JP7041091B2 - Temperature sensor mounting structure - Google Patents

Temperature sensor mounting structure Download PDF

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JP7041091B2
JP7041091B2 JP2019071959A JP2019071959A JP7041091B2 JP 7041091 B2 JP7041091 B2 JP 7041091B2 JP 2019071959 A JP2019071959 A JP 2019071959A JP 2019071959 A JP2019071959 A JP 2019071959A JP 7041091 B2 JP7041091 B2 JP 7041091B2
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temperature sensor
mounting structure
cell
resin case
temperature
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JP2020012809A (en
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知宏 松島
康弘 杉森
開 田中
彬宜 坂本
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Yazaki Corp
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Yazaki Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Description

本発明は、電池パックの単電池の温度を検知する温度センサの取付構造に関する。 The present invention relates to a mounting structure of a temperature sensor that detects the temperature of a single battery in a battery pack.

例えば、電気自動車やハイブリッド電気自動車等の車両に搭載されて駆動源として使用される電池パックの単電池の温度を検知する温度センサの取付構造として、図17に示すものや、図18及び図19に示す特許文献1に開示されたものがある。 For example, as a mounting structure of a temperature sensor for detecting the temperature of a single battery of a battery pack mounted on a vehicle such as an electric vehicle or a hybrid electric vehicle and used as a drive source, those shown in FIG. 17 and those shown in FIGS. 18 and 19 There is one disclosed in Patent Document 1 shown in.

図17に示す温度センサ3の取付構造1は、電池パック2の一つの単電池2Aに接触してその温度を温度センサ3で検知するものである。この温度センサ3は、単電池2Aの接触面側である樹脂製の基板本体4aの下面にアルミニウム4bが付いた基板4と、この基板4の基板本体4aの上面にプリント配線技術により形成され、絶縁層4cより露出したパターン4dに半田付けされたチップタイプの測温素子5と、基板本体4a上のパターン4dのランド部4eに一端の露出した芯線6aが半田付けされた2本の電線6,6と、測温素子5及び電線6の芯線6aの半田付け部分Hを塗布により覆う防湿材7と、を備えている。 The mounting structure 1 of the temperature sensor 3 shown in FIG. 17 comes into contact with one cell 2A of the battery pack 2 and detects the temperature by the temperature sensor 3. The temperature sensor 3 is formed by a printed wiring technique on a substrate 4 having an aluminum 4b on the lower surface of a resin substrate main body 4a on the contact surface side of the cell 2A and on the upper surface of the substrate main body 4a of the substrate 4. A chip-type temperature measuring element 5 soldered to a pattern 4d exposed from the insulating layer 4c, and two electric wires 6 having an exposed core wire 6a at one end soldered to a land portion 4e of the pattern 4d on the substrate body 4a. , 6 and a moisture-proof material 7 that covers the soldered portion H of the temperature measuring element 5 and the core wire 6a of the electric wire 6 by coating.

そして、温度センサ3は、電池パック2の図示しない電池カバー等に保持される弾性部材により下方に押し付けられて基板4を単電池2Aの上面に接触させている。 Then, the temperature sensor 3 is pressed downward by an elastic member held by a battery cover or the like (not shown) of the battery pack 2 to bring the substrate 4 into contact with the upper surface of the cell 2A.

また、図18及び図19に示すように、特許文献1に開示された温度センサ3′の取付構造1′は、電池パック2の一つの単電池2Aに接触してその温度を温度センサ3′で検知するものである。この温度センサ3′は、アルミニウム等からなる金属板材を有する金属基板4′と、この金属基板′4の上面にプリント配線技術により形成され、アルマイト層からなる絶縁層より露出した導電路(いずれも図示省略)に半田付けされたチップタイプの測温素子5と、金属基板4′の導電路に一端の露出した芯線6aが半田付けされた2本の電線6,6と、測温素子5及び電線6の芯線6aの半田付け部分Hを覆う合成樹脂からなるポッティング材7′と、金属基板4′を覆う合成樹脂製のケース8と、を備えている。 Further, as shown in FIGS. 18 and 19, the mounting structure 1'of the temperature sensor 3'disclosed in Patent Document 1 comes into contact with one cell 2A of the battery pack 2 and measures the temperature of the temperature sensor 3'. It is detected by. The temperature sensor 3'is formed by a metal substrate 4'having a metal plate made of aluminum or the like and a conductive path (both) formed on the upper surface of the metal substrate'4 by a printed wiring technique and exposed from an insulating layer made of an alumite layer. A chip-type temperature measuring element 5 soldered to (not shown), two wires 6 and 6 having an exposed core wire 6a at one end soldered to a conductive path of a metal substrate 4', a temperature measuring element 5 and It includes a potting material 7 ′ made of synthetic resin that covers the soldered portion H of the core wire 6a of the electric wire 6, and a case 8 made of synthetic resin that covers the metal substrate 4 ′.

そして、温度センサ3の金属基板4′を覆うケース8は、電池パック2の電池カバー9に取り付けられ、ケース8の両側に一体形成された一対の付勢部材8a,8aにより温度センサ3を下方に押し下げて金属基板4′を単電池2Aの上面に密着させている。 The case 8 that covers the metal substrate 4'of the temperature sensor 3 is attached to the battery cover 9 of the battery pack 2, and the temperature sensor 3 is lowered by a pair of urging members 8a, 8a integrally formed on both sides of the case 8. The metal substrate 4'is brought into close contact with the upper surface of the cell 2A.

特開2015-69738号公報JP-A-2015-69738A 特開2017-27831号公報Japanese Unexamined Patent Publication No. 2017-27831

しかしながら、前記従来の温度センサ3,3′の取付構造1,1′では、基板4,4′に2本の電線6,6の各芯線6aを半田付けによりそれぞれ接続し、それらの部分を防湿材7やポッティング材7′で覆っているため、基板4,4′のサイズが大きくなって、全体構造が大型で厚くなり、単電池2Aに搭載する際に制約が発生する虞がある。 However, in the conventional mounting structures 1 and 1'of the temperature sensors 3 and 3', the core wires 6a of the two electric wires 6 and 6 are connected to the substrates 4 and 4'by soldering, and those portions are moisture-proof. Since it is covered with the material 7 and the potting material 7', the size of the substrates 4 and 4'is large, and the overall structure is large and thick, which may cause restrictions when mounted on the cell 2A.

尚、特許文献2に開示された電池配線モジュールでは、FPC(フレキシブルプリント基板)の電圧検知線に半田付けられた電流制限素子が塗布された絶縁樹脂材で覆われるようになっている、塗布時に絶縁樹脂材の拡がりを規制できなかった。 In the battery wiring module disclosed in Patent Document 2, the current limiting element soldered to the voltage detection line of the FPC (flexible printed circuit board) is covered with an insulating resin material coated with the current limiting element at the time of coating. The spread of the insulating resin material could not be regulated.

そこで、本発明は、前記した課題を解決すべくなされたものであり、薄型・小型化及び軽量化を図ることができ、省スペースで単電池側に取り付けることができる温度センサの取付構造を提供することを目的とする。 Therefore, the present invention has been made to solve the above-mentioned problems, and provides a mounting structure of a temperature sensor that can be made thinner, smaller, and lighter, and can be mounted on the cell side in a space-saving manner. The purpose is to do.

本発明は、フレキシブル薄板状の電線に取り付けられて複数の単電池が接続された電池パックの前記単電池の温度を検知する温度センサの取付構造であって、前記フレキシブル薄板状の電線と、前記フレキシブル薄板状の電線の導体露出部に実装され、前記単電池の温度を検知するチップ状の測温素子と、前記フレキシブル薄板状の電線の導体露出部の周囲に載置され、前記測温素子を囲む樹脂製のケースと、を備え、前記樹脂製のケース内で前記測温素子を防湿材と樹脂材により積層させて被覆してなることを特徴とする。 The present invention is a structure for mounting a temperature sensor for detecting the temperature of the single battery of a battery pack attached to a flexible thin plate-shaped electric wire and to which a plurality of single batteries are connected, wherein the flexible thin plate-shaped electric wire and the said are described. A chip-shaped temperature measuring element mounted on the exposed conductor portion of the flexible thin plate-shaped electric wire and detecting the temperature of the cell, and the temperature measuring element mounted around the exposed conductor portion of the flexible thin plate-shaped electric wire. It is characterized in that the case is provided with a resin case surrounding the temperature measuring element, and the temperature measuring element is laminated and covered with a moisture-proof material and a resin material in the resin case.

本発明によれば、電線としてフレキシブル薄板状の電線を用い、このフレキシブル薄板状の電線の導体露出部に実装された測温素子を囲む樹脂製のケースで該測温素子を防湿材と樹脂材により積層させて被覆したことにより、薄型・小型化及び軽量化を図ることができ、省スペースで温度を検知する単電池側に取り付けることができる。 According to the present invention, a flexible thin plate-shaped electric wire is used as an electric wire, and the temperature measuring element is made of a moisture-proof material and a resin material in a resin case surrounding the temperature measuring element mounted on the conductor exposed portion of the flexible thin plate-shaped electric wire. By laminating and covering with the above, it is possible to reduce the thickness, size and weight, and it can be attached to the unit cell side that detects the temperature in a space-saving manner.

本発明の第1実施形態の温度センサの取付構造を一部断面で示す側面図である。It is a side view which shows the mounting structure of the temperature sensor of 1st Embodiment of this invention in a partial cross section. (a)は上記温度センサの組み付け前の状態を示す斜視図、(b)は同温度センサのフレキシブルプリント配線板に測温素子を実装した状態を示す断面図である。(A) is a perspective view showing a state before assembling the temperature sensor, and (b) is a cross-sectional view showing a state in which a temperature measuring element is mounted on a flexible printed wiring board of the same temperature sensor. 上記フレキシブルプリント配線板の測温素子を実装した周囲に樹脂製のケースを固着する直前の状態を示す断面図である。It is sectional drawing which shows the state just before fixing the resin case around the area where the temperature measuring element of the flexible printed wiring board is mounted. 上記フレキシブルプリント配線板に固着した樹脂製のケース内に防湿材等の接着剤を充填した状態を示す断面図である。It is sectional drawing which shows the state which filled the adhesive such as a moisture-proof material in the case made of resin fixed to the said flexible printed wiring board. 上記温度センサの要部の組み付け前の状態を示す斜視図である。It is a perspective view which shows the state before assembling the main part of the temperature sensor. 上記温度センサの要部の組み付け後の状態を示す斜視図である。It is a perspective view which shows the state after assembling the main part of the temperature sensor. 本発明の第2実施形態の温度センサの取付構造を一部断面で示す側面図である。It is a side view which shows the mounting structure of the temperature sensor of 2nd Embodiment of this invention in a partial cross section. 上記第2実施形態の温度センサの組み付け前の状態を示す斜視図である。It is a perspective view which shows the state before assembling the temperature sensor of the 2nd Embodiment. 本発明の第3実施形態の温度センサの取付構造を一部断面で示す側面図である。It is a side view which shows the mounting structure of the temperature sensor of 3rd Embodiment of this invention in a partial cross section. (a)は上記第3実施形態の温度センサの組み付け前の状態を示す斜視図、(b)は同温度センサのフレキシブルプリント配線板に測温素子を実装した状態を示す断面図である。(A) is a perspective view showing a state before assembling the temperature sensor of the third embodiment, and (b) is a cross-sectional view showing a state in which a temperature measuring element is mounted on a flexible printed wiring board of the same temperature sensor. 上記第3実施形態のフレキシブルプリント配線板の測温素子を実装した周囲に樹脂製のケースを固着する直前の状態を示す断面図である。It is sectional drawing which shows the state just before fixing the resin case around the temperature measuring element of the flexible printed wiring board of the 3rd Embodiment. 上記第3実施形態のフレキシブルプリント配線板に固着した樹脂製のケース内に防湿材等の接着剤を充填した状態を示す断面図である。It is sectional drawing which shows the state which filled the adhesive such as the moisture-proof material in the case made of resin fixed to the flexible printed wiring board of the 3rd Embodiment. 本発明の第4実施形態の温度センサの取付構造を一部断面で示す側面図である。It is a side view which shows the mounting structure of the temperature sensor of 4th Embodiment of this invention in a partial cross section. 上記第4実施形態の温度センサの組み付け前の状態を示す斜視図である。It is a perspective view which shows the state before assembling the temperature sensor of the 4th Embodiment. 本発明の第5実施形態の温度センサの取付構造の組み付け前の状態を示す斜視図である。It is a perspective view which shows the state before assembling the mounting structure of the temperature sensor of 5th Embodiment of this invention. 上記第5実施形態の温度センサの取付構造を示す斜視図である。It is a perspective view which shows the mounting structure of the temperature sensor of the said 5th Embodiment. 従来例の温度センサの取付構造の断面図である。It is sectional drawing of the mounting structure of the temperature sensor of the conventional example. 他の従来例の電池パックを示す一部切欠側面図である。It is a partial notch side view which shows the battery pack of another conventional example. 上記他の従来例の温度センサの断面図である。It is sectional drawing of the temperature sensor of the other conventional example mentioned above.

以下、本発明の実施形態を図面に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は本発明の第1実施形態の温度センサの取付構造を一部断面で示す側面図、図2(a)は同温度センサの組み付け前の状態を示す斜視図、図2(b)は同温度センサのフレキシブルプリント配線板に測温素子を実装した状態を示す断面図、図3は同フレキシブルプリント配線板の測温素子を実装した周囲に樹脂製のケースを固着する直前の状態を示す断面図、図4は同フレキシブルプリント配線板に固着した樹脂製のケース内に防湿材等の接着剤を充填した状態を示す断面図、図5は同温度センサの要部の組み付け前の状態を示す斜視図、図6は同温度センサの要部の組み付け後の状態を示す斜視図である。 1 is a side view showing a partially cross-sectional view of the mounting structure of the temperature sensor according to the first embodiment of the present invention, FIG. 2A is a perspective view showing a state before assembling the temperature sensor, and FIG. 2B is a perspective view. A cross-sectional view showing a state in which a temperature measuring element is mounted on a flexible printed wiring board of the same temperature sensor, and FIG. 3 shows a state immediately before fixing a resin case around the temperature measuring element mounted on the flexible printed wiring board. A cross-sectional view, FIG. 4 is a cross-sectional view showing a state in which an adhesive such as a moisture-proof material is filled in a resin case fixed to the flexible printed wiring board, and FIG. 5 is a state before assembling the main part of the temperature sensor. FIG. 6 is a perspective view showing a state after assembling the main part of the temperature sensor.

図1に示すように、温度センサ11の取付構造10は、フレキシブル薄板状の電線20に取り付けられて、複数のリチウム電池等の単電池(電池セル)Sが直列または並列接続された電池パック(電池モジュール)Mの一つの単電池Sの温度を検知するものであり、フレキシブル薄板状の電線としてのフレキシブルプリント配線板20と、このフレキシブルプリント配線板20の配線パターン22の露出部(導体露出部)23に半田付け(この部分を図1中符号Hで示す)により実装され、単電池Sの温度を検知するチップNTCサーミスタ(チップ状の測温素子)12と、フレキシブルプリント配線板20の配線パターン22の露出部23の周囲に載置され、チップNTCサーミスタ12を囲む合成樹脂製で四角筒状のケース30と、を備えている。 As shown in FIG. 1, the mounting structure 10 of the temperature sensor 11 is mounted on a flexible thin plate-shaped electric wire 20, and a battery pack (battery cell) S such as a plurality of lithium batteries connected in series or in parallel (battery pack). It detects the temperature of one cell S of the battery module) M, and is a flexible printed wiring board 20 as a flexible thin plate-shaped electric wire and an exposed portion (conductor exposed portion) of the wiring pattern 22 of the flexible printed wiring board 20. ) 23, which is mounted by soldering (this part is indicated by reference numeral H in FIG. 1), and the wiring of the chip NTC thermistor (chip-shaped temperature measuring element) 12 for detecting the temperature of the cell S and the flexible printed wiring board 20. It is placed around the exposed portion 23 of the pattern 22 and includes a case 30 made of synthetic resin and having a square tubular shape surrounding the chip NTC thermistor 12.

図2(a),(b)~図4に示すように、フレキシブルプリント配線板20は、ポリイミド等の絶縁性を有した薄くて柔らかいベースフィルム21上に銅箔等の導電性金属で配線パターン(導体)22を2本平行にそれぞれ形成してあり、その上に一部の露出部23を除いてポリイミド等のフィルム状のカバー24を接着することで製造されている。 As shown in FIGS. 2A and 2B, the flexible printed wiring board 20 has a wiring pattern made of a conductive metal such as copper foil on a thin and soft base film 21 having insulation such as polyimide. Two (conductors) 22 are formed in parallel, respectively, and are manufactured by adhering a film-like cover 24 such as polyimide on the two (conductors) 22 except for a part of the exposed portion 23.

そして、図1及び図2(b)に示すように、2本の配線パターン22,22の露出部23には、チップNTCサーミスタ12が露出部23の2本の配線パターン22,22を跨ぐように半田付け(この部分を図中符号Hで示す)されて実装されている。また、図3、図5、図6に示すように、フレキシブルプリント配線板20のチップNTCサーミスタ12が実装された部分の周囲の表面24aには、合成樹脂製で四角筒状のケース30が載置される。この載置の際に、四角筒状のケース30の底面30bに突出した複数の位置決めピン部31をフレキシブルプリント配線板20の複数の位置決め孔25と保持部材50の複数の位置決め孔51に挿通させ、かつ、ケース30の両側壁部32,32の両端側に突出した各一対の係止凸部32a,32aに保持部材50の矩形の表面50aの両端側より折り曲げ形成された両側片部52,52の鉤形で各一対の係止受け部52a,52aを係止させることにより、フレキシブルプリント配線板20のチップNTCサーミスタ12が実装される周囲をケース30の底面30bと該ケース30に係止される保持部材50の表面50aとの間で挟み込むように固定する。 Then, as shown in FIGS. 1 and 2B, the chip NTC thermistor 12 straddles the two wiring patterns 22 and 22 of the exposed portions 23 in the exposed portions 23 of the two wiring patterns 22 and 22. It is mounted by soldering (this part is indicated by reference numeral H in the figure). Further, as shown in FIGS. 3, 5, and 6, a square tubular case 30 made of synthetic resin is mounted on the surface 24a around the portion of the flexible printed wiring board 20 on which the chip NTC thermistor 12 is mounted. Will be placed. At the time of this mounting, a plurality of positioning pin portions 31 protruding from the bottom surface 30b of the square tubular case 30 are inserted into a plurality of positioning holes 25 of the flexible printed wiring board 20 and a plurality of positioning holes 51 of the holding member 50. In addition, both side piece portions 52 formed by bending from both end sides of the rectangular surface 50a of the holding member 50 on each pair of locking convex portions 32a, 32a protruding toward both end sides of the side wall portions 32, 32 of the case 30. By locking each pair of locking receiving portions 52a and 52a in the shape of a rectangle of 52, the periphery of the flexible printed wiring board 20 on which the chip NTC thermistor 12 is mounted is locked to the bottom surface 30b of the case 30 and the case 30. It is fixed so as to be sandwiched between the holding member 50 and the surface 50a.

そして、図4に示すように、合成樹脂製で四角筒状のケース30内でチップNTCサーミスタ12は防湿材27で被覆され、その上に樹脂材としての接着剤28が塗布により充填されている。この際、フレキシブルプリント配線板20のチップNTCサーミスタ12が実装された部分の周囲の表面24aに載置された四角筒状のケース30の上から防湿材27及び接着剤28を確実に注入することができる。さらに、防湿材27及び接着剤28を四角筒状のケース30で囲んでから注入するため、防湿材27及び接着剤28の拡がりを確実に規制することができる。 Then, as shown in FIG. 4, the chip NTC thermistor 12 is covered with a moisture-proof material 27 in a case 30 made of synthetic resin and having a square cylinder shape, and an adhesive 28 as a resin material is filled therein by coating. .. At this time, the moisture-proof material 27 and the adhesive 28 must be reliably injected from above the square cylindrical case 30 placed on the surface 24a around the portion where the chip NTC thermistor 12 of the flexible printed wiring board 20 is mounted. Can be done. Further, since the moisture-proof material 27 and the adhesive 28 are surrounded by the square tubular case 30 and then injected, the spread of the moisture-proof material 27 and the adhesive 28 can be reliably regulated.

このように構成された温度センサ11の合成樹脂製で四角筒状のケース30は、図1に示すように、付勢部材40を介して単電池S側に押し付けられて、フレキシブルプリント配線板20のチップNTCサーミスタ12が実装された部分が単電池Sに接触するようになっている。 As shown in FIG. 1, the square tubular case 30 made of synthetic resin of the temperature sensor 11 configured in this way is pressed against the cell S side via the urging member 40, and the flexible printed wiring board 20 is used. The portion on which the chip NTC thermistor 12 is mounted comes into contact with the cell S.

この付勢部材40は、単電池S側の一対の保持部材60,60の相対向する逆凹字状の各係止受け部61に、各係止部42を係止・離脱(係脱)させる合成樹脂製のスプリング押さえ41と、このスプリング押さえ41で保持されて合成樹脂製で四角筒状のケース30を単電池S側に押圧付勢する圧縮コイルスプリング(弾性部材)43と、を備えている。 The urging member 40 locks / detaches (engages / disengages) each locking portion 42 to each of the opposite concave-shaped locking receiving portions 61 of the pair of holding members 60, 60 on the cell S side. It is provided with a synthetic resin spring retainer 41 and a compression coil spring (elastic member) 43 that is held by the spring retainer 41 and presses and urges the synthetic resin square tubular case 30 toward the cell S side. ing.

尚、電池パックMは、電気自動車(EV)やハイブリッド電気自動車(HEV)やプラグインハイブリッド電気自動車(PHEV)等の車両に搭載されて駆動源として使用されるものである。また、圧縮コイルスプリング43はスプリング押さえ41の保持軸部41aにより抜けないように保持されている。さらに、ケース30の上面には、箱状のスプリング収容保持部35が一体突出形成されている。 The battery pack M is mounted on a vehicle such as an electric vehicle (EV), a hybrid electric vehicle (HEV), or a plug-in hybrid electric vehicle (PHEV) and used as a drive source. Further, the compression coil spring 43 is held by the holding shaft portion 41a of the spring retainer 41 so as not to come off. Further, a box-shaped spring accommodating holding portion 35 is integrally projected on the upper surface of the case 30.

以上第1実施形態の温度センサ11の取付構造10によれば、電池パックMの単電池Sの電圧等を監視する図示しない電池監視ユニットに接続される電圧検知線(電線)としてフレキシブルプリント配線板(FPC)20を用い、このフレキシブルプリント配線板20の配線パターン22の露出部23に半田付けで実装されたチップNTCサーミスタ12を囲む合成樹脂製で四角筒状のケース30内でチップNTCサーミスタ12を防湿材27と接着剤の樹脂材28により積層させて被覆したことで、構造全体の薄型・小型化及び軽量化を図ることができ、省スペースで温度を検知する単電池S側に取り付けることができる。 According to the mounting structure 10 of the temperature sensor 11 of the first embodiment, the flexible printed wiring board is used as a voltage detection line (wire) connected to a battery monitoring unit (not shown) that monitors the voltage of the cell S of the battery pack M. The chip NTC thermistor 12 is made of synthetic resin and is made of synthetic resin and surrounds the chip NTC thermistor 12 mounted by soldering to the exposed portion 23 of the wiring pattern 22 of the flexible printed wiring plate 20 using (FPC) 20. By laminating and covering the moisture-proof material 27 and the resin material 28 of the adhesive, the entire structure can be made thinner, smaller and lighter, and can be attached to the cell S side that detects the temperature in a space-saving manner. Can be done.

このフレキシブルプリント配線板20を電池監視ユニットに接続する際に、電池監視ユニットまでフレキシブルプリント配線板20の配線パターン22で接続可能であるため、従来のように、被覆電線のままで接続する際のようなコネクタが不要となり、その分、部品点数を削減して、低コスト化を図ることができる。 When the flexible printed wiring board 20 is connected to the battery monitoring unit, the battery monitoring unit can be connected to the battery monitoring unit by the wiring pattern 22 of the flexible printed wiring board 20. Such a connector becomes unnecessary, and the number of parts can be reduced accordingly to reduce the cost.

また、小型で薄型化された温度センサ11は、単電池S側の保持部材60の係止受け部61に係止部42を係止させたスプリング押さえ41で保持される圧縮コイルスプリング43の弾性力により合成樹脂製で四角筒状のケース30を介して下方に押し付けられて単電池Sの上面に接触するため、その接触面積を最小化することができ、熱容量を小さくすることができる。これにより、熱容量を減らすことができ、測温性能を向上させることができる。 Further, the compact and thin temperature sensor 11 has the elasticity of the compression coil spring 43 held by the spring retainer 41 in which the locking portion 42 is locked to the locking receiving portion 61 of the holding member 60 on the cell S side. Since it is made of synthetic resin and is pressed downward through a square tubular case 30 by force to come into contact with the upper surface of the cell S, the contact area can be minimized and the heat capacity can be reduced. As a result, the heat capacity can be reduced and the temperature measurement performance can be improved.

さらに、フレキシブルプリント配線板20の露出部23内の配線パターン22に半田付けにより実装されたチップNTCサーミスタ12を使用することで、測温性能の向上や絶縁性を簡単に確保することができる。特に、チップNTCサーミスタ12の半田付け部分Hの周囲を保持部材50を介して固定された合成樹脂製で四角筒状のケース30により、漏れることなく防湿材27や接着剤の樹脂材28を塗布したり、充填して防湿材27及び接着剤の樹脂材28の拡がりを簡単かつ確実に防止することができる。これにより、チップNTCサーミスタ12の半田付け部分Hの周囲をシールして絶縁性を確実に確保することができる。 Further, by using the chip NTC thermistor 12 mounted by soldering to the wiring pattern 22 in the exposed portion 23 of the flexible printed wiring board 20, it is possible to easily improve the temperature measurement performance and ensure the insulation. In particular, the moisture-proof material 27 and the adhesive resin material 28 are applied without leakage by the synthetic resin-made square tubular case 30 in which the periphery of the soldered portion H of the chip NTC thermistor 12 is fixed via the holding member 50. It can be easily and surely prevented from spreading of the moisture-proof material 27 and the resin material 28 of the adhesive by soldering or filling. As a result, the periphery of the soldered portion H of the chip NTC thermistor 12 can be sealed to ensure insulation.

図7は本発明の第2実施形態の温度センサの取付構造を一部断面で示す側面図、図8は同温度センサの組み付け前の状態を示す斜視図である。 FIG. 7 is a side view showing a partially cross-sectional view of the mounting structure of the temperature sensor according to the second embodiment of the present invention, and FIG. 8 is a perspective view showing a state before assembling the temperature sensor.

この第2実施形態の温度センサの取付構造10は、合成樹脂製で四角筒状のケース30の両側壁部32,32の上面に、一対の保持部材60,60の各係止受け部61に係止される一対のアーム状の弾性部(弾性部材)33,33を一体突出形成してある点が、前記第1実施形態のものとは異なる。尚、他の構成は、前記第1実施形態と同様であるため、同一構成部分には同一符号を付して詳細な説明は省略する。 The temperature sensor mounting structure 10 of the second embodiment is formed on the upper surfaces of the side wall portions 32, 32 of the square tubular case 30 made of synthetic resin, and is attached to the locking receiving portions 61 of the pair of holding members 60, 60. It differs from that of the first embodiment in that a pair of arm-shaped elastic portions (elastic members) 33, 33 to be locked are integrally projected. Since the other configurations are the same as those in the first embodiment, the same components are designated by the same reference numerals and detailed description thereof will be omitted.

即ち、この第2実施形態の温度センサの取付構造10では、保持部材60の係止受け部61にケース30の一対のアーム状の弾性部33,33の各先端部33aが係止されることにより、ケース30がアーム状の弾性部33の撓み変形により単電池S側に押し付けられて、フレキシブルプリント配線板20のチップNTCサーミスタ12が実装された部分が単電池Sに接触する。これにより、前記第1実施形態と同様の作用・効果を奏する。 That is, in the temperature sensor mounting structure 10 of the second embodiment, the tip portions 33a of the pair of arm-shaped elastic portions 33, 33 of the case 30 are locked to the locking receiving portion 61 of the holding member 60. As a result, the case 30 is pressed against the cell S side due to the bending deformation of the arm-shaped elastic portion 33, and the portion of the flexible printed wiring board 20 on which the chip NTC thermistor 12 is mounted comes into contact with the cell S. As a result, the same actions and effects as those of the first embodiment are obtained.

また、ケース30のアーム状の弾性部33が弾性部材としての機能を有しているため、その分部品点数を削減することができ、低コスト化を図ることができる。さらに、ケース30がフレキシブルプリント配線板20の固定と、防湿材27及び接着剤28の拡がりの規制の両方の効果を有しているため、フレキシブルプリント配線板20のチップNTCサーミスタ12が実装された部分の小型化・薄型化を図ることができる。 Further, since the arm-shaped elastic portion 33 of the case 30 has a function as an elastic member, the number of parts can be reduced by that amount, and the cost can be reduced. Further, since the case 30 has both the effects of fixing the flexible printed wiring board 20 and restricting the spread of the moisture-proof material 27 and the adhesive 28, the chip NTC thermistor 12 of the flexible printed wiring board 20 is mounted. It is possible to reduce the size and thickness of the part.

図9は本発明の第3実施形態の温度センサの取付構造を一部断面で示す側面図、図10(a)は同温度センサの組み付け前の状態を示す斜視図、図10(b)は同温度センサのフレキシブルプリント配線板に測温素子を実装した状態を示す断面図、図11は同フレキシブルプリント配線板の測温素子を実装した周囲に樹脂製のケースを固着する直前の状態を示す断面図、図12は同フレキシブルプリント配線板に固着した樹脂製のケース内に防湿材等の接着剤を充填した状態を示す断面図である。 9 is a side view showing a partially cross-sectional view of the mounting structure of the temperature sensor according to the third embodiment of the present invention, FIG. 10A is a perspective view showing a state before assembling the temperature sensor, and FIG. 10B is a perspective view. A cross-sectional view showing a state in which a temperature measuring element is mounted on a flexible printed wiring board of the same temperature sensor, FIG. 11 shows a state immediately before fixing a resin case around the temperature measuring element mounted on the flexible printed wiring board. A cross-sectional view and FIG. 12 are cross-sectional views showing a state in which an adhesive such as a moisture-proof material is filled in a resin case fixed to the flexible printed wiring board.

図9に示すように、温度センサ11の取付構造10は、フレキシブル薄板状の電線20に取り付けられて、複数のリチウム電池等の単電池(電池セル)Sが直列または並列接続された電池パック(電池モジュール)Mの一つの単電池Sの温度を検知するものであり、フレキシブル薄板状の電線としてのフレキシブルプリント配線板20と、このフレキシブルプリント配線板20の配線パターン22の露出部(導体露出部)23に半田付け(この部分を図9中符号Hで示す)により実装され、単電池Sの温度を検知するチップNTCサーミスタ(チップ状の測温素子)12と、フレキシブルプリント配線板20の配線パターン22の露出部23の周囲に載置され、チップNTCサーミスタ12を囲む合成樹脂製で四角筒状のケース30と、を備えている。 As shown in FIG. 9, the mounting structure 10 of the temperature sensor 11 is mounted on a flexible thin plate-shaped electric wire 20, and a battery pack (battery cell) S such as a plurality of lithium batteries connected in series or in parallel (battery pack). It detects the temperature of one cell S of the battery module) M, and has a flexible printed wiring board 20 as a flexible thin plate-shaped electric wire and an exposed portion (conductor exposed portion) of the wiring pattern 22 of the flexible printed wiring board 20. ) 23 (this part is indicated by reference numeral H in FIG. 9), and the wiring of the chip NTC thermistor (chip-shaped temperature measuring element) 12 for detecting the temperature of the cell S and the flexible printed wiring board 20. It is placed around the exposed portion 23 of the pattern 22 and includes a case 30 made of synthetic resin and having a square tubular shape surrounding the chip NTC thermistor 12.

図10(a),(b)~図12に示すように、フレキシブルプリント配線板20は、ポリイミド等の絶縁性を有した薄くて柔らかいベースフィルム21上に銅箔等の導電性金属で配線パターン(導体)22を2本平行にそれぞれ形成してあり、その上に一部の露出部23を除いてポリイミド等のフィルム状のカバー24を接着することで製造されている。 As shown in FIGS. 10A and 10B, the flexible printed wiring board 20 has a wiring pattern made of a conductive metal such as copper foil on a thin and soft base film 21 having insulation such as polyimide. Two (conductors) 22 are formed in parallel, respectively, and are manufactured by adhering a film-like cover 24 such as polyimide on the two (conductors) 22 except for a part of the exposed portion 23.

そして、図9及び図10(b)に示すように、2本の配線パターン22,22の露出部23には、チップNTCサーミスタ12が露出部23の2本の配線パターン22,22を跨ぐように半田付け(この部分を図中符号Hで示す)されて実装されている。また、図11、図12に示すように、フレキシブルプリント配線板20のチップNTCサーミスタ12が実装された部分の周囲の表面24aには合成樹脂製で四角筒状のケース30が載置されていて、フレキシブルプリント配線板20の表面24aと合成樹脂製で四角筒状のケース30の底面30bは両面粘着テープ26で固着されている。 Then, as shown in FIGS. 9 and 10B, the chip NTC thermistor 12 straddles the two wiring patterns 22 and 22 of the exposed portions 23 in the exposed portions 23 of the two wiring patterns 22 and 22. It is mounted by soldering (this part is indicated by reference numeral H in the figure). Further, as shown in FIGS. 11 and 12, a square tubular case 30 made of synthetic resin is placed on the surface 24a around the portion of the flexible printed wiring board 20 on which the chip NTC thermistor 12 is mounted. The surface 24a of the flexible printed wiring board 20 and the bottom surface 30b of the square tubular case 30 made of synthetic resin are fixed with double-sided adhesive tape 26.

さらに、図12に示すように、合成樹脂製で四角筒状のケース30内でチップNTCサーミスタ12は防湿材27で被覆され、その上に樹脂材としての接着剤28が塗布により充填されている。 Further, as shown in FIG. 12, the chip NTC thermistor 12 is covered with a moisture-proof material 27 in a case 30 made of synthetic resin and having a square cylinder shape, and an adhesive 28 as a resin material is filled therein by coating. ..

このように構成された温度センサ11の合成樹脂製で四角筒状のケース30は、図9に示すように、付勢部材40を介して単電池S側に押し付けられて、フレキシブルプリント配線板20のチップNTCサーミスタ12が実装された部分が単電池Sに接触するようになっている。 As shown in FIG. 9, the square tubular case 30 made of synthetic resin of the temperature sensor 11 configured in this way is pressed against the cell S side via the urging member 40, and the flexible printed wiring board 20 is used. The portion on which the chip NTC thermistor 12 is mounted comes into contact with the cell S.

この付勢部材40は、単電池S側の一対の保持部材60,60の相対向する逆凹字状の各係止受け部61に、各係止部42を係止・離脱させる合成樹脂製のスプリング押さえ41と、このスプリング押さえ41で保持されて合成樹脂製で四角筒状のケース30を単電池S側に押圧付勢する圧縮コイルスプリング(弾性部材)43と、を備えている。 The urging member 40 is made of a synthetic resin that locks and disengages each locking portion 42 to each of the opposing inverted concave locking receiving portions 61 of the pair of holding members 60, 60 on the cell S side. The spring retainer 41 is provided with a compression coil spring (elastic member) 43 that is held by the spring retainer 41 and presses and urges a square tubular case 30 made of synthetic resin toward the cell S side.

尚、電池パックMは、電気自動車(EV)やハイブリッド電気自動車(HEV)やプラグインハイブリッド電気自動車(PHEV)等の車両に搭載されて駆動源として使用されるものである。また、圧縮コイルスプリング43はスプリング押さえ41の保持軸部41aにより抜けないように保持されている。さらに、ケース30の上面には、箱状のスプリング収容保持部35が一体突出形成されている。 The battery pack M is mounted on a vehicle such as an electric vehicle (EV), a hybrid electric vehicle (HEV), or a plug-in hybrid electric vehicle (PHEV) and used as a drive source. Further, the compression coil spring 43 is held by the holding shaft portion 41a of the spring retainer 41 so as not to come off. Further, a box-shaped spring accommodating holding portion 35 is integrally projected on the upper surface of the case 30.

以上第3実施形態の温度センサ11の取付構造10によれば、電池パックMの単電池Sの電圧等を監視する図示しない電池監視ユニットに接続される電圧検知線(電線)としてフレキシブルプリント配線板(FPC)20を用い、このフレキシブルプリント配線板20の配線パターン22の露出部23に半田付けで実装されたチップNTCサーミスタ12を囲む合成樹脂製で四角筒状のケース30内でチップNTCサーミスタ12を防湿材27と接着剤の樹脂材28により積層させて被覆したことで、構造全体の薄型・小型化及び軽量化を図ることができ、省スペースで温度を検知する単電池S側に取り付けることができる。 According to the mounting structure 10 of the temperature sensor 11 of the third embodiment, the flexible printed wiring board is used as a voltage detection line (wire) connected to a battery monitoring unit (not shown) that monitors the voltage of the cell S of the battery pack M. The chip NTC thermistor 12 is made of synthetic resin and is made of synthetic resin and surrounds the chip NTC thermistor 12 mounted by soldering to the exposed portion 23 of the wiring pattern 22 of the flexible printed wiring plate 20 using (FPC) 20. By laminating and covering the moisture-proof material 27 and the resin material 28 of the adhesive, the entire structure can be made thinner, smaller and lighter, and can be attached to the cell S side that detects the temperature in a space-saving manner. Can be done.

このフレキシブルプリント配線板20を電池監視ユニットに接続する際に、電池監視ユニットまでフレキシブルプリント配線板20の配線パターン22で接続可能であるため、従来のように、被覆電線のままで接続する際のようなコネクタが不要となり、その分、部品点数を削減して、低コスト化を図ることができる。 When the flexible printed wiring board 20 is connected to the battery monitoring unit, the battery monitoring unit can be connected to the battery monitoring unit by the wiring pattern 22 of the flexible printed wiring board 20. Such a connector becomes unnecessary, and the number of parts can be reduced accordingly to reduce the cost.

また、小型で薄型化された温度センサ11は、単電池S側の保持部材60の係止受け部61に係止部42を係止させたスプリング押さえ41で保持される圧縮コイルスプリング43の弾性力により合成樹脂製で四角筒状のケース30を介して下方に押し付けられて単電池Sの上面に接触するため、その接触面積を最小化することができ、熱容量を小さくすることができる。これにより、熱容量を減らすことができ、測温性能を向上させることができる。 Further, the compact and thin temperature sensor 11 has the elasticity of the compression coil spring 43 held by the spring retainer 41 in which the locking portion 42 is locked to the locking receiving portion 61 of the holding member 60 on the cell S side. Since it is made of synthetic resin and is pressed downward through a square tubular case 30 by force to come into contact with the upper surface of the cell S, the contact area can be minimized and the heat capacity can be reduced. As a result, the heat capacity can be reduced and the temperature measurement performance can be improved.

さらに、フレキシブルプリント配線板20の露出部23内の配線パターン22に半田付けにより実装されたチップNTCサーミスタ12を使用することで、測温性能の向上や絶縁性を簡単に確保することができる。特に、チップNTCサーミスタ12の半田付け部分Hの周囲を両面粘着テープ26で隙間なく固着された合成樹脂製で四角筒状のケース30により、漏れることなく防湿材27や接着剤の樹脂材28を塗布したり、充填して防湿材27及び接着剤の樹脂材28の拡がりを簡単かつ確実に防止することができる。これにより、チップNTCサーミスタ12の半田付け部分Hの周囲をシールして絶縁性を確実に確保することができる。 Further, by using the chip NTC thermistor 12 mounted by soldering to the wiring pattern 22 in the exposed portion 23 of the flexible printed wiring board 20, it is possible to easily improve the temperature measurement performance and ensure the insulation. In particular, the moisture-proof material 27 and the adhesive resin material 28 are not leaked by the synthetic resin case 30 made of synthetic resin in which the periphery of the soldered portion H of the chip NTC thermista 12 is fixed without gaps with the double-sided adhesive tape 26. It can be applied or filled to easily and surely prevent the moisture-proof material 27 and the resin material 28 of the adhesive from spreading. As a result, the periphery of the soldered portion H of the chip NTC thermistor 12 can be sealed to ensure insulation.

図13は本発明の第4実施形態の温度センサの取付構造を一部断面で示す側面図、図14は同温度センサの組み付け前の状態を示す斜視図である。 FIG. 13 is a side view showing a partially cross-sectional view of the mounting structure of the temperature sensor according to the fourth embodiment of the present invention, and FIG. 14 is a perspective view showing a state before assembling the temperature sensor.

この第4実施形態の温度センサの取付構造10は、合成樹脂製で四角筒状のケース30の両側壁部32,32の上面に、一対の保持部材60,60の各係止受け部61に係止される一対のアーム状の弾性部(弾性部材)33,33を一体突出形成してある点が、前記第1実施形態のものとは異なる。尚、他の構成は、前記第3実施形態と同様であるため、同一構成部分には同一符号を付して詳細な説明は省略する。 The temperature sensor mounting structure 10 of the fourth embodiment is made of synthetic resin and is formed on the upper surfaces of both side wall portions 32, 32 of the square cylindrical case 30, and is attached to each of the locking receiving portions 61 of the pair of holding members 60, 60. It differs from that of the first embodiment in that a pair of arm-shaped elastic portions (elastic members) 33, 33 to be locked are integrally projected. Since the other configurations are the same as those in the third embodiment, the same components are designated by the same reference numerals and detailed description thereof will be omitted.

即ち、この第4実施形態の温度センサの取付構造10では、保持部材60の係止受け部61にケース30の一対のアーム状の弾性部33,33の各先端部33aが係止されることにより、ケース30がアーム状の弾性部33の撓み変形により単電池S側に押し付けられて、フレキシブルプリント配線板20のチップNTCサーミスタ12が実装された部分が単電池Sに接触する。これにより、前記第3実施形態と同様の作用・効果を奏する。 That is, in the temperature sensor mounting structure 10 of the fourth embodiment, the tip portions 33a of the pair of arm-shaped elastic portions 33, 33 of the case 30 are locked to the locking receiving portion 61 of the holding member 60. As a result, the case 30 is pressed against the cell S side due to the bending deformation of the arm-shaped elastic portion 33, and the portion of the flexible printed wiring board 20 on which the chip NTC thermistor 12 is mounted comes into contact with the cell S. As a result, the same actions and effects as those of the third embodiment are obtained.

また、ケース30のアーム状の弾性部33が弾性部材としての機能を有しているため、その分部品点数を削減することができ、低コスト化を図ることができる。さらに、ケース30がフレキシブルプリント配線板20の固定と、防湿材27及び接着剤28の拡がりの規制の両方の効果を有しているため、フレキシブルプリント配線板20のチップNTCサーミスタ12が実装された部分の小型化・薄型化を図ることができる。 Further, since the arm-shaped elastic portion 33 of the case 30 has a function as an elastic member, the number of parts can be reduced by that amount, and the cost can be reduced. Further, since the case 30 has both the effects of fixing the flexible printed wiring board 20 and restricting the spread of the moisture-proof material 27 and the adhesive 28, the chip NTC thermistor 12 of the flexible printed wiring board 20 is mounted. It is possible to reduce the size and thickness of the part.

尚、前記各実施形態によれば、フレキシブル薄板状の電線としてフレキシブルプリント配線板(FPC)を用いた場合について説明したが、フレキシブル薄板状の電線としてフレキシブルフラットケーブル(FFC)等を用いても良い。 According to each of the above embodiments, the case where the flexible printed wiring board (FPC) is used as the flexible thin plate-shaped electric wire has been described, but the flexible flat cable (FFC) or the like may be used as the flexible thin plate-shaped electric wire. ..

また、前記各実施形態によれば、チップ状の測温素子として負の温度特性をもつ(温度が上昇すると抵抗値が減少する)素子であるチップNTCサーミスタを用いたが、正の温度特性をもつ(温度が上昇すると抵抗値が増加する)素子であるチップPTCサーミスタやチップCTRサーミスタをチップ状の測温素子として用いても良い。 Further, according to each of the above-described embodiments, a chip NTC thermistor, which is an element having a negative temperature characteristic (the resistance value decreases as the temperature rises), is used as the chip-shaped temperature measuring element, but the positive temperature characteristic is obtained. A chip PTC thermistor or a chip CTR thermistor, which is an element having (the resistance value increases as the temperature rises), may be used as a chip-shaped temperature measuring element.

さらに、前記各実施形態によれば、弾性部材として圧縮コイルスプリングを用いて温度センサを単電池側に押圧して付勢するようにしたが、弾性部材は圧縮コイルスプリングに限らず、板バネやゴム材等の他の弾性部材でも良い。 Further, according to each of the above-described embodiments, a compression coil spring is used as an elastic member to press the temperature sensor toward the cell to urge it, but the elastic member is not limited to the compression coil spring, but may be a leaf spring or the like. Other elastic members such as rubber may be used.

図15は本発明の第5実施形態の温度センサの取付構造の組み付け前の状態を示す斜視図、図16は同温度センサの取付構造を示す斜視図である。 FIG. 15 is a perspective view showing a state before assembling the mounting structure of the temperature sensor according to the fifth embodiment of the present invention, and FIG. 16 is a perspective view showing the mounting structure of the temperature sensor.

この第5実施形態の温度センサ11の取付構造10は、フレキシブルプリント配線板20の2本の配線パターン22,22の露出部(導体露出部)23の周囲に載置され、温度センサ11のチップNTCサーミスタ12を囲んでホルダとして機能する円筒状のケース30′と、このケース30′を単電池S側に押し付ける合成樹脂製の付勢部材40′と、単電池S上に位置してケース30′と付勢部材40′をロックする保持部材60′と、を備えている点が、前記第3実施形態のものとは異なる。 The mounting structure 10 of the temperature sensor 11 of the fifth embodiment is placed around the exposed portion (conductor exposed portion) 23 of the two wiring patterns 22 and 22 of the flexible printed wiring plate 20, and the chip of the temperature sensor 11 is placed. A cylindrical case 30'that surrounds the NTC thermistor 12 and functions as a holder, a synthetic resin urging member 40'that presses the case 30'to the cell S side, and a case 30 that is located on the cell S. It is different from that of the third embodiment in that it includes a holding member 60'that locks the urging member 40'and a holding member 60'.

即ち、図15、図16に示すように、ケース30′のケース本体32′は、合成樹脂製により円筒状に形成されており、その両側に後述する保持部材60′に設けられた係止凹部64aに係止・離脱(係脱)されるL字形の可撓性で一対の係止突起34,34を有している。そして、ケース30′のケース本体32′は、フレキシブルプリント配線板20の露出部23の周囲に接着剤や両面粘着テープ等を介して固着され、その内部に防湿材27が充填されてチップNTCサーミスタ12を被覆するようになっている。 That is, as shown in FIGS. 15 and 16, the case body 32'of the case 30'is made of synthetic resin and is formed in a cylindrical shape, and locking recesses provided on both sides of the holding member 60'will be described later. It has a pair of L-shaped flexible locking projections 34, 34 that are locked / detached (engaged / disengaged) from 64a. The case body 32'of the case 30'is fixed around the exposed portion 23 of the flexible printed wiring board 20 via an adhesive, double-sided adhesive tape, or the like, and the moisture-proof material 27 is filled therein to fill the chip NTC thermistor. It is designed to cover 12.

また、図15、図16に示すように、付勢部材40′は、後述する保持部材60′に設けられた係止突起62aに係脱されるスプリング押さえ41と、このスプリング押さえ41で保持されてケース30′を単電池S側に付勢する圧縮コイルスプリング(弾性部材)43と、を備えている。 Further, as shown in FIGS. 15 and 16, the urging member 40'is held by a spring retainer 41 engaged and disengaged by a locking projection 62a provided on the holding member 60'described later, and the spring retainer 41. It is provided with a compression coil spring (elastic member) 43 that urges the case 30'on the cell S side.

図15に示すように、スプリング押さえ41は、中央の下側に円周面にリブ41bを突設した円筒状の保持軸部41aを有している。この保持軸部41aに圧縮コイルスプリング43が装着され、リブ41bにより抜けないように保持されるようになっている。さらに、スプリング押さえ41の両側には、可撓性で一対の係止アーム部42,42が保持軸部41aに対して平行になるように設けられている。この各係止アーム部42には、保持部材60′の係止突起62aがロックされる係止孔(被係止部)42aが形成されている。 As shown in FIG. 15, the spring retainer 41 has a cylindrical holding shaft portion 41a having ribs 41b protruding from the circumferential surface on the lower side of the center. A compression coil spring 43 is attached to the holding shaft portion 41a, and is held by the rib 41b so as not to come off. Further, flexible and paired locking arm portions 42, 42 are provided on both sides of the spring retainer 41 so as to be parallel to the holding shaft portion 41a. Each locking arm portion 42 is formed with a locking hole (locked portion) 42a in which the locking projection 62a of the holding member 60'is locked.

図16に示すように、保持部材60′は、両側壁部62,62と、後壁部63、及び、中央に開口部65を有した前壁部64と、で略四角筒状に形成されている。そして、保持部材60′の両側壁部62,62には、スプリング押さえ41の一対の係止アーム部42,42の各係止孔42aに嵌め込まれるL字形で可撓性の係止突起(係止部)62aが切り欠き形成されている。さらに、両側壁部62,62の上端部の外側には、単電池Sの両端側にある図示しない正負極の各端子にナットを介して締結固定される一対の取付部62b,62bが各端子側まで延設されている。 As shown in FIG. 16, the holding member 60'is formed in a substantially square tubular shape by both side wall portions 62 and 62, a rear wall portion 63, and a front wall portion 64 having an opening 65 in the center. ing. Then, on both side wall portions 62, 62 of the holding member 60', L-shaped and flexible locking projections (engaged) fitted into the locking holes 42a of the pair of locking arm portions 42, 42 of the spring retainer 41. Stop portion) 62a is notched and formed. Further, on the outside of the upper ends of the wall portions 62 and 62 on both sides, a pair of mounting portions 62b and 62b are fastened and fixed to the terminals of the positive and negative electrodes (not shown) on both ends of the cell S via nuts. It extends to the side.

また、保持部材60′の前壁部64の開口部65の両側の内面側には、ケース30′の一対の係止突起34,34が係脱される係止凹部(他の係止部)64aが段差状に形成されている。尚、フレキシブルプリント配線板20等の他の構成は、前記第3実施形態と同様であるため、同一構成部分には同一符号を付して詳細な説明は省略する。 Further, on the inner surface sides of both sides of the opening 65 of the front wall portion 64 of the holding member 60', a pair of locking projections 34, 34 of the case 30'are engaged and disengaged (other locking portions). 64a is formed in a stepped shape. Since other configurations such as the flexible printed wiring board 20 are the same as those in the third embodiment, the same components are designated by the same reference numerals and detailed description thereof will be omitted.

この第5実施形態の温度センサ11の取付構造10では、最初に付勢部材40′のスプリング押さえ41の保持軸部41aに圧縮コイルスプリング43を装着させ、保持軸部41aのリブ41bの上部の隙間に圧縮コイルスプリング43の台座部を係止して、圧縮コイルスプリング43が保持軸部41aから抜けないように保持する。これにより、スプリング押さえ41と圧縮コイルスプリング43が一体化され、最終組付け時に、スプリング押さえ41の係止アーム部42の係止孔42aと単電池S上に位置する保持部材60′の係止突起62aとをロックさせるだけの簡単な作用で、最終組付けが完了する。 In the mounting structure 10 of the temperature sensor 11 of the fifth embodiment, the compression coil spring 43 is first mounted on the holding shaft portion 41a of the spring holding 41 of the urging member 40', and the upper part of the rib 41b of the holding shaft portion 41a is mounted. The pedestal portion of the compression coil spring 43 is locked in the gap to hold the compression coil spring 43 so as not to come off from the holding shaft portion 41a. As a result, the spring retainer 41 and the compression coil spring 43 are integrated, and at the time of final assembly, the locking hole 42a of the locking arm portion 42 of the spring retainer 41 and the holding member 60'located on the cell S are engaged. The final assembly is completed by a simple action of locking the protrusion 62a.

このように、スプリング押さえ41の保持軸部41aに圧縮コイルスプリング43を抜けないように保持できる薄型・小型の付勢部材40′を用いることにより、省スペースで温度センサ11を単電池S側に取り付けることができ、取付構造全体の薄型・小型化及び軽量化をより一段と図ることができる。 In this way, by using a thin and small urging member 40'that can hold the compression coil spring 43 so as not to come off in the holding shaft portion 41a of the spring retainer 41, the temperature sensor 11 can be moved to the cell S side in a small space. It can be mounted, and the entire mounting structure can be made thinner, smaller, and lighter.

また、スプリング押さえ41の可撓性の係止アーム部42の係止孔42aが単電池S上に位置する保持部材60′の内向きの係止突起62aに嵌め込まれて、付勢部材40′と保持部材60′がロックされるため、保持部材60′の両側壁部62,62間に収容される付勢部材40′の両側方向(左右方向)のガタ付きも吸収することができ、高い精度の温度センサ11の取付構造10を提供することができる。 Further, the locking hole 42a of the flexible locking arm portion 42 of the spring retainer 41 is fitted into the inwardly locking projection 62a of the holding member 60'located on the cell S, and the urging member 40'. Since the holding member 60'is locked, it is possible to absorb the backlash in both sides (left and right direction) of the urging member 40' accommodated between the side wall portions 62 and 62 of the holding member 60', which is high. It is possible to provide the mounting structure 10 of the temperature sensor 11 with accuracy.

10 温度センサの取付構造
11 温度センサ
12 チップNTCサーミスタ(チップ状の測温素子)
20 フレキシブルプリント配線板(フレキシブル薄板状の電線)
22 配線パターン(導体)
23 配線パターンの露出部(導体露出部)
24a 表面
26 両面粘着テープ
27 防湿材
28 接着剤(樹脂材)
30 合成樹脂製で四角筒状のケース(樹脂製のケース)
30b 底面
33 アーム状の弾性部(弾性部材)
30′ 合成樹脂製で円筒状のケース(樹脂製のケース)
34 係止突起
40,40′ 付勢部材
41 スプリング押さえ
42a 係止孔(被係止部)
43 圧縮コイルスプリング(弾性部材)
50 保持部材
50a 表面
60,60′ 保持部材
62a 係止突起(係止部)
64a 係止凹部(他の係止部)
M 電池パック
S 単電池
10 Temperature sensor mounting structure 11 Temperature sensor 12 Chip NTC thermistor (chip-shaped temperature measuring element)
20 Flexible printed wiring board (flexible thin plate-shaped electric wire)
22 Wiring pattern (conductor)
23 Exposed part of wiring pattern (exposed part of conductor)
24a Surface 26 Double-sided adhesive tape 27 Moisture-proof material
28 Adhesive (resin material)
30 Synthetic resin square cylinder case (resin case)
30b Bottom surface 33 Arm-shaped elastic part (elastic member)
30'Cylindrical case made of synthetic resin (resin case)
34 Locking protrusion 40, 40' Bouncer 41 Spring retainer 42a Locking hole (locked part)
43 Compression coil spring (elastic member)
50 Holding member 50a Surface 60,60 ′ Holding member 62a Locking protrusion (locking part)
64a Locking recess (other locking part)
M battery pack S single battery

Claims (9)

フレキシブル薄板状の電線に取り付けられて複数の単電池が接続された電池パックの前記単電池の温度を検知する温度センサの取付構造であって、
前記フレキシブル薄板状の電線と、
前記フレキシブル薄板状の電線の導体露出部に実装され、前記単電池の温度を検知するチップ状の測温素子と、
前記フレキシブル薄板状の電線の導体露出部の周囲に載置され、前記測温素子を囲む樹脂製のケースと、を備え、
前記樹脂製のケース内で前記測温素子を防湿材と樹脂材により積層させて被覆してなることを特徴とする温度センサの取付構造。
It is a mounting structure of a temperature sensor that detects the temperature of the cell in a battery pack that is mounted on a flexible thin plate-shaped electric wire and to which a plurality of cells are connected.
With the flexible thin plate-shaped electric wire,
A chip-shaped temperature measuring element mounted on the conductor exposed portion of the flexible thin plate-shaped electric wire and detecting the temperature of the cell, and
A resin case, which is placed around the exposed conductor portion of the flexible thin plate-shaped electric wire and surrounds the temperature measuring element, is provided.
A mounting structure for a temperature sensor, characterized in that the temperature measuring element is laminated and covered with a moisture-proof material and a resin material in the resin case.
請求項1記載の温度センサの取付構造であって、
前記フレキシブル薄板状の電線の導体露出部の周囲の表面と前記樹脂製のケースの底面とを両面粘着テープで固定したことを特徴とする温度センサの取付構造。
The temperature sensor mounting structure according to claim 1.
A temperature sensor mounting structure characterized in that the surface around the conductor exposed portion of the flexible thin plate-shaped electric wire and the bottom surface of the resin case are fixed with double-sided adhesive tape.
請求項1記載の温度センサの取付構造であって、
前記フレキシブル薄板状の電線の導体露出部の周囲の部分を前記樹脂製のケースの底面と該樹脂製のケースに係脱される保持部材の表面との間で挟み込むように固定したことを特徴とする温度センサの取付構造。
The temperature sensor mounting structure according to claim 1.
It is characterized in that the peripheral portion of the conductor exposed portion of the flexible thin plate-shaped electric wire is fixed so as to be sandwiched between the bottom surface of the resin case and the surface of the holding member engaged with and detached from the resin case. Mounting structure of the temperature sensor.
請求項1または2記載の温度センサの取付構造であって、
前記樹脂製のケースを付勢部材を介して前記単電池側に押し付けて、前記フレキシブル薄板状の電線の前記測温素子が実装された部分を前記単電池に接触させたことを特徴とする温度センサの取付構造。
The temperature sensor mounting structure according to claim 1 or 2.
The temperature is characterized in that the resin case is pressed against the cell cell side via an urging member, and the portion of the flexible thin plate-shaped electric wire on which the temperature measuring element is mounted is brought into contact with the cell cell. Sensor mounting structure.
請求項4記載の温度センサの取付構造であって、
前記付勢部材は、前記単電池側の保持部材に係脱されるスプリング押さえと、前記スプリング押さえで保持されて前記樹脂製のケースを前記単電池側に付勢する弾性部材と、を備えたことを特徴とする温度センサの取付構造。
The temperature sensor mounting structure according to claim 4.
The urging member includes a spring retainer that is engaged with and detached from the holding member on the cell cell side, and an elastic member that is held by the spring presser and urges the resin case to the cell cell side. The mounting structure of the temperature sensor is characterized by this.
請求項1または2記載の温度センサの取付構造であって、
前記樹脂製のケースを弾性部材を介して前記単電池側に押し付けて、前記フレキシブル薄板状の電線の前記測温素子が実装された部分を前記単電池に接触させたことを特徴とする温度センサの取付構造。
The temperature sensor mounting structure according to claim 1 or 2.
A temperature sensor characterized in that the resin case is pressed against the cell cell side via an elastic member, and a portion of the flexible thin plate-shaped electric wire on which the temperature measuring element is mounted is brought into contact with the cell cell. Mounting structure.
請求項6記載の温度センサの取付構造であって、
前記弾性部材は、前記樹脂製のケースより一体突出形成されたアーム状の弾性部であることを特徴とする温度センサの取付構造。
The temperature sensor mounting structure according to claim 6.
The elastic member is a temperature sensor mounting structure characterized by being an arm-shaped elastic portion integrally protruding from the resin case.
請求項1記載の温度センサの取付構造であって、
前記樹脂製のケースを前記単電池側に押し付ける付勢部材を有し、
前記付勢部材は、前記単電池上の保持部材に設けられた係止部に係脱される被係止部を有するスプリング押さえと、前記スプリング押さえで保持されて前記樹脂製のケースを前記単電池側に付勢する弾性部材と、を備えたことを特徴とする温度センサの取付構造。
The temperature sensor mounting structure according to claim 1.
It has an urging member that presses the resin case against the cell side.
The urging member includes a spring presser having a locked portion engaged with and disengaged from a locking portion provided on the holding member on the cell, and the resin case held by the spring presser. A temperature sensor mounting structure characterized by having an elastic member that urges the battery side.
請求項8記載の温度センサの取付構造であって、
前記樹脂製のケースは、前記保持部材に設けられた他の係止部に係脱される係止突起を有することを特徴とする温度センサの取付構造。
The temperature sensor mounting structure according to claim 8.
The resin case has a mounting structure for a temperature sensor, which has a locking projection that is engaged with and disengaged from another locking portion provided on the holding member.
JP2019071959A 2018-07-06 2019-04-04 Temperature sensor mounting structure Active JP7041091B2 (en)

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