JP2019217735A - Multilayer structure having hydrophilic layer and antireflection layer provided on substrate - Google Patents

Multilayer structure having hydrophilic layer and antireflection layer provided on substrate Download PDF

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JP2019217735A
JP2019217735A JP2018118908A JP2018118908A JP2019217735A JP 2019217735 A JP2019217735 A JP 2019217735A JP 2018118908 A JP2018118908 A JP 2018118908A JP 2018118908 A JP2018118908 A JP 2018118908A JP 2019217735 A JP2019217735 A JP 2019217735A
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hydrophilic
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岡崎 光樹
Mitsuki Okazaki
光樹 岡崎
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Mitsui Chemicals Inc
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Abstract

To provide a multilayer structure having high transmissivity, and having jointly easy cleanability (antifouling property) and excoriation resistance.SOLUTION: A multilayer structure has a transparent substrate, a smooth hydrophilic layer provided as an outermost layer on one surface side of the transparent substrate, and an antireflection layer having a plurality of uneven structures provided as an outermost layer on the opposite surface side thereof, in which a roughness (average height difference of the uneven structure) and a pitch (mean distance between peaks of mutually adjacent convex parts) of the antireflection layer are in the range of 60 nm-800 nm.SELECTED DRAWING: None

Description

本発明は、透明基材の一つの表面側に親水性層、その反対の表面側に反射防止層が設けられた多層構造体に関する。   The present invention relates to a multilayer structure in which a hydrophilic layer is provided on one surface side of a transparent substrate and an antireflection layer is provided on the opposite surface side.

ナノメートルサイズの凹凸構造の一つであるいわゆるモスアイ構造を有する透明材料(例えばレンズ)では、反射率が低下できることはよく知られている(非特許文献1)。そのため、このモスアイ構造の優れた反射防止性能を利用した偏光板(特許文献2)、照明器具(特許文献3)、導光板(特許文献4)、プリズムシート(特許文献5)などの提案が行われている。一方、モスアイ構造等のナノメートルサイズの凹凸構造を有する透明材料の製造は比較的煩雑で生産性が低い面があり、凸構造(微粒子)がナノメートルサイズでは完全に秩序だっておらず比較的無秩序に配列されたモスアイに類似する凹凸構造(アモルファス構造)を有する透明樹脂からなる膜を簡便に製造する方法(特許文献6)が提案されている。また、この特許文献6の改良法による反射防止フィルム、反射防止物品、偏光板、画像表示装置、モジュール、およびタッチパネル付き液晶表示装置の提案(特許文献7)などが行われている。   It is well known that a transparent material (for example, a lens) having a so-called moth-eye structure, which is one of nanometer-sized uneven structures, can reduce the reflectance (Non-Patent Document 1). Therefore, proposals have been made for a polarizing plate (Patent Document 2), a lighting fixture (Patent Document 3), a light guide plate (Patent Document 4), a prism sheet (Patent Document 5), etc., utilizing the excellent antireflection performance of the moth-eye structure. Has been done. On the other hand, the production of a transparent material having a nanometer-sized uneven structure such as a moth-eye structure is relatively complicated and has low productivity. The nanometer-sized convex structure (fine particles) is not completely ordered but relatively disordered. (Patent Document 6) has been proposed in which a film made of a transparent resin having a concave-convex structure (amorphous structure) similar to a moth-eye arranged in the following manner is easily produced. Further, proposals have been made of an antireflection film, an antireflection article, a polarizing plate, an image display device, a module, and a liquid crystal display device with a touch panel by the improved method of Patent Document 6 (Patent Document 7).

しかし、このようなモスアイ構造に代表されるナノメートルサイズの凹凸構造体は、汚れが凹部にまで入り込み易いため除去されにくく汚れが付着した部分は反射防止性が消失するという問題を有していた。   However, the nanometer-sized uneven structure represented by such a moth-eye structure has a problem that dirt easily enters a concave portion and thus is difficult to be removed, and a portion to which dirt adheres loses antireflection properties. .

この問題を解消する一手段として、本発明者らは親水性基が表面に集中した成分傾斜構造を有する高硬度かつ親水性の高い架橋樹脂からなるナノメートルサイズの凹凸構造を有する単層膜をすでに提案している(特許文献1)。この単層膜は、簡単な清掃(水拭き等)で容易に汚れを除去でき、反射防止膜にも有用なものである。   As one means of solving this problem, the present inventors have developed a single-layer film having a nanometer-sized uneven structure made of a high-hardness and highly hydrophilic crosslinked resin having a component gradient structure in which hydrophilic groups are concentrated on the surface. It has already been proposed (Patent Document 1). This single-layer film can easily remove dirt by simple cleaning (wiping with water or the like), and is also useful as an antireflection film.

国際公開第2016/143778号International Publication No. WO 2016/143778 特開2003−302532号公報JP-A-2003-302532 特開2014−229497号公報JP 2014-229497 A 特開2003−344855号公報JP 2003-344855 A 特開2004−077632号公報JP 2004-077632 A 特開2009−139796号公報JP 2009-139796 A 国際公開第2018/034126号International Publication No. WO2018 / 034126

Neture244,281(1973)Nature 244, 281 (1973)

上記従来技術によれば汚れによる反射防止性消失の課題、モスアイ構造形成に関わる生産性の課題なども解決される方向にある。しかし、ナノメートルサイズの凹凸構造は物理的圧力(清掃などの圧力をかける擦るなど)に対して平面よりも弱いという問題の改良には至っていない。   According to the above prior art, the problem of the loss of the antireflection property due to dirt and the problem of the productivity relating to the formation of the moth-eye structure are being solved. However, the problem that the nanometer-sized uneven structure is weaker than a flat surface due to physical pressure (such as rubbing by applying pressure such as cleaning) has not been improved.

一方、ディスプレイ等の表示装置においてはスマートフォンに代表されるようにタッチパネルが広く普及することに伴い、表示物の高い視認性を維持し続けるために、表示装置用材料およびこの材料からなる部材への高透過率化による光束向上、易清掃性(防汚性)の付与、および当該清掃作業に対する耐久性(耐擦傷性)向上の要求が強くなっている。しかしながらこれらの要求に充分に応えられる、高い透過率を有し、易清掃性(防汚性)と耐擦傷性とを兼ね備えた透明材料およびこの材料からなる部材の提案はなされていない。また、高い視認性を維持し続ける要求については、CCDおよびCMOSイメージセンサ等の撮像機器においても同様に高くなっている。   On the other hand, in a display device such as a display, with the widespread use of a touch panel as typified by a smartphone, in order to maintain high visibility of a display object, a material for a display device and a member made of this material are required. There is an increasing demand for improving the luminous flux by increasing the transmittance, imparting easy-cleaning properties (anti-fouling properties), and improving durability (scratch resistance) for the cleaning work. However, there has not been proposed a transparent material which has a high transmittance which can sufficiently satisfy these requirements and has both easy cleaning properties (antifouling properties) and scratch resistance, and a member made of this material. In addition, demands for maintaining high visibility are also increasing in imaging devices such as CCD and CMOS image sensors.

かかる課題に鑑み本発明者らは検討を重ねた結果、透明基材と、その透明基材の一つの面側の最外層として設けられた平滑な親水性層と、その反対面側の最外層として設けられたに複数の凹凸構造を有する特定の反射防止層とを有する多層構造体は、上記の画像表示機器、センサ、およびカメラ等に代表される映像機器に用いられる部材(例えばカバー部材)として有用であることを見出し、本発明に到達した。   In view of such a problem, the present inventors have repeatedly studied and found that the transparent substrate, the smooth hydrophilic layer provided as the outermost layer on one surface side of the transparent substrate, and the outermost layer on the opposite surface side A multilayer structure having a specific anti-reflection layer having a plurality of concave-convex structures provided as a member (for example, a cover member) used in the above-described image display devices, sensors, and video devices typified by cameras and the like The present invention has been found to be useful as such, and has reached the present invention.

すなわち、本発明の多層構造体は、透明基材と、その透明基材の一つの面側の最外層として設けられた平滑な親水性層と、その反対面側の最外層として設けられた複数の凹凸構造を有する反射防止層とを有しており、該反射防止層のラフネス(凹凸構造の平均高低差)およびピッチ(互いに隣接する凸部の頂点間の平均距離)が60nm〜800nmの範囲であることを特徴とする。   That is, the multilayer structure of the present invention is a transparent substrate, a smooth hydrophilic layer provided as the outermost layer on one side of the transparent substrate, and a plurality of layers provided as the outermost layer on the opposite side. The roughness (average height difference of the uneven structure) and the pitch (average distance between the apexes of the adjacent convex portions) of the antireflective layer are in the range of 60 nm to 800 nm. It is characterized by being.

前記親水性層の水接触角が30°以下であることが好ましい。
また、前記親水性層のアニオン性親水基、カチオン性親水基、および水酸基から選ばれる親水性官能基の少なくとも1つの親水基の表面濃度(Sa2)と親水性層の厚み1/2地点における親水基の深部濃度(Da2)との傾斜度(Sa2/Da2)が1.1以上であることが好ましい。
The water contact angle of the hydrophilic layer is preferably 30 ° or less.
Further, the surface concentration (Sa2) of at least one hydrophilic group of the hydrophilic functional group selected from the anionic hydrophilic group, the cationic hydrophilic group, and the hydroxyl group of the hydrophilic layer, and the hydrophilicity at a half point of the thickness of the hydrophilic layer. It is preferable that the gradient (Sa2 / Da2) with respect to the deep concentration (Da2) of the group is 1.1 or more.

前記反射防止層の凹凸構造のラフネスおよびピッチが100nm〜600nmの範囲であることが好ましい。
前記反射防止層の凹凸構造がモスアイ構造であることが好ましい。
The roughness and pitch of the uneven structure of the antireflection layer are preferably in the range of 100 nm to 600 nm.
Preferably, the uneven structure of the antireflection layer is a moth-eye structure.

前記多層構造体は、シートまたはフィルム形状であることが好ましい。
本発明の映像機器用部材は、前記多層構造体からなることを特徴とする。
本発明の映像機器は、シートまたはフィルム形状の多層構造体からなる部材が最外側に備えられていることが好ましい。
The multilayer structure is preferably in the form of a sheet or a film.
A member for a video device according to the present invention is characterized by comprising the multilayer structure.
In the video device of the present invention, it is preferable that a member formed of a sheet or film-shaped multilayer structure is provided on the outermost side.

前記映像機器としては、表示機器、撮像機器、または投影映写機器が好ましい。   As the video device, a display device, an imaging device, or a projection / projection device is preferable.

本発明の多層構造体は、高い透過率を有し、易清掃性(防汚性)と耐擦傷性とを兼ね備えている。そのため、この多層構造体は、映像機器用部材として有用である。   ADVANTAGE OF THE INVENTION The multilayer structure of this invention has high transmittance | permeability, and has both easy cleaning property (antifouling property) and abrasion resistance. Therefore, this multilayer structure is useful as a member for video equipment.

実施例において、アニオン濃度の傾斜度(Sa/Da)を測定するための試料調製の方法を示す略図である。In an Example, it is the schematic which shows the method of the sample preparation for measuring the gradient (Sa / Da) of anion concentration. 実施例1で得られたモスアイ構造層の写真である。3 is a photograph of a moth-eye structure layer obtained in Example 1. 比較例1で得られた平面親水性層の写真である。4 is a photograph of the planar hydrophilic layer obtained in Comparative Example 1. 実施例1および比較例1で測定した全光線透過率の結果を示す図である。FIG. 4 is a diagram showing the results of total light transmittance measured in Example 1 and Comparative Example 1.

本発明の多層構造体は、透明基材と、その透明基材の一つの面側の最外層として設けられた平滑な親水性層と、その反対面側の最外層として設けられた複数の凹凸構造を有する反射防止層とを有している。   The multilayer structure of the present invention includes a transparent substrate, a smooth hydrophilic layer provided as an outermost layer on one surface side of the transparent substrate, and a plurality of irregularities provided as an outermost layer on the opposite surface side. And an antireflection layer having a structure.

上記透明基材としては、種々の透明材料からなる基材が挙げられる。透明材料は、無機材料または有機材料のいずれであってもよいが、透明性が高い材料が望ましい。透明材料としては、例えば、ガラス等の無機材料;ポリメタクリル酸メチル(PMMA)、トリアセチルセルロース(TAC)、ポリエチレンテレフタレート(PET)、ポリカーボネート(PC)、シクロオレフィンポリマー、ポリ塩化ビニル(PVC)、ポリスチレン、ポリウレタン、ナイロン、ポリイミド、アクリロニトリル−ブタジエン−スチレン(ABS)樹脂、エポキシ樹脂等の有機材料;などが挙げられる。   Examples of the transparent substrate include substrates made of various transparent materials. The transparent material may be either an inorganic material or an organic material, but a material having high transparency is desirable. Examples of the transparent material include inorganic materials such as glass; polymethyl methacrylate (PMMA), triacetyl cellulose (TAC), polyethylene terephthalate (PET), polycarbonate (PC), cycloolefin polymer, polyvinyl chloride (PVC), Organic materials such as polystyrene, polyurethane, nylon, polyimide, acrylonitrile-butadiene-styrene (ABS) resin and epoxy resin; and the like.

より透明性が高く、光学的に均一(複屈折が小さい)で、屈折率が低く、反射率が低い点から、これら透明材料の中でも、ガラス、PMMA、TAC、シクロオレフィンポリマーが好ましい。   Among these transparent materials, glass, PMMA, TAC, and cycloolefin polymer are preferable from the viewpoints of higher transparency, optical uniformity (small birefringence), low refractive index, and low reflectance.

上記透明基材の一つの面側の最外層として平滑な親水性層が設けられている。この親水性層としては、親水基が表面に集中した傾斜構造を有することが好ましい。
このような親水性層を形成する親水基が表面に集中した傾斜構造の中でも、アニオン性親水基、カチオン性親水基、および水酸基から選ばれる親水性官能基の少なくとも1つの親水基の表面濃度(Sa2)と親水性層の厚み1/2地点における親水基の深部濃度(Da2)との傾斜度(Sa2/Da2)が1.1以上であることがより好ましい。
A smooth hydrophilic layer is provided as an outermost layer on one surface side of the transparent substrate. This hydrophilic layer preferably has an inclined structure in which hydrophilic groups are concentrated on the surface.
Among such inclined structures in which the hydrophilic groups forming the hydrophilic layer are concentrated on the surface, the surface concentration of at least one hydrophilic group of hydrophilic functional groups selected from anionic hydrophilic groups, cationic hydrophilic groups, and hydroxyl groups ( It is more preferable that the gradient (Sa2 / Da2) between Sa2) and the deep concentration (Da2) of the hydrophilic group at half the thickness of the hydrophilic layer is 1.1 or more.

このような親水基が表面に集中した傾斜構造を形成し得る材料としては、例えば下記材料(1)〜(12)が挙げられる。   Materials that can form such a gradient structure in which hydrophilic groups are concentrated on the surface include, for example, the following materials (1) to (12).

(1)スルホン酸基、カルボキシル基およびリン酸基から選ばれる少なくとも1種のアニオン性親水基を有する特定の単量体(I)と1分子内に2個以上の(メタ)アクリロイル基を有する化合物(II)と、溶解度パラメータの大きな特定の溶媒を含む組成物から、溶媒を除去した後、重合して得られる架橋樹脂(国際公開第2007/064003号) (1) Specific monomer (I) having at least one kind of anionic hydrophilic group selected from sulfonic acid group, carboxyl group and phosphoric acid group, and having two or more (meth) acryloyl groups in one molecule Crosslinked resin obtained by polymerizing after removing the solvent from a composition containing compound (II) and a specific solvent having a large solubility parameter (WO 2007/064003)

(2)スルホン酸基および/またはスルホン酸塩基を有する2官能性の特定構造を有する化合物を含む単量体から得られる重合体(特開2009−073923号公報) (2) Polymer obtained from a monomer containing a compound having a bifunctional specific structure having a sulfonic acid group and / or a sulfonic acid group (Japanese Patent Application Laid-Open No. 2009-073923)

(3)2個以上の(メタ)アクリロイル基を有する多価単量体(II)、ならびにメルカプト基、水酸基、およびアミノ基から選ばれる少なくとも1つの基とスルホン酸基とを有する化合物(IV)(ただし、スルホン酸基、カルボキシル基、およびリン酸基から選ばれる少なくとも1つのアニオン性親水基を有するモノ(メタ)アクリレートおよび多価単量体(II)は除く。)を含む混合物を重合して得られる親水性硬化物(国際公開第2012/014829号) (3) Polyvalent monomer (II) having two or more (meth) acryloyl groups, and compound (IV) having at least one group selected from a mercapto group, a hydroxyl group, and an amino group and a sulfonic acid group (However, a mixture containing a mono (meth) acrylate having at least one anionic hydrophilic group selected from a sulfonic acid group, a carboxyl group, and a phosphoric acid group and the polyvalent monomer (II)) is polymerized. Cured product (WO 2012/014829)

(4)スルホン酸基、カルボキシル基およびリン酸基から選ばれる少なくとも1種のアニオン性親水基を有する特定の単量体(I)と2以上の(メタ)アクリロイル基を有し、スルホン酸基、カルボキシル基およびリン酸基を有さない多価単量体(II)とを、単量体(I)/多価単量体(II)モル比が1/1000以上1/30未満となるように含む単量体組成物、および溶解度パラメータσが9.3(cal/cm3)以上の化合物を含有する溶剤を含む混合物を作製し、その混合物を基材に塗布した後少なくとも一部の溶剤を除去し、 単量体(I)および単量体(II)を含む単量体組成物を重合することにより得られる架橋樹脂(国際公開第2013/014733号) (4) a sulfonic acid group having a specific monomer (I) having at least one kind of anionic hydrophilic group selected from a sulfonic acid group, a carboxyl group, and a phosphoric acid group and two or more (meth) acryloyl groups; , A polyvalent monomer (II) having no carboxyl group or phosphate group, and a monomer (I) / polyvalent monomer (II) molar ratio of 1/1000 or more and less than 1/30. Containing a solvent containing a monomer composition containing a compound having a solubility parameter σ of at least 9.3 (cal / cm 3 ) or more, and applying the mixture to a substrate. Crosslinked resin obtained by removing the solvent and polymerizing a monomer composition containing monomer (I) and monomer (II) (WO 2013/014733)

(5)アニオン性親水基と、重合性炭素−炭素二重結合を有する官能基とを有する化合物(I)、および水酸基を3つ以上と、重合性炭素−炭素二重結合を有する官能基を3つ以上とを有する化合物(II)を含む組成物を重合することにより得られる架橋樹脂(国際公開第2015/178248号) (5) Compound (I) having an anionic hydrophilic group and a functional group having a polymerizable carbon-carbon double bond, and three or more hydroxyl groups and a functional group having a polymerizable carbon-carbon double bond. Crosslinked resin obtained by polymerizing a composition containing compound (II) having three or more (WO 2015/178248)

(6)アニオン性親水基、カチオン性親水基、および水酸基から選ばれる少なくとも一つの親水基と、重合性炭素−炭素二重結合を有する少なくとも1つの官能基とを有する化合物(I)(ただし親水基が水酸基を有する基の場合は、重合性炭素−炭素二重結合を有する官能基は一つである。)、重合性炭素−炭素二重結合を有する官能基を2つ以上有する化合物(II)(ただし、水酸基は有してもよいが、アニオン性親水基、およびカチオン性親水基はいずれも有さない。)、ならびにアニオン性親水基、カチオン性親水基、または2つ以上の水酸基を有する親水部、および有機残基からなる疎水部を有する界面活性剤(III)およびシロキサン結合を有する分子量200〜1,000,000の化合物(IV)から選ばれる少なくとも一つの化合物(ただし、界面活性剤(III)および化合物(IV)は重合性炭素−炭素二重結合を有さない。)を含む組成物を重合することにより得られる架橋樹脂(国際公開第2015/087810号) (6) Compound (I) having at least one hydrophilic group selected from an anionic hydrophilic group, a cationic hydrophilic group, and a hydroxyl group and at least one functional group having a polymerizable carbon-carbon double bond (wherein When the group is a group having a hydroxyl group, there is one functional group having a polymerizable carbon-carbon double bond.) And a compound having two or more functional groups having a polymerizable carbon-carbon double bond (II (Provided that it may have a hydroxyl group, but has neither an anionic hydrophilic group nor a cationic hydrophilic group), and an anionic hydrophilic group, a cationic hydrophilic group, or two or more hydroxyl groups. At least one selected from a surfactant (III) having a hydrophilic part having a hydrophilic part and a hydrophobic part comprising an organic residue, and a compound (IV) having a siloxane bond and a molecular weight of 200 to 1,000,000. Crosslinked resin obtained by polymerizing a composition containing two compounds (provided that the surfactant (III) and the compound (IV) do not have a polymerizable carbon-carbon double bond) (WO 2015/2015). 087810)

(7)アニオン性親水基を有するアクリル樹脂から得られる変性アクリル樹脂膜であって、表面におけるアニオン性親水基の濃度が、該アクリル樹脂系膜の表面から膜厚1/2の深さにおけるアニオン性親水基の濃度よりも高いアクリル樹脂系膜の当該表面を、1分子内にアニオン性親水基を1個以上と重合性炭素−炭素二重結合を含む基、アミノ基、メルカプト基、および水酸基からなる群より選ばれる基を1個以上とを有する特定の化合物(A)で処理して得られる変性アクリル樹脂(国際公開第2013/187311号) (7) A modified acrylic resin film obtained from an acrylic resin having an anionic hydrophilic group, wherein the concentration of the anionic hydrophilic group on the surface is such that the concentration of the anionic hydrophilic group on the surface of the acrylic resin-based film is 1 /. The surface of the acrylic resin film having a concentration higher than the concentration of the hydrophilic group, a group containing at least one anionic hydrophilic group and a polymerizable carbon-carbon double bond in one molecule, an amino group, a mercapto group, and a hydroxyl group. Modified acrylic resin obtained by treating with a specific compound (A) having at least one group selected from the group consisting of (WO 2013/187311)

(8)アミノシリコーンのオニウムイオンとのイオン対を形成したアニオン性親水基の1個以上と、重合性炭素−炭素二重結合を含む基、アミノ基、メルカプト基、および水酸基からなる群より選ばれる基の1個以上とを一分子内に有する化合物(A)で、アクリル樹脂からなる硬化物(X)の表面を処理して得られる変性アクリル樹脂硬化物(国際公開第2016/136811) (8) selected from the group consisting of at least one anionic hydrophilic group forming an ion pair with an onium ion of an aminosilicone, a group containing a polymerizable carbon-carbon double bond, an amino group, a mercapto group, and a hydroxyl group. Acrylic resin cured product obtained by treating the surface of a cured product (X) made of an acrylic resin with a compound (A) having one or more groups in one molecule (WO 2016/136811)

(9)−SO3M基とエポキシ基を有し、該Mが水素原子、アルカリ金属、アルカリ土類金属、またはアンモニウムイオンを表される重合体(i)と、シラン原子に結合した水酸基、シラン原子に結合したアルコキシ基、およびシラン原子に結合したハロゲン原子からなる群より選ばれる基または原子を合計2個以上有するシラン化合物(ii)を含む組成物の硬化物(国際公開第2013/054877号) (9) a polymer (i) having a —SO 3 M group and an epoxy group, wherein M represents a hydrogen atom, an alkali metal, an alkaline earth metal, or an ammonium ion; a hydroxyl group bonded to a silane atom; Cured product of a composition containing a silane compound (ii) having a total of two or more groups or atoms selected from the group consisting of an alkoxy group bonded to a silane atom and a halogen atom bonded to a silane atom (WO 2013/054877) issue)

(10)−SO3M基(M:水素原子、アルカリ金属イオン、1/2価のアルカリ土類金属イオン、アンモニウム
イオン、またはアミンイオン)、エポキシ基、アルコキシシリル基を含む特定の構性単位(1)、(2)、および(3)で表される構成単位を含む共重合体(i)を含む組成物の硬化物(国際公開第2014/168122号)
(10) -SO 3 M group (M: a hydrogen atom, an alkali metal ion, 1 / bivalent alkaline earth metal ions, ammonium ions or an amine ion,), an epoxy group, certain構性unit containing an alkoxysilyl group Cured product of the composition containing the copolymer (i) containing the structural units represented by (1), (2) and (3) (WO 2014/168122)

(11)スルホン酸含有基、エポキシ基、および、特定のアルコキシシリル基を分子内に有する特定の共重合体(i)、または該共重合体(i)を含む組成物の硬化物(国際公開第2014/168123号) (11) A specific copolymer (i) having a sulfonic acid-containing group, an epoxy group, and a specific alkoxysilyl group in a molecule, or a cured product of a composition containing the copolymer (i) (International publication) No. 2014/168123)

(12)スルホン酸含有基、エポキシ基、および、特定のアルコキシシリル基を分子内に有する特定の共重合体(i)と、アミノ樹脂(ii)とを含む組成物を硬化物(国際公開第2016/017619号)
これら親水性層用の材料の硬化(架橋)前の組成物または重合体の透明基材への塗布方法は種々のコーティング方法により行うことができる。コーティング方法としては、例えば、グラビアコート法、バーコート法、フローコート法、スピンコート法、スプレーコート法、その他公知の方法が挙げられる。中でもグラビアコート法、バーコート法、スピンコート法などが好ましい。
上記組成物または重合体の硬化(架橋)は必要に応じで重合開始剤または触媒等を添加して加熱または紫外線(UV)に代表される放射線を照射することによって行う。詳細な硬化(架橋)条件等は上記(1)〜(12)に例示される文献に詳細に記載されている。これら材料から形成された親水性層は、耐擦傷性に優れる。
(12) A composition comprising a specific copolymer (i) having a sulfonic acid-containing group, an epoxy group, and a specific alkoxysilyl group in a molecule and an amino resin (ii) is cured (see International Publication No. 2016/017719)
The method for applying the composition or polymer to the transparent substrate before curing (crosslinking) the material for the hydrophilic layer can be performed by various coating methods. Examples of the coating method include a gravure coating method, a bar coating method, a flow coating method, a spin coating method, a spray coating method, and other known methods. Above all, a gravure coating method, a bar coating method, a spin coating method and the like are preferable.
Curing (crosslinking) of the composition or polymer is performed by adding a polymerization initiator or a catalyst as necessary and heating or irradiating radiation such as ultraviolet (UV). Detailed curing (crosslinking) conditions and the like are described in detail in the documents exemplified in the above (1) to (12). The hydrophilic layer formed from these materials has excellent scratch resistance.

上記親水性層の水接触角は好ましくは30°以下、より好ましくは20°以下、さらに好ましくは10°以下である。水接触角が上記範囲にある場合、上記親水性層は防汚性、防曇性等により優れる傾向にある。なお上記水接触角は通常0°以上である。   The water contact angle of the hydrophilic layer is preferably 30 ° or less, more preferably 20 ° or less, and further preferably 10 ° or less. When the water contact angle is in the above range, the hydrophilic layer tends to be more excellent in antifouling property, antifogging property and the like. The water contact angle is usually 0 ° or more.

上記透明基材の平滑な親水性層が設けられた面の反対の面(反対面)側に複数の凹凸構造を有する反射防止層が最外層として設けられている。この反射防止層のラフネス(Ra)およびピッチ(A)は60nm〜800nmの範囲である。ここで、ラフネスとは凹凸構造の平均高低差を意味し、ピッチとは凹凸構造の互いに隣接する凸部の頂点間の平均距離を意味する。なお、ラフネスは算術平均粗さとして求められる値である。ラフネスおよびピッチが60nm未満の場合、可視光の反射率が上昇し透過率が低下する。ラフネスおよびピッチが800nmを超える場合、反射防止効果が得られなくなる。反射防止効果を得つつ透過率をより向上する点からは、反射防止層のラフネスおよびピッチは、100nm〜600nmの範囲であることがより好ましい。   An antireflection layer having a plurality of uneven structures is provided as an outermost layer on the surface (opposite surface) of the transparent substrate opposite to the surface on which the smooth hydrophilic layer is provided. The roughness (Ra) and pitch (A) of the antireflection layer are in the range of 60 nm to 800 nm. Here, the roughness refers to an average height difference of the concavo-convex structure, and the pitch refers to an average distance between vertices of adjacent convex portions of the concavo-convex structure. The roughness is a value obtained as an arithmetic average roughness. When the roughness and the pitch are less than 60 nm, the reflectance of visible light increases and the transmittance decreases. If the roughness and the pitch exceed 800 nm, the antireflection effect cannot be obtained. From the viewpoint of further improving the transmittance while obtaining the antireflection effect, the roughness and pitch of the antireflection layer are more preferably in the range of 100 nm to 600 nm.

上記反射防止層における、ラフネスとピッチとの比 Ra/A は0.4〜3の範囲が好ましく、0.5〜2の範囲がより好ましい。0.4未満では反射率が低下する傾向にあり、3を超える場合には接触などの圧力で凸部の構造が壊れて反射防止性が低下し易くなる傾向にある。   The ratio Ra / A between roughness and pitch in the antireflection layer is preferably in the range of 0.4 to 3, more preferably in the range of 0.5 to 2. If it is less than 0.4, the reflectance tends to decrease, and if it exceeds 3, the structure of the projections is broken by pressure such as contact, and the antireflection property tends to be easily reduced.

反射防止性を高めつつ、透過率を向上させる点からは、上記反射防止層における凹凸構造としては、例えば、非特許文献1に記載のモスアイ構造、特許文献6および7に記載の凸構造(微粒子)がナノメートルサイズでは完全に秩序だっておらず比較的無秩序に配列されたモスアイに類似する凹凸構造(アモルファス構造)、および特許文献1で提案されている凹凸構造などが好ましい。   From the viewpoint of improving the transmittance while improving the antireflection property, as the uneven structure in the antireflection layer, for example, a moth-eye structure described in Non-Patent Document 1 and a convex structure (fine particles) described in Patent Documents 6 and 7 And (2) are preferably non-ordered and relatively disorderly arranged in a nanometer size and are relatively disordered, similar to a moth-eye structure (amorphous structure), and an uneven structure proposed in Patent Document 1.

反射防止層の凹凸構造層を形成する方法としては、その目的等に応じて適宜選択すればよいが、例えば、あらかじめ作製された凹凸構造に対応した構造を有するレプリカモールドを透明基材に塗布された硬化性組成物からなる層の表面に貼り合わせてレプリカモールドごと硬化した後に離形するインプリント法、シリカ微粒子と硬化性樹脂からなる組成物を塗布硬化した後に高周波プラズマ等を用いてエッチングする方法(特許文献6記載の方法)、金属酸化物微粒子と硬化性化合物を含む層から、基材側の界面とは反対側の界面から金属酸化物微粒子が突出するようにした後、この硬化性化合物を硬化する方法(特許文献7記載の方法)などが挙げられる。   The method of forming the uneven structure layer of the antireflection layer may be appropriately selected depending on the purpose and the like.For example, a replica mold having a structure corresponding to a previously formed uneven structure is applied to a transparent substrate. Imprinting method in which a mold composed of silica fine particles and a curable resin is applied and cured after being bonded to the surface of a layer made of the curable composition and cured together with the replica mold, and then etched using high frequency plasma or the like. After the method (the method described in Patent Document 6), the metal oxide fine particles are made to protrude from the interface containing the metal oxide fine particles and the curable compound from the interface opposite to the interface on the substrate side. A method of curing the compound (the method described in Patent Document 7) and the like can be mentioned.

上記種々の方法により、凹凸構造を形成し得る材料としては、例えば、熱可塑性材料、熱硬化性材料、UV硬化性材料等の放射線硬化性材料が挙げられる。これらの中では熱硬化性材料、およびUV硬化性材料が好ましく、短時間で硬化終了し生産性が高くなるUV硬化性材料がより好ましい。   Examples of the material capable of forming the concavo-convex structure by the above various methods include a radiation curable material such as a thermoplastic material, a thermosetting material, and a UV curable material. Among these, a thermosetting material and a UV-curable material are preferable, and a UV-curable material that completes curing in a short time and increases productivity is more preferable.

UV硬化性材料に含まれる化合物としては、例えば、アクリロイル基およびメタクリロイル基からなる群より選ばれる基(以下、(メタ)アクリレート基ともいう)を1個以上有するメタクリレート化合物またはアクリレート化合物(以下、(メタ)アクリレート化合物ともいう)、エポキシ基を1つ以上有するエポキシ化合物、および1分子内にビニル基(ただし、アクリロイル基およびメタクリロイル基を除く)を1個以上有するビニル化合物、などが挙げられる。なお、上記(メタ)アクリレート化合物には、(メタ)アクリレート基1個以上と、ウレタン結合を1個以上有するウレタンアクリレート化合物、アクリル酸およびメタアクリル酸からなる群より選ばれる少なくとも1つの化合物とエポキシ基を1個以上有する化合物とを反応させて得られるエポキシ(メタ)アクリレート化合物が含まれる。   Examples of the compound contained in the UV curable material include, for example, a methacrylate compound or an acrylate compound (hereinafter, referred to as (meth) acrylate having at least one group selected from the group consisting of an acryloyl group and a methacryloyl group (hereinafter, also referred to as a (meth) acrylate group). (Meth) acrylate compounds), epoxy compounds having one or more epoxy groups, and vinyl compounds having one or more vinyl groups (excluding acryloyl and methacryloyl groups) in one molecule. The (meth) acrylate compound includes at least one compound selected from the group consisting of a urethane acrylate compound having at least one (meth) acrylate group and at least one urethane bond, acrylic acid and methacrylic acid, and an epoxy compound. Epoxy (meth) acrylate compounds obtained by reacting with a compound having one or more groups are included.

UV硬化性材料に含まれる化合物としては、これらの中でも、硬化性が高いことから、(メタ)アクリレート基を2個以上有する(メタ)アクリレート化合物が好ましい。
反射防止層を形成する材料としては、親水化して凹凸構造の防汚性(易清掃性)が得られ易い親水性材料が好ましい。そのため、反射防止層としては、親水基が表面に集中した傾斜構造を有することが好ましい。
As the compound contained in the UV curable material, among these, a (meth) acrylate compound having two or more (meth) acrylate groups is preferable because of high curability.
As a material for forming the antireflection layer, a hydrophilic material that is easily hydrophilized and easily obtains an antifouling property (easy cleaning property) of a concavo-convex structure is preferable. Therefore, the antireflection layer preferably has a tilted structure in which hydrophilic groups are concentrated on the surface.

このような親水基が表面に集中した傾斜構造を形成しつつ凹凸構造を形成し得る好適な材料としては、上述した親水性層を形成し得る材料として例示した中でもUV硬化性の材料である上記(1)〜(8)の材料が挙げられる。
上記組成物の硬化(架橋)は必要に応じで重合開始剤等を添加してUV等の放射線を照射することによって行う。詳細な硬化(架橋)条件等は上記(1)〜(8)に例示される文献に詳細に記載されている。
As a suitable material capable of forming the uneven structure while forming the inclined structure in which such hydrophilic groups are concentrated on the surface, among the materials exemplified as the material capable of forming the hydrophilic layer described above, a UV-curable material is used. The materials (1) to (8) are mentioned.
Curing (crosslinking) of the composition is performed by adding a polymerization initiator or the like as necessary and irradiating with radiation such as UV. Detailed curing (crosslinking) conditions and the like are described in detail in the documents exemplified in the above (1) to (8).

本発明の多層構造体は、透明基材の一方の面側の最外層に平滑な親水性層、その反対面側の最外層に複数の凹凸構造を有する反射防止層の少なくとも2層が透明基材に積層された積層体である。したがって、透明基材と親水性層の間、反射防止層と透明基材の間、その両方の間に他の層が積層されていてもよい。他の層としては、透明基材と親水性層(反射防止層)とを接着させる接着層または粘着層、偏光フィルム層および導光板層等の光機能性層などが挙げられる。   In the multilayer structure of the present invention, at least two layers of a smooth hydrophilic layer on the outermost layer on one surface side of the transparent substrate and an antireflection layer having a plurality of uneven structures on the outermost layer on the opposite surface side have a transparent substrate. It is a laminated body laminated on a material. Therefore, another layer may be laminated between the transparent substrate and the hydrophilic layer, between the antireflection layer and the transparent substrate, or between both. Examples of other layers include an adhesive layer or an adhesive layer for bonding a transparent substrate and a hydrophilic layer (antireflection layer), and optical functional layers such as a polarizing film layer and a light guide plate layer.

単純に防汚性(易清掃性)と高い視認性(透過率)のみを求める場合、本発明の多層構造体は、透明基材の一方の面上に平滑な親水性層、その反対面上に複数の凹凸構造を有する反射防止層が設けられた3層構造(親水性層/透明基材/反射防止層)の多層構造体、またはその3層構成の各層間を密着させる接着層を積層した5層構造(親水性層/接着層/透明基材/接着層/反射防止層)の多層構造体が好ましい。   When only antifouling property (easy cleaning property) and high visibility (transmittance) are simply required, the multilayer structure of the present invention is provided with a smooth hydrophilic layer on one surface of a transparent substrate, A multilayer structure having a three-layer structure (hydrophilic layer / transparent substrate / anti-reflection layer) in which an antireflection layer having a plurality of uneven structures is provided, or an adhesive layer for adhering each layer of the three-layer structure. A multilayer structure having a five-layer structure (hydrophilic layer / adhesive layer / transparent substrate / adhesive layer / anti-reflection layer) is preferred.

これら多層構造体を構成する各層には、本発明の効果を阻害しない範囲で、添加剤が含まれていてもよい。上記添加剤としては、例えば、酸化防止剤、HALS、UV吸収剤に代表される特定波長を吸収してカットする特定波長吸収剤、充填剤(フィラー)、染料、顔料、香料などが挙げられる。   Each layer constituting the multilayer structure may contain an additive as long as the effects of the present invention are not impaired. Examples of the additive include an antioxidant, HALS, a specific wavelength absorber that absorbs and cuts a specific wavelength represented by a UV absorber, a filler (filler), a dye, a pigment, a fragrance, and the like.

本発明の多層構造体の形状は特に制限はないが、典型的には、シートまたはフィルム形状である。また、本発明の多層構造体は、種々の目的に合わせてさらに切断等の加工を施して用いてもよい。
本発明の多層構造体は、透過率が高く防汚性(易清掃性)に優れるため映像機器用の部材として好適である。この優れた特性を有するため、本発明の多層構造体からなる映像機器用部材は、映像機器の最外側として備えられることが特に好適である。また、本発明の多層構造体を映像機器用部材として用いる場合には、平滑な親水性層の面を映像機器の外側向き(複数の凹凸構造を有する反射防止層は内側向き)とすることが好ましい。このようにすることで、平滑な親水性層が有する性能を発揮しつつ、反射防止層に付与され得る性能も発揮し得る。
The shape of the multilayer structure of the present invention is not particularly limited, but is typically a sheet or film shape. Further, the multilayer structure of the present invention may be used after further processing such as cutting in accordance with various purposes.
The multilayer structure of the present invention has a high transmittance and is excellent in antifouling property (easy cleaning property), so that it is suitable as a member for video equipment. Because of these excellent characteristics, it is particularly preferable that the member for a video device comprising the multilayer structure of the present invention is provided as the outermost part of the video device. When the multilayer structure of the present invention is used as a member for a video device, the surface of the smooth hydrophilic layer may face outward of the video device (the antireflection layer having a plurality of uneven structures faces the inside). preferable. By doing so, the performance that can be imparted to the antireflection layer can be exhibited while exhibiting the performance of the smooth hydrophilic layer.

上記部材が備えられ得る映像機器、例えば、液晶ディスプレイ、有機ELディスプレイ、電子ペーパー等に代表される表示機器;CCDイメージセンサ、CMOSイメージセンサ、ハイビジョンカメラ、監視カメラ、ビデオカメラ、WEBカメラ、ネットワークカメラ、測量および車両危険回避用のステレオカメラ等に代表される撮像機器;ヘッドマウントディスプレイ、プロゼジェクションマッピング、スライドプロジェクタ、オーバーヘッドプロジェクタ、CRTプロジェクタ、液晶プロジェクタ、DLP(デジタル・ライト・プロセッシング)プロジェクタ、LCOS(Liquid Crystal On Silicon)プロジェクタ、CLV(Grating Light Valve)プロジェクタ等に代表される投影映写機器;などが挙げられる。   Video equipment that can be provided with the above members, for example, display equipment typified by a liquid crystal display, an organic EL display, electronic paper, etc .; CCD image sensors, CMOS image sensors, high-definition cameras, surveillance cameras, video cameras, WEB cameras, network cameras Imaging devices such as stereo cameras for surveying and avoiding danger of vehicles; head mounted displays, projection mapping, slide projectors, overhead projectors, CRT projectors, liquid crystal projectors, DLP (Digital Light Processing) projectors, Projection and projection equipment typified by an LCOS (Liquid Crystal On Silicon) projector, a CLV (Grating Light Valve) projector, and the like.

以下、実施例等により本発明をさらに詳細に説明するが、本発明がこれら実施例のみに限定されるものではない。
なお、本発明において被膜の物性評価は、下記のようにして行った。
Hereinafter, the present invention will be described in more detail with reference to Examples and the like, but the present invention is not limited to only these Examples.
In the present invention, physical properties of the coating were evaluated as follows.

<親水基濃度比の測定>
図1に示す試料調製の通りサンプルを斜めに切断し、飛行時間型2次イオン質量分析装置(TOF−SIMS)を用いて、親水基(スルホン酸基、カルボキシル基、リン酸基、4級アンモニム基、または水酸基)を有する親水性化合物のフラグメントイオンについて、その親水性化合物に由来する外表面のフラグメントイオン濃度(Sa)と上記中間地点とのフラグメントイオン濃度(Da)とを測定し、その値から外気に接する膜の外表面と膜の内表面と外表面との中間地点の親水性化合物に由来する親水基の濃度の比、すなわち親水基濃度の傾斜度(Sa/Da)を求めた。
<Measurement of hydrophilic group concentration ratio>
As in the sample preparation shown in FIG. 1, the sample is cut obliquely and subjected to a hydrophilic group (sulfonic acid group, carboxyl group, phosphate group, quaternary ammonium) using a time-of-flight secondary ion mass spectrometer (TOF-SIMS). Group or hydroxyl group), the fragment ion concentration (Sa) of the outer surface derived from the hydrophilic compound and the fragment ion concentration (Da) between the intermediate point and the fragment ion concentration are measured. The ratio of the concentration of the hydrophilic group derived from the hydrophilic compound at the intermediate point between the outer surface of the film in contact with the outside air and the inner surface and the outer surface of the film, that is, the gradient of the hydrophilic group concentration (Sa / Da) was determined.

(分析装置と測定条件)
TOF−SIMS; ION・TOF社製 TOF−SIMS5
1次イオン; Bi3 2+ (加速電圧25kV)
測定面積; 400μm2
測定には帯電補正用中和銃を使用
(Analyzer and measurement conditions)
TOF-SIMS; TOF-SIMS5 manufactured by ION TOF
Primary ion; Bi 3 2+ (acceleration voltage 25 kV)
Measurement area: 400 μm 2
Use a neutralization gun for charging correction for measurement

(試料調製等)
図1に示す通りに、基材10の表面に層20が設けられたサンプルを切削方向30に向かって、精密斜め切削を行った後、10×10mm2程度の大きさに切り出し、測定面にメッシュを当て、サンプルホルダーに固定し、外気と接する層表面40および層の内部である層内部50(層厚み1/2の地点)で飛行時間型2次イオン質量分析装置(TOF−SIMS)を用いて親水基濃度を測定した。
(Sample preparation, etc.)
As shown in FIG. 1, a sample in which the layer 20 is provided on the surface of the base material 10 is subjected to precision oblique cutting in the cutting direction 30 and then cut out to a size of about 10 × 10 mm 2 , A mesh is applied and fixed to the sample holder, and a time-of-flight secondary ion mass spectrometer (TOF-SIMS) is applied to the layer surface 40 in contact with the outside air and the inside 50 of the layer (at a point of 1/2 the layer thickness). And the hydrophilic group concentration was measured.

(評価)
評価は以下の計算式で行った。なお、各測定点のイオン濃度は、相対強度(トータル検出イオンに対する)を用いた。
Sa/Da(親水基濃度比,傾斜度)=層表面40での親水基濃度/層20の厚み1/2の地点での親水基濃度
(Evaluation)
The evaluation was performed using the following formula. The relative intensity (relative to the total detected ions) was used as the ion concentration at each measurement point.
Sa / Da (hydrophilic group concentration ratio, gradient) = hydrophilic group concentration on layer surface 40 / hydrophilic group concentration at point where thickness of layer 20 is 1/2

<水接触角の測定>
協和界面科学社製の水接触角測定装置CA−V型を用いて、1サンプルについて3箇所測定し、これら値の平均値を水接触角の値とした。
<Measurement of water contact angle>
Using a water contact angle measuring device CA-V type manufactured by Kyowa Interface Science Co., Ltd., three samples were measured for one sample, and the average value of these values was taken as the value of the water contact angle.

<防汚性の評価>
汚れ疑似物質として、オレイン酸100gとヒマシ油150gとMitsui Blue RR0.4gからなる混合物(以後、「汚染物質」と略記する。)を調製した。この汚染物質を試験体表面に約2ml滴下し、汚染物質を試験体表面に広げた後、蒸留水で霧吹き50回を実施し、目視にて汚染状態を判定した。
試験シート表面に汚染物質の付着がほとんどなくなっている場合:○
僅かに付着して残っていた場合:△
明らかに付着して残っていた場合:×
<Evaluation of antifouling property>
A mixture of oleic acid (100 g), castor oil (150 g), and Mitsui Blue RR (0.4 g) (hereinafter abbreviated as "contaminant") was prepared as a soil mimic substance. About 2 ml of this contaminant was dropped on the surface of the test specimen, and the contaminant was spread on the surface of the test specimen. After that, 50 times of spraying with distilled water were performed, and the contaminated state was visually determined.
When there is almost no adhesion of contaminants on the test sheet surface: ○
If it remains slightly adhered: △
When clearly adhered and remained: ×

<耐擦傷性の評価>
スチールウール#0000を用いて1kg荷重で10往復させ、目視で傷の状態を確認した。
全く傷が入っていない場合: 〇
傷が1〜5本の範囲で入っている範囲: △
傷が5本を超えて無数に入っている場合: ×
<Evaluation of scratch resistance>
The steel wool # 0000 was reciprocated 10 times with a load of 1 kg, and the state of the scratch was visually confirmed.
When no scratches are found: 範 囲 A range of 1 to 5 scratches: △
When the number of scratches is more than 5 and countless: ×

<電子顕微鏡観察>
日立ハイテク社製走査型電子顕微鏡(SEM)S−4800およびPhenom-world社製卓上走査型電子顕微鏡Phenom ProXを用いて測定した。
<Electron microscope observation>
The measurement was performed using a scanning electron microscope (SEM) S-4800 manufactured by Hitachi High-Technologies Corporation and a Phenom ProX desktop scanning electron microscope manufactured by Phenom-world.

<546nmの透過率および全光線透過率>
日立製作所製の分光硬度計U4100型分光光度計を用いて測定した。
<Transmittance at 546 nm and Total Light Transmittance>
The measurement was performed using a spectrophotometer U4100 spectrophotometer manufactured by Hitachi, Ltd.

〔調製例1〕
(重合性組成物の調製)
下記表1に従い、固形分80重量%の重合性組成物を作製した。
[Preparation Example 1]
(Preparation of polymerizable composition)
According to Table 1 below, a polymerizable composition having a solid content of 80% by weight was prepared.

〔実施例1〕
(コーティング用組成物の調製)
調製例1で得た重合性組成物 10.0gに、UV重合開始剤としてダロキュアー1173(BASF)0.24g、希釈剤としてPGM(1−メトキシ−2−プロパノール)10.0gを加えて混合し、固形分40重量%のコーティング用組成物を調製した。
[Example 1]
(Preparation of coating composition)
To 10.0 g of the polymerizable composition obtained in Preparation Example 1, 0.24 g of Darocur 1173 (BASF) as a UV polymerization initiator and 10.0 g of PGM (1-methoxy-2-propanol) as a diluent were added and mixed. A coating composition having a solid content of 40% by weight was prepared.

(基材表面への平滑な親水性層の積層)
厚さ2mmのポリメタクリル酸メチル板(三菱ケミカル製 商品名アクリライトL001,厚さ2mm,以下PMMA板と略す。)に、コーティング用組成物をバーコータ#5で塗布し、40℃温風乾燥機で3分間乾燥した。
(Lamination of smooth hydrophilic layer on substrate surface)
A coating composition is applied to a polymethyl methacrylate plate having a thickness of 2 mm (trade name: Acrylite L001, manufactured by Mitsubishi Chemical Corporation, thickness: 2 mm, hereinafter abbreviated as PMMA plate) using a bar coater # 5, and a 40 ° C. hot air dryer. For 3 minutes.

次いでUVを照射(紫外線硬化用メタルハライドランプ、UB012−5BMアイグラフィック株式会社製、照度UVA 340mW/cm2、積算光量UVA 3400mJ/cm2、ヘレウス社UVCURE PLUS−IIにて測定)して、PMMA板の片面に膜厚3μmの平滑な親水性層を有するPMMA板を得た。積層された平滑な親水性層の厚み方向の傾斜度を表2に掲載する。 Then, UV irradiation (measurement with UVCURE PLUS-II, Heraeus UVCURE, UVA metal halide lamp, manufactured by UB012-5BM Eye Graphic Co., Ltd., illuminance UVA 340 mW / cm 2 , integrated light amount UVA 3400 mJ / cm 2 , Heraeus Co., Ltd.) A PMMA plate having a smooth hydrophilic layer having a thickness of 3 μm on one side of was obtained. Table 2 shows the inclination in the thickness direction of the laminated smooth hydrophilic layer.

(反対面へのモスアイ構造膜層の積層)
上記で得られた表面に親水膜が積層されたPMMA板の反対面(未コート面)に上記と同じコーティング用組成物をバーコータ#15で塗布し、<1mmHgの減圧下でモスアイ構造を付与する樹脂モールドを貼り合わせた後、大気圧下で上記と同様にUV照射を行い、PMMA板の裏面に膜厚8μmモスアイ構造を有する反射防止膜を積層した。
(Lamination of moth-eye structure film layer on opposite surface)
The same coating composition as described above is applied to the opposite surface (uncoated surface) of the PMMA plate having a hydrophilic film laminated on the surface obtained above with a bar coater # 15, and a moth-eye structure is provided under reduced pressure of <1 mmHg. After bonding the resin mold, UV irradiation was performed under atmospheric pressure in the same manner as described above, and an anti-reflection film having a 8 μm-thick moth-eye structure was laminated on the back surface of the PMMA plate.

この様にて表面に平滑な親水性層とその反対面にモスアイ構造膜層が積層されたPMMAの板が得られた。評価結果を表3に掲載する。なお、形成されたモスアイ構造を有する反射防止膜の顕微鏡観察図は図2に示す。   In this way, a PMMA plate having a smooth hydrophilic layer on the surface and a moth-eye structure film layer on the opposite surface was obtained. Table 3 shows the evaluation results. FIG. 2 shows a microscopic observation diagram of the formed antireflection film having the moth-eye structure.

〔実施例2〕
(親水性層を有するフィルムの製造)
厚さ100μmの易接着PETフィルム(東レ製,商品名ルミラー100−U34)上に実施例1と同様に平滑な親水性層が積層されたPETフィルムを作製した。
[Example 2]
(Production of a film having a hydrophilic layer)
A PET film in which a smooth hydrophilic layer was laminated on a 100 μm-thick easily-adhesive PET film (trade name: Lumilar 100-U34, manufactured by Toray Co., Ltd.) was produced in the same manner as in Example 1.

(モスアイ構造層を有するフィルムの製造)
上記と同様の厚さ100μmの易接着PETフィルムに実施例1と同様にモスアイ構造を有する反射防止膜が積層されたPETフィルムを作製した。
(Production of a film having a moth-eye structure layer)
A PET film in which an anti-reflection film having a moth-eye structure was laminated on a 100 μm-thick easily-adhesive PET film in the same manner as in Example 1 was produced.

(接着剤の調製)
タケラックA312(固形分50wt%,三井化学製) 10g 、タケネートD160N(固形分75wt%,三井化学製)1g、ジオクチル錫ジラウレート 0.12g(2000ppm/固形分)、および酢酸エチル 26gを混合し固形分16重量%の透明な接着剤を得た。
(Preparation of adhesive)
10 g of Takelac A312 (solid content: 50 wt%, manufactured by Mitsui Chemicals), 1 g of Takenate D160N (solid content: 75 wt%, manufactured by Mitsui Chemicals), 0.12 g of dioctyltin dilaurate (2000 ppm / solid content), and 26 g of ethyl acetate were mixed. A clear adhesive of 16% by weight was obtained.

(PMMA板へのフィルムの張り合わせ)
実施例1と同様のPMMA板の片面に上記の接着剤をバーコータ#5で塗布し40℃温風乾燥機で2分間乾燥し、<1mmHgの減圧下で上記の親水性層を有するPETフィルムを貼り合わせて大気圧に戻し片面に親水性PETフィルムが貼られたPMMA板を得た(接着層の膜厚1μm)。
(Lamination of film on PMMA plate)
The same adhesive as described in Example 1 was applied to one side of a PMMA plate using a bar coater # 5 and dried with a hot air drier at 40 ° C. for 2 minutes to obtain a PET film having the hydrophilic layer under a reduced pressure of <1 mmHg. The laminate was returned to atmospheric pressure and a PMMA plate having a hydrophilic PET film attached on one side was obtained (film thickness of adhesive layer: 1 μm).

同様にモスアイ構造層を有するPETフィルムを片面に親水性PETフィルムが貼られたPMMA板のフィルムが貼られていない面に貼り、80℃オーブンで24時間養生することにより、親水性PETフィルム/接着剤/PMMA板/接着剤/モスアイ構造層を有するPETフィルム の構成からなる積層体を得た。評価結果を表3に掲載する。   Similarly, a PET film having a moth-eye structure layer is stuck on a surface of a PMMA plate on which a hydrophilic PET film is stuck on one side, on which the film is not stuck, and cured in an oven at 80 ° C. for 24 hours. A laminate having the following composition: agent / PMMA plate / adhesive / PET film having moth-eye structure layer was obtained. Table 3 shows the evaluation results.

〔比較例1〕
実施例1と同様の方法により両面に平滑な親水性層が積層されたPMMA板を作製した。
[Comparative Example 1]
In the same manner as in Example 1, a PMMA plate having a smooth hydrophilic layer laminated on both surfaces was produced.

〔比較例2〕
実施例1で使用した基材PMMA板をそのまま評価した。
[Comparative Example 2]
The base material PMMA plate used in Example 1 was evaluated as it was.

Claims (10)

透明基材と、その透明基材の一つの面側の最外層として設けられた平滑な親水性層と、その反対面側の最外層として設けられた複数の凹凸構造を有する反射防止層とを有しており、該反射防止層のラフネス(凹凸構造の平均高低差)およびピッチ(互いに隣接する凸部の頂点間の平均距離)が60nm〜800nmの範囲である多層構造体。   A transparent substrate, a smooth hydrophilic layer provided as an outermost layer on one surface side of the transparent substrate, and an antireflection layer having a plurality of uneven structures provided as an outermost layer on the opposite surface side. A multilayer structure having a roughness (average height difference of the concavo-convex structure) and a pitch (average distance between apexes of adjacent protrusions) of the antireflection layer in a range of 60 nm to 800 nm. 前記親水性層の水接触角が30°以下である請求項1に記載の多層構造体。   The multilayer structure according to claim 1, wherein a water contact angle of the hydrophilic layer is 30 ° or less. 前記親水性層のアニオン性親水基、カチオン性親水基、および水酸基から選ばれる親水性官能基の少なくとも1つの親水基の表面濃度(Sa2)と親水性層の厚み1/2地点における親水基の深部濃度(Da2)との傾斜度(Sa2/Da2)が1.1以上である請求項1または2に記載の多層構造体。   The surface concentration (Sa2) of at least one hydrophilic group of a hydrophilic functional group selected from an anionic hydrophilic group, a cationic hydrophilic group, and a hydroxyl group of the hydrophilic layer and the concentration of the hydrophilic group at half the thickness of the hydrophilic layer The multilayer structure according to claim 1, wherein a gradient (Sa2 / Da2) with respect to a deep concentration (Da2) is 1.1 or more. 前記反射防止層の凹凸構造のラフネスおよびピッチが100nm〜600nmの範囲である請求項1〜3のいずれか1項に記載の多層構造体。   The multilayer structure according to claim 1, wherein a roughness and a pitch of the uneven structure of the antireflection layer are in a range of 100 nm to 600 nm. 前記反射防止層の凹凸構造がモスアイ構造である請求項1〜4のいずれか1項に記載の多層構造体。   The multilayer structure according to any one of claims 1 to 4, wherein the uneven structure of the antireflection layer is a moth-eye structure. シートまたはフィルム形状である請求項1〜5のいずれか1項に記載の多層構造体。   The multilayer structure according to any one of claims 1 to 5, which is in the form of a sheet or a film. 請求項1〜6のいずれか1項に記載の多層構造体からなる映像機器用部材。 An imaging device member comprising the multilayer structure according to claim 1. 映像機器が表示機器、撮像機器、または投影映写機器である請求項7に記載の多層構造体からなる映像機器用部材。   The member for a video device comprising the multilayer structure according to claim 7, wherein the video device is a display device, an imaging device, or a projection projection device. 請求項6のシートまたはフィルム形状の多層構造体からなる部材が最外側に備えられた映像機器。   An imaging device comprising the sheet or film-shaped multilayer structure according to claim 6 on the outermost side. 映像機器が表示機器、撮像機器、または投影映写機器である請求項9に記載の映像機器。   10. The video device according to claim 9, wherein the video device is a display device, an imaging device, or a projection projection device.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005121870A (en) * 2003-10-16 2005-05-12 Konica Minolta Opto Inc Antireflective laminate
WO2013014733A1 (en) * 2011-07-25 2013-01-31 三井化学株式会社 Monolayer film and hydrophilic material comprising same
JP2016071132A (en) * 2014-09-30 2016-05-09 富士フイルム株式会社 Antireflection film, production method of antireflection film, and kit including antireflection film and cleaning cloth
WO2016143778A1 (en) * 2015-03-09 2016-09-15 三井化学株式会社 Hydrophilic single-layer film having optical functionality, and laminate thereof
WO2019187512A1 (en) * 2018-03-27 2019-10-03 富士フイルム株式会社 Light-transmitting member, image display device, and watch

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005121870A (en) * 2003-10-16 2005-05-12 Konica Minolta Opto Inc Antireflective laminate
WO2013014733A1 (en) * 2011-07-25 2013-01-31 三井化学株式会社 Monolayer film and hydrophilic material comprising same
JP2016071132A (en) * 2014-09-30 2016-05-09 富士フイルム株式会社 Antireflection film, production method of antireflection film, and kit including antireflection film and cleaning cloth
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