JP2019185848A - Pin diameter discrimination jig and pin diameter discrimination method - Google Patents
Pin diameter discrimination jig and pin diameter discrimination method Download PDFInfo
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- 238000012850 discrimination method Methods 0.000 title claims description 3
- 238000007689 inspection Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 7
- 102000010410 Nogo Proteins Human genes 0.000 description 3
- 108010077641 Nogo Proteins Proteins 0.000 description 3
- 238000012790 confirmation Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B3/00—Measuring instruments characterised by the use of mechanical techniques
- G01B3/34—Ring or other apertured gauges, e.g. "go/no-go" gauge
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/08—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/20—Connectors or connections adapted for particular applications for testing or measuring purposes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
Abstract
Description
本発明は、導通検査治具に使用される導通ピンの先端径を判別するピン径判別治具及びピン径判別方法に関する。 The present invention relates to a pin diameter discriminating jig and a pin diameter discriminating method for discriminating a tip diameter of a conducting pin used in a continuity inspection jig.
車両内に配索されて各種電子機器等の接続に用いられるワイヤハーネスは、コネクタハウジングに収容される端子が端末に設けられた複数の電線を有している。そして、このようなワイヤハーネスに対して、電線の断線や端子の接続不良等を検出するための導通検査が行われる。 A wire harness that is routed in a vehicle and used for connecting various electronic devices and the like has a plurality of electric wires in which terminals accommodated in a connector housing are provided at a terminal. Then, a continuity test is performed on such a wire harness in order to detect disconnection of the electric wire, poor connection of the terminal, and the like.
導通検査は、複数の電線の端末に接続された端子の数の複数の導通ピンを有した導通検査治具を用い、この導通検査治具の各導通ピンを雌コネクタハウジングの複数の端子収容室内に収容されている各雌端子と接触させることで行っている。 The continuity test uses a continuity test jig having a plurality of continuity pins connected to the terminals of the plurality of electric wires, and each continuity pin of the continuity test jig is placed in a plurality of terminal accommodating chambers of the female connector housing. This is done by contacting each female terminal housed in the housing.
前記導通検査治具の複数の導通ピンによる導通検査の際に、雌端子の大きさに合った先端径の導通ピンを使用しなければ端子変形の原因となるため、適正な先端径の導通ピンが使用されている導通検査治具であるかどうか、即ち、導通検査治具が適正品か否かのチェックをする必要があるが、導通ピンの先端径を判別する具体的な手段や手法はなく、例えば、ノギス等の測定機器や筒状の部品を代用して対応していた。 When conducting a continuity test using a plurality of continuity pins of the continuity inspection jig, if a continuity pin having a tip diameter matching the size of the female terminal is not used, the terminal will be deformed. It is necessary to check whether or not the continuity inspection jig is used, that is, whether or not the continuity inspection jig is an appropriate product. For example, measuring devices such as calipers and cylindrical parts are used instead.
しかしながら、未完成状態の導通検査治具に組み付けた導通ピンをノギス等の測定機器で1本毎測定しようとしても、複数の導通ピン間のピッチが小さくて測定が困難であり、また、筒状の部品で測定するために導通ピンの先端に押し込もうとした場合、誤って導通ピンを変形させたり、破損させる恐れがあり、適正品であるか否かの判別に時間と熟練を要した。 However, even if it is attempted to measure each of the conductive pins assembled to the unfinished conductive inspection jig with a measuring device such as a caliper, the pitch between the plurality of conductive pins is small, and measurement is difficult. If you try to push it into the tip of the conducting pin to measure with the parts of this, there is a risk of accidentally deforming or damaging the conducting pin, and it took time and skill to determine whether it is a proper product .
そこで、本発明は、前記した課題を解決すべくなされたものであり、導通検査治具の導通ピンのピン径を簡単かつ短時間で正確に判別することができるピン径判別治具及びピン径判別方法を提供することを目的とする。詳述すると、導通検査治具に使用する導通ピンが誤って、異なる先端径の導通ピンが取り付けられた際(製造時、受入時、メンテナンス時等)に、ピン径の違いを容易に確認させることで、導通検査治具のピン径違い品を流出させないことを目的とする。 Therefore, the present invention has been made to solve the above-described problems, and a pin diameter determination jig and a pin diameter that can easily and accurately determine the pin diameter of the conduction pin of the conduction inspection jig. An object is to provide a discrimination method. In detail, when the conducting pin used for the continuity inspection jig is mistaken and a conducting pin with a different tip diameter is attached (manufacturing, receiving, maintenance, etc.), the difference in pin diameter can be easily confirmed. Thus, the object is to prevent the continuity inspection jig from having different pin diameters.
本発明は、導通検査治具の導通ピンのピン径を判別するピン径判別治具であって、導通検査治具の導通ピンのピン径を判別するコイルバネと、前記コイルバネを一体に結合した把持部と、を備えたことを特徴とする。 The present invention is a pin diameter discriminating jig for discriminating a pin diameter of a conducting pin of a continuity testing jig, and a gripping unit that integrally couples a coil spring that discriminates the pin diameter of a conducting pin of a continuity testing jig. And a section.
また、本発明は、ピン径判別治具を用いて導通検査治具の導通ピンのピン径を判別するピン径判別方法であって、前記導通ピンの外径をφP、前記ピン径判別治具の把持部の一方の側の大径のコイルバネの内径をφA、前記把持部の他方の側の小径のコイルバネの内径をφBとした場合に、前記導通ピンの外径φPと前記大径のコイルバネの内径φAと前記小径のコイルバネの内径φBの関係がφA≧φP>φBの場合は、前記導通ピンが適正品であると判別し、φA>φP<φB及びφA<φP>φBの場合は、前記導通ピンが不適正品であると判別することを特徴とする。 The present invention is also a pin diameter determining method for determining a pin diameter of a conducting pin of a continuity inspection jig using a pin diameter determining jig, wherein the outer diameter of the conducting pin is φP, and the pin diameter determining jig When the inner diameter of the large-diameter coil spring on one side of the grip portion is φA and the inner diameter of the small-diameter coil spring on the other side of the grip portion is φB, the outer diameter φP of the conducting pin and the large-diameter coil spring When the relationship between the inner diameter φA of the coil spring and the inner diameter φB of the small-diameter coil spring is φA ≧ φP> φB, it is determined that the conductive pin is an appropriate product. It is determined that the conductive pin is an inappropriate product.
本発明によれば、導通検査治具の導通ピンのピン径を簡単かつ短時間で正確に判別することができる。 According to the present invention, the pin diameter of the conduction pin of the conduction inspection jig can be easily and accurately determined in a short time.
以下、本発明の実施形態を図面に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
図1は本発明の第1実施形態のピン径判別治具の側面図、図2は同ピン径判別治具の一方の側の大径のコイルバネに導通ピンを挿入した状態を一部断面で示す要部拡大図、図3は同ピン径判別治具の他方の側の小径のコイルバネに導通ピンを挿入した状態を一部断面で示す要部拡大図である。 FIG. 1 is a side view of a pin diameter discriminating jig according to a first embodiment of the present invention, and FIG. 2 is a partial cross-sectional view showing a state where a conducting pin is inserted into a large-diameter coil spring on one side of the pin diameter discriminating jig. FIG. 3 is an enlarged view of a main part, partially showing a state where a conducting pin is inserted into a small-diameter coil spring on the other side of the pin diameter determining jig.
図1に示すように、ピン径判別治具1は、導通検査治具(図示省略)に設計段階で選定された導通ピン10が正規の状態で組み付けられているかどうかを容易に判別できる治具であり、導通ピン10の先端径(ピン径)を判別する長尺で金属製の一対のねじりコイルバネ(コイルバネ)3,4と、この一対のねじりコイルバネ(コイルバネ)3,4を一体に結合した合成樹脂製で四角棒状の把持部2と、を備えている。
As shown in FIG. 1, the pin diameter
把持部2は、左右両側にそれぞれ径の異なるねじりコイルバネ3,4を一体に結合してあり、かつ把持部2の左右両側は、その外径を異なるねじりコイルバネ3,4の径に合わせてそれぞれ異ならせて形成してある。即ち、把持部2の一方の側(図1中左のA側)は大径部2aになっており、把持部2の他方の側(図1中右のB側)は小径部2bになっている。このように、2つの導通ピン10の先端径の判別部である各ねじりコイルバネ3,4を容易に判別でき、かつ取り間違い防止のため、把持部2と各ねじりコイルバネ3,4は一体構造で、判別部である各ねじりコイルバネ3,4の大小に応じてその取付外形に段差を設けている。
The
また、一方の側(図1中左のA側)のねじりコイルバネ3は他方の側(図1中右のB側)のねじりコイルバネ4よりも大径に形成されている。さらに、各ねじりコイルバネ3,4の先端部には導通ピン10を挿入し易くするために螺旋状に外側に拡径するテーパ部3a,4aを形成してある。尚、各ねじりコイルバネ3,4は、金属製の棒を密着巻きしてねじりコイル状に形成してあり、ピッチ間が狭い複数の導通ピン10を判別する場合でも隣接する各導通ピン10にダメージを与えないようにフレキシブルに弾性変形するようになっている。
Further, the
そして、サイズ違い(大)の導通ピン10を判別する方法として、選定された導通ピン10の先端部10aが入り、且つ1サイズ先端径の大きな導通ピン10が入らないようにねじりコイルバネ3,4の内径を設定する。また、サイズ違い(小)の導通ピン10を判別する方法として、選定された導通ピン10の先端部10aが入らず、且つ1サイズ先端径の小さな導通ピン10が入るようにねじりコイルバネ3,4の内径を設定する。即ち、選定(判別)する導通ピン10の外径をφP、把持部2の一方の側(図1中左のA側)の大径のコイルバネ3の内径をφA、把持部2の他方の側(図1中右のB側)の小径のコイルバネ4の内径をφBとした場合に、φA≧φP>φBの関係となっている。
As a method of discriminating the
詳述すると、前述した構成のピン径判別治具1を用いて導通検査治具の導通ピン10の先端径(ピン径)を判別する際に、選定する導通ピン10の外径をφP、把持部2のA側の大径のばね3の内径をφA、把持部2のB側の小径のばね4の内径をφBとした場合に、それらの関係がφA≧φP>φBの場合は、選定された導通ピン10が適正品(OK)であると判別し、φA>φP<φB及びφA<φP>φBの場合は、選定された導通ピン10が不適正品(NG)であると判別する。
More specifically, when the tip diameter (pin diameter) of the
即ち、判別(確認)手順としては、図4に示すように、導通ピン10がA側のコイルバネ3に挿入され(Go)、B側のコイルバネ4にも挿入された(Go)場合、及び、導通ピン10がA側のコイルバネ3に挿入されず(NoGo)、B側のコイルバネ4にも挿入されない(NoGo)場合は、正規(適正品)の先端径の導通ピン10が組み付けられていないことが確認される。
That is, as a discrimination (confirmation) procedure, as shown in FIG. 4, when the
また、導通ピン10がA側のコイルバネ3に挿入され(Go)、B側のコイルバネ4に挿入されない(NoGo)場合は、正規(適正品)の先端径の導通ピン10が組み付けられていることが確認される。これらにより、導通ピン10が適正品(OK)か不適正品(NG)かが簡単に判る。
In addition, when the
このように、ピン径判別治具1を用いて、選定する導通ピン10を、各テーパ部3a,4aを介してコイルバネ3,4内に挿入させることができるか、挿入させることができないかを確認するだけの簡単な手作業により、導通ピン10の先端径(ピン径)を短時間で正確に判別することができる。
Thus, using the pin diameter
導通検査治具に組み付けられた状態の導通ピン10の先端径を確認することで、完成品の検査時、製造業者からの治具受入時、メンテナンス等によるピン交換時に、ピン径が異なる導通ピン10を備えた導通検査治具の流出を確実に防止することができる。さらに、検査、受入・メンテナンス時の確認工数の削減を図ることができ、その分、低コスト化を図ることができる。 Conductive pins with different pin diameters when inspecting the finished product, receiving a jig from the manufacturer, or exchanging pins for maintenance, etc. The outflow of the continuity inspection jig provided with 10 can be reliably prevented. Furthermore, it is possible to reduce the number of confirmation steps at the time of inspection, acceptance / maintenance, and the cost can be reduced accordingly.
また、選定された導通ピン10のピン径を判別する際に、フレキシブルに弾性変形する長尺のねじりコイルバネ3,4を用いたことにより、導通ピン10の変形や破損等の2次的な不具合を回避することができる。
Further, when determining the pin diameter of the selected
図5(a)は本発明の第2実施形態のピン径判別治具のコイルバネを他のピン径に対応したものに取り換えるための組み合わせを示す側面図、図5(b)は同組み合わせた一例を示すピン径判別治具の側面図である。 FIG. 5A is a side view showing a combination for replacing the coil spring of the pin diameter determination jig of the second embodiment of the present invention with one corresponding to another pin diameter, and FIG. 5B is an example of the combination. It is a side view of the pin diameter discrimination | determination jig | tool which shows these.
この第2実施形態のピン径判別治具1は、図5(b)に示すように、把持部2の両側を径の異なる一方(図5中左のA側)の大径分割体(一方の分割体)2Aと他方(図5中右のB側)の小径分割体(他方の分割体)2Bに2分割に形成し、かつ、大径分割体2Aの他端側に形成されたネジ穴2cと小径分割体2Bの一端側に形成されたネジ部2dの螺合により着脱自在になっている。尚、ネジの代わりにマグネットにより着脱自在にしても良い。
As shown in FIG. 5 (b), the pin
また、図5(a)に示すように、大径分割体2Aの一端側には、大径のうちでも径の異なる大径のコイルバネ3,3′,3″を一体に結合したものが3組み用意されている。さらに、図5(b)に示すように、小径分割体2Bの他端側には、小径のうちでも径の異なる小径のコイルバネ4,4′,4″を一体に結合したものが3組み用意されている。これらの各分割体A2,2Bを、選定する導通ピン10の他のピン径、即ち、ピン径の大小異なる導通ピン10に合わせて対応したものに取り換えて使用することにより、先端径のそれぞれ異なる複数種類の導通ピン10の判別に簡単かつ確実に対応させて判別することができる。
Further, as shown in FIG. 5 (a), a large-diameter divided
尚、前記各実施形態によれば、導通ピンのピン径を判別するコイルバネを金属製の棒を密着巻きしてねじりコイル状に形成したものを用いたが、合成樹脂製のねじりコイルバネを用いても良い。 In addition, according to each said embodiment, although the coil spring which discriminate | determines the pin diameter of a conduction | electrical_connection pin used what formed the torsion coil shape by tightly winding metal rods, it uses a synthetic resin torsion coil spring. Also good.
1 ピン径判別治具
2 把持部
2A 大径分割体(一方の分割体)
2B 小径分割体(他方の分割体)
3,3′,3″ 大径のねじりコイルバネ(コイルバネ)
3a テーパ部
4,4′,4″ 小径のねじりコイルバネ(コイルバネ)
4a テーパ部
10 導通検査治具の導通ピン
1 Pin
2B Small-diameter segment (the other segment)
3, 3 ', 3 "large diameter torsion coil spring (coil spring)
Claims (7)
前記コイルバネを一体に結合した把持部と、
を備えたことを特徴とするピン径判別治具。 A coil spring for determining the pin diameter of the conduction pin of the conduction inspection jig;
A gripping part integrally connecting the coil spring;
A pin diameter discrimination jig characterized by comprising:
前記コイルバネの先端部に螺旋状に外側に拡径するテーパ部を設けたことを特徴とするピン径判別治具。 The pin diameter discrimination jig according to claim 1,
A pin diameter discriminating jig characterized in that a taper portion that expands outward in a spiral shape is provided at the tip of the coil spring.
前記把持部の両側にそれぞれ径の異なるコイルバネを一体に結合したことを特徴とするピン径判別治具。 The pin diameter discrimination jig according to claim 1,
A pin diameter discriminating jig characterized in that coil springs having different diameters are integrally coupled to both sides of the grip portion.
前記導通ピンの外径をφP、前記把持部の一方の側の大径のコイルバネの内径をφA、前記把持部の他方の側の小径のコイルバネの内径をφBとした場合に、φA≧φP>φBの関係となることを特徴とするピン径判別治具。 A pin diameter discrimination jig according to claim 3,
When the outer diameter of the conducting pin is φP, the inner diameter of the large-diameter coil spring on one side of the gripping portion is φA, and the inner diameter of the small-diameter coil spring on the other side of the gripping portion is φB, φA ≧ φP> Pin diameter discriminating jig characterized by having a relationship of φB.
前記把持部の両側の外径を異なるコイルバネの径に合わせてそれぞれ異ならせて形成したことを特徴とするピン径判別治具。 A pin diameter discrimination jig according to claim 4,
A pin diameter discriminating jig, characterized in that the outer diameters on both sides of the gripping part are made different according to the diameters of different coil springs.
前記把持部の両側を分割形成し、かつ、着脱自在にし、
前記分割形成した一方の分割体に異なる径の前記大径のコイルバネを一体に結合し、
前記分割形成した他方の分割体に異なる径の前記小径のコイルバネを一体に結合したことを特徴とするピン径判別治具。 The pin diameter discrimination jig according to claim 5,
Separately forming both sides of the gripping part, and making it detachable,
The large-diameter coil spring having a different diameter is integrally coupled to one of the divided bodies formed as described above,
A pin diameter discriminating jig, wherein the small-diameter coil spring having a different diameter is integrally coupled to the other divided body.
前記導通ピンの外径をφP、前記ピン径判別治具の把持部の一方の側の大径のコイルバネの内径をφA、前記把持部の他方の側の小径のコイルバネの内径をφBとした場合に、
前記導通ピンの外径φPと前記大径のコイルバネの内径φAと前記小径のコイルバネの内径φBの関係がφA≧φP>φBの場合は、前記導通ピンが適正品であると判別し、
φA>φP<φB及びφA<φP>φBの場合は、前記導通ピンが不適正品であると判別することを特徴とするピン径判別方法。 A coil spring for determining a pin diameter of a conductive pin of a continuity inspection jig; and a gripping part integrally connecting the coil spring; and a pin diameter determining process in which coil springs having different diameters are integrally connected to both sides of the gripping part. A pin diameter discrimination method for discriminating a pin diameter of a conduction pin of a conduction inspection jig using a tool,
When the outer diameter of the conducting pin is φP, the inner diameter of the large-diameter coil spring on one side of the gripping portion of the pin diameter determining jig is φA, and the inner diameter of the small-diameter coil spring on the other side of the gripping portion is φB In addition,
If the relationship between the outer diameter φP of the conducting pin, the inner diameter φA of the large coil spring and the inner diameter φB of the small coil spring is φA ≧ φP> φB, it is determined that the conducting pin is an appropriate product,
When φA> φP <φB and φA <φP> φB, it is determined that the conducting pin is an improper product.
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JP2018070624A JP6681424B2 (en) | 2018-04-02 | 2018-04-02 | Pin diameter determination jig and pin diameter determination method |
PT115416A PT115416A (en) | 2018-04-02 | 2019-03-27 | PIN DIAMETER VERIFICATION TOOL AND PIN DIAMETER VERIFICATION METHOD. |
CN201910257537.9A CN110345839B (en) | 2018-04-02 | 2019-04-01 | Pin diameter inspection tool and pin diameter inspection method |
DE102019204685.1A DE102019204685B4 (en) | 2018-04-02 | 2019-04-02 | Pin diameter tester and pin diameter test method |
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DE102019204685B4 (en) | 2022-03-31 |
PT115416A (en) | 2019-10-02 |
DE102019204685A1 (en) | 2019-10-02 |
JP6681424B2 (en) | 2020-04-15 |
CN110345839A (en) | 2019-10-18 |
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