JP2009148239A - Dried fish paste having good reconstitution property, and method for producing the dried fish paste - Google Patents

Dried fish paste having good reconstitution property, and method for producing the dried fish paste Download PDF

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JP2009148239A
JP2009148239A JP2007341866A JP2007341866A JP2009148239A JP 2009148239 A JP2009148239 A JP 2009148239A JP 2007341866 A JP2007341866 A JP 2007341866A JP 2007341866 A JP2007341866 A JP 2007341866A JP 2009148239 A JP2009148239 A JP 2009148239A
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fish paste
dried
kneaded product
hot
water
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Keiji Takeda
啓二 武田
Taketo Iijima
猛斗 飯島
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FIT IN KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide dried fish paste solving the following problem: steamed fish paste or the like having firmness is inferior in water absorption and reconstitution property when reconstituted with hot water after dried because of affection by its resilient tissue and the shape of the dried fish paste product is limited to be flat or flaky in order to complement the water absorption, while using dried steamed fish paste as ingredient for instant noodle, instant miso soup, or ochazuke (rice with hot green tea poured thereon), and using a hot-air dried or vacuum-freeze dried product obtained through the production process for an ordinary fish paste. <P>SOLUTION: The dried fish paste having good reconstitution property is produced by eliminating a stabilizing process and/or addition of salt for improving resilience in the production process of the fish paste product based on assumption that particular palate feeling resulted from a conventional production process for a fish paste product inhibits water absorption of the product after dried, and adding excellently water-absorptive food raw material at the time of production so as to produce fish paste suitable for drying. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、即席めん、即席味噌汁、お茶漬けの素などの具材、スナック菓子、ペットフードなどとして使用される乾燥食品の製造方法に関する。さらに詳細には、すり身を原料とした乾燥練り製品に良好な湯戻り性や復元性を付与するための製造方法に関するものである。The present invention relates to a method for producing a dry food used as an ingredient such as instant noodles, instant miso soup, tea sauce, etc., snack confectionery, pet food and the like. More specifically, the present invention relates to a production method for imparting good hot water reversibility and restoring property to a dry kneaded product made from surimi.

従来から即席めん、即席味噌汁、お茶漬けの素などの具材としてかまぼこなどの乾燥品が使用されている。一般的な練り製品の製造工程を経て熱風乾燥や真空凍結乾燥したものが用いられる。Traditionally, dried products such as kamaboko have been used as ingredients such as instant noodles, instant miso soup, and tea sauce. Hot air dried or vacuum freeze dried after a general kneaded product manufacturing process is used.

しかしながら、所謂あしの強いかまぼこなどは弾力のある組織が影響して、乾燥後、湯戻しする際、吸水性におとり、短時間での復元に劣るものであった。したがって、吸水性を補うため、乾燥練り製品の形状も扁平もしくはフレーク状に限定されていた。However, the so-called kamaboko, which is soaked, is affected by the elastic structure, and when it is reheated after drying, it absorbs water and is inferior in restoration in a short time. Therefore, in order to supplement water absorption, the shape of the dried kneaded product is also limited to a flat or flake shape.

従来、乾燥練り製品においては湯戻り性や復元性に劣り良好な食感が得られないばかりか、形状も限定されるという問題があった。Conventionally, dry kneaded products have a problem that not only a good texture can be obtained due to poor hot water reversibility and restorability, but also the shape is limited.

このような背景の中、本発明者らは、従来の練り製品の製造において不可欠であった所謂すわりやあしといった要素を除くもしくは低減させることにより、湯戻り性、復元性に優れた新奇な乾燥練り製品を製造することを目的とするものである。In such a background, the present inventors removed a novel element of dry refining and recoverability by eliminating or reducing elements such as so-called sitting and reed that were indispensable in the manufacture of conventional kneaded products. The purpose is to manufacture.

本発明者らは、従来の練り製品の製造工程の結果生み出される独特の食感が乾燥後の吸水性を阻害することを想定し、練り製品の製造工程における所謂すわり工程や弾力を向上させる食塩等の添加を除き、製造時に吸水性に優れた食品素材を加えることにより、乾燥に適した練り製品を製造することを着想した。Assuming that the unique texture produced as a result of the conventional kneaded product manufacturing process inhibits the water absorption after drying, the present inventors have improved the so-called sitting process and the elasticity in the kneaded product manufacturing process. The idea was to produce a kneaded product suitable for drying by adding a food material with excellent water absorption during production, except for the addition.

その結果、本発明者らは、従来の練り製品と同様の原料を使用しながら、即席めん、即席味噌汁に適した湯戻り性、復元性に優れた乾燥練り製品が得られることを見出し、本発明を完成した。As a result, the present inventors have found that a dry kneaded product excellent in hot water reversibility and restorability suitable for instant noodles and instant miso soup can be obtained while using the same raw materials as conventional kneaded products. completed.

この発明より得られた練り製品は、吸水性に優れた組織構造を持つため、湯戻り性や復元性は乾燥練り製品の形状に依存しない。すなわち、従来、湯戻り性のため扁平な形状に限られていた乾燥練り製品を、新奇性のある形状で製造することが可能となる。具体的には球状、円柱状、円筒状などである。手作業による製造、機械による製造にかかわらず、成形方法は限定されない。Since the kneaded product obtained from the present invention has a structure with excellent water absorption, the hot water reversibility and the restorability do not depend on the shape of the dried kneaded product. That is, it becomes possible to manufacture a dry kneaded product that has been limited to a flat shape for hot water return in a novel shape. Specifically, it is spherical, columnar, cylindrical or the like. Regardless of whether it is manual manufacturing or mechanical manufacturing, the molding method is not limited.

本発明によれば、得られる乾燥練り製品は従来のかまぼこの様な弾力を低減しているため、湯戻し後も水産物の加工品として好ましい所謂つみれ様の食感を得ることができる。According to the present invention, since the resulting dried kneaded product has reduced elasticity like a conventional kamaboko, a so-called tsukemi-like texture preferable as a processed fishery product can be obtained even after reconstitution with hot water.

本発明によれば、従来の練り製品の製造において不可欠であった所謂すわりやあしといった要素を除くもしくは低減させることにより、湯戻り性、復元性に優れた新奇な乾燥練り製品を製造することが可能となる。さらには、従来より湯戻り性のために加工が限定されていた扁平な形状以外に、球状などの立体的な形状での製造も可能となる。これら湯戻り性、復元性に優れる乾燥練り製品は、即席めん、即席味噌汁、スナック菓子、ペットフードなどといった新奇性の求められる食品分野において有用である。According to the present invention, it is possible to produce a novel dry kneaded product excellent in hot-water reversibility and restorability by removing or reducing elements such as so-called sitting and seam that have been indispensable in the production of conventional kneaded products. Become. Furthermore, in addition to the flat shape that has been limited in processing due to the ability to return to hot water, manufacturing in a three-dimensional shape such as a spherical shape is also possible. These dry kneaded products having excellent hot water reversibility and resilience are useful in the food field where novelty is required, such as instant noodles, instant miso soup, snack confectionery, pet food and the like.

さらに本発明の実施の形態について詳細に説明する。Further, embodiments of the present invention will be described in detail.

本発明におけるすり身として、魚、甲殻類、貝類等の魚介類の肉、鶏肉、豚肉、牛肉等の種々の食肉およびこれらの加工品によるすり身を使用できる。入手の容易さ、経済性などを考慮し、従来の魚肉練り製品に使用される冷凍すり身の他、イトヨリ、エソなどの魚肉すり身を使用するのが好ましい。As the surimi in the present invention, various meats such as fish, shellfish, shellfish and other seafood, chicken, pork and beef, and surimi produced by these processed products can be used. In consideration of availability, economic efficiency, etc., it is preferable to use frozen surimi used in conventional fish paste products, as well as surimi fish such as oysters and sesame.

すり身は本発明において得られる乾燥練り製品の主要原料であり、風味、食感などを考慮し、生地調整時の総重量中10〜70重量%、好ましくは15〜40重量%となるようにする。Surimi is the main raw material of the dried kneaded product obtained in the present invention, and is 10 to 70% by weight, preferably 15 to 40% by weight, based on the total weight when preparing the dough, in consideration of the flavor and texture.

所謂すわり工程を除き、もしくは短縮するには、原材料を撹拌混合する際の擂潰器やサイレントカッターなどの生地に負荷のかかる方法を除く、もしくは短縮することである。具体的には原料を撹拌混合する混合器は低回転で生地に負荷のかからないものを用い、使用時間は30秒〜10分、好ましくは1〜2分程度とする。In order to eliminate or shorten the so-called sitting process, it is necessary to eliminate or shorten the method of applying a load to the dough such as a crusher or a silent cutter when the raw materials are stirred and mixed. Specifically, a mixer that stirs and mixes the raw materials has a low rotation speed and does not place a load on the dough, and the usage time is 30 seconds to 10 minutes, preferably about 1 to 2 minutes.

これに加えて、所謂すり身工程を除き、もしくは短縮するには、原材料の撹拌混合後、速やかに加熱工程を終えることである。好ましくは全原料の撹拌混合終了後、30分以内に成型し加熱変性させる。In addition to this, in order to eliminate or shorten the so-called surimi process, the heating process should be completed immediately after stirring and mixing the raw materials. Preferably, after all the raw materials are stirred and mixed, they are molded and heat-denatured within 30 minutes.

所謂あしの弱い練り製品とするには、食塩の添加を減らし、もしくは添加せず、塩溶性蛋白の溶出を抑えることである。具体的には調味のための食塩や塩分を含むエキス等を生地調整時の総重量中0〜10重量%、好ましくは0〜3重量%とする。In order to make a so-called weakly kneaded product, the addition of salt is reduced or not added, and the elution of salt-soluble protein is suppressed. Specifically, salt and salt-containing extracts for seasoning are 0 to 10% by weight, preferably 0 to 3% by weight, based on the total weight of the dough.

練り製品の製造時に加える吸水性に優れた食品素材として、粒状植物性蛋白、パン粉、タマネギ等の繊維質な野菜、セルロースなどが適している。粒状植物性蛋白の大きさは1〜10mm、好ましくは2〜3mm、パン粉の大きさは1〜10mm、好ましくは2〜3mm、タマネギ等の野菜の大きさは1〜30mm、好ましくは2〜5mm、セルロースは粉末や顆粒状、液状とする。これらを複合して添加混合することが好ましいが、単独で用いても良好な効果が得られる。練り製品の生地調整におけるこれら吸水性に優れた食品素材の添加混合の時期は限定されるものではないが、すわり工程を短縮するため、複数の原材料を同時に添加混合することが好ましい。As a food material with excellent water absorption added at the time of manufacturing a kneaded product, granular vegetable protein, bread vegetables, fibrous vegetables such as onion, cellulose and the like are suitable. The size of the granular vegetable protein is 1 to 10 mm, preferably 2 to 3 mm, the size of bread crumb is 1 to 10 mm, preferably 2 to 3 mm, and the size of vegetables such as onion is 1 to 30 mm, preferably 2 to 5 mm. Cellulose is powdered, granular, or liquid. It is preferable to add and mix these in combination, but even when used alone, a good effect can be obtained. Although the timing of addition and mixing of these food materials excellent in water absorption in adjusting the dough of the kneaded product is not limited, it is preferable to add and mix a plurality of raw materials simultaneously in order to shorten the sitting process.

乾燥練り製品とするためには、加熱成型した練り製品から水分を除く工程が必要となる。熱風乾燥、マイクロ波乾燥、冷風乾燥など、本発明において乾燥方法は限定されないが、風味の保持において真空凍結乾燥を行うことが好ましい。In order to obtain a dry kneaded product, a step of removing moisture from the heat-molded kneaded product is required. Although the drying method is not limited in the present invention, such as hot air drying, microwave drying, and cold air drying, it is preferable to perform vacuum freeze drying for maintaining the flavor.

さらに本発明の実施例を詳細に説明する。Further, embodiments of the present invention will be described in detail.

[実施例1〜3および比較例1]魚肉すり身を主原料とする練り製品としてそれぞれ表1に示す配合割合とした。表中に粒状植物性蛋白は吸水済みのものである。[Examples 1 to 3 and Comparative Example 1] The blending ratios shown in Table 1 were used as paste products made mainly from fish meat surimi. In the table, the granular vegetable protein is water-absorbed.

表1に示した原材料比にて食品用ミキサーにて撹拌混合を行った。本発明において、原材料の混合順序は特に限定されない。撹拌混合後の生地を直径10mmの球状に成型し加熱調理後、真空凍結乾燥として湯戻り性、復元性を評価した。The mixture was stirred and mixed with a food mixer at the raw material ratio shown in Table 1. In the present invention, the mixing order of the raw materials is not particularly limited. The dough after stirring and mixing was formed into a spherical shape with a diameter of 10 mm, cooked, and then evaluated for hot water reversion and restoration as vacuum freeze drying.

粒状植物性蛋白、パン粉、タマネギ、セルロースといった吸水性に優れる食品素材を多く含む実施例1が最も湯戻り性、復元性に優れ、次いで実施例2、実施例3の順で湯戻り性、復元性が良好であった。対する比較例1は弾力があるものの中心部まで湯が浸透せず、食品として好ましくない食感であった。Example 1 containing many food materials excellent in water absorption, such as granular vegetable protein, bread crumbs, onion, and cellulose, is most excellent in hot water reversibility and restorability, and then in the order of Examples 2 and 3 The property was good. On the other hand, although Comparative Example 1 was elastic, hot water did not penetrate to the center, and the food texture was not preferable.

[実施例4および比較例2]所謂すわり工程を設けた製造方法を比較例2として表2に、すわり工程を設けない本発明による製造方法を実施例4として表3に示す。実施例4および比較例2の製造における原材料配合比は実施例1と同様の内容とした。[Example 4 and Comparative Example 2] A manufacturing method provided with a so-called sitting process is shown in Table 2 as Comparative Example 2, and a manufacturing method according to the present invention without a sitting process is shown in Table 3 as Example 4. The raw material compounding ratio in the manufacture of Example 4 and Comparative Example 2 was the same as that of Example 1.

実施例4の乾燥練り製品は湯の浸透が速やかで湯戻り性、復元性に優れていた。食感もつみれ様の弾力があり、即席めん、即席味噌汁などの具材として好ましいものであった。対する比較例2の乾燥練り製品は組織構造が強固で湯の浸透が速やかに行われず、湯戻り性、復元性に極めて劣るものであった。The dried and kneaded product of Example 4 was quick in hot water penetration and excellent in hot water reversion and restoration properties. It has elasticity like texture, and is preferable as ingredients such as instant noodles and instant miso soup. On the other hand, the dry kneaded product of Comparative Example 2 had a strong structure and was not rapidly infiltrated with hot water, and was extremely inferior in hot water return and restoration properties.

これらのことから、乾燥後の湯戻り性、復元性に優れた乾燥練り製品を製造するには、すり身を原料とした練り製品加工の所謂すわり工程を除く、もしくは短縮すること、さらには食塩の添加量を減らし、もしくは添加せず、所謂あしの弱い練り製品とすること、さらには吸水性に優れる粒状植物性蛋白、パン粉、タマネギなどの野菜、セルロースの全て、もしくは一部を添加することが有効であることが明らかになった。これらの手段は、必ずしも全てを組み合わせる必要はなく、求められる味、風味、物性などに応じて、一つ以上の手段を適宜組み合わせることで、乾燥後の湯戻り性、復元性に優れた乾燥練り製品を製造することが可能となることが明らかになった。Therefore, in order to produce a dry kneaded product with excellent hot water reversibility and restoration after drying, the so-called sitting process of kneaded product processing using surimi is removed or shortened, and the amount of salt added It is effective to reduce or not add a so-called weakly kneaded product, and to add all or part of the vegetable vegetable protein, bread crumbs, onion and other vegetables with excellent water absorption, and cellulose. It became clear. It is not necessary to combine all of these means, and depending on the required taste, flavor, physical properties, etc., by combining one or more means as appropriate, a dry kneaded product excellent in hot water reversion and drying properties after drying It became clear that it would be possible to manufacture.

以上説明したように、本発明によれば、従来の練り製品の製造において不可欠であった所謂すわりやあしといった要素を除くもしくは低減させることにより、湯戻り性、復元性に優れた新奇な乾燥練り製品を製造することが可能となる。さらには、従来より湯戻り性のために加工が限定されていた扁平な形状以外に、球状などの立体的な形状での製造も可能となる。これら湯戻り性、復元性に優れる乾燥練り製品は、即席めん、即席味噌汁、スナック菓子、ペットフードなどといった新奇性の求められる食品分野において有用である。As described above, according to the present invention, a novel dry kneaded product excellent in hot-water retentivity and restorability can be obtained by removing or reducing the elements such as the so-called sitting and garnish, which have been indispensable in the manufacture of conventional kneaded products. It can be manufactured. Furthermore, in addition to the flat shape that has been limited in processing due to the ability to return to hot water, manufacturing in a three-dimensional shape such as a spherical shape is also possible. These dry kneaded products having excellent hot water reversibility and resilience are useful in the food field where novelty is required, such as instant noodles, instant miso soup, snack confectionery, pet food and the like.

図1は実施例1により製造した状態を示す図に代わる写真である。FIG. 1 is a photograph replacing a figure showing a state manufactured according to Example 1. FIG. 図2は実施例4により製造した状態を示す図に代わる写真である。FIG. 2 is a photograph replacing a figure showing a state produced according to Example 4.

符号の説明Explanation of symbols

1・・・1目盛1mm
2・・・1目盛1mm
1 ... 1 scale 1mm
2 ... 1 scale 1mm

Claims (5)

すり身を原料とした練り製品加工の所謂すわり工程を除き、もしくは短縮することにより、乾燥後の湯戻り性、復元性に優れた乾燥練り製品の製造方法。A method for producing a dried kneaded product having excellent hot-water reversibility and restorability after drying by eliminating or shortening the so-called sitting process of paste product processing using surimi. すり身を原料とした練り製品の製造工程で食塩の添加量を減らし、もしくは添加せず、所謂あしの弱い練り製品とすることにより、乾燥後の湯戻り性、復元性に優れた乾燥練り製品の製造方法。A method for producing a dried kneaded product that is excellent in rejuvenating hot water and recoverability after drying by reducing the amount of salt added or not added in the manufacturing process of the kneaded product made from surimi. 練り製品の副原料として、吸水性に優れた食品素材を混入することにより乾燥後の湯戻り性、復元性に優れた乾燥練り製品の製造方法。A method for producing a dried kneaded product with excellent hot-water reversibility and restoration properties after drying by mixing a food material with excellent water absorption as an auxiliary material of the kneaded product. 吸水性に優れた素材として粒状植物性蛋白、パン粉、タマネギなどの野菜、セルロースの全て、もしくは一部を添加することにより、乾燥後の湯戻り性、復元性に優れた乾燥練り製品の製造方法。A method for producing a dry kneaded product having excellent hot water reversibility and reconstitution after drying by adding all or part of a vegetable vegetable protein such as granular vegetable protein, bread crumbs, onions, or cellulose as a material having excellent water absorption. 請求項1ないし4のいずれかの方法で製造された湯戻り性、復元性に優れた乾燥練り製品。A dry-kneaded product excellent in hot-water return property and restoration property produced by the method according to any one of claims 1 to 4.
JP2007341866A 2007-12-20 2007-12-20 Dried fish paste having good reconstitution property, and method for producing the dried fish paste Pending JP2009148239A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019154330A (en) * 2018-03-14 2019-09-19 明星食品株式会社 Method for producing dried meat processed product, and dried meat processed product

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019154330A (en) * 2018-03-14 2019-09-19 明星食品株式会社 Method for producing dried meat processed product, and dried meat processed product

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