JP2020026475A - Adhesive composition and photosemiconductor device - Google Patents

Adhesive composition and photosemiconductor device Download PDF

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JP2020026475A
JP2020026475A JP2018151581A JP2018151581A JP2020026475A JP 2020026475 A JP2020026475 A JP 2020026475A JP 2018151581 A JP2018151581 A JP 2018151581A JP 2018151581 A JP2018151581 A JP 2018151581A JP 2020026475 A JP2020026475 A JP 2020026475A
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田中 和典
Kazunori Tanaka
和典 田中
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Sumitomo Electric Industries Ltd
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Abstract

To provide an adhesive composition that has high adhesive force and can exhibit excellent mountability and humidity resistance.SOLUTION: The adhesive composition contains [A] an epoxy resin having a bisphenol skeleton, [B] a dilutable monomer including two or more kinds of alicyclic epoxy compounds having a cyclohexene oxide group, [C] a photocationic polymerization initiator including [C1] a bissulfonium salt and [C2] a monosulfonium salt, [D] a silane coupling agent and [E] a silica particle, has a mass ratio of [C1] and [C2] of 3:1 to 1:1, has a content of component [A] of 15 to 50 pts.mass based on 100 pts.mass of the total amount of components [A] and [B], and has a content of component [C] of 0.3 to 0.5 pt.mass, a content of component [D] of 0.5 to 0.8 pt.mass and a content of component [F] of 100 to 400 pts.mass, each based on 100 pts.mass of the total amount of components [A] to [D].SELECTED DRAWING: None

Description

本発明は、接着剤組成物及び光半導体デバイスに関する。   The present invention relates to an adhesive composition and an optical semiconductor device.

従来、レーザ光源から出射されたレーザ光を平行光に変換又は集光するレンズを備えるレーザモジュールが知られている。従来のレーザモジュールでは、光学部品、レーザーチップ等を金属製筐体に収容し、半田材料によって実装基板に固定することにより、モジュール化を行っていた。一方で、金属製の筐体は、レーザモジュールの小型化及び低コスト化を実現する上で障害となる。また、レーザモジュールの高機能化が進み、小型の筐体内に光学部品が高密度に実装される状況が進み、筐体の材質も金属筐体からプラスチック製筐体へ移行しつつある。そのため、これまでハーメチックシールされた環境下に存在したレーザモジュール構成部品が、大気に暴露されることとなり、レーザモジュール構成部品に耐湿性が求められる。一方で、レーザ光源(LDチップ等)を所定の実装基板に固定させるために、実装段階において高い実装精度が求められる。   2. Description of the Related Art Conventionally, a laser module including a lens that converts or condenses laser light emitted from a laser light source into parallel light is known. In a conventional laser module, an optical component, a laser chip, and the like are housed in a metal housing and fixed to a mounting board with a solder material to form a module. On the other hand, a metal housing is an obstacle to realizing miniaturization and cost reduction of the laser module. In addition, the functions of laser modules have become more sophisticated, optical components have been mounted at high density in small housings, and the materials of housings have been shifting from metal housings to plastic housings. For this reason, the laser module components that have existed in a hermetically sealed environment are exposed to the atmosphere, and the laser module components are required to have moisture resistance. On the other hand, in order to fix a laser light source (LD chip or the like) to a predetermined mounting substrate, high mounting accuracy is required in a mounting stage.

光学部品を集積密度の高い実装基板上に実装させる場合には、一般的に紫外線硬化型の接着剤を用い、紫外線を照射することによって光学部品の仮固定を行い、その後、加熱工程において、仮固定された光学部品の接着力をアップさせる手法が広く知られている(例えば、特許文献1参照。)。   When mounting an optical component on a mounting board having a high integration density, the optical component is generally temporarily fixed by irradiating ultraviolet rays using an ultraviolet-curing adhesive, and then, in a heating step, temporarily fixing the optical component. A technique for increasing the adhesive strength of a fixed optical component is widely known (for example, see Patent Document 1).

特開2016−117905号公報JP 2016-117905 A

集積度の高いレーザモジュールでは、モジュール内部に載置される光学部品同士が、近接した位置関係で光学部品の実装を行う必要があり、仮固定に必要な紫外線が接着剤に対して十分に照射されない状況にある。そこで仮固定された接着剤に熱を付与し、実装基板との接着性を高めることも行われるが、熱を付与することにより、光学部品の実装位置が大きくずれてしまうことがある。また、従来は金属製パッケージ内部にレーザモジュールが載置され、当該パッケージ全体を金属部品によって気密封止する技術が採用されていたが、金属製パッケージ部品を中心に高価な部品を多用することが必須であり、低コスト化の妨げとなっている。そこで、従来の金属製パッケージに変わり、エンジニアリングプラスチック(例えば、ポリエーテルイミド)製のパッケージに変更する動向があり、気密性が保持されない状況下で、実装する光部品の固定強度を担保する必要が生じている。   In a highly integrated laser module, it is necessary for the optical components mounted inside the module to mount the optical components in a close positional relationship, and the ultraviolet rays necessary for temporary fixing are sufficiently irradiated on the adhesive. Is not in a situation. Therefore, heat is applied to the temporarily fixed adhesive to increase the adhesiveness with the mounting substrate, but the application of the heat may significantly shift the mounting position of the optical component. Conventionally, a laser module is mounted inside a metal package, and a technique of hermetically sealing the entire package with metal parts has been adopted.However, expensive parts, especially metal package parts, are often used. It is essential and hinders cost reduction. Therefore, there is a trend to change to a package made of engineering plastic (for example, polyetherimide) instead of a conventional metal package, and it is necessary to secure the fixing strength of an optical component to be mounted in a situation where airtightness is not maintained. Has occurred.

本発明は、高い接着力を有し、優れた実装性及び耐湿性を発現することができる、紫外線硬化型の接着剤組成物、及び、当該組成物を用いて得られる光半導体デバイスを提供することを目的とする。   The present invention provides an ultraviolet-curable adhesive composition having high adhesive strength, capable of exhibiting excellent mountability and moisture resistance, and an optical semiconductor device obtained using the composition. The purpose is to:

本発明者らは、上記課題を解決すべく光及び熱硬化性接着剤の樹脂組成物に関して、鋭意研究を重ねた結果、本発明を完成するに至った。   Means for Solving the Problems The present inventors have conducted intensive studies on a resin composition of a light and thermosetting adhesive in order to solve the above problems, and as a result, have completed the present invention.

本発明の一実施形態による接着剤組成物は、〔A〕ビスフェノール骨格を有するエポキシ樹脂と、〔B〕シクロヘキセンオキシド基を有する脂環式エポキシ化合物を2種以上含む希釈性モノマーと、〔C〕ビススルホニウム塩〔C1〕及びモノスルホニウム塩〔C2〕を含む光カチオン重合開始剤と、〔D〕シランカップリング剤と、〔E〕シリカ粒子とを含有し、〔C1〕及び〔C2〕の質量比が、3:1〜1:1であり、〔A〕及び〔B〕の合計量100質量部に対して、〔A〕の含有量が15〜50質量部であり、〔A〕、〔B〕、〔C〕及び〔D〕の合計量100質量部に対して、〔C〕の含有量が0.3〜0.5質量部、〔D〕の含有量が0.5〜0.8質量部、〔E〕の含有量が100〜400質量部である。   The adhesive composition according to one embodiment of the present invention comprises [A] an epoxy resin having a bisphenol skeleton, [B] a dilutable monomer containing two or more types of alicyclic epoxy compounds having a cyclohexene oxide group, and [C] It contains a photocationic polymerization initiator containing a bissulfonium salt [C1] and a monosulfonium salt [C2], [D] a silane coupling agent, and [E] silica particles, and has a mass of [C1] and [C2]. The ratio is 3: 1 to 1: 1 and the content of [A] is 15 to 50 parts by mass with respect to 100 parts by mass of the total amount of [A] and [B], and [A], [ B], the content of [C] is 0.3 to 0.5 part by mass, and the content of [D] is 0.5 to 0.1 part by mass with respect to 100 parts by mass of the total amount of [C] and [D]. 8 parts by mass, and the content of [E] is 100 to 400 parts by mass.

本発明によれば、高い接着力を有し、優れた実装性及び耐湿性を発現することができる接着剤組成物、及び、当該組成物を用いて得られる光半導体デバイスを提供することができる。より具体的には、本発明に係る接着剤組成物を、光学部品・電子部品群が高度に密集した状況で、所定箇所に光学部品をアクティブアライメントさせた場合にも、より少ない紫外線光量によって、光学部品の仮固定に必要な硬化反応が進行し、追加的な紫外線照射又は熱硬化によって、当該光学部品が殆ど実装ズレを生じさせることなく、優れた光学特性を有する光通信デバイスを提供できる。   Advantageous Effects of Invention According to the present invention, it is possible to provide an adhesive composition having high adhesive strength, capable of exhibiting excellent mountability and moisture resistance, and an optical semiconductor device obtained using the composition. . More specifically, the adhesive composition according to the present invention, in a situation where the optical component / electronic component group is highly dense, even when the optical component is actively aligned at a predetermined location, with a smaller amount of ultraviolet light, The curing reaction required for the temporary fixing of the optical component proceeds, and the optical component can be provided with excellent optical characteristics with almost no mounting displacement due to additional ultraviolet irradiation or thermal curing.

以下、本発明を実施するための形態について詳細に説明するが、本発明は以下の実施形態に限定されるものではない。   Hereinafter, embodiments for carrying out the present invention will be described in detail, but the present invention is not limited to the following embodiments.

本実施形態の紫外線硬化型の接着剤組成物は、〔A〕ビスフェノール骨格を有するエポキシ樹脂と、〔B〕シクロヘキセンオキシド基を2以上有する化合物を2種以上含む脂環式エポキシ化合物と、〔C〕ビススルホニウム塩〔C1〕及びモノスルホニウム塩〔C2〕を含む光カチオン重合開始剤と、〔D〕シランカップリング剤と、〔E〕シリカ粒子と、を含有する。当該接着剤組成物において、〔C1〕及び〔C2〕の質量比が、3:1〜1:3であり、〔A〕及び〔B〕の合計量100質量部に対して、〔A〕の含有量が15〜50質量部であり、〔A〕、〔B〕、〔C〕及び〔D〕の合計量100質量部に対して、〔C〕の含有量が0.3〜0.5質量部、〔D〕の含有量が0.5〜0.8質量部、〔F〕の含有量が100〜400質量部である。   The ultraviolet-curable adhesive composition of the present embodiment comprises [A] an epoxy resin having a bisphenol skeleton, [B] an alicyclic epoxy compound containing two or more compounds having two or more cyclohexene oxide groups, and [C] ] A cationic photopolymerization initiator containing a bissulfonium salt [C1] and a monosulfonium salt [C2], [D] a silane coupling agent, and [E] silica particles. In the adhesive composition, the mass ratio of [C1] and [C2] is 3: 1 to 1: 3, and the total amount of [A] and [B] is 100 parts by mass; The content is 15 to 50 parts by mass, and the total content of [A], [B], [C] and [D] is 100 parts by mass, and the content of [C] is 0.3 to 0.5. Parts by mass, the content of [D] is 0.5 to 0.8 parts by mass, and the content of [F] is 100 to 400 parts by mass.

本実施形態の接着剤組成物は、上記構成を備えることで、高い接着力を有し、優れた実装性及び防湿性を発現することができる。   The adhesive composition of the present embodiment, having the above-described configuration, has high adhesive strength, and can exhibit excellent mounting properties and moisture-proof properties.

(1)成分〔A〕
成分〔A〕は、ビスフェノール骨格を有するエポキシ樹脂である。成分〔A〕により、光学部品の固定に必要な機械強度、耐久性等を本実施形態の接着剤組成物に付与することができる。
(1) Component [A]
Component [A] is an epoxy resin having a bisphenol skeleton. The component [A] can provide the adhesive composition of the present embodiment with mechanical strength, durability, and the like necessary for fixing the optical component.

成分〔A〕としては、例えば、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールAD型エポキシ樹脂、ビスフェノールS型エポキシ樹脂等が挙げられる。これらのエポキシ樹脂は、ビスフェノールA、ビスフェノールF、ビスフェノールAD、ビスフェノールS等のビスフェノール化合物と、エピクロルヒドリンとをアルカリ触媒の存在下で反応して得ることができる。中でも、成分〔A〕は、ビスフェノールA型エポキシ樹脂又はビスフェノールF型エポキシ樹脂を含むことが好ましく、ビスフェノールA型エポキシ樹脂を含むことがより好ましい。   Examples of the component [A] include a bisphenol A epoxy resin, a bisphenol F epoxy resin, a bisphenol AD epoxy resin, a bisphenol S epoxy resin, and the like. These epoxy resins can be obtained by reacting bisphenol compounds such as bisphenol A, bisphenol F, bisphenol AD and bisphenol S with epichlorohydrin in the presence of an alkali catalyst. Among them, the component [A] preferably contains a bisphenol A type epoxy resin or a bisphenol F type epoxy resin, and more preferably contains a bisphenol A type epoxy resin.

成分〔A〕の市販品の例としては、新日鉄住金化学株式会社製のYP−115、YP−127、YP−128;三菱ケミカル株式会社製のjER825、jER827、jER828、jER1001、jER1002、jER1003、jER1055、jER1007、jER1009、jER1010、jER1256、jER4250、jER4275、jER1256B40等が挙げられる。   Examples of commercial products of the component [A] include YP-115, YP-127 and YP-128 manufactured by Nippon Steel & Sumitomo Metal Corporation; jER825, jER827, jER828, jER1001, jER1002, jER1003 and jER1055 manufactured by Mitsubishi Chemical Corporation. , JER1007, jER1009, jER1010, jER1256, jER4250, jER4275, jER1256B40 and the like.

成分〔A〕の重量平均分子量(Mw)としては、接着剤組成物の硬化性及び粘度の観点から、300〜10000が好ましく、300〜5000がより好ましい。成分〔A〕のMwは、例えば、ゲル浸透クロマトグラフィー(GPC)を用いて測定することができる。   The weight average molecular weight (Mw) of the component [A] is preferably from 300 to 10,000, more preferably from 300 to 5,000, from the viewpoint of the curability and viscosity of the adhesive composition. The Mw of the component [A] can be measured using, for example, gel permeation chromatography (GPC).

(2)成分〔B〕
成分〔B〕は、脂環式エポキシ化合物を含む希釈性モノマーである。ここで、本実施形態における希釈性モノマーとは、接着剤組成物に配合することで、粘度を下げることができ、流動性を向上することができる成分をいう。
(2) Component [B]
Component [B] is a dilutable monomer containing an alicyclic epoxy compound. Here, the dilutable monomer in the present embodiment refers to a component that can reduce the viscosity and improve the fluidity by being mixed into the adhesive composition.

脂環式エポキシ化合物は、脂環構造とエポキシ基とを有する化合物である。脂環式エポキシ化合物として、例えば、脂環を構成する隣接する2つの炭素原子と酸素原子とで構成されるエポキシ基(脂環エポキシ基)を有する化合物、脂環にエポキシ基が直接単結合で結合している化合物等が挙げられる。本実施形態に係る希釈性モノマーは、シクロヘキセンオキシド基を有する脂環式エポキシ化合物を2種以上含んでいる。   The alicyclic epoxy compound is a compound having an alicyclic structure and an epoxy group. As an alicyclic epoxy compound, for example, a compound having an epoxy group (alicyclic epoxy group) composed of two adjacent carbon atoms and oxygen atoms constituting an alicyclic ring, an epoxy group having a single bond directly to an alicyclic ring Compounds and the like that are bound are exemplified. The diluent monomer according to the present embodiment contains two or more types of alicyclic epoxy compounds having a cyclohexene oxide group.

本実施形態に係る脂環式エポキシ化合物は、接着剤組成物の硬化速度(高精度実装)及び耐湿性の点から、下記式(b1)で表される化合物を含んでもよい。

Figure 2020026475
The alicyclic epoxy compound according to the present embodiment may include a compound represented by the following formula (b1) from the viewpoint of the curing speed (high-precision mounting) and the moisture resistance of the adhesive composition.
Figure 2020026475

式(1)中のXは、単結合、エーテル結合(−O−)、チオエーテル結合(−S−)又は炭素数1〜3のアルキレン基を示す。当該アルキレン基は、−CH−、−CH(CH)−又は−C(CH−を表わされる基であってもよい。 X in the formula (1) represents a single bond, an ether bond (-O-), a thioether bond (-S-), or an alkylene group having 1 to 3 carbon atoms. The alkylene group, -CH 2 -, - CH ( CH 3) - or -C (CH 3) 2 - or a group represented by the.

本実施形態に係る脂環式エポキシ化合物は、接着剤組成物の硬化速度(高精度実装)の点から、下記式(b2−1)、(b2−2)又は(b2−3)で表される化合物を含んでもよい。

Figure 2020026475
The alicyclic epoxy compound according to the present embodiment is represented by the following formula (b2-1), (b2-2) or (b2-3) from the viewpoint of the curing speed (high-precision mounting) of the adhesive composition. May be included.
Figure 2020026475

高密度実装及び耐湿性を両立させる観点から、式(b1)で表される化合物と、式(b2−1)、(b2−2)又は(b2−3)で表される化合物とを併用することが好ましい。式(b1)で表される化合物としては、例えば、株式会社ダイセル製の商品名「セロキサイド8000」(3,4,3’,4’−ジエポキシビシクロヘキサン)等の市販品を使用することもできる。式(b2−1)、(b2−2)又は(b2−3)で表される化合物としては、例えば、株式会社ダイセル製の商品名「セロキサイド2021P」(3’,4’−エポキシシクロヘキシルメチル3,4−エポキシシクロヘキサンカルボキシレート)」、商品名「セロキサイド2081」(ε−カプロラクトン変性3’,4’−エポキシシクロヘキシルメチル3,4−エポキシシクロヘキサンカルボキシレート)」等の市販品を使用することもできる。   From the viewpoint of achieving both high-density mounting and moisture resistance, a compound represented by the formula (b1) and a compound represented by the formula (b2-1), (b2-2) or (b2-3) are used in combination. Is preferred. As the compound represented by the formula (b1), for example, a commercially available product such as “CELLOXIDE 8000” (3,4,3 ′, 4′-diepoxybicyclohexane) manufactured by Daicel Corporation may be used. it can. Examples of the compound represented by the formula (b2-1), (b2-2) or (b2-3) include, for example, “Celoxide 2021P” (trade name, manufactured by Daicel Corporation) (3 ′, 4′-epoxycyclohexylmethyl 3) , 4-epoxycyclohexanecarboxylate) "and commercial products such as" Celoxide 2081 "([epsilon] -caprolactone-modified 3 ', 4'-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate). .

成分〔B〕は、脂環式エポキシ化合物と共に、希釈性モノマーとして機能する他のエポキシ化合物を含んでいてもよい。他のエポキシ化合物としては、例えば、2,2−ビス(4−グリシジルオキシフェニル)プロパン等が挙げられる。   The component [B] may contain another epoxy compound functioning as a diluent monomer together with the alicyclic epoxy compound. Other epoxy compounds include, for example, 2,2-bis (4-glycidyloxyphenyl) propane.

成分〔B〕の粘度は、25℃で0.1〜1Pa・sが好ましい。   The viscosity of the component [B] is preferably 0.1 to 1 Pa · s at 25 ° C.

(3)成分〔C〕
成分〔C〕は、光重合反応の開始物質である光カチオン重合開始剤であり、ビススルホニウム塩〔C1〕及びモノスルホニウム塩〔C2〕を含む。本実施形態に係るカチオン重合開始剤は、エネルギー線の照射によってルイス酸を放出するオニウム塩である。ビススルホニウム塩〔C1〕及びモノスルホニウム塩〔C2〕は、陽イオンと陰イオンとの塩である。
(3) Component [C]
Component [C] is a cationic photopolymerization initiator that is a photopolymerization reaction initiator, and contains a bissulfonium salt [C1] and a monosulfonium salt [C2]. The cationic polymerization initiator according to this embodiment is an onium salt that releases a Lewis acid upon irradiation with energy rays. The bissulfonium salt [C1] and the monosulfonium salt [C2] are salts of a cation and an anion.

成分〔C1〕の陽イオンは、2個のスルホニオ基を有する化合物である。スルホニオ基を構成する硫黄原子は、芳香環に結合していることが好ましい。芳香環は、フッ素原子、エチレングリコール等によって置換されていてもよい。芳香環として、例えば、ベンゼン環が挙げられる。成分〔C1〕の陽イオンとして、例えば、下記式(1)及び(2)で表される化合物が挙げられる。

Figure 2020026475
The cation of the component [C1] is a compound having two sulfonio groups. The sulfur atom constituting the sulfonio group is preferably bonded to an aromatic ring. The aromatic ring may be substituted by a fluorine atom, ethylene glycol, or the like. Examples of the aromatic ring include a benzene ring. Examples of the cation of the component [C1] include compounds represented by the following formulas (1) and (2).
Figure 2020026475

成分〔C2〕の陽イオンは、1個のスルホニオ基を有する化合物である。スルホニオ基を構成する硫黄原子は、芳香環に結合していることが好ましい。芳香環は、フッ素原子等によって置換されていてもよい。芳香環として、例えば、ベンゼン環が挙げられる。成分〔C1〕の陽イオンとして、例えば、下記式(3)及び(4)で表される化合物が挙げられる。

Figure 2020026475

成分〔C1〕と成分〔C2〕の陰イオンは、一般式:LM で表すことができる。Lは、金属又は半金属であり、B、P、As、Sb、Fe、Sn、Bi、Al、Ca、In、Ti、Zn、Sc、V、Cr、Mn、Co等の元素が挙げられる。Mは、ハロゲン原子であり、bは、3〜7の整数である。 The cation of the component [C2] is a compound having one sulfonio group. The sulfur atom constituting the sulfonio group is preferably bonded to an aromatic ring. The aromatic ring may be substituted by a fluorine atom or the like. Examples of the aromatic ring include a benzene ring. Examples of the cation of the component [C1] include compounds represented by the following formulas (3) and (4).
Figure 2020026475

Anionic component [C1] and the component [C2] have the general formula: LM b - can be represented by. L is a metal or metalloid, and examples thereof include elements such as B, P, As, Sb, Fe, Sn, Bi, Al, Ca, In, Ti, Zn, Sc, V, Cr, Mn, and Co. M is a halogen atom, and b is an integer of 3 to 7.

陰イオンとして、感度及び入手容易性の点から、例えば、テトラキス(ペンタフルオロフェニル)ボレート、テトラ(3,5−ジフルオロ−4−メトキシフェニル)ボレート、テトラフルオロボレート(BF )、ヘキサフルオロホスフェート(PF )、ヘキサフルオロアンチモネート(SbF )、ヘキサフルオロアルセネート(AsF )及びヘキサクロロアンチモネート(SbCl )が挙げられる。 As anions, for example, tetrakis (pentafluorophenyl) borate, tetra (3,5-difluoro-4-methoxyphenyl) borate, tetrafluoroborate (BF 4 ), and hexafluorophosphate from the viewpoint of sensitivity and availability. (PF 6 ), hexafluoroantimonate (SbF 6 ), hexafluoroarsenate (AsF 6 ) and hexachloroantimonate (SbCl 6 ).

接着剤組成物の液保存安定性の点から、成分〔C1〕は、下記式(C1−1)又は(C1−2)で表される化合物からなる群より選ばれる少なくとも1種を含むことが好ましい。

Figure 2020026475
From the viewpoint of the liquid storage stability of the adhesive composition, the component [C1] may include at least one selected from the group consisting of compounds represented by the following formula (C1-1) or (C1-2). preferable.
Figure 2020026475

硬化速度の点から、成分〔C2〕は、下記式(C2−1)又は(C2−2)で表される化合物からなる群より選ばれる少なくとも1種を含むことが好ましい。

Figure 2020026475
From the viewpoint of the curing rate, the component [C2] preferably contains at least one selected from the group consisting of compounds represented by the following formula (C2-1) or (C2-2).
Figure 2020026475

本実施形態の接着剤組成物に含まれる成分〔C1〕及び成分〔C2〕の質量比(〔C1〕:〔C2〕)は、3:1〜1:1である。光カチオン重合開始剤である成分〔C〕は、一般的に一定光量の紫外線が照射されない限り、重合反応を開始しない。しかしながら、成分〔C1〕と成分〔C2〕とは、分子構造上の差異により、紫外線照射による開裂反応に違いがあるため、同じ光量の紫外線を照射した場合、成分〔C1〕の方が成分〔C2〕に比べ光酸の発生量が高くなり、硬化速度が高くなる。すなわち、成分〔C1〕では、紫外線照射によりカチオン部が紫外線を吸収し、3つのラジカル(うち2つはイオン性ラジカル)を発生し、その後のイオン性ラジカルの水素引抜反応により、光酸が発生する。成分〔C1〕の場合、2分子の光酸が生成され、硬化速度が高くなる。一方、成分〔C2〕は、イオン性不純物により常温下でも徐々に開裂反応が進むため、組成物が増粘する傾向にある。〔C1〕:〔C2〕を3:1〜1:1とすることで、紫外線の照射段階において、適切な硬化速度を得ることができるようになる。   The mass ratio ([C1]: [C2]) of the component [C1] and the component [C2] contained in the adhesive composition of the present embodiment is from 3: 1 to 1: 1. Component [C], which is a photocationic polymerization initiator, generally does not initiate a polymerization reaction unless a certain amount of ultraviolet light is irradiated. However, the component [C1] and the component [C2] have a difference in the cleavage reaction due to ultraviolet irradiation due to a difference in molecular structure. Therefore, when the same amount of ultraviolet light is irradiated, the component [C1] is more likely to be the component [C1]. As compared to C2], the amount of photoacid generated is higher, and the curing speed is higher. That is, in the component [C1], the cation portion absorbs ultraviolet light by irradiation with ultraviolet light to generate three radicals (two of which are ionic radicals), and photoacids are generated by the subsequent hydrogen abstraction reaction of the ionic radicals. I do. In the case of the component [C1], two molecules of photoacid are generated, and the curing speed is increased. On the other hand, the composition [C2] has a tendency to increase the viscosity of the composition because the cleavage reaction proceeds gradually even at room temperature due to ionic impurities. By setting the ratio [C1]: [C2] to 3: 1 to 1: 1, an appropriate curing speed can be obtained in the step of irradiating with ultraviolet rays.

本実施形態の接着剤組成物を調製する際に、成分〔C〕と、成分〔A〕及び〔B〕との相溶性を向上させる目的で、成分〔C〕をアセトニトリル、プロピレンカーボネート等に溶解して使用してもよい。   When preparing the adhesive composition of the present embodiment, the component [C] is dissolved in acetonitrile, propylene carbonate or the like for the purpose of improving the compatibility between the component [C] and the components [A] and [B]. You may use it.

(4)成分〔D〕
成分〔D〕は、基板等との接着性向上を目的として本実施形態の接着剤組成物に配合されるシランカップリング剤である。成分〔D〕としては、例えば、ビニルトリメトキシシラン、3−グリシドキシプロピルトリメトキシシラン及び3−メタクリロキシプロピルトリメトキシシランからなる群から選ばれる少なくとも1種のシランカップリング剤が好ましく、3−グリシドキシプロピルトリメトキシシランがより好ましい。
(4) Component [D]
Component [D] is a silane coupling agent that is added to the adhesive composition of the present embodiment for the purpose of improving adhesion to a substrate or the like. As the component [D], for example, at least one silane coupling agent selected from the group consisting of vinyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane and 3-methacryloxypropyltrimethoxysilane is preferable, and -Glycidoxypropyltrimethoxysilane is more preferred.

(5)成分〔E〕
成分〔E〕は、シリカ粒子である。成分〔E〕は、樹脂成分との相溶性、及び充填率を考えて選択することが好ましい。
(5) Component [E]
Component [E] is silica particles. The component [E] is preferably selected in consideration of the compatibility with the resin component and the filling rate.

成分〔E〕として、シリカ微粒子の外周に有機物が被覆された粒子を用いてもよい。このようなシリカ粒子の粒径は、0.01〜10μmであってもよい。シリカ微粒子を被覆する有機物としては、接着剤組成物に含まれる成分との相溶性を考えて、選択することが好ましい。例えば、ステアリン酸で外周を被覆したシリカ粒子の場合、疎水性が高いため、接着剤組成物に含まれるベース樹脂を構成する成分〔A〕及び〔B〕の極性度合を低減させることができる。また、成分〔E〕として、有機物で被覆されていないシリカ粒子を用いてもよい。シリカ粒子は、溶融タイプであってもよい。有機物で被覆されていないシリカ粒子を使用する場合、シリカ粒子表面にあるシラノール基と、成分〔A〕との強い相互作用により、接着剤組成物の粘度が高くなる可能性があるが、成分〔B〕との併用により、適切な粘度に抑えることができる。   As the component [E], particles in which an organic substance is coated on the outer periphery of silica fine particles may be used. The particle size of such silica particles may be from 0.01 to 10 μm. It is preferable to select the organic substance that coats the silica fine particles in consideration of compatibility with components contained in the adhesive composition. For example, in the case of silica particles whose outer periphery is coated with stearic acid, the degree of polarity of the components [A] and [B] constituting the base resin contained in the adhesive composition can be reduced because of high hydrophobicity. Further, as the component [E], silica particles not coated with an organic substance may be used. The silica particles may be of a fused type. When using silica particles that are not coated with an organic substance, there is a possibility that the viscosity of the adhesive composition may increase due to strong interaction between the silanol groups on the surface of the silica particles and the component (A). B] can be suppressed to an appropriate viscosity.

成分〔E〕の形状は、略球であることが好ましい。成分〔E〕の平均粒子径は、0.1〜10μmが好ましく、3〜5μmがより好ましい。成分〔E〕に相当する市販品として、例えば、デンカ株式会社製の溶融シリカ(FB−SDCシリーズ)等が挙げられる。   The shape of the component [E] is preferably substantially spherical. The average particle diameter of the component [E] is preferably from 0.1 to 10 μm, more preferably from 3 to 5 μm. Commercially available products corresponding to the component [E] include, for example, fused silica (FB-SDC series) manufactured by Denka Corporation.

シリカ粒子の平均粒子径は、周知技術(レーザー回折法・レーザー散乱法)によって計測することができる。   The average particle diameter of the silica particles can be measured by a known technique (laser diffraction method / laser scattering method).

本実施形態において、接着剤組成物は、前記した成分〔A〕〜〔E〕に加え、必要により、熱カチオン重合開始剤、充填剤、消泡剤、レベリング剤、溶剤等を含有してもよい。また、紫外線照射後における接着力を高める観点から、一定時間(30〜120分間)、熱養生(80〜120℃)させることが望ましい。   In the present embodiment, in addition to the components (A) to (E) described above, the adhesive composition may further contain, if necessary, a thermal cationic polymerization initiator, a filler, an antifoaming agent, a leveling agent, a solvent, and the like. Good. In addition, from the viewpoint of increasing the adhesive strength after irradiation with ultraviolet rays, it is preferable to perform heat curing (80 to 120 ° C.) for a certain time (30 to 120 minutes).

接着剤組成物中の成分〔A〕の含有量は、〔A〕及び〔B〕の合計量100質量部に対して、15〜50質量部であり、20〜40質量部が好ましい。成分〔A〕が15質量部より少ない場合、接着剤の靭性が不足する傾向にある。一方で、成分〔A〕が50質量部より多い場合、Tgが低下して、耐熱性が低下する傾向にある。   The content of the component [A] in the adhesive composition is 15 to 50 parts by mass, preferably 20 to 40 parts by mass, based on 100 parts by mass of the total of [A] and [B]. When the component [A] is less than 15 parts by mass, the toughness of the adhesive tends to be insufficient. On the other hand, when the component [A] is more than 50 parts by mass, Tg tends to decrease and heat resistance tends to decrease.

接着剤組成物中の成分〔B〕の含有量は、成分〔A〕及び〔B〕の合計量100質量部に対して、50〜85質量部であり、60〜80質量部が好ましい。成分〔B〕が50質量部より少ない場合、接着剤組成物の硬化物の機械物性(ヤング率)が得られ難くなり、高い硬化性を維持し難くなる。一方で、成分〔B〕が80質量部より多い場合、接着剤組成物の硬化物の表面硬度が高くなり、脆くなる傾向にある。   The content of the component [B] in the adhesive composition is 50 to 85 parts by mass, preferably 60 to 80 parts by mass, based on 100 parts by mass of the total of the components [A] and [B]. When the component [B] is less than 50 parts by mass, it is difficult to obtain mechanical properties (Young's modulus) of a cured product of the adhesive composition, and it is difficult to maintain high curability. On the other hand, when the component [B] is more than 80 parts by mass, the surface hardness of the cured product of the adhesive composition tends to be high and brittle.

耐湿性を向上させる観点から、成分〔B〕が脂環式エポキシ化合物として、式(b1)で表される化合物を含む場合、式(b1)で表される化合物の含有量は、成分〔A〕及び〔B〕の合計量100質量部に対して、40〜70質量部であってもよい。   From the viewpoint of improving the moisture resistance, when the component [B] contains the compound represented by the formula (b1) as an alicyclic epoxy compound, the content of the compound represented by the formula (b1) is determined by the content of the component [A ] And [B] may be 40 to 70 parts by mass with respect to 100 parts by mass in total.

組成物中の成分〔C〕の含有量は、〔A〕、〔B〕、〔C〕及び〔D〕(以下、「成分〔A〕〜〔D〕」と表記する。)の合計量100質量部に対して、0.3〜0.5質量部であり、0.35〜0.45質量部が好ましい。成分〔C〕が0.3質量部より少ない場合、カチオン重合反応の進行が遅くなり、紫外線の照射時間を増やす必要が生じて、生産性の低下を招来することになる。一方で、成分〔C〕が0.5質量部を超える場合には、紫外線照射により過剰の光酸が発生すると同時に、カウンターアニオンも大量に接着剤中に発生するため、アウトガス発生量が増大し、電子部品や光学部品に悪影響を及ぼすことがある。   The content of the component [C] in the composition is 100 in total of [A], [B], [C] and [D] (hereinafter referred to as “components [A] to [D]”). The amount is from 0.3 to 0.5 part by mass, preferably from 0.35 to 0.45 part by mass, based on the parts by mass. When the amount of the component [C] is less than 0.3 parts by mass, the progress of the cationic polymerization reaction is slowed, and it becomes necessary to increase the irradiation time of the ultraviolet rays, which leads to a decrease in productivity. On the other hand, when the component [C] exceeds 0.5 parts by mass, an excess amount of photoacid is generated by irradiation with ultraviolet rays, and at the same time, a large amount of counter anions are generated in the adhesive, so that the amount of outgas generated increases. May adversely affect electronic components and optical components.

組成物中の成分〔D〕の含有量は、成分〔A〕〜〔D〕の合計量100質量部に対して、0.5〜0.8質量部であり、0.55〜0.75質量部が好ましい。成分〔D〕が0.5質量部より少ない場合には、光学部品と当該光学部品を固定する実装基板との間で適切な接着力を生じず、環境試験下に放置した場合、接着剤の剥離が生じることがある。一方で、成分〔D〕が0.8質量部より多い場合、当該成分〔D〕同士が凝集し、硬化阻害が生じることがある。   The content of the component [D] in the composition is 0.5 to 0.8 part by mass with respect to 100 parts by mass of the total amount of the components [A] to [D], and is 0.55 to 0.75. Parts by weight are preferred. When the component [D] is less than 0.5 parts by mass, an appropriate adhesive force is not generated between the optical component and the mounting substrate for fixing the optical component. Peeling may occur. On the other hand, if the amount of the component [D] is more than 0.8 parts by mass, the components [D] may aggregate with each other to cause curing inhibition.

組成物中の成分〔E〕の含有量は、成分〔A〕〜〔D〕の合計量100質量部に対して、100〜400質量部であり、150〜300質量部が好ましい。成分〔E〕の含有量が、100質量部より少ない場合、接着剤組成物の硬化物の機械特性(例えば、線膨張係数)が不十分なものとなり、当該接着剤組成物を用いた光半導体デバイスが、所望の光学性能を発揮し難くなる。一方で、成分〔E〕が400質量部より多い場合、接着剤組成物中におけるシリカ粒子の占める割合が過剰となり、必要な接着力を生じ難くなる。   The content of the component [E] in the composition is 100 to 400 parts by mass, preferably 150 to 300 parts by mass, based on 100 parts by mass of the total of the components [A] to [D]. When the content of the component [E] is less than 100 parts by mass, the mechanical properties (for example, the coefficient of linear expansion) of the cured product of the adhesive composition become insufficient, and the optical semiconductor using the adhesive composition It becomes difficult for the device to exhibit desired optical performance. On the other hand, when the component [E] is more than 400 parts by mass, the proportion of the silica particles in the adhesive composition becomes excessive, and it becomes difficult to generate necessary adhesive strength.

本実施形態の接着剤組成物は、常温下(25℃)における粘度(樹脂粘度)が、5〜50Pa・sであることが好ましく、10〜40Pa・sであることがより好ましい。接着剤組成物の粘度は、粘度計(例えば、東機産業株式会社製のTV−22型粘度計)を用いて測定することができる。本実施形態の接着剤組組成物は、前述の各成分を含有し、且つ上記の様な粘度を有することによってチキソ性(構造粘性)を示す。接着剤組組成物のチキソ係数は、塗布時における接着剤組成物の形態安定性の観点から、1.0〜2.0であることが好ましい。   The adhesive composition of the present embodiment preferably has a viscosity (resin viscosity) at room temperature (25 ° C.) of 5 to 50 Pa · s, and more preferably 10 to 40 Pa · s. The viscosity of the adhesive composition can be measured using a viscometer (for example, TV-22 viscometer manufactured by Toki Sangyo Co., Ltd.). The adhesive set composition of the present embodiment exhibits thixotropic properties (structural viscosity) by containing the above-mentioned components and having the above-mentioned viscosity. The thixotropic coefficient of the adhesive composition is preferably from 1.0 to 2.0 from the viewpoint of the form stability of the adhesive composition at the time of application.

光学部品が、紫外線照射により硬化する接着剤を介して、実装基板上の所定箇所に略ズレなく固定されるためには、紫外線照射時に接着剤の硬化収縮により、光学部品と接着剤との接触面で発生する応力が不均一化しないことが重要である。応力の不均一化を防ぐため、光学部品の底面を接着剤で隙間なく均一に濡らすことが重要となる。また、複数の光学部品を取り扱う場合、後から実装を行う光学部品は、(透明ではあるが)先に実装された光学部品が存在することで、一種の遮蔽効果をもたらし、後に実装される光学部品の仮固定に必要な接着強度を得ることができず、実装精度が低下することがある。そこで、弱い紫外線でも高い実装精度を得るには、弱い光でも所定の実装位置で光学部品を固定できる実装性能を有する材料、つまり、照度の低い紫外線照射下でも、高い硬化速度を有する材料が必須となる。   In order for the optical component to be fixed at a predetermined position on the mounting board with almost no displacement via the adhesive which is cured by the irradiation of the ultraviolet light, the contact between the optical component and the adhesive is caused by the curing shrinkage of the adhesive during the irradiation of the ultraviolet light. It is important that the stress generated on the surface does not become uneven. In order to prevent stress from becoming non-uniform, it is important to uniformly wet the bottom surface of the optical component with an adhesive without any gap. Also, when handling a plurality of optical components, the optical components to be mounted later provide a kind of shielding effect due to the presence of the optical component mounted earlier (although it is transparent), and the optical component mounted later is The adhesive strength required for temporarily fixing the component cannot be obtained, and the mounting accuracy may be reduced. Therefore, in order to obtain high mounting accuracy even with weak ultraviolet light, a material that has a mounting performance that can fix optical components at a predetermined mounting position even with weak light, that is, a material that has a high curing rate even under irradiation with low illuminance ultraviolet light is essential Becomes

さらに、前述の実装精度に加えて、金属製筐体からプラスチック製筐体への移行に伴い、光学部品を固定していた接着剤にも耐湿性が要求されることになる。すなわち、当該接着剤が高温高湿環境下に暴露された場合、例えば、加水分解性の高い樹脂成分を含む接着剤を使用すると、実装されている光学部品が外れてしまう可能性がある。また、加水分解性に至らずとも、吸湿性の高い樹脂成分を使用することで、接着剤が膨潤し、光学部品の固定精度を低下させることがある。   Furthermore, in addition to the mounting accuracy described above, with the shift from a metal housing to a plastic housing, the adhesive that has fixed the optical component also needs to be moisture resistant. That is, when the adhesive is exposed to a high-temperature and high-humidity environment, for example, if an adhesive containing a resin component having high hydrolyzability is used, the mounted optical component may be detached. Further, even if the resin does not become hydrolyzable, the use of a resin component having high hygroscopicity may cause the adhesive to swell, thereby lowering the fixing accuracy of the optical component.

上記問題点に鑑み、本発明者らは、ベース樹脂として特定の成分〔A〕〜〔D〕を所定量配合し、成分〔E〕としてシリカ粒子を高充填させることで、紫外線照射時でも高い実装精度を有しつつ、高温高湿下でも高い耐久性を有する接着剤を見出すことに成功している。   In view of the above problems, the present inventors have formulated a predetermined amount of specific components [A] to [D] as a base resin, and highly filled silica particles as the component [E], so that even when irradiated with ultraviolet light, We have succeeded in finding an adhesive that has high mounting durability and high durability even under high temperature and high humidity.

本実施形態の光半導体デバイスは、実装基板と、上記接着剤組成物の硬化物を介して実装基板上に実装された光学部品と、を備えるものである。このような光半導体デバイスは、具体的には次のようにして作製される。まず、実装基板を準備し、実装基板の所定の位置に対し、接着面に接着剤組成物を塗布した光学部品を載置する。次いで、低照度の紫外線(例えば、25mW/cm)を一定時間(例えば、15〜30秒間)照射し、光学部品の仮固定を行う。次に、高照度の紫外線(例えば、300mW/cm)を一定時間(例えば、1〜2分間)照射し、光学部品の本固定を行う。最後に、紫外線照射による熱歪を解放させ、実装基板と接着剤組成物との接着強度を向上させるべく、所定の熱硬化(例えば、付与温度100〜120℃で放置時間は1〜3時間)を行う。 The optical semiconductor device of the present embodiment includes a mounting substrate and an optical component mounted on the mounting substrate via a cured product of the adhesive composition. Such an optical semiconductor device is specifically manufactured as follows. First, a mounting substrate is prepared, and an optical component having an adhesive composition applied to an adhesive surface is mounted on a predetermined position of the mounting substrate. Next, low-intensity ultraviolet rays (for example, 25 mW / cm 2 ) are irradiated for a fixed time (for example, 15 to 30 seconds) to temporarily fix the optical components. Next, high-intensity ultraviolet rays (for example, 300 mW / cm 2 ) are irradiated for a certain period of time (for example, 1 to 2 minutes) to permanently fix the optical component. Finally, predetermined thermal curing (for example, application temperature of 100 to 120 ° C. and leaving time of 1 to 3 hours) to release thermal strain due to ultraviolet irradiation and to improve adhesive strength between the mounting substrate and the adhesive composition. I do.

これにより、実装基板と、紫外線硬化による接着剤組成物の硬化物によって実装基板上に実装された光学部品と、を備える光半導体デバイスを得ることができる。本実施形態の光半導体デバイスは、防湿性に優れている。なお、実装基板としては、窒化アルミ、アルミナ、石英、シリコン等が挙げられる。また、光半導体デバイスとしては、TOSA,ROSA等の光送受信モジュール等が挙げられる。   Thereby, an optical semiconductor device including the mounting substrate and the optical component mounted on the mounting substrate with the cured product of the adhesive composition by ultraviolet curing can be obtained. The optical semiconductor device of the present embodiment has excellent moisture proof properties. In addition, examples of the mounting substrate include aluminum nitride, alumina, quartz, silicon, and the like. Further, examples of the optical semiconductor device include an optical transmitting and receiving module such as TOSA and ROSA.

以下に実施例を挙げて本発明をより具体的に説明するが、本発明は下記実施例によって限定されるものではない。   Hereinafter, the present invention will be described more specifically with reference to Examples, but the present invention is not limited to the following Examples.

[接着剤組成物の調製]
(実施例1)
以下の各成分を各々配合し撹拌して、所望の接着剤組成物を調製した。
成分〔A〕:ビスフェノールA型エポキシ樹脂(jER828/三菱ケミカル株式会社製)を40質量部
成分〔B1〕:(3,4,3’,4’−ジエポキシ)ビシクロヘキサン(セロキサイド8000/株式会社ダイセル製)を49質量部
成分〔B2〕3’,4’−エポキシシクロヘキシルメチル−3,4−エポキシシクロヘキサンカルボキシレート(セロキサイド2021/株式会社ダイセル製)を10質量部
成分〔C1〕:ビス〔4−(ジフェニルスルホニオ)フェニル〕スルフィド ヘキサフルオロアンチモネートを0.25質量部
成分〔C2〕(4−フェニルチオフェニル)ジフェニルスルホニウム ヘキフルオロアンチモネートを0.1質量部
成分〔D〕:3−グリシドプロピルトリメトキシシロキサン(KBM403/信越化学工業株式会社製)を0.65質量部
成分〔E〕:平均粒子径3〜5μmの溶融シリカ粒子(FB−SDCシリーズ/デンカ株式会社製)を200質量部
[Preparation of adhesive composition]
(Example 1)
The following components were mixed and stirred to prepare a desired adhesive composition.
Component [A]: 40 parts by mass of bisphenol A type epoxy resin (jER828 / manufactured by Mitsubishi Chemical Corporation) Component [B1]: (3,4,3 ′, 4′-diepoxy) bicyclohexane (Celoxide 8000 / Daicel Corporation) 49 parts by mass of component [B2] 3 ', 4'-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate (Celloxide 2021 / manufactured by Daicel Corporation) 10 parts by mass of component [C1]: bis [4- 0.25 parts by mass of (diphenylsulfonio) phenyl] sulfide hexafluoroantimonate Component [C2] (4-phenylthiophenyl) diphenylsulfonium 0.1 part by mass of hexfluoroantimonate Component [D]: 3-glycide Propyltrimethoxysiloxane (KBM403 / Shin-Etsu Chemical Co., Ltd. Company Ltd.) 0.65 parts by weight component (E): fused silica particles having an average particle diameter of 3 to 5 [mu] m (FB-SDC Series / Denka Co.) 200 parts by weight

(実施例2〜7、及び比較例1〜7)
各成分の配合量(質量部)を表1又は表2に示すように変更したこと以外は、実施例1と同様にして接着剤組成物を調製した。
(Examples 2 to 7 and Comparative Examples 1 to 7)
An adhesive composition was prepared in the same manner as in Example 1 except that the blending amount (parts by mass) of each component was changed as shown in Table 1 or Table 2.

[各種評価]
各実施例及び比較例で得られた接着剤組成物に対し、以下の評価を行った。評価結果をまとめて表1及び2に示す。
[Various evaluations]
The following evaluations were performed on the adhesive compositions obtained in each of the examples and comparative examples. The evaluation results are summarized in Tables 1 and 2.

(1)組成物の粘度の計測
調製した樹脂組成物を冷凍環境下に24時間放置した後、TV−22型粘度計(東機産業社製株式会社製)を用いて、接着剤組成物の25℃における粘度(Pa・s)をロータ回転数5rpmで測定した。粘度が10〜40Pa・sの場合を「A」とし、粘度が10Pa・s未満又は50Pa・sより大きい場合を「C」とした。
(1) Measurement of viscosity of composition After the prepared resin composition was left in a frozen environment for 24 hours, the adhesive composition was measured using a TV-22 viscometer (manufactured by Toki Sangyo Co., Ltd.). The viscosity (Pa · s) at 25 ° C. was measured at a rotor rotation speed of 5 rpm. The case where the viscosity was 10 to 40 Pa · s was “A”, and the case where the viscosity was less than 10 Pa · s or larger than 50 Pa · s was “C”.

(2)光軸変位量
実装基板上の位置決めマークに対し、光源(例:半導体レーザー)を載置して半田等で固定した。そして、実装基板上に実装するコリメートレンズの集光点を考慮にいれ、光源の光出射方向であって、光源から所定の箇所に一定量の接着剤組成物を塗布した。その後、プローブ等を光源に接触させ、微弱な電流を流した状態で、コリメートレンズを調芯設備で把持し、光学レンズを塗布した接着剤組成物上で位置を調整した。この際、レーザ光源の出射端面近傍に配置されている非球面レンズは、レーザ光源から出射されたレーザ光を平行光に変換し、平行光に変換されたレーザ光を一定距離空間中飛ばし、所定の近赤外CCDカメラ(C3077−80/浜松ホトニクス株式会社製)に導いた。近赤外CCDカメラを介して得られる紫外線照射時における平行光の変化量から、コリメートレンズの変位量を換算した。なお、変位量の換算にあたっては、紫外線照射による接着剤組成物の固定に先立ち、所定の調芯装置を用いてレンズを操作・移動させ、カメラに表示されるコリメート光中心部の変位量を読み取った。この読み取り値の換算量から、紫外線照射後におけるレンズの変位量を算出した。変位量が0.5μm未満の場合を「A」とし、変位量が0.5〜1.0μmの場合を「B」とし、変位量が1.0μmを超える場合を「C」とした。
(2) Optical axis displacement A light source (eg, a semiconductor laser) was placed on the positioning mark on the mounting board and fixed with solder or the like. Then, in consideration of the focal point of the collimator lens mounted on the mounting substrate, a fixed amount of the adhesive composition was applied to a predetermined position from the light source in the light emitting direction of the light source. Thereafter, the probe or the like was brought into contact with the light source, and in a state where a weak current was flowing, the collimating lens was gripped by the centering equipment, and the position was adjusted on the adhesive composition coated with the optical lens. At this time, the aspheric lens arranged near the emission end face of the laser light source converts the laser light emitted from the laser light source into parallel light, and the laser light converted into the parallel light flies in a space for a predetermined distance. (C3077-80 / Hamamatsu Photonics KK). The amount of displacement of the collimating lens was converted from the amount of change in the parallel light during ultraviolet irradiation obtained through the near infrared CCD camera. Prior to the conversion of the displacement amount, prior to fixing the adhesive composition by ultraviolet irradiation, the lens is operated and moved using a predetermined alignment device, and the displacement amount of the collimated light center displayed on the camera is read. Was. From the converted value of the read value, the displacement amount of the lens after the irradiation of the ultraviolet rays was calculated. The case where the displacement amount was less than 0.5 μm was “A”, the case where the displacement amount was 0.5 to 1.0 μm was “B”, and the case where the displacement amount exceeded 1.0 μm was “C”.

(3)接着力評価
所定の実装基板(例:アルミナ)上に一定量の接着剤組成物(80〜100μg)を塗布した後、調心装置(福興システム株式会社製)を用いて、光学部品(1.0×1.0×0.6mm形状のコリメートレンズ/アルプス電気株式会社製)の底面部(1.0×0.6mm)と実装基板とを接触させた後、紫外線を照射し、オフライン下で熱硬化を行い、評価用のサンプルを作製した。次に、当該サンプルを所定のダイシアテスタ(XYZTEC製/CondorEZシリーズ)を使用して、接着剤組成物の硬化物の破壊強度を温度25±2℃、湿度50±10%の雰囲気下で計測し、計測値の平均値をもって、接着剤組成物の接着力とした。接着力が2.0kgfを超える場合を「A」とし、接着力が1.0〜2.0kgfの場合を「B」とし、接着力が1.0kgf未満の場合を「C」とした。
(3) Evaluation of Adhesive Strength After applying a predetermined amount of an adhesive composition (80 to 100 μg) on a predetermined mounting substrate (eg, alumina), optically using an alignment device (manufactured by Fukuko System Co., Ltd.) After the bottom part (1.0 × 0.6 mm) of the component (1.0 × 1.0 × 0.6 mm collimated lens / manufactured by Alps Electric Co., Ltd.) is brought into contact with the mounting substrate, ultraviolet rays are irradiated. Then, thermosetting was performed off-line to prepare a sample for evaluation. Next, using a predetermined die shear tester (manufactured by XYZTEC / CondorEZ series), the sample was measured for the breaking strength of a cured product of the adhesive composition in an atmosphere at a temperature of 25 ± 2 ° C. and a humidity of 50 ± 10%, The average value of the measured values was defined as the adhesive strength of the adhesive composition. The case where the adhesive force exceeded 2.0 kgf was designated as "A", the case where the adhesive force was 1.0 to 2.0 kgf was designated as "B", and the case where the adhesive force was less than 1.0 kgf was designated as "C".

(4)耐湿性評価
(3)で作製した評価用のサンプルを高温高湿(85℃85%)環境下で500時間保管した後、シア強度(接着力)を測定した。高温高湿下で保管したサンプルのシア強度を、高温高湿下で保管していないサンプルのシア強度で除した値を、強度保持率と定義した。シア強度の測定方法は、(3)に準じた。強度保持率が60%以上の場合を「A」とし、強度保持率が30%以上60%未満の場合を「B」とし、強度保持率が30%未満の場合を「C」とした。
(4) Evaluation of Moisture Resistance The sample for evaluation prepared in (3) was stored for 500 hours in a high temperature and high humidity (85 ° C., 85%) environment, and then the shear strength (adhesive strength) was measured. The value obtained by dividing the shear strength of the sample stored under high temperature and high humidity by the shear strength of the sample not stored under high temperature and high humidity was defined as the strength retention. The measuring method of the shear strength was in accordance with (3). The case where the strength retention was 60% or more was “A”, the case where the strength retention was 30% or more and less than 60% was “B”, and the case where the strength retention was less than 30% was “C”.

Figure 2020026475
Figure 2020026475

Figure 2020026475
Figure 2020026475

本発明の接着剤組成物は、光送信デバイスを構成する光学部品を所定の実装基板上に実装するのに好適である。   The adhesive composition of the present invention is suitable for mounting an optical component constituting an optical transmission device on a predetermined mounting substrate.

本発明の接着剤組成物は、光送受信デバイス内に実装される光学部品群を所定の基板上に高精度に固定する際、好適に使用される。   The adhesive composition of the present invention is suitably used when fixing a group of optical components mounted in an optical transmitting / receiving device on a predetermined substrate with high accuracy.

Claims (4)

〔A〕ビスフェノール骨格を有するエポキシ樹脂と、
〔B〕シクロヘキセンオキシド基を有する脂環式エポキシ化合物を2種以上含む希釈性モノマーと、
〔C〕ビススルホニウム塩〔C1〕及びモノスルホニウム塩〔C2〕を含む光カチオン重合開始剤と、
〔D〕シランカップリング剤と、
〔E〕シリカ粒子と、
を含有し、
前記〔C1〕及び前記〔C2〕の質量比が、3:1〜1:1であり、
前記〔A〕及び前記〔B〕の合計量100質量部に対して、前記〔A〕の含有量が15〜50質量部であり、
前記〔A〕、前記〔B〕、前記〔C〕及び前記〔D〕の合計量100質量部に対して、前記〔C〕の含有量が0.3〜0.5質量部、前記〔D〕の含有量が0.5〜0.8質量部、前記〔E〕の含有量が100〜400質量部である、紫外線硬化型の接着剤組成物。
(A) an epoxy resin having a bisphenol skeleton;
[B] a dilutable monomer containing two or more alicyclic epoxy compounds having a cyclohexene oxide group,
[C] a cationic photopolymerization initiator comprising a bissulfonium salt [C1] and a monosulfonium salt [C2];
[D] a silane coupling agent,
(E) silica particles,
Containing
Wherein the mass ratio of [C1] and [C2] is 3: 1 to 1: 1;
The content of (A) is 15 to 50 parts by mass with respect to 100 parts by mass of the total amount of (A) and (B),
[A], [B], [C] and the total amount of the [D] 100 parts by mass, the content of the [C] is 0.3 to 0.5 parts by mass, the [D ] Is 0.5 to 0.8 parts by mass, and the content of the above [E] is 100 to 400 parts by mass.
前記〔C1〕が、下記式(C1−1)又は(C1−2)で表される化合物から選ばれる少なくとも1種を含み、前記〔C2〕が、下記式(C2−2)又は(C2−2)で表される化合物から選ばれる少なくとも1種を含む、請求項1に記載の接着剤組成物。
Figure 2020026475

Figure 2020026475
[C1] contains at least one kind selected from compounds represented by the following formula (C1-1) or (C1-2), and [C2] represents the following formula (C2-2) or (C2- The adhesive composition according to claim 1, comprising at least one selected from the compounds represented by 2).
Figure 2020026475

Figure 2020026475
前記脂環式エポキシ化合物として、下記式(b1)で表される化合物を含む、請求項1又は2に記載の接着剤組成物。
Figure 2020026475

[式(b1)中のXは、単結合、エーテル結合、チオエーテル結合又は炭素数1〜3のアルキレン基を示す。]
The adhesive composition according to claim 1, wherein the alicyclic epoxy compound includes a compound represented by the following formula (b1).
Figure 2020026475

[X in the formula (b1) represents a single bond, an ether bond, a thioether bond, or an alkylene group having 1 to 3 carbon atoms. ]
実装基板と、請求項1〜3のいずれか一項に記載の接着剤組成物の硬化物を介して前記実装基板上に実装された光学部品と、を備える光半導体デバイス。   An optical semiconductor device comprising: a mounting substrate; and an optical component mounted on the mounting substrate via a cured product of the adhesive composition according to claim 1.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023236349A1 (en) * 2022-06-06 2023-12-14 韦尔通科技股份有限公司 Epoxy adhesive composition having high tg, high adhesion and aging resistance, and preparation method therefor and use thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023236349A1 (en) * 2022-06-06 2023-12-14 韦尔通科技股份有限公司 Epoxy adhesive composition having high tg, high adhesion and aging resistance, and preparation method therefor and use thereof

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