JP5872087B1 - Plate - Google Patents

Abstract

The present invention provides a plate-like body with a small number of parts and assembly man-hours, high productivity, and a three-dimensional appearance and rich expression. A plate-like body is formed by integrating face members 20 and 21 on the front and back surfaces of a frame body, and arc-shaped notch grooves 22 and 22 are provided on the face member 20 and outer edges of the notch grooves 22 are opposed to each other. 23 and the inner edge 24 are regulated, and a step is provided between the one outer edge 23 and the remaining other inner edge 24 via a position regulating member 30 including a member main body 31. [Selection] Figure 2

Description

  The plate-shaped body which concerns on this invention relates to the plate-shaped body which has the curved surface where a surface material surface is gentle, and can be used for a flash door, an inner wall material, and a ceiling material, for example.

  Conventionally, as a plate-like body used for a flash door or the like, for example, a door A (see Patent Document 1) in which a mirror plate 3 is incorporated in a door cage 4 via a molding 5, or an opening 51 in a door panel is opened. There is a door (see Patent Document 2) in which a decorative plate 60 is incorporated via a part frame member 55.

Japanese Examined Patent Publication No. 7-59863 JP 2001-82039 A

However, each door requires a plurality of members for attaching the end plate or the decorative plate, and has a large number of parts and assembly man-hours, resulting in low productivity.
In addition, each door has only a smooth end plate and decorative panel, lacks a three-dimensional effect, and only discloses a linear design, and is poor in expressiveness.
Furthermore, when trying to produce a plate-like body rich in expressiveness from a single plate, there is a problem that it takes time and effort to cut the surface, resulting in low productivity and high production costs.
In view of the above problems, the plate-like body according to the present invention is to provide a low-priced plate-like body having a small number of parts and an assembling man-hour, high productivity, and rich in three-dimensional expression.

In order to solve the above problems, the plate-like body according to the present invention is a plate-like body in which face materials are integrated on the front and back surfaces of a frame, and at least one notch groove is formed in at least one of the face materials. And providing
Of the opposing edges of the notch groove, between one edge and the remaining other edge, a position restricting member consisting of a member main body is used, from both ends of the notch groove toward the center. In this configuration, steps that increase sequentially are provided.

According to the present invention, a step can be formed simply by assembling the position regulating member into the notch groove of the face material, so that a low-cost plate-like body with a small number of parts and assembly steps and high productivity can be obtained.
In addition, since a step is formed between the opposing edges, not only can the three-dimensional shape be expressed on the surface of the face material, but a plate-like body having a gentle and elegant curved surface can be obtained.

As an embodiment of the present invention, the position restricting member engages one edge of the face material in an engaging groove provided on one of the opposing surfaces of the member main body, You may engage the other edge part of the said face material with the engagement step part formed in the other one surface of a member main body.
According to the present embodiment, a step can be easily formed between the edges facing each other via the engagement groove and the engagement step portion, productivity is further improved, and a three-dimensional surface shape is accurately obtained. A plate-like body that can be expressed is obtained.

As another embodiment of the present invention, the position restricting member engages one edge of the face member with an engaging groove provided on one of the opposing surfaces of the member main body. The other edge of the face material may be engaged with an engaging groove formed on the other surface of the position restricting member.
According to the present embodiment, a step can be easily formed between edges facing each other via a pair of engaging grooves, productivity can be further improved, and a three-dimensional surface shape can be accurately expressed. Various plate-like bodies can be obtained.

As another embodiment of the present invention, the position regulating member abuts one of the opposing surfaces of the member main body against one edge of the notch groove, and the frame body While fixing to the inner surface, the other edge of the face material may be engaged with the other one edge of the position regulating member.
According to this embodiment, one side of the position regulating member is fixed to the frame, and a step is formed by engaging the other edge of the face member with the other one side edge of the position regulating member. . For this reason, a plate-like body having a small number of parts, high productivity, a solid structure, and capable of rich three-dimensional expression can be obtained.

In another embodiment of the present invention, the position regulating member has one side of the opposing surfaces of the member main body abutting against one edge of the notch groove, and the inner side of the frame body. While fixing to the side surface, the other edge of the face material may be engaged with an engagement groove formed on the other surface of the position regulating member.
According to the present embodiment, it is possible to obtain a plate-like body having a small number of parts, high productivity, a solid structure, and capable of rich three-dimensional expression.

As a new embodiment of the present invention, slits that can be engaged with the face material may be provided at both ends of the position regulating member.
According to this embodiment, since both ends of the position restricting member are engaged with the face material and the position is restricted, a beautiful plate-like body is obtained.

As another embodiment of the present invention, the frame may be square.
According to this embodiment, a versatile plate-like body is obtained.

As a different embodiment of the present invention, the cutout groove may have an arc shape, a U shape, or an L shape.
According to the present embodiment, a wide variety of designs having a three-dimensional effect can be expressed on the surface of the face material, and a plate-like body having versatility can be obtained.

As a new embodiment of the present invention, a decorative sheet may be bonded and integrated on at least the surface of the position regulating member that is exposed when assembled to the face material.
According to this embodiment, there exists an effect that the beautiful plate-shaped body excellent in the decorating property is obtained.

FIG. A and FIG. B are a perspective view and a front view showing a first embodiment of a plate-like body according to the present invention. FIGS. A to D are partially enlarged cross-sectional views taken along the lines AA, BB, CC, and DD shown in FIG. 1B. FIGS. A and B are a front view and a right side view of the position regulating member shown in FIG. 1, and FIGS. C, D, E, and F are CC, DD, and EE lines in FIG. 3B. It is an expanded sectional view at the time of cut | disconnecting by the FF line fracture line. FIGS. A, B, and C are front views showing the second, third, and fourth embodiments. FIGS. A, B, and C are front views showing fifth, sixth, and seventh embodiments. FIGS. A, B and C are front views showing the eighth, ninth and tenth embodiments. FIGS. A and B are front views showing eleventh and twelfth embodiments. FIGS. A and B are front views showing thirteenth and fourteenth embodiments. FIGS. A, B, C, and D are cross-sectional views of modified examples 1, 2, 3, and 4 showing a support structure for a face material. FIGS. A and B are sectional views of modified examples 5 and 6 showing the support structure of the face material. FIGS. A, B, and C are cross-sectional views of modified examples 7, 8, and 9 showing a support structure for a face material.

An embodiment in which a plate-like body according to the present invention is applied to a flash door will be described with reference to the accompanying drawings of FIGS.
As shown in FIGS. 1 to 3, the first embodiment is formed of a frame body 10, face materials 20 and 21, a position regulating member 30, and a door lever 40.
In the following explanation, in describing the configuration shown in the drawings, terms indicating directions such as “up”, “down”, “left”, “right”, and other terms including them are used. However, the purpose of using these terms is to facilitate understanding of the embodiments through the drawings. Therefore, these terms do not necessarily indicate the direction in which the embodiments of the present invention are actually used, and the technical scope of the invention described in the claims is limitedly interpreted by these terms. Should not be done.

As shown in FIG. 1, the frame 10 is a combination of an upper rod 11, a lower rod 12, and rods 13, 14, and the upper rod 11 and the lower rod are prevented in order to prevent warping. A pier 15 is bridged between 12.
Note that the frame 10 is not limited to a square, and may be, for example, a trapezoid, a triangle, a pentagon, or a hexagon.
Needless to say, the frame 10 is not limited to the above-described crosspiece 15 but may be appropriately assembled with a horizontal crosspiece, a crosspiece, and the like.

The face materials 20 and 21 (FIGS. 1 and 2) have a planar shape that covers the front and back surfaces of the frame body 10, and include an upper ridge 11, a lower ridge 12, ridges 13 and 14, and a ridge It is fixedly integrated with the crosspiece 15. Examples of the face materials 20 and 21 include a decorative plywood, a synthetic resin plate, and a metal plate.
Of the face materials 20 and 21, arc-shaped notch grooves 22 and 22 (FIGS. 1 and 2) having a uniform width are formed in the face material 20 along the flanges 13 and 14. is there.

As shown in FIG. 2, the position restricting member 30 restricts the positions of the opposed outer edge 23 and inner edge 24 of the notch groove 22 and forms a step in the thickness direction therebetween. Isometric elastic member. A gentle curved surface can be formed on the surface of the face member 20 by assembling the position restricting member 30 into the notch groove 22.
That is, as shown in FIG. 3, the position regulating member 30 before assembly has an engagement groove 32 formed on one edge of one of the opposing surfaces of the member body 31 having a square cross section. An engaging step portion 33 is formed on the remaining one surface.
The engaging groove 32 has a uniform width dimension and depth dimension, and an uneven surface is formed on the bottom surface to ensure a good engagement state.
Further, the engaging step portion 33 has a uniform depth dimension, but does not have a uniform width dimension, and has the widest width dimension at both ends of the member body 31 and gradually toward the center. It is narrower. The center of the position restricting member 30 is not provided with the engagement step portion by a predetermined dimension, and the engagement step portion 33 is discontinuous. Further, at both ends of the member main body 31, the engagement groove 32 and the engagement step portion 33 are communicated, and a slit 34 that can be engaged with the face material 20 is provided.
Next, the position restricting member 30 has a decorative sheet 35 bonded and integrated on the surface exposed when the position restricting member 30 is assembled to the face material 20.

Next, the assembly process of the flash door will be described.
The frame 10 is formed by assembling the upper rod 11, the lower rod 12, the rods 13 and 14, and spanning the rod 15 between the upper rod 11 and the lower rod 12. On the other hand, arc-shaped notch grooves 22 and 22 are formed on the surface of the face material 20 with a uniform width along the longitudinal direction thereof. Then, the face material 20 and the face material 21 are fixedly integrated to the front and back surfaces of the frame body 10.
Further, as shown in FIG. 2, the entire inner edge 24 is pushed inward among the opposed outer edge 23 and inner edge 24 of the notch groove 22 formed in the face material 20. Then, the engaging groove 32 of the position restricting member 30 is engaged with the outer edge 23 of the face member 20, and the slit 34 of the position restricting member 30 is engaged with the face member 20.
Next, the inner edge 24 of the face member 20 is sequentially engaged with the corner of the member main body 31 of the position restricting member 30 and the engaging step 33. Therefore, the position restricting member 30 is curved along the notch groove 22, while a step is formed between the outer edge portion 23 and the inner edge portion 24 located on both sides of the notch groove 22 of the face material 20. And a flush door having a gently curved surface on the surface of the face material 20 is obtained.

  In the above-described embodiment, the position regulating member 30 may be bonded and integrated to the outer edge 23 and the inner edge 24 of the notch groove 22 via an adhesive. Moreover, you may fill the internal space formed in the back surface of the said face material 20 with a urethane foam (not shown), for example. As a result, not only the so-called fluttering around the notch groove 22 of the face material 20 can be prevented, but also the mounting strength of the position restricting member 30 is increased, and there is an advantage that it can be prevented from falling off.

  Further, as shown in FIG. 4A, a position restricting member 30 (second embodiment) may be provided along one notch groove (not shown) that curves in the same direction as the first embodiment described above. . Further, as shown in FIGS. 4B and 4C, the position regulating members 30, 30 (third and fourth embodiments) may be attached along a pair of notch grooves (not shown) that are curved in different directions. For convenience of explanation, the same parts are denoted by the same reference numerals and description thereof is omitted, and the door lever is not shown.

  Then, as shown in FIG. 5A, the position restricting members 30 may be arranged diagonally (fifth embodiment). As shown in FIGS. 5B and 5C, a plurality of short position restricting members 30 are symmetrical. (Sixth and seventh embodiments).

  Further, as shown in FIG. 6A, the two short position restricting members 30 may be arranged symmetrically in the vertical direction (eighth embodiment), and as shown in FIGS. 6B and 6C, the four short position restricting members 30 are arranged. May be arranged vertically symmetrically (the ninth and tenth embodiments).

  Next, it is not always necessary to bend the linear position restricting member into an arc shape. As shown in FIGS. 7A and 7B, the position restricting member 36 (the eleventh embodiment) formed in a substantially U shape in advance is assembled. Alternatively, the position restricting member 37 (the twelfth embodiment) formed in a substantially L shape may be assembled.

  Further, as shown in FIG. 8A, a pair of short, substantially U-shaped position restricting members 36 may be arranged vertically symmetrically (a thirteenth embodiment), and as shown in FIG. The position restricting member 36 and the position restricting member 30 curved in an arc shape may be arranged vertically symmetrically (fourteenth embodiment).

On the other hand, the position restricting members 30, 36, and 37 are not limited to those of the first embodiment. For example, as shown in FIG. 9A, the engaging grooves 32 provided in the metal position restricting member 30 are formed on the face material 20. While engaging with the outer edge 23, the inner edge 24 of the face material 20 may be pushed down at the corner of the position restricting member 30 to restrict the position (first modification). If necessary, the joints may be sealed with the sealing material 30a.
Further, as shown in FIG. 9B, the inner edge 24 of the face material 20, 21 is moved by the position regulating members 30, 30 so that the outer and inner edge parts 23, 24 of the face material 20, 21 are vertically symmetrical. The position may be regulated by pushing inward (second modification).

  Further, as shown in FIGS. 9C and 9D, the engaging groove 32 of the metal position regulating member 30 is engaged with the outer edge 23 of the face member 20, and the face member is formed at the corner of the position restricting member 30. The position may be regulated by pressing down the inner edge 24 of the 20 (third and fourth modified examples). Since the position restricting member 30 is made of metal, the position restricting member 30 having an arbitrary cross-sectional shape can be formed, and there is an advantage that the degree of freedom of design is widened.

Further, the present invention is not limited to the case where one edge portion of the notch groove is pushed inward to form a gently inclined surface. For example, as shown in FIG. 10A, a position regulating member is provided on the outer edge portion 23 of the face material 20. The engagement groove 32 of 30 may be engaged, and the inner edge 24 may be engaged with the engagement groove 38 of the position regulating member 30 and lifted (fifth modification).
Further, as shown in FIG. 10B, the engaging groove 38 of the position restricting member 30 is engaged with the inner edge 24 of the face member 20, and the outer edge 23 is engaged with the engaging groove 32 of the position restricting member 30. May be engaged and lifted (sixth modification).

Furthermore, as shown in FIG. 11A, the position regulating member 30 having a cross-sectional radius may be screwed to the flange 13 so that the position regulating member 30 may push down the inner edge 24 of the face material 20 to regulate the position. (Seventh Modification).
According to this modification, a plate-like body having an even more rigid support structure can be obtained.

The position restricting member 30 is not limited to the above-described one. As shown in FIG. 11B, by fitting the fitting protrusion 39 of the position restricting member 30 into the fitting hole 13a provided on the inner surface of the flange 13, The position restriction member 30 may restrict the position by pushing the inner edge 24 inward (eighth modification).
According to this modification, the position of the inner edge 24 of the notch groove 22 can be easily regulated by fitting the fitting projection 39 of the position regulating member 30 into the fitting hole 13a. The plate is easy to work and has high productivity.

As another modification, as shown in FIG. 11C, the position regulating member 30 is fixed to the inner side surface of the collar 13 with staples, and the inner edge 24 is pushed down by the position regulating member 30 to regulate the position. (Ninth Modification)
According to the present embodiment, there is an advantage that the position regulating member 30 can be fixed more easily and a plate-like body with high productivity can be obtained.

  Needless to say, the metallic position regulating member 30 may be made of hard resin, soft resin, or wood.

  Of course, the plate-like body according to the present invention may be used not only as a flash door but also as a wall surface or a ceiling plate.

DESCRIPTION OF SYMBOLS 10 Frame 11 Upper collar 12 Lower collar 13,14 Collar 13a Fitting hole 15 Collar frame 16 Collar frame 20 Face material 21 Face material 22 Notch groove 23 Outer edge part 24 Inner edge part 30 Position control member 31 Member main body 32 Engaging groove 33 engaging step 34 slit 35 decorative sheet 36, 37 position regulating member 38 engaging groove 39 fitting protrusion 40 door lever

Claims (11)

It is a plate-like body in which face materials are integrated on the front and back surfaces of the frame,
Providing at least one notch groove in at least one of the face materials;
Of the opposing edges of the notch groove, between one edge and the remaining other edge, a position restricting member consisting of a member main body is used, from both ends of the notch groove toward the center. A plate-like body provided with steps that increase sequentially .   The position restricting member is formed on one side of the member main body while engaging one edge of the face material in an engaging groove provided on one side of both opposing surfaces of the member main body. The plate-like body according to claim 1, wherein the other edge portion of the face member is engaged with the engaged stepped portion.   The position restricting member engages one edge of the face member with an engaging groove provided on one of the opposing surfaces of the member main body, while the other one surface of the position restricting member. The plate-like body according to claim 1, wherein the other edge of the face member is engaged with the formed engaging groove.   The position restricting member abuts one of the opposing surfaces of the member main body against one edge of the notch groove and fixes it to the inner surface of the frame, while the position restricting member The plate-like body according to claim 1, wherein the other edge portion of the face member is engaged with the other one-side edge portion of the member.   The position restricting member abuts one of the opposing surfaces of the member main body against one edge of the notch groove and fixes it to the inner surface of the frame, while the position restricting member The plate-like body according to claim 1, wherein the other edge portion of the face member is engaged with an engaging groove formed on the other one surface of the member.   The plate-like body according to any one of claims 1 to 5, wherein slits that can be engaged with the face material are provided at both ends of the position regulating member.   The plate-like body according to any one of claims 1 to 6, wherein the frame is a square.   The plate-like body according to any one of claims 1 to 7, wherein the cutout groove has an arc shape.   The plate-like body according to any one of claims 1 to 7, wherein the notch groove is U-shaped.   The plate-like body according to any one of claims 1 to 7, wherein the notch groove is L-shaped.   The board according to any one of claims 1 to 10, wherein a decorative sheet is bonded and integrated on at least a surface exposed when assembled to the face material among the surfaces of the position regulating member. The state.

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