JP2020043683A - Electric connection box and method of manufacturing electric connection box unit - Google Patents

Electric connection box and method of manufacturing electric connection box unit Download PDF

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JP2020043683A
JP2020043683A JP2018168943A JP2018168943A JP2020043683A JP 2020043683 A JP2020043683 A JP 2020043683A JP 2018168943 A JP2018168943 A JP 2018168943A JP 2018168943 A JP2018168943 A JP 2018168943A JP 2020043683 A JP2020043683 A JP 2020043683A
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bus bar
press
core wire
electric
connection box
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JP7156875B2 (en
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山▲崎▼ 淳
Atsushi Yamazaki
淳 山▲崎▼
慶紀 廣谷
Yoshinori Hirotani
慶紀 廣谷
宏紀 安藤
Hiroki Ando
宏紀 安藤
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Yazaki Energy System Corp
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Abstract

To provide an electric connection box that is easy to assemble and has improved versatility.SOLUTION: An electric connection box 10 comprises: a plate-like mounting part 21; a plurality of insertion holes 22 which are provided so as to penetrate the mounting part 21 in a thickness direction and into which a core wire exposed from an end of an electric wire 50 can be inserted; a band-like first bus bar 41 and a band-like second bus bar 42 which are mounted onto the mounting part 21; a plurality of press-in holes 43 which are provided in the first bus bar 41 and the second bus bar 42 in correspondence to each of the plurality of insertion holes 22, and into which the core wire can be press-fit; and a partition wall 25 which is provided between the first bus bar 41 and the second bus bar 42, with a height dimension from the mounting part 21 of the partition wall 25 being larger than a thickness dimension of the first and second bus bars 41 and 42, and being larger than a length dimension of the core wire passing through each press-in hole 43.SELECTED DRAWING: Figure 5

Description

本発明は、電気接続箱に関する。   The present invention relates to an electrical junction box.

従来から、例えば、配電線の本線に分岐線を接続する際に、分岐スリーブを用いることがある(例えば、特許文献1,2を参照。)。この分岐スリーブでは、配電線の本線が挿入される本線圧縮部と、本線圧縮部と一体的に形成され且つ本線に接続される分岐線が挿入される分岐線圧縮部と、を有する。そして、本線の被覆が剥離されて露出した芯線に本線圧縮部を取り付けて加締め、分岐線圧縮部に分岐線の被覆が剥離された露出した芯線の先端部を挿入して加締めるようになっている(例えば、特許文献1を参照。)。   Conventionally, for example, when connecting a branch line to a main line of a distribution line, a branch sleeve may be used (for example, see Patent Documents 1 and 2). This branch sleeve has a main line compression section into which the main line of the distribution line is inserted, and a branch line compression section formed integrally with the main line compression section and into which a branch line connected to the main line is inserted. Then, the main line compression portion is attached to the exposed core wire where the coating of the main line has been peeled off and caulked, and the tip end of the exposed core wire where the coating of the branch line has been peeled is inserted into the branch line compression portion and caulked. (For example, refer to Patent Document 1).

特開2001−326000号公報JP 2001-326000 A 特開2004−096983号公報JP-A-2004-096983

ところで、上述したように電線同士を接続するにあたり、複数のバスバを用いた電気接続箱を用いる場合もある。この場合、複数のバスバが密集配置されているため、意図しない短絡を防止するべく、一つの対策法としてバスバ間に樹脂などを充填して絶縁することが考えられる。しかし、この対策法では、充填用の樹脂材料や充填装置が必要であり、さらに充填した樹脂が硬化するまでの待ち時間も必要であるため、電気接続箱の生産性を向上させ難い。また、樹脂を一旦充填した後には回路(即ち、バスバ)の組み換えが困難であり、電気接続箱の汎用性を向上させ難い。   By the way, when connecting the electric wires as described above, an electric connection box using a plurality of bus bars may be used. In this case, since a plurality of bus bars are densely arranged, in order to prevent an unintended short circuit, it is conceivable to insulate the bus bars with a resin or the like as one countermeasure. However, this countermeasure method requires a filling resin material and a filling device, and also requires a waiting time until the filled resin is cured, so that it is difficult to improve the productivity of the electric junction box. Also, once the resin is filled, it is difficult to rearrange circuits (that is, bus bars), and it is difficult to improve the versatility of the electric junction box.

本発明は、上述した事情に鑑みてなされたものであり、その目的は、電気接続箱を容易に組み立て可能であり且つ汎用性を向上可能な電気接続箱、及び、その電気接続箱に複数の電線が接続された電気接続箱ユニットの製造方法、を提供することにある。   The present invention has been made in view of the above circumstances, and an object of the present invention is to easily assemble an electric connection box and improve the versatility of the electric connection box, and to provide the electric connection box with a plurality of electric connection boxes. A method of manufacturing an electric junction box unit to which electric wires are connected.

前述した目的を達成するために、本発明に係る電気接続箱及び電気接続箱ユニットの製造方法は、下記[1]〜[4]を特徴としている。
[1]
板状の載置部と、
前記載置部を厚さ方向に貫通するように設けられ、電線の端部から露出する芯線を挿通可能な複数の挿通孔と、
前記載置部に載せ置かれる帯状の第1バスバ及び第2バスバと、
前記複数の前記挿通孔の各々に対応して前記第1バスバ及び前記第2バスバに設けられ、前記芯線を圧入可能な複数の圧入孔と、
前記第1バスバと前記第2バスバとの間に設けられる隔壁であって、当該隔壁の前記載置部からの高さ寸法が、前記第1バスバ及び前記第2バスバの厚み寸法よりも大きく且つ前記圧入孔を通り抜けた前記芯線の長さ寸法よりも大きい隔壁と、を備えた、
電気接続箱であること。
[2]
上記[1]に記載の電気接続箱において、
前記複数の前記圧入孔の少なくとも一つは、
前記芯線の直径寸法よりも大きい大径部と、前記芯線の直径寸法よりも小さい小径部と、を有する、
電気接続箱であること。
[3]
上記[1]又は上記[2]に記載の電気接続箱において、
前記複数の前記圧入孔の少なくとも一つは、
前記芯線の直径寸法よりも大きい大径部と、前記大径部の孔縁面よりも径方向内側に突出するバネ部と、を有する、
電気接続箱であること。
[4]
端部から芯線が露出した複数の電線を所定の配列規則に従って並べる工程と、
複数の前記芯線の各々を上記[1]〜上記[3]の何れか一つに記載の電気接続箱が有する複数の前記挿通孔の各々に挿通して複数の前記圧入孔の各々に圧入することにより、複数の前記芯線と前記第1バスバ及び前記第2バスバとを接続する工程と、を備えた、
電気接続箱ユニットの製造方法であること。
In order to achieve the above object, a method for manufacturing an electric junction box and an electric junction box unit according to the present invention is characterized by the following [1] to [4].
[1]
A plate-like mounting portion,
A plurality of insertion holes that are provided so as to penetrate the mounting portion in the thickness direction and can insert a core wire exposed from the end of the electric wire,
A first bus bar and a second bus bar in a belt shape placed on the placement unit;
A plurality of press-fit holes provided in the first bus bar and the second bus bar corresponding to each of the plurality of insertion holes, and capable of press-fitting the core wire;
A partition provided between the first bus bar and the second bus bar, wherein a height of the partition from a mounting portion is larger than thicknesses of the first bus bar and the second bus bar. A partition wall larger than a length dimension of the core wire passing through the press-fitting hole,
Be an electrical junction box.
[2]
In the electric junction box according to the above [1],
At least one of the plurality of press-fit holes,
A large-diameter portion larger than the diameter of the core wire, and a small-diameter portion smaller than the diameter of the core wire,
Be an electrical junction box.
[3]
In the electric junction box according to the above [1] or [2],
At least one of the plurality of press-fit holes,
A large-diameter portion larger than the diameter of the core wire, and a spring portion protruding radially inward from a hole edge surface of the large-diameter portion,
Be an electrical junction box.
[4]
A step of arranging a plurality of electric wires whose core wires are exposed from the end according to a predetermined arrangement rule,
Each of the plurality of core wires is inserted into each of the plurality of insertion holes of the electric connection box according to any one of the above [1] to [3] and pressed into each of the plurality of press-fit holes. Connecting the plurality of core wires to the first bus bar and the second bus bar.
A method for manufacturing an electrical junction box unit.

上記[1]の構成の電気接続箱によれば、電線から露出する芯線を圧入可能な圧入孔を有する帯状の第1バスバ及び第2バスバが載置部に載せ置かれる。第1バスバと第2バスバとの間には隔壁が設けられており、隔壁の高さ寸法が第1バスバ及び第2バスバの厚み寸法よりも大きい。また、隔壁の高さ寸法が、圧入孔を通り抜けた芯線の長さ寸法よりも大きい。このため、上述したような樹脂充填を用いることなく、第1バスバと第2バスバとの間を絶縁できる。また、第1バスバ及び第2バスバの圧入孔が載置部の挿通孔に対応して配置されるため、挿通孔に電線の芯線を挿し込むだけで芯線が圧入孔に圧入され、容易に第1バスバ及び第2バスバと電線とを接続できる。更に、載置部にバスバを一旦組み付けた後であっても、容易にバスバを組み換えられる。したがって、本構成の電気接続箱は、電気接続箱を容易に組み立て可能であり且つ汎用性を向上可能である。   According to the electrical junction box having the configuration of the above [1], the first and second bus bars having a press-fitting hole into which the core exposed from the electric wire can be press-fitted are mounted on the mounting portion. A partition wall is provided between the first bus bar and the second bus bar, and a height dimension of the partition wall is larger than a thickness dimension of the first bus bar and the second bus bar. The height of the partition wall is larger than the length of the core wire passing through the press-fitting hole. Therefore, the first bus bar and the second bus bar can be insulated without using the resin filling as described above. Also, since the press-fit holes of the first bus bar and the second bus bar are arranged corresponding to the insertion holes of the mounting portion, the core wire is press-fitted into the press-fit hole simply by inserting the core wire of the electric wire into the insertion hole, and the second bus bar is easily inserted. The first bus bar and the second bus bar can be connected to the electric wires. Further, even after the bus bar is once assembled to the mounting portion, the bus bar can be easily replaced. Therefore, the electrical junction box of this configuration can easily assemble the electrical junction box and improve versatility.

上記[2]の構成の電気接続箱によれば、少なくとも一つの圧入孔は、芯線の直径寸法よりも大きい大径部と、芯線の直径寸法よりも小さい小径部と、を有する。このため、圧入孔が単に芯線の直径寸法よりも小さい孔である場合に比べ、大径部がある分だけ圧入孔への芯線の圧入が容易であり、小径部が芯線に押し付けられることでバスバと芯線との確実な電気的接続を図ることができる。即ち、芯線とバスバとを容易かつ確実に接続できる。   According to the electric connection box having the above configuration [2], at least one press-fitting hole has a large diameter portion larger than the diameter of the core wire and a small diameter portion smaller than the diameter of the core wire. For this reason, it is easier to press-fit the core wire into the press-fit hole because of the large-diameter portion than when the press-fit hole is simply a hole smaller than the diameter of the core wire. And the core wire can be reliably connected. That is, the core wire and the bus bar can be easily and reliably connected.

上記[3]の構成の電気接続箱によれば、圧入孔は、芯線の直径寸法よりも大きい大径部と、大径部の孔縁面よりも内側に突出するバネ部と、を有する。このため、圧入孔に挿入された芯線に対してバネ部が押し付けられる。よって、芯線とバスバとを容易かつ確実に接続できる。   According to the electric connection box having the configuration of [3], the press-fitting hole has the large-diameter portion larger than the diameter of the core wire, and the spring portion protruding inward from the hole edge surface of the large-diameter portion. For this reason, the spring portion is pressed against the core wire inserted into the press-fitting hole. Therefore, the core wire and the bus bar can be easily and reliably connected.

上記[4]の構成の電気接続箱ユニットの製造方法によれば、例えば、所定の配列規則に従って並べられた複数の電線の芯線に対して、電気接続箱を被せるように取り付けることで、電気接続箱内の第1バスバ及び第2バスバと複数の電線との接続を、容易かつ一括して行うことができる。よって、電気接続箱ユニットの生産性を向上できる。   According to the method for manufacturing an electrical junction box unit having the configuration of the above [4], for example, the electrical connection box is attached to the core wires of a plurality of electric wires arranged according to a predetermined arrangement rule so as to cover the electrical junction box. The connection between the first busbar and the second busbar in the box and the plurality of electric wires can be easily and collectively performed. Therefore, the productivity of the electric junction box unit can be improved.

本発明によれば、電気接続箱を容易に組み立て可能であり且つ汎用性を向上可能な電気接続箱、を提供できる。   ADVANTAGE OF THE INVENTION According to this invention, the electrical junction box which can assemble an electrical junction box easily and can improve versatility can be provided.

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための形態(以下「実施形態」という。)を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。   The present invention has been briefly described above. Further, details of the present invention will be further clarified by reading through the modes for carrying out the invention described below (hereinafter, referred to as “embodiments”) with reference to the accompanying drawings.

図1は、本実施形態に係る電気接続箱を複数収容した集合電気接続箱の分解斜視図である。FIG. 1 is an exploded perspective view of a collective electrical junction box that accommodates a plurality of electrical junction boxes according to the present embodiment. 図2(A)は、図1中II方向から見た平面図であり、図2(B)は、各電気接続箱におけるバスバの配置を示す平面図であり、図2(C)は、隔壁の拡大平面図である。2A is a plan view as viewed from the II direction in FIG. 1, FIG. 2B is a plan view showing the arrangement of bus bars in each electric connection box, and FIG. 2C is a partition wall. FIG. 図3は、電気接続箱と集合バスバとの接続を示す斜視図である。FIG. 3 is a perspective view showing the connection between the electric junction box and the collective bus bar. 図4は、電気接続箱に電線を接続する状態を示す下方から見た斜視図である。FIG. 4 is a perspective view seen from below showing a state in which electric wires are connected to the electric connection box. 図5(A)は、載置面に固定されたバスバの斜視図であり、図5(B)は、図5(A)中B−B位置の拡大断面図であり、図5(C)は、図5(A)中C−C位置の断面図である。5A is a perspective view of the bus bar fixed to the mounting surface, and FIG. 5B is an enlarged cross-sectional view taken along a line BB in FIG. 5A, and FIG. FIG. 6 is a cross-sectional view taken along a line CC in FIG. 図6は、バスバの圧入孔に電線の芯線を圧入する状態を示す斜視図である。FIG. 6 is a perspective view showing a state where the core wire of the electric wire is press-fitted into the press-fitting hole of the bus bar. 図7は、集合電気接続箱に収容された各電気接続箱におけるバスバの配置を示す平面図及びバスバと電線との接続状態を示す平面図である。FIG. 7 is a plan view showing an arrangement of the bus bars in each electric connection box housed in the collective electric connection box, and a plan view showing a connection state between the bus bars and the electric wires. 図8(A)は、本実施形態に係る電気接続箱に接続する電線の芯線の長さを示す正面図であり、図8(B)は、従来の電気接続箱に用いられていた電線の端部の状態を示す正面図である。FIG. 8A is a front view showing a length of a core wire of an electric wire connected to the electric connection box according to the present embodiment, and FIG. 8B is a view of an electric wire used in a conventional electric connection box. It is a front view showing the state of the end. 図9は、バスバを載置面に固定する固定方法の変形例を示す斜視図である。FIG. 9 is a perspective view showing a modification of the fixing method of fixing the bus bar to the mounting surface. 図10は、電気接続箱を集合バスバに取り付ける取付方法の変形例を示す斜視図である。FIG. 10 is a perspective view showing a modification of the method of attaching the electric connection box to the collective bus bar. 図11(A)は、バスバと電線の芯線との接続方法の第1変形例を示す斜視図であり、図11(B)は、芯線を接続した状態の断面図である。FIG. 11A is a perspective view showing a first modification of a method of connecting a bus bar and a core of an electric wire, and FIG. 11B is a cross-sectional view showing a state where the cores are connected. 図12(A)は、バスバと電線の芯線との接続方法の第2変形例を示す斜視図であり、図12(B)は、芯線を接続した状態の断面図である。FIG. 12A is a perspective view illustrating a second modification of the method of connecting the bus bar and the core of the electric wire, and FIG. 12B is a cross-sectional view illustrating a state where the core is connected. 図13(A)は、バスバと電線の芯線との接続方法の第3変形例を示す斜視図であり、図13(B)は、接続方法の第3変形例を別の角度から見た斜視図であり、図13(C)は、芯線を接続した状態の断面図である。FIG. 13A is a perspective view showing a third modification of the method of connecting the bus bar and the core of the electric wire, and FIG. 13B is a perspective view of the third modification of the connection method viewed from another angle. FIG. 13C is a cross-sectional view of a state where core wires are connected.

<実施形態>
以下、図面を参照しながら、本発明の実施形態に係る電気接続箱10及び電気接続箱ユニットの製造方法について説明する。図1は、本実施形態に係る電気接続箱10を複数収容した集合電気接続箱1の分解斜視図である。なお、以下の説明においては、図1中に示すように、蓋部材3側を「上」、蓋部材3と反対側を「下」、図1において手前側を「前」、奥側を「後」、手前側を向いて右側を「右」、左側を「左」という。
<Embodiment>
Hereinafter, a method for manufacturing the electric junction box 10 and the electric junction box unit according to the embodiment of the present invention will be described with reference to the drawings. FIG. 1 is an exploded perspective view of a collective electrical junction box 1 that houses a plurality of electrical junction boxes 10 according to the present embodiment. In the following description, as shown in FIG. 1, the lid member 3 side is “up”, the side opposite to the lid member 3 is “down”, and the near side in FIG. "Rear", the right side facing the front side is called "right", and the left side is called "left".

図1に示すように、集合電気接続箱1は、複数の電気接続箱10を収容する集合電気接続箱本体2と、集合電気接続箱本体2の上面を覆う蓋部材3を有する。集合電気接続箱本体2は矩形の箱であり、底板(図示省略)を有するとともに、上方は開口している。底板には、後述する電線50を差し込むための貫通孔や切欠きが設けられている。また、本体開口には、内面に沿って矩形の枠部材2aが設けられている。   As shown in FIG. 1, the collective electrical junction box 1 includes a collective electrical junction box main body 2 that accommodates a plurality of electrical junction boxes 10, and a lid member 3 that covers an upper surface of the collective electrical junction box main body 2. The collective electrical junction box main body 2 is a rectangular box, has a bottom plate (not shown), and is open at the top. The bottom plate is provided with a through hole or a notch for inserting an electric wire 50 described later. Further, a rectangular frame member 2a is provided in the main body opening along the inner surface.

枠部材2aの長手方向(左右方向)に沿った上面には、集合電気接続箱1に収容されている複数の電気接続箱10を電気的に接続するための集合バスバ4が取り付けられている。集合バスバ4は銅のような導体金属板で形成された幅細の板部材であり、長手方向に沿って所定間隔で複数個のバスバ取付ネジ穴4aが設けられている。   A collective bus bar 4 for electrically connecting a plurality of electric connection boxes 10 housed in the collective electric connection box 1 is attached to an upper surface of the frame member 2a along the longitudinal direction (left-right direction). The collective bus bar 4 is a narrow plate member formed of a conductive metal plate such as copper, and is provided with a plurality of bus bar mounting screw holes 4a at predetermined intervals along the longitudinal direction.

図2(A)は、図1中II方向から見た平面図であり、図2(B)は、各電気接続箱10におけるバスバ40の配置を示す平面図であり、図2(C)は、隔壁25の拡大平面図である。図3は、電気接続箱10と集合バスバ4との接続を示す斜視図である。また、図4は、電気接続箱10に電線50を接続する状態を下方から見た斜視図である。なお、電線50は、外側を外皮52で覆われ、外皮52の内側で被覆53が芯線51を覆っている(図6参照)。   FIG. 2A is a plan view seen from the II direction in FIG. 1, FIG. 2B is a plan view showing the arrangement of the bus bars 40 in each electric connection box 10, and FIG. FIG. FIG. 3 is a perspective view showing the connection between the electric connection box 10 and the collective bus bar 4. FIG. 4 is a perspective view of a state where the electric wire 50 is connected to the electric connection box 10 as viewed from below. The electric wire 50 is covered with an outer skin 52 on the outside, and a coating 53 covers the core wire 51 inside the outer skin 52 (see FIG. 6).

図2(A)に示すように、集合電気接続箱1には、例えば、第1電気接続箱11、第2電気接続箱12、第3電気接続箱13、第4電気接続箱14の4個の電気接続箱10が収容されている。なお、以下の説明においては、特に区別する場合を除き、第1電気接続箱11〜第4電気接続箱14を電気接続箱10と総称して説明することとする。   As shown in FIG. 2A, the collective electrical connection box 1 includes, for example, a first electrical connection box 11, a second electrical connection box 12, a third electrical connection box 13, and a fourth electrical connection box 14. Electrical connection box 10 is accommodated. In the following description, the first to fourth electric connection boxes 11 to 14 will be collectively referred to as the electric connection box 10 unless otherwise specified.

図3及び図4に示すように、電気接続箱10は、上方が開口した矩形箱状の電気接続箱本体20と、電気接続箱本体20の開口を覆う蓋30を有する。電気接続箱本体20の底板(載置部)21には、電線50の端部から露出する芯線51が挿通可能な挿通孔22が設けられている。挿通孔22は、前後左右に所定の間隔で複数個設けられており、3個を1組として、3組または2組設けられている。電線50を接続する際には、必要に応じて適する挿通孔22を用いて、芯線51を挿入する。電気接続箱10に複数の電線50が接続されることで、電気接続箱ユニットが形成される。   As shown in FIGS. 3 and 4, the electric connection box 10 includes an electric connection box main body 20 having a rectangular box shape with an upper opening, and a lid 30 that covers the opening of the electric connection box main body 20. The bottom plate (mounting portion) 21 of the electric connection box main body 20 is provided with an insertion hole 22 through which a core wire 51 exposed from an end of the electric wire 50 can be inserted. A plurality of insertion holes 22 are provided at predetermined intervals on the front, rear, left, and right sides, and three or two sets are provided with three being one set. When connecting the electric wire 50, the core wire 51 is inserted using an appropriate insertion hole 22 as necessary. The electric connection box unit is formed by connecting the plurality of electric wires 50 to the electric connection box 10.

電気接続箱本体20の四辺の立壁23の上端には、矩形の凹部24が設けられている。一方、蓋30の外周縁には、凹部24に対応した位置に、凹部24に嵌合する凸部31が設けられている。凸部31の高さHは、凹部24の深さDよりも小さくなっており、蓋30を電気接続箱本体20に取り付けた際に、凹部24の下端部と蓋30の下端部との間に、隙間Sが形成される。   A rectangular recess 24 is provided at the upper end of the upright wall 23 on the four sides of the electrical junction box body 20. On the other hand, on the outer peripheral edge of the lid 30, a convex portion 31 fitted to the concave portion 24 is provided at a position corresponding to the concave portion 24. The height H of the convex portion 31 is smaller than the depth D of the concave portion 24, and when the lid 30 is attached to the electric junction box main body 20, the height H is between the lower end of the concave portion 24 and the lower end of the lid 30. Then, a gap S is formed.

図2(B)に示すように、電気接続箱本体20の底板21の上面である載置面211には、帯状の第1バスバ41と第2バスバ42とが、互いに隣り合わせに載置されている。なお、第1バスバ41及び第2バスバ42並びに後述する第3バスバ48を「バスバ40」と総称する。第1バスバ41と第2バスバ42の間、すなわち隣接するバスバ40の間には、載置面211から立ち上がる隔壁25が設けられている。隔壁25は、隣接するバスバ40の間だけではなく、予め、載置面211に、バスバ40の幅に対応して設けられている。また、隔壁25の高さ(高さ寸法)H2は、バスバ40の厚さTよりも大きい(図5(B)参照)。   As shown in FIG. 2 (B), a band-shaped first bus bar 41 and a second bus bar 42 are mounted on the mounting surface 211 which is the upper surface of the bottom plate 21 of the electric connection box main body 20 so as to be adjacent to each other. I have. The first bus bar 41, the second bus bar 42, and a third bus bar 48 to be described later are collectively referred to as a "bus bar 40". A partition wall 25 rising from the mounting surface 211 is provided between the first bus bar 41 and the second bus bar 42, that is, between the adjacent bus bars 40. The partition wall 25 is provided not only between the adjacent bus bars 40 but also on the mounting surface 211 in advance corresponding to the width of the bus bars 40. The height (height) H2 of the partition 25 is larger than the thickness T of the bus bar 40 (see FIG. 5B).

図2(C)に示すように、隔壁25は、連続する複数個の隔壁片251で構成されている。隣接する隔壁片251の間には、厚み方向の両面にV字形状の切欠き252が設けられており、隔壁25の厚みが小さくなっている。これにより、必要に応じて隔壁片251を折り取るようにすることができる。なお、載置面211に挿通孔22が3列設けられている第1電気接続箱11、第3電気接続箱13及び第4電気接続箱14の場合(図4参照)には、隔壁片251が5個設けられている(図2(C)参照)。一方、第2電気接続箱12の場合、挿通孔22が2列設けられている(図示省略)ので、隔壁片251は3個設けられている。   As shown in FIG. 2 (C), the partition 25 is composed of a plurality of continuous partition pieces 251. V-shaped notches 252 are provided on both sides in the thickness direction between the adjacent partition pieces 251, so that the thickness of the partition 25 is small. Thereby, the partition piece 251 can be cut off as needed. In the case of the first electric connection box 11, the third electric connection box 13, and the fourth electric connection box 14 in which three rows of the insertion holes 22 are provided on the mounting surface 211 (see FIG. 4), the partition piece 251 is used. Are provided (see FIG. 2C). On the other hand, in the case of the second electric connection box 12, since the insertion holes 22 are provided in two rows (not shown), three partition pieces 251 are provided.

また、図5(A)及び図5(C)に示すように、底板21の上面である載置面211には、隣接する隔壁25間において、隔壁25の長手方向に沿って隣接する挿通孔22の間に、突起26が設けられている。突起26には、先端(上端)に向かって突出するとともに係止部262を有する一対の突起片261、261が、隙間S1を設けて対向して設けられている。各突起片261、261は、隙間S1側に弾性変形可能となっている。   As shown in FIGS. 5A and 5C, the mounting surface 211, which is the upper surface of the bottom plate 21, is provided between the adjacent partition walls 25 and the insertion holes adjacent to each other along the longitudinal direction of the partition walls 25. A projection 26 is provided between the projections 22. The projection 26 is provided with a pair of projection pieces 261, 261 projecting toward the tip (upper end) and having a locking portion 262, facing each other with a gap S <b> 1. Each protruding piece 261 is elastically deformable toward the gap S1.

図5(A)に示すように、バスバ40には、電線50の芯線51が圧入される圧入孔43が、載置面211の挿通孔22に対応した位置に同じ間隔で設けられている。圧入孔43は、芯線51の直径寸法よりも大きい内径を有する大径部431と、芯線51の直径寸法よりも小さい内径を有する小径部432とを有する(図6参照)。これにより、芯線51を圧入孔43に圧入すると、芯線51は小径部432によって係止される。なお、大径部431及び小径部432は、小径部432が芯線51を確実に係止するためには、圧入孔43の内周面に沿って各々3個以上設けるのが望ましい。ここでは、各々4個設けてある。   As shown in FIG. 5A, the bus bar 40 is provided with press-fit holes 43 into which the core wires 51 of the electric wires 50 are press-fitted, at positions corresponding to the insertion holes 22 on the mounting surface 211 at the same intervals. The press-fit hole 43 has a large-diameter portion 431 having an inner diameter larger than the diameter of the core wire 51 and a small-diameter portion 432 having an inner diameter smaller than the diameter of the core wire 51 (see FIG. 6). Thus, when the core wire 51 is pressed into the press-fit hole 43, the core wire 51 is locked by the small diameter portion 432. It is preferable that three or more large-diameter portions 431 and small-diameter portions 432 are provided along the inner peripheral surface of the press-fit hole 43 in order for the small-diameter portion 432 to securely lock the core wire 51. Here, four are provided respectively.

バスバ40における圧入孔43の間には、バスバ40の固定用の開口部44が設けられている。開口部44の形状は特に限定するものではないが、載置面211に設けられている突起26の形状に対応した円形や矩形とすることができる。よって、開口部44を突起26に位置決めし、バスバ40を押し付けることにより、突起26が開口部44を貫通して係止部262により係止するので、バスバ40は所定位置に固定される。これにより、バスバ40は、隔壁25と隔壁25との間において、圧入孔43が挿通孔22の上側に位置決めされる。   An opening 44 for fixing the bus bar 40 is provided between the press-fit holes 43 in the bus bar 40. The shape of the opening 44 is not particularly limited, but may be a circle or a rectangle corresponding to the shape of the projection 26 provided on the mounting surface 211. Therefore, by positioning the opening 44 on the projection 26 and pressing the bus bar 40, the projection 26 passes through the opening 44 and is locked by the locking portion 262, so that the bus bar 40 is fixed at a predetermined position. Thereby, the press-fit hole 43 of the bus bar 40 is positioned above the insertion hole 22 between the partition walls 25.

図3は、電気接続箱10と集合バスバ4との接続を示す斜視図である。図に示すように、各電気接続箱10と集合バスバ4との接続は、各電気接続箱10から突出しているバスバ40の接続部45の貫通孔451にビス46を通して、集合バスバ4のバスバ取付ネジ穴4aにビス止めする。   FIG. 3 is a perspective view showing the connection between the electric connection box 10 and the collective bus bar 4. As shown in the figure, the connection between each electric connection box 10 and the collective bus bar 4 is performed by passing a screw 46 into a through hole 451 of a connection portion 45 of the bus bar 40 protruding from each electric connection box 10, and attaching the collective bus bar 4 to the bus bar. Screw it into the screw hole 4a.

次いで、電気接続箱10の例について説明する。図7は、集合電気接続箱1における各電気接続箱10のバスバ40の配置を示す平面図及びバスバ40と電線50との接続状態を示す平面図である。第1電気接続箱11は、電源及びコンセントに接続するものであり、電源線である電線50aをバスバ40に接続することにより、バスバ40を介して集合バスバ4に電力を供給する。また、電線50bは3線であり、アース付きのコンセントに接続される。さらに、電線50cは2線であり、アースなしのコンセントに接続される。これにより、コンセントに電力を供給する。なお、図中、Bは外皮52の色が黒い黒線を示し100V、Wは白線を示し0Vを示す。また、Gは緑線を示しアース、Rは3線の赤線を示す(図8参照)。   Next, an example of the electric connection box 10 will be described. FIG. 7 is a plan view showing an arrangement of the bus bars 40 of each electric connection box 10 in the collective electric connection box 1 and a plan view showing a connection state between the bus bars 40 and the electric wires 50. The first electric connection box 11 is connected to a power supply and an outlet, and supplies electric power to the collective bus bar 4 via the bus bar 40 by connecting an electric wire 50 a which is a power supply line to the bus bar 40. The electric wire 50b is a three-wire electric wire, and is connected to a grounded outlet. Furthermore, the electric wire 50c is two wires, and is connected to an outlet without ground. This supplies power to the outlet. In the drawing, B indicates a black line in which the color of the outer skin 52 is black, 100 V, and W indicates a white line, indicating 0 V. G indicates a green line indicating a ground, and R indicates a three red line (see FIG. 8).

第2電気接続箱12は、2線の電線50を用いて、電源線の一方のみオン・オフする片切スイッチ及び照明器具に接続される。このとき、第1バスバ41と第2バスバ42との間に第3バスバ48が設けられているので、第3バスバ48を介して電線50dの白線と電線50eの電線を接続することができる。   The second electric connection box 12 is connected to a one-way switch that turns on / off only one of the power supply lines and a lighting device using the two electric wires 50. At this time, since the third bus bar 48 is provided between the first bus bar 41 and the second bus bar 42, the white wire of the wire 50d and the wire of the wire 50e can be connected via the third bus bar 48.

第3電気接続箱13は、2本の電源線の両方をオン・オフする両切スイッチ及び照明器具に接続される。電線50f及び電線50gは2線の電線を用いて、各々スイッチに接続される。また、電線50hは2線であり、照明器具に接続される。   The third electric connection box 13 is connected to a double-off switch for turning on and off both of the two power supply lines and a lighting fixture. The electric wire 50f and the electric wire 50g are each connected to a switch using two electric wires. Also, the electric wire 50h is a two-wire cable, and is connected to the lighting equipment.

また、第4電気接続箱14は、階段の上下のような2か所のスイッチによって照明器具のオン・オフを行う3路スイッチ及び照明器具に接続される。電線50i及び電線50jは3線であり、それぞれスイッチに接続される。また、電線50kは2線であり、照明器具に接続される。   In addition, the fourth electric connection box 14 is connected to a three-way switch for turning on / off the lighting device and a lighting device by two switches such as up and down stairs. The electric wire 50i and the electric wire 50j are three wires, each of which is connected to a switch. In addition, the electric wire 50k is two wires, and is connected to the lighting equipment.

次いで、上記構成の電気接続箱10及び集合電気接続箱1の組み付け動作について説明する。   Next, an operation of assembling the electric junction box 10 and the collective electric junction box 1 having the above-described configurations will be described.

まず、各電気接続箱10に対して、処理内容に対応してバスバ40を配置する。このとき、不要な隔壁25を取り除いて、例えば、電気接続箱本体20の外に突出するバスバ40の邪魔にならないようにする。そして、載置面211の突起26をバスバ40の開口部44に押し込んで、バスバ40を載置面に取り付ける。接続する電線50の先端の外皮52及び被覆53を除去して芯線51のみを露出させ、芯線51を電気接続箱本体20の底板21に設けられている挿通孔22から差し込んで(図4参照)、バスバ40の圧入孔43に圧入して接続する(図6参照)。次いで、蓋30を取り付け、電気接続箱10から突出している接続部45を、集合バスバ4のバスバ取付ネジ穴4aにビス46で取り付ける(図3参照)。なお、蓋30を取り付ける工程及び電気接続箱10を集合バスバ4に取り付ける工程は、前後しても可能である。   First, a bus bar 40 is arranged for each electrical connection box 10 in accordance with the processing content. At this time, the unnecessary partition 25 is removed so as not to obstruct the bus bar 40 projecting out of the electric connection box main body 20, for example. Then, the protrusion 26 of the mounting surface 211 is pushed into the opening 44 of the bus bar 40 to attach the bus bar 40 to the mounting surface. The outer skin 52 and the coating 53 at the end of the electric wire 50 to be connected are removed to expose only the core wire 51, and the core wire 51 is inserted through the insertion hole 22 provided in the bottom plate 21 of the electric connection box main body 20 (see FIG. 4). And press-fitted into the press-fit hole 43 of the bus bar 40 (see FIG. 6). Next, the cover 30 is attached, and the connecting portion 45 protruding from the electric connection box 10 is attached to the busbar attaching screw hole 4a of the collective busbar 4 with the screw 46 (see FIG. 3). The step of attaching the lid 30 and the step of attaching the electric connection box 10 to the collective bus bar 4 can be performed before or after.

以上、説明したように、本実施形態に係る電気接続箱10によれば、電線50から露出する芯線51が圧入可能な圧入孔43を有する帯状の第1バスバ41及び第2バスバ42が、互いに隣り合わせに載置される。そして、第1バスバ41と第2バスバ42との間には、隔壁25が立ち上げられており、隔壁25は、高さ寸法H2が第1バスバ41及び第2バスバ42の厚み寸法Tよりも大きい。このため、従来のような樹脂モールドを用いずに第1バスバ41と第2バスバ42との間の絶縁が確保され、回路組み換えも容易にできるので、組立工程を簡略化できるとともに、高い汎用性が得られる。   As described above, according to the electric junction box 10 according to the present embodiment, the first bus bar 41 and the second bus bar 42 having a band shape having the press-fitting holes 43 into which the core wires 51 exposed from the electric wires 50 can be press-fitted are mutually connected. They are placed side by side. The partition 25 is raised between the first bus bar 41 and the second bus bar 42, and the height H 2 of the partition 25 is larger than the thickness T of the first bus bar 41 and the second bus bar 42. large. Therefore, insulation between the first bus bar 41 and the second bus bar 42 is ensured without using a resin mold as in the related art, and the circuit can be easily rearranged, so that the assembly process can be simplified and high versatility can be achieved. Is obtained.

更に、本実施形態に係る電気接続箱10によれば、圧入孔43は、芯線51の直径寸法よりも大きい大径部431と、芯線51の直径寸法よりも小さい小径部432と、が設けられているので、芯線51を圧入孔43に圧入させるだけで、容易に接続することができる。   Further, according to the electric junction box 10 according to the present embodiment, the press-fit hole 43 is provided with the large-diameter portion 431 larger than the diameter of the core wire 51 and the small-diameter portion 432 smaller than the diameter of the core wire 51. Therefore, the connection can be easily made only by pressing the core wire 51 into the press-fitting hole 43.

更に、本実施形態に係る電気接続箱10によれば、第3バスバ48が、隔壁25を介して第2バスバ42に隣接している。そして、電線50の第1芯線511及び第2芯線512は、第1バスバ41、第2バスバ42及び第3バスバ48のうちの隣り合う2つにおける圧入孔43にそれぞれ圧入可能となっている。このため、第1バスバ41及び第2バスバ42に接続されて離れた位置にある電線同士を第3バスバ48を介して接続出来るので、従来バスバを用いない場合のように、電線の外皮52を長く除去して被覆53付きの配線する必要がないため、電線がよじれるのを回避することができる。   Further, according to the electric junction box 10 according to the present embodiment, the third bus bar 48 is adjacent to the second bus bar 42 via the partition wall 25. The first core wire 511 and the second core wire 512 of the electric wire 50 can be press-fitted into the press-fit holes 43 of two adjacent ones of the first bus bar 41, the second bus bar 42, and the third bus bar 48, respectively. For this reason, the electric wires connected to the first bus bar 41 and the second bus bar 42 and located at remote positions can be connected via the third bus bar 48, so that the outer sheath 52 of the electric wire can be connected as in the case where the conventional bus bar is not used. Since it is not necessary to remove the wire for a long time and wire with the coating 53, it is possible to avoid the electric wire from being twisted.

<他の態様>
なお、本発明は上記各実施形態に限定されることはなく、本発明の範囲内において種々の変形例を採用できる。例えば、本発明は、上述した各実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。その他、上述した実施形態における各構成要素の材質、形状、寸法、数、配置箇所、等は本発明を達成できるものであれば任意であり、限定されない。
<Other aspects>
The present invention is not limited to the above embodiments, and various modifications can be adopted within the scope of the present invention. For example, the present invention is not limited to the above-described embodiments, and can be appropriately modified, improved, and the like. In addition, the material, shape, size, number, arrangement location, and the like of each component in the above-described embodiment are arbitrary and are not limited as long as the present invention can be achieved.

例えば、上記実施形態では、載置面211に設けられている突起26を用いてバスバ40を固定する方法について説明した(図5(A)及び図5(C)参照)。これに代わり、図9に示すように、ネジ47を用いてバスバ40を載置面211に固定することもできる。この場合、載置面211にネジ穴を設けておく。   For example, in the above-described embodiment, the method of fixing the bus bar 40 using the protrusion 26 provided on the mounting surface 211 has been described (see FIGS. 5A and 5C). Alternatively, the bus bar 40 can be fixed to the mounting surface 211 using a screw 47 as shown in FIG. In this case, a screw hole is provided on the mounting surface 211.

また、上記実施形態では、電気接続箱10のバスバ40を集合バスバ4と接続する際に、集合バスバ4にバスバ取付ネジ穴4aを設けておき、ビス46を用いてバスバ40を接続する場合について説明した(図3参照)。この他、図10に示すように、集合バスバ4にバスバ取付用突起4bを設けておき、バスバ40の接続部45に設けられている貫通孔451を嵌めて接続することもできる。   Further, in the above embodiment, when connecting the bus bar 40 of the electric connection box 10 to the collective bus bar 4, the collective bus bar 4 is provided with the bus bar mounting screw hole 4 a and the bus bar 40 is connected using the screw 46. This has been described (see FIG. 3). In addition, as shown in FIG. 10, it is also possible to provide a bus bar mounting projection 4 b on the collective bus bar 4 and fit the through hole 451 provided in the connection portion 45 of the bus bar 40 for connection.

また、上記実施形態では、芯線51の外径よりも小さな内径の小径部432を有する圧入孔43に、芯線51を圧入することにより、芯線51をバスバ40に接続する場合について説明した。この他、図11(A)及び図11(B)に示すように、バスバ40には、芯線51の直径寸法よりも大きい圧入孔43が設けられており、圧入孔43の上方には、圧入孔43の径方向内側に突出するバネ部433が設けられている。これにより、芯線51を下から上に向けて圧入孔43に挿入すると、バネ部433が芯線51を押さえるので、容易に接続することができる。   In the above embodiment, the case where the core 51 is connected to the bus bar 40 by press-fitting the core 51 into the press-fit hole 43 having the small diameter portion 432 having an inner diameter smaller than the outer diameter of the core 51 has been described. In addition, as shown in FIGS. 11A and 11B, the bus bar 40 is provided with a press-fit hole 43 that is larger than the diameter of the core wire 51. A spring portion 433 protruding radially inward of the hole 43 is provided. Thus, when the core wire 51 is inserted into the press-fit hole 43 from the bottom upward, the spring portion 433 presses the core wire 51, so that the connection can be easily performed.

また、図12(A)は、バスバ40と電線50の芯線51との接続方法の第2変形例を示す斜視図であり、図12(B)は、芯線51を接続した状態の断面図である。図に示すように、バスバ40には、芯線51の直径寸法よりも大きい圧入孔43が設けられており、圧入孔43の上方には、圧入孔43の径方向内側に突出するバネ部434が設けられている。バネ部434は、バスバ40に圧入孔43を設ける際に、圧入孔43に連続して一対の切り込みを入れて支持部435を形成し、支持部435を上方へ屈曲させて形成する。これにより、芯線51を下から上に向けて圧入孔43に挿入すると、バネ部434及び支持部435が芯線51を押さえるので、容易に接続することができる。   FIG. 12A is a perspective view illustrating a second modification of the method of connecting the bus bar 40 and the core wire 51 of the electric wire 50, and FIG. 12B is a cross-sectional view illustrating a state where the core wire 51 is connected. is there. As shown in the figure, the bus bar 40 is provided with a press-fit hole 43 that is larger than the diameter of the core wire 51, and a spring portion 434 projecting radially inward of the press-fit hole 43 above the press-fit hole 43. Is provided. When the press-fit hole 43 is provided in the bus bar 40, the spring portion 434 forms a support portion 435 by making a pair of cuts in the press-fit hole 43, and bends the support portion 435 upward. Accordingly, when the core wire 51 is inserted into the press-fitting hole 43 from the bottom upward, the spring portion 434 and the support portion 435 press the core wire 51, so that the connection can be easily performed.

また、図13(A)は、バスバ40と電線50の芯線51との接続方法の第3変形例を下方から見た斜視図であり、図13(B)は、上方から見た斜視図であり、図13(C)は、芯線を接続した状態の断面図である。図に示すように、バスバ40の幅方向両端から上方に折り曲げて、上端が互いに接近するバネ部436、436を設ける。これにより、芯線51を下から上に向けて圧入孔43に挿入すると、一対のバネ部436、436が芯線51を挟むので、容易に接続することができる。   FIG. 13A is a perspective view of a third modification of the method of connecting the bus bar 40 and the core wire 51 of the electric wire 50 as viewed from below, and FIG. 13B is a perspective view as viewed from above. FIG. 13C is a cross-sectional view of a state in which core wires are connected. As shown in the drawing, spring portions 436 and 436 are provided, which are bent upward from both ends in the width direction of the bus bar 40 and whose upper ends are close to each other. Thus, when the core wire 51 is inserted into the press-fit hole 43 from below, the pair of spring portions 436 and 436 sandwich the core wire 51, so that the connection can be easily performed.

ここで、上述した本発明に係る電気接続箱(10)及び電気接続箱ユニットの製造方法の実施形態の特徴をそれぞれ以下[1]〜[4]に簡潔に纏めて列記する。
[1]
板状の載置部(21)と、
前記載置部(21)を厚さ方向に貫通するように設けられ、電線(50)の端部から露出する芯線を挿通可能な複数の挿通孔(22)と、
前記載置部(21)に載せ置かれる帯状の第1バスバ(41)及び第2バスバ(42)と、
前記複数の前記挿通孔(22)の各々に対応して前記第1バスバ(41)及び前記第2バスバ(42)に設けられ、前記芯線を圧入可能な複数の圧入孔(43)と、
前記第1バスバ(41)と前記第2バスバ(42)との間に設けられる隔壁(25)であって、当該隔壁(25)の前記載置部(21)からの高さ寸法が、前記第1バスバ(41)及び前記第2バスバ(42)の厚み寸法よりも大きく且つ前記圧入孔(43)を通り抜けた前記芯線の長さ寸法よりも大きい隔壁(25)と、を備えた、
電気接続箱(10)。
[2]
上記[1]に記載の電気接続箱において、
前記複数の前記圧入孔(43)の少なくとも一つは、
前記芯線の直径寸法よりも大きい大径部(431)と、前記芯線の直径寸法よりも小さい小径部(432)と、を有する、
電気接続箱。
[3]
上記[1]又は上記[2]に記載の電気接続箱において、
前記複数の前記圧入孔(43)の少なくとも一つは、
前記芯線の直径寸法よりも大きい大径部(431)と、前記大径部(431)の孔縁面よりも径方向内側に突出するバネ部(433)と、を有する、
電気接続箱。
[4]
端部から芯線が露出した複数の電線(50)を所定の配列規則に従って並べる工程と、
複数の前記芯線の各々を上記[1]〜上記[3]の何れか一つに記載の電気接続箱が有する複数の前記挿通孔(22)の各々に挿通して複数の前記圧入孔(43)の各々に圧入することにより、複数の前記芯線と前記第1バスバ(41)及び前記第2バスバ(42)とを接続する工程と、を備えた、
電気接続箱ユニットの製造方法。
Here, the features of the above-described embodiments of the method for manufacturing the electric junction box (10) and the electric junction box unit according to the present invention will be briefly summarized and listed below in [1] to [4].
[1]
A plate-shaped mounting portion (21);
A plurality of insertion holes (22) provided so as to penetrate the mounting portion (21) in the thickness direction and capable of inserting a core wire exposed from an end of the electric wire (50);
A first bus bar (41) and a second bus bar (42) in the form of a strip to be placed on the placement section (21);
A plurality of press-in holes (43) provided in the first bus bar (41) and the second bus bar (42) corresponding to each of the plurality of through-holes (22) and capable of press-fitting the core wire;
A partition wall (25) provided between the first bus bar (41) and the second bus bar (42), wherein a height dimension of the partition wall (25) from the mounting portion (21) is the same as the above. A partition wall (25) larger than the thickness of the first bus bar (41) and the second bus bar (42) and larger than the length of the core wire passing through the press-fit hole (43).
Electrical junction box (10).
[2]
In the electric junction box according to the above [1],
At least one of the plurality of press-fit holes (43) is
A large-diameter portion (431) larger than the diameter of the core wire; and a small-diameter portion (432) smaller than the diameter of the core wire.
Electrical junction box.
[3]
In the electric junction box according to the above [1] or [2],
At least one of the plurality of press-fit holes (43) is
A large-diameter portion (431) larger than the diameter of the core wire; and a spring portion (433) projecting radially inward from a hole edge surface of the large-diameter portion (431).
Electrical junction box.
[4]
Arranging a plurality of electric wires (50) whose core wires are exposed from the ends in accordance with a predetermined arrangement rule;
Each of the plurality of core wires is inserted into each of the plurality of insertion holes (22) of the electric connection box according to any one of [1] to [3], and the plurality of press-fit holes (43). ) To connect the plurality of core wires to the first bus bar (41) and the second bus bar (42) by press-fitting each of the core wires.
Manufacturing method of electrical junction box unit.

10 電気接続箱
21 底板(載置部)
211 載置面
22 挿通孔
25 隔壁
41 第1バスバ
42 第2バスバ
43 圧入孔
431 大径部
432 小径部
433 バネ部
48 第3バスバ
50 電線
51 芯線
511 第1芯線
512 第2芯線
H2 高さ寸法
T 厚み寸法
10 Electrical connection box 21 Bottom plate (placement part)
211 Mounting surface 22 Insertion hole 25 Partition wall 41 First bus bar 42 Second bus bar 43 Press-in hole 431 Large diameter portion 432 Small diameter portion 433 Spring portion 48 Third bus bar 50 Electric wire 51 Core wire 511 First core wire 512 Second core wire H2 Height dimension T Thickness dimension

Claims (4)

板状の載置部と、
前記載置部を厚さ方向に貫通するように設けられ、電線の端部から露出する芯線を挿通可能な複数の挿通孔と、
前記載置部に載せ置かれる帯状の第1バスバ及び第2バスバと、
前記複数の前記挿通孔の各々に対応して前記第1バスバ及び前記第2バスバに設けられ、前記芯線を圧入可能な複数の圧入孔と、
前記第1バスバと前記第2バスバとの間に設けられる隔壁であって、当該隔壁の前記載置部からの高さ寸法が、前記第1バスバ及び前記第2バスバの厚み寸法よりも大きく且つ前記圧入孔を通り抜けた前記芯線の長さ寸法よりも大きい隔壁と、を備えた、
電気接続箱。
A plate-like mounting portion,
A plurality of insertion holes that are provided so as to penetrate the mounting portion in the thickness direction and can insert a core wire exposed from the end of the electric wire,
A first bus bar and a second bus bar in a belt shape placed on the placement unit;
A plurality of press-fit holes provided in the first bus bar and the second bus bar corresponding to each of the plurality of insertion holes, and capable of press-fitting the core wire;
A partition provided between the first bus bar and the second bus bar, wherein a height of the partition from a mounting portion is larger than thicknesses of the first bus bar and the second bus bar. A partition wall larger than a length dimension of the core wire passing through the press-fitting hole,
Electrical junction box.
請求項1に記載の電気接続箱において、
前記複数の前記圧入孔の少なくとも一つは、
前記芯線の直径寸法よりも大きい大径部と、前記芯線の直径寸法よりも小さい小径部と、を有する、
電気接続箱。
The electrical junction box according to claim 1,
At least one of the plurality of press-fit holes,
A large-diameter portion larger than the diameter of the core wire, and a small-diameter portion smaller than the diameter of the core wire,
Electrical junction box.
請求項1又は請求項2に記載の電気接続箱において、
前記複数の前記圧入孔の少なくとも一つは、
前記芯線の直径寸法よりも大きい大径部と、前記大径部の孔縁面よりも径方向内側に突出するバネ部と、を有する、
電気接続箱。
In the electrical junction box according to claim 1 or claim 2,
At least one of the plurality of press-fit holes,
A large-diameter portion larger than the diameter of the core wire, and a spring portion protruding radially inward from a hole edge surface of the large-diameter portion,
Electrical junction box.
端部から芯線が露出した複数の電線を所定の配列規則に従って並べる工程と、
複数の前記芯線の各々を請求項1〜請求項3の何れか一項に記載の電気接続箱が有する複数の前記挿通孔の各々に挿通して複数の前記圧入孔の各々に圧入することにより、複数の前記芯線と前記第1バスバ及び前記第2バスバとを接続する工程と、を備えた、
電気接続箱ユニットの製造方法。
A step of arranging a plurality of electric wires whose core wires are exposed from the end according to a predetermined arrangement rule,
By inserting each of the plurality of core wires into each of the plurality of insertion holes of the electric connection box according to any one of claims 1 to 3, and press-fitting each of the plurality of press-fit holes. Connecting the plurality of core wires to the first bus bar and the second bus bar.
Manufacturing method of electrical junction box unit.
JP2018168943A 2018-09-10 2018-09-10 Electrical junction box and method for manufacturing electrical junction box unit Active JP7156875B2 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07235353A (en) * 1994-02-23 1995-09-05 Matsushita Electric Works Ltd Wiring branching device
JPH0898373A (en) * 1994-09-27 1996-04-12 Yazaki Corp Electric connection box
JP2002352874A (en) * 2001-05-25 2002-12-06 Atsushi Ota Joint box
JP2005063890A (en) * 2003-08-19 2005-03-10 Yazaki Corp Joint connector

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07235353A (en) * 1994-02-23 1995-09-05 Matsushita Electric Works Ltd Wiring branching device
JPH0898373A (en) * 1994-09-27 1996-04-12 Yazaki Corp Electric connection box
JP2002352874A (en) * 2001-05-25 2002-12-06 Atsushi Ota Joint box
JP2005063890A (en) * 2003-08-19 2005-03-10 Yazaki Corp Joint connector

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