JP2019183611A - Lattice panel and its assembly method - Google Patents

Abstract

To provide a panel with a lattice which can be attached later and has an excellent aesthetic appearance.SOLUTION: A lattice panel 1 includes a panel board 15, a frame member 10 surrounding the periphery of the panel board 15, an architrave trim 30 arranged in contact with an inner peripheral surface of the frame member 10, and a lattice member 20 mounted along a surface of the panel board 15. The lattice member 20 is fixed to the surface of the panel board 15 and the architrave trim 30 has recesses 31a, 32a open to the inner peripheral surface side, and is fixed to the panel board 15 in a state where end portions 22a, 21a of the lattice member 20 are fitted into the recesses 31a, 32a.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a panel with a lattice in which a lattice in which lattice-like materials are combined is arranged between saddle members and an assembling method thereof.

  Conventionally, various types of panels with a lattice of this type have been proposed (for example, see Patent Document 1). In this document, a lattice-like material is arranged between two end plates (light-transmitting plates), and these are sandwiched between front and back frame members provided on the inner peripheral surface of the saddle material. Due to such a structure, the panel with a lattice has an advantage that the lattice does not shift or come off. However, in this case, since the lattice is arranged between two end plates (translucent plates), the appearance differs greatly from a door with a classic lattice design.

As a conventional method of manufacturing a panel with a lattice having a classic design, there are the following methods.
(1) An opening is provided in a panel manufactured with a flash structure and the like, a mirror plate (translucent plate) and a grid framed on its front and back are fitted into this opening, and a frame with a cover is attached to fix the framed frame in the opening. Method (2) Method of performing processing for inserting a lattice into the buttock

JP 2009-30326 A

  However, as described above, the conventional panel with a lattice needs to be manufactured exclusively for a panel with a lattice, and a panel without a lattice cannot be formed using a panel without a lattice. It is not possible to manufacture a panel with a grid in common. In particular, when it is desired to design a panel with a lattice as in (2) above, it is necessary to perform a process for inserting the lattice into the ridge before the panel is assembled. There is no idea of retrofitting the grid. Further, the above (1) has a design in which the frame protrudes from the panel surface, which increases the thickness of the panel, makes it difficult to use for sliding doors, and has a drawback of limited use.

  Thus, conventionally, the manufacturing process of the panel without a lattice and the panel with a lattice cannot be made common, and efficient panel production has not been possible. Further, in the case where the lattice is retrofitted, it is necessary to prevent the gap and other members from being exposed on the end side of the lattice-like material, and a means for preventing the appearance from deteriorating is required. .

  The present invention has been proposed in view of such circumstances, and an object of the present invention is to provide a panel with a lattice that can be retrofitted with a lattice and an excellent appearance, and a method for assembling the panel.

  In order to achieve the above object, a panel with a lattice according to the present invention includes an end plate, a frame surrounding the end of the end plate, a frame member arranged to contact the inner peripheral surface of the end plate, and the end plate A latticed panel provided with a lattice-like material attached along the surface, wherein the lattice-like material is fixed to the surface of the end plate, and the frame material is a recessed portion opened to the inner peripheral surface side. It is characterized by being fixed to the end plate in a state where the end of the lattice-like material is immersed in the recess.

  Since the panel with a lattice according to the present invention has the above-described configuration, the lattice can be retrofitted to the panel without a lattice, and there is no possibility that the aesthetic appearance is deteriorated at the end of the lattice-like material.

It is a front view which shows the construction state of the door provided with the panel with a lattice which concerns on one Embodiment of this invention. It is sectional drawing corresponding to the AA line of FIG. (A) is a disassembled perspective view of the grating | lattice comprised with a lattice-like material, (b) is a front view of a grating | lattice. (A) is an enlarged side view of a lattice-like material (vertical lattice material), (b) is an enlarged side view of a lattice-like material (horizontal lattice material). (A) is a partial perspective view of a frame material (vertical frame material), (b) is a cross-sectional view corresponding to line BB in (a), (c) is a partial perspective view of a frame material (horizontal frame material), (D) is sectional drawing corresponding to CC line in (c).

  Embodiments of the present invention will be described below with reference to the accompanying drawings. 1-5 is a figure for demonstrating an example of the panel 1 with a grid | lattice which concerns on this embodiment. First, the basic configuration of the latticed panel 1 will be described.

  The panel 1 with a lattice is attached along the surface of the end plate 15, the frame 10 surrounding the end of the end plate 15, the frame material 30 arranged so as to contact the inner peripheral surface of the frame 10, and the surface of the end plate 15. A panel 1 with a lattice provided with a lattice-like material 20. The lattice member 20 is fixed to the surface of the end plate 15. The frame material 30 (31, 32) has concave portions 31a, 32a that are open on the inner peripheral surface side, and the end portions 21a, 22a of the lattice-like material 20 (21, 22) are immersed in the concave portions 31a, 32a. It is fixed to the end plate 15 in a state.

  Next, details will be described. FIG. 1 is a door showing an example of the panel 1 with a lattice. This door is arranged in the opening in the frame portion 7 and is configured to include vertical and horizontal saddle members 10, an end plate 15 disposed in the saddle member 10, and a lattice 3 disposed on the front and back plate surfaces thereof. ing. In the present embodiment, a light-transmitting plate made of glass or synthetic resin is used as the end plate 15. However, the present invention is not limited to this, and various siding plates, joinery plates, shojis, and the like can be applied. Further, the saddle members 11 and 12 are made of wood, and decorative sheets 11a and 12a are attached to the surfaces thereof. The vertical saddle member 11 and the horizontal saddle member 12 are joined in a vertical win.

  As shown in the cross-sectional view of FIG. 2, the latticed panel 1 is fitted with the end portion of the end plate 15 in the concave groove 11 c formed on the inner peripheral surface 11 b of the saddle member 10 (11) via the packing 11 d. It is fixed. On the front and back surfaces of the end plate 15, a lattice 3 formed by combining lattice-like materials 20 (vertical lattice material 21 and horizontal lattice material 22) is attached and fixed. The frame material 30 (31, 32) is covered on both ends of each lattice-like material 20 (21, 22). These frame members 30 are fixed to the end plate 15, and the end portions of the vertical frame member 31 and the horizontal frame member 32 are joined in a vertical winning manner.

  In the panel 1 with a lattice according to the present embodiment, as shown in FIG. 2, the protruding dimension from the surface of the end plate 15 of the lattice-like material 20 (vertical lattice material 21), that is, the height dimension in the cross-sectional view is the frame material 30 ( The height of the vertical frame material 31) from the surface of the end plate 15 is set to be smaller. Furthermore, the height dimension of the frame member 30 (vertical frame member 31) from the surface of the end plate 15 is set to be smaller than the height dimension of the frame member 10 (vertical frame member 11) from the surface of the end plate 15. That is, the thickness of the lattice-like material 20 is smaller than the thickness of the frame material 30, and the thickness of the frame material 30 is smaller than the height dimension of the collar member 10 from the end plate 15.

  The relationship between the height dimensions is the same for both the relationship between the vertical rod material 11, the vertical frame material 31 and the vertical lattice material 21, and the relationship between the horizontal frame material 12, the horizontal frame material 32 and the horizontal lattice material 22. The

  With such a height dimension relationship, the frame material 30 and the grid 3 do not protrude greatly from the surface of the end plate 15, and the panel 1 with a grid can be made a clean and refined design. Moreover, since the frame material 30 and the grating | lattice 3 are stored in the thickness of the vertical fence material 11, it can utilize also for a sliding door.

  In particular, if the relationship between the height dimension from the end plate 15 is vertical frame material 11> horizontal frame material 12> frame material 30> vertical grid material 21> horizontal grid material 22, a three-dimensional object that is refined and united vertically. It becomes a typical glazed panel and is preferable in appearance. The height relationship between the vertical lattice member 21 and the horizontal lattice member 22 may be reversed. The height dimension of the vertical frame material 31 and the horizontal frame material 32 is set to be substantially the same dimension in the present embodiment and is configured to be abutted so as to be substantially flush with the end portion, but is not limited thereto.

  In the present embodiment, the frame member 30 has a width dimension of about 14 mm and the lattice-shaped member 20 has a width of about 20 mm, and the frame member 30 has a smaller width than the lattice-shaped member 20. Of course, the dimensions and the magnitude relationship are not limited.

  Further, since the frame material 30 is not limited to the height of the frame material 10, the height position of the frame material 30 may be substantially the same as the height position of the frame material 10. That is, you may form between both members substantially flush. By doing so, the frame material 30 and the collar material 10 can also be shown integrally.

  In addition, although the relationship of the height dimension of the collar material 10, the frame material 30, and the lattice-shaped material 20 is preferable, it is not restricted to said relationship, Other relationships may be sufficient. In particular, for the purpose of improving the fixing strength of the lattice 3 to be described later and improving the aesthetic appearance at the end of the lattice-like material 20, the relationship of the height dimension may be anything.

  Next, the lattice 3 and the frame material 30 (combined with the lattice-like material 20), which are constituent members of the panel 1 with a lattice, will be described with reference to FIGS. 3 and 4 are explanatory views of the lattice-like material 20, and FIG. 5 is an explanatory view of the frame material 30.

  First, the lattice 3 will be described. The lattice 3 is formed by combining a vertical lattice material 21 and a horizontal lattice material 22. These lattice-like materials 20 are hollow rectangular rod-like materials, and are desirably made of metal, particularly aluminum that is lightweight and excellent in strength. For example, a wood-like decorative sheet similar to that of the collar member 10 or the frame member 30 is preferably attached to the surface of the lattice-like member 20.

  By using the lattice-like material 20 as a metal mold, it is possible to form the lattice 3 that is thin but high in strength. Further, it can be hardly affected by temperature and humidity, and can have excellent dimensional stability.

  The lattice-like material 20 may be formed of a metal channel member (may have a lip). Of course, the lattice-like material 20 may be made of resin, wood, or a composite material thereof.

  The lattice 3 used for the panel 1 with a lattice illustrated in FIG. 1 includes one vertical lattice material 21 and a plurality of (three in this example) horizontal lattice materials 22. In the example shown in the drawing, the vertical lattice material 21 is arranged on the horizontal lattice material 22 (on the front surface side), and the lattice 3 has a vertical winning specification.

  As shown in FIG. 3A, the vertical lattice member 21 is formed with a notch opening 21c in which the side plate portions 21b on both sides are notched, as shown in FIG. . These lattice-like materials 20 (21, 22) are combined in a cross shape as shown in FIG. In this way, the plurality of horizontal lattice members 22 are engaged with the respective notch openings 21c and intersect with the single vertical lattice member 21, so that they are positioned relative to each other to form the lattice 3, facilitating the retrofitting operation. .

  Further, as shown by a two-dot chain line in FIG. 3B, the vertical frame material 31 is arranged so as to hide the end portion 22 a of the horizontal lattice material 22, and the horizontal frame material 32 is arranged so as to cover the end portion 21 a of the vertical lattice material 21. Arranged to hide.

  These lattice-like members 20 are hollow rod-like members, and as shown in the cross-sectional views of FIGS. 4 (a) and 4 (b), each has a substantially rectangular cross section. In addition, since the vertical lattice member 21 is arranged so as to cross the horizontal lattice member 22, as shown in FIGS. 4A and 4B, the vertical lattice member 21 has a height dimension higher than that of the horizontal lattice member. Large plate thickness (overall thickness is large).

  These lattice-like materials 20 are affixed to the end plate 15 by affixing a double-sided tape 41 to the bottom surface thereof. In addition, when the lattice-like material 20 is formed of a groove-shaped material, a core material is inserted into an appropriate position in the longitudinal direction in the groove, and the core material is fixed to the end plate 15 using the double-sided tape 41. It may be.

  Next, the frame material 30 will be described with reference to FIG. The frame materials 31 and 32 are rod-shaped materials in which foamed resin materials having a substantially rectangular cross section are used as base materials 31c and 32c, and decorative sheets 31d and 32d are attached to the surfaces thereof. Note that the decorative sheets 31d and 32d of the frame members 31 and 32 are not exposed to the exterior because the surfaces in contact with the collars 11 and 12 and the surface in contact with the end plate 15 are not exposed to the exterior as shown in FIGS. What is necessary is just to stick so that the whole exposed surface (adjacent two surfaces to expose) other than may be covered at least. The decorative sheets 31d and 32d are desirably the same color and the same pattern as the decorative sheets 11a and 12a of the collars 11 and 12. In addition, when the eaves 11 and 12 are made of wood and the surface thereof is exposed, the decorative sheets 31d and 32d having the same color and pattern as the exposed surface may be used.

  As described above, in the present embodiment, the vertical frame member 31 and the horizontal frame member 32 have substantially the same height in the present embodiment, and are configured to be struck vertically so that they are substantially flush at the end. Therefore, the corners of the vertical picture frame material 31 are approximately 90 degrees and are not provided with rounds or chamfers. However, when the vertical frame member 31 and the horizontal frame member 32 are also provided with a step, it is preferable to provide a round or chamfer.

  In addition, the inner peripheral surface in which the bottom surface side is notched so as to match the height dimension of the lattice-like materials 22 and 21 at the portion where the end portions 21a and 22a of the lattice-like materials 22 and 21 are inserted. Concave portions 31a and 32a having openings 31b and 32b on the side are formed. In addition, the recessed parts 31a and 32a should just have the opening 31b and 32b in the side-plate parts 31e and 32e at the inner peripheral surface side at least like this example. That is, it may be open on both sides, but may be closed on the side of the saddle members 11 and 12.

  The depth dimension from the bottom face side of the recesses 31a and 32a substantially matches the height dimension of the horizontal lattice member 22 and the vertical lattice member 21 inserted therein. For this reason, the vertical frame material 31 and the horizontal frame material 32 have different depth dimensions from the bottom surface side of the recesses 31a and 32a.

  Both the vertical frame material 31 and the horizontal frame material 32 are affixed and fixed to the end plate 15 with a double-sided tape 42 disposed on the bottom side thereof. The double-sided tape 42 is desirably affixed so as not to overlap the decorative sheet 31d. Furthermore, an adhesive may be used in combination on the back surface of the double-sided tape 42.

  Further, a plurality of frame members 30 and side surfaces of the collar member 10 are fixed by a tucker 43 (preferably a pin tucker) (see FIG. 5) from the side plate portion 31e of the frame member 30 toward the side surface of the collar member 10. desirable. In this way, by fixing with a fixing tool such as the tucker 43, the holding strength of the frame material 30 can be increased, and a dimensional change due to an environmental change of the frame material 30 can be suppressed. In order to further improve the dimensional change suppression of the frame material 30, it is desirable to use an adhesive in combination for fixing the frame material 30 and the collar material 10.

  As described above, the grid-equipped panel 1 has a configuration in which the end 22a of the horizontal lattice member 22 is hidden by the vertical frame member 31 and the end 21a of the vertical lattice member 21 is hidden by the horizontal frame member 32. Thus, since the gap S between the end portions 21a, 22a of the lattice-like materials 21, 22 and the saddle materials 12, 11 is covered with the frame material 30, there is no possibility that the aesthetic appearance is lowered by the gap S (see FIG. 2). . In the example of FIG. 2, a relatively large gap S is formed between the vertical saddle member 11 and the horizontal lattice member 22, but since the gap S is not exposed by the vertical frame member 31, there is no aesthetic problem.

  In addition, since the end portions 21a and 22a and the gaps S of the lattice members 21 and 22 are covered with the frame member 30, fine adjustment of the dimensions of the lattice members 21 and 22 may be unnecessary. Further, thermal expansion and contraction in the environment of the lattice-like materials 21 and 22 can be absorbed within the width dimension of the frame material 30. It is desirable that the frame material 30 covers the ends 21a and 22a of the lattice-like materials 21 and 22 in a length that is at least half the width of the frame material 30. In the present embodiment, since the frame member 30 has a width of about 14 mm, it is desirable to cover 7 mm or more of the end portions 21 a and 22 a of the lattice member 20.

  Further, since the frame material 30 is configured to be fixed to the end plate 15 in a state of covering the ends 21 a and 22 a of the lattice-shaped material 20, the lattice-shaped material 20 is more firmly attached to the double-sided tape 41 and the frame material 30. It will be fixed. Accordingly, the fixing strength of the lattice 3 is improved. For example, even when the child pulls the lattice 3, since the end portions 21 a and 22 a are hooked by the frame material 30, there is almost no possibility of detachment.

  In particular, if the lattice-like material 20 is made of metal, the strength of the lattice 3 is further improved. If the lattice-like material 20 is made of metal, as shown in FIG. 4, the thickness difference between the vertical lattice material 21 and the horizontal lattice material 22 can be reduced (in this example, only the plate thickness). That is, the horizontal lattice material 22 can have an appropriate thickness.

  Moreover, in this embodiment, since the decorative sheets 31d and 32d of the frame material 30 have the same color and the same pattern as the surface of the collar material 10, a sense of unity between the frame material 30 and the collar material 10 can be expressed. Further, since the frame material 30 is formed of a foamed resin material, the recesses 31a and 32a can be easily processed and the end portions can be easily cut, and the production of the frame material 30 can be made efficient. Even if the lattice-like material 20 is formed of a metal mold and is not cut, if the frame material 30 that covers the end portions 21a and 22a is formed of a foamed resin material, the frame material 30 is It fits nicely inside the collar 10 just by adjusting the dimensions to be cut.

Moreover, since this latticed panel 1 is the structure mentioned above, it can be set as the following procedure as an assembling method. That is,
First, in a state after the end plate 15 is fixed to the collar member 10, the lattice-like material 20 is fixed to the end plate 15.
Next, the frame material 30 is fixed to the end plate 15 so that the end portions 21 a and 22 a of the lattice member 20 are immersed in the recesses 31 a and 32 a of the frame material 30.

  Since this grid-equipped panel 1 is configured as described above and can be assembled in such a procedure, the grid 3 can be easily attached and detached. That is, retrofitting of the grating 3 can be facilitated. Thus, since it is the structure which can attach the grating | lattice 3, it is also possible to change the panel without a grating | lattice (door) to the panel 1 with a grating | lattice, for example.

  In this way, the basic panel (the panel without a grid) can be shared in any of the panel 1 with a grid and the panel without a grid, and as a result, the production efficiency is remarkably improved. In addition, as shown in FIG. 2, the panel 1 with a lattice of this example is based on a panel without a lattice in which a decorative sheet 11a is also disposed on the inner peripheral surface 11b of the saddle member 10.

  In the above, the panel with a lattice 1 in which the lattice 3 is disposed on both surfaces of the end plate 15 has been illustrated and described. However, it goes without saying that the structure for fixing the lattice 3 can be applied to the lattice 3 disposed on only one side. . Moreover, although the lattice 3 formed by combining the vertical lattice member 21 and the horizontal lattice member 22 is illustrated, the lattice 3 may be composed of only one of the vertical lattice member 21 and the horizontal lattice member 22, and the number thereof is also limited. Not.

DESCRIPTION OF SYMBOLS 1 Panel with a grid 3 Grating 5 Door 7 Frame part 10 Saddle 11 Longitudinal material (saddle)
11a decorative sheet 11b inner peripheral surface 11c concave groove 11d packing 12
12a decorative sheet 15 end plate 20 lattice-like material 21 vertical lattice material (lattice-like material)
21a End portion 21b Side plate portion 21c Notch opening 22 Horizontal lattice material (lattice-like material)
22a edge 30 frame material 31 vertical frame material (frame material)
31a Concave part 31b Opening 31c Base material 31d Decorative sheet 31e Side plate part on inner peripheral surface side 32 Horizontal frame material (frame material)
32a Concave part 32b Opening 32c Base material 32d Decorative sheet 32e Side plate part on inner peripheral surface side 41, 42 Double-sided tape 43 Tucker S gap

Claims (6)

With a grid provided with an end plate, a frame surrounding the end of the end plate, a frame material arranged to contact the inner peripheral surface of the end plate, and a lattice-like material attached along the surface of the end plate A panel,
The lattice-like material is fixed to the surface of the end plate,
The frame member has a concave portion opened on an inner peripheral surface side, and is fixed to the end plate in a state where an end portion of the lattice member is immersed in the concave portion. In claim 1,
The height of the lattice-like material from the end plate surface is smaller than the height of the frame member from the end plate surface, and the height of the frame member from the end plate surface is the saddle material. A panel with a lattice, characterized in that it is smaller than the height dimension from the surface of the end plate. In claim 1 or 2,
A panel with a lattice, wherein the frame material is made of a foamed resin material. In any one of Claims 1-3,
A panel with a lattice, wherein a decorative sheet having the same color and the same pattern as the surface of the collar member is attached to the exposed surface of the frame member. In any one of Claims 1-4,
A panel with a lattice, wherein the lattice-like material is made of metal. It is an assembly method of the panel with a lattice given in any 1 paragraph of Claims 1-5,
In a state after the end plate is fixed to the saddle member, the lattice-like material is fixed to the end plate, and then the end of the lattice-like material is immersed in the recess, and the frame material is A method of assembling a panel with a lattice, characterized by being fixed to an end plate.

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