JP2020021550A - Flexible wiring board and battery module - Google Patents

Flexible wiring board and battery module Download PDF

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Publication number
JP2020021550A
JP2020021550A JP2018142432A JP2018142432A JP2020021550A JP 2020021550 A JP2020021550 A JP 2020021550A JP 2018142432 A JP2018142432 A JP 2018142432A JP 2018142432 A JP2018142432 A JP 2018142432A JP 2020021550 A JP2020021550 A JP 2020021550A
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Prior art keywords
stopper member
main body
substrate
stopper
wiring board
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JP7057246B2 (en
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周三 山田
Shuzo Yamada
周三 山田
知樹 金山
Tomoki Kanayama
知樹 金山
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Nippon Mektron KK
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Nippon Mektron KK
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Priority to JP2018142432A priority Critical patent/JP7057246B2/en
Priority to PCT/JP2019/021591 priority patent/WO2020026577A1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/222Inorganic material
    • H01M50/224Metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/233Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
    • H01M50/238Flexibility or foldability
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/262Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/298Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the wiring of battery packs
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/569Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Battery Mounting, Suspending (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

To provide a flexible wiring board which is stable in mounted equipment even if vibration is applied and has a sealing function less affected by vibration.SOLUTION: A flexible wiring board 1 set in a case body and used by connecting to external equipment outside the case body includes: a flexible substrate body 13b; a flexible lead-out substrate 13a connected to the substrate body 13b and having a narrower width than the substrate body; a stopper member 17 secured to the lead-out substrate; and a frame member 14 holding the substrate body 13b and having higher flexural rigidity than the substrate body 13b.SELECTED DRAWING: Figure 2

Description

本発明は、フレキシブル配線基板及びバッテリーモジュールに関する。   The present invention relates to a flexible wiring board and a battery module.

バッテリー装置を含むバッテリーモジュールには、イオン伝導性のある有機溶媒を使用するものがある。このようなバッテリーモジュールでは、有機溶媒が空気中の水分と反応して酸性のガスが発生する。バッテリーモジュールにおいては、発生したガスが装置の外部に漏れ出すことを厳密に防ぐことが望ましい。特に、バッテリーモジュールに可撓性を有するFPC(Flexible Printed Circuits)基板を組み込んでその一部をモジュールの外部に引き出す構成では、引き出されたFPC基板を通す貫通孔が必要になる。バッテリーモジュール内で発生したガスは、このような貫通孔により外部に漏れ出し得る。
バッテリーモジュールの貫通孔からガスが漏れ出すことを防ぐための公知技術は、例えば、特許文献1に記載されている。
特許文献1に記載のFPC一体ガスケットは、FPC基板と一体のガスケットに漸次内側に傾斜するテーパ面を設け、ガスケットがバッテリー装置の容器壁面の貫通孔から脱落することを防いでいる。
Some battery modules including a battery device use an organic solvent having ion conductivity. In such a battery module, the organic solvent reacts with moisture in the air to generate an acidic gas. In the battery module, it is desirable to strictly prevent the generated gas from leaking out of the device. In particular, in a configuration in which an FPC (Flexible Printed Circuits) substrate having flexibility is incorporated in a battery module and a part thereof is drawn out of the module, a through hole for passing the FPC board drawn out is required. Gas generated in the battery module can leak out through such a through hole.
A known technique for preventing gas from leaking from a through hole of a battery module is described in, for example, Patent Document 1.
In the FPC-integrated gasket described in Patent Document 1, the gasket integrated with the FPC board is provided with a tapered surface that is gradually inclined inward to prevent the gasket from falling out of the through hole in the container wall surface of the battery device.

実用新案登録第3127071号公報Utility Model Registration No. 3127071

しかしながら、特許文献1に記載のFPCガスケットは、小型通信機器に適用することを想定して考案されたものである。特許文献1に記載のFPCガスケットをより強い振動が加わる車両等のバッテリー装置に用いた場合、ガスケットによる貫通孔の封止が緩み、バッテリー装置において発生するガスが貫通孔を通って外部に流出する虞がある。
本発明は、このような点に鑑みてなされたものであり、振動が加わっても搭載機器内において安定し、振動が封止機能に与える影響が小さいフレキシブル配線基板及びバッテリーモジュールに関する。
However, the FPC gasket described in Patent Literature 1 has been devised to be applied to a small communication device. When the FPC gasket described in Patent Literature 1 is used for a battery device such as a vehicle to which stronger vibration is applied, the sealing of the through hole by the gasket is loosened, and gas generated in the battery device flows out through the through hole. There is a fear.
The present invention has been made in view of such a point, and relates to a flexible wiring board and a battery module that are stable in a mounted device even when vibration is applied, and that the vibration has little effect on a sealing function.

本発明のフレキシブル配線基板は、ケース体にセットされて前記ケース体の外部にある外部機器と接続して用いられるフレキシブル配線基板であって、可撓性を有する基板本体部と、前記基板本体部に接続され、前記基板本体部よりも細幅であって可撓性を有する引出基板部と、前記引出基板部に固着される栓止部材と、前記基板本体部を保持し、かつ前記基板本体部より大きい曲げ剛性を有するフレーム部材と、を備える。   The flexible wiring board of the present invention is a flexible wiring board that is set in a case body and used by being connected to an external device outside the case body, the board body section having flexibility, and the board body section A drawer substrate portion having a width smaller than that of the substrate body portion and having flexibility, a stopper member fixed to the drawer substrate portion, the substrate body portion holding the substrate body portion, A frame member having a bending rigidity larger than that of the frame member.

また、本発明のバッテリーモジュールは、少なくとも一つの壁面に貫通孔を有するケース体と、前記ケース体に収容される複数の電池セルと、前記電池セルと電気的に接続されるフレキシブル配線基板と、を備え、前記フレキシブル配線基板は、可撓性を有する基板本体部と、前記基板本体部に接続され、前記基板本体部よりも細幅であって可撓性を有する引出基板部と、前記引出基板部に固着されて前記貫通孔に嵌合する栓止部材と、前記基板本体部を保持し、かつ前記基板本体部より大きい曲げ剛性を有するフレーム部材と、を備える。   Further, the battery module of the present invention, a case body having a through hole in at least one wall surface, a plurality of battery cells housed in the case body, a flexible wiring board electrically connected to the battery cells, Wherein the flexible wiring board comprises: a flexible substrate main body; a drawer substrate connected to the substrate main body, the width being narrower than the substrate main body and having flexibility; and A plug member fixed to the substrate portion and fitted into the through hole; and a frame member holding the substrate body portion and having a bending rigidity larger than that of the substrate body portion.

本発明は、振動が加わっても搭載機器内において安定し、振動が封止機能に与える影響が小さいフレキシブル配線基板及びバッテリーモジュールを提供することができる。   The present invention can provide a flexible wiring board and a battery module that are stable in a mounted device even when vibration is applied, and that the vibration has little effect on a sealing function.

第一実施形態のバッテリーモジュールを説明するための斜視図である。It is a perspective view for explaining the battery module of a first embodiment. 図1に示したフレキシブル配線基板を説明するための図である。FIG. 2 is a diagram for explaining the flexible wiring board shown in FIG. 1. (a)はフレキシブル配線基板の上面図である。(b)は(a)に示したフレキシブル配線基板の側面図である。(A) is a top view of a flexible wiring board. (B) is a side view of the flexible wiring board shown in (a). (a)は栓止部材の斜視図である。(b)は栓止部材の裏面図である。(c)は(b)に示した栓止部材の正面図である。(A) is a perspective view of a stopper member. (B) is a rear view of the stopper member. (C) is a front view of the stopper member shown in (b). (a)は、図4(a)に示した栓止部材の側面図である。(b)は(a)に示した栓止部材の断面図である。(A) is a side view of the stopper member shown in FIG. 4 (a). (B) is sectional drawing of the stopper member shown to (a). 図2に示したフレキシブル配線基板の分解斜視図である。FIG. 3 is an exploded perspective view of the flexible wiring board shown in FIG. 第一実施形態の栓止部材が貫通孔を封止した状態を説明するための図である。It is a figure for explaining the state where the stopper member of a first embodiment sealed a through-hole. 第二実施形態の栓止部材が貫通孔を封止した状態を説明するための図である。It is a figure for explaining the state where the stopper member of a second embodiment sealed a through-hole. 第三実施形態の栓止部材を説明するための図であって、(a)は栓止部材の斜視図、(b)、(c)は(a)に示す栓止部材の側面図である。It is a figure for explaining the stopper member of a third embodiment, (a) is a perspective view of a stopper member, (b), (c) is a side view of the stopper member shown in (a). . (a)は、図9(b)に示した栓止部材の断面図である。(b)は、図9(c)に示した栓止部材の断面図である。(A) is sectional drawing of the stopper member shown in FIG.9 (b). (B) is sectional drawing of the stopper member shown to FIG.9 (c). 本発明の変形例の栓止部材の斜視図である。It is a perspective view of the stopper member of the modification of this invention. (a)は、変形例の栓止部材の側面図である。(b)は(a)に示した栓止部材の断面図である。(A) is a side view of the stopper member of a modification. (B) is sectional drawing of the stopper member shown to (a).

以下、本発明の第一実施形態、第二実施形態及び第三実施形態(以下、第一実施形態から第三実施形態を総称して本実施形態とも記す)を図面に基づいて説明する。なお、すべての図面において、同様の構成要素には同様の符号を付し、重複する説明は適宜省略する。また、本実施形態の図は、本発明の構成例及び機能を説明するものであって、その具体的な形状や設計が図面の内容に限定されるものではない。
さらに、本実施形態でいう上、上方、下及び下方の語句はいずれも所定の位置または部材を基準にしたものであって、重力方向と一致するものとは限らない。
Hereinafter, a first embodiment, a second embodiment, and a third embodiment of the present invention (hereinafter, the first embodiment to the third embodiment are collectively referred to as the present embodiment) will be described with reference to the drawings. In all the drawings, the same components are denoted by the same reference numerals, and redundant description will be omitted as appropriate. Further, the drawings of the present embodiment are for describing the configuration examples and functions of the present invention, and the specific shapes and designs are not limited to the contents of the drawings.
Furthermore, in the present embodiment, the terms “upper”, “lower” and “lower” are all based on a predetermined position or member, and do not always coincide with the direction of gravity.

[第一実施形態]
(バッテリーモジュール)
図1は、第一実施形態のバッテリーモジュール10を説明するための斜視図である。図示したバッテリーモジュール10は、少なくとも一つの壁部材31に貫通孔32(図5等)を有するケース体3と、ケース体3に収容される複数の電池セル7と、電池セルと電気的に接続されるフレキシブル配線基板1と、を備えている。
複数の電池セル7は、図示しない電池群を構成する。フレキシブル配線基板1には、電池セル7の電極端子(図示せず)に接続されて電池セル7と主に電気信号を授受する図示しない配線や素子が搭載されている。ここで授受される電気信号としては、例えば、各電池セル7の温度や電流を監視する信号、あるいは図示しない温度センサによる計測温度を示す信号が考えられる。電池群は、複数個の電池セル7が一列に並べられて構成されており、各電池セル7が互いに直列接続されている。また、バッテリーモジュール10は、電池セル7上であってフレキシブル配線基板1の周囲に配置された複数のバスバー4を有している。
[First embodiment]
(Battery module)
FIG. 1 is a perspective view illustrating a battery module 10 according to the first embodiment. The illustrated battery module 10 includes a case body 3 having at least one wall member 31 having a through hole 32 (FIG. 5 and the like), a plurality of battery cells 7 housed in the case body 3, and electrically connected to the battery cells. And a flexible wiring board 1 to be used.
The plurality of battery cells 7 constitute a battery group (not shown). On the flexible wiring board 1 are mounted wirings and elements (not shown) that are connected to electrode terminals (not shown) of the battery cells 7 and mainly transmit and receive electric signals to and from the battery cells 7. The electric signal transmitted and received here may be, for example, a signal for monitoring the temperature or current of each battery cell 7 or a signal indicating the temperature measured by a temperature sensor (not shown). The battery group includes a plurality of battery cells 7 arranged in a line, and the battery cells 7 are connected in series. Further, the battery module 10 has a plurality of bus bars 4 arranged on the battery cells 7 and around the flexible wiring board 1.

第一実施形態の電池セル7は、例えばリチウムイオン二次電池であって、正極となるシート(以下、正極板と記す)と負極となるシート(以下、負極板と記す)との間にセパレータとなるシート(以下、絶縁板と記す)を挟んで重ねて構成されている。正極板及び負極板の間は電解液で満たされている。正極板は、例えばアルミニウム箔にコバルト(Co)、ニッケル(Ni)、マンガン(Mn)といったリチウム金属酸化物を塗布して形成される。負極板は、銅箔にカーボン等の炭素系材料を塗布して形成されている。絶縁板はポリエチレン系またはアラミド系の材料で形成されている。電解液には炭酸エチレンや炭酸ジェルが使用される。電解液は、空気中の水分と反応し、各種反応ガスを発生し得る。図1に示した電池セル7は主面が矩形の板形状を有する角型であるが、電池セル7は角型のものに限定されず、筒型やラミネート型のものであってもよい。   The battery cell 7 of the first embodiment is, for example, a lithium ion secondary battery, and includes a separator between a sheet serving as a positive electrode (hereinafter, referred to as a positive electrode plate) and a sheet serving as a negative electrode (hereinafter, referred to as a negative electrode plate). (Hereinafter referred to as an insulating plate). The space between the positive electrode plate and the negative electrode plate is filled with an electrolytic solution. The positive electrode plate is formed by applying a lithium metal oxide such as cobalt (Co), nickel (Ni), and manganese (Mn) to an aluminum foil, for example. The negative electrode plate is formed by applying a carbon-based material such as carbon to a copper foil. The insulating plate is formed of a polyethylene-based or aramid-based material. Ethylene carbonate or gel carbonate is used as the electrolyte. The electrolytic solution can react with moisture in the air to generate various reaction gases. Although the battery cell 7 shown in FIG. 1 has a rectangular shape whose main surface has a rectangular plate shape, the battery cell 7 is not limited to a rectangular shape, and may be a cylindrical type or a laminated type.

ケース体3は、例えばアルミニウム製の板材により形成されている。図1に示したバッテリーモジュール10には更に図示しない蓋体が取り付けられて、蓋体はケース体3の開口部分を封止し、ケース体3と蓋体とで構成される空間内を高気密に保持することができる。   The case body 3 is formed of, for example, an aluminum plate material. A lid (not shown) is further attached to the battery module 10 shown in FIG. 1, and the lid seals an opening of the case body 3, and a space formed by the case body 3 and the lid is airtightly sealed. Can be held.

(フレキシブル配線基板)
図2は、図1に示したフレキシブル配線基板1を説明するための図である。図3(a)及び図3(b)は、図2に示したフレキシブル配線基板1の一部を拡大して示した図であって、図3(a)はフレキシブル配線基板1の上面図である。図3(b)は図3(a)に示したフレキシブル配線基板1の側面図である。
フレキシブル配線基板1は、可撓性を有する基板本体部13bと、基板本体部13bに接続され、基板本体部13bよりも細幅であって可撓性を有する引出基板部13aと、を有している。基板本体部13b及び引出基板部13aは、フレキシブル配線基板1の基板部13を構成する。また、フレキシブル配線基板1は、引出基板部13aに固着されて貫通孔32(図5等)に嵌合する栓止部材17と、基板本体部13bを保持し、かつ基板本体部13bより大きい曲げ剛性を有するフレーム部材14と、を備えている。
(Flexible wiring board)
FIG. 2 is a diagram for explaining the flexible wiring board 1 shown in FIG. FIGS. 3A and 3B are enlarged views of a part of the flexible wiring board 1 shown in FIG. 2, and FIG. 3A is a top view of the flexible wiring board 1. is there. FIG. 3B is a side view of the flexible wiring board 1 shown in FIG.
The flexible wiring board 1 has a flexible substrate body 13b and a drawer substrate 13a that is connected to the substrate body 13b and is narrower and more flexible than the substrate body 13b. ing. The board body 13b and the drawer board 13a constitute the board 13 of the flexible wiring board 1. In addition, the flexible wiring board 1 holds the board main body 13b, which is fixed to the drawer board 13a and fits in the through hole 32 (FIG. 5 and the like), and is bent larger than the board main body 13b. And a frame member 14 having rigidity.

また、図2に示したフレキシブル配線基板1は、一部がフレーム部材14に固定され、他の一部が栓止部材17に対してフレーム部材14の側から接触する接触プレート15を有している。
なお、フレーム部材14は、ケース体3内に収容されてバッテリーモジュール10を構成する場合、他の一部が栓止部材17に対して弾性的に付勢するようになる。
さらに、フレキシブル配線基板1は、引出基板部13a上であって、かつ基板本体部13bから栓止部材17よりも遠い位置に設けられるコネクタ11を有している。
以下、上記構成を順次説明する。
The flexible wiring board 1 shown in FIG. 2 has a contact plate 15 partly fixed to the frame member 14 and another part contacting the stopper member 17 from the frame member 14 side. I have.
When the battery module 10 is configured by being accommodated in the case body 3, another part of the frame member 14 elastically urges the stopper member 17.
Further, the flexible wiring board 1 has a connector 11 provided on the drawer board portion 13a and farther from the board main body portion 13b than the stopper member 17.
Hereinafter, the above configuration will be sequentially described.

(基板部)
基板部13は、引出基板部13a及び基板本体部13bによって構成される。第一実施形態では、以降、基板部13において、引出基板部13aの側に向かう方向を「前方」と記し、前方と反対の方向を「後方」と記す。引出基板部13a及び基板本体部13bの可撓性は、基板が繰り返し曲げ、撓み可能であることを指す。この場合の「曲げ」は、基板が曲げ方向に弾性変形してその後変形前の状態に戻り得る状態をいう。基板本体部13bと引出基板部13aは、同一素材の基板を接合して構成されるものであってもよいし、一連の基板であってもよい。なお、基板本体部13b及び引出基板部13aの「幅」は、基板本体部13bに対する引出基板部13aの配置方向と直交する方向の長さをいい、細幅とは幅方向の長さが短いことをいう。
(Board part)
The board section 13 is composed of a drawer board section 13a and a board main body section 13b. In the first embodiment, hereinafter, in the board portion 13, a direction toward the drawer board portion 13a is referred to as “front”, and a direction opposite to the front is referred to as “rear”. The flexibility of the drawer substrate portion 13a and the substrate main body portion 13b indicates that the substrate can be repeatedly bent and bent. “Bending” in this case refers to a state where the substrate can be elastically deformed in the bending direction and thereafter return to the state before the deformation. The substrate main body 13b and the drawer substrate 13a may be configured by joining substrates of the same material, or may be a series of substrates. Note that the “width” of the board body 13b and the drawer board 13a refers to a length in a direction perpendicular to the direction in which the drawer board 13a is arranged with respect to the board body 13b, and the narrow width is shorter in the width direction. That means.

基板本体部13bは、絶縁性を有するベースフィルムと、このベースフィルム上に印刷技術によって形成された配線とによって構成される。配線は基板本体部13bに搭載される素子間、または素子と外部の機器とを電気的に接続する。引出基板部13aは、基板本体部13bと同様にベースフィルムとベースフィルム上に印刷された配線とによって形成されている。引出基板部13aの配線は、一方で基板本体部13bに形成されている配線と電気的に接続し、他方でコネクタ11と電気的に接続されている。
ベースフィルムとしては、例えば、PET(ポリイミドやポリエステル:PolyEthylene Terephthalate)等のプラスチックが使用される。配線としては銅や銅箔が好適である。
基板本体部13bは、外縁が略矩形形状を有し、内部には幅方向と直交する方向(以下、「長さ方向」と記す)に長い長孔130が形成されている。長孔130の縁部133は波形状になっている。また、基板本体部13bの栓止部材17の側の端部131は後方に凸の凸形状になっている。さらに、基板本体部13bは、スリット132及び逃がし孔134を有している。スリット132及び逃がし孔134は、基板本体部13bの屈曲性を調整し、フレキシブル配線基板1をケース体3に組み付ける時、あるいはフレキシブル配線基板1に加わる振動に対する基板本体部13bの「遊び」として作用する。
The substrate body 13b includes a base film having an insulating property and wiring formed on the base film by a printing technique. The wiring electrically connects between the elements mounted on the substrate body 13b or between the elements and an external device. The drawer substrate portion 13a is formed by a base film and wiring printed on the base film, similarly to the substrate main body portion 13b. The wiring of the drawer board portion 13a is electrically connected to the wiring formed on the board main body portion 13b on the one hand, and is electrically connected to the connector 11 on the other hand.
As the base film, for example, a plastic such as PET (polyimide or polyester: PolyEthylene Terephthalate) is used. Copper or copper foil is suitable for the wiring.
The substrate body 13b has a substantially rectangular outer edge, and has a long slot 130 formed therein in a direction perpendicular to the width direction (hereinafter, referred to as “length direction”). The edge 133 of the long hole 130 has a wavy shape. Further, an end 131 of the substrate body 13b on the side of the stopper 17 has a convex shape projecting rearward. Further, the substrate main body 13b has a slit 132 and an escape hole 134. The slits 132 and the escape holes 134 adjust the flexibility of the board body 13b and act as “play” of the board body 13b when assembling the flexible wiring board 1 to the case body 3 or against vibration applied to the flexible wiring board 1. I do.

(フレーム部材)
フレーム部材14は、基板本体部13bを下方から保持する部材であって、第一実施形態においては基板本体部13bと同様に外縁が矩形形状であって長さ方向に縁部143(図6)が波形状の長孔140(図6)が形成されている。フレーム部材14の幅方向の縁部141は直線状であり、長さ方向の縁部142は、内向き(基板本体部13bの側)に折り曲げられていて、その端部が基板本体部13bの端部の上方に膨出している。基板本体部13bは、膨出部分の下に入り込み、フレーム部材14上において「浮く」ことがない。
フレーム部材14の曲げ剛性は基板部13の曲げ剛性より大きい。曲げ剛性は、部材の断面形状や大きさ及び材料のヤング率によって決定する指標であって、部材の面直方向への曲げ変形のし難さを示す。つまり、フレーム部材14は、基板部13の基板本体部13bを保持しながら基板本体部13bが曲げ変形することを妨げている。フレーム部材14の材料としては、例えば、PET、PC(ポリカーボネード:Poly Carbonate)、PMMA(アクリル)等が考えられる。
(Frame member)
The frame member 14 is a member that holds the substrate body 13b from below. In the first embodiment, the outer edge has a rectangular shape like the substrate body 13b, and the edge 143 (FIG. 6) in the length direction. Are formed with wavy elongated holes 140 (FIG. 6). The edge 141 in the width direction of the frame member 14 is linear, and the edge 142 in the length direction is bent inward (to the side of the substrate body 13b), and the end thereof is It bulges above the end. The board main body 13 b does not enter under the bulging portion and does not “float” on the frame member 14.
The bending stiffness of the frame member 14 is greater than the bending stiffness of the substrate 13. The bending stiffness is an index determined by the cross-sectional shape and size of the member and the Young's modulus of the material, and indicates the difficulty of bending deformation of the member in the direction perpendicular to the plane. That is, the frame member 14 prevents the substrate main body 13b from being bent while holding the substrate main body 13b of the substrate 13. As a material of the frame member 14, for example, PET, PC (Poly Carbonate), PMMA (acryl), or the like can be considered.

このようなフレーム部材14は、バッテリーモジュール10に振動が加わった場合にも基板本体部13bがケース体3内で変形、あるいは移動することを抑え、ケース体3内でフレキシブル配線基板1を安定させることができる。一方フレーム部材14は、引出基板部13aを保持することがなく、引出基板部13aの動きを妨げることがない。このため、第一実施形態は、基板本体部13bをケース体3内で安定して保持しながら、引出基板部13aに基板本体部13bの撓みや振動を伝えることがなく、基板本体部13bを自由に撓ませながら貫通孔32の位置に合わせた状態に保持することができる。   Such a frame member 14 suppresses the deformation or movement of the board main body 13 b in the case body 3 even when vibration is applied to the battery module 10, and stabilizes the flexible wiring board 1 in the case body 3. be able to. On the other hand, the frame member 14 does not hold the drawer board 13a and does not hinder the movement of the drawer board 13a. Therefore, in the first embodiment, the board main body 13b is not stably held in the case body 3 and the bending or vibration of the board main body 13b is not transmitted to the drawer board 13a. It can be held in a state adjusted to the position of the through hole 32 while flexing freely.

(接触プレート)
接触プレート15は、一部がフレーム部材14に固定され、他の一部が栓止部材17に接触している。第一実施形態の接触プレート15は、二段階に屈曲した板材として形成されていて、フレーム部材14に固定されている部分を固定部152、栓止部材17に接触する部分を接触部153とする。固定部152は板材のフレーム部材14と接触する範囲であって、接触部153は接触プレート15を構成する板材と栓止部材17とが接触する範囲である。第一実施形態の接触部153は、接触プレート15を構成する板材の断面となっている。
接触プレート15には孔151が形成されていて、フレーム部材14にはボス15aが設けられている。接触プレート15は、孔151を貫通するボス15aによってフレーム部材14にボス止めされている。
このような接触プレート15は、例えば、樹脂を材料とするものであってもよいし、金属製のものであってもよい。接触プレート15を樹脂により製造する場合、樹脂の種類としては、基板部13よりも硬度が高く、フレーム部材14よりも硬度が低い樹脂を用いることが好ましい。接触プレート15の材料は、栓止部材17に与える好ましい付勢力に応じて決定される。
(Contact plate)
A part of the contact plate 15 is fixed to the frame member 14, and the other part is in contact with the stopper 17. The contact plate 15 of the first embodiment is formed as a plate material bent in two stages, and a portion fixed to the frame member 14 is a fixing portion 152 and a portion that contacts the stopper member 17 is a contact portion 153. . The fixing portion 152 is in a range where the plate member is in contact with the frame member 14, and the contact portion 153 is in a range where the plate member forming the contact plate 15 is in contact with the stopper member 17. The contact portion 153 of the first embodiment has a cross section of a plate material forming the contact plate 15.
A hole 151 is formed in the contact plate 15, and a boss 15 a is provided in the frame member 14. The contact plate 15 is boss-fixed to the frame member 14 by a boss 15a passing through the hole 151.
Such a contact plate 15 may be made of, for example, a resin material or a metal material. When the contact plate 15 is made of a resin, it is preferable to use a resin having a higher hardness than the substrate 13 and a lower hardness than the frame member 14 as the type of the resin. The material of the contact plate 15 is determined according to the preferred biasing force applied to the stopper member 17.

図3(a)に示すように、基板本体部13bの端部131は、後方に向かって凹むように湾曲する切欠き形状になっている。切欠き形状の両端はフレーム部材14よりも前方に延出していて、延出部分138は基板本体部13bを取り扱う際に指で把持する部分となっている。このことにより、基板部13と重なるフレーム部材14の一部が露出し、接触プレート15はフレーム部材14の露出部分に固定されている。また、第一実施形態では、接触プレート15の一部が基板本体部13b上に延出して基板本体部13bの一部がフレーム部材14と接触プレート15との間に挟み込まれている。
接触プレート15により、第一実施形態は、フレキシブル配線基板1の栓止部材17が常にケース体3の内側から押圧されて栓止部材17と貫通孔32周辺の壁部材31の面とを密着させて高い気密性を得ることができる。このため、第一実施形態は、貫通孔32を経由したガスの流通を高い精度で防ぐことができる。
As shown in FIG. 3A, the end 131 of the substrate main body 13b has a cutout shape that curves so as to be recessed rearward. Both ends of the cutout shape extend forward from the frame member 14, and the extended portion 138 is a portion to be gripped by a finger when handling the substrate body 13b. As a result, a part of the frame member 14 overlapping with the substrate portion 13 is exposed, and the contact plate 15 is fixed to the exposed portion of the frame member 14. In the first embodiment, a part of the contact plate 15 extends on the substrate body 13b, and a part of the substrate body 13b is sandwiched between the frame member 14 and the contact plate 15.
In the first embodiment, the stopper member 17 of the flexible wiring board 1 is constantly pressed from the inside of the case body 3 by the contact plate 15 to bring the stopper member 17 into close contact with the surface of the wall member 31 around the through hole 32. High airtightness can be obtained. For this reason, the first embodiment can prevent the gas from flowing through the through-hole 32 with high accuracy.

なお、第一実施形態は、接触プレートを上記の構成に限定するものではない。接触プレートは、例えば、フレーム部材14の縁部141から互いに平行な切り込みを入れ、切込みの間にあるフレーム部材14の部分を上方に曲げて栓止部材17の裏面に接触させるものであってもよい。このような場合、フレーム部材14の縁部141を延出部分138の端部近くに延長することが好ましい。そして、切込みは、基板部13の長さ方向に平行であって、かつ縁部141から端部131までの長さ程度が好ましい。
さらに、接触プレートは、一方の端部がフレーム部材14に着脱可能に固定されて他方の端部が栓止部材17に接触する弾性部材であってもよい。さらに、第三実施形態は、例えば、フレーム部材14の後端に弾性部材を取り付けて、フレキシブル配線基板1をケース体3に収容したときに弾性部材がフレーム部材14の接触プレート15を後方から栓止部材17に付勢するものであってもよい。
In the first embodiment, the contact plate is not limited to the above configuration. For example, even if the contact plate cuts parallel to each other from the edge 141 of the frame member 14, the portion of the frame member 14 between the cuts is bent upward to contact the back surface of the stopper member 17. Good. In such a case, it is preferable to extend the edge 141 of the frame member 14 near the end of the extension 138. The cut is preferably parallel to the length direction of the substrate portion 13 and about the length from the edge portion 141 to the end portion 131.
Further, the contact plate may be an elastic member having one end portion detachably fixed to the frame member 14 and the other end contacting the stopper member 17. Further, in the third embodiment, for example, an elastic member is attached to the rear end of the frame member 14, and when the flexible wiring board 1 is accommodated in the case body 3, the elastic member plugs the contact plate 15 of the frame member 14 from behind. It may urge the stop member 17.

(栓止部材)
図4(a)、図4(b)、図4(c)、図5(a)及び図5(b)は、栓止部材17を説明するための図である。図4(a)は栓止部材17の斜視図であり、図4(b)は栓止部材17を接触プレート15の側(裏面)図、図4(c)は、図4(b)に示した栓止部材17を裏面反対の正面から見た正面図である。図5(a)は、図4(a)に示した栓止部材17を図4(a)に示した座標軸のy方向に見た側面図である。図5(b)は、図4(b)に示した一点鎖線に沿う栓止部材17の断面を矢線Vb,Vbの方向に向かって見た断面図である。図5(b)においては、壁部材31を仮想線で示している。
(Plug stopper)
4 (a), 4 (b), 4 (c), 5 (a) and 5 (b) are views for explaining the stopper member 17. FIG. FIG. 4A is a perspective view of the stopper 17, FIG. 4B is a side (rear) view of the contact plate 15, and FIG. 4C is a view of FIG. It is the front view which looked at the illustrated stopper member 17 from the front opposite to the back. FIG. 5A is a side view of the stopper member 17 shown in FIG. 4A as viewed in the y direction of the coordinate axis shown in FIG. 4A. FIG. 5B is a cross-sectional view of the cross section of the plugging member 17 taken along the alternate long and short dash line shown in FIG. 4B as viewed in the direction of arrows Vb and Vb. In FIG. 5B, the wall member 31 is indicated by a virtual line.

図4(a)から図5(b)に示すように、栓止部材17は、それぞれ略楕円形状を有する正面73a、裏面73bを有し、正面73aと裏面73bとを貫通するスリット71と、裏面73bに形成される凹溝72とを有している。スリット71は基板本体部13bが摺動不可に挿通される貫通溝であってもよく、このような場合、スリット71と基板本体部13bとの間には接着剤が充填されて両者の間のガスの流通を防いでいる。また、第一実施形態では、栓止部材17を基板本体部13bの周囲に一体的に成形するものであってもよい。
凹溝72は、栓止部材17の裏面73bに接触プレート15が接触する際に、接触プレート15の接触位置がずれることを防ぐ位置決め用の長溝である。凹溝72の長さは、接触部153の幅方向の長さ以上であればよく、厳密に一致する必要はない。
As shown in FIGS. 4A to 5B, the stopper member 17 has a front surface 73a and a back surface 73b each having a substantially elliptical shape, and a slit 71 penetrating the front surface 73a and the back surface 73b. And a concave groove 72 formed on the back surface 73b. The slit 71 may be a through groove through which the board body 13b is inserted so as not to slide. In such a case, the gap between the slit 71 and the board body 13b is filled with an adhesive and It prevents gas distribution. In the first embodiment, the stopper member 17 may be integrally formed around the substrate body 13b.
The concave groove 72 is a long groove for positioning that prevents the contact position of the contact plate 15 from shifting when the contact plate 15 comes into contact with the back surface 73b of the stopper member 17. The length of the concave groove 72 may be equal to or longer than the length of the contact portion 153 in the width direction, and does not need to exactly match.

また、栓止部材17では、正面73a、裏面73b間の周面の外縁の大きさ(楕円の径)が多段階に変化している。具体的には、正面73aと裏面73bとの間の周面は、周面部74、75、76、77及び周面部78を含んでいる。栓止部材17にあっては、コネクタに向かう方向、図4(a)、図5(a)中の図示しない−z方向を「前方」、−z方向と反対の方向を「後方」と記す。
具体的には、栓止部材17の周面部のうち、周面部78の外縁は一定であって、裏面73bの外縁と一致している。周面部76の外縁は一定であって、周面部78の外縁よりも小さくなっている。周面部77の外縁は凸形状部P1を有するように変化していて、凸形状部P1の頂点において最大になり、最小の外縁は周面部76の外縁よりも小さくなっている。
Further, in the stopper member 17, the size (diameter of an ellipse) of the outer edge of the peripheral surface between the front surface 73a and the back surface 73b changes in multiple steps. Specifically, the peripheral surface between the front surface 73a and the rear surface 73b includes the peripheral surface portions 74, 75, 76, 77 and the peripheral surface portion 78. In the stopper member 17, the direction toward the connector, the −z direction (not shown) in FIGS. 4A and 5A is described as “front”, and the direction opposite to the −z direction is described as “rear”. .
Specifically, the outer edge of the peripheral surface portion 78 of the peripheral surface portion of the stopper member 17 is constant and coincides with the outer edge of the back surface 73b. The outer edge of the peripheral surface portion 76 is constant and smaller than the outer edge of the peripheral surface portion 78. The outer edge of the peripheral surface portion 77 changes so as to have the convex portion P1, and becomes maximum at the vertex of the convex portion P1, and the minimum outer edge is smaller than the outer edge of the peripheral surface portion 76.

周面部75の外縁は一定であり、周面部77の最小の外縁と一致している。周面部74の外縁は一定の傾きをもって後方から前方に向かって小さくなるように変化していて、最大の外縁は周面部75の外縁に一致している。周面部74の最小の外縁は、正面73aの外縁に一致している。
上記のように周面の外縁が変化する栓止部材17は、後方から前方に向かって段階的に外形が細くなる構成になる。このような栓止部材17は、ケース体3の内側から壁部材31の貫通孔32に前方から挿入されて、貫通孔32をケース体3の内側から封止するのに好適である。
The outer edge of the peripheral surface portion 75 is constant and coincides with the minimum outer edge of the peripheral surface portion 77. The outer edge of the peripheral surface portion 74 changes so as to decrease from the rear to the front with a certain inclination, and the maximum outer edge coincides with the outer edge of the peripheral surface portion 75. The minimum outer edge of the peripheral surface portion 74 coincides with the outer edge of the front surface 73a.
As described above, the stopper member 17 in which the outer edge of the peripheral surface changes has a configuration in which the outer shape gradually decreases from the rear to the front. Such a stopper member 17 is suitable for being inserted into the through hole 32 of the wall member 31 from the inside from the inside of the case body 3 to seal the through hole 32 from the inside of the case body 3.

栓止部材17は、硬度の異なる少なくとも二つの部材を含んでいる。第一実施形態では、二つの部材を、第一栓止部材Bと、第一栓止部材よりも硬度が低い材料により作成される第二栓止部材Aとする。第二栓止部材Aは、第一栓止部材Bの少なくとも一部を覆っている。
図5(b)に示すように、栓止部材17にあっては、第二栓止部材Aが周面部78、周面部76及び周面部77の一部を構成している。第一栓止部材Bは、周面部78の一部、周面部75及び周面部74を構成している。
第一実施形態では、上記の凸形状部P1が第二栓止部材Aにより構成されている。このため、第一実施形態は、凸形状部P1を有する周面部77の外縁を貫通孔32の内縁よりわずかに大きく設計し、周面部77を貫通孔32に弾性変形しながら圧入してケース体3内の高い気密性を保持することができる。
The stopper member 17 includes at least two members having different hardnesses. In the first embodiment, the two members are a first stopper member B and a second stopper member A made of a material having a lower hardness than the first stopper member. The second stopper member A covers at least a part of the first stopper member B.
As shown in FIG. 5B, in the plugging member 17, the second plugging member A forms a part of the peripheral surface portion 78, the peripheral surface portion 76, and the peripheral surface portion 77. The first stopper member B constitutes a part of the peripheral surface 78, the peripheral surface 75, and the peripheral surface 74.
In the first embodiment, the above-mentioned convex portion P1 is configured by the second stopper member A. For this reason, in the first embodiment, the outer edge of the peripheral surface portion 77 having the convex portion P1 is designed to be slightly larger than the inner edge of the through hole 32, and the peripheral surface portion 77 is pressed into the through hole 32 while being elastically deformed. The high airtightness in 3 can be maintained.

第一栓止部材Bは、例えば樹脂を材料にし、第二栓止部材Aは例えばゴムを材料にすることができる。第一栓止部材Bに適用可能な樹脂としては、上記したPET、PC、PMMAの他、PBT(ポリブチレンテレフタレート:PolyButyleneTerephthalate)やPTFE(ふっ素樹脂:(PolyTetraFluoroEthylene)がある。また、第二栓止部材Aに適用可能なゴム材料としては、例えば、ニトリルゴム、ハイパロン、アクリルゴム、ウレタンゴム及びシリコンゴム等がある。さらに、第一実施形態では、このような樹脂やゴムが栓止部材17として好ましい特性を持つように適宜加工、あるいは他の材料を添加するようにしてもよい。   The first stopper member B can be made of, for example, resin, and the second stopper member A can be made of, for example, rubber. Examples of the resin applicable to the first stopper member B include PET, PC, PMMA, PBT (PolyButylene Terephthalate) and PTFE (Fluorine resin: (PolyTetraFluoroEthylene)). Examples of the rubber material applicable to the member A include nitrile rubber, hypalon, acrylic rubber, urethane rubber, silicon rubber, etc. Further, in the first embodiment, such a resin or rubber is used as the stopper member 17. Processing may be appropriately performed so as to have preferable characteristics, or another material may be added.

以上説明した第一実施形態の栓止部材17は、比較的高硬度の樹脂を材料にすることによってガスを透過し難いものとなる。また、栓止部材17は、壁部材31と接する個所に樹脂よりも低硬度のゴムを設けることによって壁部材31や貫通孔32との密着性を高めて貫通孔32を高精度に封止することができる。   The stopper member 17 of the first embodiment described above is made of a material having a relatively high hardness so that it is difficult for gas to pass therethrough. In addition, the stopper member 17 is provided with rubber having a lower hardness than the resin at a position in contact with the wall member 31 so as to enhance the adhesion to the wall member 31 and the through hole 32 and to seal the through hole 32 with high precision. be able to.

(コネクタ)
コネクタ11は、引出基板部13aと図示しない外部機器とを電気的に接続するものであればどのようなものであってもよい。ただし、バッテリーモジュール10の製造者がフレキシブル配線基板1の提供者からフレキシブル配線基板1の提供をうける場合、製造者は、引出基板部13aとコネクタ11とを接続する工程を行うことを望まない場合がある。このため、第一実施形態では、コネクタ11を接続した状態のフレキシブル配線基板1を提供者が製造者に提供し、製造者がコネクタ11をケース体3の内側から外側に向かって貫通孔32に通してセットする。このような場合、コネクタ11には、貫通孔に挿通可能な寸法形状であることが要求される。
(connector)
The connector 11 may be any connector as long as it electrically connects the drawer board 13a to an external device (not shown). However, when the manufacturer of the battery module 10 receives the flexible wiring board 1 from the provider of the flexible wiring board 1, the manufacturer does not want to perform the step of connecting the drawer board portion 13a and the connector 11. There is. Therefore, in the first embodiment, the provider provides the manufacturer with the flexible wiring board 1 to which the connector 11 is connected, and the manufacturer places the connector 11 in the through hole 32 from the inside of the case body 3 to the outside. And set it through. In such a case, the connector 11 is required to have a dimensional shape that can be inserted into the through hole.

図6は、以上説明した構成によって組み立てられるフレキシブル配線基板1の分解斜視図である。第一実施形態では、先ず、引出基板部13aに栓止部材17を一体成形する、または接着剤を使って貼り合わせることによって取り付ける。一方、フレーム部材14には接触プレート15がボス止めされる。次に、栓止部材17が設けられた状態の基板部13をフレーム部材14にセットし、引出基板部13aを栓止部材17ごと貫通孔32に内側Iから外側Oに挿通し、貫通孔32を封止する。このとき、フレキシブル配線基板1では、接触プレート15の接触部153が栓止部材17の凹溝72に接触するようにフレーム部材14がセットされる。さらに、引出基板部13aの端部にコネクタ11が装着される。
以上の構成により、第一実施形態は、フレキシブル配線基板1のケース体3に対する位置決めを可能にし、その精度を高めることができる。
FIG. 6 is an exploded perspective view of the flexible wiring board 1 assembled by the configuration described above. In the first embodiment, first, the stopper member 17 is attached to the drawer substrate portion 13a by integrally molding or bonding with an adhesive. On the other hand, the contact plate 15 is boss-fixed to the frame member 14. Next, the board portion 13 provided with the stopper member 17 is set on the frame member 14, and the drawn-out board portion 13 a is inserted into the through hole 32 from the inside I to the outside O together with the stopper member 17. Is sealed. At this time, in the flexible wiring board 1, the frame member 14 is set such that the contact portion 153 of the contact plate 15 contacts the concave groove 72 of the plug stopper 17. Further, the connector 11 is attached to an end of the drawer board 13a.
With the configuration described above, the first embodiment enables the positioning of the flexible wiring board 1 with respect to the case body 3 and improves the accuracy thereof.

図7は、栓止部材17が貫通孔32を封止した状態を説明するための図である。図7は、フレキシブル配線基板1がセットされたケース体3を基板部13の長さ方向に沿って切断した縦断面を模式的に示している。第一実施形態では、栓止部材17をケース体3の内側Iから外側Oに向かって貫通孔32に挿通させている。このため、第一実施形態では、栓止部材17の周面部78が壁部材31に内側Iから接触し、貫通孔32を封止している。   FIG. 7 is a view for explaining a state in which the stopper member 17 seals the through hole 32. FIG. 7 schematically shows a vertical cross section of the case body 3 on which the flexible wiring board 1 is set, which is cut along the length direction of the board portion 13. In the first embodiment, the stopper member 17 is inserted through the through hole 32 from the inner side I to the outer side O of the case body 3. Therefore, in the first embodiment, the peripheral surface portion 78 of the stopper member 17 comes into contact with the wall member 31 from the inside I, and seals the through hole 32.

以上説明した第一実施形態は、可撓性を有する基板本体部13bと、引出基板部13aとで基板部13を構成し、引出基板部13aに栓止部材を固着させている。一方、基板本体部13bを基板本体部13bより大きい曲げ剛性を有するフレーム部材により保持している。このようにすることにより、第一実施形態は、基板本体部13bに振動が加わってもフレーム部材14がこの振動を抑えることができる。このため、フレキシブル配線基板1はバッテリーモジュール10のケース体3内において安定し、振動によって封止部分を緩ませることがないので、振動が封止機能に与える影響を小さくすることができる。
また、第一実施形態は、フレーム部材14の規制力が引出基板部13aに及ばないため、引出基板部13aをケース体3の設計に合わせて引き回すことができる。このような第一実施形態は、基板本体部13bの振動を抑えながらフレキシブル基板を使用することの利便性を失うことがない。さらに、第一実施形態は、接触プレート15により栓止部材17に常時付勢しておくことができる。このため、第一実施形態は、栓止部材17と壁部材31との密着性を高め、ケース体3の機密性を高めることができる。
In the first embodiment described above, the board portion 13 is configured by the board body portion 13b having flexibility and the drawer board portion 13a, and the stopper member is fixed to the drawer board portion 13a. On the other hand, the substrate body 13b is held by a frame member having a greater bending rigidity than the substrate body 13b. By doing so, in the first embodiment, even when vibration is applied to the substrate main body 13b, the frame member 14 can suppress this vibration. Therefore, the flexible wiring board 1 is stable in the case body 3 of the battery module 10 and does not loosen the sealing portion due to the vibration, so that the influence of the vibration on the sealing function can be reduced.
Further, in the first embodiment, since the restricting force of the frame member 14 does not reach the drawer board 13a, the drawer board 13a can be routed in accordance with the design of the case body 3. In the first embodiment, the convenience of using the flexible substrate while suppressing the vibration of the substrate body 13b is not lost. Further, in the first embodiment, the stopper plate 17 can be constantly urged by the contact plate 15. Therefore, in the first embodiment, the tightness between the stopper member 17 and the wall member 31 can be enhanced, and the confidentiality of the case body 3 can be enhanced.

[第二実施形態]
次に、本発明の第二実施形態を説明する。図8は、第二実施形態のフレキシブル配線基板を用いたバッテリーモジュール20を説明するための図であって、第二実施形態の栓止部材が貫通孔を封止した状態を説明するための図である。
第二実施形態のバッテリーモジュール20は、引出基板部13aと、基板本体部13bとを接続する連結固定部135をさらに含んでいる。
つまり、第二実施形態では、引出基板部13aと基板本体部13bとをケース体3に組み込む前に別体とし、引出基板部13aに栓止部材17及びコネクタ11が設けられる。このとき、第二実施形態では、栓止部材17の正面73a及び裏面73bが第一実施形態と反対の方向になるように栓止部材17が引出基板部13aに取り付けられる。つまり、第二実施形態では、裏面73bがコネクタ11の側に向き、正面73aが基板本体部13bの側に向くように栓止部材17が取り付けられる。なお、第二実施形態では、栓止部材17による封止を解く方に働くので接触プレート15に係る機構を設けない。引出基板部13aは、フレーム部材14に保持された状態でケース体3内にセットされる。
[Second embodiment]
Next, a second embodiment of the present invention will be described. Drawing 8 is a figure for explaining battery module 20 using a flexible wiring board of a second embodiment, and is a figure for explaining a state where a stopper member of a second embodiment has sealed a through-hole. It is.
The battery module 20 of the second embodiment further includes a connection fixing part 135 that connects the drawer board part 13a and the board main body part 13b.
That is, in the second embodiment, the drawer board 13a and the board main body 13b are separated from each other before being assembled into the case body 3, and the stopper member 17 and the connector 11 are provided on the drawer board 13a. At this time, in the second embodiment, the stopper member 17 is attached to the drawer board portion 13a such that the front surface 73a and the back surface 73b of the stopper member 17 are in the opposite directions to the first embodiment. That is, in the second embodiment, the stopper member 17 is attached so that the back surface 73b faces the connector 11 and the front surface 73a faces the substrate body 13b. In the second embodiment, a mechanism relating to the contact plate 15 is not provided since the second embodiment works to release the sealing by the stopper member 17. The drawer board portion 13 a is set in the case body 3 while being held by the frame member 14.

バッテリーモジュール20の組み立て工程では、コネクタ11及び栓止部材17が設けられた引出基板部13aと、フレーム部材14にセットされた基板本体部13bとを別々に受け取って、フレーム部材14及び基板本体部13bをケース体3にセットした後、引出基板部13aをケース体3の外側Oから栓止部材17を貫通孔32に嵌入し、貫通孔32を封止する。そして、引出基板部13aと基板本体部13bとを例えば樹脂溶接によって接合する。樹脂溶接の手法は任意であるが、例えば熱風溶接等が考えられる。   In the process of assembling the battery module 20, the drawer board portion 13a provided with the connector 11 and the stopper member 17 and the board body portion 13b set on the frame member 14 are separately received, and the frame member 14 and the board body portion are received. After the case 13b is set in the case body 3, the stopper member 17 is fitted into the through-hole 32 from the outside O of the case body 3 so as to seal the through-hole 32. Then, the drawn-out board portion 13a and the board body portion 13b are joined by, for example, resin welding. The method of resin welding is arbitrary, but for example, hot air welding or the like is conceivable.

また、第二実施形態の引出基板部13aと基板本体部13bとの接合は、熱風溶接に限定されるものではなく、例えば、接着剤や粘着テープを使って両者を貼り合せるものであってもよいし、半田付けするものであってもよい。さらに、第二実施形態は、例えば、引出基板部13aにオスコネクタを、基板本体部13bにメスコネクタを予め形成しておいて、両者を接続して基板上の配線同士を電気的に接続するものであってもよい。   In addition, the joining between the drawn-out board portion 13a and the board main body portion 13b of the second embodiment is not limited to hot-air welding, and may be, for example, a method of bonding the both using an adhesive or an adhesive tape. Alternatively, it may be soldered. Furthermore, in the second embodiment, for example, a male connector is formed in the drawer board 13a and a female connector is formed in the board main body 13b in advance, and both are connected to electrically connect the wirings on the board. It may be something.

[第三実施形態]
次に、本発明の第三実施形態を説明する。図9(a)、図9(b)及び図9(c)は、第三実施形態の栓止部材16を説明するための図である。図9(a)は栓止部材16の斜視図、図9(b)、図9(c)は図9(a)に示す栓止部材16を図9(a)に示す座標軸のy方向に見た側面図である。図10(a)は、図9(b)に示した栓止部材16を、スリット61を通るy−z平面で切断した断面図である。図10(b)は、図9(c)に示した栓止部材16を、スリット61を通るy−z平面で切断した断面図である。
図9(b)、図9(c)、図10(a)及び図10(b)のいずれにあっても図中に壁部材31を二点鎖線で示し、栓止部材16が壁部材31に取り付けられた状態を示している。また、図9(b)は、ケース体3の内側Iから壁部材31の貫通孔32に栓止部材16を取り付けた状態を示し、図9(c)は、ケース体3の外側Oから壁部材31の貫通孔32に栓止部材16を取り付けた状態を示している。このような第三実施形態の栓止部材16は、引出基板部13aに対する取り付け方向を表裏反転することによって壁部材31の内側、外側のいずれからも壁部材31に取り付けることが可能である。
[Third embodiment]
Next, a third embodiment of the present invention will be described. FIGS. 9A, 9B, and 9C are views for explaining the stopper member 16 of the third embodiment. 9A is a perspective view of the stopper member 16, and FIGS. 9B and 9C show the stopper member 16 shown in FIG. 9A in the y direction of the coordinate axis shown in FIG. 9A. It is the side view seen. FIG. 10A is a cross-sectional view of the stopper member 16 shown in FIG. 9B cut along a yz plane passing through the slit 61. FIG. 10B is a cross-sectional view of the stopper member 16 shown in FIG. 9C cut along the yz plane passing through the slit 61.
9 (b), 9 (c), 10 (a) and 10 (b), the wall member 31 is indicated by a two-dot chain line in the drawings, and the plug member 16 is the wall member 31. 1 shows a state in which it is attached to the camera. 9B shows a state in which the stopper member 16 is attached to the through hole 32 of the wall member 31 from the inside I of the case body 3, and FIG. The state where the stopper member 16 was attached to the through hole 32 of the member 31 is shown. The plugging member 16 of the third embodiment can be attached to the wall member 31 from either the inside or the outside of the wall member 31 by reversing the direction of attachment to the drawer substrate 13a.

第三実施形態の栓止部材16は、栓本体と、栓本体と一体のフランジ部とを有している。図9(a)、図9(b)、及び図9(c)に示す栓止部材16は、正面63aと、裏面63bとを有していて、正面63aと裏面63bとを貫通するスリット61を有している。図9(a)に示す栓止部材16には、裏面63bには接触部153が接触する凹溝62(図10(a))が形成されている。栓止部材16の正面63aと裏面63bとの間の周面は、多段階にその外縁の大きさが異なっていて、それぞれ外縁の大きさが異なる複数の周面部66、68、67、69、66及び周面部65を含んでいる。このうち、第三実施形態では、壁部材31の表面(外側Oの面)または裏面(内側Iの面)に接触する周面部68を「フランジ」とする。フランジである周面部68は、周面部67を有している。第三実施形態では、周面部のうち周面部68及び周面部67を除く周面部65から周面部69を「栓本体」とする。   The stopper member 16 of the third embodiment has a stopper main body and a flange part integrated with the stopper main body. 9 (a), 9 (b), and 9 (c) has a front surface 63a and a back surface 63b, and a slit 61 penetrating the front surface 63a and the back surface 63b. have. In the stopper member 16 shown in FIG. 9A, a concave groove 62 (FIG. 10A) with which the contact portion 153 contacts is formed on the back surface 63b. The peripheral surface between the front surface 63a and the rear surface 63b of the stopper member 16 has a plurality of peripheral surface portions 66, 68, 67, 69, in which the size of the outer edge is different in multiple stages and the size of the outer edge is different. 66 and a peripheral surface portion 65. Among them, in the third embodiment, the peripheral surface portion 68 that comes into contact with the front surface (the outer O surface) or the rear surface (the inner I surface) of the wall member 31 is referred to as a “flange”. The peripheral surface portion 68 serving as a flange has a peripheral surface portion 67. In the third embodiment, the peripheral surface portion 69 of the peripheral surface portion excluding the peripheral surface portion 68 and the peripheral surface portion 67 is defined as a “plug body”.

フランジとなる周面部68は、貫通孔32よりも大きく設計されていて貫通孔32に入ることができない。このため、周面部68は、壁部材31の内側Iの面と接する板部材となる。周面部67は、外縁が周面部68の外縁と一致する大きさから周面部69に向かって小さくなっている。周面部67は外縁が凸形状部P2を有するように変化しており、周面部69は、凸形状部P3の頂点において外縁が最大になり、最小の外縁は周面部67の外縁よりも小さくなっている。周面部66の外縁は一定であり、周面部69の最小の外縁と一致する。周面部65の外縁は、周面部66の外縁と一致する大きさから正面63aに向かって一定の傾きを持って小さくなっている。   The peripheral surface 68 serving as a flange is designed to be larger than the through hole 32 and cannot enter the through hole 32. Therefore, the peripheral surface portion 68 is a plate member that is in contact with the surface on the inner side I of the wall member 31. The peripheral surface portion 67 is smaller in size toward the peripheral surface portion 69 from the size where the outer edge matches the outer edge of the peripheral surface portion 68. The peripheral surface portion 67 changes so that the outer edge has the convex portion P2. The peripheral surface portion 69 has the maximum outer edge at the vertex of the convex portion P3, and the minimum outer edge is smaller than the outer edge of the peripheral surface portion 67. ing. The outer edge of the peripheral surface 66 is constant and coincides with the smallest outer edge of the peripheral surface 69. The outer edge of the peripheral surface portion 65 is reduced with a certain inclination toward the front surface 63a from a size matching the outer edge of the peripheral surface portion 66.

図9(b)、図9(c)、図10(a)、図10(b)のように、栓止部材16は、壁部材31に対して内側Iから、または外側Oから取り付けることが可能である。栓止部材16を壁部材31に内側Iから取り付ける場合、引出基板部13aと基板本体部13bとはケース体3に組み込まれる以前に一体となって基板部13を構成している。そして、栓止部材16は引出基板部13a上において裏面63bが基板本体部13bの側に向かうように取り付けられる。
また、栓止部材16を壁部材31に外側Oから取り付ける場合、引出基板部13aと基板本体部13bはケース体3に組み込まれる以前には別体となっている。引出基板部13aは、基板本体部13bがフレーム部材14と共にケース体3内にセットされた後に基板本体部13bと接続される。このような場合、栓止部材16は、引出基板部13aと基板本体部13bの接続後に引出基板部13a上において正面63aが基板本体部13bの側に向かうように取り付けられる。
9 (b), 9 (c), 10 (a) and 10 (b), the stopper member 16 can be attached to the wall member 31 from the inside I or from the outside O. It is possible. When the stopper member 16 is attached to the wall member 31 from the inside I, the drawn-out board portion 13a and the board main body portion 13b form the board portion 13 before being assembled into the case body 3. The stopper member 16 is attached on the drawer board portion 13a such that the back surface 63b faces the substrate body portion 13b.
When the stopper member 16 is attached to the wall member 31 from the outside O, the drawer board portion 13a and the board main body portion 13b are separate before being incorporated into the case body 3. The drawn-out board portion 13a is connected to the board body portion 13b after the board body portion 13b is set in the case body 3 together with the frame member 14. In such a case, the stopper member 16 is attached so that the front surface 63a faces the substrate body 13b side on the drawer substrate 13a after the connection between the drawer substrate 13a and the board main body 13b.

本明細書では、以下、栓止部材16が基板本体部13bから遠ざかる方向を前進方向、この前進方向と反対の方向を後退方向として説明を行う。なお、ここで、前進方向は、図12(a)に示したz方向と反対の−z方向をいい、後退方向は、図12(a)に示したz方向を指す。
図9(b)及び図10(a)に示すように、第三実施形態では、フランジ部である周面部68を栓本体である周面部65から周面部69に対して後退方向に設けて栓止部材16を構成しており、周面部67の凸形状部P2は、前進方向に突出する第一突出部として機能する。すなわち、第三実施形態では、図10(a)に示すように、栓止部材16をケース体3の内側Iから壁部材31に取り付ける場合、周面部67の凸形状部P2が前進方向に突出する。
In the present specification, the direction in which the stopper member 16 moves away from the substrate body 13b will be described as a forward direction, and the direction opposite to the forward direction will be described as a backward direction. Here, the forward direction refers to the −z direction opposite to the z direction shown in FIG. 12A, and the backward direction refers to the z direction shown in FIG. 12A.
As shown in FIGS. 9B and 10A, in the third embodiment, the peripheral surface portion 68 as the flange portion is provided in the retreating direction from the peripheral surface portion 65 as the plug body with respect to the peripheral surface portion 69. The stop member 16 is configured, and the convex portion P2 of the peripheral surface portion 67 functions as a first projecting portion that projects in the forward direction. That is, in the third embodiment, as shown in FIG. 10A, when the stopper member 16 is attached to the wall member 31 from the inside I of the case body 3, the convex portion P2 of the peripheral surface portion 67 projects in the forward direction. I do.

また、図9(c)及び図10(b)に示すように、第三実施形態では、フランジ部である周面部68を栓本体である周面部65から周面部69に対して前進方向に設けて栓止部材16を構成しており、周面部67の凸形状部P2は、後退方向に突出する第二突出部として機能する。すなわち、第三実施形態では、図10(b)に示すように、栓止部材16をケース体3の外側Oから壁部材31に取り付ける場合、周面部67の凸形状部P2が後退方向に突出する。   In addition, as shown in FIGS. 9C and 10B, in the third embodiment, a peripheral surface portion 68 which is a flange portion is provided in a forward direction from a peripheral surface portion 65 which is a plug body to a peripheral surface portion 69. The stopper member 16 is configured, and the protruding portion P2 of the peripheral surface portion 67 functions as a second protruding portion that protrudes in the retreating direction. That is, in the third embodiment, when the stopper member 16 is attached to the wall member 31 from the outside O of the case body 3 as shown in FIG. 10B, the convex portion P2 of the peripheral surface portion 67 projects in the retreating direction. I do.

このような凸形状部P2は、栓止部材16を内側Iの側から壁部材31に取り付けている場合、ケース体3の内側Iが加圧状態になったときに壁部材31に内側から押圧されて貫通孔32をセルフシーリングすることができる。また、凸形状部P2は、栓止部材16を外側Oの側から壁部材31に取り付けている場合、ケース体3の内側Iが負圧状態になったときに壁部材31に外側から押圧されて貫通孔32をセルフシーリングすることができる。
このように、第三実施形態は、ケース体3内部の圧力が変動してもケース体3の内部を確実に密封することができる。
When the stopper member 16 is attached to the wall member 31 from the inside I side, such a convex portion P2 presses the wall member 31 from the inside when the inside I of the case body 3 is in a pressurized state. Thus, the through hole 32 can be self-sealed. Further, when the stopper member 16 is attached to the wall member 31 from the outside O side, when the inside I of the case body 3 is in a negative pressure state, the convex-shaped portion P2 is pressed from the outside by the wall member 31. Thus, the through hole 32 can be self-sealed.
As described above, in the third embodiment, even if the pressure inside the case body 3 fluctuates, the inside of the case body 3 can be reliably sealed.

また、第三実施形態では、前述したように、栓止部材16が栓本体(周面部65から周面部69)と、本体と一体のフランジ部(周面部68)とを有している。栓本体は、基板本体部13bから遠ざかる前進方向と交差する方向に突出する第三突出部である凸形状部P3を有している。このような第三実施形態によれば、ケース体3に上下方向の振動が加わった場合にも栓止部材16と貫通孔32とが外れ難くなり、栓止部材16によるケース体3内の封止の信頼性を高めることができる。   Further, in the third embodiment, as described above, the stopper member 16 has the plug main body (from the peripheral surface portion 65 to the peripheral surface portion 69) and the flange portion (the peripheral surface portion 68) integrated with the main body. The plug main body has a convex part P3 which is a third protruding part protruding in a direction intersecting with the forward direction away from the substrate main body part 13b. According to such a third embodiment, even when vertical vibration is applied to the case body 3, the stopper member 16 and the through hole 32 are less likely to come off, and the stopper member 16 seals the inside of the case body 3. The reliability of stopping can be improved.

なお、第三実施形態では、図10(a)、図10(b)に示すように、栓止部材16において凸形状部P2、P3が他の部分(以下、「本体」と記す)と別部材になっている。凸形状部P2、P3は、他の部分よりも硬度が低い弾性体により構成されている。このような構成は、本体を樹脂製とし、本体にゴム製の凸形状部P2、P3を設けるものであってもよいし、本体にOリングを設けることによって凸形状部P2、P3を構成するものであってもよい。第三実施形態では、本体が第一栓止部材Bに相当し、凸形状部P2、P3が第二栓止部材Aに相当する。さらに、第三実施形態の本体は、一体成形されるものであってもよいし、複数の部品を組み合わせるものであってもよい。   In the third embodiment, as shown in FIGS. 10A and 10B, the convex portions P2 and P3 of the stopper member 16 are different from other portions (hereinafter, referred to as “main body”). It is a member. The convex portions P2 and P3 are made of an elastic body having a lower hardness than the other portions. In such a configuration, the main body may be made of resin and the main body may be provided with rubber convex portions P2 and P3, or the main body may be provided with O-rings to form the convex portions P2 and P3. It may be something. In the third embodiment, the main body corresponds to the first stopper member B, and the convex portions P2 and P3 correspond to the second stopper member A. Further, the main body of the third embodiment may be formed integrally, or may be a combination of a plurality of parts.

[変形例]
図11、図12(a)及び図12(b)は、変形例の栓止部材19を説明するための図である。図11は変形例の栓止部材19の斜視図であり、図12(a)は、図11に示した栓止部材19を図11に示した座標軸のy方向に見た側面図である。図12(b)は、図12(a)に示した栓止部材19のスリット91上を座標軸のx−z平面で切った断面図である。変形例についても、図11、図12(a)中の図示しない−z方向を「前方」、−z方向と反対のz方向を「後方」と記す。
変形例は、第一実施形態と同様に栓止部材19をケース体3の内側Iから貫通孔32に嵌合するものであるから、栓止部材19の正面93aはコネクタ11の側に向かう面であり、裏面93bは基板本体部13bの側に向かう面である。栓止部材19は、正面93a及び裏面93bを貫通するスリット91を有している。スリット91は基板本体部13bが摺動不可に挿通される貫通溝であってもよく、また、栓止部材19は基板本体部13bの周囲に一体的に成形するものであってもよい。
裏面93bには、接触プレート15の接触部153に接触する位置決めに使用される凹溝92が形成されている。
[Modification]
FIGS. 11, 12A and 12B are views for explaining a stopper member 19 of a modified example. FIG. 11 is a perspective view of a stopper member 19 of a modified example, and FIG. 12A is a side view of the stopper member 19 shown in FIG. 11 as viewed in the y direction of the coordinate axis shown in FIG. FIG. 12B is a cross-sectional view taken along the xz plane of the coordinate axis on the slit 91 of the stopper member 19 shown in FIG. Also in the modified example, the −z direction (not shown) in FIGS. 11 and 12A is described as “front”, and the z direction opposite to the −z direction is described as “rear”.
In the modified example, the stopper member 19 is fitted into the through hole 32 from the inside I of the case body 3 as in the first embodiment, so that the front surface 93a of the stopper member 19 faces the connector 11 side. The back surface 93b is a surface facing the substrate body 13b. The stopper member 19 has a slit 91 penetrating the front surface 93a and the back surface 93b. The slit 91 may be a through groove through which the substrate main body 13b is inserted so as not to slide, and the stopper member 19 may be formed integrally with the periphery of the substrate main body 13b.
On the back surface 93b, a concave groove 92 used for positioning to be in contact with the contact portion 153 of the contact plate 15 is formed.

図12(a)、図12(b)のように、栓止部材19の周面は、外縁の大きさの異なる複数の周面部98、97、96、95、94、90及び周面部99を含んでいる。周面部98の外縁は、栓止部材19の後方から前方に向かって一定の傾きで大きくなる。周面部97の外縁は一定であり、周面部96の外縁は、後方から前方に向かって一定の傾きで小さくなる。周面部95の外縁は一定であり、周面部96の外縁より小さくなっていて、周面部94の外縁は一定であり、周面部95の外縁よりさらに小さくなっている。周面部90の外縁は一定であり、周面部95の外縁と等しく、周面部99の外縁は後方から前方に向かって一定の傾きで小さくなっている。   As shown in FIGS. 12A and 12B, the peripheral surface of the stopper member 19 includes a plurality of peripheral surface portions 98, 97, 96, 95, 94, 90 and a peripheral surface portion 99 having different outer edges. Contains. The outer edge of the peripheral surface portion 98 increases with a constant inclination from the rear to the front of the stopper member 19. The outer edge of the peripheral surface portion 97 is constant, and the outer edge of the peripheral surface portion 96 decreases with a constant inclination from the rear to the front. The outer edge of the peripheral surface 95 is constant and smaller than the outer edge of the peripheral surface 96, and the outer edge of the peripheral surface 94 is constant and smaller than the outer edge of the peripheral surface 95. The outer edge of the peripheral surface portion 90 is constant and equal to the outer edge of the peripheral surface portion 95, and the outer edge of the peripheral surface portion 99 decreases with a constant inclination from the rear to the front.

本変形例では、周面部98、97、96、95、94、90及び周面部99を含む部分を全て相対的に高硬度の樹脂により作製し、周面部94の外周にゴム製のOリング5を嵌め込んでいる。このような構成の栓止部材19は、栓止部材17と同様に、硬度の異なる少なくとも二つの部材を含むものといえる。   In the present modification, the portions including the peripheral surface portions 98, 97, 96, 95, 94, 90 and the peripheral surface portion 99 are all made of a resin having relatively high hardness, and a rubber O-ring 5 is formed around the peripheral surface portion 94. Is fitted. It can be said that the stopper member 19 having such a configuration includes at least two members having different hardnesses, similarly to the stopper member 17.

上記実施形態および実施例は以下の技術思想を包含するものである。
(1)ケース体にセットされて前記ケース体の外部にある外部機器と接続して用いられるフレキシブル配線基板であって、可撓性を有する基板本体部と、前記基板本体部に接続され、前記基板本体部よりも細幅であって可撓性を有する引出基板部と、前記引出基板部に固着される栓止部材と、前記基板本体部を保持し、かつ前記基板本体部より大きい曲げ剛性を有するフレーム部材と、を備えるフレキシブル配線基板。
(2)一部が前記フレーム部材に固定され、他の一部が前記栓止部材に対して前記フレーム部材の側から接触する接触プレートをさらに有する、(1)のフレキシブル配線基板。
(3)前記引出基板部と、前記基板本体部とを接続する連結固定部をさらに含む、(1)のフレキシブル配線基板。
(4)前記栓止部材は、第一栓止部材と、前記第一栓止部材よりも硬度が低い材料により作成されて前記第一栓止部材の少なくとも一部を覆う第二栓止部材と、を含む、(1)から(3)のいずれか一つのフレキシブル配線基板。
(5)前記栓止部材が前記基板本体部から遠ざかる方向を前進方向、当該前進方向と反対の方向を後退方向とし、前記栓止部材は、栓本体と、前記栓本体と一体のフランジ部とを有し、前記フランジ部が前記栓本体に対して前記後退方向に設けられており、前記フランジ部は前記前進方向に突出する第一突出部を有する、(1)から(4)のいずれか一つのフレキシブル配線基板。
(6)前記栓止部材が前記基板本体部から遠ざかる方向を前進方向、当該前進方向と反対の方向を後退方向とし、前記栓止部材は、栓本体と、前記栓本体と一体のフランジ部とを有し、前記フランジ部が前記栓本体に対して前記前進方向に設けられており、前記フランジ部は前記後退方向に突出する第二突出部を有する、(1)から(4)のいずれか一つのフレキシブル配線基板。
(7)前記栓止部材は、栓本体と、前記本体と一体のフランジ部とを有し、前記栓本体は、前記基板本体部から遠ざかる前進方向と交差する方向に突出する第三突出部を有する、(1)から(6)のいずれか一つのフレキシブル配線基板。
(8)前記引出基板部上であって、かつ前記基板本体部から前記栓止部材よりも遠い位置に設けられるコネクタをさらに有する、(1)から(7)のいずれか一つのフレキシブル配線基板。
(9)少なくとも一つの壁面に貫通孔を有するケース体と、前記ケース体に収容される複数の電池セルと、前記電池セルと電気的に接続されるフレキシブル配線基板と、を備え、前記フレキシブル配線基板は、可撓性を有する基板本体部と、前記基板本体部に接続され、前記基板本体部よりも細幅であって可撓性を有する引出基板部と、前記引出基板部に固着されて前記貫通孔に嵌合する栓止部材と、前記基板本体部を保持し、かつ前記基板本体部より大きい曲げ剛性を有するフレーム部材と、を備える、バッテリーモジュール。
(10)前記フレーム部材は、一部が前記フレーム部材に固定され、他の一部が前記栓止部材に対して弾性的に付勢する接触プレートをさらに有する、(9)のバッテリーモジュール。
The above embodiments and examples include the following technical ideas.
(1) A flexible wiring board which is set on a case body and used by being connected to an external device outside the case body, wherein the flexible wiring board is connected to the board body section and has flexibility. A drawer substrate portion that is narrower and more flexible than the substrate body portion, a stopper member fixed to the drawer substrate portion, and a bending rigidity that holds the substrate body portion and is larger than the substrate body portion. A flexible wiring board comprising:
(2) The flexible wiring board according to (1), further including a contact plate partially fixed to the frame member, and another part of which is in contact with the stopper member from the frame member side.
(3) The flexible wiring board according to (1), further including a connection fixing part that connects the drawer board part and the board main body part.
(4) The stopper member is a first stopper member, and a second stopper member made of a material having a lower hardness than the first stopper member and covering at least a part of the first stopper member. And the flexible wiring board according to any one of (1) to (3).
(5) A direction in which the stopper member moves away from the substrate body is defined as a forward direction, and a direction opposite to the forward direction is defined as a backward direction. The stopper member includes a stopper body, and a flange part integrated with the stopper body. (1) to (4), wherein the flange portion is provided in the retreating direction with respect to the plug main body, and the flange portion has a first protrusion protruding in the forward direction. One flexible wiring board.
(6) A direction in which the stopper member moves away from the substrate main body portion is defined as a forward direction, and a direction opposite to the forward direction is defined as a retreat direction. The stopper member includes a stopper body, and a flange portion integrated with the stopper body. (1) to (4), wherein the flange portion is provided in the forward direction with respect to the plug main body, and the flange portion has a second projecting portion projecting in the retreating direction. One flexible wiring board.
(7) The stopper member has a stopper main body and a flange part integral with the main body, and the stopper main body has a third protruding part protruding in a direction intersecting with a forward moving direction away from the substrate main body part. The flexible wiring board according to any one of (1) to (6).
(8) The flexible wiring board according to any one of (1) to (7), further including a connector provided on the drawer board portion and farther from the board main body portion than the stopper member.
(9) The flexible wiring, comprising: a case body having a through hole in at least one wall surface; a plurality of battery cells housed in the case body; and a flexible wiring board electrically connected to the battery cells. The substrate is connected to the substrate main body portion having flexibility, the drawer substrate portion having a width smaller than the substrate main body portion and having flexibility, and being fixed to the drawer substrate portion. A battery module comprising: a stopper member that fits into the through hole; and a frame member that holds the substrate main body and has a greater bending rigidity than the substrate main body.
(10) The battery module according to (9), wherein a part of the frame member is fixed to the frame member, and another part of the frame member further includes a contact plate that elastically urges the stopper member.

フレキシブル配線基板...1
ケース体...3
バスバー...4
電池セル...7
バッテリーモジュール...10、20
コネクタ...11
基板部...13
引出基板部...13a
基板本体部...13b
フレーム部材...14
接触プレート...15
ボス...15a
栓止部材...16、17、19
壁部材...31
貫通孔...32
スリット...61、71、91
正面...63a、73a、93a
裏面...63b、73b、93b
周面部...65、66、67、68、69、74、75、76、77、78、90、94、95、96、97、98、99
凹溝...72
長孔...130、140、
端部...131
スリット...132
縁部...133、141、142
逃し孔...134
連結固定部...135
孔...151
固定部...152
接触部...153
第二栓止部材...A
第一栓止部材...B
内側...I
外側...O
凸形状部...P1、P2、P3
Flexible wiring board ... 1
Case body ... 3
Bus bar ... 4
Battery cell ... 7
Battery module ... 10, 20
Connector ... 11
Substrate part ... 13
Pull-out board part ... 13a
Substrate body ... 13b
Frame members ... 14
Contact plate ... 15
Boss ... 15a
Plug stoppers ... 16, 17, 19
Wall members ... 31
Through hole ... 32
Slits ... 61, 71, 91
Front ... 63a, 73a, 93a
Back side ... 63b, 73b, 93b
Peripheral surface part ... 65, 66, 67, 68, 69, 74, 75, 76, 77, 78, 90, 94, 95, 96, 97, 98, 99
Groove ... 72
Slots ... 130, 140,
End ... 131
Slit ... 132
Edges ... 133, 141, 142
Escape hole ... 134
Connection fixing part ... 135
Hole ... 151
Fixed part ... 152
Contact part ... 153
Second stopper member ... A
First stopper member ... B
Inside ... I
Outside ... O
Convex part ... P1, P2, P3

Claims (10)

ケース体にセットされて前記ケース体の外部にある外部機器と接続して用いられるフレキシブル配線基板であって、
可撓性を有する基板本体部と、
前記基板本体部に接続され、前記基板本体部よりも細幅であって可撓性を有する引出基板部と、
前記引出基板部に固着される栓止部材と、
前記基板本体部を保持し、かつ前記基板本体部より大きい曲げ剛性を有するフレーム部材と、
を備えるフレキシブル配線基板。
A flexible wiring board which is used by being set on a case body and connected to an external device outside the case body,
A substrate body having flexibility,
A drawer substrate portion connected to the substrate body portion and having a smaller width and flexibility than the substrate body portion;
A stopper member fixed to the drawer substrate portion,
A frame member that holds the substrate main body and has a bending rigidity larger than that of the substrate main body,
A flexible wiring board comprising:
一部が前記フレーム部材に固定され、他の一部が前記栓止部材に対して前記フレーム部材の側から接触する接触プレートをさらに有する、請求項1に記載のフレキシブル配線基板。   2. The flexible wiring board according to claim 1, further comprising a contact plate partially fixed to the frame member and another part contacting the stopper member from the frame member side. 3. 前記引出基板部と、前記基板本体部とを接続する連結固定部をさらに含む、請求項1に記載のフレキシブル配線基板。   2. The flexible wiring board according to claim 1, further comprising a connection fixing part that connects the drawer board part and the board main body part. 3. 前記栓止部材は、第一栓止部材と、前記第一栓止部材よりも硬度が低い材料により作成されて前記第一栓止部材の少なくとも一部を覆う第二栓止部材と、を含む、請求項1から3のいずれか一項に記載のフレキシブル配線基板。   The stopper member includes a first stopper member and a second stopper member made of a material having a lower hardness than the first stopper member and covering at least a part of the first stopper member. The flexible wiring board according to any one of claims 1 to 3. 前記栓止部材が前記基板本体部から遠ざかる方向を前進方向、当該前進方向と反対の方向を後退方向とし、
前記栓止部材は、栓本体と、前記栓本体と一体のフランジ部とを有し、前記フランジ部が前記栓本体に対して前記後退方向に設けられており、前記フランジ部は前記前進方向に突出する第一突出部を有する、請求項1から4のいずれか一項に記載のフレキシブル配線基板。
The direction in which the stopper member moves away from the substrate main body portion is a forward direction, and a direction opposite to the forward direction is a retreat direction,
The stopper member has a stopper body and a flange part integral with the stopper body, the flange part is provided in the retreat direction with respect to the stopper body, and the flange part is in the forward direction. The flexible wiring board according to any one of claims 1 to 4, further comprising a first protruding portion that protrudes.
前記栓止部材が前記基板本体部から遠ざかる方向を前進方向、当該前進方向と反対の方向を後退方向とし、
前記栓止部材は、栓本体と、前記栓本体と一体のフランジ部とを有し、前記フランジ部が前記栓本体に対して前記前進方向に設けられており、前記フランジ部は前記後退方向に突出する第二突出部を有する、請求項1から4のいずれか一項に記載のフレキシブル配線基板。
The direction in which the stopper member moves away from the substrate main body portion is a forward direction, and a direction opposite to the forward direction is a retreat direction,
The stopper member has a stopper body and a flange part integral with the stopper body, the flange part is provided in the forward direction with respect to the stopper body, and the flange part is in the retreat direction. The flexible wiring board according to any one of claims 1 to 4, further comprising a second projecting portion that projects.
前記栓止部材は、栓本体と、前記栓本体と一体のフランジ部とを有し、
前記栓本体は、前記基板本体部から遠ざかる前進方向と交差する方向に突出する第三突出部を有する、請求項1から6のいずれか一項に記載のフレキシブル配線基板。
The stopper member has a stopper main body and a flange part integrated with the stopper main body,
The flexible wiring board according to any one of claims 1 to 6, wherein the plug main body has a third protruding portion that protrudes in a direction intersecting a forward direction away from the substrate main body.
前記引出基板部上であって、かつ前記基板本体部から前記栓止部材よりも遠い位置に設けられるコネクタをさらに有する、請求項1から7のいずれか一項に記載のフレキシブル配線基板。   The flexible wiring board according to any one of claims 1 to 7, further comprising a connector provided on the drawer board portion and at a position farther from the board main body portion than the stopper member. 少なくとも一つの壁面に貫通孔を有するケース体と、
前記ケース体に収容される複数の電池セルと、
前記電池セルと電気的に接続されるフレキシブル配線基板と、を備え、
前記フレキシブル配線基板は、可撓性を有する基板本体部と、前記基板本体部に接続され、前記基板本体部よりも細幅であって可撓性を有する引出基板部と、前記引出基板部に固着されて前記貫通孔に嵌合する栓止部材と、前記基板本体部を保持し、かつ前記基板本体部より大きい曲げ剛性を有するフレーム部材と、を備える、
バッテリーモジュール。
A case body having a through hole in at least one wall surface,
A plurality of battery cells housed in the case body;
A flexible wiring board electrically connected to the battery cell,
The flexible wiring board has a flexible substrate main body, a drawer substrate connected to the substrate main body, having a width smaller than the substrate main body and having flexibility, and A plug member fixedly fitted in the through hole, and a frame member holding the substrate main body and having a bending rigidity larger than that of the substrate main body,
Battery module.
前記フレーム部材は、一部が前記フレーム部材に固定され、他の一部が前記栓止部材に対して弾性的に付勢する接触プレートをさらに有する、請求項9に記載のバッテリーモジュール。   The battery module according to claim 9, wherein the frame member further includes a contact plate partially fixed to the frame member and another portion elastically biasing the stopper member.
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Citations (5)

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JP2006093510A (en) * 2004-09-27 2006-04-06 Fujitsu Ltd Mobile electronic apparatus
JP2008089754A (en) * 2006-09-29 2008-04-17 Matsushita Electric Ind Co Ltd Cover opening/closing device
JP2010161230A (en) * 2009-01-08 2010-07-22 Sumitomo Electric Printed Circuit Inc Wiring body, arrangement structure of wiring body, and electronic equipment
JP2015022798A (en) * 2013-07-16 2015-02-02 株式会社ジーエスエレテック Bus bar module device

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Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
JPS5855378U (en) * 1981-10-09 1983-04-14 本田技研工業株式会社 Waterproof mounting structure for electrical equipment
JP2006093510A (en) * 2004-09-27 2006-04-06 Fujitsu Ltd Mobile electronic apparatus
JP2008089754A (en) * 2006-09-29 2008-04-17 Matsushita Electric Ind Co Ltd Cover opening/closing device
JP2010161230A (en) * 2009-01-08 2010-07-22 Sumitomo Electric Printed Circuit Inc Wiring body, arrangement structure of wiring body, and electronic equipment
JP2015022798A (en) * 2013-07-16 2015-02-02 株式会社ジーエスエレテック Bus bar module device

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