JP2020012495A - 円筒部材及び円筒部材を用いた構造体 - Google Patents
円筒部材及び円筒部材を用いた構造体 Download PDFInfo
- Publication number
- JP2020012495A JP2020012495A JP2018134030A JP2018134030A JP2020012495A JP 2020012495 A JP2020012495 A JP 2020012495A JP 2018134030 A JP2018134030 A JP 2018134030A JP 2018134030 A JP2018134030 A JP 2018134030A JP 2020012495 A JP2020012495 A JP 2020012495A
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- JP
- Japan
- Prior art keywords
- metal film
- cylindrical member
- cylindrical
- metal
- members
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/06—Riveted connections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/483—Reactive adhesives, e.g. chemically curing adhesives
- B29C65/4835—Heat curing adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/562—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/01—General aspects dealing with the joint area or with the area to be joined
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- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
- B29C66/1142—Single butt to butt joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1222—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1224—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
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- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
- B29C66/1312—Single flange to flange joints, the parts to be joined being rigid
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/303—Particular design of joint configurations the joint involving an anchoring effect
- B29C66/3032—Particular design of joint configurations the joint involving an anchoring effect making use of protusions or cavities belonging to at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/322—Providing cavities in the joined article to collect the burr
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/7232—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
- B29C66/72321—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
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- B29C70/28—Shaping operations therefor
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Abstract
Description
図2(a)は、円筒部材1、11に電気めっきにて、金属膜2、12を形成し、金属膜2と金属膜12が接合部10を介して接合している。
図2(b)は、円筒部材1、11に電気めっきにて、円筒部材1、11の外表面を覆う金属膜3、13と、円筒部材1、11の端部を覆うように金属膜3a、13aを一体的に形成し、金属膜3aと金属膜13aが接合部10を介して接合している。このとき、円筒部材1、11の端部に繊維が露出するように切削や研磨すれば、円筒部材1、11の端部を覆うようにめっきすることができる。第1の実施形態に対してめっき層が繊維樹脂複合層に対して剥がれにくくできる。
円筒部材の長手方向の端部を覆うように金属膜が形成され、金属膜に折り返し部が形成されて面積が広くなっているため、金属膜の接触可能な面積を広くとることができるため、組み立て易い。
図3(a)は、円筒部材4、14の端部に折り返し部分の屈曲部4a、14aを形成し、円筒部材4、14に電気めっきにて、金属膜2、12を形成し、金属膜2と金属膜12とが接合部10を介して接合している。さらに円筒部材4、14の端部から円筒中心に突出した屈曲部4aと円筒部材14の端部から円筒中心に突出した屈曲部14aを接合部材であるリベット20にて接合している。これにより、第1の実施形態に対して接合が補強されて外れにくくすることができる。
図3(b)は、円筒部材4、14の端部に折り返し部分の屈曲部4a、14aを形成し、円筒部材4、14に電気めっきにて、円筒部材4の外表面を覆う金属膜5、15と、屈曲部4a、14aの円筒部材の長手方向の端部側を覆うように金属膜5a、15aと、を一体的に形成する。そして、金属膜5aと金属膜15aとが接合部10を介して接合し、さらに円筒部材4、14の端部から円筒中心に突出した屈曲部4a、14aをリベット20にて接合したものである。金属膜5aと金属膜15aはリベット20にて貫通されている。第1の実施形態に対してめっき層が繊維樹脂複合層に対して剥がれにくくできるとともに、接合が補強されて外れにくくすることができる。
円筒部材の長手方向の端部を覆うように金属膜が形成され、金属膜に折り返し部が形成され、面積が広くなっているため、金属膜の接触可能な面積を広くとることができるため、組み立て易い。
図4(a)は、凹凸部材6、16を円筒部材1、11の端部に取り付けた状態で硬化させ、円筒部材1、11に電気めっきにて、金属膜2、12を形成した。金属膜2と金属膜12とが接合部10を介して接合し、さらに部材6、16の凹部に樹脂30を充填し、加熱硬化させ凹凸部材6、16を、樹脂30を介して接着している。第1の実施形態に対して接合が補強されて外れにくくすることができる。
図4(b)は、凹凸部材6、16を円筒部材1、11の端部に取り付けた状態で硬化させ、円筒部材1、11に電気めっきにて、金属膜2、12を形成した。金属膜2と金属膜12との間に隙間を開けた状態で樹脂30を加熱硬化させて接着したものに、金属膜2と金属膜12を電気的に接合する接合部110をハンダ等によって接合したものである。第1の実施形態に対して円筒部材同士の接合が補強されて外れにくくすることができる。
上述した各実施形態をそれぞれ組み合わせてもよい。
図5(a)は、径の異なる円筒部材1、17に電気めっきにて、円筒部材1、17の外表面を覆う金属膜3、18と、円筒部材1、17の端部を覆うように金属膜3a、18aを一体的に形成し、金属膜3aと金属膜18が接合面111を介して接合している。第1の実施形態に対してめっき層が繊維樹脂複合層に対して剥がれにくくできる。
また接合面が広いため、外れにくく、金属膜の接触面積も広いため、組み立て易い。
図5(b)は、径の異なる円筒部材1、17に電気めっきにて、円筒部材1、17の外表面を覆う金属膜3、18と、円筒部材1、17の端部を覆うように金属膜3a、18aを一体的に形成し、金属膜3aと金属膜18が接合面111を介して接合し、さらに金属膜3と金属膜18aをリベット20にて接合したものである。円筒部材1,17と金属膜3a、18はリベット20にて貫通されている。第1の実施形態に対してめっき層が繊維樹脂複合層に対して剥がれにくくできるとともに、接合が補強されて外れにくくすることができる。
また接合面が広いため、より外れにくく、金属膜の接触面積も広いため、組み立て易い。
図6(a)は、段付き円筒部材7と径の異なる円筒部材17に電気めっきにて、円筒部材7、17の外表面を覆う金属膜8、18と、円筒部材7、17の端部を覆うように金属膜8a、18aを一体的に形成し、金属膜8aと金属膜18が接合面111を介して接合している。第1の実施形態に対してめっき層が繊維樹脂複合層に対して剥がれにくくできる。
また接合面が広いため、外れにくく、金属膜の接触面積も広く、且つ突き当てて位置決めできるため、組み立て易い。
図6(b)は、段付き円筒部材7と径の異なる円筒部材17に電気めっきにて、円筒部材7、17の外表面を覆う金属膜8、18と、円筒部材7、17の端部を覆うように金属膜8a、18aを一体的に形成し、金属膜8aと金属膜18が接合面111を介して接合し、さらに金属膜8と金属膜18aをリベット20にて接合したものである。円筒部材7,17と金属膜8a、18はリベット20にて貫通されている。第1の実施形態に対してめっき層が繊維樹脂複合層に対して剥がれにくくできるとともに、接合が補強されて外れにくくすることができる。
また接合面が広いため、より外れにくく、金属膜の接触面積も広く、且つ突き当てて位置決めできるため、組み立て易い。
図7(a)は、円筒部材の長手の方向に対して、テーパー角度を持った、径の異なる円筒部材9、19に電気めっきにて、円筒部材9、19の外表面を覆う金属膜21、31と、円筒部材9、19の端部を覆うように金属膜21a、31aを一体的に形成し、金属膜21aと金属膜31が接合面211を介して接合している。第1の実施形態に対してめっき層が繊維樹脂複合層に対して剥がれにくくできる。
またテーパー角度を持っているため円筒部材同士を重ねて引き抜くだけで位置が決まり、組み立て易い。
図7(b)は、円筒部材の長手の方向に対して、テーパー角度を持った、径の異なる円筒部材9、19に電気めっきにて、円筒部材9、19の外表面を覆う金属膜21、31と、円筒部材9、19の端部を覆うように金属膜21a、31aを一体的に形成し、金属膜21aと金属膜31が接合面211を介して接合し、さらに金属膜21と金属膜31aをリベット20にて接合したものである。円筒部材9,19と金属膜21a、31はリベット20にて貫通されている。第1の実施形態に対してめっき層が繊維樹脂複合層に対して剥がれにくくできるとともに、接合が補強されて外れにくくすることができる。
またテーパー角度を持っているため円筒部材同士を重ねて引き抜くだけで位置が決まり、組み立て易い。
直径190mm、長さ1000mmのマンドレルに、CFRPプリプレグ(三菱ケミカル製TR380G250S)を軸方向、軸に交差する方向、螺旋方向などの所望の方向に配列した後に加熱硬化し、マンドレルを脱芯して直径200mm、長さ1000mmのCFRP管体を得た。
このCFRP表面及び内面の導電性はテスターで確認し、判定した。
このCFRP管体を陰極として、常法により硫酸銅溶液中で50μmの厚さまで電気銅めっきを行い、金属被覆されたCFRP管体を得た。
2、3、3a、5、5a、8、8a、12、13、13a、15、15a、18、18a、21、21a、31、31a 金属膜
10 110、111、211 接合面(接合部)
20 接合部材
30 樹脂
6,16 凹凸部材
100 金属被覆されたFRP円筒部材同士を接合したもの
Claims (8)
- 円筒形状の繊維強化プラスチックの表面に第1の金属膜を有する第1の円筒部材と、
円筒形状の繊維強化プラスチックの表面に第2の金属膜を有する第2の円筒部材と、を備え、
前記第1の金属膜と前記第2の金属膜とが接合したことを特徴とする円筒部材。 - 前記第1の金属膜と前記第2の金属膜とが溶接されていることを特徴とする請求項1に記載の円筒部材。
- 前記第1の円筒部材の端部から円筒中心に突出した第1の屈曲部と、
前記第2の円筒部材の端部から円筒中心に突出した第2の屈曲部と、
前記第1の屈曲部と、前記第2の屈曲部と、を貫通する接合部材と、を有することを特徴とする請求項1に記載の円筒部材。 - 前記第1の円筒部材の端部から円筒中心に突出した第1の屈曲部と、
前記第1の屈曲部表面に第3の金属膜を有し、
前記第2の円筒部材の端部から円筒中心に突出した第2の屈曲部と、
前記第2の屈曲部表面に第4の金属膜を有し、
前記第3の金属膜と、前記第4の金属膜と、が接合したことを特徴とする請求項1に記載の円筒部材。 - 前記第1の金属膜と前記第3の金属膜とが一体的に形成されためっき膜であり、
前記第2の金属膜と前記第4の金属膜とが一体的に形成されためっき膜であることを特徴とする請求項4に記載の円筒部材。 - 前記第1の屈曲部と前記第2の屈曲部を貫通して、前記第1の円筒部材と前記第2の円筒部材を接合する接合部材を備えることを特徴とする請求項4に記載の円筒部材。
- 前記第1の金属膜と前記第2の金属膜を貫通する接合部材を有することを特徴とする請求項1に記載の円筒部材。
- 請求項1〜7のいずれか一項に記載の円筒部材を用いた構造体。
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JPS61174056A (ja) * | 1985-01-28 | 1986-08-05 | Mitsubishi Rayon Co Ltd | ロ−ル用素管 |
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JPS62210605A (ja) * | 1986-03-12 | 1987-09-16 | Toshiba Corp | 極低温容器 |
JP2006062320A (ja) * | 2004-08-30 | 2006-03-09 | Fuji Heavy Ind Ltd | 極低温複合材圧力容器の製造方法 |
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JPS62210605A (ja) * | 1986-03-12 | 1987-09-16 | Toshiba Corp | 極低温容器 |
JP2006062320A (ja) * | 2004-08-30 | 2006-03-09 | Fuji Heavy Ind Ltd | 極低温複合材圧力容器の製造方法 |
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