JP2019510346A - Stepped battery thermal management system combining thermal management with phase change material and thermal management with air - Google Patents

Stepped battery thermal management system combining thermal management with phase change material and thermal management with air Download PDF

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JP2019510346A
JP2019510346A JP2018548008A JP2018548008A JP2019510346A JP 2019510346 A JP2019510346 A JP 2019510346A JP 2018548008 A JP2018548008 A JP 2018548008A JP 2018548008 A JP2018548008 A JP 2018548008A JP 2019510346 A JP2019510346 A JP 2019510346A
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phase change
change material
thermal management
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material box
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JP6515252B2 (en
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中浩 饒
中浩 饒
宇涛 霍
宇涛 霍
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China University of Mining and Technology CUMT
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/617Types of temperature control for achieving uniformity or desired distribution of temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/653Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6552Closed pipes transferring heat by thermal conductivity or phase transition, e.g. heat pipes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)
  • Battery Mounting, Suspending (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

相変化材料による熱管理および空気による熱管理を組み合わせた階段式電池熱管理システムであって、電池における熱管理技術分野に属し、該管理システムは主に、ベース、カバー、外側リブ、内側リブ、上部相変化材料箱、中部相変化材料箱、および下部相変化材料箱によって構成されている。電池の間には内部に異なる相変化材料が充填されている複数の相変化材料箱がそれぞれ取付けられており、各相変化材料箱の前後両側面には密度および長さの異なる複数行の外側リブが間隔を置いて配置されており、相変化材料箱の内部側板には複数行の内側リブが間隔を置いて配置されており、電池の電極から離れている内側リブの密度は電池の電極に近接する位置の内側リブの密度より高い。相変化材料により冷却および空気による冷却の2つの熱管理技術を有機的に組み合わせて、電池から発生する熱が高効率に放熱され、相変化材料、リブの階段式配置を利用して、単一電池内部および電池間の温度差を効果的に減少し、単一電池および電池パックの温度均一性を増加させる。温度制御および均温化効果が明らかで、構造がコンパクトであり、取り付けおよびメンテナンスに便利である。
【選択図】図1
A stepped battery thermal management system combining thermal management with phase change material and thermal management with air, belonging to the field of thermal management technology in batteries, which mainly comprises a base, a cover, an outer rib, an inner rib, The upper phase change material box, the middle phase change material box, and the lower phase change material box. A plurality of phase change material boxes filled with different phase change materials are attached between the batteries, and the outer sides of the rows having different densities and lengths are provided on both front and rear sides of each phase change material box. The ribs are spaced apart, the inner side plate of the phase change material box has a plurality of rows of inner ribs spaced apart, and the density of the inner ribs away from the battery electrodes is the battery electrode Higher than the density of the inner ribs in the vicinity of Organically combining the two thermal management technologies of cooling and air cooling by phase change material, the heat generated from the battery is dissipated with high efficiency, and the phase change material and stepped arrangement of ribs can be used It effectively reduces the temperature difference inside and between batteries and increases the temperature uniformity of single battery and battery pack. The temperature control and soaking effect are obvious, the structure is compact, and it is convenient for installation and maintenance.
[Selection] Figure 1

Description

本発明は、電池における熱管理技術に関し、特に、相変化材料による熱管理および空気による熱管理を組み合わせた階段式の電池熱管理技術に関する。   The present invention relates to a thermal management technique for a battery, and more particularly to a stepped battery thermal management technique that combines thermal management with a phase change material and thermal management with air.

電池は高いエネルギー密度および出力密度を有するエネルギー蓄積素子であり、電気自動車の動力源として幅広く応用されている。しかしながら、充放電過程において、電池内部における電気化学反応は大量の熱を生じうる。局部に蓄積された熱により電池の温度が高すぎて、熱暴走状態になりうるため、電池が自然発火し、ひいては爆発してしまい、人の安全を脅かす。また、電池の電極附近の電気化学反応がより激しいため、電池の温度を不均一にし、電池のサイクル寿命を大幅に短縮させる。電池の作動信頼性を保証するとともに電池のサイクル寿命を延長し、電気自動車の全体的性能を向上させ、持続的な発展を実現するためには、合理的な電池熱管理システムを設計し、電池の正常動作温度を維持するとともに温度の均一性を向上させなければならない。   A battery is an energy storage element having high energy density and power density, and is widely applied as a power source for electric vehicles. However, during the charge / discharge process, the electrochemical reaction inside the battery can generate a large amount of heat. The temperature of the battery is too high due to the heat accumulated in the local area, which can lead to a thermal runaway state, and the battery spontaneously ignites and eventually explodes, threatening human safety. In addition, the electrochemical reaction near the battery electrode is more intense, making the battery temperature non-uniform and greatly reducing the cycle life of the battery. In order to ensure battery operating reliability and extend battery cycle life, improve the overall performance of electric vehicles and achieve sustainable development, we designed rational battery thermal management systems, The normal operating temperature must be maintained and the temperature uniformity should be improved.

近年、空気冷却、液体冷却、ヒートパイプおよび相変化材料などの温度制御技術は、すでに電池熱管理への応用に成功し、電池の動作温度を大幅に低下させている。しかしながら、熱管理システムの伝熱性能の向上により電池発熱の相違性が拡大され、電池の局部の温度差をさらに大きくし、電池サイクルの使用需要に満たすことが難しく、電気自動車のランニングコストを増加させている。電気自動車の走行距離の増加に伴い、電池温度の均一性は電池熱管理システムに対してさらに厳しい要求を出している。   In recent years, temperature control technologies such as air cooling, liquid cooling, heat pipes and phase change materials have already been successfully applied to battery thermal management, and the operating temperature of the battery has been greatly reduced. However, by improving the heat transfer performance of the thermal management system, the difference in battery heat generation is expanded, the temperature difference in the local part of the battery is further increased, it is difficult to meet the battery cycle usage demand, and the running cost of the electric vehicle is increased. I am letting. With the increasing travel distance of electric vehicles, the uniformity of battery temperature places more stringent demands on battery thermal management systems.

本発明は、従来技術に存在する問題に鑑みてなされたものであり、劣悪な動作環境においても電池の動作温度を維持でき、温度の均一性を向上できる相変化材料による熱管理および空気による熱管理を組み合わせた階段式の電池熱管理システムを提供することを目的とする。   The present invention has been made in view of the problems existing in the prior art, and can maintain the operating temperature of the battery even in a poor operating environment and can improve the temperature uniformity and heat management by the phase change material and heat by the air. It is an object of the present invention to provide a stepped battery thermal management system combined with management.

本発明に係る相変化材料による熱管理および空気による熱管理を組み合わせた階段式の電池熱管理システムは、ベース、ベースに設けられた複数の電池を含み、複数の電池はグループに分けられてベースに間隔を置いて配列されており、前記ベース上にはカバーが設けられており、前記複数の電池の電極側はカバーに近接するように上向きに置かれており、間隔を置いて配列された電池の間には内部に異なる相変化材料が充填されている複数の相変化材料箱がそれぞれ設けられており、各相変化材料箱の前後両側面には密度および長さの異なる複数行の外側リブが間隔を置いて配置されており、同一行に位置する外側リブは空気の流れ方向に沿って長さおよび密度が階段式に分布されており、出気口附近に位置する外側リブの分布密度および長さは入気口附近に位置する外側リブの分布密度および長さより大きく、相変化材料箱の内部側板には複数行の内側リブが間隔を置いて配列されており、電池の電極から離れている内側リブの密度は電池の電極に近接している内側リブの密度より高く、前記外側リブの配列の密度は鉛直下方向に沿って徐々に小さくなっており、電池の電極から離れている相変化材料箱の外側リブは電極に近接している相変化材料箱の外側リブより密度が高く、前記電池、相変化材料箱、ベースとカバーとの間の隙間は空気ダクトを構成している。   A stepped battery thermal management system combining thermal management with a phase change material and thermal management with air according to the present invention includes a base and a plurality of batteries provided in the base, and the plurality of batteries are divided into groups. Are arranged at intervals, and a cover is provided on the base, and the electrode sides of the plurality of batteries are arranged upward so as to be close to the cover, and are arranged at intervals. A plurality of phase change material boxes filled with different phase change materials are provided between the batteries, and the outer sides of the rows having different densities and lengths are provided on both front and rear sides of each phase change material box. The ribs are arranged at intervals, and the outer ribs located in the same row are distributed stepwise in length and density along the air flow direction, and the distribution of the outer ribs located near the outlet Density and Is larger than the distribution density and length of the outer ribs located near the inlet, and the inner side plates of the phase change material box are arranged with a plurality of rows of inner ribs spaced apart from the battery electrodes. The density of the inner ribs is higher than the density of the inner ribs close to the battery electrodes, and the density of the outer rib array gradually decreases along the vertical downward direction, and the phase change away from the battery electrodes. The outer ribs of the material box have a higher density than the outer ribs of the phase change material box close to the electrode, and the gaps between the battery, the phase change material box, the base and the cover constitute an air duct.

前記ベースには複数の電池を固定するベース凹溝が設けられており、ベースの周りにはカバーに相応するベースねじ孔が設けられている。   The base is provided with a base groove for fixing a plurality of batteries, and a base screw hole corresponding to the cover is provided around the base.

前記カバー内部の上側には電池および上部相変化材料箱に対応するカバー凹溝が設けられており、カバーの端部縁にはベースねじ孔に対応するカバーねじ孔が設けられており、カバーの左右両側には入気口および出気口がそれぞれ設けられている。   A cover concave groove corresponding to the battery and the upper phase change material box is provided on the upper side inside the cover, and a cover screw hole corresponding to the base screw hole is provided at an end edge of the cover. An inlet and an outlet are provided on both the left and right sides.

前記複数の相変化材料箱の数および相変化材料は電池の特性および所在されている動作環境によって定まれており、2〜4個である。   The number of phase change material boxes and the number of phase change materials are determined by the characteristics of the battery and the operating environment in which it is located, and are 2 to 4.

前記複数の相変化材料箱の上部相変化材料箱の上下両端面はいずれも上部材料箱突起を有し、下部相変化材料箱の上端面には上部材料箱突起または中部材料箱突起に相応する凹溝が設けられており、かつ下端面は下部材料箱突起を有し、上部相変化材料箱と下部相変化材料箱との間の中部相変化材料箱の上端面には上部材料箱突起に相応する凹溝が開設されており、下端面は下部相変化材料箱に相応する突起を有している。   The upper and lower end faces of the upper phase change material box of the plurality of phase change material boxes each have an upper material box protrusion, and the upper end surface of the lower phase change material box corresponds to the upper material box protrusion or the middle material box protrusion. A concave groove is provided, and the lower end surface has a lower material box protrusion, and the upper end face of the middle phase change material box between the upper phase change material box and the lower phase change material box has an upper material box protrusion. Corresponding grooves are provided, and the lower end surface has protrusions corresponding to the lower phase change material box.

前記各相変化材料箱の電池と接触する位置にはいずれも絶縁熱伝導層が塗布されている。   An insulating heat conductive layer is applied to each of the phase change material boxes in contact with the battery.

前記複数行の内側リブは、高い熱伝導能力を有するステンレス、銅アルミニウム合金または低炭素鋼によって製造されている。   The plurality of rows of inner ribs are made of stainless steel, copper aluminum alloy, or low carbon steel having a high thermal conductivity.

前記複数行の内側リブの分布密度は階段式であり、鉛直下方向に沿って密度は徐々に小さくなっている。   The distribution density of the inner ribs in the plurality of rows is a staircase type, and the density gradually decreases along the vertically downward direction.

本発明によれば、相変化材料による熱管理および空気による熱管理を合理的に組み合わせており、構造がコンパクトであり、取り付けやすく、後でメンテナンスする際に電池および相変化材料箱の交換が便利である。電池の電極附近における高い発生熱は上記上部相変化材料箱内の高い熱伝導性能を有する相変化材料によって放熱され、その他の位置の発生熱は上記中部および下部相変化材料箱によって放熱され、単一電池の動作温度を維持するとともに電池の温度均一性を保証する。上記相変化材料箱の外側リブの分布を利用することで単一電池の温度の均一性をさらに向上させることができる。階段式に配置された外側リブは空気ダクト方向に沿って段階的に電池放熱を強化することができるため、電池間の温度差を減少し、電池パックの温度均一性を向上させる。本発明における熱管理技術は良好な均温化能力を有し、構造が簡単で、高効率であり、環境に優しく、コストが低く、メンテナンスが便利であり、拡張性に優れ、モジュラー生産に便利であり、電気自動車などの交通輸送手段およびエネルギー貯蔵発電所などの大型設備の熱管理要求に満たすことができ、幅広い市場への応用見通しがある。その主な利点は、次のとおりである。本発明は相変化材料および空気を合理的に組み合わせ、相変化材料、内側リブおよび外側リブの階段式配置を利用して、電池から発生する熱が段階的に放熱され、放熱量が大きく、放熱速度が速く、効果的に単一電池の温度均一性を向上させ、電池間の温度差を減少し、構造が簡単且つコンパクトであり、電池および相変化材料箱の取り付けおよびメンテナンスが便利であり、拡張性がよく、安全であり高効率などの利点を有する。   According to the present invention, the heat management by the phase change material and the heat management by the air are rationally combined, the structure is compact, the mounting is easy, and the replacement of the battery and the phase change material box is convenient for maintenance later. It is. High heat generation near the battery electrode is dissipated by the phase change material having high heat conduction performance in the upper phase change material box, and heat generated at other positions is dissipated by the middle and lower phase change material boxes. Maintains the operating temperature of one battery and guarantees battery temperature uniformity. By utilizing the distribution of the outer ribs of the phase change material box, the temperature uniformity of the single battery can be further improved. The stepped outer ribs can enhance battery heat dissipation step by step along the air duct direction, thereby reducing the temperature difference between the batteries and improving the temperature uniformity of the battery pack. The thermal management technology in the present invention has good temperature equalization ability, simple structure, high efficiency, environmental friendly, low cost, convenient maintenance, excellent expandability, convenient for modular production Therefore, it can meet the heat management requirements of transportation equipment such as electric vehicles and large facilities such as energy storage power plants, and has application prospects to a wide range of markets. The main advantages are as follows. The present invention is a rational combination of phase change material and air, utilizing the stepped arrangement of phase change material, inner rib and outer rib, the heat generated from the battery is dissipated step by step, the heat dissipation is large, the heat dissipation Fast speed, effectively improve temperature uniformity of single battery, reduce temperature difference between batteries, simple and compact structure, convenient to install and maintain battery and phase change material box, It has good expandability, safety and high efficiency.

本発明の構造図である。1 is a structural diagram of the present invention. 図1におけるベースの構造図である。FIG. 2 is a structural diagram of a base in FIG. 1. 図1の構造をカバーするカバーの構造図である。FIG. 2 is a structural diagram of a cover that covers the structure of FIG. 1. 本発明の外側リブの分布を示す図である。It is a figure which shows distribution of the outer side rib of this invention. 本発明の上部相変化材料箱の内部を示す図である。It is a figure which shows the inside of the upper phase change material box of this invention. 本発明の中部相変化材料箱の内部を示す図である。It is a figure which shows the inside of the middle part phase change material box of this invention. 本発明の下部相変化材料箱の内部を示す図である。It is a figure which shows the inside of the lower phase change material box of this invention.

以下、図面を参照しながら、実施例に合わせて本発明についてさらに詳しく説明する。
図1に示すように、本発明に係る相変化材料による熱管理および空気による熱管理を組み合わせた階段式の電池熱管理システムは主に、ベース101、カバー301、外側リブ108、内側リブ501、上部相変化材料箱105、中部相変化材料箱106、下部相変化材料箱107によって構成されている。図2に示すように、複数の電池104はベース101に設けられており、複数の電池104は2つのグループ(パック)に分けられてベース101に間隔を置いて配列されており、各グループの電池は4つあり、上記ベース101上にはカバー301が設けられており、電池104の電極側は電極がカバー301に近接するように上向きに置かれており、上記ベース101には複数の電池104および下部相変化材料箱107を固定するベース凹溝103が設けられており、ベース101の周りにはカバー301に相応するベースねじ孔102が設けられている。図3に示すように、上記カバー301内部の上側には電池および上部相変化材料箱に対応するカバー凹溝305が設けられており、カバー301の端部縁にはベースねじ孔102に対応するカバーねじ孔304が設けられており、上記カバー301内部の上側には凹溝が有り、電池および上部相変化材料箱に対応し、カバー301の左右両側には入気口302および出気口303がそれぞれ設けられている。上記複数の電池104の電極側は上向きに置かれており、電極はカバー301に近接しており、間隔を置いて配列された電池104の間には内部に異なる相変化材料が充填されている複数の相変化材料箱がそれぞれ設けられており、上記相変化材料箱の数および相変化材料は電池の特性および所在されている動作環境によって定まれており、一般的には2〜4個であり、各相変化材料箱の上記電池と接触する位置にはいずれも絶縁熱伝導層が塗布されている。図1に示すように、相変化材料箱は上部、中部、下部の3つであり、図5に示すように、上記上部相変化材料箱105の上下両端面はいずれも上部材料箱突起403を有し、上部相変化材料箱105の上部材料箱突起403および電池104はカバー凹溝305に嵌入されることができる。図6に示すように、中部相変化材料箱106の上端面には上部材料箱突起403に相応する中部材料箱凹溝601が開設されており、下端面は中部材料箱突起602を有し、図7に示すように、下部相変化材料箱107の上端面は中部材料箱突起602に相応する下部材料箱凹溝701を有し、下端面は下部材料箱突起401を有し、下部相変化材料箱107は下部材料箱突起401を介してベース凹溝103に固定されている。図4に示すように、各相変化材料箱の前後両側面には密度および長さの異なる複数行の外側リブ108が間隔を置いて配置されており、同一行に位置する外側リブ108は空気の流れ方向に沿って長さおよび密度が階段式に分布されており、出気口303附近に位置する外側リブ108の分布密度および長さは入気口302附近に位置する外側リブ108の分布密度および長さより大きい。図5に示すように、相変化材料箱の内部側板には複数行の内側リブ501が間隔を置いて配列されており、上記複数行の内側リブ501の分布密度は階段式であり、鉛直下方向に沿って密度は徐々に小さくなっている。内側リブ501は、高い熱伝導能力を有するステンレス、銅アルミニウム合金または低炭素鋼によって製造されている。電池電極から離れている内側リブの密度は電池の電極に近接している内側リブの密度より高く、上記外側リブ108の配列の密度は鉛直下方向に沿って徐々に小さくなっており、電池の電極から離れている相変化材料箱の外側リブは電極に近接している相変化材料箱の外側リブより密度が高く、上記電池104、相変化材料箱、ベース101とカバー301との間の隙間は空気ダクトを構成している。
Hereinafter, the present invention will be described in more detail with reference to the drawings with reference to the embodiments.
As shown in FIG. 1, a stepped battery thermal management system combining thermal management with a phase change material and thermal management with air according to the present invention mainly includes a base 101, a cover 301, an outer rib 108, an inner rib 501, The upper phase change material box 105, the middle phase change material box 106, and the lower phase change material box 107 are configured. As shown in FIG. 2, the plurality of batteries 104 are provided on the base 101, and the plurality of batteries 104 are divided into two groups (packs) and arranged at intervals on the base 101. There are four batteries. A cover 301 is provided on the base 101. The electrode side of the battery 104 is placed upward so that the electrode is close to the cover 301. The base 101 has a plurality of batteries. A base groove 103 is provided for fixing 104 and the lower phase change material box 107, and a base screw hole 102 corresponding to the cover 301 is provided around the base 101. As shown in FIG. 3, a cover concave groove 305 corresponding to the battery and the upper phase change material box is provided on the upper side inside the cover 301, and an end edge of the cover 301 corresponds to the base screw hole 102. A cover screw hole 304 is provided, and a concave groove is formed on the upper side inside the cover 301 to correspond to the battery and the upper phase change material box. The inlet 301 and the outlet 303 are provided on the left and right sides of the cover 301. Are provided. The electrodes of the plurality of batteries 104 are placed upward, the electrodes are close to the cover 301, and different phase change materials are filled between the batteries 104 arranged at intervals. A plurality of phase change material boxes are provided, and the number of phase change material boxes and the phase change material are determined by the characteristics of the battery and the operating environment in which the battery is located. In addition, an insulating heat conductive layer is applied to each phase change material box at a position in contact with the battery. As shown in FIG. 1, there are three phase change material boxes: upper, middle, and lower. As shown in FIG. 5, the upper and lower end surfaces of the upper phase change material box 105 have upper material box protrusions 403 on both sides. The upper material box protrusion 403 of the upper phase change material box 105 and the battery 104 can be fitted into the cover groove 305. As shown in FIG. 6, a middle material box concave groove 601 corresponding to the upper material box projection 403 is formed in the upper end surface of the middle phase change material box 106, and the lower end surface has a middle material box projection 602. As shown in FIG. 7, the upper end surface of the lower phase change material box 107 has a lower material box concave groove 701 corresponding to the middle material box projection 602, and the lower end surface has a lower material box projection 401, and the lower phase change The material box 107 is fixed to the base groove 103 via the lower material box protrusion 401. As shown in FIG. 4, a plurality of rows of outer ribs 108 having different densities and lengths are arranged at intervals on both front and rear sides of each phase change material box, and the outer ribs 108 located in the same row are air. The length and density of the outer ribs 108 are distributed stepwise along the flow direction, and the distribution density and length of the outer ribs 108 located near the outlet 303 are the distribution of the outer ribs 108 located near the inlet 302. Greater than density and length. As shown in FIG. 5, a plurality of rows of inner ribs 501 are arranged at intervals on the inner side plate of the phase change material box, and the distribution density of the plurality of rows of inner ribs 501 is stepwise, The density gradually decreases along the direction. The inner rib 501 is made of stainless steel, copper aluminum alloy or low carbon steel having a high heat conduction capability. The density of the inner ribs away from the battery electrodes is higher than the density of the inner ribs close to the battery electrodes, and the density of the array of the outer ribs 108 gradually decreases along the vertical downward direction. The outer ribs of the phase change material box away from the electrodes are denser than the outer ribs of the phase change material box close to the electrodes, and the gaps between the battery 104, the phase change material box, the base 101 and the cover 301. Constitutes an air duct.

上記相変化材料箱の数は2つまたは2つ以上であり、本実施例では3つの相変化材料箱を例としている。異なる相変化材料箱の内部には熱伝導性能の異なる相変化材料が満たされており、相変化材料の熱伝導率係数、相変化潜熱は階段式に分布され、鉛直下方向に沿って徐々に小さくなり、電池の電極から離れているところに充填された相変化材料の熱伝導率係数、相変化潜熱は電極に近接する位置より高く、単一電池の温度均一性を効果的に制御する。相変化材料は複合有機相変化材料、複合無機相変化材料およびカプセルタイプの相変化材料であってもよい。相変化材料箱は相変化材料の漏洩を防止することができる。   The number of the phase change material boxes is two or more, and in this embodiment, three phase change material boxes are taken as an example. Different phase change material boxes are filled with phase change materials with different heat conduction performance, and the thermal conductivity coefficient and phase change latent heat of the phase change material are distributed stepwise and gradually along the vertical downward direction. The thermal conductivity coefficient, phase change latent heat, of the phase change material filled away from the battery electrode is smaller than the position close to the electrode, effectively controlling the temperature uniformity of a single battery. The phase change material may be a composite organic phase change material, a composite inorganic phase change material, and a capsule type phase change material. The phase change material box can prevent leakage of the phase change material.

相変化材料箱内にはいずれも内側リブ501が設置されており、相変化材料箱の伝熱性能を向上させる。鉛直下方向に沿って密度は徐々に小さくなっており、電池の電極から離れている内側リブ501の密度は電極に近接している内側リブの密度より高く、単一電池の温度差を減少させる。相変化材料箱および内側リブはアルミナセラミックスなどの高熱伝導絶縁材料を採用することができ、内側リブは棒状であってもよい。   Inside the phase change material box, inner ribs 501 are installed to improve the heat transfer performance of the phase change material box. The density gradually decreases along the vertically downward direction, and the density of the inner rib 501 away from the battery electrode is higher than the density of the inner rib close to the electrode, thereby reducing the temperature difference of the single battery. . The phase change material box and the inner rib can employ a high thermal conductive insulating material such as alumina ceramics, and the inner rib may be rod-shaped.

ベース101に開設された凹溝103は、電池104および下部相変化材料箱107を固定するのに用いられ、ねじ孔102が設置されており、カバー301におけるねじ孔304に対応し締め付けられている。カバー301、ベース101内部の隙間部分は空気ダクトを構成することができ、カバー301には入気口302および出気口303が設置されている。カバーおよびベース材料は、軽量且つ高熱伝導性の銅、低炭素鋼およびアルミニウム合金などの材料を選択してもよい。   The concave groove 103 formed in the base 101 is used to fix the battery 104 and the lower phase change material box 107, is provided with a screw hole 102, and is tightened corresponding to the screw hole 304 in the cover 301. . The gap portion inside the cover 301 and the base 101 can constitute an air duct, and an air inlet 302 and an air outlet 303 are installed in the cover 301. The cover and base material may be selected from materials such as lightweight, high thermal conductivity copper, low carbon steel and aluminum alloys.

相変化材料箱の両側に配置された外側リブ108は、空気と相変化材料箱との間の接触面積を増加させる。外側リブ108の密度は鉛直下方向に沿って徐々に小さくなっており、電池の電極から離れている相変化材料箱の外側リブ108は、電極に近接している相変化材料箱の外側リブ108より密度が高く、電池の電極附近領域の放熱を強化し、単一電池の温度均一性を向上させる。   Outer ribs 108 located on either side of the phase change material box increase the contact area between the air and the phase change material box. The density of the outer ribs 108 gradually decreases along the vertically downward direction, and the outer rib 108 of the phase change material box away from the electrode of the battery is the outer rib 108 of the phase change material box adjacent to the electrode. It has higher density, enhances heat dissipation near the battery electrode, and improves temperature uniformity of a single battery.

空気の流れ方向に沿って、同一水平位置の相変化材料箱両側の外側リブ108の密度および長さは階段式に分布されており、同一水平位置の相変化材料箱の外側リブは空気の流れ方向に沿って長さおよび密度が階段式に分布されており、出気口303附近位置の外側リブの密度および長さは入気口302附近の外側リブの密度および長さより大きく、空気ダクトの下流に位置する電池の放熱を強化し、上流側の電池と下流側の電池との間の温度差を減少し、電池パック全体の温度均一性を向上させる。外側リブの材料は高い熱伝導能力を有するステンレス、銅アルミニウム合金および低炭素鋼を使用してもよい。   Along the air flow direction, the density and length of the outer ribs 108 on both sides of the phase change material box at the same horizontal position are distributed stepwise, and the outer ribs of the phase change material box at the same horizontal position are air flow. The length and density are distributed stepwise along the direction, and the density and length of the outer rib near the air outlet 303 are larger than the density and length of the outer rib near the air inlet 302, and the air duct The heat dissipation of the battery located downstream is enhanced, the temperature difference between the upstream battery and the downstream battery is reduced, and the temperature uniformity of the entire battery pack is improved. As the material of the outer rib, stainless steel, copper aluminum alloy and low carbon steel having high heat conduction ability may be used.

絶縁熱伝導剤402は、主に電池と相変化材料箱との間の接触熱抵抗を減少し、伝熱性能を向上させ、高い熱伝導率係数を有する熱伝導シリコーングリースおよび絶縁熱伝導両面テープを採用する。   Insulating thermal conductive agent 402 mainly reduces the contact thermal resistance between the battery and the phase change material box, improves the heat transfer performance, and has a high thermal conductivity coefficient and the insulating thermal conductive double-sided tape. Is adopted.

101 ベース、
102 ベースねじ孔、
103 ベース凹溝、
104 電池、
105 上部相変化材料箱、
106 中部相変化材料箱、
107 下部相変化材料箱、
108 外側リブ、
301 カバー、
302 入気口、
303 出気口、
304 カバーねじ孔、
305 カバー凹溝、
401 下部材料箱突起、
402 絶縁熱伝導剤、
403 上部材料箱突起、
501 内側フィン、
601 中部材料箱凹溝、
602 中部材料箱突起、
701 下部材料箱凹溝。
101 base,
102 Base screw hole,
103 Base groove,
104 battery,
105 Upper phase change material box,
106 Middle phase change material box,
107 Lower phase change material box,
108 outer ribs,
301 cover,
302 Inlet,
303 Air outlet,
304 cover screw hole,
305 Cover groove,
401 Lower material box protrusion,
402 insulating heat conducting agent,
403 Upper material box protrusion,
501 inner fin,
601 Middle material box groove,
602 Middle material box protrusion,
701 Lower material box groove.

Claims (8)

相変化材料による熱管理および空気により熱管理を組み合わせた階段式の電池熱管理システムであって、
ベース(101)と、
ベース(101)に設けられた複数の電池(104)と、
を含み、
複数の電池(104)はグループに分けられてベース(101)に間隔を置いて配列されており、前記ベース(101)上にはカバー(301)が設けられており、前記複数の電池(104)の電極側はカバー(301)に近接するように上向きに置かれており、間隔を置いて配列された電池(104)の間には内部に異なる相変化材料が充填されている複数の相変化材料箱がそれぞれ設けられており、各相変化材料箱の前後両側面には密度および長さの異なる複数行の外側リブ(108)が間隔を置いて配置されており、同一行に位置する外側リブ(108)は空気の流れ方向に沿って長さおよび密度が階段式に分布されており、出気口(303)附近に位置する外側リブ(108)の分布密度および長さは入気口(302)附近に位置する外側リブ(108)の分布密度および長さより大きく、相変化材料箱の内部側板には複数行の内側リブ(501)が間隔を置いて配列されており、電池の電極から離れている内側リブの密度は電池電極に近接している内側リブの密度より高く、前記外側リブ(108)の配列の密度は鉛直下方向に沿って徐々に小さくなっており、電池の電極から離れている相変化材料箱の外側リブは電極に近接している相変化材料箱の外側リブより密度が高く、前記電池(104)、相変化材料箱、ベース(101)とカバー(301)との間の隙間は空気ダクトを構成している、
ことを特徴とする相変化材料による熱管理および空気による熱管理を組み合わせた階段式の電池熱管理システム。
A stepped battery thermal management system that combines thermal management with phase change material and thermal management with air,
A base (101);
A plurality of batteries (104) provided on the base (101);
Including
The plurality of batteries (104) are divided into groups and arranged at intervals on the base (101). A cover (301) is provided on the base (101), and the plurality of batteries (104) are arranged. ) Electrode side is placed so as to be close to the cover (301), and a plurality of phases are filled with different phase change materials between the batteries (104) arranged at intervals. Each of the change material boxes is provided with a plurality of rows of outer ribs (108) having different densities and lengths on both sides of the front and rear sides of each phase change material box. The outer ribs (108) are stepwise distributed in length and density along the air flow direction, and the distribution density and length of the outer ribs (108) located in the vicinity of the air outlet (303) are the intake air. Located near the mouth (302) More than the distribution density and length of the outer ribs (108), the inner side plate of the phase change material box has a plurality of rows of inner ribs (501) arranged at intervals, and the inner ribs separated from the battery electrodes. The density is higher than the density of the inner ribs close to the battery electrode, and the density of the arrangement of the outer ribs (108) is gradually decreasing along the vertically downward direction, and the phase change material is away from the battery electrode. The outer ribs of the box are denser than the outer ribs of the phase change material box close to the electrode, and the gap between the battery (104), the phase change material box, the base (101) and the cover (301) is air. Composing the duct,
Stepwise battery thermal management system that combines thermal management with phase change material and thermal management with air.
前記ベース(101)には複数の電池(104)を固定するベース凹溝(103)が設けられており、ベース(101)の周りにはカバー(301)に相応するベースねじ孔(102)が設けられている、ことを特徴とする請求項1に記載の相変化材料による熱管理および空気による熱管理を組み合わせた階段式の電池熱管理システム。   The base (101) is provided with a base groove (103) for fixing a plurality of batteries (104), and a base screw hole (102) corresponding to the cover (301) is provided around the base (101). A step-type battery thermal management system that combines thermal management with a phase change material and thermal management with air according to claim 1. 前記カバー(301)内部の上側には電池および上部相変化材料箱に対応するカバー凹溝(305)が設けられており、カバー(301)の端部縁にはベースねじ孔(102)に対応するカバーねじ孔(304)が設けられており、カバー(301)の左右両側には入気口(302)および出気口(303)がそれぞれ設けられている、ことを特徴とする請求項1に記載の相変化材料による熱管理および空気による熱管理を組み合わせた階段式の電池熱管理システム。   A cover groove (305) corresponding to the battery and the upper phase change material box is provided on the upper side of the cover (301), and the end edge of the cover (301) corresponds to the base screw hole (102). A cover screw hole (304) is provided, and an air inlet (302) and an air outlet (303) are respectively provided on the left and right sides of the cover (301). Stepwise battery thermal management system that combines thermal management by phase change material and thermal management by air. 前記複数の相変化材料箱の数および相変化材料は電池の特性および所在されている動作環境によって定まれており、2〜4個である、ことを特徴とする請求項1に記載の相変化材料による熱管理および空気による熱管理を組み合わせた階段式の電池熱管理システム。   2. The phase change according to claim 1, wherein the number of the phase change material boxes and the phase change material are determined by the characteristics of the battery and the operating environment in which the phase change material is located, and are 2 to 4 in number. A stepped battery thermal management system that combines thermal management with materials and thermal management with air. 前記複数の相変化材料箱の上部相変化材料箱の上下両端面はいずれも上部材料箱突起を有し、下部相変化材料箱の上端面には上部材料箱突起または中部材料箱突起に相応する凹溝が設けられており、かつ下端面は下部材料箱突起を有し、上部相変化材料箱と下部相変化材料箱との間の中部相変化材料箱の上端面には上部材料箱突起に相応する凹溝が開設されており、下端面は下部相変化材料箱に相応する突起を有している、ことを特徴とする請求項1に記載の相変化材料による熱管理および空気による熱管理を組み合わせた階段式の電池熱管理システム。   The upper and lower end faces of the upper phase change material box of the plurality of phase change material boxes each have an upper material box protrusion, and the upper end surface of the lower phase change material box corresponds to the upper material box protrusion or the middle material box protrusion. A concave groove is provided, and the lower end surface has a lower material box protrusion, and the upper end face of the middle phase change material box between the upper phase change material box and the lower phase change material box has an upper material box protrusion. 2. Thermal management with phase change material and thermal management with air according to claim 1, characterized in that corresponding concave grooves are opened and the lower end surface has projections corresponding to the lower phase change material box. A step-by-step battery thermal management system. 前記各相変化材料箱の電池と接触する位置にはいずれも絶縁熱伝導層が塗布されている、ことを特徴とする請求項1に記載の相変化材料による熱管理および空気による熱管理を組み合わせた階段式の電池熱管理システム。   The combination of thermal management with phase change material and thermal management with air according to claim 1, wherein an insulating heat conductive layer is applied to each of the phase change material boxes in contact with the battery. Stepped battery thermal management system. 前記複数行の内側リブ(501)は、高い熱伝導能力を有するステンレス、銅アルミニウム合金または低炭素鋼によって製造されている、ことを特徴とする請求項1に記載の相変化材料による熱管理および空気による熱管理を組み合わせた階段式の電池熱管理システム。   The thermal management and phase change material of claim 1, wherein the plurality of rows of inner ribs (501) are made of stainless, copper aluminum alloy or low carbon steel having high thermal conductivity. A stepped battery thermal management system that combines thermal management with air. 前記複数行の内側リブ(501)の分布密度は階段式であり、鉛直下方向に沿って密度は徐々に小さくなっている、ことを特徴とする請求項1または7に記載の相変化材料による熱管理および空気による熱管理を組み合わせた階段式の電池熱管理システム。   8. The phase change material according to claim 1, wherein the distribution density of the plurality of rows of inner ribs (501) is stepwise, and the density gradually decreases along a vertically downward direction. 9. A stepped battery thermal management system that combines thermal management and thermal management by air.
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