JP2019185214A - Management device and management method - Google Patents

Abstract

To grasp a use state of a construct constituting an implementation system to establish a maintenance plan more easily.SOLUTION: A management device according to this disclosure is device regarding maintenance of an implementation system including an implementation device comprising a sampling part sampling a component and a substrate processing part moving and fixing a substrate as constructs and implementing the component to the substrate. The management device comprises a storage part storing correspondence information to which a maintenance timing corresponding to a number of operation and/or an operation time for each item of constructs of the implementation device is set and a control part that acquires information of a use state including a number of operation and/or an operation time from the implementation device and display-outputs a fact which item has reached at the maintenance timing based on the acquired information and the correspondence information visually by a list form.SELECTED DRAWING: Figure 1

Description

  The present specification discloses a management apparatus and a management method.

  Conventionally, as a management device for managing a mounting system, maintenance information of a component is obtained from an IC tag of the component, a maintenance time is determined, a warning is issued when the maintenance time is reached, and the operation of the mounting device is stopped. The thing is proposed (for example, refer patent document 1). In this management apparatus, it is assumed that the maintenance time of components can be detected collectively and quantitatively. In addition, as a mounting device included in the mounting system, a display device is provided in the mounting head, the cumulative number of shots of the mounting head is calculated to calculate a cumulative usage amount, and the cumulative usage number is displayed on the display device as an indicator. It has been proposed (see, for example, Patent Document 2). With this apparatus, it is possible to appropriately grasp the usage status of the constituent units of the mounting apparatus.

JP 2006-108322 A Japanese Patent Laying-Open No. 2015-176892

  However, in the mounting systems described in Patent Documents 1 and 2, it is impossible to grasp the usage status of the entire mounting apparatus. As for the maintenance of the apparatus, the scale of the cycle may differ depending on the part to be maintained, and it has been desired that the maintenance status of the entire apparatus should be grasped.

  The present disclosure has been made in view of such a problem, and provides a management device and a management method that can grasp a use state of a component constituting a mounting system and can easily make a maintenance plan. The main purpose.

  The management apparatus and management method disclosed in the present specification employ the following means in order to achieve the above-described main object.

The management device disclosed in this specification is:
A management apparatus related to maintenance of a mounting system including a mounting apparatus that mounts a component on a board with a sampling section that collects parts and a board processing section that moves and fixes the board as components.
A storage unit that stores correspondence information in which a maintenance time corresponding to the number of operations and / or the operation time is set for each item of the component of the mounting apparatus;
Information on usage status including the number of operations and / or operation time is acquired from the mounting device, and based on the acquired information and the correspondence information, it is possible to visually check which item has reached the maintenance time. A control unit for display output at
It is equipped with.

  In this management device, information on the use state including the number of operations and / or the operation time is acquired from the mounting device, and the acquired information and the corresponding number of operations and / or operation time are provided for each component of the mounting device. Based on the correspondence information in which the maintenance time is set, which item has reached the maintenance time is displayed and output in a list form so as to be visible. In this management apparatus, maintenance time information is displayed in a list format for each item, so that the usage status of the components constituting the mounting system can be grasped and a maintenance plan can be made more easily.

  In the management device according to the present disclosure, the control unit associates unusable information for disabling the component that has reached the maintenance time with the component, and associates the component with the component with the component. It is good also as what outputs the used unusable information. In this management apparatus, appropriate maintenance can be performed by disabling the components that have reached the maintenance time.

  In the management device that outputs the unusable information, the mounting system includes a maintenance device that maintains the component, and the control unit outputs the unusable information and then performs maintenance from the maintenance device. When maintenance information indicating that the reached component has been maintained is acquired, release information for canceling the unusable state may be output to an apparatus having the component. In this management device, since the use of the component is enabled based on information from the maintenance device, appropriate maintenance operation can be performed.

Alternatively, the management device of the present disclosure
A management apparatus related to maintenance of a mounting system, comprising: a mounting device that mounts a component on a substrate, and a maintenance device that maintains the component; and a mounting unit that collects components and a substrate processing unit that moves and fixes the substrate as components. There,
A storage unit that stores correspondence information in which a maintenance time corresponding to the number of operations and / or the operation time is set for each item of the component of the mounting apparatus;
Use state information including the number of operation times and / or operation time is acquired from the mounting device, and based on the acquired information and the correspondence information, the component that has reached the maintenance time is disabled. The information is associated with the component, the unusable information associated with the component is output to the device having the component, and then the component that has reached the maintenance time from the maintenance device is maintained. A control unit that outputs the release information for releasing the unusable state to the apparatus having the component when the maintained information is acquired;
It is good also as a thing provided.

  In this management device, information on the use state including the number of operations and / or the operation time is acquired from the mounting device, and the acquired information and the corresponding number of operations and / or operation time are provided for each component of the mounting device. Based on the correspondence information in which the maintenance time is set, the unusable information for making the component that has reached the maintenance time unusable is associated with this component, and the device having this component is associated with the component. Output unusable information. When the management device acquires maintenance-completed information indicating that the component that has reached the maintenance time has been maintained from the maintenance device, the management device outputs release information for canceling the unusable state to the device having the component. In this management device, the components that have reached the maintenance time are disabled, while the components can be used based on information from the maintenance device, so that appropriate maintenance can be performed.

  In the management device of the mounting system including the maintenance device, the maintenance device includes a cleaning unit that cleans the components of the sampling unit of the mounting device included in the mounting system and / or an oil supply unit that supplies oil to the components. It may be provided. In this management apparatus, maintenance such as cleaning of components and refueling can be appropriately performed.

  In the management device that outputs the unusable information, the management unit includes an input unit that inputs a command from an operator, and the control unit is configured to associate the unusable information after outputting the unusable information. When maintained information indicating that the component has been maintained is input from the input unit, release information for canceling the unusable state may be output to the apparatus having the component. In this management apparatus, since the operator inputs that the maintenance work has been performed, appropriate maintenance can be performed.

  In the management device of the present disclosure, the sampling unit includes at least one of a filter, a syringe, a valve, and a valve sealing member disposed in the pressure path, and / or a gear, a guide shaft, and a cam follower as a mechanical mechanism. One or more of them and / or one or more of the prisms arranged in the optical path may be provided as the component. With this management device, it is possible to grasp the usage status of these components and to make a maintenance plan more easily.

The management method of the present disclosure is:
A management method related to maintenance of a mounting system including a mounting device that includes a sampling unit for sampling a component and a substrate processing unit for moving and fixing the substrate as components, and mounting the component on the substrate,
(A) acquiring correspondence information in which a maintenance time corresponding to the number of operations and / or the operation time is set for each item of the component of the mounting apparatus;
(B) obtaining information on a use situation including the number of operations and / or an operation time from the mounting device;
(C) Based on the information acquired in the step (b) and the correspondence information, a step of displaying and outputting in a list form which of the items has reached the maintenance time is visible;
May be included.

  As with the management device described above, this management method displays maintenance time information for each item in a list format. Therefore, it is possible to grasp the usage status of the components that make up the mounting system and make a maintenance plan more easily. You can In this management method, various aspects of the management device described above may be adopted, and steps for realizing each function of the management device described above may be added.

Alternatively, the management method of the present disclosure is:
A management method related to maintenance of a mounting system, comprising: a mounting device that includes a sampling unit for sampling a component and a substrate processing unit that moves and fixes a substrate as components, and mounts the component on the substrate; and a maintenance device that maintains the component Because
(A) acquiring correspondence information in which a maintenance time corresponding to the number of operations and / or the operation time is set for each item of the component of the mounting apparatus;
(B) obtaining information on a use situation including the number of operations and / or an operation time from the mounting device;
(C) Based on the information acquired in the step (b) and the correspondence information, unusable information for making the composition that has reached maintenance time unusable is associated with the composition and has the composition. Outputting unusable information associated with the component to a device;
(D) After outputting the unusable information in the step (c), release information for canceling the unusable state when the maintenance information indicating that the component that has reached the maintenance time is maintained is obtained from the maintenance device. Outputting to a device having the component;
May be included.

  In this management method, as with the management device described above, the component that has reached the maintenance time is disabled, while the component can be used based on information from the maintenance device. It can be carried out. In this management method, various aspects of the management device described above may be adopted, and steps for realizing each function of the management device described above may be added.

2 is an explanatory diagram illustrating an example of a schematic configuration of a mounting system. FIG. FIG. 3 is an explanatory diagram illustrating an example of a schematic configuration of the mounting apparatus 11. FIG. 3 is an explanatory diagram of the mounting head 22. The perspective view of the clamping part 47 which clamped the valve operation lever 45. FIG. The perspective view of the clamping part 76 which inserted | pinched the engagement piece 41. FIG. 6 is an explanatory diagram of head management information 94 stored in a storage unit 93. FIG. Explanatory drawing of the correspondence information 95 memorize | stored in the memory | storage part 93. FIG. The flowchart which shows an example of a maintenance management processing routine. Explanatory drawing of the maintenance display screen 35. FIG. The flowchart which shows an example of a maintenance execution process routine. The flowchart which shows an example of a mounting process routine.

  The present embodiment will be described below with reference to the drawings. FIG. 1 is an explanatory diagram illustrating an example of a schematic configuration of a mounting system 10 according to the present disclosure. FIG. 2 is an explanatory diagram illustrating an example of a schematic configuration of the mounting apparatus 11. FIG. 3 is an explanatory diagram of the mounting head 22. FIG. 4 is a perspective view of the clamping portion 47 that sandwiches the valve operating lever 45. FIG. 5 is a perspective view of the clamping portion 76 that sandwiches the engagement piece 41. FIG. 6 is an explanatory diagram of the head management information 94 stored in the storage unit 93. FIG. 7 is an explanatory diagram of the correspondence information 95 stored in the storage unit 93. The mounting system 10 is a system that executes a process of mounting the component P (see FIG. 2) on the board S, for example. The mounting system 10 includes a mounting device 11, a head maintenance device 80, and a management computer (PC) 90. The mounting system 10 is configured as a mounting line in which a plurality of mounting apparatuses 11 are arranged from upstream to downstream. In FIG. 1, only one mounting apparatus 11 is shown for convenience of explanation. In the present embodiment, the left-right direction (X-axis), the front-rear direction (Y-axis), and the up-down direction (Z-axis) are as shown in FIGS.

  As illustrated in FIG. 2, the mounting apparatus 11 includes a substrate processing unit 12, a component supply unit 14, a component imaging unit 16, an operation panel 18, a mounting unit 20, and a control unit 31. The substrate processing unit 12 is a unit that carries in, transports, fixes and unloads the substrate S at the mounting position. The substrate processing unit 12 has a pair of conveyor belts provided at intervals in the front and rear direction of FIG. The board | substrate S is conveyed by this conveyor belt. The component supply unit 14 is a unit that supplies the component P to the mounting unit 20. The component supply unit 14 includes a tray unit that accommodates a plurality of feeders including a reel around which a tape that accommodates the component P is wound and a tray on which the component P is arranged, and is detachably attached to the front side of the mounting apparatus 11. Yes. The component imaging unit 16 is a camera that captures an image of the component P or the like collected and held by the mounting head 22 from below. The component imaging unit 16 is disposed between the substrate processing unit 12 and the component supply unit 14, and the imaging range is above the component imaging unit 16. The operation panel 18 is a unit that exchanges information with the worker, and includes a display unit that displays a screen and an operation unit that is operated by the worker.

  The mounting unit 20 is a unit that collects the component P from the component supply unit 14 and arranges the component P on the substrate S fixed to the substrate processing unit 12. The mounting unit 20 includes a head moving unit 21, a mounting head 22, a rotating body 23, a syringe 24, and a nozzle 25. The mounting unit 20 includes an R-axis drive unit 26, a Q-axis drive unit 27, and a Z-axis drive unit 28. The head moving unit 21 includes a slider that is guided by the guide rail and moves in the XY directions, and a motor that drives the slider. The mounting head 22 is detachably mounted on the slider and is moved in the XY direction by the head moving unit 21. One or more nozzles 25 are detachably mounted on the lower surface of the mounting head 22 via a rotating body 23. A plurality of nozzles 25 (for example, 16, 8, 4, etc.) are attached to the rotating body 23 via a syringe 24, and a plurality of parts P can be collected at a time. The nozzle 25 is a collection member that collects components using negative pressure, and is detachably attached to the mounting head 22 via the syringe 24. The nozzle 25 adsorbs a component when a negative pressure is supplied through a pressure path and a mechanical valve (not shown), and releases the component when a positive pressure is supplied. The mounting head 22 is provided with a negative pressure filter in the pressure path for preventing foreign matters from entering. A sealing O-ring is disposed inside the mechanical valve. The collecting member that collects the component P may be a mechanical chuck that grips and collects the component P. A side camera 48 that images the vicinity of the tip of the nozzle 25 from the side is disposed on the side of the mounting head 22 (see FIG. 3). A prism glass is disposed in the optical path of the side camera 48.

  As shown in FIG. 3, the mounting head 22 includes a rotating body 23, a valve driving device 46, an R-axis driving unit 26, a Q-axis driving unit 27, and a Z-axis driving unit 28. The rotating body 23 is a cylindrical member and includes a syringe 24, a nozzle 25, and a valve operation lever 45. The syringe 24 is a cylindrical member whose longitudinal direction is the Z-axis direction, and a plurality (for example, eight) of syringes 24 are provided at predetermined intervals in the circumferential direction of the rotating body 23. A sealing O-ring is disposed inside the syringe 24. The nozzle 25 is replaceably attached to the tip of each syringe 24. . The valve operating lever 45 is a lever for operating a mechanical valve, and is provided for each nozzle 25 along the circumference of the rotating body 23. The valve operating lever 45 is an alternate type lever, a negative pressure supply position for supplying negative pressure to the nozzle 25, an atmospheric pressure supply position for supplying atmospheric pressure to the nozzle 25, and a positive pressure supply position for supplying positive pressure to the nozzle 25. Can be switched between.

  The valve driving device 46 is configured to be able to raise and lower the valve operation lever 45 individually. The valve drive device 46 includes a clamping portion 47 that sandwiches the horizontal surface of the valve operating lever 45 from above and below, and moves the clamping portion 47 up and down to position the valve operating lever 45 at any position. As shown in FIG. 4, the holding portion 47 is rotatably attached around the arm shaft 49 and is held in a posture that is substantially perpendicular to the cylindrical side surface of the rotating body 23. A cam follower 50 that contacts the valve operating lever 45 is disposed at the tip of the clamping portion 47.

  As shown in FIG. 3, the R-axis drive unit 26 includes an R-axis 51 and an R-axis motor 54. The R shaft 51 extends in the vertical direction, and the lower end is attached to the central axis of the rotating body 23. The R-axis motor 54 rotationally drives a gear 53 that meshes with an R-axis gear 52 provided at the upper end of the R-axis 51. The R-axis drive unit 26 rotationally drives the R-axis 51 via the gear 53 and the R-axis gear 52 by the R-axis motor 54, so that the plurality of syringes 24 supported by the rotating body 23 are circled together with the plurality of nozzles 25. Turn (revolve) in the circumferential direction.

  The Q-axis drive unit 27 includes upper and lower two-stage Q-axis gears 61 and 62, gears 63 and 64, and a Q-axis motor 65. The upper and lower two-stage Q-axis gears 61 and 62 are inserted so as to be coaxial with and relative to the R-axis 51. The gear 63 is provided in the upper part of each syringe 24, and meshes with the lower Q-axis gear 61 so as to be slidable in the vertical direction. The Q-axis motor 65 rotationally drives a gear 64 that meshes with the upper Q-axis gear 62. The Q-axis drive unit 27 rotates the Q-axis gears 61 and 62 by the Q-axis motor 65 to rotate the gear 63 that meshes with the Q-axis gear 61, so that each syringe 24 rotates around the central axis in the same rotational direction. Are rotated with the same rotation amount. Along with this, the nozzle 25 also rotates (spins).

  The Z-axis drive unit 28 is configured to be able to raise and lower the syringe 24 individually along the Z-axis direction. The Z-axis drive unit 28 includes a Z-axis slider 71, a Z-axis guide shaft (not shown), and a Z-axis motor 73. The Z-axis slider 71 is attached to a ball screw 72 extending in the vertical direction so as to be movable up and down. The Z-axis slider 71 includes a sandwiching portion 76 that sandwiches the horizontal surface of the engagement piece 41 extending from the syringe 24 (see FIG. 5). The Z-axis motor 73 moves the Z-axis slider 71 up and down along the Z-axis guide shaft by rotating the ball screw 72. The Z-axis drive unit 28 raises and lowers the syringe 24 and the nozzle 25 integrated with the Z-axis slider 71 by driving the Z-axis motor 73 to raise and lower the Z-axis slider 71 along the ball screw 72. The clamping part 76 clamps the engagement piece 41 of the syringe 24 and raises / lowers it. The clamping portion 76 has a cam follower 78 disposed at the tip. The syringe 24 is inserted through a spring 42 and is positioned at a fixed position in the vertical direction by the spring 42.

  As shown in FIG. 2, the control unit 31 is configured as a microprocessor centered on a CPU 32 and includes a storage unit 33 that stores various data. The control unit 31 outputs control signals to the substrate processing unit 12, the component supply unit 14, the component imaging unit 16, and the mounting unit 20, and inputs signals from the mounting unit 20, the component supply unit 14, and the component imaging unit 16. To do. The storage unit 33 stores mounting condition information including information such as the arrangement order and arrangement coordinates of the parts P, use prohibition information 34 for prohibiting the use of a specific mounting head 22, and the like. The mounting condition information and the use prohibition information 34 are acquired from the management PC 90 and stored in the storage unit 33.

  The head maintenance device 80 is a device that performs maintenance and inspection of the mounting head 22. As shown in FIG. 1, the head maintenance device 80 includes a control unit 81, a storage unit 83, a head mounting unit 84, a cleaning unit 85, an oil supply unit 86, an inspection unit 87, and an operation panel 88. ing. The control unit 81 is configured as a microprocessor centered on the CPU 82. The storage unit 83 stores information regarding the mounting head 22 to be maintained. The head mounting portion 84 has the same structure as the slider of the head moving portion 21 and is configured to be able to mount a plurality of types of mounting heads 22. The cleaning unit 85 is a unit that performs processing for cleaning the configuration of the mounting head 22. For example, the cleaning unit 85 supplies compressed air to the syringe 24 and removes foreign matter in the air piping to clean it. The cleaning unit 85 is connected to a pressurization device used in the entire mounting system 10, and compressed air is supplied from the pressurization device. In addition, the washing | cleaning part 85 is good also as what wash | cleans with a washing | cleaning liquid with respect to the structure lubricated with lubricants, such as a gear mechanism. The oil supply part 86 supplies a lubricant (for example, grease or lubricating oil) to the various gears described above. The oil supply unit 86 includes a supply pipe, a cylinder, and an oil supply nozzle. The supply pipe is formed of a resin-made flexible member. The cylinder accommodates a lubricant supplied from the outside through a supply pipe and discharges the lubricant from an oil supply nozzle using air pressure. The oil supply section 86 is moved so that the oil supply nozzle reaches the oil supply position of each gear after the mounting head 22 is mounted on the head mounting section 84. The inspection unit 87 is a unit that inspects whether the operation of the mounting head 22 is within a normal allowable range. For example, the inspection unit 87 measures the time of the vertical movement of the syringe 24 and outputs the measured time to the control unit 81. The control unit 81 determines whether or not the measured time is within a specified range. The operation panel 88 is a unit that exchanges information with the worker, and includes a display unit that displays a screen and an operation unit that is operated by the worker.

  The management PC 90 is configured as a server that manages information of each device of the mounting system 10. As illustrated in FIG. 1, the management PC 90 includes a control unit 91, a storage unit 93, a display unit 98, and an input device 99. The control unit 91 is configured as a microprocessor centered on the CPU 92. The storage unit 93 of the management PC 90 stores head management information 94, correspondence information 95, and the like. The head management information 94 is a database that manages the usage status including the number of operations and the operation time of each mounting head 22. As shown in FIG. 6, the head management information 94 includes information such as the head ID of the mounting head 22, the ID of the rotating body 23, the ID of the syringe 24, the operation time and the number of operations. . As shown in FIG. 7, the correspondence information 95 is information in which a maintenance time corresponding to the number of operations and the operation time is set for each item of the component of the mounting apparatus 11. In the correspondence information 95, maintenance items (maintenance targets), operation time and number of operations to be maintained, the content of maintenance work, and time required for maintenance work are associated with each other. As shown in FIG. 7, the maintenance items include a negative pressure filter, an inside of the syringe, an O-ring in the syringe, Q-axis gears 61 and 62, an O-ring in the mechanical valve, an arm shaft 49 of the mechanical valve, an R-axis gear 52, Z Examples thereof include an axial ball screw 72, a Z-axis guide shaft, a cam follower 50 for driving a mechanical valve, and a prism glass surface of the side camera 48. The maintenance items may include a battery for a storage element. Maintenance work includes inspection, cleaning, refueling and replacement. In the correspondence information 95, for example, if the number of operations of the component exceeds a predetermined number of times, lubrication or cleaning is required, or if the working time exceeds a predetermined time, deterioration of the lubricating oil occurs. Therefore, appropriate maintenance work is defined according to the number of operations and the operation time. In the correspondence information 95, the cleaning work is reached when the first work time is reached, the refueling work is longer than the second work time when the second work time is longer than the first work time, and the third time is longer than the second work time. It is stipulated that any one of the replacement work is performed when the operation time is reached, and the cleaning, refueling, or inspection is performed when the operation number reaches a predetermined number. The display unit 98 is a display that displays various types of information. The input device 99 includes a keyboard, a mouse, and the like through which an operator inputs various commands.

  Next, the operation of the mounting system 10 of the present embodiment configured as described above, first, the maintenance management processing of the mounting head 22 executed by the control unit 91 of the management PC 90 will be described. FIG. 8 is a flowchart illustrating an example of a maintenance management processing routine executed by the control unit 91 of the management PC 90. This routine is stored in the storage unit 93 and is executed during actual operation of the mounting system 10. Here, maintenance management of the mounting head 22 as a structure will be mainly described. When this routine is started, the CPU 92 first determines whether usage status information has been acquired from the mounting apparatus 11 (S100). The usage status information includes the usage status such as the ID of the corresponding mounting head 22, the number of operations of the components of the mounting device 11, and the operating time, and is appropriately transmitted from the mounting device 11. The components of the mounting apparatus 11 include the maintenance object described above. The number of operations of the component includes the number of adsorption of each syringe 24 and the number of failures. When the usage status information is acquired, the CPU 92 updates the head management information 94 (S110), reads and acquires the correspondence information 95 from the storage unit 93 (S120), and based on the acquired usage status information and the correspondence information 95. It is determined whether there is an item requiring maintenance work (S130). In S130, it is determined whether there is an item that has reached the maintenance time specified in the correspondence information 95. When there is an item that requires maintenance work, the CPU 92 causes the display unit 98 to display and output a maintenance display screen 35 that displays the maintenance item in a list form so that it can be visually confirmed whether the maintenance time has come (S140).

  FIG. 9 is an explanatory diagram illustrating an example of the maintenance display screen 35. On the maintenance display screen 35, a cursor 36, a maintenance content display column 37, an information display column 38, an OK key 39, and the like are arranged. The cursor 36 operates based on the operation of the input device 99, and is operated when selecting a display field, a key, or the like. The maintenance content display field 37 is a field for displaying maintenance items, work contents, and maintenance reasons corresponding to the maintenance time in association with each other. In the maintenance content display column 37, the working time required for the maintenance work, information on whether or not the head maintenance device 80 can be used, and the corresponding mounting head 22 (component) become unusable before the maintenance work. Whether or not is also displayed. The information display column 38 is a column for displaying contents to be transmitted to the worker. The OK key 39 is a key that the operator presses after confirmation. The operator confirms the contents of the maintenance content display field 37 and the information display field 38 and presses the OK key 39.

  After S140, the CPU 92 outputs unusable information for disabling the structure that has reached the maintenance time to the mounting apparatus 11 (S150). In the mounting apparatus 11, this use is blocked with respect to the structure which became unusable (for example, mounting head 22). Subsequently, the CPU 92 stores the head management information 94 in which the unusable information is associated with the structure in the storage unit 93 (S160). After S160, when the usage status information is not acquired in S100, or when there is no item requiring maintenance in S130, the CPU 92 determines whether or not the maintained information is acquired (S170). The maintenance-completed information is information indicating that maintenance work has been performed on the structure that has reached the maintenance time, and is output from the head maintenance device 80 or from the operation panel 18, the operation panel 88, the input device 99, or the like. Is manually input. When the maintenance-completed information is acquired, the CPU 92 deletes the corresponding unusable information from the head management information 94 and outputs release information for canceling the unusable state to the device (mounting device 11) having the corresponding structure ( S180). The mounting apparatus 11 that has received this cancels the unusable state of the corresponding structure. Then, after S180, or when the maintained information is not acquired in S170, the CPU 92 executes the processes after S100. As described above, the management PC 90 updates the head management information 94 while outputting the unusable information and the release information.

  Next, execution of maintenance processing for the mounting head 22 executed by the head maintenance device 80 will be described. FIG. 10 is a flowchart illustrating an example of a maintenance execution processing routine executed by the control unit 81 of the head maintenance device 80. This routine is stored in the storage unit 83 and executed after the mounting head 22 is mounted on the head mounting unit 84. When this routine is started, the CPU 82 acquires the head management information 94 from the head maintenance device 80, and acquires information on the mounting head 22 mounted on the head mounting unit 84 (S200). Next, the CPU 82 determines whether there is a cleaning operation in the maintenance item that has reached the maintenance time (S210). If there is a cleaning action, the CPU 82 causes the cleaning unit 85 to execute the corresponding cleaning operation (S220). Complete information is output to the management PC 90 (S230). For example, when the cleaning of the syringe 24 corresponds to the maintenance time, the cleaning unit 85 supplies compressed air to the corresponding syringe 24 and cleans the inside. Further, the CPU 92 outputs maintained information indicating that the syringe 24 has been maintained to the management PC 90.

  After S230 or when there is no cleaning work in the maintenance item that has reached the maintenance time in S210, the CPU 82 determines whether or not there is a refueling work in the maintenance item that has reached the maintenance time (S240). When there is a refueling operation, the CPU 82 causes the refueling portion 86 to execute the corresponding refueling operation (S250), and outputs the maintenance completed information to the management PC 90 (S260). For example, when the lubrication of the Q-axis gears 61 and 62 corresponds to the maintenance time, the lubrication unit 86 lubricates the corresponding gear. After S260 or when there is no refueling operation in the maintenance item that has reached the maintenance time in S240, the CPU 82 determines whether or not there is a maintenance item that requires inspection (S270). When the inspection process is required, the CPU 82 causes the inspection unit 87 to execute the corresponding inspection process (S280), and determines whether or not the measurement value obtained by the inspection process is within the allowable range (S290). When the measured value is within the allowable range, the CPU 82 outputs the corresponding maintained information to the management PC 90 (S300). On the other hand, when the measured value is not within the allowable range, the CPU 82 associates the unusable information with the corresponding maintenance item, outputs it to the management PC 90 and the mounting apparatus 11, displays an error on the operation panel 88, and notifies the operator to that effect. (S310). The operator confirms this, and performs disassembly and cleaning of the corresponding structure and parts replacement. The CPU 82 ends this routine as it is after the S300, S310, or when the inspection process is not required in S270.

  Subsequently, a mounting process executed by the mounting apparatus 11 will be described. FIG. 11 is a flowchart illustrating an example of a mounting process routine executed by the control unit 31 of the mounting apparatus 11. This routine is stored in the storage unit 33 and executed after the start of execution of the mounting process by the operator is input. When this routine is started, the CPU 32 determines whether or not the unusable information is acquired from the head maintenance device 80 (S400). When the unusable information is acquired, the corresponding structure is set to the unusable state. (S410). That is, the CPU 32 blocks this use when a structure that has reached the maintenance time is mounted on the mounting apparatus 11. After S410, or when the unavailability information is not acquired in S400, the CPU 32 determines whether or not the release information has been acquired (S420). When the release information is acquired, the CPU 32 determines that the corresponding structure cannot be used. The canceling process is performed (S430).

  After S430 or when the release information is not acquired in S420, the CPU 32 determines whether or not the structure mounted on the mounting apparatus 11 is unusable (S440), and the unusable structure When there is no object, a mounting process is performed (S450). In the mounting process, the component P is collected from the component supply unit 14 and the component P is arranged on the substrate S fixed to the substrate processing unit 12. In the mounting apparatus 11, since the operation accuracy of the structure that has reached the maintenance time may be lowered or a malfunction may occur, the use of the structure is blocked and the maintenance work is promoted. When the mounting process is executed, the CPU 32 outputs usage status information including these to the management PC 90 in order to update the operation time and the number of operations (S460). The management PC 90 that has acquired the usage status information updates the head management information 94. On the other hand, when a structure that cannot be used is mounted on the mounting apparatus 11 in S440, the CPU 32 notifies the operator of an error to that effect (S470). At this time, the CPU 32 may display the maintenance display screen 35 on the operation panel 18. The worker who confirms this performs maintenance work of the corresponding structure. Then, after S460 and S470, the CPU 32 determines whether or not the production of the substrate S is completed (S480), and when the production of the substrate S is not completed, executes the processing after S400. On the other hand, when the production of the substrate S is completed, this routine is finished.

  Here, the correspondence between the constituent elements of the present embodiment and the constituent elements of the present disclosure will be clarified. The management PC 90 of this embodiment corresponds to a management device of the present disclosure, the head maintenance device 80 corresponds to a maintenance device, and the mounting device 11 corresponds to a mounting device. Further, the storage unit 93 of the present embodiment corresponds to the storage unit of the present disclosure, the control unit 91 corresponds to the control unit, the cleaning unit 85 corresponds to the cleaning unit, and the oil supply unit 86 corresponds to the oil supply unit. In the present embodiment, an example of the management method of the present disclosure is also clarified by describing the operation of the control unit 91.

  The management PC 90 of the present embodiment described above acquires usage status information including the number of operations and / or the operation time from the mounting device 11, and the number of operations and the number of operations for each item of the components of the mounting device 11. Based on the correspondence information 95 in which the maintenance time corresponding to the operation time is set, which item has reached the maintenance time is displayed and output in a list form so as to be visible. In this management PC 90, maintenance time information is displayed in a list format for each item, so that the usage status of the components constituting the mounting system 10 can be grasped and a maintenance plan can be made more easily. In addition, the control unit 91 associates the unusable information that makes the component that has reached the maintenance time unusable state with this component, and outputs the unusable information to the apparatus having the component. In the management PC 90, appropriate maintenance can be performed by disabling the components that have reached the maintenance time. Further, the mounting system 10 includes a head maintenance device 80 that maintains the mounting head 22 as a component, and the control unit 91 outputs the unusable information and then reaches the maintenance time from the head maintenance device 80. When the maintained information indicating that the maintenance is performed is acquired, the release information for canceling the unusable state is output to the apparatus having the component. Since the management PC 90 enables the use of the component based on information from the head maintenance device 80, appropriate maintenance operation can be performed.

  The head maintenance device 80 includes a cleaning unit 85 that cleans the components of the mounting head 22 of the mounting device 11 and an oil supply unit 86 that supplies oil to the components. In the head maintenance device 80, maintenance such as cleaning of components and refueling can be appropriately performed. Further, the management PC 90 includes an input device 99 for inputting a command from an operator, and the control unit 91 outputs maintenance information indicating that maintenance of a component associated with the use-disabled information is performed after outputting the use-disabled information. When the completion information is input from the input device 99, the release information for canceling the unusable state is output to the device having the component. In this management PC 90, since the operator inputs that the maintenance work has been performed, appropriate maintenance can be performed. Further, the mounting portion 20 includes a negative pressure filter, an inside of the syringe, an O-ring in the syringe, Q-axis gears 61 and 62, an O-ring in the mechanical valve, an arm shaft 49 of the mechanical valve, an R-axis gear 52, a Z-axis ball screw 72, The Z-axis guide shaft, the cam follower 50 for driving the mechanical valve, the prism glass surface of the side camera 48, and the like are provided as components. These are also maintenance items. In this mounting system 10, it is possible to grasp the usage status of these components and to make a maintenance plan more easily.

  Note that the management device and the management method of the present disclosure are not limited to the above-described embodiments, and can be implemented in various modes as long as they belong to the technical scope of the present disclosure.

  For example, in the above-described embodiment, the unusable information is output to the mounting apparatus 11 and the use of the corresponding structure is blocked. However, it is possible to visually check which maintenance item has reached the maintenance time. If the display is to be output, the unusable state of this structure may be omitted. The management PC 90 can grasp the usage status of the components constituting the mounting system 10 and make a maintenance plan more easily.

  Alternatively, in the above-described embodiment, it is assumed that which maintenance item has reached the maintenance time is displayed and output in a list form so as to be visible. However, the unusable information is output to the mounting apparatus 11 and the corresponding structure is used. If this is to be blocked, this list display may be omitted. In the management PC 90, since the components that have reached the maintenance time are disabled, appropriate maintenance can be performed.

  In the embodiment described above, when the maintenance work is performed by the head maintenance device 80, the release information is output to the management PC 90. However, this may be omitted. The release information can be manually input by the operator from the operation panel 18, the operation panel 88, and the input device 99. Alternatively, in the embodiment described above, the release information can be manually input by the operator, but this may be omitted. The release information can be automatically output from the head maintenance device 80.

  In the embodiment described above, the maintenance display screen 35 displaying a list of a plurality of maintenance items has been described. However, one maintenance item may be displayed as a list. Also on this maintenance display screen, the usage status of the components constituting the mounting system 10 can be grasped and a maintenance plan can be made more easily.

  In the above-described embodiment, the management PC 90 acquires the usage status information including the operation time and the number of operations, but may be either one. Even in the management PC 90, it is possible to grasp the usage status of the components constituting the mounting system 10 and to make a maintenance plan more easily.

  In the embodiment described above, the structures to be maintained are those shown in FIG. 7 such as a negative pressure filter and an O-ring. However, the structure is not particularly limited, and one or more of them may be omitted. No structures may be added. In the above-described embodiments, the maintenance target is described as the mounting head 22, but is not particularly limited thereto, and other structures such as the substrate processing unit 12, the component supply unit 14, the component imaging unit 16, and the operation panel 18. It is good. Further, although the mounting system 10 is provided with the head maintenance device 80, this may be omitted, or a maintenance device capable of maintaining other than the mounting head 22 may be provided.

  In the embodiment described above, the maintenance work includes cleaning, refueling, replacement, inspection (inspection), etc., but is not particularly limited thereto, and one or more of them may be omitted. Operations other than these may be included.

  In the above-described embodiment, the management apparatus of the present disclosure has been described as the management PC 90, but the function of the management PC 90 may be provided in another apparatus, for example, the mounting apparatus 11 or the head maintenance apparatus 80. In the above-described embodiment, the present disclosure has been described as the management PC 90. However, the present disclosure may be a management method, or the present disclosure may be a program executed by a computer.

  The management apparatus and management method of the present disclosure can be used for an apparatus related to a mounting process in which components are arranged on a board.

DESCRIPTION OF SYMBOLS 10 Mounting system, 11 Mounting apparatus, 12 Substrate processing part, 14 Component supply part, 16 Component imaging part, 18 Operation panel, 20 Mounting part, 21 Head moving part, 22 Mounting head, 23 Rotating body, 24 Syringe, 25 Nozzle, 26 R axis drive unit, 27 Q axis drive unit, 28 Z axis drive unit, 31 control unit, 32 CPU, 33 storage unit, 34 use prohibition information, 35 maintenance display screen, 36 cursor, 37 maintenance content display column, 38 information Display column, 39 OK key, 41 Engagement piece, 42 Spring, 45 Valve operation lever, 46 Valve drive, 47 Nipping part, 48 Side camera, 49 Arm shaft, 50 Cam follower, 51 R axis, 52 R axis gear, 53 Gear, 54 R-axis motor, 61 Q-axis gear, 62 Q-axis gear, 63 gear, 64 gear, 65 Q-axis motor, 71 Z-axis motor Ida, 72 Ball screw, 73 Z-axis motor, 75 Elevating position, 76 Holding part, 77 Vertical axis, 78 Cam follower, 80 Head maintenance device, 81 Control part, 82 CPU, 83 Storage part, 84 Head mounting part, 85 Cleaning part, 86 Refueling section, 87 Inspection section, 88 Operation panel, 90 Management PC, 91 Control section, 92 CPU, 93 Storage section, 94 Head management information, 95 Corresponding information, 98 Display section, 99 Input device, P component, S board

Claims (9)

A management apparatus related to maintenance of a mounting system including a mounting apparatus that mounts a component on a board with a sampling section that collects parts and a board processing section that moves and fixes the board as components.
A storage unit that stores correspondence information in which a maintenance time corresponding to the number of operations and / or the operation time is set for each item of the component of the mounting apparatus;
Information on usage status including the number of operations and / or operation time is acquired from the mounting device, and based on the acquired information and the correspondence information, it is possible to visually check which item has reached the maintenance time. A control unit for display output at
Management device with.   The control unit associates unusable information for disabling the component that has reached maintenance time with the component, and outputs unusable information associated with the component to a device having the component The management device according to claim 1. The mounting system includes a maintenance device that maintains the component,
The controller, after outputting the unusable information, obtains maintenance information indicating that the component that has reached the maintenance time has been maintained from the maintenance device. The management apparatus according to claim 2, wherein the management apparatus outputs the information to an apparatus having the management apparatus. A management apparatus related to maintenance of a mounting system, comprising: a mounting device that mounts a component on a substrate, and a maintenance device that maintains the component, and a mounting unit that collects components and a substrate processing unit that moves and fixes the substrate as components There,
A storage unit that stores correspondence information in which a maintenance time corresponding to the number of operations and / or the operation time is set for each item of the component of the mounting apparatus;
Use state information including the number of operation times and / or operation time is acquired from the mounting device, and based on the acquired information and the correspondence information, the component that has reached the maintenance time is disabled. The information is associated with the component, the unusable information associated with the component is output to the device having the component, and then the component that has reached the maintenance time from the maintenance device is maintained. A control unit that outputs the release information for releasing the unusable state to the apparatus having the component when the maintained information is acquired;
Management device with.   The said maintenance apparatus is provided with the washing | cleaning part which wash | cleans the structure of the said extraction part of the mounting apparatus included in the said mounting system, and / or the oil supply part which supplies oil to the said structure. Management device. The management device according to any one of claims 2 to 5,
An input unit for inputting a command from an operator;
After the output of the unusable information, the control unit releases the unusable state when maintained information indicating that the component associated with the unusable information is maintained is input from the input unit. The management apparatus which outputs the cancellation | release information to perform to the apparatus which has the said structure.   The collection unit may include at least one of a filter, a syringe, a valve, and a valve sealing member disposed in the pressure path, and / or at least one of a gear, a guide shaft, and a cam follower as a mechanical mechanism, and / or The management apparatus according to any one of claims 1 to 6, wherein one or more prisms arranged in an optical path are provided as the component. A management method related to maintenance of a mounting system including a mounting device that includes a sampling unit for sampling a component and a substrate processing unit for moving and fixing the substrate as components, and mounting the component on the substrate,
(A) acquiring correspondence information in which a maintenance time corresponding to the number of operations and / or the operation time is set for each item of the component of the mounting apparatus;
(B) obtaining information on a use situation including the number of operations and / or an operation time from the mounting device;
(C) Based on the information acquired in the step (b) and the correspondence information, a step of displaying and outputting in a list form which of the items has reached the maintenance time is visible;
Management method including. A management method related to maintenance of a mounting system, comprising: a mounting device that includes a sampling unit for sampling a component and a substrate processing unit that moves and fixes a substrate as components, and mounts the component on the substrate; and a maintenance device that maintains the component Because
(A) acquiring correspondence information in which a maintenance time corresponding to the number of operations and / or the operation time is set for each item of the component of the mounting apparatus;
(B) obtaining information on a use situation including the number of operations and / or an operation time from the mounting device;
(C) Based on the information acquired in the step (b) and the correspondence information, unusable information for making the composition that has reached maintenance time unusable is associated with the composition and has the composition. Outputting unusable information associated with the component to a device;
(D) After outputting the unusable information in the step (c), release information for canceling the unusable state when the maintenance information indicating that the component that has reached the maintenance time is maintained is obtained from the maintenance device. Outputting to a device having the component;
Management method including.