JP2019154330A - Method for producing dried meat processed product, and dried meat processed product - Google Patents

Method for producing dried meat processed product, and dried meat processed product Download PDF

Info

Publication number
JP2019154330A
JP2019154330A JP2018046518A JP2018046518A JP2019154330A JP 2019154330 A JP2019154330 A JP 2019154330A JP 2018046518 A JP2018046518 A JP 2018046518A JP 2018046518 A JP2018046518 A JP 2018046518A JP 2019154330 A JP2019154330 A JP 2019154330A
Authority
JP
Japan
Prior art keywords
meat
processed
dried meat
dried
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2018046518A
Other languages
Japanese (ja)
Other versions
JP6954859B2 (en
Inventor
友美子 森本
Yumiko Morimoto
友美子 森本
彩 山下
Aya Yamashita
彩 山下
石原 龍一
Ryuichi Ishihara
龍一 石原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Myojo Foods Co Ltd
Original Assignee
Myojo Foods Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Myojo Foods Co Ltd filed Critical Myojo Foods Co Ltd
Priority to JP2018046518A priority Critical patent/JP6954859B2/en
Publication of JP2019154330A publication Critical patent/JP2019154330A/en
Application granted granted Critical
Publication of JP6954859B2 publication Critical patent/JP6954859B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

To provide a method for producing a dried meat processed product having excellent restorability even when the product has a thickness and a cubic volume larger than those of a currently used product, and to provide a dried meat processed product.SOLUTION: A method for producing a dried meat processed product having excellent restorability includes: (a) a step of cooking pasty, minced or cut processed meat followed by subjecting to protein denaturation; (b) a step of bringing the processed meat after protein denaturation into contact with liquid in reduced pressure so as to impregnate the inside of the processed meat with the liquid; and (c) a step of freeze-drying the processed meat after liquid impregnation. A dried meat processed product which is produced by the method for producing a dried meat processed product having excellent restorability is also provided.SELECTED DRAWING: None

Description

本発明は、乾燥食肉加工品の製造方法及び乾燥食肉加工品に関する。   The present invention relates to a method for producing a processed processed dried meat product and a processed processed processed meat product.

即席麺、即席スープなどの即席食品の具材として、畜肉や魚介、野菜を含む乾燥品がよく用いられている。乾燥方法は熱風乾燥、マイクロウェーブ乾燥、凍結乾燥等様々である。このような製法で製造された乾燥食品は簡便性の面から、特に即席麺、即席スープの具材においては、熱湯を注加し1〜5分程度で復元させる事が望ましい。特に食品を凍結乾燥して得られる凍結乾燥食品は復元性(湯戻り)が良く即席食品の具材の乾燥手段として採用されることが多い。   As an ingredient of instant foods such as instant noodles and instant soups, dried products containing livestock meat, seafood, and vegetables are often used. There are various drying methods such as hot air drying, microwave drying, freeze drying and the like. From the viewpoint of simplicity, it is desirable that the dried food produced by such a manufacturing method is reconstituted in about 1 to 5 minutes by adding hot water, especially for instant noodles and instant soup ingredients. In particular, freeze-dried foods obtained by freeze-drying foods are often used as a means for drying ingredients of instant foods because they have a good restorability (return to hot water).

しかし、厚みがあり体積の大きい具材は、湯戻しする際に、中心部を含めて全体にまで湯が入りにくい。このような厚みがあり体積の大きい具材を復元させる為には、単に具材を凍結乾燥するだけの技術では、所定の時間内で復元させることが難しい。   However, when the material is thick and has a large volume, when hot water is reconstituted, it is difficult for hot water to enter the entire region including the center. In order to restore a material having such a large thickness and a large volume, it is difficult to restore the material within a predetermined time with a technique of simply lyophilizing the material.

厚みがあり体積の大きい具材を所定の時間内で復元させるものとしては、例えば、練り内部と棒状ないしシート状の可食体が接触して構成されており、かつ湯戻しする際に具材と水の接触面に対して可食体が交錯して配置されていることを特徴とする即席乾燥具材が提示されている(特許文献1)。特許文献1の実施例においては、水との接触面に対して垂直方向の具材の厚みが5、10、20mmである即席乾燥具材が湯戻りすることが確認されている。   As for what restores a thick and large volume ingredient within a predetermined time, for example, the inside of the kneading and the rod-like or sheet-like edible body are in contact with each other, and the ingredient is used when reconstituted with hot water. An instant desiccant material characterized in that edible bodies are arranged in a crossing manner with respect to the contact surface of water and water (Patent Document 1). In the example of Patent Document 1, it has been confirmed that the instant drying tool whose thickness in the direction perpendicular to the contact surface with water is 5, 10, 20 mm returns to hot water.

また、すり身を原料とした練り製品加工の所謂すわり工程を除き、もしくは短縮することにより、乾燥後の湯戻り性、復元性に優れた乾燥練り製品の製造方法が提示されている(特許文献2)。特許文献2の実施例においては、直径10mmの球状に成形した生地から製造した乾燥練り製品が湯戻りすることが確認されている。   In addition, a method for producing a dried kneaded product having excellent hot water reversibility after drying and restoring property by removing or shortening the so-called sitting process of kneaded product processing using surimi as a raw material has been proposed (Patent Document 2). In the Example of patent document 2, it is confirmed that the dry kneaded product manufactured from the dough shape | molded by the spherical shape with a diameter of 10 mm returns hot water.

特開2005-52141JP 2005-52141 A 特開2009-148239JP 2009-148239 A

上記のように、特許文献1及び2においては5〜20mm程度の厚みのものについて復元性の向上が確認されている。しかしながら、引用文献1の比較例に示されているように更に大きい厚みのものについては十分な復元性が得られていない。   As described above, in Patent Documents 1 and 2, an improvement in recoverability has been confirmed for a thickness of about 5 to 20 mm. However, as shown in the comparative example of the cited document 1, sufficient restoration properties are not obtained for the thicker one.

以上のように、現在実用化されているものより厚み及び体積が大きい場合でも、良好な復元性を有する乾燥加工食品が望まれている。
本発明は、現在実用化されているものより厚み及び体積が大きくても、良好な復元性を有する乾燥食肉加工品の製造方法及び乾燥食肉加工品を提供する。
As described above, there is a demand for a dried processed food having a good restorability even when the thickness and volume are larger than those currently in practical use.
The present invention provides a method for producing a dried meat processed product and a dried meat processed product having good recoverability even if the thickness and volume are larger than those currently in practical use.

本発明者らは、上記課題を解決するべく鋭意研究した結果、(a)ペースト状、ミンチ状又はカットした加工食肉を加熱調理して蛋白変性させる工程、(b)蛋白変性後の加工食肉を減圧下で液体と接触させ加工食肉の内部にまで液体を含浸させる工程、及び(c)液体含浸後の加工食肉を凍結乾燥させる工程を含む乾燥食肉加工品の製造方法を採用することにより、上記課題を解決できることを知見し、本発明を完成するに至った。本発明の具体的態様は以下のとおりである。
なお、本明細書において、「〜」を用いて数値範囲を表す際は、その範囲は両端の数値を含むものとする。
As a result of diligent research to solve the above problems, the inventors of the present invention have (a) a process of cooking and processing a pasty, minced or cut processed meat, and (b) a processed meat after protein modification. By adopting a method for producing a dried meat processed product comprising a step of bringing the liquid into contact with the liquid under reduced pressure and impregnating the liquid into the processed meat, and (c) a step of freeze-drying the processed meat after liquid impregnation. The inventors have found that the problem can be solved and have completed the present invention. Specific embodiments of the present invention are as follows.
In the present specification, when a numerical range is expressed using “to”, the range includes numerical values at both ends.

本発明の具体的態様は以下のとおりである。
[1] 熱湯を添加してから3分後の復元率が200%以上である乾燥食肉加工品の製造方法であって、(a)ペースト状、ミンチ状又はカットした加工食肉を加熱調理して蛋白変性させる工程、(b)蛋白変性後の加工食肉を減圧下で液体と接触させ加工食肉の内部にまで液体を含浸させる工程、及び(c)液体含浸後の加工食肉を凍結乾燥させる工程を含む、前記方法。
[2] 前記工程(b)において、350〜80000Paの圧力及び−7.4〜93℃の温度の条件下で含浸を行う、[1]に記載の方法。
[3] 前記乾燥食肉加工品の厚みが5〜60mmであり、体積が0.1〜70cmである、[1]又は[2]に記載の方法。
[4] 前記工程(a)の加熱調理前の加工食肉が高吸水性原料をさらに含む、[1]〜[3]のいずれか1つに記載の方法。
[5] 前記高吸水性原料が、グルコマンナン、乾燥蒟蒻加工品、海藻加工品、ポリアクリル酸ナトリウム、粉末セルロース、及びこれらの組み合わせからなる群から選択される、[4]に記載の方法。
[6] 前記工程(a)の加熱調理前の加工食肉の全体に対して前記高吸水性原料を0.10〜5.00質量%含む、[4]又は[5]に記載の方法。
[7] 前記工程(a)と前記工程(b)との間に、蛋白変性後の加工食肉を凍結させた後に解凍する工程をさらに含む、[1]〜[6]のいずれか1つに記載の方法。
[8] 5〜60mmの厚み及び0.1〜70cmの体積を有し、熱湯を添加してから3分後の復元率が200%以上である、乾燥食肉加工品。
[9] 前記乾燥食肉加工品が、グルコマンナン、アガロース、アルギン酸ナトリウム、ポリアクリル酸ナトリウム、粉末セルロース、又はこれらの組み合わせを含む、[8]に記載の乾燥食肉加工品。
Specific embodiments of the present invention are as follows.
[1] A method for producing a processed processed dried meat product having a recovery rate of 200% or more after 3 minutes from the addition of hot water, wherein (a) a pasty, minced or cut processed meat is cooked A step of protein denaturation, (b) a step of contacting the processed meat after protein denaturation with a liquid under reduced pressure to impregnate the liquid into the processed meat, and (c) a step of freeze-drying the processed meat after liquid impregnation. Including said method.
[2] The method according to [1], wherein in the step (b), the impregnation is performed under conditions of a pressure of 350 to 80000 Pa and a temperature of −7.4 to 93 ° C.
[3] The method according to [1] or [2], wherein the dried meat processed product has a thickness of 5 to 60 mm and a volume of 0.1 to 70 cm 3 .
[4] The method according to any one of [1] to [3], wherein the processed meat before cooking in the step (a) further includes a superabsorbent raw material.
[5] The method according to [4], wherein the high water-absorbing raw material is selected from the group consisting of glucomannan, processed dried koji, processed seaweed, sodium polyacrylate, powdered cellulose, and combinations thereof.
[6] The method according to [4] or [5], wherein the superabsorbent material is contained in an amount of 0.10 to 5.00% by mass with respect to the whole processed meat before cooking in the step (a).
[7] The method according to any one of [1] to [6], further including a step of freezing the processed meat after protein denaturation after the step (a) and the step (b). The method described.
[8] A dried meat processed product having a thickness of 5 to 60 mm and a volume of 0.1 to 70 cm 3 , and having a recovery rate of 200% or more after 3 minutes from the addition of hot water.
[9] The dried meat product according to [8], wherein the dried meat product includes glucomannan, agarose, sodium alginate, sodium polyacrylate, powdered cellulose, or a combination thereof.

本発明の製造方法によれば、現在実用化されているものより厚み及び体積が大きくても良好な復元性を有する乾燥食肉加工品が得られる。   According to the production method of the present invention, it is possible to obtain a processed processed dried meat having a good restorability even when the thickness and volume are larger than those currently in practical use.

比較例2−1及び実施例2−1〜2−6の乾燥肉団子の復元率(%)を示すグラフである。It is a graph which shows the restoration | restoration rate (%) of the dried meat dumpling of the comparative example 2-1 and Examples 2-1 to 2-6. 比較例2−2及び実施例2−7〜2−12の乾燥肉団子の復元率(%)を示すグラフである。It is a graph which shows the restoration | restoration rate (%) of the dry meat dumpling of Comparative Example 2-2 and Examples 2-7 to 2-12. 比較例2−2及び実施例2−6の乾燥肉団子の復元前後の状態を示す図である。It is a figure which shows the state before and behind restoration | restoration of the dried meat dumpling of Comparative Example 2-2 and Example 2-6.

以下、本発明の乾燥食肉加工品の製造方法を詳細に説明する。ただし、本発明は以下の記載に限定されるものではない。   Hereinafter, the manufacturing method of the dried meat processed goods of this invention is demonstrated in detail. However, the present invention is not limited to the following description.

本発明の熱湯を添加してから3分後の復元率が200%以上である乾燥食肉加工品の製造方法は、(a)ペースト状、ミンチ状又はカットした加工食肉を加熱調理して蛋白変性させる工程、(b)蛋白変性後の加工食肉を減圧下で液体と接触させ加工食肉の内部にまで液体を含浸させる工程、及び(c)液体含浸後の加工食肉を凍結乾燥させる工程を含む。   The method for producing a dried meat processed product having a recovery rate of 200% or more after 3 minutes from the addition of the hot water of the present invention is as follows: (a) cooking, cooking, and cooking the pasty, minced or cut processed meat A step of bringing the processed meat after protein denaturation into contact with a liquid under reduced pressure to impregnate the liquid into the processed meat, and (c) a step of freeze-drying the processed meat after liquid impregnation.

工程(a)において加工食肉に対して行う加熱調理としては、特に限定されないが、焼く、煮る、蒸す、茹でる、炒める、炊く、揚げる等の加熱調理を行うことができ、マイクロウェーブ加熱や過熱水蒸気加熱、真空調理、加圧調理を行っても良い。乾燥後の復元性を向上させる観点から、加熱調理を行い蛋白変性させた後、工程(b)を行うことが好ましい。   The cooking to be performed on the processed meat in the step (a) is not particularly limited, but can be performed by cooking such as baking, boiling, steaming, boiling, frying, cooking, frying, microwave heating and superheated steam. Heating, vacuum cooking, and pressure cooking may be performed. From the viewpoint of improving the restorability after drying, it is preferable to perform step (b) after heat cooking and protein denaturation.

工程(a)において加熱調理を行う加工食肉の原材料としては、特に限定されないが、例えば、鶏肉、豚肉、牛肉、羊肉、魚肉、貝類、甲殻類等が挙げられる。上記食肉は、醤油、砂糖、食塩、卵白、醸造調味料、グルタミン酸ナトリウム等の調味液、重炭酸ナトリウム、ビタミンE等の添加剤、香辛料等を含有していても良い。また、上記食肉として、食肉加熱品を使用しても良い。   Although it does not specifically limit as a raw material of the processed meat which heat-cooks in a process (a), For example, a chicken, pork, beef, mutton, fish, shellfish, shellfish etc. are mentioned. The meat may contain soy sauce, sugar, salt, egg white, brewed seasoning, seasoning liquid such as sodium glutamate, additives such as sodium bicarbonate and vitamin E, spices and the like. In addition, a heated meat product may be used as the meat.

また、上記原材料として、さらに野菜や大豆加工品、海藻類等を含んでいてもよい。上記野菜としては、特に限定されないが、例えば、人参、タマネギ、キャベツ、コーン等、上記大豆加工品としては、特に限定されないが、豆腐、厚揚げ等が挙げられる。また、上記野菜として、野菜加熱品を使用しても良い。   Moreover, as said raw material, vegetables, soybean processed products, seaweeds, etc. may further be included. Although it does not specifically limit as said vegetable, For example, although it does not specifically limit as said soybean processed products, such as carrot, onion, cabbage, corn, etc., tofu, deep-fried, etc. are mentioned. Moreover, you may use a vegetable heating goods as said vegetable.

上述の食肉、野菜等の原材料の厚みは、食味、食感の観点から、1mm以上であることが好ましく、3mm以上であることがより好ましく、成形上の観点から、20mm以下であることが最も好ましい。   The thickness of the raw materials such as meat and vegetables described above is preferably 1 mm or more, more preferably 3 mm or more from the viewpoint of taste and texture, and from the viewpoint of molding, the thickness is most preferably 20 mm or less. preferable.

上述した食肉、野菜等は、一種で用いても良く二種以上を組み合わせて用いても良い。   The meat, vegetables, etc. mentioned above may be used alone or in combination of two or more.

工程(a)において加熱調理を行う加工食肉は、さらに高吸水性原料を含んでいてもよい。高吸水性原料としては、特に限定されないが、グルコマンナン、乾燥蒟蒻加工品、海藻加工品、ポリアクリル酸ナトリウム、粉末セルロース及びこれらの組み合わせからなる群から選択されるものを使用することができ、製品の特徴に合わせて選択することが好ましい。ここで言う蒟蒻はこんにゃく類を指し、白滝等も含む。例えば、乾燥蒟蒻加工品としては、蒟蒻粉に糖質、澱粉、及び水を合わせて複合組成物とし、乾燥後粉末化した乾燥蒟蒻加工品を使用でき、海藻加工品としては、ゲル化剤や酢酸カルシウム、乳化剤を使用した寒天等の海藻加工品を使用でき、グルコマンナンとしては、蒟蒻芋を切片にして乾燥させて得るグルコマンナンを主成分とした「精粉」を使用できる。また、グルコマンナンを精粉に対し約30倍の水を加えて攪拌・膨潤させた蒟蒻のりに水酸化カルシウム(消石灰)、炭酸ナトリウムなどの凝固剤を加えてゲル状にし、お湯の中に投入して加熱処理した製品若しくは白滝や糸蒟蒻を、水分の置換で使用しても良い。   The processed meat that is cooked in the step (a) may further contain a superabsorbent material. The water-absorbing raw material is not particularly limited, but can be selected from the group consisting of glucomannan, dried rice cake processed product, seaweed processed product, sodium polyacrylate, powdered cellulose, and combinations thereof, It is preferable to select according to the characteristics of the product. Samurai here refers to konjac, including Shirataki. For example, as a dried koji processed product, a cocoon powder, sugar, starch, and water are combined to form a composite composition, and a dried koji processed product that has been pulverized after drying can be used. Processed seaweed products such as agar using calcium acetate and emulsifier can be used, and as glucomannan, “seed” containing glucomannan as a main component obtained by drying cocoons in slices can be used. In addition, adding about 30 times the water of glucomannan to the fine powder, stirring and swelling it, adding a coagulant such as calcium hydroxide (slaked lime) and sodium carbonate to make it into a gel and putting it in hot water Then, the heat-treated product or Shirataki or string thread may be used for moisture replacement.

工程(a)において加熱調理を行う加工食肉の全体に対する高吸水性原料の含有量は、高吸水性原料の種類や生地配合によって、使用適量範囲は異なるが、0.10〜5.00質量%が好ましく、0.15〜3.00質量%がさらに好ましく、0.20〜1.20質量%が最も好ましい。加工食肉の全体に対する高吸水性原料の含有量が上記数値範囲内であると、復元性に優れる乾燥食肉加工品が得られる。   The content of the superabsorbent material relative to the whole processed meat that is cooked in step (a) is 0.10 to 5.00% by mass, although the appropriate range of use varies depending on the type of superabsorbent material and the dough composition. Is preferable, 0.15-3.00 mass% is further more preferable, and 0.20-1.20 mass% is the most preferable. When the content of the highly water-absorbing raw material with respect to the whole processed meat is within the above numerical range, a dried meat processed product having excellent restorability can be obtained.

食肉を加工してペースト状、ミンチ状又はカットした加工食肉とする際の成形方法としては、特に限定されないが、押し出し成形、シート状にした後カット、ケーシング詰等が挙げられる。   Although it does not specifically limit as a shaping | molding method at the time of processing meat into paste form, mince form, or cut processed meat, Extrusion molding, after making it into a sheet form, cutting, casing filling, etc. are mentioned.

工程(b)の減圧下における圧力は、加工食肉の大きさにより異なり特に限定されないが、350〜80000Paが好ましく、400〜65000Paがより好ましく、400〜15000Paが最も好ましい。減圧下における圧力が上記数値範囲内であると、加工食肉の内部にまで液体を浸透させることが出来、復元性の観点から優れた乾燥品を得ることが可能となる。   The pressure under reduced pressure in the step (b) varies depending on the size of the processed meat and is not particularly limited, but is preferably 350 to 80000 Pa, more preferably 400 to 65000 Pa, and most preferably 400 to 15000 Pa. When the pressure under reduced pressure is within the above numerical range, the liquid can be penetrated into the processed meat, and a dried product excellent in terms of restoration can be obtained.

工程(b)の含浸時の温度は、−7.4〜93℃が好ましく、0〜60℃がより好ましく、10〜60℃が最も好ましい。含浸時の温度が上記数値範囲内であると、表面の組織の壊れを最小限に抑え食感品質を保つことが可能となる。   The temperature at the time of impregnation in the step (b) is preferably -7.4 to 93 ° C, more preferably 0 to 60 ° C, and most preferably 10 to 60 ° C. When the temperature at the time of impregnation is within the above numerical range, it is possible to keep the texture quality while minimizing the destruction of the surface structure.

工程(b)の含浸を行う時間は、加工食肉の大きさ・配合により異なるが、典型的には15分以上が好ましく、30分以上がより好ましく、また、24時間以下が好ましい。含浸を行う時間が上記数値範囲内であると、組織の壊れを最小限に抑え食感品質を保ち、内部にまで液体を浸透させることが可能となる。   The time for performing the impregnation in the step (b) varies depending on the size and composition of the processed meat, but is typically preferably 15 minutes or longer, more preferably 30 minutes or longer, and preferably 24 hours or shorter. When the time for performing the impregnation is within the above numerical range, it is possible to minimize the breakage of the tissue, maintain the texture quality, and allow the liquid to penetrate into the inside.

工程(b)の含浸における減圧の回数は、1回以上が好ましく、2〜10回がより好ましい。本発明において減圧の回数とは、減圧状態とする回数を指し、例えば、減圧を2回行う場合、減圧にする工程、常圧に戻す工程、及び減圧にする工程を順に行う。減圧状態になると食材内部の空気が膨張し、減圧状態を解除し常圧に戻すことで液体と食材の中の空気が置き換わり、より効率的に内部に液体を浸透することが可能となる。減圧の回数が上記数値範囲内であると、組織の壊れを最小限に抑え食感品質を保ち、内部にまで液体を浸透させることが可能となり、復元性に優れる乾燥食肉加工品が得られる。   The number of times of decompression in the impregnation in the step (b) is preferably 1 or more, and more preferably 2 to 10 times. In the present invention, the number of times of depressurization refers to the number of times of depressurization. For example, when depressurization is performed twice, a step of reducing pressure, a step of returning to normal pressure, and a step of depressurization are sequentially performed. When the reduced pressure state is reached, the air inside the food material expands. By releasing the reduced pressure state and returning to the normal pressure, the liquid and the air in the food material are replaced, and the liquid can permeate the interior more efficiently. When the number of times of depressurization is within the above numerical range, it is possible to minimize the breakage of the tissue, maintain the texture quality, allow the liquid to penetrate into the inside, and obtain a dried meat processed product having excellent recoverability.

工程(b)における含浸は、真空含浸装置または真空加圧含浸装置を用いて行うことが好ましく、真空工程と加圧工程とを繰り返してもよい。   The impregnation in the step (b) is preferably performed using a vacuum impregnation apparatus or a vacuum pressure impregnation apparatus, and the vacuum process and the pressurization process may be repeated.

工程(b)において蛋白変性後の加工食肉に含浸させる液体としては、予め水に加工食品に使用されている調味料類(砂糖、醤油、塩、醸造調味料)、香辛料等を溶解させた調味液を使用しても良いし、調味不要の場合は水でも良い。   The liquid to be impregnated into the processed meat after protein denaturation in the step (b) is a seasoning in which seasonings (sugar, soy sauce, salt, brewed seasoning), spices, etc. used in the processed food in advance are dissolved in water. A liquid may be used, and water may be used when seasoning is not required.

工程(b)において、含浸処理を均一に施す為に含浸処理中に攪拌を行っても良い。攪拌は含浸処理工程の全工程で行っても良く、また一部の工程で行っても良い。形状の壊れを最小限にしたい場合は、攪拌は行わなくても良い。   In the step (b), stirring may be performed during the impregnation treatment in order to uniformly apply the impregnation treatment. Stirring may be performed in all steps of the impregnation treatment step, or may be performed in some steps. If it is desired to minimize the breakage of the shape, stirring is not necessary.

液体の含浸前の加工食肉の質量と比べた場合の工程(b)による含浸後の加工食肉の質量の増加分は、1〜50質量%が好ましく、2〜30質量%がより好ましく、3〜20質量%が最も好ましい。   The increase in the mass of the processed meat after the impregnation by the step (b) when compared with the mass of the processed meat before the liquid impregnation is preferably 1 to 50% by mass, more preferably 2 to 30% by mass, Most preferred is 20% by weight.

工程(c)における凍結乾燥時の圧力は、特に限定されないが、200Pa以下にすることが出来る。
工程(c)において、例えば、庫内温度が−20〜−35℃程度の冷凍庫で2〜24時間程度予備凍結後、真空凍結乾燥機で凍結乾燥することができる。
Although the pressure at the time of freeze-drying in a process (c) is not specifically limited, It can be 200 Pa or less.
In the step (c), for example, after pre-freezing for about 2 to 24 hours in a freezer having an internal temperature of about −20 to −35 ° C., it can be freeze-dried with a vacuum freeze dryer.

本発明の乾燥食肉加工品の製造方法は、工程(a)と工程(b)との間に、蛋白変性後の加工食肉を凍結させた後に解凍する工程をさらに含むことができる。当該工程を追加することにより、凍結することで内部に生ずる氷結晶が、組織の隙間を押し広げるので、解凍すると組織に緩みを生じ、効率よく内部から空気や水分が抜けると共に含浸させた液が浸透しやすいという効果が得られる。   The method for producing a processed processed dried meat of the present invention may further include a step of freezing the processed meat after protein denaturation and then thawing between the steps (a) and (b). By adding this process, the ice crystals generated inside by freezing push the gaps between the tissues, so that when thawed, the tissues loosen, allowing the air and moisture to escape efficiently from the inside and the impregnated liquid The effect that it penetrates easily is acquired.

本発明の製造方法によれば、好ましくは5〜60mm、より好ましくは10〜50mm、最も好ましくは20〜50mmの厚みを有する大きな寸法の乾燥食肉加工品を得ることができる。本発明において、乾燥食肉加工品の厚みとは、熱湯に浮かべる場合に熱湯の液面と垂直となる方向の寸法である。   According to the production method of the present invention, it is possible to obtain a large size dried meat processed product having a thickness of preferably 5 to 60 mm, more preferably 10 to 50 mm, and most preferably 20 to 50 mm. In the present invention, the thickness of the dried meat processed product is a dimension in a direction perpendicular to the liquid level of hot water when floating on hot water.

また、本発明の製造方法によれば、好ましくは0.1〜70cm、より好ましくは10〜70cm、最も好ましくは20〜50cmの体積を有する大きな寸法の乾燥食肉加工品を得ることができる。本発明において、乾燥食肉加工品の体積とは、外形寸法から算出される体積を指し、乾燥食肉加工品の表面に微細な孔が存在しその部分が中空であったとしても当該中空部分の体積も乾燥食肉加工品の体積に含めて考える。
本発明の製造方法により得られた乾燥食肉加工品は、厚み及び体積の大きいものでも良好な復元性を示す。
According to the production method of the present invention, preferably 0.1~70Cm 3, more preferably 10~70Cm 3, and most preferably to obtain a dried processed meat products of large dimensions with a volume of 20 to 50 cm 3 it can. In the present invention, the volume of the dried meat processed product refers to the volume calculated from the outer dimensions, even if there are fine holes on the surface of the dried meat processed product and the portion is hollow, the volume of the hollow portion Also included in the volume of dried meat processed products.
The dried meat processed product obtained by the production method of the present invention exhibits good recoverability even when the thickness and volume are large.

本発明の製造方法によれば、熱湯を添加してから3分後の復元率が、200%以上、好ましくは230%以上、より好ましくは250%以上である乾燥食肉加工品を得ることができる。ここで言う復元率(%)とは乾燥品を熱湯で湯戻しを行い、湯切後の質量を湯戻し前の質量で除算し求めたものを言う。復元率(%)が高いほど、乾燥食肉加工品への熱湯の吸収が良く、熱湯による復元性が良いことを意味する。   According to the production method of the present invention, a dried meat processed product having a restoration rate after 3 minutes after adding hot water of 200% or more, preferably 230% or more, more preferably 250% or more can be obtained. . The restoration rate (%) referred to here is a value obtained by reconstitution of the dried product with hot water and dividing the mass after the hot water cut by the mass before reconstitution. The higher the restoration rate (%), the better the absorption of hot water into the dried meat processed product, and the better the restoration property with hot water.

本発明において、熱湯を添加してから3分後の復元率(%)とは以下の手順に基づいて算出したものを意味する。
まず、湯戻し前の乾燥食肉加工品3個の合計の質量を計測し、これを湯戻し前の乾燥食肉加工品の質量とする。つぎに、発砲スチレンシート製容器(直径145mm、深さ75mm、丼状)の中に上記の3個の乾燥食肉加工品を入れ、70mmの深さまで95℃の熱湯を入れ3分間静置し湯戻しを行う。湯戻し後、500μmメッシュの上で湯切を行い、メッシュの上で2分間静置後に乾燥食肉加工品3個の合計の質量を計測し、これを湯戻し後の乾燥食肉加工品の質量とする。そして、下記式(1)に基づいて、復元率(%)を算出する。
In the present invention, the restoration rate (%) after 3 minutes from the addition of hot water means that calculated based on the following procedure.
First, the total mass of three dried meat processed products before hot water reconstitution is measured, and this is taken as the mass of the dried meat processed products before hot water reconstitution. Next, put the above three dried meat products into a foamed styrene sheet container (diameter: 145 mm, depth: 75 mm, bowl-shaped), add 95 ° C. hot water to a depth of 70 mm and let stand for 3 minutes. Do the return. After reconstitution with hot water, perform hot water draining on a 500 μm mesh, and after standing for 2 minutes on the mesh, measure the total mass of three dried meat products. To do. Then, the restoration rate (%) is calculated based on the following formula (1).

本発明の乾燥食肉加工品は、5〜50mmの厚み及び0.1〜70cmの体積を有し、熱湯を添加してから3分後の復元率が200%以上である。
乾燥食肉加工品の厚み、体積、及び復元率としては、上述の数値範囲のものを用いることができる。
The dried meat processed product of the present invention has a thickness of 5 to 50 mm and a volume of 0.1 to 70 cm 3 , and a restoration rate after 3 minutes after adding hot water is 200% or more.
As the thickness, volume, and restoration rate of the dried meat processed product, those in the numerical range described above can be used.

乾燥食肉加工品は、グルコマンナン、アガロース、アルギン酸ナトリウム、ポリアクリル酸ナトリウム、粉末セルロース、又はこれらの組み合わせを含んでいても良い。これらの成分を含むことにより、復元性に優れる乾燥食肉加工品が得られる。   The dried meat product may include glucomannan, agarose, sodium alginate, sodium polyacrylate, powdered cellulose, or a combination thereof. By including these components, a dried meat processed product having excellent restoration properties can be obtained.

以下実施例を用いて本実施形態を具体的に説明する。 Hereinafter, the present embodiment will be specifically described with reference to examples.

(実施例1)
(実施例1−1)
下記の表1に記載の各成分(高吸水性原料として海藻加工品を使用)を全体に対して表1に記載の質量%となるように攪拌機にて混合し、シリンダーを使用し30gの球状の加工食肉を成形した。成形した加工食肉を90℃で2分間フライした後、96℃で15分間スチームして加熱調理を行い、肉団子を得た。得られた肉団子を常温に戻し、その後、水を満たした真空含浸装置(真空タンブラー)に肉団子を入れて完全に浸漬させ、圧力:60000Pa、平均温度:10℃の条件下で30分間真空含浸を行った。真空含浸後の肉団子を水切りして庫内温度−35℃の冷凍庫で予備凍結後、圧力100Pa、棚加熱温度60〜75℃の条件で32時間、真空凍結乾燥を行い乾燥肉団子(短径35mm、長径45mm、体積30cm)を得た。
Example 1
(Example 1-1)
Each component described in Table 1 (using seaweed processed product as a highly water-absorbing raw material) is mixed with a stirrer so as to be the mass% described in Table 1 with respect to the whole, and a cylinder is used to prepare a 30 g spherical shape. Molded processed meat. The formed processed meat was fried at 90 ° C. for 2 minutes, and then steamed at 96 ° C. for 15 minutes for cooking to obtain meat dumplings. The obtained meat dumpling is returned to normal temperature, and then the meat dumpling is placed in a vacuum impregnation apparatus (vacuum tumbler) filled with water and completely immersed, and is vacuumed for 30 minutes under conditions of pressure: 60000 Pa and average temperature: 10 ° C. Impregnation was performed. The meat dumpling after vacuum impregnation was drained and pre-frozen in a freezer with an internal temperature of -35 ° C., followed by vacuum freeze drying for 32 hours under the conditions of a pressure of 100 Pa and a shelf heating temperature of 60 to 75 ° C. 35 mm, major axis 45 mm, volume 30 cm 3 ).

(実施例1−2)
高吸収性原料として海藻加工品の代わりにグルコマンナンを使用した以外は実施例1−1と同様にして、乾燥肉団子(短径35mm、長径45mm、体積30cm)を得た。
(Example 1-2)
A dried meat dumpling (minor axis 35 mm, major axis 45 mm, volume 30 cm 3 ) was obtained in the same manner as in Example 1-1 except that glucomannan was used in place of the seaweed processed product as a superabsorbent raw material.

(実施例1−3)
成形時の加工食肉について、30gの球状に代えて40gの球状とする以外は実施例1−2と同様にして、乾燥肉団子(短径44mm、長径46mm、体積37cm)を得た。
(Example 1-3)
About the processed meat at the time of shaping | molding, it replaced with the spherical shape of 30g, and except having set it as the spherical shape of 40g, it carried out similarly to Example 1-2, and obtained the dried meat dumpling (short axis 44mm, major axis 46mm, volume 37cm < 3 >).

(実施例1−4)
成形時の加工食肉について、30gの球状に代えて50gの球状とする以外は実施例1−2と同様にして、乾燥肉団子(短径45mm、長径50mm、体積42cm)を得た。
(Example 1-4)
About the processed meat at the time of shaping | molding, it replaced with 30 g spherical shape, and obtained the dried meat dumpling (minor axis 45 mm, major axis 50 mm, volume 42 cm < 3 >) like Example 1-2 except having set it as the spherical shape of 50 g.

(実施例1−5)
真空含浸の時間を30分に代えて90分とする以外は実施例1−4と同様にして、乾燥肉団子(短径45mm、長径50mm、体積42cm)を得た。
(Example 1-5)
A dried meat dumpling (minor axis 45 mm, major axis 50 mm, volume 42 cm 3 ) was obtained in the same manner as Example 1-4 except that the time of vacuum impregnation was changed to 90 minutes instead of 30 minutes.

実施例1−1〜1−5の乾燥肉団子のそれぞれについて、下記の成形時の保形性、加熱調理後の質量歩留り(%)、乾燥食肉加工品の復元率(%)、及び乾燥食肉加工品の復元性の評価を行った。結果を下記表2に示す。   About each of the dry meat dumpling of Examples 1-1 to 1-5, the shape retention at the time of the following molding, the mass yield (%) after cooking, the restoration rate (%) of the dried meat processed product, and the dried meat The restoration property of the processed product was evaluated. The results are shown in Table 2 below.

(成形時の保形性)
下記の基準に基づき加工食肉を成形する際の保形性の評価を行った。
〇(良好):生地のまとまりが良い。
△(可) :生地はまとまるが、やや生地が柔らかい。
×(不良):生地が柔らかくまとまらない。
(Shape retention during molding)
Based on the following criteria, the shape retention property at the time of shaping processed meat was evaluated.
○ (Good): The dough is well-organized.
Δ (possible): The dough is gathered, but the dough is slightly soft.
X (defect): The cloth is soft and not settled.

(加熱調理後の質量歩留り(%))
加工食肉について、下記式(2)に基づいて加熱調理後の質量歩留り(%)を算出した。加熱調理後の質量歩留り(%)が90質量%以上であれば加熱調理時に各成分が失われにくく、加熱調理時の生地の収縮も抑えられ、復元性に優れる乾燥食肉加工品が得られる。
(Mass yield after cooking (%))
About processed meat, the mass yield (%) after heat cooking was computed based on following formula (2). If the mass yield (%) after cooking is 90% by mass or more, each component is not easily lost during cooking, the shrinkage of the dough during cooking is suppressed, and a dried meat processed product with excellent resilience is obtained.

(乾燥食肉加工品の復元率(%))
上述の熱湯による3分後の復元率の手順及び式(1)に基づいて、復元率(%)を算出した。
(Restoration rate of dried meat products (%))
The restoration rate (%) was calculated based on the procedure of the restoration rate after 3 minutes with hot water and the formula (1).

(乾燥食肉加工品の復元性)
上述の熱湯による3分後の復元率の手順に基づき、湯戻しを行った。そして、湯戻し後の肉団子について、下記の基準に基づいて官能評価により復元性の評価を行った。
〇(良好):中心部まで完全に復元している。
△(可) :中心部は復元していないものの、それ以外の大部分が復元している。
×(不可):中心部を含め全体が復元していない。
(Restorability of dried meat products)
The hot water was reconstituted based on the procedure for the restoration rate after 3 minutes with hot water described above. And about the meat dumpling after hot water return, restoration property evaluation was performed by sensory evaluation based on the following reference | standard.
○ (Good): The center has been completely restored.
Δ (possible): The center has not been restored, but most of the rest has been restored.
X (impossible): The whole area including the central part has not been restored.

実施例1−1及び1−2の結果からわかるように、高吸水性原料として、海藻加工品を使用した場合に比べ、グルコマンナンを使用した場合の方が、加熱調理時の質量歩留り及び乾燥食肉加工品の復元率がより高いものとなった。
また、実施例1−2〜1−4の結果からわかるように成形時の重量を増やし乾燥食肉加工品の体積を大きくした場合、乾燥食肉加工品の復元率は下がるものの、復元性の官能評価では中心部まで復元していることが確認された。
また、実施例1−4及び1−5の結果からわかるように、真空含浸時間は30分でも一定の効果は見られるが、90分に時間を延ばすと、より復元率に優れる乾燥食肉加工品が得られることがわかった。
As can be seen from the results of Examples 1-1 and 1-2, the mass yield and drying during cooking are higher when the glucomannan is used as the superabsorbent material than when the seaweed processed product is used. The restoration rate of processed meat products was higher.
In addition, as can be seen from the results of Examples 1-2 to 1-4, when the weight during molding is increased and the volume of the dried meat processed product is increased, the restoration rate of the dried meat processed product is lowered, but the restorability is sensory evaluation Then, it was confirmed that it was restored to the center.
In addition, as can be seen from the results of Examples 1-4 and 1-5, even if the vacuum impregnation time is 30 minutes, a certain effect is seen, but when the time is extended to 90 minutes, the dried meat processed product having a better restoration rate. Was found to be obtained.

上記の結果より、高吸水性原料の使用と真空含浸を組み合わせることにより、大きな体積の乾燥食肉加工品であっても、熱湯による3分後の復元率が200%以上となり、復元可能であることがわかった。   Based on the above results, by combining the use of highly water-absorbing raw materials and vacuum impregnation, the restoration rate after 3 minutes with hot water is 200% or higher and can be restored even for large volumes of dried meat processed products. I understood.

(実施例2)
(比較例2−1、実施例2−1〜2−6)
下記の表3に記載の配合例1について、各成分を全体に対して表3に記載の質量%となるように攪拌機にて混合し、シリンダーを使用し30gの球状の比較例2−1及び実施例2−1〜2−6の加工食肉をそれぞれ成形した。成形した加工食肉の塊を175℃で1分間フライした後、96℃で15分間スチームして加熱調理を行い、肉団子を得た。得られた肉団子を常温に戻し、その後、実施例2−1〜2−6については、水を満たした真空含浸装置(真空タンブラー)に肉団子を入れて完全に浸漬させ、下記の表4に記載のそれぞれの含浸条件(いずれも平均温度15℃)において真空含浸を行った。比較例2−1については真空含浸を行わなかった。比較例2−1については加熱調理後に常温に戻した肉団子を、実施例2−1〜2−6については真空含浸後に水切りした肉団子を、それぞれ庫内温度−35℃の冷凍庫で予備凍結後、圧力100Pa、棚加熱温度65〜75℃の条件で32時間、真空凍結乾燥を行い乾燥肉団子(短径35mm、長径45mm、体積30cm)を得た。得られた比較例2−1及び実施例2−1〜2−6それぞれの乾燥肉団子について、表4に示すように、含浸前後の重量変化率(%)(= 含浸後重量 / 含浸前重量 × 100)を算出し、また、実施例1と同様の方法により乾燥食肉加工品の復元率(%)を算出し、復元性の評価を行った。結果を表4及び図1に示す。
なお、表4の含浸条件の欄について、「5330Pa・15分×2回」(実施例2−5)は、5330Paの減圧工程を15分行った後、一度常圧に戻し、その後再度5330Paの減圧工程を15分行ったことを意味し、「5330Pa・15分×3回」(実施例2−6)は同様に、5330Paの減圧・15分、常圧、5330Paの減圧・15分、常圧、及び5330Paの減圧・15分の各工程を順に行ったことを意味する。
(Example 2)
(Comparative Example 2-1, Examples 2-1 to 2-6)
About the compounding example 1 of following Table 3, each component was mixed with the stirrer so that it might become the mass% of Table 3 with respect to the whole, and a 30-g spherical comparative example 2-1 and a cylinder were used. The processed meats of Examples 2-1 to 2-6 were each formed. The formed processed meat lump was fried at 175 ° C. for 1 minute, steamed at 96 ° C. for 15 minutes, and cooked to obtain meat dumplings. The obtained meat dumpling was returned to normal temperature, and about Examples 2-1 to 2-6, the meat dumpling was put into a vacuum impregnation apparatus (vacuum tumbler) filled with water and completely immersed, and the following Table 4 The impregnation was performed under the respective impregnation conditions described in (1) and the average temperature was 15 ° C. Comparative Example 2-1 was not vacuum impregnated. For Comparative Example 2-1, meat dumplings returned to room temperature after cooking were cooked, and for Examples 2-1 to 2-6, meat dumplings drained after vacuum impregnation were pre-frozen in a freezer at an internal temperature of -35 ° C. Thereafter, vacuum lyophilization was performed for 32 hours under the conditions of a pressure of 100 Pa and a shelf heating temperature of 65 to 75 ° C. to obtain dried meat dumplings (minor axis 35 mm, major axis 45 mm, volume 30 cm 3 ). As shown in Table 4, the weight change rate (%) before and after impregnation (= weight after impregnation / weight before impregnation) with respect to the obtained dried meat dumplings of Comparative Example 2-1 and Examples 2-1 to 2-6 × 100) was calculated, and the restoration rate (%) of the dried meat processed product was calculated by the same method as in Example 1, and the restoration property was evaluated. The results are shown in Table 4 and FIG.
In addition, regarding the column of impregnation conditions in Table 4, “5330 Pa · 15 minutes × 2 times” (Example 2-5) was performed by performing a pressure reduction step of 5330 Pa for 15 minutes, then returning to normal pressure once, and then again 5330 Pa of 5330 Pa. This means that the depressurization step was carried out for 15 minutes, and “5330 Pa · 15 minutes × 3 times” (Example 2-6) similarly represents 5330 Pa under reduced pressure for 15 minutes, normal pressure, 5330 Pa under reduced pressure for 15 minutes, normal It means that each process of pressure and reduced pressure of 5330 Pa and 15 minutes was performed in order.

表4並びに図1の結果からわかるように、実施例2−1〜2−6の乾燥食肉加工品(乾燥肉団子)は、いずれも復元率が200%以上であり、また、良好な復元性の評価結果を示した。
また、真空含浸を行わなかった比較例2−1と真空含浸を行った実施例2−1〜2−6との比較から、真空含浸を行わなかった場合に比べて真空含浸を行った場合には復元率がより高くなり、その復元性は極めて良好であった。
実施例2−1〜2−3の比較からわかるように、真空含浸の時間を30分に固定し、真空含浸の圧力を61330Pa、5330Pa、400Paに変化させた時に、61330Paの実施例2−1に比べて5330Pa及び400Paの実施例2−2及び2−3の方が復元率に優れていたが、5330Paの実施例2−2と400Paの2−3とでは復元率に大きな差は見られなかった。
実施例2−4〜2−6の比較からわかるように、真空含浸の圧力を5330Pa、時間を15分に固定し、減圧工程の回数を1〜3回に変化させた時に、真空含浸の回数が増加する程、復元率は高くなった。
一方、グルコマンナンを含むものの真空含浸を行わなかった比較例2−1の乾燥肉団子は、復元率が200%未満であり、また、復元性の評価結果が劣っていた。
As can be seen from the results in Table 4 and FIG. 1, all of the dried meat processed products (dried meat dumplings) of Examples 2-1 to 2-6 have a restoration rate of 200% or more, and good restoration properties. The evaluation result of was shown.
Further, from the comparison between Comparative Example 2-1 that was not subjected to vacuum impregnation and Examples 2-1 to 2-6 that were subjected to vacuum impregnation, when vacuum impregnation was performed as compared with the case where vacuum impregnation was not performed. Had a higher restoration rate and its restoration was very good.
As can be seen from the comparison of Examples 2-1 to 2-3, when the vacuum impregnation time was fixed at 30 minutes and the pressure of vacuum impregnation was changed to 61330 Pa, 5330 Pa, and 400 Pa, Example 2-1 of 61330 Pa was obtained. Compared to Example 5, the Examples 2-2 and 2-3 at 5330 Pa and 400 Pa were superior in the restoration rate, but there was a large difference in the restoration rate between the Example 2-2 at 5330 Pa and the 2-3 at 400 Pa. There wasn't.
As can be seen from the comparison of Examples 2-4 to 2-6, the number of times of vacuum impregnation when the pressure of vacuum impregnation was fixed at 5330 Pa, the time was fixed at 15 minutes, and the number of times of the decompression step was changed to 1 to 3 times. The rate of restoration increased as the value of increased.
On the other hand, the dried meat dumpling of Comparative Example 2-1 that contained glucomannan but was not vacuum impregnated had a restoration rate of less than 200% and was poor in restoration performance evaluation results.

(比較例2−2、実施例2−7〜2−12)
上記の表3に記載の配合例1の代わりに配合例2を用いた以外は、比較例2−1及び実施例2−1〜2−6と同様にして、比較例2−2及び実施例2−7〜2−12の加工食肉をそれぞれ成形した。そして、比較例2−1及び実施例2−1〜2−6と同様にして加熱調理を行い、肉団子を得た。得られた肉団子を常温に戻し、その後、実施例2−7〜2−12については、実施例2−1〜2−6と同様にして、下記の表5に記載のそれぞれの含浸条件(いずれも平均温度15℃)において真空含浸を行った。比較例2−2については真空含浸を行わず、比較例2−2については加熱調理後に常温に戻した肉団子を、実施例2−7〜2−12については真空含浸後に水切りした肉団子を、比較例2−1及び実施例2−1〜2−6と同様にして真空凍結乾燥を行い乾燥肉団子(いずれも短径35mm、長径45mm、体積30cm)を得た。得られた比較例2−2及び実施例2−7〜2−12それぞれの乾燥肉団子について、比較例2−1及び実施例2−1〜2−6と同様に、含浸前後の重量変化率(%)及び乾燥食肉加工品の復元率(%)を算出し、また、復元性の評価を行った。結果を表5及び図2に示す。
なお、表5の含浸条件の欄について、「5330Pa・15分×2回」(実施例2−11)、「5330Pa・15分×3回」(実施例2−12)は、それぞれ上述の実施例2−5及び2−6と同様の条件を意味する。
(Comparative Example 2-2, Examples 2-7 to 2-12)
Comparative Example 2-2 and Example were the same as Comparative Example 2-1 and Examples 2-1 to 2-6 except that Formulation Example 2 was used instead of Formulation Example 1 described in Table 3 above. Processed meats of 2-7 to 2-12 were respectively formed. And it cooked similarly to the comparative example 2-1 and Examples 2-1 to 2-6, and obtained the meat dumpling. The obtained meat dumpling was returned to normal temperature, and then, for Examples 2-7 to 2-12, in the same manner as in Examples 2-1 to 2-6, the respective impregnation conditions described in Table 5 below ( All were vacuum impregnated at an average temperature of 15 ° C. The comparative example 2-2 was not subjected to vacuum impregnation, the comparative example 2-2 was a meat dumpling returned to room temperature after cooking, and the meat dumpling drained after vacuum impregnation for the examples 2-7 to 2-12. In the same manner as in Comparative Example 2-1 and Examples 2-1 to 2-6, vacuum lyophilization was performed to obtain dried meat dumplings (all having a minor axis of 35 mm, a major axis of 45 mm, and a volume of 30 cm 3 ). About each of the obtained dried meat dumplings of Comparative Example 2-2 and Examples 2-7 to 2-12, the weight change rate before and after impregnation was the same as in Comparative Example 2-1 and Examples 2-1 to 2-6. (%) And the restoration rate (%) of the dried meat processed product were calculated, and the restoration property was evaluated. The results are shown in Table 5 and FIG.
In addition, regarding the column of the impregnation conditions in Table 5, “5330 Pa · 15 minutes × 2 times” (Example 2-11) and “5330 Pa · 15 minutes × 3 times” (Example 2-12) are respectively the above-mentioned implementations. The same conditions as in Examples 2-5 and 2-6 are meant.

表5及び図2の結果より、実施例2−7〜2−12の乾燥食肉加工品(乾燥肉団子)は、いずれも復元率が200%以上であり、また、良好な復元性の評価結果を示した。
また、実施例2−10〜2−12の比較からわかるように、真空含浸の圧力を5330Pa、時間を15分に固定し、減圧工程の回数を1〜3回に変化させた時に、真空含浸が1回の実施例2−10に比べて、2又は3回の実施例2−11及び2−12の方が復元率に優れていたが、2回の実施例2−11と3回の実施例2−12とでは復元率に大きな差は見られなかった。
一方、グルコマンナンを含まず真空含浸も行わなかった比較例2−2の乾燥肉団子は、復元率が200%未満であり、また、復元性の評価結果が劣っていた。
From the results of Table 5 and FIG. 2, the dried meat processed products (dried meat dumplings) of Examples 2-7 to 2-12 all have a restoration rate of 200% or more, and the evaluation results of good restoration properties. showed that.
Further, as can be seen from the comparison of Examples 2-10 to 2-12, when the pressure of vacuum impregnation was fixed at 5330 Pa, the time was fixed at 15 minutes, and the number of times of the decompression step was changed from 1 to 3, the vacuum impregnation was performed. Compared to Example 2-10 of 1 time, 2 or 3 of Examples 2-11 and 2-12 were superior in the restoration rate, but 2 times of Example 2-11 and 3 times of Example 2-10 There was no significant difference in the recovery rate from Example 2-12.
On the other hand, the dried meat dumpling of Comparative Example 2-2 that did not contain glucomannan and was not vacuum impregnated had a restoration rate of less than 200% and was poor in restoration performance evaluation results.

また、比較例2−2(図3中の左側)及び実施例2−6(図3中の右側)の乾燥肉団子について、着色した熱湯を使用した以外は上記と同様にして復元させた場合の復元前後の状態を、図3に示す。図3の下段の断面図からわかるように、実施例2−6の肉団子は熱湯による復元により中心部まで熱湯が入り復元していたものの、比較例2−2の肉団子は中心部に全く熱湯が入っておらず復元していなかった。   In addition, the dried meat dumplings of Comparative Example 2-2 (left side in FIG. 3) and Example 2-6 (right side in FIG. 3) were restored in the same manner as described above except that colored hot water was used. FIG. 3 shows the state before and after the restoration. As can be seen from the lower cross-sectional view of FIG. 3, the meat dumpling of Example 2-6 was restored to the center by hot water, but the meat dumpling of Comparative Example 2-2 was completely in the center. There was no hot water and it was not restored.

表4及び5並びに図1〜3の結果からわかるように、高吸水性原料であるグルコマンナンを含み真空含浸を行った実施例2−1〜2−6の乾燥肉団子は復元率が273.56〜298.76%であり、一方、真空含浸を行ったもののグルコマンナンを含まない実施例2−7〜2−12の乾燥肉団子は復元率が245.82〜267.51%であった。これらの比較より、高吸水性原料の使用と真空含浸による処理とを組み合わせることによってより高い復元率の乾燥肉団子を得られることがわかった。   As can be seen from the results of Tables 4 and 5 and FIGS. 1 to 3, the dried meat dumplings of Examples 2-1 to 2-6 containing glucomannan which is a highly water-absorbing raw material and subjected to vacuum impregnation had a restoration rate of 273. On the other hand, the dry meat dumplings of Examples 2-7 to 2-12, which were vacuum impregnated but did not contain glucomannan, had a recovery rate of 245.82 to 267.51%. . From these comparisons, it was found that a dried meat dumpling with a higher recovery rate can be obtained by combining the use of a highly water-absorbing raw material with the treatment by vacuum impregnation.

(実施例3)
(実施例3−1〜3−3、比較例3−1、3−2)
上記の表3に記載の配合例1の代わりに下記の表6に記載の配合例3〜7をそれぞれ用いた以外は、上記実施例2−1〜2−6と同様にして、実施例3−1〜3−3並びに比較例3−1及び3−2の加工食肉をそれぞれ成形した。そして、実施例2−1〜2−6と同様にして加熱調理を行い、肉団子を得た。得られた肉団子を常温に戻し、その後、水を満たした真空含浸装置(真空タンブラー)に肉団子を入れて完全に浸漬させ、5330Paの圧力、15℃の平均温度で30分間真空含浸を行った。そして、実施例2−1〜2−6と同様にして真空凍結乾燥を行い実施例3−1〜3−3並びに比較例3−1及び3−2それぞれの乾燥肉団子(いずれも短径35mm、長径45mm、体積30cm)を得た。得られた実施例3−1〜3−3並びに比較例3−1及び3−2それぞれの乾燥肉団子について、実施例2−1〜2−6と同様に、含浸前後の重量変化率(%)及び乾燥食肉加工品の復元率(%)を算出した。結果を表7に示す。
(Example 3)
(Examples 3-1 to 3-3, Comparative examples 3-1 and 3-2)
Example 3 was carried out in the same manner as in Examples 2-1 to 2-6 except that Formulation Examples 3 to 7 described in Table 6 below were used instead of Formulation Example 1 described in Table 3 above. Processed meats of -1 to 3-3 and Comparative Examples 3-1 and 3-2 were formed, respectively. And it cooked like Example 2-1 to 2-6, and the meat dumpling was obtained. The obtained meat dumpling is returned to room temperature, and then the meat dumpling is placed in a vacuum impregnation apparatus (vacuum tumbler) filled with water and completely immersed, and vacuum impregnation is performed at a pressure of 5330 Pa and an average temperature of 15 ° C. for 30 minutes. It was. Then, vacuum freeze-drying was performed in the same manner as in Examples 2-1 to 2-6, and each dried meat dumpling of Examples 3-1 to 3-3 and Comparative Examples 3-1 and 3-2 (both had a short diameter of 35 mm). A major axis of 45 mm and a volume of 30 cm 3 ). About the obtained dried meat dumplings of Examples 3-1 to 3-3 and Comparative Examples 3-1 and 3-2, the weight change rate (%) before and after impregnation was the same as in Examples 2-1 to 2-6. ) And the restoration rate (%) of the dried meat processed product. The results are shown in Table 7.

復元率(%)に関して、配合時の加工食肉の全体に対する高吸水性原料であるグルコマンナンの含有量がそれぞれ0.23質量%、0.34質量%、0.67質量%である実施例3−1〜3−3の乾燥肉団子は、復元率が290%以上であり、復元性が極めて良好であった。一方、配合時のグルコマンナンの含有量をそれぞれ1.34質量%、1.99質量%にさらに増量させた比較例3−1及び3−2の乾燥肉団子は、復元率が200%未満となり、実施例3−1〜3−3に比べて復元率に劣っていた。   Example 3 in which the content of glucomannan, which is a highly water-absorbing raw material, with respect to the whole processed meat at the time of blending is 0.23% by mass, 0.34% by mass, and 0.67% by mass with respect to the restoration rate (%), respectively. The dry meat dumplings of -1 to 3-3 had a restoration rate of 290% or more, and the restoration property was extremely good. On the other hand, the dried meat dumplings of Comparative Examples 3-1 and 3-2 in which the content of glucomannan at the time of blending was further increased to 1.34% by mass and 1.99% by mass, respectively, had a restoration rate of less than 200%. The restoration rate was inferior to Examples 3-1 to 3-3.

また、復元性の評価に関して、配合時のグルコマンナンの含有量がそれぞれ0.23質量%、0.34質量%、0.67質量%である実施例3−1〜3−3の乾燥肉団子は熱湯による復元により中心部まで熱湯が入り復元していた。一方、配合時のグルコマンナンの含有量がそれぞれ1.34質量%及び1.99質量%である比較例3−1及び3−2の肉団子は中心部に全く熱湯が入っておらず、実施例3−1〜3−3に比べて復元性に劣っていた。   Moreover, regarding the evaluation of restorability, the dried meat dumplings of Examples 3-1 to 3-3 in which the content of glucomannan at the time of blending is 0.23% by mass, 0.34% by mass, and 0.67% by mass, respectively. The hot water was restored to the center by restoration with hot water. On the other hand, the meat dumplings of Comparative Examples 3-1 and 3-2 in which the contents of glucomannan at the time of blending were 1.34% by mass and 1.99% by mass, respectively, did not contain any hot water at the center. Compared with Examples 3-1 to 3-3, the restorability was inferior.

復元率(%)及び復元性の観点から高吸水性原料であるグルコマンナンの含有量は0.10質量%以上、1.00質量%以下が好ましく、0.6質量%程度がより好ましいことがわかった。   The content of glucomannan, which is a highly water-absorbing raw material, is preferably 0.10% by mass or more and 1.00% by mass or less, and more preferably about 0.6% by mass from the viewpoint of restoration rate (%) and restoration property. all right.

Claims (9)

熱湯を添加してから3分後の復元率が200%以上である乾燥食肉加工品の製造方法であって、(a)ペースト状、ミンチ状又はカットした加工食肉を加熱調理して蛋白変性させる工程、(b)蛋白変性後の加工食肉を減圧下で液体と接触させ加工食肉の内部にまで液体を含浸させる工程、及び(c)液体含浸後の加工食肉を凍結乾燥させる工程を含む、前記方法。   A method for producing a processed dried meat product having a recovery rate of 200% or more after 3 minutes from the addition of hot water, wherein (a) the pasty, minced or cut processed meat is cooked and protein-denatured The step comprising: (b) contacting the processed meat after protein denaturation with a liquid under reduced pressure to impregnate the liquid into the processed meat; and (c) lyophilizing the processed meat after the liquid impregnation. Method. 前記工程(b)において、350〜80000Paの圧力及び−7.4〜93℃の温度の条件下で含浸を行う、請求項1に記載の方法。   The method according to claim 1, wherein in the step (b), the impregnation is performed under conditions of a pressure of 350 to 80000 Pa and a temperature of -7.4 to 93 ° C. 前記乾燥食肉加工品の厚みが5〜60mmであり、体積が0.1〜70cmである、請求項1又は2に記載の方法。 The method according to claim 1 or 2, wherein the dried meat processed product has a thickness of 5 to 60 mm and a volume of 0.1 to 70 cm 3 . 前記工程(a)の加熱調理前の加工食肉が高吸水性原料をさらに含む、請求項1〜3のいずれか1つに記載の方法。   The method according to any one of claims 1 to 3, wherein the processed meat before cooking in the step (a) further comprises a superabsorbent raw material. 前記高吸水性原料が、グルコマンナン、乾燥蒟蒻加工品、海藻加工品、ポリアクリル酸ナトリウム、粉末セルロース、及びこれらの組み合わせからなる群から選択される、請求項4に記載の方法。   The method according to claim 4, wherein the superabsorbent raw material is selected from the group consisting of glucomannan, dried koji processed products, seaweed processed products, sodium polyacrylate, powdered cellulose, and combinations thereof. 前記工程(a)の加熱調理前の加工食肉の全体に対して前記高吸水性原料を0.10〜5.00質量%含む、請求項4又は5に記載の方法。   The method of Claim 4 or 5 which contains the 0.10-5.00 mass% of said superabsorbent raw material with respect to the whole processed meat before the heat cooking of the said process (a). 前記工程(a)と前記工程(b)との間に、蛋白変性後の加工食肉を凍結させた後に解凍する工程をさらに含む、請求項1〜6のいずれか1つに記載の方法。   The method according to any one of claims 1 to 6, further comprising a step of freezing the processed meat after protein denaturation after the step (a) and the step (b). 5〜60mmの厚み及び0.1〜70cmの体積を有し、熱湯を添加してから3分後の復元率が200%以上である、乾燥食肉加工品。 A dried meat processed product having a thickness of 5 to 60 mm and a volume of 0.1 to 70 cm 3 , and having a restoration rate of 200% or more after 3 minutes from the addition of hot water. 前記乾燥食肉加工品が、グルコマンナン、アガロース、アルギン酸ナトリウム、ポリアクリル酸ナトリウム、粉末セルロース、又はこれらの組み合わせを含む、請求項8に記載の乾燥食肉加工品。   The dried meat processed product according to claim 8, wherein the dried meat processed product includes glucomannan, agarose, sodium alginate, sodium polyacrylate, powdered cellulose, or a combination thereof.
JP2018046518A 2018-03-14 2018-03-14 Manufacturing method of processed dried meat products and processed dried meat products Active JP6954859B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2018046518A JP6954859B2 (en) 2018-03-14 2018-03-14 Manufacturing method of processed dried meat products and processed dried meat products

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2018046518A JP6954859B2 (en) 2018-03-14 2018-03-14 Manufacturing method of processed dried meat products and processed dried meat products

Publications (2)

Publication Number Publication Date
JP2019154330A true JP2019154330A (en) 2019-09-19
JP6954859B2 JP6954859B2 (en) 2021-10-27

Family

ID=67992406

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2018046518A Active JP6954859B2 (en) 2018-03-14 2018-03-14 Manufacturing method of processed dried meat products and processed dried meat products

Country Status (1)

Country Link
JP (1) JP6954859B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021065204A (en) * 2019-10-19 2021-04-30 アオノフレッシュミート株式会社 Production method of dried meat product, and production method of dried food product

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02138957A (en) * 1988-11-21 1990-05-28 Asahi Chem Ind Co Ltd Dried food and preparation thereof
JP2003174850A (en) * 2002-11-22 2003-06-24 Puraseramu:Kk Method for food impregnation treatment
WO2005048740A1 (en) * 2003-11-18 2005-06-02 Nippon Suisan Kaisha, Ltd. Food comprising bonded fibrous fish meat and showing good shape retention properties and fibrous texture, dry product thereof and process for producing the same
JP2009050173A (en) * 2007-08-23 2009-03-12 Nissin Foods Holdings Co Ltd Method for producing freeze-dried shrimp
JP2009148239A (en) * 2007-12-20 2009-07-09 Fit In:Kk Dried fish paste having good reconstitution property, and method for producing the dried fish paste

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02138957A (en) * 1988-11-21 1990-05-28 Asahi Chem Ind Co Ltd Dried food and preparation thereof
JP2003174850A (en) * 2002-11-22 2003-06-24 Puraseramu:Kk Method for food impregnation treatment
WO2005048740A1 (en) * 2003-11-18 2005-06-02 Nippon Suisan Kaisha, Ltd. Food comprising bonded fibrous fish meat and showing good shape retention properties and fibrous texture, dry product thereof and process for producing the same
JP2009050173A (en) * 2007-08-23 2009-03-12 Nissin Foods Holdings Co Ltd Method for producing freeze-dried shrimp
JP2009148239A (en) * 2007-12-20 2009-07-09 Fit In:Kk Dried fish paste having good reconstitution property, and method for producing the dried fish paste

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021065204A (en) * 2019-10-19 2021-04-30 アオノフレッシュミート株式会社 Production method of dried meat product, and production method of dried food product

Also Published As

Publication number Publication date
JP6954859B2 (en) 2021-10-27

Similar Documents

Publication Publication Date Title
TWI574624B (en) Dry food manufacturing method
KR102275610B1 (en) Method for manufacturing frozen cooked noodles
KR101263546B1 (en) Freeze-dried seafood and pancake powders comprising the same
JP2010022364A (en) Retort food
JP6954859B2 (en) Manufacturing method of processed dried meat products and processed dried meat products
KR101292310B1 (en) composition of soup for instant noodles comprising spawn of pollack, and manufacturing method for the same
KR101534605B1 (en) Preparing method of dried fish cakes
JP2010233555A (en) Method for producing dried seafood paste product by microwave vacuum drying
JP4671929B2 (en) Method for producing freeze-dried tempura-like food
CN102370203A (en) Convenience type braising dish
JP6735631B2 (en) Instant meat processed product and its manufacturing method
KR102177569B1 (en) Fried food having frozen lever roll and preparation method thereof
JP6293532B2 (en) Instant dried seasoned meat and method for producing the same
JP2005052141A (en) Instant dry ingredient material containing meat raw material and method for improving rehydration of the same with hot water
JP7254497B2 (en) Frozen side dish and its manufacturing method
JP3596381B2 (en) New cancer mimic and its manufacturing method
KR102548054B1 (en) Frying Powder Making Method Using Pork Skin
JP6033094B2 (en) Method for producing dried food
JPH01277469A (en) Production of thawable dried food fried without coating
JPH078224A (en) Production of formed and dried edible meat
JP2021103954A (en) Method of producing porous, highly active fish meat protein dehydrated material; porous, highly active fish meat protein dehydrated material; and fish meat kneaded product using the same as raw material
JP2024039093A (en) Freeze-dried egg food and its manufacturing method
JPS59220170A (en) Preparation of instant product of dried fish meat paste
CN116322362A (en) Dried meat-like protein processed food and method for producing the same
JPS6135821B2 (en)

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20200109

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20201021

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20201102

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20201225

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20210602

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20210729

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20210903

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20210930

R150 Certificate of patent or registration of utility model

Ref document number: 6954859

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150