JP2019218443A - Polyacetal resin composition - Google Patents
Polyacetal resin composition Download PDFInfo
- Publication number
- JP2019218443A JP2019218443A JP2018115738A JP2018115738A JP2019218443A JP 2019218443 A JP2019218443 A JP 2019218443A JP 2018115738 A JP2018115738 A JP 2018115738A JP 2018115738 A JP2018115738 A JP 2018115738A JP 2019218443 A JP2019218443 A JP 2019218443A
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- JP
- Japan
- Prior art keywords
- acid
- polyacetal resin
- parts
- carbon atoms
- mass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 229930182556 Polyacetal Natural products 0.000 title claims abstract description 63
- 229920006324 polyoxymethylene Polymers 0.000 title claims abstract description 63
- 239000011342 resin composition Substances 0.000 title claims abstract description 28
- -1 amine compound Chemical class 0.000 claims abstract description 59
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 45
- 229920005989 resin Polymers 0.000 claims abstract description 30
- 239000011347 resin Substances 0.000 claims abstract description 30
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 claims abstract description 17
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims abstract description 10
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 5
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 18
- 229930195729 fatty acid Natural products 0.000 claims description 18
- 239000000194 fatty acid Substances 0.000 claims description 18
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 11
- 239000001361 adipic acid Substances 0.000 claims description 5
- 235000011037 adipic acid Nutrition 0.000 claims description 5
- CBTVGIZVANVGBH-UHFFFAOYSA-N aminomethyl propanol Chemical compound CC(C)(N)CO CBTVGIZVANVGBH-UHFFFAOYSA-N 0.000 claims description 5
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 claims description 5
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 claims description 4
- 150000002430 hydrocarbons Chemical group 0.000 claims description 4
- IOAOAKDONABGPZ-UHFFFAOYSA-N 2-amino-2-ethylpropane-1,3-diol Chemical compound CCC(N)(CO)CO IOAOAKDONABGPZ-UHFFFAOYSA-N 0.000 claims description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 abstract description 48
- 125000001183 hydrocarbyl group Chemical group 0.000 abstract 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 43
- 229910052799 carbon Inorganic materials 0.000 description 43
- 239000002253 acid Substances 0.000 description 12
- 239000003381 stabilizer Substances 0.000 description 11
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 238000000465 moulding Methods 0.000 description 9
- 239000003963 antioxidant agent Substances 0.000 description 8
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- HORQAOAYAYGIBM-UHFFFAOYSA-N 2,4-dinitrophenylhydrazine Chemical compound NNC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O HORQAOAYAYGIBM-UHFFFAOYSA-N 0.000 description 5
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 5
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Natural products OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 4
- LCTONWCANYUPML-UHFFFAOYSA-N Pyruvic acid Chemical compound CC(=O)C(O)=O LCTONWCANYUPML-UHFFFAOYSA-N 0.000 description 4
- 230000003078 antioxidant effect Effects 0.000 description 4
- 229960002255 azelaic acid Drugs 0.000 description 4
- 239000003086 colorant Substances 0.000 description 4
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 4
- TVIDDXQYHWJXFK-UHFFFAOYSA-N dodecanedioic acid Chemical compound OC(=O)CCCCCCCCCCC(O)=O TVIDDXQYHWJXFK-UHFFFAOYSA-N 0.000 description 4
- MNWFXJYAOYHMED-UHFFFAOYSA-N heptanoic acid Chemical compound CCCCCCC(O)=O MNWFXJYAOYHMED-UHFFFAOYSA-N 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 4
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 description 4
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 4
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- GHVNFZFCNZKVNT-UHFFFAOYSA-N Decanoic acid Natural products CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 3
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 3
- 235000011054 acetic acid Nutrition 0.000 description 3
- 229960000583 acetic acid Drugs 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 3
- 239000008116 calcium stearate Substances 0.000 description 3
- 235000013539 calcium stearate Nutrition 0.000 description 3
- HRBZRZSCMANEHQ-UHFFFAOYSA-L calcium;hexadecanoate Chemical compound [Ca+2].CCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCC([O-])=O HRBZRZSCMANEHQ-UHFFFAOYSA-L 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- JFCQEDHGNNZCLN-UHFFFAOYSA-N glutaric acid Chemical compound OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- FUZZWVXGSFPDMH-UHFFFAOYSA-N n-hexanoic acid Natural products CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 235000019260 propionic acid Nutrition 0.000 description 3
- XVOUMQNXTGKGMA-OWOJBTEDSA-N (E)-glutaconic acid Chemical compound OC(=O)C\C=C\C(O)=O XVOUMQNXTGKGMA-OWOJBTEDSA-N 0.000 description 2
- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical compound C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 description 2
- WNXJIVFYUVYPPR-UHFFFAOYSA-N 1,3-dioxolane Chemical compound C1COCO1 WNXJIVFYUVYPPR-UHFFFAOYSA-N 0.000 description 2
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 2
- 235000021357 Behenic acid Nutrition 0.000 description 2
- 229920001651 Cyanoacrylate Polymers 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 239000004594 Masterbatch (MB) Substances 0.000 description 2
- 235000021314 Palmitic acid Nutrition 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical group CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- MBMBGCFOFBJSGT-KUBAVDMBSA-N all-cis-docosa-4,7,10,13,16,19-hexaenoic acid Chemical compound CC\C=C/C\C=C/C\C=C/C\C=C/C\C=C/C\C=C/CCC(O)=O MBMBGCFOFBJSGT-KUBAVDMBSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- YZXBAPSDXZZRGB-DOFZRALJSA-N arachidonic acid Chemical compound CCCCC\C=C/C\C=C/C\C=C/C\C=C/CCCC(O)=O YZXBAPSDXZZRGB-DOFZRALJSA-N 0.000 description 2
- 229940116226 behenic acid Drugs 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- 239000012964 benzotriazole Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- KEMQGTRYUADPNZ-UHFFFAOYSA-N heptadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)=O KEMQGTRYUADPNZ-UHFFFAOYSA-N 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- 229960002446 octanoic acid Drugs 0.000 description 2
- 125000005704 oxymethylene group Chemical group [H]C([H])([*:2])O[*:1] 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 150000004671 saturated fatty acids Chemical class 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229960005137 succinic acid Drugs 0.000 description 2
- TUNFSRHWOTWDNC-UHFFFAOYSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 description 2
- LWBHHRRTOZQPDM-UHFFFAOYSA-N undecanedioic acid Chemical compound OC(=O)CCCCCCCCCC(O)=O LWBHHRRTOZQPDM-UHFFFAOYSA-N 0.000 description 2
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 2
- 150000004670 unsaturated fatty acids Chemical group 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- 239000001124 (E)-prop-1-ene-1,2,3-tricarboxylic acid Substances 0.000 description 1
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- AUAGGMPIKOZAJZ-UHFFFAOYSA-N 1,3,6-trioxocane Chemical compound C1COCOCCO1 AUAGGMPIKOZAJZ-UHFFFAOYSA-N 0.000 description 1
- GYSCBCSGKXNZRH-UHFFFAOYSA-N 1-benzothiophene-2-carboxamide Chemical compound C1=CC=C2SC(C(=O)N)=CC2=C1 GYSCBCSGKXNZRH-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- 229940114072 12-hydroxystearic acid Drugs 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- XUNMWLWTZWWEIE-UHFFFAOYSA-N 2-decenedioic acid Chemical compound OC(=O)CCCCCCC=CC(O)=O XUNMWLWTZWWEIE-UHFFFAOYSA-N 0.000 description 1
- FZIPCQLKPTZZIM-UHFFFAOYSA-N 2-oxidanylpropane-1,2,3-tricarboxylic acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O.OC(=O)CC(O)(C(O)=O)CC(O)=O FZIPCQLKPTZZIM-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- KBIWNQVZKHSHTI-UHFFFAOYSA-N 4-n,4-n-dimethylbenzene-1,4-diamine;oxalic acid Chemical compound OC(=O)C(O)=O.CN(C)C1=CC=C(N)C=C1 KBIWNQVZKHSHTI-UHFFFAOYSA-N 0.000 description 1
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
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- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 1
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- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 1
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- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 239000005643 Pelargonic acid Substances 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
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- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 1
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000001000 anthraquinone dye Substances 0.000 description 1
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- 239000012298 atmosphere Substances 0.000 description 1
- 239000000987 azo dye Substances 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- GONOPSZTUGRENK-UHFFFAOYSA-N benzyl(trichloro)silane Chemical compound Cl[Si](Cl)(Cl)CC1=CC=CC=C1 GONOPSZTUGRENK-UHFFFAOYSA-N 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
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- GTZCVFVGUGFEME-IWQZZHSRSA-N cis-aconitic acid Chemical compound OC(=O)C\C(C(O)=O)=C\C(O)=O GTZCVFVGUGFEME-IWQZZHSRSA-N 0.000 description 1
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- 150000004292 cyclic ethers Chemical class 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
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- 239000000945 filler Substances 0.000 description 1
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- 238000004128 high performance liquid chromatography Methods 0.000 description 1
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- 235000011090 malic acid Nutrition 0.000 description 1
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- 238000005259 measurement Methods 0.000 description 1
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- 150000002739 metals Chemical class 0.000 description 1
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Abstract
Description
本発明は、ホルムアルデヒド発生量が著しく抑制され、成形加工性に優れたポリアセタール樹脂組成物に関する。 The present invention relates to a polyacetal resin composition in which the amount of formaldehyde generated is remarkably suppressed, and which is excellent in moldability.
ポリアセタール樹脂は、機械的性質、耐疲労性、耐摩擦・摩耗性、耐薬品性及び成形性に優れているため、自動車部品、電気・電子機器部品、その他の精密機械部品、建材・配管部材、生活・化粧用部品、医用部品などの分野において広く利用されている。
しかしながら、用途の拡大、多様化に伴い、その品質に対する要求はより高度化する傾向を示している。特に自動車部品としての、最終製品の使用周辺の環境をホルムアルデヒドの汚染から守るための要求は、極めて高いものがある。
Polyacetal resin is excellent in mechanical properties, fatigue resistance, friction and abrasion resistance, chemical resistance and moldability, so it is used in automobile parts, electric and electronic equipment parts, other precision machine parts, building materials and piping materials, It is widely used in the fields of living / cosmetic parts and medical parts.
However, with the expansion and diversification of applications, the demand for the quality has been increasing. There is an extremely high demand for protecting the environment around the use of end products, especially as automotive parts, from formaldehyde contamination.
自動車業界では、ポリアセタール樹脂からホルムアルデヒドの発生を定める種々の規格を制定している。例えばVDA275(ドイツ自動車工業会規格)は、代表的な評価であり一般的によく使用されているが、ポリアセタール樹脂の汎用性が高まるにつれ、さらに厳しい種々の条件を満足することが必要となっている。 The automotive industry has established various standards that govern the generation of formaldehyde from polyacetal resins. For example, VDA 275 (German Automobile Manufacturers Association Standard) is a typical evaluation and is commonly used. However, as the versatility of polyacetal resin increases, it is necessary to satisfy more severe various conditions. I have.
ホルムアルデヒドの発生を低減させるためにポリアセタールホモポリマー樹脂に、第1級アミンまたは第2級アミンを含有させる技術や、厳しい条件にも耐えられるポリアセタール樹脂組成物として、ヒドラジド化合物を含有させる技術が提案されている(特許文献1、2)。また、ポリアセタールコポリマー樹脂に、エチレン−メタクリル酸共重合体を含有させる技術が提案されている(特許文献3)。 A technique for containing a primary amine or a secondary amine in a polyacetal homopolymer resin to reduce the generation of formaldehyde, and a technique for containing a hydrazide compound as a polyacetal resin composition that can withstand severe conditions have been proposed. (Patent Documents 1 and 2). Further, a technique has been proposed in which an ethylene-methacrylic acid copolymer is contained in a polyacetal copolymer resin (Patent Document 3).
自動車業界において新たに設けられた規格も含め広範囲な目標を満足するポリアセタール樹脂が要求されているが、上記の技術では満足するものはいまだ存在していなかった。
本発明の目的は、高温、長時間滞留等の厳しい成形条件下で成形された成形品においてもホルムアルデヒドの発生の少ないポリアセタール樹脂組成物を提供することである。
Polyacetal resins that satisfy a wide range of goals, including newly established standards in the automotive industry, are required, but none of the above technologies have been satisfactory.
An object of the present invention is to provide a polyacetal resin composition which does not generate formaldehyde even in a molded article molded under severe molding conditions such as high temperature and long residence time.
本発明は、下記によって達成された。
1.少なくとも、
(A)ポリアセタール樹脂100質量部
(B)炭素数が4以上であって分子内にカルボキシル基を2つ以上有する脂肪族カルボン酸0.001〜10質量部、
(C)下記式(1)で表される炭素数が3以上のアミン化合物0.01〜10質量部、
とを含有するポリアセタール樹脂組成物。
2.さらに、(D)脂肪酸カルシウム塩0.01〜0.3質量部を含有する前記1記載のポリアセタール樹脂組成物。
3.前記(B)脂肪族カルボン酸が、アジピン酸およびドデカン二酸から選択される少なくとも1種である前記1又は2記載のポリアセタール樹脂組成物。
4.前記(C)が、トリス(ヒドロキシメチル)アミノメタン、2−アミノ−2−エチル−プロパンジオール、および、2−アミノ−2−メチル−プロパノールから選択される少なくとも1種である前記1〜3記載のポリアセタール樹脂組成物。
The present invention has been achieved by the following.
1. at least,
(A) 100 parts by mass of a polyacetal resin (B) 0.001 to 10 parts by mass of an aliphatic carboxylic acid having 4 or more carbon atoms and having two or more carboxyl groups in a molecule;
(C) 0.01 to 10 parts by mass of an amine compound having 3 or more carbon atoms represented by the following formula (1):
And a polyacetal resin composition containing:
2. 2. The polyacetal resin composition according to the above item 1, further comprising (D) 0.01 to 0.3 parts by mass of a fatty acid calcium salt.
3. 3. The polyacetal resin composition according to the above 1 or 2, wherein the aliphatic carboxylic acid (B) is at least one selected from adipic acid and dodecanedioic acid.
4. The above (1) to (3), wherein (C) is at least one selected from tris (hydroxymethyl) aminomethane, 2-amino-2-ethyl-propanediol, and 2-amino-2-methyl-propanol. Polyacetal resin composition.
本発明によれば、高温、長時間滞留等の厳しい成形条件下で成形された成形品においてもホルムアルデヒドの発生の少ないポリアセタール樹脂組成物を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the polyacetal resin composition with little generation | occurrence | production of formaldehyde can be provided also in the molded article shape | molded on severe shaping | molding conditions, such as high temperature and prolonged residence time.
以下、本発明の実施形態について説明する。なお、本発明は以下の実施形態に限定されない。本発明には、前記ポリアセタール樹脂組成物で構成されたポリアセタール樹脂成形品も含まれる。 Hereinafter, embodiments of the present invention will be described. Note that the present invention is not limited to the following embodiments. The present invention also includes a polyacetal resin molded product composed of the polyacetal resin composition.
<ポリアセタール樹脂組成物>
本発明のポリアセタール樹脂組成物は、
(A)ポリアセタール樹脂100質量部
(B)炭素数が4以上であって分子内にカルボキシル基を2つ以上有する脂肪族カルボン酸0.001〜10質量部、
(C)下記式(1)で表される炭素数が3以上のアミン化合物0.01〜10質量部、
とを含有することを特徴とする。
The polyacetal resin composition of the present invention,
(A) 100 parts by mass of a polyacetal resin (B) 0.001 to 10 parts by mass of an aliphatic carboxylic acid having 4 or more carbon atoms and having two or more carboxyl groups in a molecule;
(C) 0.01 to 10 parts by mass of an amine compound having 3 or more carbon atoms represented by the following formula (1):
And is characterized by containing.
<(A)ポリアセタール樹脂>
本発明のポリアセタール樹脂とは、オキシメチレン基(−OCH2−)を主たる構成単位とする高分子化合物であり、ポリアセタールホモポリマー(例えば、米国デュポン社製,商品名「デルリン」、旭化成(株)製、商品名「テナック4010」など)、オキシメチレン基以外に他のコモノマー単位を含有するポリアセタールコポリマー(例えば、ポリプラスチックス(株)製,商品名「ジュラコン」など)が含まれる。
<(A) polyacetal resin>
The polyacetal resin of the present invention is a polymer compound having an oxymethylene group (—OCH 2 —) as a main constituent unit, and a polyacetal homopolymer (for example, trade name “Delrin” manufactured by DuPont, USA; Asahi Kasei Corporation) Polyacetal copolymers containing other comonomer units in addition to the oxymethylene group (for example, Polyplastics Co., Ltd., trade name “Duracon”).
コポリマーにおいて、コモノマー単位には、炭素数2〜6程度(好ましくは炭素数2〜4程度)のオキシアルキレン単位(例えば、オキシエチレン基(−OCH2CH2−)、オキシプロピレン基、オキシテトラメチレン基など)が含まれる。 In the copolymer, the comonomer unit includes an oxyalkylene unit having about 2 to 6 carbon atoms (preferably about 2 to 4 carbon atoms) (for example, an oxyethylene group (—OCH 2 CH 2 —), an oxypropylene group, an oxytetramethylene group). Groups).
コモノマー単位の含有量は、例えば、ポリアセタール樹脂全体に対して、0.01〜20モル%、好ましくは0.03〜10モル%(例えば、0.05〜5モル%)、さらに好ましくは0.1〜5モル%程度の範囲から選択できる。 The content of the comonomer unit is, for example, 0.01 to 20 mol%, preferably 0.03 to 10 mol% (for example, 0.05 to 5 mol%), more preferably 0.1 to 20 mol%, based on the entire polyacetal resin. It can be selected from a range of about 1 to 5 mol%.
ポリアセタールコポリマーは、二成分で構成されたコポリマー、三成分で構成されたターポリマーなどであってもよい。ポリアセタールコポリマーは、ランダムコポリマーの他、ブロックコポリマー、グラフトコポリマーなどであってもよい。 The polyacetal copolymer may be a two-component copolymer, a three-component terpolymer, or the like. The polyacetal copolymer may be a random copolymer, a block copolymer, a graft copolymer, or the like.
また、ポリアセタール樹脂は、線状のみならず分岐構造であってもよく、架橋構造を有していてもよい。さらに、ポリアセタール樹脂の末端は、例えば、酢酸、プロピオン酸などのカルボン酸又はそれらの無水物とのエステル化などにより安定化してもよい。ポリアセタールの重合度、分岐度や架橋度も特に制限はなく、溶融成形可能であればよい。 Further, the polyacetal resin may have a branched structure as well as a linear structure, and may have a crosslinked structure. Furthermore, the terminal of the polyacetal resin may be stabilized by, for example, esterification with a carboxylic acid such as acetic acid or propionic acid or an anhydride thereof. The degree of polymerization, the degree of branching, and the degree of crosslinking of the polyacetal are not particularly limited as long as they can be melt-molded.
前記ポリアセタール樹脂は、例えば、ホルムアルデヒドの単独重合、トリオキサンと、エチレンオキサイド、プロピレンオキサイド、1,3−ジオキソラン、ジエチレングリコールホルマール、1,4−ブタンジオールホルマールなどの環状エーテルや環状ホルマールを共重合することにより製造できる。 The polyacetal resin, for example, homopolymerization of formaldehyde, trioxane, ethylene oxide, propylene oxide, 1,3-dioxolan, diethylene glycol formal, by copolymerizing a cyclic ether or cyclic formal such as 1,4-butanediol formal Can be manufactured.
<(B)炭素数が4以上であって分子内にカルボキシル基を2つ以上有する脂肪族カルボン酸>
本発明の炭素数が4以上であって分子内にカルボキシル基を2つ以上有する脂肪族カルボン酸(以下、本発明のカルボン酸と略すこともある)であり、脂肪族ジカルボン酸、脂肪族トリカルボン酸、脂肪族テトラカルボン酸が挙げられる。また、脂肪族カルボン酸は、脂肪族トリカルボン酸のモノエステル、脂肪族テトラカルボン酸のモノエステル、脂肪族テトラカルボン酸のジエステルであってもよい。また、脂肪族カルボン酸は、飽和カルボン酸であってもよいし、不飽和カルボン酸であってもよい。
<(B) Aliphatic carboxylic acid having 4 or more carbon atoms and having two or more carboxyl groups in the molecule>
An aliphatic carboxylic acid of the present invention having 4 or more carbon atoms and having two or more carboxyl groups in a molecule (hereinafter, may be abbreviated as a carboxylic acid of the present invention) includes an aliphatic dicarboxylic acid and an aliphatic tricarboxylic acid. Acids and aliphatic tetracarboxylic acids. The aliphatic carboxylic acid may be a monoester of an aliphatic tricarboxylic acid, a monoester of an aliphatic tetracarboxylic acid, or a diester of an aliphatic tetracarboxylic acid. Further, the aliphatic carboxylic acid may be a saturated carboxylic acid or an unsaturated carboxylic acid.
炭素数が4以上である脂肪族飽和ジカルボン酸の具体例として、ブタン二酸(コハク酸,炭素数が4である脂肪族飽和ジカルボン酸)、ペンタン二酸(グルタル酸,炭素数が5である脂肪族飽和ジカルボン酸)、ヘキサン二酸(アジピン酸,炭素数が6である脂肪族飽和ジカルボン酸)、ヘプタン二酸(ピメリン酸,炭素数が7である脂肪族飽和ジカルボン酸)、オクタン二酸(スベリン酸,炭素数が8である脂肪族飽和ジカルボン酸)、ノナン二酸(アゼライン酸,炭素数が9である脂肪族飽和ジカルボン酸)、デカン二酸(セバシン酸,炭素数が10である脂肪族飽和ジカルボン酸)、ウンデカン二酸(炭素数が11である脂肪族飽和ジカルボン酸)、ドデカン二酸(炭素数が12である脂肪族飽和ジカルボン酸)が挙げられる。 Specific examples of the aliphatic saturated dicarboxylic acid having 4 or more carbon atoms include butanedioic acid (succinic acid, aliphatic saturated dicarboxylic acid having 4 carbon atoms) and pentanedioic acid (glutaric acid, 5 carbon atoms). Aliphatic saturated dicarboxylic acid), hexane diacid (adipic acid, aliphatic saturated dicarboxylic acid having 6 carbon atoms), heptane diacid (pimelic acid, aliphatic saturated dicarboxylic acid having 7 carbon atoms), octane diacid (Suberic acid, aliphatic saturated dicarboxylic acid having 8 carbon atoms), nonanedioic acid (azelaic acid, aliphatic saturated dicarboxylic acid having 9 carbon atoms), decane diacid (sebacic acid, 10 carbon atoms) Examples thereof include aliphatic saturated dicarboxylic acids), undecandioic acids (aliphatic saturated dicarboxylic acids having 11 carbon atoms), and dodecandioic acids (aliphatic saturated dicarboxylic acids having 12 carbon atoms).
また、炭素数が4以上である脂肪族不飽和ジカルボン酸の具体例として、ブテン二酸(フマル酸,炭素数が4である脂肪族不飽和ジカルボン酸)、ペンテン二酸(グルタコン酸,炭素数が5である脂肪族不飽和ジカルボン酸)、ヘキセン二酸(ジヒドロムコン酸,炭素数が6である脂肪族不飽和ジカルボン酸)、オクテン二酸(炭素数が8である脂肪族不飽和ジカルボン酸)、デセン二酸(炭素数が10である脂肪族不飽和ジカルボン酸)、ウンデセン二酸(炭素数が11である脂肪族不飽和ジカルボン酸)、ドデセン二酸(炭素数が12である脂肪族不飽和ジカルボン酸)等が挙げられる。 Specific examples of the aliphatic unsaturated dicarboxylic acid having 4 or more carbon atoms include butenedioic acid (fumaric acid, aliphatic unsaturated dicarboxylic acid having 4 carbon atoms) and pentenedioic acid (glutaconic acid, carbon number Is 5), hexenedioic acid (dihydromuconic acid, aliphatic unsaturated dicarboxylic acid having 6 carbon atoms), octenedioic acid (aliphatic unsaturated dicarboxylic acid having 8 carbon atoms) , Decenedioic acid (aliphatic unsaturated dicarboxylic acid having 10 carbon atoms), undecenedioic acid (aliphatic unsaturated dicarboxylic acid having 11 carbon atoms), dodecenedioic acid (aliphatic unsaturated dicarboxylic acid having 12 carbon atoms) Saturated dicarboxylic acid) and the like.
炭素数が4以上である脂肪族トリカルボン酸の具体例として、2−ヒドロキシプロパン−1,2,3−トリカルボン酸(クエン酸)等が挙げられる。炭素数が4以上である脂肪族テトラカルボン酸の具体例として、エチレンテトラカルボン酸等が挙げられる。 Specific examples of the aliphatic tricarboxylic acid having 4 or more carbon atoms include 2-hydroxypropane-1,2,3-tricarboxylic acid (citric acid). Specific examples of the aliphatic tetracarboxylic acid having 4 or more carbon atoms include ethylene tetracarboxylic acid and the like.
本発明の炭素数が4以上であって分子内にカルボキシル基を2つ以上有する脂肪族カルボン酸は、ポリアセタール樹脂100質量部に対して、0.001〜10質量部、好ましくは0.005〜1質量部、特に0.01〜0.5質量部が好ましい。 The aliphatic carboxylic acid of the present invention having 4 or more carbon atoms and having two or more carboxyl groups in the molecule is 0.001 to 10 parts by mass, preferably 0.005 to 10 parts by mass, based on 100 parts by mass of the polyacetal resin. One part by mass, particularly 0.01 to 0.5 part by mass, is preferred.
<(C)下記式(1)で表されるアミン化合物 >
本発明の炭素数が3以上のアミン化合物(以下、本発明のアミン化合物(C)ということもある)は、下記式(1)で表される化合物である。
The amine compound having 3 or more carbon atoms of the present invention (hereinafter, also referred to as the amine compound (C) of the present invention) is a compound represented by the following formula (1).
具体例には、これらに限定はされないが、例えば、トリス(ヒドロキシメチル)アミノメタン、2−アミノ−2−エチル−プロパンジオール、および2−アミノ−2−メチル−プロパノールが挙げられ、特にトリス(ヒドロキシメチル)アミノメタンが好ましい。 Specific examples include, but are not limited to, tris (hydroxymethyl) aminomethane, 2-amino-2-ethyl-propanediol, and 2-amino-2-methyl-propanol, especially tris ( (Hydroxymethyl) aminomethane is preferred.
本発明のアミン化合物(C)は、ポリアセタール樹脂100質量部に対し0.01〜10質量部、好ましくは0.02〜5質量部、そして最も好ましくは0.05〜2質量部含有させる。 The amine compound (C) of the present invention is contained in an amount of 0.01 to 10 parts by mass, preferably 0.02 to 5 parts by mass, and most preferably 0.05 to 2 parts by mass based on 100 parts by mass of the polyacetal resin.
<(D)脂肪酸カルシウム塩>
本発明のポリアセタール樹脂組成物は、アルカリ成分として、(D)脂肪酸カルシウム塩を含有してもよい。
<(D) Fatty acid calcium salt>
The polyacetal resin composition of the present invention may contain (D) a fatty acid calcium salt as an alkali component.
脂肪酸カルシウム塩の原料脂肪酸は、飽和脂肪酸であってもよいし、不飽和脂肪酸であってもよいし、水酸基で置換されている脂肪酸(ヒドロキシカルボン酸)であってもよい。また、原料脂肪酸は、ジカルボン酸であっても、オキソカルボン酸であっても、カルボン酸誘導体であってもよい。 The raw fatty acid of the fatty acid calcium salt may be a saturated fatty acid, an unsaturated fatty acid, or a fatty acid substituted with a hydroxyl group (hydroxycarboxylic acid). Further, the raw fatty acid may be a dicarboxylic acid, an oxocarboxylic acid, or a carboxylic acid derivative.
飽和脂肪酸として、エタン酸(酢酸、炭素数:2)、プロパン酸(プロピオン酸、炭素数:3)、ブタン酸(酪酸、炭素数:4)、ペンタン酸(吉草酸、炭素数:5)、ヘキサン酸(カプロン酸、炭素数:6)、ヘプタン酸(エナント酸、炭素数:7)、オクタン酸(カプリル酸、炭素数:8)、ノナン酸(ペラルゴン酸、炭素数:9)、デカン酸(カプリン酸、炭素数:10)、ドデカン酸(ラウリン酸、炭素数:12)、テトラデカン酸(ミリスチン酸、炭素数:14)、ヘキサデカン酸(パルミチン酸、炭素数:16)、ヘプタデカン酸(マルガリン酸、炭素数:17)、オクタデカン酸(ステアリン酸、炭素数:18)、エイコサン酸(アラキジン酸、炭素数:20)、ドコサン酸(ベヘン酸、炭素数:22)、オクタコ酸(モンタン酸、炭素数:28)等が挙げられる。 As saturated fatty acids, ethanoic acid (acetic acid, carbon number: 2), propanoic acid (propionic acid, carbon number: 3), butanoic acid (butyric acid, carbon number: 4), pentanoic acid (valeric acid, carbon number: 5), Hexanoic acid (caproic acid, carbon number: 6), heptanoic acid (enanthic acid, carbon number: 7), octanoic acid (caprylic acid, carbon number: 8), nonanoic acid (pelargonic acid, carbon number: 9), decanoic acid (Capric acid, carbon number: 10), dodecanoic acid (lauric acid, carbon number: 12), tetradecanoic acid (myristic acid, carbon number: 14), hexadecanoic acid (palmitic acid, carbon number: 16), heptadecanoic acid (margarine) Acid, carbon number: 17), octadecanoic acid (stearic acid, carbon number: 18), eicosanoic acid (arachidic acid, carbon number: 20), docosanoic acid (behenic acid, carbon number: 22), octakoic acid (monta) Acid, carbon number: 28), and the like.
不飽和脂肪酸として、ソルビン酸(炭素数:6)、オレイン酸(炭素数:18)、リノール酸(炭素数:18)、リノレン酸(炭素数:18)、アラキドン酸(炭素数:20)、エイコサペンタエン酸(炭素数:20)、ドコサヘキサエン酸(炭素数:22)等が挙げられる。 As unsaturated fatty acids, sorbic acid (carbon number: 6), oleic acid (carbon number: 18), linoleic acid (carbon number: 18), linolenic acid (carbon number: 18), arachidonic acid (carbon number: 20), Eicosapentaenoic acid (carbon number: 20), docosahexaenoic acid (carbon number: 22) and the like.
脂肪族ジカルボン酸として、エタン二酸(シュウ酸、炭素数:2)、プロパン二酸(マロン酸、炭素数:3)、ブタン二酸(コハク酸、炭素数:4)、ペンタン二酸(グルタル酸、炭素数:5)、ヘキサン二酸(アジピン酸、炭素数:6)、ヘプタン二酸(ピメリン酸、炭素数:7)、オクタン二酸(スベリン酸、炭素数:8)、ノナン二酸(アゼライン酸、炭素数:9)、デカン二酸(セバシン酸、炭素数:10)、ウンデカン二酸(炭素数:11)、ドデカン二酸(炭素数:12)等が挙げられる。 As aliphatic dicarboxylic acids, ethanedioic acid (oxalic acid, carbon number: 2), propanedioic acid (malonic acid, carbon number: 3), butanedioic acid (succinic acid, carbon number: 4), pentanedioic acid (glutaric acid) Acid, carbon number: 5), hexane diacid (adipic acid, carbon number: 6), heptane diacid (pimelic acid, carbon number: 7), octane diacid (suberic acid, carbon number: 8), nonanedioic acid (Azelaic acid, carbon number: 9), decandioic acid (sebacic acid, carbon number: 10), undecandioic acid (carbon number: 11), dodecanedioic acid (carbon number: 12) and the like.
脂肪族オキソカルボン酸として、2−オキソプロパン酸(ピルビン酸、炭素数:3)、ヒドロキシカルボン酸として、リンゴ酸(炭素数:4)、クエン酸(炭素数:6)、リシノレイン酸(炭素数:18)、12−ヒドロキシステアリン酸(炭素数:18)等が、脂肪族トリカルボン酸誘導体として、アコニット酸(炭素数:6)等が挙げられる。 2-oxopropanoic acid (pyruvic acid, carbon number: 3) as an aliphatic oxocarboxylic acid, malic acid (carbon number: 4), citric acid (carbon number: 6), ricinoleic acid (carbon number) as a hydroxycarboxylic acid : 18), 12-hydroxystearic acid (carbon number: 18) and the like, and aliphatic tricarboxylic acid derivatives such as aconitic acid (carbon number: 6) and the like.
発明においては、2種以上の脂肪酸カルシウム塩を同時に添加してもよく、何等制限するものではない。例えば、ステアリン酸カルシウムとパルミチン酸カルシウムを同時に添加しても良く、また異なる炭素数の脂肪酸からなる金属塩、例えば(パルミチン酸−ステアリン酸)カルシウムとが混在していても良い。 In the present invention, two or more kinds of fatty acid calcium salts may be added at the same time, and there is no limitation. For example, calcium stearate and calcium palmitate may be added simultaneously, or a metal salt composed of a fatty acid having a different carbon number, for example, calcium (palmitate-stearate) may be mixed.
発明において、(D)成分の配合量は、(A)ポリアセタール樹脂100質量部に対して0.005〜0.3質量部であり、0.01〜0.2質量部が好ましい。 In the present invention, the amount of the component (D) is 0.005 to 0.3 parts by mass, preferably 0.01 to 0.2 parts by mass, per 100 parts by mass of the polyacetal resin (A).
<(D)成分の(B)成分に対するモル比>
本発明において(D)脂肪酸カルシウム塩を使用する場合、(D)脂肪酸カルシウム塩の(B)脂肪族カルボン酸に対するモル比である(D)脂肪酸カルシウム塩のモル含量/(B)脂肪族カルボン酸のモル含量は、0.1以上5以下であることが好ましく、0.3以上4以下であることがより好ましい。
<Molar ratio of component (D) to component (B)>
When (D) fatty acid calcium salt is used in the present invention, (D) molar content of (D) fatty acid calcium salt / (B) aliphatic carboxylic acid is a molar ratio of (D) fatty acid calcium salt to (B) aliphatic carboxylic acid. Is preferably 0.1 or more and 5 or less, more preferably 0.3 or more and 4 or less.
モル比をこの範囲とすることによって、樹脂組成物の成形品からのホルムアルデヒド発生を抑制しつつ、十分な耐熱安定性を得ることができる。 By setting the molar ratio in this range, sufficient heat stability can be obtained while suppressing the generation of formaldehyde from a molded article of the resin composition.
<その他の添加剤>
本発明のポリアセタール樹脂組成物は、さらに、酸化防止剤を含んでもよい。
<Other additives>
The polyacetal resin composition of the present invention may further contain an antioxidant.
酸化防止剤には、公知の酸化防止剤を使用することができ、例えば、フェノール系(ヒンダードフェノール類など)、アミン系、リン系、イオウ系、ヒドロキノン系、キノリン系酸化防止剤などが挙げられる。これらの酸化防止剤は一種又は二種以上併用することができる。 As the antioxidant, known antioxidants can be used, and examples thereof include phenol-based (such as hindered phenols), amine-based, phosphorus-based, sulfur-based, hydroquinone-based, and quinoline-based antioxidants. Can be These antioxidants can be used alone or in combination of two or more.
これらの酸化防止剤は単独で又は二種以上使用できる。酸化防止剤の含有量は、例えば、ポリアセタール樹脂100質量部に対して、0.01〜5質量部、好ましくは0.05〜2.5質量部、特に0.1〜1質量部程度の範囲から選択できる。 These antioxidants can be used alone or in combination of two or more. The content of the antioxidant is, for example, in the range of about 0.01 to 5 parts by weight, preferably about 0.05 to 2.5 parts by weight, particularly about 0.1 to 1 part by weight based on 100 parts by weight of the polyacetal resin. You can choose from.
本発明のポリアセタール樹脂組成物は、さらに、公知の以下の安定剤を含んでもよい。
安定剤としては、特に加工安定剤や耐候(光)安定剤などが挙げられる。加工安定剤としては、公知のポリアルキレングリコール、脂肪酸エステル、脂肪酸アミド及び脂肪酸金属塩などから選択された少なくとも一種が使用できる。前記加工安定剤は、一種又は二種以上組合せて使用できる。
The polyacetal resin composition of the present invention may further contain the following known stabilizers.
Stabilizers include, in particular, processing stabilizers and weather (light) stabilizers. As the processing stabilizer, at least one selected from known polyalkylene glycols, fatty acid esters, fatty acid amides and fatty acid metal salts can be used. The processing stabilizers may be used alone or in combination of two or more.
加工安定剤の割合は、ポリアセタール樹脂100質量部に対して、0.01〜10質量部、好ましくは0.03〜5質量部(例えば、0.05〜3質量部)程度、特に0.05〜2質量部程度含有させることができる。 The proportion of the processing stabilizer is about 0.01 to 10 parts by weight, preferably about 0.03 to 5 parts by weight (for example, 0.05 to 3 parts by weight), particularly about 0.05, based on 100 parts by weight of the polyacetal resin. About 2 parts by mass.
耐候(光)安定剤としては、(a)ベンゾトリアゾール系化合物、(b)ベンゾフェノン系化合物、(c)芳香族ベンゾエート系化合物、(d)シアノアクリレート系化合物、(e)シュウ酸アニリド系化合物、(f)ヒンダードアミン系化合物などが例示できる。 Examples of the weather (light) stabilizer include (a) a benzotriazole compound, (b) a benzophenone compound, (c) an aromatic benzoate compound, (d) a cyanoacrylate compound, (e) an oxalic anilide compound, (F) Hindered amine compounds can be exemplified.
耐候(光)安定剤は、単独で用いてもよいが、1種又は2種以上を組み合わせて使用するのが好ましく、(a)ベンゾトリアゾール系化合物、(b)ベンゾフェノン系化合物、(c)芳香族ベンゾエート系化合物、(d)シアノアクリレート系化合物、及び/又は(e)シュウ酸アニリド系化合物の耐候(光)安定剤と、(f)ヒンダードアミン系化合物との併用が好ましい。
耐候(光)安定剤の添加量は、例えば、ポリアセタール樹脂100質量部に対して0.01〜5質量部(例えば、0.01〜3質量部)、好ましくは0.01〜2質量部、さらに好ましくは0.1〜2質量部(例えば、0.1〜1.5質量部)程度である。
The weather (light) stabilizer may be used alone, but is preferably used alone or in combination of two or more. (A) benzotriazole-based compound, (b) benzophenone-based compound, (c) fragrance It is preferable to use a weather (light) stabilizer of an aromatic benzoate compound, (d) a cyanoacrylate compound, and / or (e) an oxalic anilide compound together with (f) a hindered amine compound.
The amount of the weather (light) stabilizer added is, for example, 0.01 to 5 parts by mass (for example, 0.01 to 3 parts by mass), preferably 0.01 to 2 parts by mass, per 100 parts by mass of the polyacetal resin. More preferably, it is about 0.1 to 2 parts by mass (for example, 0.1 to 1.5 parts by mass).
本発明のポリアセタール樹脂組成物に、さらに着色剤を混合することも可能である。着色剤としては、各種染料または顔料が使用できる。染料はソルベント染料が好ましく、アゾ系染料、アントラキノン系染料、フタロシアニン系染料、又はナフトキノン系染料などが挙げられる。顔料については、無機顔料及び有機顔料のいずれも使用でき、単独で用いてもよく、また複数の着色剤を組み合わせて用いてもよい。 It is possible to further mix a colorant with the polyacetal resin composition of the present invention. Various dyes or pigments can be used as the colorant. The dye is preferably a solvent dye, and examples thereof include an azo dye, an anthraquinone dye, a phthalocyanine dye, and a naphthoquinone dye. As the pigment, any of an inorganic pigment and an organic pigment can be used, and the pigment may be used alone, or a plurality of colorants may be used in combination.
着色剤の含有量は、例えば、ポリアセタール樹脂100質量部に対して、0〜5質量部(例えば、0.01〜5質量部)、好ましくは0.1〜4質量部、さらに好ましくは0.3〜3質量部程度である。 The content of the coloring agent is, for example, 0 to 5 parts by mass (for example, 0.01 to 5 parts by mass), preferably 0.1 to 4 parts by mass, and more preferably 0.1 to 4 parts by mass with respect to 100 parts by mass of the polyacetal resin. It is about 3 to 3 parts by mass.
本発明のポリアセタール樹脂組成物には、必要に応じてその他、離型剤、核剤、帯電防止剤、難燃剤、界面活性剤、各種ポリマー、充填剤などを1種又は2種以上組み合わせて添加してもよい。 To the polyacetal resin composition of the present invention, if necessary, a release agent, a nucleating agent, an antistatic agent, a flame retardant, a surfactant, various polymers, a filler, and the like are added alone or in combination of two or more. May be.
<ポリアセタール樹脂組成物の製造方法>
本発明のポリアセタール樹脂組成物は、粉粒状混合物や溶融混合物であってもよく、ポリアセタール樹脂と、本発明のカルボン酸および本発明のアミン化合物と、必要により他の添加剤とを慣用の方法で混合することにより調製できる。例えば、各成分を混合して、一軸又は二軸の押出機により混練して押出してペレットを調製した後、成形する方法、一旦組成の異なるペレット(マスターバッチ)を調製し、そのペレットを所定量混合(希釈)して成形に供し、所定の組成の成形品を得る方法、ポリアセタール樹脂のペレットに抑制剤を散布などにより付着させた後、成形し、所定の組成の成形品を得る方法などが採用できる。
<Production method of polyacetal resin composition>
The polyacetal resin composition of the present invention may be a powdery or granular mixture or a melt mixture, and the polyacetal resin, the carboxylic acid of the present invention and the amine compound of the present invention, and if necessary, other additives are used in a conventional manner. It can be prepared by mixing. For example, after mixing each component, kneading and extruding with a single-screw or twin-screw extruder to prepare pellets, a method of molding, once preparing pellets (master batch) having a different composition, and weighing the pellets in a predetermined amount A method of mixing (diluting) and subjecting to molding to obtain a molded product of a predetermined composition, a method of applying a suppressant to polyacetal resin pellets by spraying or the like, and then molding to obtain a molded product of a predetermined composition. Can be adopted.
また、成形品に用いられる組成物の調製において、基体であるポリアセタール樹脂の粉粒体(例えば、ポリアセタール樹脂の一部又は全部を粉砕した粉粒体)と他の成分(脂肪族カルボン酸、アミン化合物、脂肪酸カルシウム塩、脂肪族カルボン酸とアミン化合物とのマスターバッチなど)を混合して溶融混練すると、添加物の分散を向上させるのに有利である。 In addition, in the preparation of a composition used for a molded article, a powder of a polyacetal resin as a substrate (for example, a powder of a part or all of a polyacetal resin) and other components (aliphatic carboxylic acid, amine) Compound, fatty acid calcium salt, master batch of aliphatic carboxylic acid and amine compound, etc.) are mixed and melt-kneaded, which is advantageous for improving the dispersion of additives.
本発明の組成物から得られる成形品は、自動車分野での使用に最も適しているが、その他電気・電子分野の機構部品(能動部品や受動部品など)、建材・配管分野、日用品(生活)・化粧品分野、及び医用分野(医療・治療分野)の部品・部材として好適に使用される。 Molded articles obtained from the composition of the present invention are most suitable for use in the automotive field, but are also used in mechanical and mechanical parts (active parts and passive parts, etc.) in the electric and electronic fields, building materials and piping fields, and daily necessities (life). -It is suitably used as parts and members in the cosmetics field and the medical field (medical and therapeutic fields).
より具体的には、自動車分野の機構部品としては、インナーハンドル、フェーエルトランクオープナー、シートベルトバックル、アシストラップ、各種スイッチ、ノブ、レバー、クリップなどの内装部品、メーターやコネクターなどの電気系統部品、オーディオ機器やカーナビゲーション機器などの車載電気・電子部品、ウインドウレギュレーターのキャリアープレートに代表される金属と接触する部品、ドアロックアクチェーター部品、ミラー部品、ワイパーモーターシステム部品、燃料系統の部品などが例示できる。 More specifically, as mechanical components in the automotive field, inner handles, fuel trunk openers, seat belt buckles, assist wraps, various switches, knobs, levers, interior parts such as clips, electric parts such as meters and connectors, Examples include in-vehicle electrical and electronic parts such as audio equipment and car navigation equipment, parts that come into contact with metals, such as carrier plates for window regulators, door lock actuator parts, mirror parts, wiper motor system parts, and fuel system parts. it can.
以下に、実施例に基づいて本発明をより詳細に説明するが、本発明はこれらの実施例により限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.
なお、実施例及び比較例において、成形品からのホルムアルデヒドの発生量について、以下のようにして評価した。 In Examples and Comparative Examples, the amount of formaldehyde generated from molded articles was evaluated as follows.
[成形品からのホルムアルデヒド発生量]
実施例及び比較例で調製したポリアセタール樹脂組成物を用い、下記条件で平板状試験片(100mm×40mm×2mm)を成形した。この平板状試験片を23℃、50%RHの雰囲気下で放置した後、平板状試験片2枚を10Lのフッ化ビニル製サンプリングバッグに封入し脱気して、4Lの窒素を入れ、65℃で2時間加熱した後、サンプリングバッグ内の窒素を0.5ml/minで3L抜き取り、発生したホルムアルデヒドをDNPH(2,4−ジニトロフェニルヒドラジン)捕集管(Waters社製 Sep−Pak DNPH−Silica)に吸着させた。その後、DNPH捕集管からDNPHとホルムアルデヒドとの反応物をアセトニトリルで溶媒抽出し、高速液体クロマトグラフでDNPHとホルムアルデヒドとの反応物の標準物質を用いた検量線法により、発生したホルムアルデヒド量を求め、試験片単位重量あたりのホルムアルデヒド発生量(μg/g)を算出した。
[Amount of formaldehyde generated from molded products]
Using the polyacetal resin compositions prepared in Examples and Comparative Examples, flat test pieces (100 mm × 40 mm × 2 mm) were molded under the following conditions. After leaving this plate-shaped test piece in an atmosphere of 23 ° C. and 50% RH, two plate-shaped test pieces were sealed in a 10 L vinyl fluoride sampling bag, degassed, and 4 L of nitrogen was added. After heating at 2 ° C. for 2 hours, 3 L of nitrogen in the sampling bag was withdrawn at 0.5 ml / min, and the generated formaldehyde was collected by a DNPH (2,4-dinitrophenylhydrazine) collection tube (Sep-Pak DNPH-Silica manufactured by Waters). ). Thereafter, the reaction product of DNPH and formaldehyde was extracted from the DNPH collection tube with acetonitrile as a solvent, and the amount of formaldehyde generated was determined by high performance liquid chromatography using a calibration curve method using a standard substance of the reaction product of DNPH and formaldehyde. The amount of formaldehyde generated (μg / g) per unit weight of the test piece was calculated.
* 成形機 :FANUC ROBOSHOT α―S100ia
* 成形条件:シリンダー温度(℃)ノズル −C1−C2−C3
220 220 220 220
射出圧力 60(MPa)
射出速度 1.0(m/min)
成形機内滞留時間 30分
金型温度 80(℃)
* Molding machine: FANUC ROBOSHOT α-S100ia
* Molding conditions: Cylinder temperature (° C) nozzle -C1-C2-C3
220 220 220 220 220
Injection pressure 60 (MPa)
Injection speed 1.0 (m / min)
Residence time in molding machine 30 minutes
Mold temperature 80 (℃)
実施例及び比較例としてポリアセタール樹脂100質量部に、表1、表2に示す材料、割合で混合した後、二軸押出機により溶融混合し、ペレット状の組成物を調製した。なお、すべての試料には、酸化防止剤としてペンタエリスリトールテトラキス[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート]0.35質量部を添加した。
このペレット状の組成物から、射出成形機により試験片を成形し、この試験片からのホルムアルデヒド発生量を測定した。評価を表3に示す。なお、表1、表2における数値の単位は、質量部である。
As examples and comparative examples, 100 parts by mass of a polyacetal resin were mixed with the materials and ratios shown in Tables 1 and 2 and then melt-mixed with a twin-screw extruder to prepare a pellet-shaped composition. To all the samples, 0.35 parts by mass of pentaerythritol tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate] was added as an antioxidant.
From the pellet composition, a test piece was molded by an injection molding machine, and the amount of formaldehyde generated from the test piece was measured. The evaluation is shown in Table 3. The units of the numerical values in Tables 1 and 2 are parts by mass.
実施例および比較例で使用したポリアセタール樹脂等の材料は、以下の通りである。
1.(A)ポリアセタール樹脂
(A−1):トリオキサン96.7質量%と1,3−ジオキソラン3.3質量%とを共重合させてなるポリアセタール共重合体(メルトインデックス(190℃,荷重2160gで測定):9g/10min)
Materials such as polyacetal resin used in Examples and Comparative Examples are as follows.
1. (A) Polyacetal resin (A-1): a polyacetal copolymer obtained by copolymerizing 96.7% by mass of trioxane and 3.3% by mass of 1,3-dioxolane (measurement index (at 190 ° C. under a load of 2160 g, measured) ): 9 g / 10 min)
2.(B)脂肪族カルボン酸
(B−1):アジピン酸
(B−2):ドデカン二酸
2. (B) Aliphatic carboxylic acid (B-1): adipic acid (B-2): dodecane diacid
3.(C)アミン化合物
(C−1):トリス(ヒドロキシメチル)アミノメタン(THAM)
(C−2):2−アミノ−2−メチル−プロパノール(AMP)
(C−3):メラミン
(C−4):ベンゾグアナミン
3. (C) Amine compound (C-1): tris (hydroxymethyl) aminomethane (THAM)
(C-2): 2-amino-2-methyl-propanol (AMP)
(C-3): Melamine (C-4): Benzoguanamine
4.(D)脂肪酸カルシウム塩
(D−1):ステアリン酸カルシウム
(D−2):パルミチン酸カルシウム
(D−3):12−ヒドロキシステアリン酸カルシウム
4. (D) Fatty acid calcium salt (D-1): calcium stearate (D-2): calcium palmitate (D-3): 12-hydroxy calcium stearate
表3,4より明らかなように、比較例に比べて、実施例の樹脂組成物は、高温、長時間滞留という厳しい成形条件下で成形された成形品からのホルムアルデヒドの発生量が極めて小さいため、成形品の品質を向上できる。
As is clear from Tables 3 and 4, the amount of formaldehyde generated from the molded article molded under the severe molding conditions of high temperature and long residence time was extremely small in the resin compositions of the examples compared to the comparative examples. And the quality of molded products can be improved.
Claims (4)
(A)ポリアセタール樹脂100質量部
(B)炭素数が4以上であって分子内にカルボキシル基を2つ以上有する脂肪族カルボン酸0.001〜10質量部、
(C)下記式(1)で表される炭素数が3以上のアミン化合物0.01〜10質量部、
とを含有するポリアセタール樹脂組成物。
(A) 100 parts by mass of a polyacetal resin (B) 0.001 to 10 parts by mass of an aliphatic carboxylic acid having 4 or more carbon atoms and having two or more carboxyl groups in a molecule;
(C) 0.01 to 10 parts by mass of an amine compound having 3 or more carbon atoms represented by the following formula (1):
And a polyacetal resin composition containing:
The (C) is at least one selected from tris (hydroxymethyl) aminomethane, 2-amino-2-ethyl-propanediol, and 2-amino-2-methyl-propanol. The polyacetal resin composition according to the above.
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JP2017014364A (en) * | 2015-06-30 | 2017-01-19 | ポリプラスチックス株式会社 | Polyacetal resin composition |
JP2017110107A (en) * | 2015-12-16 | 2017-06-22 | ポリプラスチックス株式会社 | Method for producing polyacetal resin composition |
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JP2002541288A (en) * | 1999-04-07 | 2002-12-03 | イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー | Polyacetal resin with reduced formaldehyde odor |
JP2017014364A (en) * | 2015-06-30 | 2017-01-19 | ポリプラスチックス株式会社 | Polyacetal resin composition |
JP2017110107A (en) * | 2015-12-16 | 2017-06-22 | ポリプラスチックス株式会社 | Method for producing polyacetal resin composition |
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