JP2019190599A - Follow-up pressure valve - Google Patents

Follow-up pressure valve Download PDF

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JP2019190599A
JP2019190599A JP2018085678A JP2018085678A JP2019190599A JP 2019190599 A JP2019190599 A JP 2019190599A JP 2018085678 A JP2018085678 A JP 2018085678A JP 2018085678 A JP2018085678 A JP 2018085678A JP 2019190599 A JP2019190599 A JP 2019190599A
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valve
spring
spring chamber
pressure
end plate
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JP7160552B2 (en
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基起 熊倉
Motoki Kumakura
基起 熊倉
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Hokuetsu Industries Co Ltd
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Hokuetsu Industries Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/02Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
    • F16K17/04Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
    • F16K17/06Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded with special arrangements for adjusting the opening pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/02Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
    • F16K17/164Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side and remaining closed after return of the normal pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Safety Valves (AREA)
  • Check Valves (AREA)

Abstract

To provide a follow-up pressure valve showing superior workability as well as a safety characteristic without any springing-out of component parts by an energization force of a spring.SOLUTION: Within a spring chamber 50 is provided an end plate 55 having a size not enabling to pass through a communication hole 54, a spring 40 is stored between an inner surface of the other end side end wall 53 and the end plate 55, the other end 30b of a valve rod 30 having a valve body 20 fixed to one end 30a is abutted against or connected to said end plate 55 through the communication hole 54 arranged at one end side end wall 52 of the spring chamber 50 and an attachment hole 16 arranged at the valve case 10, thereby a valve body 20 can be sat at a sheet surface 11a arranged at a communication port 11 of a valve case 10. When the valve body 20 is sat at the sheet surface 11a to close the valve, the end plate 55 is contacted with an inner surface of one end side end wall 52 and arranged at a position where it is approached through a minimum clearance δ, thereby even if the fastening between the valve case 10 and the spring chamber 50 is released, elongation of the spring 40 is restricted to prevent a springing-out of the spring chamber 50.SELECTED DRAWING: Figure 1

Description

本発明は保圧弁に関し,例えば油冷式スクリュ圧縮機において,レシーバタンク内の圧力を所定の設定圧力以上に保持するためにレシーバタンクと消費側との間に設けられる保圧弁のように,一次側の流体圧力が所定の設定圧力を超えると開弁し,設定圧力以下で閉弁する保圧弁の構造に関する。   The present invention relates to a pressure-holding valve, for example, in an oil-cooled screw compressor, such as a pressure-holding valve provided between a receiver tank and a consumer side in order to keep the pressure in the receiver tank at a predetermined set pressure or higher. This is related to the structure of a pressure holding valve that opens when the fluid pressure on the side exceeds a predetermined set pressure and closes when the fluid pressure is below the set pressure.

図7に示す油冷式スクリュ圧縮機100において,圧縮機本体130は,一対のスクリュロータの噛み合い回転により吸入流路137を介して導入された空気等の被圧縮気体を冷却油と共に圧縮して気液混合流体として吐出する構成であることから,圧縮機本体130より気液混合流体として吐出された圧縮気体は,これを一旦,レシーバタンク160内に導入し,圧縮気体と冷却油とに分離することが行われる。   In the oil-cooled screw compressor 100 shown in FIG. 7, the compressor main body 130 compresses a compressed gas such as air introduced through the suction passage 137 together with the cooling oil by the meshing rotation of the pair of screw rotors. Since it is configured to discharge as a gas-liquid mixed fluid, the compressed gas discharged as a gas-liquid mixed fluid from the compressor body 130 is once introduced into the receiver tank 160 and separated into compressed gas and cooling oil. To be done.

そして,レシーバタンク160に導入されて冷却油が分離された圧縮気体は,更にセパレータ165を通過させて圧縮気体中にミストの状態で含まれる油分を除去した後,消費側に供給される。   The compressed gas introduced into the receiver tank 160 and from which the cooling oil is separated is further passed through the separator 165 to remove oil contained in the compressed gas in the form of mist, and then supplied to the consumer side.

以上のように構成された油冷式スクリュ圧縮機100において,セパレータ165を通過する圧縮気体の流速が速すぎると,セパレータ165において十分に冷却油を捕集することができずに,消費側に油分を含んだ圧縮気体が供給されるおそれがあることから,セパレータ165を通過する圧縮気体の流速を制限する必要がある。   In the oil-cooled screw compressor 100 configured as described above, if the flow rate of the compressed gas passing through the separator 165 is too high, the separator 165 cannot sufficiently collect the cooling oil, and the consumption side Since compressed gas containing oil may be supplied, it is necessary to limit the flow rate of the compressed gas passing through the separator 165.

また,レシーバタンク160内に回収された潤滑油は,レシーバタンク160内の圧力によって給油流路140を介して圧縮機本体130の給油口に給油されることから,レシーバタンク160内の圧力は,このような給油に必要な圧力に維持されている必要がある。   Further, since the lubricating oil collected in the receiver tank 160 is supplied to the oil supply port of the compressor main body 130 via the oil supply passage 140 by the pressure in the receiver tank 160, the pressure in the receiver tank 160 is It is necessary to maintain the pressure required for such refueling.

そのため,セパレータ165の二次側に保圧弁200を設け,セパレータ165を通過する圧縮気体の流速を制限してセパレータ165の油分離性能が低下することを防止すると共に,レシーバタンク160内の圧力が所定の設定圧力未満に低下することを防止して,圧縮機本体130に対する冷却油の給油を行うに必要な圧力を維持することで,給油不良に伴う圧縮機本体130の破損等を防止している。   Therefore, a pressure holding valve 200 is provided on the secondary side of the separator 165 to restrict the flow rate of the compressed gas passing through the separator 165 to prevent the oil separation performance of the separator 165 from deteriorating, and the pressure in the receiver tank 160 is reduced. By preventing the pressure from dropping below a predetermined set pressure and maintaining the pressure required to supply cooling oil to the compressor body 130, damage to the compressor body 130 due to poor lubrication can be prevented. Yes.

このような油冷式スクリュ圧縮機100に設けられる保圧弁200として,後掲の特許文献1及び特許文献2には,図8及び図9に示す保圧弁200が記載されている。   As the pressure-holding valve 200 provided in such an oil-cooled screw compressor 100, Patent Document 1 and Patent Document 2 described below describe the pressure-holding valve 200 shown in FIGS.

これらの保圧弁200は,本体である弁箱210に,レシーバタンク160のセパレータ165に連通される入口212と,消費側に連通される出口213が設けられていると共に,弁箱210内には,前記入口212と連通する一次流路214と,前記出口213と連通する二次流路215が形成されており,この一次流路214と二次流路215とを連通する連通口211に設けたシート面211aに,弁体220を着座又は離間させることによって,前記連通口211を開閉することができるように構成されている。   These holding valves 200 are provided with a valve box 210 as a main body, an inlet 212 communicating with the separator 165 of the receiver tank 160, and an outlet 213 communicating with the consumption side. , A primary flow path 214 communicating with the inlet 212 and a secondary flow path 215 communicating with the outlet 213 are formed, and the primary flow path 214 and the secondary flow path 215 communicate with each other. The communication port 211 can be opened and closed by seating or separating the valve body 220 on the seat surface 211a.

この弁体220は,その弁軸222を挿入孔231内に摺動自在に挿入されてピストン230の一端側に取り付けられており,このピストン230と,該ピストン230を連通口211に向けて付勢するスプリング240を収容するシリンダ260を,前記弁箱210の上方に突設した構造となっている。   The valve body 220 has a valve shaft 222 slidably inserted into the insertion hole 231 and is attached to one end of the piston 230. The piston 230 and the piston 230 are attached to the communication port 211. A cylinder 260 that accommodates the spring 240 to be energized has a structure protruding above the valve box 210.

以上のように構成された保圧弁200では,レシーバタンク160内の圧力がスプリング240の付勢力によって決まる所定の圧力(設定圧力)を超えている場合には,スプリング240の付勢力に抗して弁体220がシート面211aから離れて連通口211を開き、消費側に対して圧縮気体の供給が行われる。これに対して、レシーバタンク160内の圧力が前記設定圧力以下に低下すると,スプリング240の付勢力によって弁体220が連通口211に設けたシート面211aに着座して連通口211を閉じ,消費側に対する圧縮気体の供給が停止する。これによりレシーバタンク160内の圧力は前記設定圧力未満に低下せず,前記設定圧力以上の圧力に保持できるようになっている。   In the pressure holding valve 200 configured as described above, when the pressure in the receiver tank 160 exceeds a predetermined pressure (set pressure) determined by the urging force of the spring 240, the urging force of the spring 240 is resisted. The valve body 220 moves away from the seat surface 211a to open the communication port 211, and the compressed gas is supplied to the consumption side. On the other hand, when the pressure in the receiver tank 160 falls below the set pressure, the urging force of the spring 240 causes the valve body 220 to be seated on the seat surface 211a provided in the communication port 211, thereby closing the communication port 211 and consuming it. Supply of compressed gas to the side stops. As a result, the pressure in the receiver tank 160 does not drop below the set pressure, but can be maintained at a pressure higher than the set pressure.

特開2016−44787号公報JP 2016-44787 A 実開昭57−137869号公報Japanese Utility Model Publication No. 57-137869

以上のように構成された保圧弁200では,シリンダ260内に圧縮流体が入り込まないようにするために,図8に示すようにピストン230の外周とシリンダ260の内壁間にOリング等のシール材234が設けられている。   In the pressure-holding valve 200 configured as described above, a sealing material such as an O-ring is provided between the outer periphery of the piston 230 and the inner wall of the cylinder 260 as shown in FIG. 234 is provided.

また,閉弁時の漏れを防止するために,弁体220自体や,弁体220のシート面211aと接触する部分をゴム等の弾性材料によって形成し,また,連通口211のシート面211aにシール材を取り付けることが行われる。   In order to prevent leakage when the valve is closed, the valve body 220 itself or a portion that contacts the seat surface 211a of the valve body 220 is formed of an elastic material such as rubber, and the seat surface 211a of the communication port 211 is formed on the seat surface 211a. A sealing material is attached.

そのため,このような保圧弁200では,定期的に前述したシール材や弁体の交換を行う等のメンテナンス作業が必要で,このメンテナンス作業を行うために,保圧弁200の一部を取り外し,弁箱210の上部を開放することが行われる。   Therefore, such a pressure-holding valve 200 requires maintenance work such as periodically replacing the sealing material and the valve body described above. In order to perform this maintenance work, a part of the pressure-holding valve 200 is removed, and the valve The upper part of the box 210 is opened.

図8に示す特許文献1に記載の保圧弁200では,図示せざるボルト等の締結部材を取り外す等してシリンダ260を弁箱210に固定している固定リング259を取り外すと,シリンダ260の下端を弁箱210より抜き取ることができ,これにより弁箱210の上部を開放して,前述したシール材や弁体220の交換を行うことができる。   In the pressure-holding valve 200 described in Patent Document 1 shown in FIG. 8, when the fixing ring 259 that fixes the cylinder 260 to the valve box 210 is removed by removing a fastening member such as a bolt (not shown), the lower end of the cylinder 260 is removed. Can be extracted from the valve box 210, whereby the upper portion of the valve box 210 can be opened, and the above-described sealing material and valve body 220 can be replaced.

しかし,前述のスプリング240は,ピストン230を介して弁体220を連通口211に向けて付勢することができるように圧縮された状態でシリンダ260内に収容されていることから,固定リング259を取り外すと,スプリング240の付勢力によってシリンダ260やスプリング240が勢い良く飛び出すことで,これらの部品を紛失するおそれがあり,また,飛び出した部品が作業者に当たれば怪我をするおそれもある。   However, since the above-described spring 240 is accommodated in the cylinder 260 in a compressed state so that the valve body 220 can be urged toward the communication port 211 via the piston 230, the fixing ring 259 If the cylinder is removed, the cylinder 260 and the spring 240 may be ejected vigorously by the urging force of the spring 240, and these parts may be lost, and if the ejected parts hit the operator, there is a risk of injury.

そのため,シリンダ260の取り外しに際しては,このような飛び出しを防止するために,シリンダ260の上方を一方の手で押さえながら,他方の手で固定リング259と弁箱210を固定しているボルト等の締結部材を緩める作業を行う必要があるため,作業性が悪い。   Therefore, when removing the cylinder 260, in order to prevent such jumping out, a bolt or the like that holds the fixing ring 259 and the valve box 210 with the other hand while holding the upper side of the cylinder 260 with one hand. Since it is necessary to work to loosen the fastening member, workability is poor.

特に,保圧弁200の設定圧力が高い場合には,その分,スプリング240の付勢力も大きくなっていることから,シリンダ260を飛び出させる力も大きく,この力に打ち勝つ強い力でシリンダ260を押さえ付けておきながら行うシリンダ260の脱着作業は,より一層,作業性を悪化させ,また,シリンダ260を飛び出させる力が大きいため,飛び出したシリンダ260やスプリング240が当たることで作業者が負う怪我も重大なものとなりかねない。   In particular, when the set pressure of the pressure-holding valve 200 is high, the biasing force of the spring 240 is also increased accordingly, so that the force that causes the cylinder 260 to jump out is large, and the cylinder 260 is pressed down with a strong force that overcomes this force. The removal / removal operation of the cylinder 260 performed further deteriorates the workability, and since the force that causes the cylinder 260 to jump out is large, the injury caused to the worker by hitting the cylinder 260 and the spring 240 that jumps out is also serious. It can be a nasty thing.

このようなシリンダ260の飛び出しを防止する方法としては,例えば,固定リング259と弁箱210とを締結している図示せざるボルト等の締結部材の長さを長く取り,複数ある締結部材を,少しずつ順番に数回に分けて緩めていくことで,締結部材が緩め終わるまでにスプリング240を自由長にまで伸長させ,あるいは付勢力が十分に弱まる長さまで伸長させておくことで,シリンダ260を押さえることなく取り外し作業ができるようにすることも考えられる。   As a method for preventing such a cylinder 260 from popping out, for example, a fastening member such as a bolt (not shown) that fastens the fixing ring 259 and the valve box 210 is made long, and a plurality of fastening members are used. By gradually loosening it in several steps in order, the spring 240 is extended to the free length until the fastening member has been loosened, or the cylinder 260 is extended to a length where the urging force is sufficiently weakened. It is also conceivable that the removal work can be performed without holding down.

この方法では,シリンダ260を押さえておく必要がなく,両手を使ってボルト等の締結部材の取り外し作業を行える点では作業性が向上するが,締結部材が長くなった分,分解時にボルト等の締結部材を回す回数が増えるため,作業性の悪さは依然として改善されない。   In this method, it is not necessary to hold down the cylinder 260, and the workability is improved in that the fastening member such as a bolt can be removed using both hands. Since the number of times the fastening member is turned increases, the workability is still not improved.

なお,図9に示す特許文献2に記載の保圧弁200の構成では,弁箱210とシリンダ260を一体的に形成し,このシリンダ260の上端を頂蓋253で閉塞する構造であると共に,この頂蓋253に,スプリング240の付勢力を調整するための調節螺杆253cを設けていることから,頂蓋253を取り外す前に調節螺杆253cを緩めてスプリング240を自由長又はこれに近い状態まで伸長させて付勢力を失わせ又は十分に弱めた状態で頂蓋253を取り外すことで,頂蓋253を手で押さえておかなくとも,頂蓋253や受皿255’,及びスプリング240の飛び出しを防止できる。   In the structure of the pressure holding valve 200 described in Patent Document 2 shown in FIG. 9, the valve box 210 and the cylinder 260 are integrally formed, and the upper end of the cylinder 260 is closed by the top cover 253. Since the adjustment screw 253c for adjusting the urging force of the spring 240 is provided on the top lid 253, the adjustment screw 253c is loosened before removing the top lid 253, and the spring 240 is extended to a free length or a state close thereto. By removing the top cover 253 with the biasing force lost or sufficiently weakened, it is possible to prevent the top cover 253, the receiving plate 255 ′, and the spring 240 from jumping out without holding the top cover 253 by hand. .

しかし,保圧弁200の設定圧力が高い場合には,調節螺杆253cを緩めただけでは,片手で押さえた程度の力で頂蓋253や受皿255’,スプリング240の飛び出しを防止できるまでにスプリング240の付勢力を弱めることができない場合もあり,構造的に分解時の作業性の悪さと,作業の危険性が依然として存在する。   However, when the set pressure of the pressure-holding valve 200 is high, the spring 240 can be prevented from popping out the top lid 253, the tray 255 ′, and the spring 240 only by loosening the adjusting screw 253 c with a force held by one hand. In some cases, the urging force cannot be weakened, and structurally poor workability at the time of disassembly and work danger still exist.

なお,図9に示す特許文献2に記載の保圧弁200の構成においても,シリンダ260の長さを長くすると共に,調節螺杆253cの長さを長くすることで,頂蓋253を取り外す前に調節螺杆253cを緩めることでスプリング240を自由長にまで伸長させることができれば,設定圧力の高い保圧弁200であっても手で押さえることなく頂蓋253や受皿255’,スプリング240の飛び出しを防止できるが,この構成においても,調節螺杆253cが長くなる分,分解前に調節螺杆253cを回す回数と,組付け後に設定圧力に戻すために調節螺管253cを回す回数が増えるため,作業性が悪いという問題が依然として解消できないだけでなく,シリンダ260が長くなることで,保圧弁200が大型化するという問題も生じる。   In the configuration of the pressure-holding valve 200 described in Patent Document 2 shown in FIG. 9, the length of the cylinder 260 is lengthened and the length of the adjusting screw 253c is lengthened to adjust the pressure before removing the top cover 253. If the spring 240 can be extended to a free length by loosening the screw 253c, it is possible to prevent the top lid 253, the receiving plate 255 ′, and the spring 240 from popping out without being pressed by hand even with the holding valve 200 having a high set pressure. However, even in this configuration, since the adjustment screw 253c becomes longer, the number of times of turning the adjustment screw 253c before disassembly and the number of times of turning the adjustment screw 253c to return to the set pressure after assembly increase, so that workability is poor. The problem that the pressure holding valve 200 becomes larger due to the longer cylinder 260 occurs.

なお,以上では,油冷式スクリュ圧縮機に使用する保圧弁を例に挙げて説明したが,分解時に,内蔵するスプリングの付勢力によって構成部品が飛び出すこと,及びこれに伴う作業性の悪さや危険性は,油冷式スクリュ圧縮機に使用される保圧弁のみならず,保圧弁全般において生じる得る問題であり,また,気体を対象とする保圧弁のみならず,液体,その他の流体全般を制御対象とする保圧弁全般に共通して生じ得る問題である。   In the above description, the pressure holding valve used in the oil-cooled screw compressor has been described as an example. However, when disassembling, the component parts pop out due to the urging force of the built-in spring, and the resulting poor workability. The danger is a problem that can occur not only in the holding valve used in oil-cooled screw compressors, but also in the entire holding valve, and not only in holding valves for gases but also in liquids and other fluids in general. This is a problem that may occur in common for all pressure holding valves to be controlled.

そこで本発明は,上記従来技術における欠点を解消するためになされたものであり,比較的簡単な構造でありながら,内蔵するスプリングの付勢力によって分解時に保圧弁の構成部品が飛び出すことがなく,従って,保圧弁の弁箱を開放するために行う分解時の作業性が向上すると共に,部品の飛び出しに伴う作業の危険性を取り除くことができる構造を備えた保圧弁を提供することを目的とする。   Therefore, the present invention has been made in order to eliminate the above-mentioned drawbacks of the prior art, and although it has a relatively simple structure, the components of the pressure-holding valve do not pop out during disassembly due to the biasing force of the built-in spring. Accordingly, an object of the present invention is to provide a pressure retaining valve having a structure capable of improving workability at the time of disassembling for opening the valve box of the pressure retaining valve and removing the risk of work associated with part jumping. To do.

以下に,課題を解決するための手段を,発明を実施するための形態で使用する符号と共に記載する。この符号は,特許請求の範囲の記載と,発明を実施するための形態の記載との対応を明らかにするためのものであり,言うまでもなく,本願発明の技術的範囲の解釈に制限的に用いられるものではない。   Hereinafter, means for solving the problem will be described together with reference numerals used in the embodiment for carrying out the invention. This code is used to clarify the correspondence between the description of the claims and the description of the mode for carrying out the invention. Needless to say, it is used in a limited manner to interpret the technical scope of the present invention. Is not something

上記目的を達成するために,本発明の保圧弁1は,
入口12と連通する一次流路14,出口13と連通する二次流路15,及び,前記一次流路14と二次流路15とを連通する連通口11を備えた弁箱10と,
前記連通口11を開閉する弁体20と,
前記弁体20が一端30a側に取り付けられる弁棒30と,
前記弁棒30の他端30bを押圧して,前記弁体20を前記連通口11に設けたシート面11aに着座させる方向に付勢するスプリング40を備え,
前記スプリング40を収容するスプリング室50の一端50aを画成する一端側端壁52に設けた連通穴54が,前記弁箱10に設けた取付穴16を介して前記二次流路15と連通するように,前記スプリング室50の前記一端50aを,前記弁箱10に着脱可能に取り付けて成り,
前記スプリング室50は,該スプリング室50内を移動可能で前記連通穴54を通過できない大きさの端板55を内部に備え,前記スプリング室50の他端側端壁53の内面と,前記端板55間に,前記スプリング40を収容しており,
前記端板55に,前記取付穴16及び前記連通穴54を介して,前記弁棒30の前記他端30bが当接,又は連結されると共に,
前記端板55が前記一端側端壁52の内面と接触した位置,又は微小間隔δを介して近接した位置にあるときに前記連通口11が前記弁体20により塞がれて閉弁するよう構成したことを特徴とする(請求項1)。
In order to achieve the above object, the pressure-holding valve 1 of the present invention includes:
A valve box 10 having a primary flow path 14 communicating with the inlet 12, a secondary flow path 15 communicating with the outlet 13, and a communication port 11 communicating the primary flow path 14 and the secondary flow path 15;
A valve body 20 for opening and closing the communication port 11;
A valve stem 30 to which the valve body 20 is attached to one end 30a;
A spring 40 that presses the other end 30b of the valve stem 30 and urges the valve body 20 in a direction to be seated on a seat surface 11a provided in the communication port 11;
A communication hole 54 provided in one end side end wall 52 that defines one end 50 a of the spring chamber 50 that accommodates the spring 40 communicates with the secondary flow path 15 via the mounting hole 16 provided in the valve box 10. As described above, the one end 50a of the spring chamber 50 is detachably attached to the valve box 10,
The spring chamber 50 includes an end plate 55 of a size that can move in the spring chamber 50 and cannot pass through the communication hole 54. The spring chamber 50 includes an inner surface of the other end wall 53 of the spring chamber 50, and the end plate 55. The spring 40 is accommodated between the plates 55,
The other end 30b of the valve stem 30 is in contact with or connected to the end plate 55 through the mounting hole 16 and the communication hole 54,
When the end plate 55 is in contact with the inner surface of the one end side end wall 52, or close to the end plate 55 with a minute interval δ, the communication port 11 is closed by the valve body 20 and closed. It is characterized by comprising (claim 1).

上記構成の保圧弁1において,前記端板55と前記弁棒30は,これを別部材として形成することができる(請求項2;図1〜5参照)。   In the pressure-holding valve 1 configured as described above, the end plate 55 and the valve stem 30 can be formed as separate members (Claim 2; see FIGS. 1 to 5).

または,前記端板55と前記弁棒30は,これを一体的に形成して連結するものとしても良い(請求項3;図6参照)。   Alternatively, the end plate 55 and the valve stem 30 may be integrally formed and connected (Claim 3; see FIG. 6).

更に,前記スプリング室50の前記他端側端壁53の内壁と前記スプリング40間に,前記スプリング室50内を移動可能な第2の端板55’を設け,前記端板55と前記第2の端板55’間に前記スプリング40を保持すると共に,前記スプリング室50の前記他端側端壁53を貫通するネジ孔53bに,前記スプリング室50外からスプリング室50内に向かって螺合され,先端が前記第2の端板55’と接触する,設定圧力調整用ボルト53cを設けるものとしても良い(請求項4;図4参照)。   Further, a second end plate 55 ′ movable within the spring chamber 50 is provided between the inner wall of the other end side end wall 53 of the spring chamber 50 and the spring 40, and the end plate 55 and the second plate The spring 40 is held between the end plates 55 ′ and screw holes 53 b that penetrate the other end side end wall 53 of the spring chamber 50 are screwed into the spring chamber 50 from the outside of the spring chamber 50. Further, a set pressure adjusting bolt 53c whose tip is in contact with the second end plate 55 ′ may be provided (see claim 4; see FIG. 4).

前記スプリング室50の前記一端50aには,前記連通穴54と連通すると共に前記二次流路15内に突出するシリンダ60を設け,前記弁棒30を,前記シリンダ60内を軸線方向に摺動するピストン状の構造に形成することもできる(請求項5;図1〜5参照)。   The one end 50 a of the spring chamber 50 is provided with a cylinder 60 that communicates with the communication hole 54 and protrudes into the secondary flow path 15, and slides the valve rod 30 in the cylinder 60 in the axial direction. It can also be formed in a piston-like structure (see claim 5; see FIGS. 1 to 5).

または,上記構成に代え,前記弁箱10に設けた前記取付穴16をシリンダ60’として形成し,前記弁棒30を,前記シリンダ60’内を軸線方向に摺動するピストン状の構造に形成するものとしても良い(請求項6;図6参照)。   Alternatively, instead of the above configuration, the mounting hole 16 provided in the valve box 10 is formed as a cylinder 60 ', and the valve rod 30 is formed in a piston-like structure that slides in the cylinder 60' in the axial direction. (Claim 6; see FIG. 6).

以上で説明した本発明の構成により,本発明の保圧弁1では以下の顕著な効果を得ることができた。   With the configuration of the present invention described above, the following significant effects can be obtained with the pressure retaining valve 1 of the present invention.

スプリング40を収容するスプリング室50の一端50aに設けた連通穴54が,弁箱10に設けた取付穴16を介して弁箱10の二次流路15と連通するように,前記スプリング室50の一端50aを,前記弁箱10に着脱可能に取り付けると共に,スプリング室50内に,該スプリング室50内を移動可能で前記連通穴54を通過できない大きさの端板55を設けて,前記スプリング室50の他端側端壁53の内面と,前記端板55間に,前記スプリング40を収容し,前記端板55に,前記取付穴16及び前記連通穴54を介して,一端30aに取り付けた弁体20に前記スプリング40の付勢力を伝える弁棒30の他端30bを当接,又は連結すると共に,前記端板55が前記一端側端壁52の内面と接触した位置,又は微小間隔δを介して近接した位置にあるときに前記連通口11が前記弁体20により塞がれて閉弁するよう構成したことで,弁箱10にスプリング室50の一端50aを固定しているボルト等の締結部材を取り外した場合であっても,スプリング40は伸長せず,又は,微小間隔δに対応した長さしか伸長することができないため,スプリング室50や,スプリング室50内に収容されているスプリング40や端板55等の部品が飛び出すことのない構造とすることができた。   The spring chamber 50 is arranged such that a communication hole 54 provided at one end 50 a of the spring chamber 50 that accommodates the spring 40 communicates with the secondary flow path 15 of the valve box 10 via the mounting hole 16 provided in the valve box 10. One end 50a is detachably attached to the valve box 10, and an end plate 55 is provided in the spring chamber 50. The end plate 55 has a size that can move in the spring chamber 50 and cannot pass through the communication hole 54. The spring 40 is accommodated between the inner surface of the end wall 53 on the other end side of the chamber 50 and the end plate 55, and is attached to the end plate 55 through the mounting hole 16 and the communication hole 54 to the end plate 55. The other end 30b of the valve rod 30 that transmits the urging force of the spring 40 is brought into contact with or connected to the valve body 20, and the position where the end plate 55 is in contact with the inner surface of the end wall 52 on the one end side, or a minute interval. δ The communication port 11 is closed by the valve body 20 when it is close to the valve body 20 so as to close the valve, so that a bolt or the like that fixes one end 50a of the spring chamber 50 to the valve box 10 can be used. Even when the fastening member is removed, the spring 40 does not extend, or can only extend a length corresponding to the minute interval δ, and therefore is accommodated in the spring chamber 50 or the spring chamber 50. A structure in which parts such as the spring 40 and the end plate 55 do not pop out can be obtained.

その結果,シール材34や弁体20等の交換に際してスプリング室50を取り外す際に,スプリング室50が飛び出さないように押さえておく必要がなく,分解時の作業性を向上させることができると共に,飛び出した部品が作業者に当たって怪我をさせる等の危険性のない,分解作業時の安全性にも優れた保圧弁1を提供することができた。   As a result, when removing the spring chamber 50 when replacing the seal member 34, the valve body 20, etc., it is not necessary to hold the spring chamber 50 so that it does not jump out, and the workability during disassembly can be improved. Thus, it was possible to provide a pressure-retaining valve 1 that has no danger of causing injury due to the protruding parts hitting an operator and that is excellent in safety during disassembling work.

本発明の保圧弁の一実施形態を示す分解断面図。The exploded sectional view showing one embodiment of the pressure-holding valve of the present invention. 本発明の保圧弁の一実施形態を示す断面図(閉弁状態)。Sectional drawing which shows one Embodiment of the pressure-holding valve of this invention (valve closed state). 本発明の保圧弁の一実施形態を示す断面図(開弁状態)。Sectional drawing (valve open state) which shows one Embodiment of the pressure-holding valve of this invention. 本発明の保圧弁の変形例を示す断面図。Sectional drawing which shows the modification of the pressure-holding valve of this invention. 本発明の保圧弁の別の変形例を示す断面図。Sectional drawing which shows another modification of the pressure-holding valve of this invention. 本発明の保圧弁の更に別の変形例を示す断面図。Sectional drawing which shows another modification of the pressure-holding valve of this invention. 油冷式スクリュ圧縮機の全体構成を示す説明図。Explanatory drawing which shows the whole structure of an oil-cooled screw compressor. 従来の保圧弁の断面図(特許文献1の保圧弁に対応)。Sectional drawing of the conventional holding | maintenance valve (corresponding to the holding | maintenance valve of patent document 1). 従来の保圧弁の断面図(特許文献2の保圧弁に対応)。Sectional drawing of the conventional pressure holding valve (corresponding to the pressure holding valve of Patent Document 2).

以下,添付図面を参照しながら本発明の保圧弁について説明する。   The pressure holding valve of the present invention will be described below with reference to the accompanying drawings.

1.実施形態1
〔保圧弁の全体構成〕
図1を参照して本発明の一実施形態における保圧弁1の構造を説明すると,この保圧弁1は,保圧弁1の本体部分を成す弁箱10,前記弁箱10内に形成された一次流路14と二次流路15間を連通する連通口11を開閉する弁体20,該弁体20が一端30aに取り付けられる弁棒30,前記弁棒30の他端30bを押圧して,前記弁体20を,前記連通口11に向かって付勢するスプリング40,及び,前記スプリング40を収容するスプリング室50によって構成されている。
1. Embodiment 1
[Overall configuration of pressure holding valve]
Referring to FIG. 1, the structure of a pressure holding valve 1 according to an embodiment of the present invention will be described. The pressure holding valve 1 includes a valve box 10 constituting a main body of the pressure holding valve 1 and a primary formed in the valve box 10. A valve body 20 that opens and closes the communication port 11 communicating between the flow path 14 and the secondary flow path 15, a valve rod 30 to which the valve body 20 is attached to one end 30a, and the other end 30b of the valve rod 30; The valve body 20 includes a spring 40 that urges the valve body 20 toward the communication port 11 and a spring chamber 50 that houses the spring 40.

〔弁箱〕
前述の弁箱10は,保圧弁1の本体部分を成すもので,この弁箱10には,図7を参照して説明した油冷式スクリュ圧縮機100のレシーバタンク160等の保圧対象とする機器に連通される入口12と,前記入口12を介して導入された流体を排出する出口13が設けられていると共に,前記入口12に連通する一次流路14と,前記出口13に連通する二次流路15がその内部に設けられ,この一次流路14と二次流路15が,連通口11を介して連通されている。
(Valve box)
The above-described valve box 10 constitutes a main body portion of the pressure-holding valve 1, and the valve box 10 includes a pressure-holding target such as the receiver tank 160 of the oil-cooled screw compressor 100 described with reference to FIG. An inlet 12 communicated with the device to be operated, an outlet 13 for discharging the fluid introduced through the inlet 12, a primary flow path 14 communicating with the inlet 12, and a communication with the outlet 13 are provided. A secondary flow path 15 is provided therein, and the primary flow path 14 and the secondary flow path 15 are communicated with each other via the communication port 11.

従って,この連通口11に設けたシート面11aに,後述の弁体20を着座させることで,前記一次流路14と二次流路15間の連通を遮断して,レシーバタンク160から消費側に対する圧縮気体の供給を停止できるように構成されている。   Therefore, the valve body 20 (described later) is seated on the seat surface 11a provided at the communication port 11 to block communication between the primary flow path 14 and the secondary flow path 15 from the receiver tank 160 to the consumption side. It is comprised so that supply of the compressed gas with respect to can be stopped.

前述の連通口11には,二次流路15側から前記連通口11を弁体20によって塞ぐことができるよう,弁体20を着座させるための前述のシート面11aが形成されており,連通口11のうち,後述の弁体20と接触する前記シート面11aの部分には,必要に応じて図示せざるシール材を取り付けるように構成するものとしても良い。   The communication port 11 is formed with the seat surface 11a for seating the valve body 20 so that the communication port 11 can be closed by the valve body 20 from the secondary flow path 15 side. It is good also as what is comprised so that the sealing material which is not shown in figure may be attached to the part of the said seat surface 11a which contacts the valve body 20 mentioned later among the opening | mouths 11. FIG.

この連通口11の上方には,後述するスプリング室50の取り付けを可能とする取付穴16が設けられており,この取付穴16の形成位置にスプリング室50の一端50aを取り付けて取付穴16を塞ぐことで,弁箱10内に形成された流路14,15を密封することができるように構成されている。   A mounting hole 16 is provided above the communication port 11 so that a spring chamber 50, which will be described later, can be mounted. One end 50a of the spring chamber 50 is attached to a position where the mounting hole 16 is formed, and the mounting hole 16 is formed. By closing, the flow paths 14 and 15 formed in the valve box 10 can be sealed.

〔スプリング室〕
弁箱10に設けた取付穴16上には,前述のようにスプリング室50の一端50aが着脱可能に取り付けられ,このスプリング室50を弁箱10に取り付けることにより弁箱10内の流路14,15を密封することができるように構成されている。
[Spring room]
As described above, one end 50 a of the spring chamber 50 is detachably mounted on the mounting hole 16 provided in the valve box 10. By attaching the spring chamber 50 to the valve box 10, the flow path 14 in the valve box 10 is provided. , 15 can be sealed.

このスプリング室50は,円筒状の本体51と,この本体51の一端側を被蓋する一端側端壁52,及び他端側を被蓋する他端側端壁(スプリング室カバー)53を備え,前記一端側端壁52に,前述の連通穴54が形成されている。   The spring chamber 50 includes a cylindrical main body 51, one end side end wall 52 that covers one end side of the main body 51, and the other end side end wall (spring chamber cover) 53 that covers the other end side. The aforementioned communication hole 54 is formed in the end wall 52 on the one end side.

本実施形態では,スプリング室50の一端50aより突出すると共に,前記連通穴54と連続した内周面を有する円筒状のシリンダ60を前記一端側端壁52と一体的に形成し,スプリング室50を弁箱10に取り付けた際,このシリンダ60が弁箱10内の連通口11に向かって,二次流路15内に突設されるように構成されている。   In the present embodiment, a cylindrical cylinder 60 that protrudes from one end 50 a of the spring chamber 50 and has an inner peripheral surface that is continuous with the communication hole 54 is formed integrally with the end wall 52 on the one end side. Is attached to the valve box 10 so that the cylinder 60 protrudes into the secondary flow path 15 toward the communication port 11 in the valve box 10.

このスプリング室50内には,スプリング室50内を移動可能であるが,前述の連通穴54を通過できない大きさの端板55を設け,スプリング室50の他端側端壁(スプリング室カバー)53の内面と,この端板55間にスプリング(コイルスプリング)40を収容している。   In the spring chamber 50, there is provided an end plate 55 that is movable in the spring chamber 50 but cannot pass through the communication hole 54 described above, and the other end wall (spring chamber cover) of the spring chamber 50 is provided. A spring (coil spring) 40 is accommodated between the inner surface of 53 and the end plate 55.

図示の実施形態において,この端板55は,スプリング室50の本体51の内径よりも小径の円板状に形成されており,スプリング40の端部を好適に保持することができるよう,端板55のスプリング40を保持する面(紙面上側の面)に突起56が形成されており,この突起56をスプリング40の端部内径内に嵌合させることができるように構成されている。   In the illustrated embodiment, the end plate 55 is formed in a disc shape smaller in diameter than the inner diameter of the main body 51 of the spring chamber 50, so that the end portion of the spring 40 can be suitably held. A protrusion 56 is formed on the surface (the upper surface of the drawing) of 55 holding the spring 40, and the protrusion 56 can be fitted into the inner diameter of the end of the spring 40.

また,この端板55のスプリング保持面とは反対側の面(紙面下側の面)には,後述する弁棒30の他端30bに形成された係合突起32と嵌合する係合凹部57が形成されており,両者の嵌合によって弁棒30と端板55を,同軸上に配置することができるように構成されている。   Further, an engagement recess that fits into an engagement protrusion 32 formed on the other end 30b of the valve rod 30 described later is formed on the surface opposite to the spring holding surface of the end plate 55 (the surface below the sheet). 57 is formed so that the valve rod 30 and the end plate 55 can be coaxially arranged by fitting them together.

図示の実施形態では,この係合凹部57を端板55の肉厚を貫通する貫通孔として形成しているが,この係合凹部57は,有底孔として形成するものであっても良く,弁棒30の他端30bに形成された係合突起32と係合可能なものであれば図示の構造に限定されない。   In the illustrated embodiment, the engaging recess 57 is formed as a through-hole penetrating the thickness of the end plate 55. However, the engaging recess 57 may be formed as a bottomed hole. The structure shown in the drawing is not limited as long as it can be engaged with the engaging protrusion 32 formed on the other end 30b of the valve stem 30.

なお,図1に示す実施形態では,端板55のスプリング保持面とは反対側の面(紙面,下側の面)を,係合凹部57の形成部分を除き平坦な形状に形成する例を示したが,この構成に代え,図5に示すように,端板55のスプリング保持面とは反対側の面に,連通穴54内に挿入される突部58を設けることで,端板55をスプリング室50の径方向の中心に確実に配置できるように構成しても良く,このように構成することで,組立時の端板55の位置決めが容易となる。   In the embodiment shown in FIG. 1, an example of forming the surface (paper surface, lower surface) opposite to the spring holding surface of the end plate 55 into a flat shape excluding the portion where the engagement recess 57 is formed. As shown in FIG. 5, instead of this configuration, the end plate 55 is provided with a protrusion 58 inserted into the communication hole 54 on the surface opposite to the spring holding surface of the end plate 55. May be configured so as to be surely disposed at the center in the radial direction of the spring chamber 50, and this configuration facilitates positioning of the end plate 55 during assembly.

また,スプリング室50の他端側を被蓋するスプリング室カバー53の内面にも同様にスプリング40の端部内径内に挿入される突起53aを設け,スプリング40の上端を位置決めした状態で係止できるように構成するものとしても良い。   Similarly, a protrusion 53a inserted into the inner diameter of the end of the spring 40 is provided on the inner surface of the spring chamber cover 53 that covers the other end of the spring chamber 50, and is locked in a state where the upper end of the spring 40 is positioned. It is good also as what can be comprised.

なお,図1に示した実施形態では,スプリング40の上端をスプリング室カバー53の内面に直接係止する構成を示したが,この構成に代え,図4に示すように,スプリング40の上端とスプリンク室カバー53の内面間に第2の端板55’を設け,この第2の端板55’にスプリング40の上端を係止させると共に,スプリング室カバー53を貫通するネジ孔53bに螺合させた設定圧力調整用ボルト53cの先端に第2の端板55’の上面を当接させることで,設定圧力調整用ボルト53cの締め込み量の変化により保圧弁1の設定圧力を変更できるように構成しても良い。   In the embodiment shown in FIG. 1, the configuration in which the upper end of the spring 40 is directly locked to the inner surface of the spring chamber cover 53 is shown, but instead of this configuration, as shown in FIG. A second end plate 55 ′ is provided between the inner surfaces of the sprink chamber cover 53, and the upper end of the spring 40 is locked to the second end plate 55 ′ and screwed into a screw hole 53 b that penetrates the spring chamber cover 53. The set pressure of the pressure retaining valve 1 can be changed by changing the tightening amount of the set pressure adjusting bolt 53c by bringing the upper surface of the second end plate 55 'into contact with the tip of the set pressure adjusting bolt 53c. You may comprise.

〔弁体及び弁棒〕
弁箱10に設けた連通口11のシート面11aに着座して連通口11を塞ぐ弁体20は,図1に示すように本体21と,この本体21の中心に取り付けられた弁軸22を備え,連通口11を塞いだ際,この弁体20の本体21周縁部が連通口11に設けたシート面11aと接触して,一次流路14と二次流路15間の連通を遮断するように構成されている。
[Valve and valve stem]
A valve body 20 seated on the seat surface 11a of the communication port 11 provided in the valve box 10 and closing the communication port 11 includes a main body 21 and a valve shaft 22 attached to the center of the main body 21 as shown in FIG. When the communication port 11 is closed, the peripheral portion of the main body 21 of the valve body 20 comes into contact with the seat surface 11a provided at the communication port 11, and the communication between the primary channel 14 and the secondary channel 15 is blocked. It is configured as follows.

図示の実施形態では,この弁体20として円盤状の本体21を備えた構造のものを示したが,弁体20の形状は図示のものに限定されず,保圧弁1に使用する弁体20として既知の各種形状のものが採用可能である。   In the illustrated embodiment, the valve body 20 has a structure having a disk-shaped main body 21, but the shape of the valve body 20 is not limited to the illustrated one, and the valve body 20 used for the pressure-holding valve 1. Various shapes known in the art can be adopted.

この弁体20に設けた弁軸22は,弁棒30の一端30a側に設けられている挿入孔31内に摺動可能に挿入され,これにより弁棒30の一端30a側に弁体20が取り付けられている。   The valve shaft 22 provided on the valve body 20 is slidably inserted into an insertion hole 31 provided on the one end 30 a side of the valve rod 30, so that the valve body 20 is disposed on the one end 30 a side of the valve rod 30. It is attached.

また,前記弁軸22の端部は中空に形成されてスプリング室22aが形成されており,このスプリング室22a内に逆流防止用スプリング33を収容して,前述のスプリング40に比較して極めて弱い力で弁軸22を挿入孔31より押し出す方向に付勢しており,これにより,二次流路15側から一次流路14側への流体の逆流が生じた場合に,弁体20が連通口11のシート面11aに即座に接触されて流路を閉じることができるように構成されている。   Further, the end of the valve shaft 22 is formed hollow to form a spring chamber 22a. A spring 33 for backflow prevention is accommodated in the spring chamber 22a and is extremely weak compared to the spring 40 described above. The valve body 22 is urged in a direction to push out the valve shaft 22 from the insertion hole 31 by force, so that the valve body 20 communicates when a reverse flow of fluid from the secondary flow path 15 side to the primary flow path 14 side occurs. The flow path can be closed by immediately contacting the sheet surface 11a of the mouth 11.

弁体20に対し前述したスプリング40の付勢力を伝達する前述の弁棒30は,前述したようにスプリング室50の下端より突出するシリンダ60を設けた本実施形態の構成では,このシリンダ60内を摺動するピストン状に形成されている。   The above-described valve rod 30 that transmits the urging force of the above-described spring 40 to the valve body 20 has the cylinder 60 protruding from the lower end of the spring chamber 50 as described above. It is formed in the shape of a piston that slides.

そして,この弁棒30の外周とシリンダ60の内周間の間隔を,Oリング等のシール材34によってシールして,この間隔を介して流体がスプリング室50内に流入することを防止している。   The interval between the outer periphery of the valve stem 30 and the inner periphery of the cylinder 60 is sealed by a sealing member 34 such as an O-ring to prevent fluid from flowing into the spring chamber 50 via this interval. Yes.

図示の実施形態では,弁棒30の外周にシール溝を形成し,このシール溝内にシール材(Oリング)34を取り付ける構成としたが,シール材(Oリング)34は,シリンダ60の内周にシール溝を設けてここに取り付けるものとしても良い。   In the illustrated embodiment, a seal groove is formed on the outer periphery of the valve stem 30 and a seal material (O-ring) 34 is attached to the seal groove. However, the seal material (O-ring) 34 is provided inside the cylinder 60. A seal groove may be provided around the circumference and attached here.

なお,弁体20及び弁棒30の高さ方向の寸法は,弁体20がシート面11aに着座して連通口11を閉じた閉弁時,スプリング室50に設けた端板55の下面が,一端側端壁52の内面と接触する位置にあるように設計するか,好ましくは,図2中に拡大図で示すように微小な間隔δを介して近接した位置にあるように設計する。   The height dimension of the valve body 20 and the valve stem 30 is such that the lower surface of the end plate 55 provided in the spring chamber 50 is closed when the valve body 20 is seated on the seat surface 11a and the communication port 11 is closed. , It is designed so that it is in a position in contact with the inner surface of the end wall 52 on one end side, or preferably it is in a position close to each other with a minute interval δ as shown in an enlarged view in FIG.

このように微小間隔δが生じるように設定することで,弁体20が連通口11のシート面11aから浮き上がることがないように,弁体20をシート面11aに確実に接触させることができる。   By setting so that the minute interval δ is generated in this way, the valve body 20 can be reliably brought into contact with the seat surface 11a so that the valve body 20 does not float from the seat surface 11a of the communication port 11.

この微小間隔δは,ボルト等の締結部材65を取り外して弁箱10に対するスプリング室50の締結を解除した際にスプリング40が伸長し得る長さとなることから,微小間隔δは,この伸長に伴うスプリング室50の飛び出しを防止し得る程度の間隔の範囲で適宜設定することができ,一例として,これを数mm程度の間隔とする。   The minute interval δ is a length that allows the spring 40 to be extended when the fastening member 65 such as a bolt is removed and the fastening of the spring chamber 50 to the valve box 10 is released. The distance can be set as appropriate within a range that can prevent the spring chamber 50 from popping out. As an example, the distance is set to about several millimeters.

〔作用等〕
以上で説明した保圧弁1では,入口12に連通したレシーバタンク内の圧力が低く,従って弁箱10の一次流路14内の圧力が低い状態では,図2に示すようにスプリング40によって弁棒30及び弁体20が押し下げられ,弁体20が連通口11のシート面11aに着座して一次流路14と二次流路15間の連通が遮断された状態となっている。
[Action etc.]
In the pressure-holding valve 1 described above, when the pressure in the receiver tank communicating with the inlet 12 is low, and therefore the pressure in the primary flow path 14 of the valve box 10 is low, the valve rod is moved by the spring 40 as shown in FIG. 30 and the valve body 20 are pushed down, the valve body 20 is seated on the seat surface 11a of the communication port 11, and the communication between the primary flow path 14 and the secondary flow path 15 is blocked.

この状態からレシーバタンク内の圧力が高まって,弁箱10の一次流路14内の圧力が高まると,連通口11に設けたシート面11aより弁体20を持ち上げる方向の力が生じ,この力は,弁体20及び弁棒30を介して,スプリング40を圧縮する方向に作用する。   When the pressure in the receiver tank increases from this state and the pressure in the primary flow path 14 of the valve box 10 increases, a force in the direction of lifting the valve body 20 from the seat surface 11a provided at the communication port 11 is generated. Acts in a direction to compress the spring 40 via the valve body 20 and the valve stem 30.

そして,一次流路14内の圧力がスプリング40の付勢力に打ち勝って,弁体20及び弁棒30を押し上げるに至るまで上昇すると,図3に示すように弁体20が連通口11に設けたシート面11aより離間して一次流路14と二次流路15が連通し,レシーバタンク内の圧縮気体が二次流路15及び出口13を介して消費側に導入される。   Then, when the pressure in the primary flow path 14 overcomes the biasing force of the spring 40 and rises up to push up the valve body 20 and the valve rod 30, the valve body 20 is provided in the communication port 11 as shown in FIG. The primary flow path 14 and the secondary flow path 15 communicate with each other at a distance from the seat surface 11 a, and the compressed gas in the receiver tank is introduced to the consumption side via the secondary flow path 15 and the outlet 13.

一方,一次流路14内の圧力が低下して弁体20及び弁棒30を紙面上方へ押し上げる力が弱まると,スプリング40が元の長さに伸長して弁棒30が下降し,弁軸22の上端を挿入孔31の上端に突合させた状態で弁体20を連通口11のシート面11aに圧接することで,一次流路14と二次流路15の連通が遮断され,消費側に対する圧縮気体の供給が停止される結果,レシーバタンク内の圧力が,設定圧力未満に低下することが防止される。   On the other hand, when the pressure in the primary flow path 14 decreases and the force that pushes up the valve body 20 and the valve stem 30 upward is weakened, the spring 40 extends to the original length, and the valve stem 30 descends. By connecting the valve body 20 to the seat surface 11a of the communication port 11 in a state where the upper end of 22 is abutted with the upper end of the insertion hole 31, the communication between the primary flow path 14 and the secondary flow path 15 is cut off. As a result, the pressure in the receiver tank is prevented from dropping below the set pressure.

その結果,レシーバタンク内の圧力が一旦,スプリング40の付勢力によって決まる所定の設定圧力を超えて上昇すると,レシーバタンク内の圧力は設定圧力以上に維持されて設定圧力未満に低下しないように保圧される。   As a result, once the pressure in the receiver tank rises above a predetermined set pressure determined by the urging force of the spring 40, the pressure in the receiver tank is maintained above the set pressure and kept from dropping below the set pressure. Pressed.

以上のように構成された保圧弁1において,弁棒30に設けたOリング等のシール材34の交換や,弁体20の交換等は,弁箱10からスプリング室50を取り外して,取付穴16を開放することにより行う。   In the pressure retaining valve 1 configured as described above, the replacement of the sealing material 34 such as an O-ring provided on the valve stem 30 or the replacement of the valve body 20 is performed by removing the spring chamber 50 from the valve box 10 and mounting holes. This is done by opening 16.

弁箱10に対するスプリング室50の固定は,一例として図1に示すように,スプリング室50の下端に外向きに突出形成されたフランジ59と弁箱10の取付穴16の周縁部とを,ボルト等の締結部材65によって締結することにより行われている。   As shown in FIG. 1 as an example, the spring chamber 50 is fixed to the valve box 10 with a flange 59 projecting outward from the lower end of the spring chamber 50 and the peripheral edge of the mounting hole 16 of the valve box 10 with bolts. It is performed by fastening with fastening members 65 such as.

この構成では,締結部材65を取り外すことで,弁箱10からスプリング室50を取り外すと共に,スプリング室50の下端より突出するシリンダ60を,弁箱10の二次流路15から抜き取ることで取付穴16が開放される。   In this configuration, by removing the fastening member 65, the spring chamber 50 is removed from the valve box 10, and the cylinder 60 protruding from the lower end of the spring chamber 50 is removed from the secondary flow path 15 of the valve box 10, thereby mounting holes. 16 is opened.

このスプリング室50の取り外しに際し,前述のボルト65を緩めると,スプリング室50内では端板55の下面が一端側端壁52の内面に突合するまでスプリング40が伸長して微小間隔δ(図2の拡大図参照)が消失して,スプリング40はそれ以上,伸長することができなくなる一方,フランジ59の下面と取付穴16の周縁上面間に前述の間隔δに対応する隙間が生じる。   When the spring 65 is loosened when the spring chamber 50 is removed, the spring 40 extends in the spring chamber 50 until the lower surface of the end plate 55 abuts the inner surface of the end wall 52 on the one end side, and a minute interval δ (FIG. 2). And the spring 40 cannot extend any more, while a gap corresponding to the above-mentioned interval δ is formed between the lower surface of the flange 59 and the peripheral upper surface of the mounting hole 16.

このように,ボルト等の締結部材65の着脱前後において,スプリング40は微小間隔δに対応した僅かな長さしか伸長することができず,その結果,スプリング室50を手で押さえ込む等の措置を講じることなく,ボルト65を緩めてスプリング室50を弁箱より取り外した場合であっても,スプリング室50が飛び出す心配がない。   Thus, before and after the fastening member 65 such as a bolt is attached or detached, the spring 40 can extend only a small length corresponding to the minute interval δ, and as a result, measures such as pressing the spring chamber 50 by hand are taken. Even if it is a case where the bolt 65 is loosened and the spring chamber 50 is removed from the valve box without taking, there is no fear of the spring chamber 50 popping out.

また,前述した微小間隔δに対応した長さのみ伸長するだけでスプリング40の伸長が規制されることから,スプリング室50と弁箱10を締結するボルト等の締結部材として,両者を締結するために必要な長さの締結部材65を使用することで好適に取り付けを行うことができ,長い締結部材を使用することにより,締結部材を回す回数が増える等,着脱時の労力が増えることもない。   Further, since the extension of the spring 40 is restricted only by extending the length corresponding to the minute interval δ described above, both of them are fastened as fastening members such as bolts for fastening the spring chamber 50 and the valve box 10. By using the fastening member 65 having a length necessary for the attachment, the attachment can be suitably performed. By using the long fastening member, the number of times of turning the fastening member is increased, so that the labor for attachment / detachment is not increased. .

このようにして,本発明の保圧弁1では,弁箱10からスプリング室50を簡単かつ安全に取り外すことができる。   Thus, in the pressure retaining valve 1 of the present invention, the spring chamber 50 can be easily and safely removed from the valve box 10.

そして,弁箱10内より引き抜いたシリンダ60から,弁棒30を引き抜き,弁棒30の外周に取り付けられているOリング34を交換すると共に,取付穴16を介して必要に応じて連通口11のシート面11aに設けたシール材や,弁体20の交換等を行う。   Then, the valve rod 30 is extracted from the cylinder 60 extracted from the inside of the valve box 10, the O-ring 34 attached to the outer periphery of the valve rod 30 is replaced, and the communication port 11 is provided via the attachment hole 16 as necessary. The sealing material provided on the seat surface 11a and the valve body 20 are exchanged.

シリンダ60より弁棒30を抜き取る際にも,スプリング40は伸長が規制されているため,スプリング40の付勢力によって弁棒30が抜けたり,飛び出したりすることがないため,この点においても分解時の作業性が良く,安全に作業を行うことができる。   Even when the valve rod 30 is removed from the cylinder 60, since the extension of the spring 40 is restricted, the valve rod 30 does not come off or jump out due to the urging force of the spring 40. The workability is good and the work can be done safely.

このようにして,Oリング34やその他のシール材,弁体20等を交換した後,弁棒30を再度シリンダ60内に挿入し,スプリング室50の下端より突出するシリンダ60を,取付穴16を介して弁箱10の二次流路15内に挿入し,前述したボルト等の締結部材65でスプリング室50下端のフランジ59と弁箱10の取付穴16の周縁部を締結して固定することで,保圧弁1の組み立てが完了する。   After replacing the O-ring 34, other sealing materials, the valve body 20 and the like in this way, the valve rod 30 is inserted into the cylinder 60 again, and the cylinder 60 protruding from the lower end of the spring chamber 50 is attached to the mounting hole 16. The flange 59 at the lower end of the spring chamber 50 and the peripheral edge portion of the mounting hole 16 of the valve box 10 are fastened and fixed by the fastening member 65 such as the bolt described above. Thus, the assembly of the pressure holding valve 1 is completed.

弁箱10にスプリング室50を取り付ける際に,スプリング室50内のスプリング40を圧縮する必要がなく,弁箱10に設けた取付穴16内にスプリング室50の下端より突出するシリンダ60を挿入することで,力を加えることなく弁箱10上にスプリング室50を載置することができる。   When attaching the spring chamber 50 to the valve box 10, it is not necessary to compress the spring 40 in the spring chamber 50, and the cylinder 60 protruding from the lower end of the spring chamber 50 is inserted into the mounting hole 16 provided in the valve box 10. Thus, the spring chamber 50 can be placed on the valve box 10 without applying a force.

この状態で,ボルト等の締結部材65を取り付けることでスプリング室50を弁箱10に対し簡単に取り付けることができる。   In this state, the spring chamber 50 can be easily attached to the valve box 10 by attaching a fastening member 65 such as a bolt.

このように,本発明の保圧弁1では,簡単かつ安全に保圧弁1の分解と組み立てを行うことができる。   Thus, in the holding valve 1 of the present invention, the holding valve 1 can be easily and safely disassembled and assembled.

2.実施形態2
以上,図1〜5を参照して説明した保圧弁1では,スプリング40の下端を保持する端板55を,弁棒30とは別体に構成した例について説明した。
2. Embodiment 2
As described above, in the pressure holding valve 1 described with reference to FIGS. 1 to 5, the example in which the end plate 55 that holds the lower end of the spring 40 is configured separately from the valve rod 30 has been described.

これに対し,図6に示した本実施形態の保圧弁1では,スプリング40の下端を保持する端板55を弁棒30と一体的に形成して両者を連結させている。   On the other hand, in the pressure-holding valve 1 of this embodiment shown in FIG. 6, the end plate 55 which hold | maintains the lower end of the spring 40 is formed integrally with the valve rod 30, and both are connected.

また,図1〜5を参照して説明した実施形態では,スプリング室50の下端より,弁箱10の二次流路15内に突出するシリンダ60を設けると共に,シリンダ60内に挿入される弁棒30の外周に形成されたシール溝にOリング34を取り付ける構成を説明したが,図6に示す本実施形態の保圧弁1では,弁箱10に設けた取付穴16部分を肉厚に形成して,取付穴16の内壁でシリンダ60’を形成し,このシリンダ60’内に,前述したように端板55と一体的に形成した弁棒30を挿入している。   In the embodiment described with reference to FIGS. 1 to 5, a cylinder 60 that protrudes from the lower end of the spring chamber 50 into the secondary flow path 15 of the valve box 10 is provided, and a valve that is inserted into the cylinder 60 is provided. Although the configuration for attaching the O-ring 34 to the seal groove formed on the outer periphery of the rod 30 has been described, in the pressure retaining valve 1 of this embodiment shown in FIG. 6, the attachment hole 16 portion provided in the valve box 10 is formed thick. A cylinder 60 'is formed by the inner wall of the mounting hole 16, and the valve rod 30 formed integrally with the end plate 55 as described above is inserted into the cylinder 60'.

そして,図6の構成では,シリンダ60’の内周面にシール溝を設け,このシール溝内にOリング34を取り付ける構成とした点で,図1〜5を参照して説明した保圧弁の構成とは異なる。   In the configuration of FIG. 6, the pressure retaining valve described with reference to FIGS. 1 to 5 is provided in that a seal groove is provided on the inner peripheral surface of the cylinder 60 ′ and an O-ring 34 is attached to the seal groove. Different from the configuration.

以上のように構成された図6に記載の保圧弁1においてOリング34を交換する場合,スプリング室50の下端に設けたフランジ59を弁箱に固定するボルト等の締結部材65を外してスプリング室50を弁箱10より取り外すと,スプリング室50と共に弁棒30がシリンダ60’内より抜き取られ,シリンダ60’内壁に形成されたリング溝に取り付けたOリング34を交換することができる。   When replacing the O-ring 34 in the pressure-holding valve 1 shown in FIG. 6 configured as described above, the fastening member 65 such as a bolt for fixing the flange 59 provided at the lower end of the spring chamber 50 to the valve box is removed and the spring is removed. When the chamber 50 is removed from the valve box 10, the valve rod 30 together with the spring chamber 50 is extracted from the cylinder 60 ', and the O-ring 34 attached to the ring groove formed on the inner wall of the cylinder 60' can be replaced.

この図6に記載の構成の保圧弁1においても,図1〜5を参照して説明した保圧弁1と同様,スプリング室50の着脱に際し,スプリング室50を手で押さえなくともスプリング室50が飛び出す心配がないため,効率良く,安全にメンテナンス等の作業を行うことができる。   Also in the pressure holding valve 1 having the configuration shown in FIG. 6, the spring chamber 50 can be mounted without attaching the spring chamber 50 by hand when the spring chamber 50 is attached and detached, as in the pressure holding valve 1 described with reference to FIGS. Since there is no fear of popping out, maintenance and other work can be performed efficiently and safely.

特に,図6に記載の構成の保圧弁1では,端板55と弁棒30が一体化されていることで,部品点数が少なく,分解や組み立ての際の作業工数が減る点においてもメンテナンス性の向上が得られると共に,端板55と弁棒30の中心が常に一致することで,円滑な動作が可能である。   In particular, in the pressure-holding valve 1 having the configuration shown in FIG. 6, the end plate 55 and the valve stem 30 are integrated, so that the number of parts is small, and maintenance work is also possible in that the number of work steps during disassembly and assembly is reduced. In addition, since the center of the end plate 55 and the valve stem 30 always coincide, smooth operation is possible.

なお,図6に示す実施形態では,シリンダ60’の内壁側にOリング34を取り付ける構成を示したが,この構成に代えて弁棒30の外周にシール溝を形成してOリング等のシール材を取り付ける構成としても良い。   In the embodiment shown in FIG. 6, a configuration in which the O-ring 34 is attached to the inner wall side of the cylinder 60 ′ is shown, but instead of this configuration, a seal groove is formed on the outer periphery of the valve stem 30 to seal the O-ring or the like. It is good also as a structure which attaches material.

また,図6に示す保圧弁1の構成においても,図4に示すように,スプリング40の上端を支持する第2の端板55’を設けると共に,スプリング室カバー53にネジ孔53bとこれに螺合する圧力調整用ボルト53cを設けることで,設定圧力を可変とすることができるように構成するものとしても良い。   In addition, in the configuration of the pressure retaining valve 1 shown in FIG. 6, as shown in FIG. 4, a second end plate 55 ′ that supports the upper end of the spring 40 is provided, and the screw hole 53 b is formed in the spring chamber cover 53. It is good also as what is comprised so that setting pressure can be made variable by providing the bolt 53c for pressure adjustment to screw.

1 保圧弁
10 弁箱
11 連通口
11a シート面
12 入口
13 出口
14 一次流路
15 二次流路
16 取付穴
20 弁体
21 本体(弁体20の)
22 弁軸
22a スプリング室
30 弁棒
30a 一端(弁棒30の)
30b 他端(弁棒30の)
31 挿入孔
32 係合突起
33 逆流防止用スプリング
34 シール材(Oリング)
40 スプリング
50 スプリング室
50a 一端(スプリング室の)
50b 他端(スプリング室の)
51 本体
52 一端側端壁
53 他端側端壁(スプリング室カバー)
53a 突起
53b ネジ孔
53c 設定圧力調整用ボルト
54 連通穴
55 端板
55’ 第2の端板
56 突起
57 係合凹部
58 突部
59 フランジ
60,60’ シリンダ
65 締結部材(ボルト)
100 油冷式スクリュ圧縮機
130 圧縮機本体
137 吸入流路
140 給油流路
160 レシーバタンク
165 セパレータ
200 保圧弁
210 弁箱
211 連通口
211a シート面
212 入口
213 出口
214 一次流路
215 二次流路
220 弁体
222 弁軸
230 ピストン
231 挿入孔
234 シール材(Oリング)
240 スプリング
253 頂蓋
253c 調節螺杆
255’ 受皿
259 固定リング
260 シリンダ
DESCRIPTION OF SYMBOLS 1 Holding pressure valve 10 Valve box 11 Communication port 11a Seat surface 12 Inlet 13 Outlet 14 Primary flow path 15 Secondary flow path 16 Mounting hole 20 Valve body 21 Main body (valve body 20)
22 Valve shaft 22a Spring chamber 30 Valve rod 30a One end (of the valve rod 30)
30b The other end (of the valve stem 30)
31 Insertion hole 32 Engagement protrusion 33 Backflow prevention spring 34 Seal material (O-ring)
40 Spring 50 Spring chamber 50a One end (of spring chamber)
50b The other end (of the spring chamber)
51 Main body 52 One end side end wall 53 Other end side end wall (spring chamber cover)
53a Projection 53b Screw hole 53c Set pressure adjusting bolt 54 Communication hole 55 End plate 55 'Second end plate 56 Projection 57 Engaging recess 58 Projection 59 Flange 60, 60' Cylinder 65 Fastening member (bolt)
DESCRIPTION OF SYMBOLS 100 Oil-cooled screw compressor 130 Compressor main body 137 Suction flow path 140 Oil supply flow path 160 Receiver tank 165 Separator 200 Holding valve 210 Valve box 211 Communication port 211a Seat surface 212 Inlet 213 Outlet 214 Primary flow path 215 Secondary flow path 220 Valve body 222 Valve shaft 230 Piston 231 Insertion hole 234 Seal material (O-ring)
240 Spring 253 Top lid 253c Adjustment screw 255 'Sauce pan 259 Fixing ring 260 Cylinder

Claims (6)

入口と連通する一次流路,出口と連通する二次流路,及び,前記一次流路と二次流路とを連通する連通口を備えた弁箱と,
前記連通口を開閉する弁体と,
前記弁体が一端側に取り付けられる弁棒と,
前記弁棒の他端を押圧して,前記弁体を前記連通口に設けたシート面に着座させる方向に付勢するスプリングを備え,
前記スプリングを収容するスプリング室の一端を画成する一端側端壁に設けた連通穴が,前記弁箱に設けた取付穴を介して前記二次流路と連通するように,前記スプリング室の前記一端を,前記弁箱に着脱可能に取り付けて成り,
前記スプリング室は,該スプリング室内を移動可能で前記連通穴を通過できない大きさの端板を内部に備え,前記スプリング室の他端側端壁の内面と,前記端板間に,前記スプリングを収容しており,
前記端板に,前記取付穴及び前記連通穴を介して,前記弁棒の前記他端が当接,又は連結されると共に,
前記端板が前記一端側端壁の内面と接触した位置,又は微小間隔を介して近接した位置にあるときに前記連通口が前記弁体により塞がれて閉弁するよう構成したことを特徴とする保圧弁。
A primary flow path that communicates with the inlet, a secondary flow path that communicates with the outlet, and a valve box having a communication port that communicates the primary flow path and the secondary flow path;
A valve body for opening and closing the communication port;
A valve stem to which the valve body is attached to one end;
A spring that presses the other end of the valve stem and biases the valve body in a direction to be seated on a seat surface provided in the communication port;
The communication hole provided in the end wall on one end side defining one end of the spring chamber that accommodates the spring communicates with the secondary flow path through a mounting hole provided in the valve box. The one end is detachably attached to the valve box,
The spring chamber includes an end plate that is movable in the spring chamber and cannot pass through the communication hole, and the spring chamber is disposed between the inner surface of the other end wall of the spring chamber and the end plate. Contain,
The other end of the valve stem abuts or is connected to the end plate via the mounting hole and the communication hole,
The communication port is closed by the valve body when the end plate is in a position in contact with the inner surface of the end wall on the one end side or in a position close to the end plate through a minute interval. Holding pressure valve.
前記端板と前記弁棒を別部材として形成したことを特徴とする請求項1記載の保圧弁。   The pressure-holding valve according to claim 1, wherein the end plate and the valve stem are formed as separate members. 前記端板と前記弁棒を一体的に形成して連結したことを特徴とする請求項1記載の保圧弁。   The pressure-holding valve according to claim 1, wherein the end plate and the valve stem are integrally formed and connected. 前記スプリング室の前記他端側端壁の内壁と前記スプリング間に,前記スプリング室内を移動可能な第2の端板を設け,前記端板と前記第2の端板間に前記スプリングを保持すると共に,前記スプリング室の前記他端側端壁を貫通するネジ孔に,前記スプリング室外からスプリング室内に向かって螺合され,先端が前記第2の端板と接触する,設定圧力調整用ボルトを設けたことを特徴とする請求項1〜3いずれか1項記載の保圧弁。   A second end plate that can move in the spring chamber is provided between the inner wall of the end wall on the other end side of the spring chamber and the spring, and the spring is held between the end plate and the second end plate. In addition, a set pressure adjusting bolt is screwed into a screw hole penetrating the other end side wall of the spring chamber from the outside of the spring chamber toward the spring chamber, and a tip is in contact with the second end plate. The pressure-holding valve according to claim 1, wherein the pressure-holding valve is provided. 前記スプリング室の前記一端に,前記連通穴と連通すると共に前記二次流路内に突出するシリンダを設け,前記弁棒を,前記シリンダ内を軸線方向に摺動するピストン状の構造に形成したことを特徴とする請求項1〜4いずれか1項記載の保圧弁。   A cylinder that communicates with the communication hole and protrudes into the secondary flow path is provided at the one end of the spring chamber, and the valve rod is formed in a piston-like structure that slides in the cylinder in the axial direction. The pressure-holding valve according to any one of claims 1 to 4, wherein: 前記弁箱に設けた前記取付穴をシリンダとして形成し,前記弁棒を,前記シリンダ内を軸線方向に摺動するピストン状の構造に形成したことを特徴とする請求項1〜4いずれか1項記載の保圧弁。

5. The mounting hole provided in the valve box is formed as a cylinder, and the valve rod is formed in a piston-like structure that slides in the cylinder in the axial direction. The holding pressure valve described in the item.

JP2018085678A 2018-04-26 2018-04-26 Pressure holding valve Active JP7160552B2 (en)

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