい。結晶性を低下させたセルロースは、結晶性を部分的に低下させたものでも、完全にまたはほぼ完全に消失させたものでもよい。結晶性低下処理の種類には特に制限はないが、上記水素結合を切断して、1本鎖のセルロース分子を少なくとも部分的に生成できる結晶性低下処理が好ましい。少なくとも部分的に1本鎖のセルロース分子を含むセルロースを原料とすることで、加水分解の効率を大幅に向上することができる。
[Pulverization of vegetable biomass]
Cellulose, which is a main component of plant biomass, exhibits crystallinity in which two or more cellulose molecules are bonded by hydrogen bonds. In the present invention, such a cellulose having crystallinity can be used as a raw material as it is, but it is preferable to use a cellulose whose crystallinity has been reduced by performing a crystallinity reduction treatment. The cellulose having reduced crystallinity may be one having partially reduced crystallinity or one having been completely or almost completely eliminated. The type of the crystallinity reduction treatment is not particularly limited, but is preferably a crystallinity reduction treatment capable of at least partially generating single-chain cellulose molecules by cutting the hydrogen bond. By using a cellulose containing at least partially a single-chain cellulose molecule as a raw material, the efficiency of hydrolysis can be significantly improved.

物理的にセルロース分子間の水素結合を切断する方法は、例えば粉砕処理が挙げられる。粉砕手段は微粉化できる機能を備えているものであれば特に限定されない。例えば、粉砕装置の方式は乾式、湿式のいずれでもよく、また装置の粉砕システムは回分式、連続式いずれでもよい。さらに、装置の粉砕力は、衝撃、圧縮、せん断、摩擦などのいかなるものでも用いることができる。   A method of physically breaking hydrogen bonds between cellulose molecules includes, for example, a pulverization treatment. The pulverizing means is not particularly limited as long as it has a function of pulverizing. For example, the pulverizing apparatus may be either a dry type or a wet type, and the pulverizing system of the apparatus may be either a batch type or a continuous type. Further, any crushing force of the device such as impact, compression, shear, friction and the like can be used.

粉砕処理に用いる装置としては、ポットミル、チューブミル、コニカルミルなどの転動ボールミル、円振動型振動ミル、旋回型振動ミル、遠心ミルなどの振動ボールミル、撹拌槽ミル、アニュラミル、流通型ミル、塔式粉砕機などの撹拌ミル、旋回流型ジェットミル、衝突タイプジェットミル、流動層型ジェットミル、湿式タイプジェットミルなどのジェット粉砕機、らいかい機(擂潰機)、オングミルなどのせん断ミル、乳鉢、石うすなどのコロイドミル、ハンマーミル、ケージミル、ピンミル、ディスインテグレータ、スクリーンミル、ターボ型ミル、遠心分級ミルなどの衝撃式粉砕機、さらには自転及び公転の運動を採用した種類の粉砕機である遊星ボールミルなどが挙げられる。   Apparatuses used for the pulverizing process include rolling ball mills such as pot mills, tube mills, and conical mills, vibrating ball mills such as circular vibrating mills, rotating vibrating mills, centrifugal mills, stirring tank mills, annular mills, flow mills, and tower mills. Agitation mills such as pulverizers, swirling type jet mills, collision type jet mills, fluidized bed type jet mills, jet type pulverizers such as wet type jet mills, crushers (crushers), shearing mills such as ang mills, mortars , Impact mills such as colloid mills such as stone, hammer mills, cage mills, pin mills, disintegrators, screen mills, turbo mills, centrifugal classifier mills, and other types of mills that employ rotation and revolution. Planetary ball mills and the like can be mentioned.

炭素触媒を用いる植物性バイオマスを加水分解する反応は、固体基質と固体触媒の反応であり、基質と触媒の接触が律速となるため、反応性を向上させる方法として、固体基質と固体触媒を予め混合し同時粉砕処理をすることが有効である。
同時粉砕処理は、混合に加え、基質の結晶性を低下させる前処理を兼ねることができる。その観点から、用いる粉砕装置は、基質の結晶性を低下させる前処理に用いられる、転動ボールミル、振動ボールミル、撹拌ミル、遊星ボールミルが好ましく、転動ボールミルに分類されるポットミル、撹拌ミルに分類される撹拌槽ミル、遊星ボールミルがより好ましい。さらに、固体触媒と固体基質とを同時粉砕処理した嵩密度の大きい原料の方が反応性が高い傾向が認められることから、固体触媒の粉砕物と固体基質の粉砕物とが食い込むような圧縮力が強く加わる転動ボールミル、撹拌ミル、遊星ボールミルを用いることがさらに好ましい。
The reaction of hydrolyzing plant biomass using a carbon catalyst is a reaction between a solid substrate and a solid catalyst, and the contact between the substrate and the catalyst is rate-determining. It is effective to carry out mixing and simultaneous pulverization.
The simultaneous pulverization can serve as a pre-treatment for reducing the crystallinity of the substrate in addition to the mixing. From that viewpoint, the crushing device used is preferably a rolling ball mill, a vibrating ball mill, a stirring mill, or a planetary ball mill, which is used in a pretreatment for lowering the crystallinity of the substrate, and is classified into a pot mill and a stirring mill classified as a rolling ball mill. A stirred tank mill and a planetary ball mill are more preferable. Furthermore, since the bulky raw material obtained by simultaneously pulverizing the solid catalyst and the solid substrate tends to have higher reactivity, a compressive force such that the pulverized material of the solid catalyst and the pulverized material of the solid substrate bite into each other. It is more preferable to use a rolling ball mill, a stirring mill, or a planetary ball mill, which strongly adds to the temperature.

個別に基質を粉砕した固体基質と触媒を同時粉砕した原料は、微粉砕後の平均粒径(累計中位径(メジアン径):粉体の集団の全体積を100%として求めた累計カーブが50%となる点の粒子径(D50))は1〜100μmであり、反応性をより高めるという観点から、1〜30μmが好ましく、1〜20μmがより好ましい。
微粉砕処理する原料の粒径が大きい場合は、微粉砕を効率的に行うために、微粉砕の前に予備的粉砕処理を行うことが好ましい。予備的粉砕処理は、例えば、シュレッダー、ジョークラッシャー、ジャイレトリクラッシャー、コーンクラッシャー、ハンマークラッシャー、ロールクラッシャー、及びロールミルなどの粗粉砕機、スタンプミル、エッジランナ、切断・せん断ミル、ロッドミル、自生粉砕機及びローラミルなどの中粉砕機を用いて実施することができる。原料の処理時間は、処理後原料が均一に微粉化されるのであれば特に限定されない。
The raw material obtained by simultaneously pulverizing the substrate and the solid substrate obtained by separately pulverizing the substrate has an average particle diameter after the fine pulverization (cumulative median diameter (median diameter): the cumulative curve obtained by assuming the total volume of the powder group as 100%). The particle diameter (D50) at the point of 50% is 1 to 100 μm, preferably 1 to 30 μm, more preferably 1 to 20 μm, from the viewpoint of further increasing the reactivity.
When the raw material to be pulverized has a large particle size, it is preferable to perform a preliminary pulverization before the pulverization in order to perform the pulverization efficiently. Preliminary pulverization processing includes, for example, a shredder, a jaw crusher, a gyre crusher, a cone crusher, a hammer crusher, a roll crusher, a rough crusher such as a roll mill, a stamp mill, an edge runner, a cutting / shear mill, a rod mill, a self-crushing mill and It can be carried out using a medium crusher such as a roller mill. The processing time of the raw material is not particularly limited as long as the raw material is uniformly pulverized after the processing.

炭素触媒と固体基質の比率は、個別に基質を粉砕する場合及び基質と触媒を同時粉砕する場合のいずれにおいても、特に限定されるものではないが、反応時の加水分解効率、反応後の基質残渣低減、生成糖の回収率の観点から、固体基質100質量部に対して炭素触媒1〜100質量部が好ましく、2〜50質量部がより好ましく、5〜30質量部がさらに好ましく、10〜20質量部が特に好ましい。   The ratio of the carbon catalyst to the solid substrate is not particularly limited in both the case where the substrate is crushed individually and the case where the substrate and the catalyst are crushed simultaneously, but the hydrolysis efficiency during the reaction, the substrate after the reaction, From the viewpoint of residue reduction and recovery rate of produced sugar, the carbon catalyst is preferably 1 to 100 parts by mass, more preferably 2 to 50 parts by mass, still more preferably 5 to 30 parts by mass, and more preferably 10 to 30 parts by mass, based on 100 parts by mass of the solid substrate. 20 parts by weight are particularly preferred.

[シリカの混合]
粉砕処理した炭素触媒と固体基質を反応容器に充填するときには、これらをシリカと混合して充填することが好ましい。粉砕処理した炭素触媒と固体基質は微粉末であるため、直接反応容器に充填すると、反応容器中の水の流通が阻害される。炭素触媒と固体基質にシリカを混合して充填することにより、反応容器中の水の流路が確保され、反応容器における圧力の低下を緩和することができる。使用するシリカの種類は、特に限定されず、石英などの結晶性シリカを用いても、非結晶性シリカを用いてもよい。
[Mixing of silica]
When the pulverized carbon catalyst and the solid substrate are charged into a reaction vessel, it is preferable to mix them with silica and fill them. Since the pulverized carbon catalyst and the solid substrate are fine powders, if they are directly charged into the reaction vessel, the flow of water in the reaction vessel is hindered. By mixing and filling the silica with the carbon catalyst and the solid substrate, a flow path of water in the reaction vessel is secured, and a decrease in pressure in the reaction vessel can be reduced. The type of silica used is not particularly limited, and crystalline silica such as quartz or non-crystalline silica may be used.

シリカの混合量は、炭素触媒と固体基質の合計量に対して、質量比(炭素触媒+固体基質:シリカ)で1:0.1〜1:10となる量が好ましく、1:0.5〜1:5となる量がより好ましく、1:0.7〜1:2となる量がさらに好ましい。
シリカの混合方法は、特に限定されないが、例えば同時粉砕した炭素触媒と固体基質をバイアルに入れてシリカを加え、シリカが均一に分散するまでスパチュラで混合する方法が挙げられる。
なお、炭素触媒及び固体基質と混合する物質は、シリカに限定されず、他の不活性な粒状物質を用いてもよい。シリカを代替する物質として、例えば、ジルコニア、ステンレス鋼、ガラスビーズなどを挙げることができる。
The mixing amount of silica is preferably from 1: 0.1 to 1:10 in mass ratio (carbon catalyst + solid substrate: silica) to the total amount of the carbon catalyst and the solid substrate, and preferably 1: 0.5. An amount of 1 : 1: 5 is more preferable, and an amount of 0.71: 0.7-1: 2 is more preferable.
The method of mixing the silica is not particularly limited, and examples thereof include a method in which the simultaneously ground carbon catalyst and the solid substrate are placed in a vial, silica is added, and the mixture is mixed with a spatula until the silica is uniformly dispersed.
The substance to be mixed with the carbon catalyst and the solid substrate is not limited to silica, and another inert particulate substance may be used. As a substance that substitutes for silica, for example, zirconia, stainless steel, glass beads, and the like can be given.

[加水分解反応]
植物性バイオマスを基質として、グルコースの重合度が3以上のオリゴマーを含有するセロオリゴ糖を生成する加水分解反応は、固体基質と炭素触媒を前述の同時粉砕によって、好ましくは炭素触媒表面に固体基質が吸着した混合物の状態で反応容器に充填する。より好ましくは、同時粉砕した固体基質と炭素触媒を、シリカと混合した混合物の状態で、反応容器に充填する。この反応容器は図1に概要を示す(半流動式の)反応システムに取り付ける。
[Hydrolysis reaction]
The hydrolysis reaction to produce cellooligosaccharides containing an oligomer having a degree of polymerization of glucose of 3 or more using plant biomass as a substrate is preferably carried out by simultaneously grinding the solid substrate and the carbon catalyst to form a solid substrate on the surface of the carbon catalyst. The reaction mixture is filled in the state of the adsorbed mixture. More preferably, the co-ground solid substrate and carbon catalyst are charged to the reaction vessel in a mixture with silica. The reaction vessel is attached to a (semi-fluid) reaction system as outlined in FIG.

加熱部3は、加熱水を反応容器4に流通し、加水分解反応を行う装置である。加水分解反応は、後述する条件下で行うことができる。
冷却部6は、加熱部から流出したセロオリゴ糖含有水溶液を冷却する装置である。
背圧調整器5の圧力は、0.7〜50MPaが好ましく、0.8〜30MPaがより好ましく、1〜15MPaがさらに好ましい。
The heating unit 3 is a device that circulates heated water through the reaction vessel 4 and performs a hydrolysis reaction. The hydrolysis reaction can be performed under the conditions described below.
The cooling unit 6 is a device that cools the cellooligosaccharide-containing aqueous solution flowing out of the heating unit.
The pressure of the back pressure regulator 5 is preferably 0.7 to 50 MPa, more preferably 0.8 to 30 MPa, and still more preferably 1 to 15 MPa.

反応容器には、バイオマス中のセルロースが主としてG3以上のセロオリゴ糖に加水分解される条件で加熱水を流通させる。反応で生成したG3以上のセロオリゴ糖は加熱水中に溶解した状態で反応容器系外に出るために(したがって、触媒系から解放されるために)、生成したG3以上のセロオリゴ糖はそれ以上加水分解を受けないので、安定した収率でG3以上のセロオリゴ糖を得ることができる。   Heated water is passed through the reaction vessel under the condition that cellulose in biomass is mainly hydrolyzed into cellooligosaccharides of G3 or more. G3 or more cellooligosaccharides produced in the reaction are dissolved in the heated water and exit the reaction vessel system (and thus are released from the catalyst system), and the generated G3 or more cellooligosaccharides are further hydrolyzed. Therefore, cellooligosaccharides of G3 or more can be obtained in a stable yield.

本発明の加水分解反応により、重合度(G)が3以上のセロオリゴ糖が生成する。生成するオリゴ糖の重合度(G)は、例えば3〜15であってもよく、5〜14であってもよく、7〜13であってもよい。好ましくは3〜10であり、より好ましくは4〜9であり、さらに好ましくは5〜8である。オリゴ糖の重合度(G)が3〜10の範囲内であると、水への溶解性が高く回収しやすい。   By the hydrolysis reaction of the present invention, cellooligosaccharides having a degree of polymerization (G) of 3 or more are produced. The degree of polymerization (G) of the resulting oligosaccharide may be, for example, 3 to 15, 5 to 14, or 7 to 13. Preferably it is 3-10, More preferably, it is 4-9, Still more preferably, it is 5-8. When the degree of polymerization (G) of the oligosaccharide is in the range of 3 to 10, the solubility in water is high and the oligosaccharide is easily collected.

以下に、セルロースが主としてG3以上のセロオリゴ糖に加水分解される条件について詳しく説明する。   Hereinafter, the conditions under which cellulose is mainly hydrolyzed into cellooligosaccharides of G3 or more will be described in detail.

加水分解反応に用いる反応容器は、特に限定されず、例えば市販のチューブを用いることができる。チューブの大きさは目的に応じ、適宜、長さ・内径を選択して使用することができる。反応容器の長さをL、内径をDとすると、長さLと内径Dの比(L/D)は、1〜100が好ましく、2〜50がより好ましく、3〜30がさらに好ましい。
反応容器への固体基質及び炭素触媒の充填方法は、特に限定されないが、前述のようにあらかじめ固体基質、炭素触媒、及びシリカの混合物を調製して、反応容器に充填することができる。反応容器へのこれら混合物の充填率は、80〜100%が好ましく、90〜100%がより好ましく、95〜100%がさらに好ましい。
The reaction vessel used for the hydrolysis reaction is not particularly limited, and for example, a commercially available tube can be used. The size and size of the tube can be appropriately selected and used according to the purpose. Assuming that the length of the reaction vessel is L and the inner diameter is D, the ratio (L / D) of the length L to the inner diameter D is preferably 1 to 100, more preferably 2 to 50, and still more preferably 3 to 30.
The method for filling the reaction vessel with the solid substrate and the carbon catalyst is not particularly limited, but a mixture of the solid substrate, the carbon catalyst, and silica may be prepared in advance and filled into the reaction vessel as described above. The filling rate of these mixtures in the reaction vessel is preferably from 80 to 100%, more preferably from 90 to 100%, even more preferably from 95 to 100%.

固定床に流通させる加熱水の温度は170〜250℃であり、180℃〜240℃が好ましい。加熱水の温度は、より好ましくは180℃〜230℃、さらに好ましくは190℃〜220℃、特に好ましくは190℃〜210℃である。
固定床に流通させる水の加熱方法は、特に限定されないが、例えば、反応容器と反応容器に接続する手前の流路をヒーターにより加熱することができる。
The temperature of the heated water flowing through the fixed bed is 170 to 250 ° C, preferably 180 to 240 ° C. The temperature of the heating water is more preferably 180 ° C to 230 ° C, further preferably 190 ° C to 220 ° C, and particularly preferably 190 ° C to 210 ° C.
The method of heating the water flowing through the fixed bed is not particularly limited. For example, a reaction vessel and a flow path connected to the reaction vessel can be heated by a heater.

固定床に流通する加熱水の線速度(LV)は、0.4〜5.0m/Hrが好ましい。線速度(LV)は、より好ましくは0.5〜4.5m/Hr、さらに好ましくは0.8〜4.0m/Hr、特に好ましくは2.0〜4.0m/Hrである。
線速度(LV)は、以下の式により算出することができる。
LV(m/Hr)={(流速(cm3/min))/(反応容器の断面積(cm2))}×60/100
The linear velocity (LV) of the heated water flowing through the fixed bed is preferably 0.4 to 5.0 m / Hr. The linear velocity (LV) is more preferably 0.5 to 4.5 m / Hr, further preferably 0.8 to 4.0 m / Hr, particularly preferably 2.0 to 4.0 m / Hr.
The linear velocity (LV) can be calculated by the following equation.
LV (m / Hr) = {(flow rate (cm 3 / min)) / (cross-sectional area of reaction vessel (cm 2 ))} × 60/100

固定床に流通する加熱水の空間速度(SV)は、5〜100/Hrが好ましい。空間速度(SV)は、より好ましくは10〜90/Hr、さらに好ましくは20〜80/Hr、特に好ましくは50〜80/Hrである。
空間速度(SV)は、以下の式により算出することができる。
SV(1/Hr)={(流速(cm3/min))/(反応容器の容積(cm3))}×60
The space velocity (SV) of the heated water flowing through the fixed bed is preferably 5 to 100 / Hr. The space velocity (SV) is more preferably 10 to 90 / Hr, further preferably 20 to 80 / Hr, and particularly preferably 50 to 80 / Hr.
The space velocity (SV) can be calculated by the following equation.
SV (1 / Hr) = {(flow rate (cm 3 / min)) / (reaction vessel volume (cm 3 ))} × 60

なお、加水分解はpHの影響を受ける。本発明では、pH2〜9の条件で加水分解反応を行うことができるが、好ましくは、pH調整を行うことなく、加熱水を直接反応容器に流通させる。   The hydrolysis is affected by the pH. In the present invention, the hydrolysis reaction can be carried out under conditions of pH 2 to 9, but preferably, the heated water is passed directly to the reaction vessel without adjusting the pH.

加熱水が反応容器に滞留する時間(以下、「反応滞留時間」という。)は、20〜600秒であることが好ましい。反応滞留時間は、より好ましくは20〜400秒、さらに好ましくは30〜300秒、特に好ましくは30〜100秒である。   The time during which the heated water stays in the reaction vessel (hereinafter, referred to as “reaction stay time”) is preferably from 20 to 600 seconds. The reaction residence time is more preferably 20 to 400 seconds, further preferably 30 to 300 seconds, and particularly preferably 30 to 100 seconds.

反応滞留時間は、以下の式により算出することができる。
(反応滞留時間(秒))={(VolR−VolS)/(流速(cm3/分))}×60
ここで、VolRは反応容器の容積(cm3)を示し、VolSはサンプルの容積(cm3)を示す。VolSは以下の式により求めることができる。
VolS=WtS/ρS
ここで、WtSはサンプルとシリカの混合物の質量(g)を示し、ρSはサンプルとシリカの混合物の真密度(g/cm3)を示す。
The reaction residence time can be calculated by the following equation.
(Reaction residence time (seconds)) = {(Vol R -Vol S ) / (flow rate (cm 3 / min))} × 60
Here, Vol R indicates the volume (cm 3 ) of the reaction vessel, and Vol S indicates the volume (cm 3 ) of the sample. Vol S can be obtained by the following equation.
Vol S = Wt S / ρ S
Here, Wt S indicates the mass (g) of the mixture of the sample and silica, and ρ S indicates the true density (g / cm 3 ) of the mixture of the sample and silica.

なお、真密度ρSは、以下の方法により求めることができる。サンプルとシリカの混合物を一定量、メスシリンダーに入れ、水面が固体の上面より高くなるまで水を加える。加えた水の質量(g)を水の密度(1g/cm3)で割って、加えた水の体積(cm3)を求め、以下の式により真密度ρS(g/cm3)を算出することができる。
ρS=(混合物の質量(g))/{(メスシリンダーで測った体積(cm3))−(加えた水の体積(cm3))}
Note that the true density ρ S can be obtained by the following method. A certain amount of the mixture of the sample and silica is placed in a measuring cylinder, and water is added until the water level is higher than the upper surface of the solid. The mass (g) of the added water is divided by the density (1 g / cm 3 ) of the water to determine the volume (cm 3 ) of the added water, and the true density ρ S (g / cm 3 ) is calculated by the following equation. can do.
ρ S = (mass of mixture (g)) / {(volume measured in graduated cylinder (cm 3 )) − (volume of added water (cm 3 ))}

本発明のセロオリゴ糖の製造方法は、さらに、他の工程を含んでもよい。例えば、セロオリゴ糖含有水溶液のろ過工程、セロオリゴ糖の分画工程、セロオリゴ糖の精製工程などを含むことができる。   The method for producing cellooligosaccharides of the present invention may further include other steps. For example, the method may include a step of filtering a cellooligosaccharide-containing aqueous solution, a step of fractionating cellooligosaccharides, a step of purifying cellooligosaccharides, and the like.

以下、実施例により本発明の効果をより明らかなものとする。なお、本発明は以下の実施例に限定されるものではなく、その要旨を変更しない範囲で適宜変更して実施することができる。   Hereinafter, the effects of the present invention will be made clearer by examples. It should be noted that the present invention is not limited to the following embodiments, and can be implemented with appropriate modifications without departing from the scope of the invention.

(1)固体基質
固体基質として、アビセル(Merck社製結晶性微粉セルロース)を以下の(3)の方法で粉砕処理したものを用いた。
(1) Solid substrate As a solid substrate, avicel (crystalline fine powdered cellulose manufactured by Merck) that had been pulverized by the following method (3) was used.

(2)炭素触媒
炭素触媒として、比較例2〜5では、水蒸気賦活活性炭であるBA50(味の素ファインテクノ株式会社製)を、以下の(3)の方法で粉砕処理したものを用いた。実施例1〜4及び比較例1では、BA50を425℃で10時間、電気炉中で加熱して空気酸化したもの(以下、空気酸化BA50と略記する。)を、以下の(3)の方法で粉砕処理したものを用いた。
(2) Carbon catalyst In Comparative Examples 2 to 5, a carbon catalyst obtained by pulverizing BA50 (manufactured by Ajinomoto Fine Techno Co., Ltd.), which is a steam activated carbon, by the following method (3) was used. In Examples 1 to 4 and Comparative Example 1, BA50 was heated in an electric furnace at 425 ° C. for 10 hours and air-oxidized (hereinafter, abbreviated as air-oxidized BA50). Used after pulverization.

(3)混合粉砕原料
実施例1〜4では、固体基質としてアビセル5.00gと炭素触媒として空気酸化BA50 0.771gを混合し、遊星ボールミル粉砕機(Fritsch P−6、アルミナボール)を用い、500rpmで1時間、粉砕処理を行った。その後、150μm以下にふるい分けした。得られた原料を、以下、混合粉砕原料と略記する。
比較例1では、粉砕処理時間を2時間とした以外は、実施例1〜4と同様にして粉砕処理を行った。
比較例2〜5では、固体基質としてアビセル10.00gと炭素触媒としてBA50 1.54gを混合し、60rpmで48時間、ボールミル処理した。
(3) Mixed and crushed raw materials In Examples 1 to 4, 5.00 g of Avicel as a solid substrate and 0.771 g of air oxidized BA50 as a carbon catalyst were mixed, and a planetary ball mill crusher (Fritsch P-6, alumina balls) was used. The pulverization treatment was performed at 500 rpm for 1 hour. Then, it was sieved to 150 μm or less. The obtained raw material is hereinafter abbreviated as a mixed and crushed raw material.
In Comparative Example 1, the pulverization was performed in the same manner as in Examples 1 to 4, except that the pulverization time was 2 hours.
In Comparative Examples 2 to 5, 10.00 g of Avicel as a solid substrate and 1.54 g of BA50 as a carbon catalyst were mixed and ball-milled at 60 rpm for 48 hours.

[生成物の定量]
得られたセロオリゴ糖含有水溶液は、(株)島津製作所製高速液体クロマトグラフ(カラム:Shodex(登録商標)SH−1011、移動相:水0.5mL/min、カラム温度:50℃、検出:示差屈折率)により、グルコース、セロビオース(G2)、及びG3以上のセロオリゴ糖を定量分析した。 以下に収率の計算式を示す。
生成物収率(%)={(対象成分の炭素の物質量)/(加えたセルロースの炭素の物質量)}×100
[Quantification of product]
The obtained cellooligosaccharide-containing aqueous solution was subjected to high performance liquid chromatography manufactured by Shimadzu Corporation (column: Shodex (registered trademark) SH-1011, mobile phase: water 0.5 mL / min, column temperature: 50 ° C, detection: differential) Glucose, cellobiose (G2), and cellooligosaccharides of G3 or higher were quantitatively analyzed by refractive index. The formula for calculating the yield is shown below.
Product yield (%) = {(amount of carbon in target component) / (amount of carbon in added cellulose)} × 100

[線速度(LV)、空間速度(SV)、反応滞留時間の算出]
線速度(LV)、空間速度(SV)及び反応滞留時間は、明細書に記載の式に基づいて算出した。なお、反応滞留時間は、真密度ρSを1.68g/cm3として算出している。
[Calculation of linear velocity (LV), space velocity (SV), reaction residence time]
The linear velocity (LV), space velocity (SV), and reaction residence time were calculated based on the equations described in the specification. In addition, the reaction residence time is calculated assuming that the true density ρ S is 1.68 g / cm 3 .

実施例1:
真空乾燥した混合粉砕原料0.175gをバイアルに入れ、同質量のシリカ(富士シリシア化学株式会社、CARiACT Q30、粒径75〜150μm)を加えた。シリカが均一に分散するまでスパチュラで混合し、混合粉砕原料/シリカの混合物を得た。反応容器(長さ5.15cm、内径0.39cm(外径0.25インチのSwagelokチューブを切断して作製))の一端を石英ウールで塞ぎ、上記の混合粉砕原料/シリカ混合物をすべて反応容器に充填した。反応容器の他端を石英ウールで塞いだ後、加水分解反応システムに装着した。
反応容器装着後、背圧調整器(Swagelok、KPB1N0G422P20000)により反応システムの圧力を3MPaに設定した。次にHPLCポンプを起動し、水の流速を0.75mL/minに設定した。反応システムの圧力がゆっくりと3MPaまで上昇し、液体が反応システムの出口から流出し始めてから、さらに20分間この状態を維持した。その後、ヒーター(アサヒ理化製作所、セラミック電気管状炉、ARF-30KC)の電源を入れ、温度を180℃に設定した。この時間を回収時間0分とし、セロオリゴ糖含有水溶液の回収を開始した。
回収時間40分の時点でセロオリゴ糖含有水溶液の回収を終了した。回収したセロオリゴ糖含有水溶液(30mL)はろ過後、HPLC分析を行い、生成物の収率を算出した。結果を表1に示す。
Example 1
0.175 g of the vacuum-dried mixed and crushed raw material was placed in a vial, and the same mass of silica (Fuji Silysia Chemical Ltd., CARiACT Q30, particle size: 75 to 150 μm) was added. The mixture was mixed with a spatula until the silica was uniformly dispersed to obtain a mixture of the mixed and ground raw material / silica. One end of a reaction vessel (5.15 cm long, 0.39 cm inside diameter (prepared by cutting a Swagelok tube having an outside diameter of 0.25 inch)) is closed with quartz wool, and the above mixed ground material / silica mixture is entirely used as a reaction vessel. Was filled. After closing the other end of the reaction vessel with quartz wool, it was attached to a hydrolysis reaction system.
After installing the reaction vessel, the pressure of the reaction system was set to 3 MPa by a back pressure regulator (Swagelok, KPB1N0G422P20000). Next, the HPLC pump was started, and the flow rate of water was set at 0.75 mL / min. The pressure in the reaction system slowly increased to 3 MPa, and this state was maintained for another 20 minutes after the liquid started flowing out of the outlet of the reaction system. Then, the power of the heater (Asahi Rika Seisakusho, ceramic electric tube furnace, ARF-30KC) was turned on, and the temperature was set to 180 ° C. This time was set to 0 min, and the collection of the cellooligosaccharide-containing aqueous solution was started.
When the collection time was 40 minutes, the collection of the cellooligosaccharide-containing aqueous solution was completed. The collected cellooligosaccharide-containing aqueous solution (30 mL) was subjected to HPLC analysis after filtration, and the yield of the product was calculated. Table 1 shows the results.

実施例2:
固定床を通る加熱水の温度(反応温度)を、実施例1の180℃から200℃に変えた以外は、実施例1と同様に反応を行った。結果を表1に示す。
Example 2:
The reaction was carried out in the same manner as in Example 1 except that the temperature of the heated water passing through the fixed bed (reaction temperature) was changed from 180 ° C in Example 1 to 200 ° C. Table 1 shows the results.

実施例3:
固定床を通る加熱水の温度(反応温度)を、実施例1の180℃から220℃に変えた以外は、実施例1と同様に反応を行った。結果を表1に示す。
Example 3
The reaction was carried out in the same manner as in Example 1 except that the temperature of the heated water passing through the fixed bed (reaction temperature) was changed from 180 ° C in Example 1 to 220 ° C. Table 1 shows the results.

実施例4:
固定床を通る加熱水の温度(反応温度)を、実施例1の180℃から240℃に変えた以外は、実施例1と同様に反応を行った。結果を表1に示す。
Example 4:
The reaction was carried out in the same manner as in Example 1, except that the temperature of the heated water passing through the fixed bed (reaction temperature) was changed from 180 ° C in Example 1 to 240 ° C. Table 1 shows the results.

比較例1:
特許文献5の実施例1の記載に従って、触媒と基質の混合スラリーの流通反応を実施した。反応条件及び結果を表2に示す。
Comparative Example 1:
According to the description of Example 1 of Patent Document 5, a flow reaction of a mixed slurry of a catalyst and a substrate was performed. Table 2 shows the reaction conditions and results.

比較例2:
特許文献6の比較例1の記載に準じて、触媒と基質のバッチ撹拌反応を実施した。反応条件及び結果を表2に示す。
Comparative Example 2:
A batch stirring reaction of the catalyst and the substrate was performed according to the description of Comparative Example 1 of Patent Document 6. Table 2 shows the reaction conditions and results.

比較例3:
特許文献6の実施例1の記載に従って、触媒と基質のバッチ撹拌反応を実施した。反応条件は、比較例2で反応温度を200℃、反応時間を3分としたほかは、比較例2と同一である。反応条件及び結果を表2に示す。
Comparative Example 3:
A batch stirring reaction of the catalyst and the substrate was performed as described in Example 1 of Patent Document 6. The reaction conditions were the same as in Comparative Example 2 except that the reaction temperature was 200 ° C. and the reaction time was 3 minutes in Comparative Example 2. Table 2 shows the reaction conditions and results.

比較例4:
特許文献6の実施例3の記載に従って、触媒と基質のバッチ撹拌反応を実施した。反応条件は、反応温度を190℃、反応時間を5分としたほかは、比較例2と同一である。反応条件及び結果を表2に示す。
Comparative Example 4:
A batch stirring reaction of the catalyst and the substrate was performed as described in Example 3 of Patent Document 6. The reaction conditions were the same as Comparative Example 2 except that the reaction temperature was 190 ° C. and the reaction time was 5 minutes. Table 2 shows the reaction conditions and results.

比較例5:
特許文献6の実施例4の記載に従って、触媒と基質のバッチ撹拌反応を実施した。反応条件は、反応温度を180℃、反応時間を20分としたほかは、比較例2と同一である。反応条件及び結果を表2に示す。
Comparative Example 5:
A batch stirring reaction of the catalyst and the substrate was performed as described in Example 4 of Patent Document 6. The reaction conditions were the same as in Comparative Example 2 except that the reaction temperature was 180 ° C. and the reaction time was 20 minutes. Table 2 shows the reaction conditions and results.

Figure 2020045305
Figure 2020045305

Figure 2020045305
Figure 2020045305

本発明によれば、炭素触媒を用いた植物性バイオマスの加水分解反応により、食品及び化粧品産業において有用なG3以上のオリゴ糖を高収率、高選択率で製造することができる。   According to the present invention, a G3 or higher oligosaccharide useful in the food and cosmetic industries can be produced in high yield and high selectivity by a hydrolysis reaction of vegetable biomass using a carbon catalyst.

1 水
2 ポンプ
3 加熱部
4 反応容器(セルロース/触媒固定床)
5 背圧調整器
6 冷却部
7 セロオリゴ糖含有水溶液
1 water 2 pump 3 heating section 4 reaction vessel (cellulose / catalyst fixed bed)
5 Back pressure regulator 6 Cooling unit 7 Cellooligosaccharide-containing aqueous solution

Claims (7)

炭素触媒と植物性バイオマスの混合物を固定床として充填した反応容器に、加熱水を流通させてバイオマス中のセルロースを加水分解し、生成するグルコース重合度が3以上のセロオリゴ糖を取得することを特徴とするセロオリゴ糖の製造方法。   Heating water is passed through a reaction vessel filled with a mixture of a carbon catalyst and a plant biomass as a fixed bed to hydrolyze cellulose in the biomass, thereby obtaining a cellooligosaccharide having a degree of polymerization of glucose of 3 or more. A method for producing cellooligosaccharides. 前記加熱水の温度が180〜240℃、反応滞留時間が20〜600秒である請求項1に記載のセロオリゴ糖の製造方法。   The method for producing cellooligosaccharide according to claim 1, wherein the temperature of the heated water is 180 to 240 ° C and the reaction residence time is 20 to 600 seconds. 前記加熱水の線速度(LV)が0.4〜5.0m/Hr、空間速度(SV)が5〜100/Hrである請求項1または2に記載のセロオリゴ糖の製造方法。   The method for producing a cellooligosaccharide according to claim 1 or 2, wherein the linear velocity (LV) of the heated water is 0.4 to 5.0 m / Hr, and the space velocity (SV) is 5 to 100 / Hr. 前記炭素触媒と前記植物性バイオマス原料を予め混合し同時粉砕した混合物を固定床として用いる請求項1〜3のいずれか1項に記載のセロオリゴ糖の製造方法。   The method for producing cellooligosaccharides according to any one of claims 1 to 3, wherein a mixture obtained by previously mixing and simultaneously pulverizing the carbon catalyst and the plant biomass raw material is used as a fixed bed. 前記炭素触媒が、アルカリ賦活活性炭、水蒸気賦活活性炭、薬剤賦活活性炭、及びメソポーラスカーボンからなる群から選択される1種以上の炭素触媒である請求項1〜4のいずれか1項に記載のセロオリゴ糖の製造方法。   The cellooligosaccharide according to any one of claims 1 to 4, wherein the carbon catalyst is at least one carbon catalyst selected from the group consisting of alkali-activated activated carbon, steam-activated activated carbon, drug-activated activated carbon, and mesoporous carbon. Manufacturing method. 前記炭素触媒が、空気酸化処理された炭素触媒である請求項1〜5のいずれか1項に記載のセロオリゴ糖の製造方法。   The method for producing a cellooligosaccharide according to any one of claims 1 to 5, wherein the carbon catalyst is a carbon catalyst subjected to an air oxidation treatment. 前記炭素触媒と前記植物性バイオマスに、さらにシリカを混合した混合物を固定床として用いる請求項1〜6のいずれか1項に記載のセロオリゴ糖の製造方法。   The method for producing cellooligosaccharides according to any one of claims 1 to 6, wherein a mixture obtained by further mixing silica with the carbon catalyst and the plant biomass is used as a fixed bed.
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JP2011142893A (en) * 2010-01-18 2011-07-28 Ihi Corp Hot water-flowing type saccharification apparatus
JP2013063051A (en) * 2011-09-20 2013-04-11 Meiji Univ Method of producing oligosaccharide
JP2014205751A (en) * 2013-04-11 2014-10-30 日立化成株式会社 Low molecular compound of aphanothece sacrum polysaccharide and method for lowering molecular weight of aphanothece sacrum polysaccharides
WO2017104687A1 (en) * 2015-12-18 2017-06-22 昭和電工株式会社 Method for manufacturing cellooligosaccharide

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011144336A (en) * 2010-01-18 2011-07-28 Ihi Corp Biomass treating method
JP2011142893A (en) * 2010-01-18 2011-07-28 Ihi Corp Hot water-flowing type saccharification apparatus
JP2013063051A (en) * 2011-09-20 2013-04-11 Meiji Univ Method of producing oligosaccharide
JP2014205751A (en) * 2013-04-11 2014-10-30 日立化成株式会社 Low molecular compound of aphanothece sacrum polysaccharide and method for lowering molecular weight of aphanothece sacrum polysaccharides
WO2017104687A1 (en) * 2015-12-18 2017-06-22 昭和電工株式会社 Method for manufacturing cellooligosaccharide

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