JP2019148461A - Near infrared ray inspection device - Google Patents

Near infrared ray inspection device Download PDF

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JP2019148461A
JP2019148461A JP2018032181A JP2018032181A JP2019148461A JP 2019148461 A JP2019148461 A JP 2019148461A JP 2018032181 A JP2018032181 A JP 2018032181A JP 2018032181 A JP2018032181 A JP 2018032181A JP 2019148461 A JP2019148461 A JP 2019148461A
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infrared
image
infrared ray
article
inspection apparatus
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良太 畑野
Ryota Hatano
良太 畑野
廣瀬 修
Osamu Hirose
修 廣瀬
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Ishida Co Ltd
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Ishida Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N21/359Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light using near infrared light

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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
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Abstract

To provide a near infrared ray inspection device capable of accurately inspecting whether a trapped matter exists in the sealed part of a package.SOLUTION: A near infrared ray inspection device 1 for inspecting whether in an article 10 having a package 11 and a content 12, a trapped matter F exists in the sealed part 11a of the package 11 comprises: a light irradiating part 3 for irradiating a conveyed articles 10 with a first near infrared ray IR1 having a first wavelength and a second near infrared ray IR2 having a second wavelength; an imaging part 4 for imaging a first image IM1 of the article 10 by the first near infrared ray IR1 and a second image IM2 of the article 10 by the second near infrared ray IR2; and an image formation part 5 for forming a difference image IM3 between the first image IM1 and the second image IM2. The absorptivity of the first near infrared ray IR1 by the trapped matter F is higher than that of the second near infrared ray IR2 by the trapped matter F.SELECTED DRAWING: Figure 1

Description

本発明は、近赤外線検査装置に関する。   The present invention relates to a near-infrared inspection apparatus.

フィルム包装材等のパッケージ及び食品等の内容物を有する物品の製造ラインにおいては、パッケージの封止部に噛み込み物が存在する物品の出荷を防止するために、光学検査装置によって、搬送される物品においてパッケージの封止部に噛み込み物が存在するか否かが検査される場合がある(例えば、特許文献1参照)。   In the production line of articles having contents such as food packaging and other packages such as film packaging materials, the product is transported by an optical inspection device in order to prevent the shipment of articles that have bites in the sealing part of the package. In some cases, it is inspected whether or not there is a bite in the package sealing portion of the article (see, for example, Patent Document 1).

特開2012−189563号公報JP 2012-189563 A

上述したような製造ラインにおいては、パッケージの態様(例えば、印刷の有無等)に左右されることなく、パッケージの封止部に噛み込み物が存在するか否かを精度良く検査できることが望まれている。   In the production line as described above, it is desirable to be able to accurately inspect whether there is a bite in the sealed portion of the package without depending on the form of the package (for example, whether or not printing is performed). ing.

本発明は、パッケージの封止部に噛み込み物が存在するか否かを精度良く検査できる近赤外線検査装置を提供することを目的とする。   An object of this invention is to provide the near-infrared inspection apparatus which can test | inspect accurately whether the biting thing exists in the sealing part of a package.

本発明の近赤外線検査装置は、パッケージ及び内容物を有する物品においてパッケージの封止部に噛み込み物が存在するか否かを検査するための近赤外線検査装置であって、搬送される物品に第1波長の第1近赤外線及び第2波長の第2近赤外線を照射する光照射部と、第1近赤外線による物品の第1画像及び第2近赤外線による物品の第2画像を撮像する撮像部と、第1画像と第2画像との差分画像を生成する画像生成部と、を備え、噛み込み物による第1近赤外線の吸収率は、噛み込み物による第2近赤外線の吸収率よりも高い。   A near-infrared inspection apparatus according to the present invention is a near-infrared inspection apparatus for inspecting whether or not a bite exists in a sealing portion of a package in an article having a package and contents. A light irradiation unit that irradiates a first near-infrared ray having a first wavelength and a second near-infrared ray having a second wavelength, and an imaging that takes a first image of the article by the first near infrared ray and a second image of the article by the second near infrared ray. And an image generation unit that generates a difference image between the first image and the second image, and the absorption rate of the first near infrared ray by the biting object is greater than the absorption rate of the second near infrared ray by the biting object Is also expensive.

この近赤外線検査装置によれば、第1近赤外線による物品の第1画像と第2近赤外線による物品の第2画像との差分画像を生成することで、例えば、パッケージの封止部に印刷が施されているような場合にも、差分画像において、パッケージの封止部に存在する噛み込み物を強調させられる。よって、この近赤外線検査装置によれば、パッケージの封止部に噛み込み物が存在するか否かを精度良く検査できる。   According to this near-infrared inspection apparatus, by generating a difference image between the first image of the article using the first near infrared and the second image of the article using the second near infrared, for example, printing is performed on the sealing portion of the package. Even in such a case, the biting object existing in the sealed portion of the package can be emphasized in the difference image. Therefore, according to this near infrared ray inspection apparatus, it is possible to accurately inspect whether or not a biting object exists in the sealing portion of the package.

本発明の近赤外線検査装置では、撮像部は、第1画像として第1近赤外線による物品の第1反射光像を撮像し、第2画像として第2近赤外線による物品の第2反射光像を撮像してもよい。この構成は、例えば、第1近赤外線及び第2近赤外線に対して不透明なトレーに、第1近赤外線及び第2近赤外線に対して透明なフィルム状のシールが貼られることで、パッケージが構成されているような場合に、有効である。   In the near-infrared inspection apparatus of the present invention, the imaging unit captures the first reflected light image of the article by the first near infrared as the first image, and the second reflected light image of the article by the second near infrared as the second image. You may image. For example, the package is configured by sticking a film-like seal transparent to the first near infrared ray and the second near infrared ray on a tray that is opaque to the first near infrared ray and the second near infrared ray. It is effective in such a case.

本発明の近赤外線検査装置では、第1近赤外線及び第2近赤外線のそれぞれに対して透明な第1素材と、第1近赤外線及び第2近赤外線のそれぞれに対して不透明な第2素材と、が重ね合わされることで、封止部が構成されている場合には、光照射部は、第1素材側から封止部に第1近赤外線及び第2近赤外線を照射し、撮像部は、第1素材を透過し且つ第2素材で反射された第1近赤外線及び第2近赤外線を検出してもよい。この構成は、例えば、第1近赤外線及び第2近赤外線に対して不透明なトレーに、第1近赤外線及び第2近赤外線に対して透明なフィルム状のシールが貼られることで、パッケージが構成されているような場合に、有効である。   In the near-infrared inspection apparatus of the present invention, a first material transparent to each of the first near-infrared light and the second near-infrared light, and a second material opaque to each of the first near-infrared light and the second near-infrared light, When the sealing part is configured by overlapping, the light irradiation part irradiates the sealing part with the first near infrared ray and the second near infrared ray from the first material side, and the imaging part The first near infrared ray and the second near infrared ray that are transmitted through the first material and reflected by the second material may be detected. For example, the package is configured by sticking a film-like seal transparent to the first near infrared ray and the second near infrared ray on a tray that is opaque to the first near infrared ray and the second near infrared ray. It is effective in such a case.

本発明の近赤外線検査装置では、撮像部は、第1画像として第1近赤外線による物品の第1透過光像を撮像し、第2画像として第2近赤外線による物品の第2透過光像を撮像してもよい。この構成は、例えば、第1近赤外線及び第2近赤外線に対して透明なフィルム包装材によってパッケージが構成されているような場合に、有効である。   In the near-infrared inspection apparatus of the present invention, the imaging unit captures the first transmitted light image of the article by the first near infrared as the first image, and the second transmitted light image of the article by the second near infrared as the second image. You may image. This configuration is effective, for example, when the package is formed of a film packaging material that is transparent to the first near infrared ray and the second near infrared ray.

本発明の近赤外線検査装置では、第1近赤外線及び第2近赤外線のそれぞれに対して透明な素材が重ね合わされることで、封止部が構成されている場合には、撮像部は、封止部を透過した第1近赤外線及び第2近赤外線を検出してもよい。この構成は、例えば、第1近赤外線及び第2近赤外線に対して透明なフィルム包装材によってパッケージが構成されているような場合に、有効である。   In the near-infrared inspection apparatus of the present invention, when a sealing part is configured by superimposing a transparent material on each of the first near-infrared ray and the second near-infrared ray, the imaging part is sealed. You may detect the 1st near infrared ray and the 2nd near infrared ray which permeate | transmitted the stop part. This configuration is effective, for example, when the package is formed of a film packaging material that is transparent to the first near infrared ray and the second near infrared ray.

本発明の近赤外線検査装置は、差分画像に基づいて、封止部に噛み込み物が存在するか否かを判定する判定部を更に備えてもよい。この構成によれば、パッケージの封止部に噛み込み物が存在する物品を製造ライン上から自動で排出させられる。   The near-infrared inspection apparatus of the present invention may further include a determination unit that determines whether there is a bite in the sealing unit based on the difference image. According to this configuration, an article in which a bite is present in the sealed portion of the package can be automatically discharged from the production line.

本発明の近赤外線検査装置では、判定部は、差分画像において封止部に対応する領域を抽出し、所定の輝度値差を有する部分が領域に存在する場合に封止部に噛み込み物が存在すると判定してもよい。この構成によれば、パッケージの封止部に噛み込み物が存在するか否かを容易に且つ精度良く判定できる。   In the near-infrared inspection apparatus of the present invention, the determination unit extracts a region corresponding to the sealing unit in the difference image, and when a portion having a predetermined luminance value difference exists in the region, the biting object is in the sealing unit. You may determine that it exists. According to this configuration, it can be easily and accurately determined whether or not a biting object exists in the sealing portion of the package.

本発明の近赤外線検査装置では、光照射部は、第1近赤外線及び第2近赤外線を所定の周期で交互に照射し、撮像部は、搬送幅方向に対応する方向に沿って並ぶ少なくとも1列の画素列ごとに所定の周期で撮像を行ってもよい。この構成によれば、1つの撮像部で第1画像及び第2画像を撮像できる。   In the near-infrared inspection apparatus of the present invention, the light irradiating unit alternately irradiates the first near-infrared ray and the second near-infrared ray at a predetermined cycle, and the imaging unit is at least one arranged in a direction corresponding to the conveyance width direction. You may image with a predetermined period for every pixel row | line | column of a row | line | column. According to this configuration, the first image and the second image can be captured by one imaging unit.

本発明の近赤外線検査装置では、画像生成部は、第1画像及び第2画像のそれぞれにおいて、抜けている複数列の画素列に対応する領域を補完し、差分画像を生成してもよい。この構成によれば、容易に且つ精度良く差分画像を生成できる。   In the near-infrared inspection apparatus of the present invention, the image generation unit may generate a difference image by complementing regions corresponding to missing pixel columns in each of the first image and the second image. According to this configuration, a difference image can be generated easily and accurately.

本発明の近赤外線検査装置では、第1波長は、第2波長に0.8を乗じた波長よりも長く、第2波長に1.2を乗じた波長よりも短くてもよい。この構成によれば、噛み込み物による第1近赤外線の吸収率と噛み込み物による第2近赤外線の吸収率との差を十分に確保しつつ、撮像部における収差の影響等を抑制し、精度良く差分画像を生成できる。   In the near-infrared inspection apparatus of the present invention, the first wavelength may be longer than the wavelength obtained by multiplying the second wavelength by 0.8, and may be shorter than the wavelength obtained by multiplying the second wavelength by 1.2. According to this configuration, while sufficiently ensuring the difference between the absorption rate of the first near-infrared ray by the biting object and the absorption rate of the second near-infrared ray by the biting object, the influence of the aberration in the imaging unit is suppressed, A differential image can be generated with high accuracy.

本発明の近赤外線検査装置は、物品を搬送する搬送部を更に備えてもよい。この構成によれば、第1近赤外線による物品の第1画像及び第2近赤外線による物品の第2画像の撮像と、物品の搬送とを、適切に連動させられる。   The near-infrared inspection apparatus of the present invention may further include a transport unit that transports articles. According to this configuration, the imaging of the first image of the article using the first near infrared ray and the second image of the article using the second near infrared ray can be appropriately interlocked with the conveyance of the article.

本発明によれば、パッケージの封止部に噛み込み物が存在するか否かを精度良く検査できる。   ADVANTAGE OF THE INVENTION According to this invention, it can test | inspect accurately whether the biting thing exists in the sealing part of a package.

本発明の一実施形態の近赤外線検査装置の斜視図である。It is a perspective view of the near-infrared inspection apparatus of one embodiment of the present invention. 図1の近赤外線検査装置の光照射部の底面図である。It is a bottom view of the light irradiation part of the near-infrared inspection apparatus of FIG. 図1の近赤外線検査装置の撮像部により撮像された画像を示す図である。It is a figure which shows the image imaged by the imaging part of the near-infrared inspection apparatus of FIG. 図1の近赤外線検査装置の撮像部により撮像された画像を示す図である。It is a figure which shows the image imaged by the imaging part of the near-infrared inspection apparatus of FIG. 図1の近赤外線検査装置の撮像部により撮像された画像を示す図である。It is a figure which shows the image imaged by the imaging part of the near-infrared inspection apparatus of FIG. 図1の近赤外線検査装置の撮像部により撮像された画像を示す図である。It is a figure which shows the image imaged by the imaging part of the near-infrared inspection apparatus of FIG. 図1の近赤外線検査装置の変形例の正面図である。It is a front view of the modification of the near-infrared inspection apparatus of FIG. 図1の近赤外線検査装置の変形例の側面図である。It is a side view of the modification of the near-infrared inspection apparatus of FIG.

以下、本発明の実施形態について、図面を参照して詳細に説明する。なお、各図において同一又は相当部分には同一符号を付し、重複する説明を省略する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In addition, in each figure, the same code | symbol is attached | subjected to the same or an equivalent part, and the overlapping description is abbreviate | omitted.

図1に示されるように、近赤外線検査装置1は、物品10の製造ラインにおいて、パッケージ11及び内容物12を有する物品10を検査対象とし、搬送される物品10においてパッケージ11の封止部11aに噛み込み物Fが存在するか否かを検査する装置である。近赤外線検査装置1によって、封止部11aに噛み込み物Fが存在すると判定された物品10は、不良品として、物品10の製造ラインから排出される。一例として、パッケージ11は、トレー13にフィルム状のシール14が貼られることで構成されたものであり、内容物12は、例えば米等の食品である。   As shown in FIG. 1, the near-infrared inspection apparatus 1 uses a product 11 having a package 11 and contents 12 as an inspection target in a production line of the product 10, and a sealed portion 11 a of the package 11 in the product 10 to be conveyed. It is an apparatus for inspecting whether or not the bitten object F exists in the. The article 10 determined by the near-infrared inspection apparatus 1 that the bite F exists in the sealing part 11a is discharged from the production line of the article 10 as a defective product. As an example, the package 11 is configured by attaching a film-like seal 14 to a tray 13, and the content 12 is food such as rice.

近赤外線検査装置1は、搬送部2と、光照射部3と、撮像部4と、画像生成部5と、判定部6と、を備えている。搬送部2は、例えばベルトコンベアによって構成されており、搬送方向Aに沿って物品10を搬送する。物品10は、トレー13が搬送部2の搬送面2aに配置された状態で搬送される。以下、搬送面2aに平行且つ搬送方向Aに垂直な方向を搬送幅方向Bとする。   The near-infrared inspection apparatus 1 includes a transport unit 2, a light irradiation unit 3, an imaging unit 4, an image generation unit 5, and a determination unit 6. The transport unit 2 is configured by, for example, a belt conveyor, and transports the article 10 along the transport direction A. The article 10 is transported in a state where the tray 13 is disposed on the transport surface 2 a of the transport unit 2. Hereinafter, a direction parallel to the transport surface 2a and perpendicular to the transport direction A is referred to as a transport width direction B.

光照射部3は、搬送部2の搬送面2aの上方に配置されている。光照射部3は、搬送部2によって搬送される物品10に第1波長の第1近赤外線IR1及び第2波長の第2近赤外線IR2を照射する。一例として、光照射部3は、図2に示されるように、搬送幅方向Bに沿って2列に並ぶ第1光源31及び第2光源32を有している。第1光源31は、搬送幅方向Bに沿って配列された複数の第1LED31aを含んでいる。各第1LED31aは、搬送面2aに対して第1近赤外線IR1を照射する。第2光源32は、搬送幅方向Bに沿って配列された複数の第2LED32aを含んでいる。各第2LED32aは、搬送面2aに対して第2近赤外線IR2を照射する。   The light irradiation unit 3 is disposed above the transport surface 2 a of the transport unit 2. The light irradiation unit 3 irradiates the article 10 conveyed by the conveyance unit 2 with the first near-infrared IR1 having the first wavelength and the second near-infrared IR2 having the second wavelength. As an example, the light irradiation part 3 has the 1st light source 31 and the 2nd light source 32 which are located in a line along the conveyance width direction B, as FIG. 2 shows. The first light source 31 includes a plurality of first LEDs 31 a arranged along the transport width direction B. Each first LED 31a irradiates the transport surface 2a with the first near-infrared IR1. The second light source 32 includes a plurality of second LEDs 32 a arranged along the transport width direction B. Each 2nd LED32a irradiates 2nd near-infrared IR2 with respect to the conveyance surface 2a.

噛み込み物Fによる第1近赤外線IR1の吸収率は、噛み込み物Fによる第2近赤外線IR2の吸収率よりも高い。つまり、第1近赤外線IR1は、第2近赤外線IR2よりも噛み込み物Fに吸収され易く、第2近赤外線IR2は、第1近赤外線IR1よりも噛み込み物Fに吸収され難い。換言すれば、噛み込み物Fによる第1近赤外線IR1の反射率は、噛み込み物Fによる第2近赤外線IR2の反射率よりも低い。つまり、第1近赤外線IR1は、第2近赤外線IR2よりも噛み込み物Fに反射され難く、第2近赤外線IR2は、第1近赤外線IR1よりも噛み込み物Fに反射され易い。   The absorption rate of the first near-infrared IR1 by the biting matter F is higher than the absorption rate of the second near-infrared IR2 by the biting matter F. That is, the first near-infrared IR1 is more easily absorbed by the bite F than the second near-infrared IR2, and the second near-infrared IR2 is less likely to be absorbed by the bite F than the first near-infrared IR1. In other words, the reflectance of the first near-infrared IR1 due to the biting object F is lower than the reflectance of the second near-infrared IR2 due to the biting object F. That is, the first near-infrared IR1 is less likely to be reflected by the biting matter F than the second near-infrared IR2, and the second near-infrared IR2 is more likely to be reflected by the biting matter F than the first near-infrared IR1.

第1近赤外線IR1の第1波長は、第2近赤外線IR2の第2波長に0.8を乗じた波長よりも長く、第2近赤外線IR2の第2波長に1.2を乗じた波長よりも短い。より好ましくは、第1近赤外線IR1の第1波長は、第2近赤外線IR2の第2波長に0.85を乗じた波長よりも長く、第2近赤外線IR2の第2波長に1.15を乗じた波長よりも短い。更に好ましくは、第1近赤外線IR1の第1波長は、第2近赤外線IR2の第2波長に0.88を乗じた波長よりも長く、第2近赤外線IR2の第2波長に1.12を乗じた波長よりも短い。例えば、噛み込み物Fが米等のように水分を含む場合、第1近赤外線IR1の第1波長は1450nmであり、第2近赤外線IR2の第2波長は1300nmである。なお、第1近赤外線IR1が波長域を有する光である場合、第1波長は、当該波長域の中心波長(ピーク波長)を意味する。同様に、第2近赤外線IR2が波長域を有する光である場合、第2波長は、当該波長域の中心波長(ピーク波長)を意味する。   The first wavelength of the first near infrared ray IR1 is longer than the wavelength obtained by multiplying the second wavelength of the second near infrared ray IR2 by 0.8 and the wavelength obtained by multiplying the second wavelength of the second near infrared ray IR2 by 1.2. Also short. More preferably, the first wavelength of the first near-infrared IR1 is longer than the wavelength obtained by multiplying the second wavelength of the second near-infrared IR2 by 0.85, and 1.15 is added to the second wavelength of the second near-infrared IR2. Shorter than the multiplied wavelength. More preferably, the first wavelength of the first near-infrared IR1 is longer than the wavelength obtained by multiplying the second wavelength of the second near-infrared IR2 by 0.88, and the first wavelength of the second near-infrared IR2 is 1.12. Shorter than the multiplied wavelength. For example, when the bitten matter F contains moisture such as rice, the first wavelength of the first near infrared IR1 is 1450 nm, and the second wavelength of the second near infrared IR2 is 1300 nm. In addition, when 1st near-infrared IR1 is light which has a wavelength range, 1st wavelength means the center wavelength (peak wavelength) of the said wavelength range. Similarly, when the second near-infrared IR2 is light having a wavelength range, the second wavelength means the center wavelength (peak wavelength) of the wavelength range.

ここで、トレー13は、第1近赤外線IR1及び第2近赤外線IR2のそれぞれに対して不透明な素材(第2素材)であり、トレー13による第1近赤外線IR1及び第2近赤外線IR2のそれぞれの反射率は、同程度である。シール14(印刷が施された領域を含む)は、第1近赤外線IR1及び第2近赤外線IR2のそれぞれに対して透明な素材(第1素材)であり、シール14(印刷が施された領域を含む)における第1近赤外線IR1及び第2近赤外線IR2のそれぞれの透過率は、同程度である。パッケージ11の封止部11aには、シール14側から(すなわち、トレー13とは反対側から)第1近赤外線IR1及び第2近赤外線IR2が照射される。   Here, the tray 13 is a material (second material) that is opaque to each of the first near-infrared IR1 and the second near-infrared IR2, and each of the first near-infrared IR1 and the second near-infrared IR2 by the tray 13 is used. The reflectivity of is comparable. The seal 14 (including the printed region) is a material (first material) that is transparent to each of the first near-infrared IR1 and the second near-infrared IR2, and the seal 14 (the region that has been printed). The transmittance of each of the first near-infrared IR1 and the second near-infrared IR2 is approximately the same. The sealing portion 11a of the package 11 is irradiated with the first near-infrared IR1 and the second near-infrared IR2 from the seal 14 side (that is, from the side opposite to the tray 13).

図1に示されるように、撮像部4は、搬送部2の搬送面2aの上方に配置されている。つまり、光照射部3及び撮像部4は、搬送部2の搬送面2aに対して同じ側(トレー13に対してシール14が貼られる側)に配置されている。撮像部4は、第1近赤外線IR1による物品10の第1画像及び第2近赤外線IR2による物品10の第2画像を撮像する。ここでは、撮像部4は、第1画像として第1近赤外線IR1による物品10の第1反射光像を撮像し、第2画像として第2近赤外線IR2による物品10の第2反射光像を撮像する。一例として、撮像部4は、搬送幅方向Bに沿って配列された複数のPDを含むラインセンサである。なお、図1では、撮像部4が搬送方向Aにおける光照射部3の上流側に配置されているが、光照射部3が搬送方向Aにおける撮像部4の上流側に配置されていてもよい。   As shown in FIG. 1, the imaging unit 4 is disposed above the transport surface 2 a of the transport unit 2. That is, the light irradiation unit 3 and the imaging unit 4 are disposed on the same side (the side on which the seal 14 is attached to the tray 13) with respect to the conveyance surface 2 a of the conveyance unit 2. The imaging unit 4 captures a first image of the article 10 by the first near infrared IR1 and a second image of the article 10 by the second near infrared IR2. Here, the imaging unit 4 captures the first reflected light image of the article 10 by the first near infrared IR1 as the first image, and captures the second reflected light image of the article 10 by the second near infrared IR2 as the second image. To do. As an example, the imaging unit 4 is a line sensor including a plurality of PDs arranged along the conveyance width direction B. In FIG. 1, the imaging unit 4 is disposed on the upstream side of the light irradiation unit 3 in the transport direction A, but the light irradiation unit 3 may be disposed on the upstream side of the imaging unit 4 in the transport direction A. .

光照射部3は、第1近赤外線IR1及び第2近赤外線IR2を所定の周期Tで交互に照射する。ここでは、光照射部3において、第1光源31及び第2光源32が周期Tで交互に点灯及び消灯を繰り返す。撮像部4は、搬送幅方向Bに対応する方向に沿って並ぶ1列の画素列ごとに周期Tで撮像を行う。これにより、図3に示されるように、第1近赤外線IR1による物品10の第1画像IM1を構成する1列の画素列と、第2近赤外線IR2による物品10の第2画像IM2を構成する1列の画素列とが周期Tで撮像される。一例として、周期Tは2000μsであり、搬送部2による物品10の搬送速度Vは250mm/sである。   The light irradiation unit 3 alternately irradiates the first near-infrared IR1 and the second near-infrared IR2 with a predetermined period T. Here, in the light irradiation unit 3, the first light source 31 and the second light source 32 are alternately turned on and off in a cycle T. The imaging unit 4 captures an image with a period T for each pixel column arranged in a direction corresponding to the conveyance width direction B. As a result, as shown in FIG. 3, one pixel row constituting the first image IM1 of the article 10 by the first near-infrared IR1 and the second image IM2 of the article 10 by the second near-infrared IR2 are constituted. One pixel column is imaged with a period T. As an example, the period T is 2000 μs, and the conveyance speed V of the article 10 by the conveyance unit 2 is 250 mm / s.

このような周期T(すなわち、光照射部3及び撮像部4の動作タイミング)並びに搬送速度Vは、近赤外線検査装置1の動作を制御する制御部(図示省略)によって制御される。なお、制御部は、例えば、プロセッサ、メモリ、ストレージ及び通信デバイス等を含むコンピュータ装置として構成される。その場合、制御部では、プロセッサが、メモリ等に読み込まれた所定のソフトウェア(プログラム)を実行し、メモリ及びストレージにおけるデータの読み出し及び書き込み、並びに、通信デバイスによる制御装置間での通信を制御することによって、制御部の機能が実現される。   The period T (that is, the operation timing of the light irradiation unit 3 and the imaging unit 4) and the conveyance speed V are controlled by a control unit (not shown) that controls the operation of the near-infrared inspection apparatus 1. The control unit is configured as a computer apparatus including a processor, a memory, a storage, a communication device, and the like, for example. In this case, in the control unit, the processor executes predetermined software (program) read into the memory or the like, and controls reading and writing of data in the memory and the storage, and communication between the control devices by the communication device. Thus, the function of the control unit is realized.

画像生成部5は、第1画像IM1と第2画像IM2との差分画像を生成する。ここでは、第1画像IM1は、図4の(a)に示されるように、1列おきに配置された複数列の画素列によって構成されている。同様に、第2画像IM2は、図4の(b)に示されるように、1列おきに配置された複数列の画素列によって構成されている。そこで、画像生成部5は、第1画像IM1及び第2画像IM2のそれぞれにおいて、抜けている複数列の画素列に対応する領域を補完し、補完した第1画像IM1と補完した第2画像IM2との差分画像を生成する。一例として、画像生成部5は、第1画像IM1及び第2画像IM2のそれぞれにおいて、抜けている各画素列に含まれる各画素の輝度値を、搬送方向Aに対応する方向において各画素を挟む2つの画素の輝度値の平均値(搬送方向Aにおける輝度値の変化傾向に基づく推定値でもよい)とすることで、抜けている複数列の画素列に対応する領域を補完する。画像生成部5は、例えば、上述した制御部において機能的に構成される。   The image generation unit 5 generates a difference image between the first image IM1 and the second image IM2. Here, as shown in FIG. 4A, the first image IM1 is composed of a plurality of pixel columns arranged every other column. Similarly, as shown in FIG. 4B, the second image IM2 includes a plurality of pixel columns arranged every other column. Therefore, the image generation unit 5 complements the regions corresponding to the missing pixel columns in each of the first image IM1 and the second image IM2, and the second image IM2 complemented with the complemented first image IM1. A difference image is generated. As an example, the image generation unit 5 sandwiches each pixel in the direction corresponding to the transport direction A with the luminance value of each pixel included in each missing pixel row in each of the first image IM1 and the second image IM2. By setting the average value of the luminance values of the two pixels (may be an estimated value based on the change tendency of the luminance value in the conveyance direction A), the regions corresponding to the missing pixel columns are complemented. For example, the image generation unit 5 is functionally configured in the above-described control unit.

図5の(a)は、第1近赤外線IR1による物品10の第1画像IM1であり、図5の(b)は、第2近赤外線IR2による物品10の第2画像IM2である。より具体的には、図5の(a)に示される第1画像IM1は、波長1450nmの第1近赤外線IR1による物品10の反射光像であり、図5の(b)に示される第2画像IM2は、波長1300nmの第2近赤外線IR2による物品10の反射光像である。実際には、パッケージ11の封止部11aのうち左上の角部(図5の(a)及び(b)において丸で囲んだ部分)に噛み込み物Fが存在するが、第1画像IM1でも第2画像IM2でも噛み込み物Fを判別し難い。なお、噛み込み物Fによる第1近赤外線IR1の吸収率が、噛み込み物Fによる第2近赤外線IR2の吸収率よりも高いため、図5の(a)において丸で囲んだ部分には、噛み込み物Fが暗く映っている。   FIG. 5A shows a first image IM1 of the article 10 based on the first near infrared IR1, and FIG. 5B shows a second image IM2 of the article 10 based on the second near infrared IR2. More specifically, the first image IM1 shown in FIG. 5A is a reflected light image of the article 10 by the first near-infrared IR1 having a wavelength of 1450 nm, and the second image shown in FIG. 5B. The image IM2 is a reflected light image of the article 10 by the second near-infrared IR2 having a wavelength of 1300 nm. Actually, there is a bite F in the upper left corner of the sealing portion 11a of the package 11 (the portion circled in FIGS. 5A and 5B), but even in the first image IM1 It is difficult to determine the bitten object F even in the second image IM2. Since the absorption rate of the first near-infrared IR1 by the biting matter F is higher than the absorption rate of the second near-infrared IR2 by the biting matter F, the portion circled in FIG. The bite F appears dark.

図6は、図5の(a)に示される第1画像IM1と図5の(b)に示される第2画像IM2との差分画像IM3である。差分画像IM3では、パッケージ11の封止部11aに施された印刷、パッケージ11の封止部11aに生じていた影等の影響がキャンセルされ、パッケージ11の封止部11aのうち左上の角部(図6において丸で囲んだ部分)に存在する噛み込み物Fが強調される。なお、画像生成部5は、差分画像IM3を生成するために、第1画像IM1の輝度値と第2画像IM2の輝度値とを揃える処理を行う。具体的には、第1画像IM1の輝度値の最大値がN1であり、第2画像IM2の輝度値の最大値がN2である場合に、第2画像IM2の各画素の輝度値をN1/N2倍する。或いは、第1画像IM1の輝度値の平均値がAVE1であり、第2画像IM2の輝度値の平均値がAVE2である場合に、第2画像IM2の各画素の輝度値をAVE1/AVE2倍する。   FIG. 6 is a difference image IM3 between the first image IM1 shown in (a) of FIG. 5 and the second image IM2 shown in (b) of FIG. In the difference image IM3, the effects of printing applied to the sealing portion 11a of the package 11, shadows, etc. generated on the sealing portion 11a of the package 11 are canceled, and the upper left corner of the sealing portion 11a of the package 11 is canceled. The biting thing F existing in (the part circled in FIG. 6) is emphasized. Note that the image generation unit 5 performs a process of aligning the luminance value of the first image IM1 and the luminance value of the second image IM2 in order to generate the difference image IM3. Specifically, when the maximum brightness value of the first image IM1 is N1 and the maximum brightness value of the second image IM2 is N2, the brightness value of each pixel of the second image IM2 is set to N1 /. N2 times. Alternatively, when the average value of the luminance values of the first image IM1 is AVE1 and the average value of the luminance values of the second image IM2 is AVE2, the luminance value of each pixel of the second image IM2 is multiplied by AVE1 / AVE2. .

判定部6は、差分画像IM3に基づいて、パッケージ11の封止部11aに噛み込み物Fが存在するか否かを判定する。ここでは、判定部6は、例えばマスク処理によって、差分画像IM3において封止部11aに対応する領域を抽出し、例えば2値化処理によって、所定の輝度値差を有する部分が封止部11aに対応する領域に存在する場合に、封止部11aに噛み込み物Fが存在すると判定する。判定部6は、封止部11aに噛み込み物Fが存在すると判定された物品10が不良品として物品10の製造ラインから排出されるように、搬送方向Aにおける近赤外線検査装置1の下流側に配置された振分装置(図示省略)に信号を送信する。判定部6は、例えば、上述した制御部において機能的に構成される。なお、判定部6は、第1画像IM1、第2画像IM2及び差分画像IM3の少なくとも1つに基づいて、パッケージ11に生じた皺、折れ、変形等(成形時における不具合)も検出できる。   The determination unit 6 determines whether or not the bitten object F exists in the sealing unit 11a of the package 11 based on the difference image IM3. Here, the determination unit 6 extracts a region corresponding to the sealing unit 11a in the difference image IM3 by, for example, mask processing, and a portion having a predetermined luminance value difference is converted into the sealing unit 11a by, for example, binarization processing. When it exists in a corresponding area | region, it determines with the biting thing F existing in the sealing part 11a. The determination unit 6 is downstream of the near-infrared inspection apparatus 1 in the transport direction A so that the article 10 determined to have the bitten object F in the sealing part 11a is discharged from the production line of the article 10 as a defective product. A signal is transmitted to a sorting device (not shown) arranged in the box. The determination unit 6 is functionally configured, for example, in the control unit described above. Note that the determination unit 6 can also detect wrinkles, folds, deformations, etc. (defects during molding) generated in the package 11 based on at least one of the first image IM1, the second image IM2, and the difference image IM3.

以上説明したように、近赤外線検査装置1では、物品10にシール14側から第1近赤外線IR1及び第2近赤外線IR2が照射されると、パッケージ11の封止部11aでは、第1近赤外線IR1及び第2近赤外線IR2がシール14を透過してトレー13で反射される。このとき、噛み込み物Fによる第1近赤外線IR1の吸収率が噛み込み物Fによる第2近赤外線IR2の吸収率よりも高いため、封止部11aに噛み込み物Fが存在していると、第1近赤外線IR1が第2近赤外線IR2よりも噛み込み物Fに大きく吸収される。したがって、第1近赤外線IR1による物品10の第1画像IM1と第2近赤外線IR2による物品10の第2画像IM2との差分画像IM3では、例えば、封止部11aに印刷が施されているような場合にも、封止部11aに存在する噛み込み物Fが強調される。よって、近赤外線検査装置1によれば、パッケージ11の封止部11aに噛み込み物Fが存在するか否かを精度良く検査できる。   As described above, in the near-infrared inspection apparatus 1, when the article 10 is irradiated with the first near-infrared IR 1 and the second near-infrared IR 2 from the seal 14 side, the first near-infrared light is emitted from the sealing portion 11 a of the package 11. IR1 and second near-infrared IR2 pass through the seal 14 and are reflected by the tray 13. At this time, since the absorption rate of the first near-infrared IR1 by the bite F is higher than the absorption rate of the second near-infrared IR2 by the bite F, the bite F exists in the sealing portion 11a. The first near-infrared IR1 is absorbed by the bitten matter F more than the second near-infrared IR2. Therefore, in the difference image IM3 between the first image IM1 of the article 10 by the first near infrared IR1 and the second image IM2 of the article 10 by the second near infrared IR2, for example, the sealing portion 11a seems to be printed. Even in this case, the bite F existing in the sealing portion 11a is emphasized. Therefore, according to the near-infrared inspection apparatus 1, it is possible to accurately inspect whether or not the bite F exists in the sealing portion 11 a of the package 11.

なお、封止部11aにおいてシール14が可視光に対して透明であったとしても、トレー13と噛み込み物Fとが同色であったり、噛み込み物Fが可視光に対して透明であったりすると、可視光で噛み込み物Fを発見するのは困難である。また、封止部11aにおいてシール14に例えば赤色の印刷が施されていると、例えば赤色の印刷に対して近赤外線は高い透過性を有するものの、可視光で噛み込み物Fを発見するのは困難である。したがって、上述したように第1近赤外線IR1及び第2近赤外線IR2で噛み込み物Fの有無を検査することは、極めて有効である。   Even if the seal 14 is transparent to visible light in the sealing portion 11a, the tray 13 and the biting object F are the same color, or the biting object F is transparent to visible light. Then, it is difficult to find the bite F with visible light. In addition, when the seal 14 is printed with red, for example, in the sealing portion 11a, for example, although the near infrared ray has high transparency with respect to the red print, the biting matter F is found with visible light. Have difficulty. Therefore, as described above, it is extremely effective to inspect the presence or absence of the biting object F with the first near infrared IR1 and the second near infrared IR2.

また、近赤外線検査装置1では、撮像部4が、第1画像IM1として第1近赤外線IR1による物品10の第1反射光像を撮像し、第2画像IM2として第2近赤外線IR2による物品10の第2反射光像を撮像する。より具体的には、近赤外線検査装置1では、第1近赤外線IR1及び第2近赤外線IR2のそれぞれに対して透明な第1素材と、第1近赤外線IR1及び第2近赤外線IR2のそれぞれに対して不透明な第2素材と、が重ね合わされることで、封止部11aが構成されている場合には、光照射部3が、第1素材側から封止部11aに第1近赤外線IR1及び第2近赤外線IR2を照射し、撮像部4が、第1素材を透過し且つ第2素材で反射された第1近赤外線IR1及び第2近赤外線IR2を検出する。この構成は、上述したように、例えば、第1近赤外線IR1及び第2近赤外線IR2に対して不透明なトレー13に、第1近赤外線IR1及び第2近赤外線IR2に対して透明なフィルム状のシール14が貼られることで、パッケージ11が構成されているような場合に、有効である。   Further, in the near-infrared inspection apparatus 1, the imaging unit 4 captures the first reflected light image of the article 10 by the first near infrared IR1 as the first image IM1, and the article 10 by the second near infrared IR2 as the second image IM2. The second reflected light image is taken. More specifically, in the near-infrared inspection apparatus 1, the first material transparent to each of the first near-infrared IR1 and the second near-infrared IR2, and the first near-infrared IR1 and the second near-infrared IR2, respectively. On the other hand, when the sealing part 11a is configured by overlapping the opaque second material, the light irradiation part 3 moves from the first material side to the sealing part 11a in the first near infrared IR1. The imaging unit 4 detects the first near-infrared IR1 and the second near-infrared IR2 that are transmitted through the first material and reflected by the second material. As described above, for example, the configuration is such that the tray 13 that is opaque to the first near-infrared IR1 and the second near-infrared IR2 has a film-like shape that is transparent to the first near-infrared IR1 and the second near-infrared IR2. It is effective when the package 11 is configured by sticking the seal 14.

また、近赤外線検査装置1では、判定部6が、差分画像IM3に基づいて、パッケージ11の封止部11aに噛み込み物Fが存在するか否かを判定する。この構成により、パッケージ11の封止部11aに噛み込み物Fが存在する物品10を製造ライン上から自動で排出させられる。   Moreover, in the near-infrared inspection apparatus 1, the determination part 6 determines whether the bitten thing F exists in the sealing part 11a of the package 11 based on the difference image IM3. With this configuration, the article 10 in which the bite F exists in the sealing portion 11a of the package 11 can be automatically discharged from the production line.

また、近赤外線検査装置1では、判定部6が、差分画像IM3において封止部11aに対応する領域を抽出し、所定の輝度値差を有する部分が封止部11aに対応する領域に存在する場合に封止部11aに噛み込み物Fが存在すると判定する。この構成により、パッケージ11の封止部11aに噛み込み物Fが存在するか否かを容易に且つ精度良く判定できる。   Moreover, in the near-infrared inspection apparatus 1, the determination part 6 extracts the area | region corresponding to the sealing part 11a in the difference image IM3, and the part which has a predetermined luminance value difference exists in the area | region corresponding to the sealing part 11a. In this case, it is determined that the bite F exists in the sealing portion 11a. With this configuration, it is possible to easily and accurately determine whether or not the bite F exists in the sealing portion 11a of the package 11.

また、近赤外線検査装置1では、光照射部3が、第1近赤外線IR1及び第2近赤外線IR2を周期Tで交互に照射し、撮像部4が、搬送幅方向Bに対応する方向に沿って並ぶ1列の画素列ごとに周期Tで撮像を行う。この構成により、1つの撮像部4で第1画像IM1及び第2画像IM2を撮像できる。したがって、例えば2つの撮像部4で第1画像IM1及び第2画像IM2を撮像した場合には、第1画像IM1と第2画像IM2との間における感度補正及び位置合せ等が必要になるが、この構成では、そのような処理も不要となる。また、例えば2つの撮像部4で第1画像IM1及び第2画像IM2を撮像する場合には、第1近赤外線IR1による物品10の第1画像IM1を撮像する一方の撮像部4には第2近赤外線IR2をカットするフィルタが必要となり、第2近赤外線IR2による物品10の第2画像IM2を撮像する他方の撮像部4には第1近赤外線IR1をカットするフィルタが必要となるが、この構成では、そのようなフィルタも不要となる。   Moreover, in the near-infrared inspection apparatus 1, the light irradiation part 3 irradiates 1st near-infrared IR1 and 2nd near-infrared IR2 by the period T alternately, and the imaging part 4 follows the direction corresponding to the conveyance width direction B. Imaging is performed at a period T for each pixel row arranged in a row. With this configuration, it is possible to capture the first image IM1 and the second image IM2 with one imaging unit 4. Therefore, for example, when the first image IM1 and the second image IM2 are imaged by the two imaging units 4, sensitivity correction and alignment between the first image IM1 and the second image IM2 are necessary. In this configuration, such processing is not necessary. For example, when the first image IM1 and the second image IM2 are captured by the two imaging units 4, the second imaging unit 4 that captures the first image IM1 of the article 10 by the first near-infrared IR1 is included in the second imaging unit 4. A filter that cuts the near-infrared IR2 is required, and the other imaging unit 4 that captures the second image IM2 of the article 10 by the second near-infrared IR2 needs a filter that cuts the first near-infrared IR1. In the configuration, such a filter is also unnecessary.

また、近赤外線検査装置1では、画像生成部5が、第1画像IM1及び第2画像IM2のそれぞれにおいて、抜けている複数列の画素列に対応する領域を補完し、差分画像IM3を生成する。この構成により、容易に且つ精度良く差分画像IM3を生成できる。   Further, in the near-infrared inspection apparatus 1, the image generation unit 5 complements regions corresponding to the missing pixel columns in each of the first image IM1 and the second image IM2, and generates a difference image IM3. . With this configuration, the difference image IM3 can be generated easily and accurately.

また、近赤外線検査装置1では、第1近赤外線IR1の第1波長が、第2近赤外線IR2の第2波長に0.8を乗じた波長よりも長く、第2近赤外線IR2の第2波長に1.2を乗じた波長よりも短い。この構成により、噛み込み物Fによる第1近赤外線IR1の吸収率と噛み込み物Fによる第2近赤外線IR2の吸収率との差を十分に確保しつつ、撮像部4における収差の影響等を抑制し、精度良く差分画像IM3を生成できる。   Further, in the near-infrared inspection apparatus 1, the first wavelength of the first near-infrared IR1 is longer than the wavelength obtained by multiplying the second wavelength of the second near-infrared IR2 by 0.8, and the second wavelength of the second near-infrared IR2 Shorter than the wavelength multiplied by 1.2. With this configuration, the influence of the aberration in the imaging unit 4 can be reduced while ensuring a sufficient difference between the absorption rate of the first near-infrared IR1 by the biting object F and the absorption rate of the second near-infrared IR2 by the biting object F. The difference image IM3 can be generated with high accuracy.

また、近赤外線検査装置1では、搬送部2が物品10を搬送する。この構成により、第1画像IM1及び第2画像IM2の撮像と物品10の搬送とを適切に連動させられる。   In the near-infrared inspection apparatus 1, the transport unit 2 transports the article 10. With this configuration, the imaging of the first image IM1 and the second image IM2 and the conveyance of the article 10 can be appropriately interlocked.

本発明は、上述した実施形態に限定されない。例えば、近赤外線検査装置1は、図7に示されるように構成されていてもよい。図7に示される近赤外線検査装置1では、搬送部2を構成するベルトコンベア21,22の間隙を介して光照射部3及び撮像部4が互いに対向している。つまり、光照射部3及び撮像部4は、搬送部2の搬送面2aに対して一方の側及び他方の側にそれぞれ配置されている。図7に示される近赤外線検査装置1では、撮像部4が、第1画像IM1として第1近赤外線IR1による物品10の第1透過光像を撮像し、第2画像IM2として第2近赤外線IR2による物品10の第2透過光像を撮像する。より具体的には、図7に示される近赤外線検査装置1では、第1近赤外線IR1及び第2近赤外線IR2のそれぞれに対して透明な素材が重ね合わされることで、封止部11aが構成されている場合には、撮像部4が、封止部11aを透過した第1近赤外線IR1及び第2近赤外線IR2を検出する。この構成は、例えば、第1近赤外線IR1及び第2近赤外線IR2のそれぞれに対して透明なフィルム包装材(透明な素材)15(印刷が施された領域を含む)によってパッケージ11が構成されているような場合に、有効である。   The present invention is not limited to the embodiment described above. For example, the near-infrared inspection apparatus 1 may be configured as shown in FIG. In the near-infrared inspection apparatus 1 shown in FIG. 7, the light irradiation unit 3 and the imaging unit 4 face each other through the gap between the belt conveyors 21 and 22 that constitute the transport unit 2. That is, the light irradiation unit 3 and the imaging unit 4 are arranged on one side and the other side with respect to the conveyance surface 2a of the conveyance unit 2, respectively. In the near-infrared inspection apparatus 1 shown in FIG. 7, the imaging unit 4 captures the first transmitted light image of the article 10 by the first near-infrared IR1 as the first image IM1, and the second near-infrared IR2 as the second image IM2. A second transmitted light image of the article 10 is taken. More specifically, in the near-infrared inspection apparatus 1 shown in FIG. 7, the sealing material 11a is configured by superimposing a transparent material on each of the first near-infrared IR1 and the second near-infrared IR2. If it is, the imaging unit 4 detects the first near-infrared IR1 and the second near-infrared IR2 that have passed through the sealing unit 11a. In this configuration, for example, the package 11 is configured by a film packaging material (transparent material) 15 (including a printed region) that is transparent to each of the first near-infrared IR1 and the second near-infrared IR2. It is effective in such a case.

また、近赤外線検査装置1は、図8に示されるように構成されていてもよい。図8に示される近赤外線検査装置1では、光照射部3の第1光源31が搬送幅方向Bにおける撮像部4の一方の側に配置されており、光照射部3の第2光源32が搬送幅方向Bにおける撮像部4の他方の側に配置されている。図8に示される近赤外線検査装置1では、撮像部4のラインセンサ40のうち、搬送幅方向Bにおける中心よりも一方の側に位置する複数のPD(第1撮像領域)41が、光照射部3の第2光源32から出射された第2近赤外線IR2を検出し、撮像部4のラインセンサ40のうち、搬送幅方向Bにおけるラインセンサ40の中心よりも他方の側に位置する複数のPD(第2撮像領域)42が、光照射部3の第1光源31から出射された第1近赤外線IR1を検出する。この構成によれば、第1光源31及び第2光源32を同時に点灯させ、第1画像IM1及び第2画像IM2を同時に撮像できる。更に、差分画像IM3を生成するに際し、第1画像IM1と第2画像IM2との間における位置合せ等が容易となる。   Moreover, the near-infrared inspection apparatus 1 may be configured as shown in FIG. In the near-infrared inspection apparatus 1 shown in FIG. 8, the first light source 31 of the light irradiation unit 3 is arranged on one side of the imaging unit 4 in the transport width direction B, and the second light source 32 of the light irradiation unit 3 is It is arranged on the other side of the imaging unit 4 in the conveyance width direction B. In the near-infrared inspection apparatus 1 shown in FIG. 8, among the line sensors 40 of the imaging unit 4, a plurality of PDs (first imaging regions) 41 located on one side of the center in the transport width direction B are irradiated with light. The second near-infrared IR2 emitted from the second light source 32 of the unit 3 is detected, and among the line sensors 40 of the imaging unit 4, a plurality of positions located on the other side of the center of the line sensor 40 in the transport width direction B The PD (second imaging region) 42 detects the first near-infrared IR1 emitted from the first light source 31 of the light irradiation unit 3. According to this structure, the 1st light source 31 and the 2nd light source 32 can be lighted simultaneously, and the 1st image IM1 and the 2nd image IM2 can be imaged simultaneously. Furthermore, when the difference image IM3 is generated, alignment between the first image IM1 and the second image IM2 is facilitated.

なお、図8に示される近赤外線検査装置1では、光照射部3が、第1光源31及び第2光源32に加え、レンズ33,34を有しており、撮像部4が、ラインセンサ40に加え、フィルタ43,44及びレンズ45,46を有している。レンズ33は、搬送される物品10に第1近赤外線IR1が効率良く照射されるように、第1光源31から出射された第1近赤外線IR1を拡張する。レンズ34は、搬送される物品10に第2近赤外線IR2が効率良く照射されるように、第2光源32から出射された第2近赤外線IR2を拡張する。レンズ45は、複数のPD41に第2近赤外線IR2が効率良く入射するように、搬送される物品10で反射された第2近赤外線IR2を集光する。フィルタ43は、レンズ45と複数のPD41との間において、第2近赤外線IR2を通過させ、第1近赤外線IR1をカットする。レンズ46は、複数のPD42に第1近赤外線IR1が効率良く入射するように、搬送される物品10で反射された第1近赤外線IR1を集光する。フィルタ44は、レンズ46と複数のPD42との間において、第1近赤外線IR1を通過させ、第2近赤外線IR2をカットする。   In the near-infrared inspection apparatus 1 shown in FIG. 8, the light irradiation unit 3 includes lenses 33 and 34 in addition to the first light source 31 and the second light source 32, and the imaging unit 4 includes the line sensor 40. In addition, filters 43 and 44 and lenses 45 and 46 are provided. The lens 33 expands the first near-infrared IR1 emitted from the first light source 31 so that the article 10 being conveyed is efficiently irradiated with the first near-infrared IR1. The lens 34 expands the second near-infrared IR2 emitted from the second light source 32 so that the second near-infrared IR2 is efficiently irradiated onto the article 10 being conveyed. The lens 45 condenses the second near-infrared IR2 reflected by the conveyed article 10 so that the second near-infrared IR2 efficiently enters the plurality of PDs 41. The filter 43 passes the second near-infrared IR2 between the lens 45 and the plurality of PDs 41 and cuts the first near-infrared IR1. The lens 46 condenses the first near-infrared IR1 reflected by the conveyed article 10 so that the first near-infrared IR1 efficiently enters the plurality of PDs 42. The filter 44 passes the first near-infrared IR1 between the lens 46 and the plurality of PDs 42, and cuts the second near-infrared IR2.

また、光照射部3は、3種類以上の近赤外線を照射するように構成されていてもよく、撮像部4は、3種類以上の近赤外線のそれぞれによる物品の画像を撮像するように構成されていてもよい。その場合、異なる組み合わせで差分画像を生成することで、複数種類の噛み込み物Fを検出できる。また、パッケージ11に印刷が施されているような場合に、その印刷領域に吸収され易い波長の近赤外線を照射して当該近赤外線による物品の画像を撮像し、差分画像を補正することで、印刷領域を強調又は排除した差分画像を生成できる。   Moreover, the light irradiation part 3 may be comprised so that 3 or more types of near infrared rays may be irradiated, and the imaging part 4 is comprised so that the image of the articles | goods by each of 3 or more types of near infrared rays may be imaged. It may be. In that case, a plurality of types of biting objects F can be detected by generating difference images with different combinations. Further, when the package 11 is printed, by irradiating a near-infrared ray having a wavelength that is easily absorbed by the print region, taking an image of the article by the near-infrared ray, and correcting the difference image, It is possible to generate a difference image in which the print area is emphasized or excluded.

また、撮像部4は、搬送幅方向Bに対応する方向に沿って並ぶ複数列の画素列ごとに周期Tで撮像を行ってもよい。また、撮像部4は、複数台のカメラで構成されていてもよい。例えば、撮像部4が2台のカメラで構成されている場合、物品10で反射された第1近赤外線IR1及び第2近赤外線IR2を分割して、一方のカメラで第1画像IM1を撮像し、他方のカメラで第2画像IM2を撮像する。或いは、物品10を透過した第1近赤外線IR1及び第2近赤外線IR2を分離して、一方のカメラで第1画像IM1を撮像し、他方のカメラで第2画像IM2を撮像する。この場合、光照射部3が第1近赤外線IR1及び第2近赤外線IR2を周期Tで交互に照射する必要はない。   Further, the imaging unit 4 may perform imaging with a period T for each of a plurality of pixel columns arranged along a direction corresponding to the conveyance width direction B. The imaging unit 4 may be configured with a plurality of cameras. For example, when the imaging unit 4 is configured by two cameras, the first near-infrared IR1 and the second near-infrared IR2 reflected by the article 10 are divided and the first image IM1 is captured by one camera. The second camera IM2 is picked up by the other camera. Alternatively, the first near-infrared IR1 and the second near-infrared IR2 transmitted through the article 10 are separated, and the first image IM1 is captured by one camera, and the second image IM2 is captured by the other camera. In this case, it is not necessary for the light irradiation unit 3 to alternately irradiate the first near-infrared IR1 and the second near-infrared IR2 with the period T.

また、近赤外線検査装置1は、搬送部2を備えず、既設の搬送コンベアに設置される構成であってもよい。また、近赤外線検査装置1は、判定部6を備えず、差分画像IM3に基づく検査結果をディスプレイに表示する構成であってもよい。その場合、噛み込み物Fを四角で囲む等、噛み込み物Fを強調した状態で物品10の画像を表示してもよい。   Further, the near-infrared inspection apparatus 1 may be configured to be installed on an existing conveyance conveyor without including the conveyance unit 2. Moreover, the structure which displays the test result based on the difference image IM3 on the display may be sufficient as the near-infrared test | inspection apparatus 1 is not provided with the determination part 6. FIG. In that case, the image of the article 10 may be displayed in a state where the bitten matter F is emphasized, such as by surrounding the bitten matter F with a square.

また、近赤外線検査装置1で使用する近赤外線の波長は、噛み込み物Fの種類に応じて適宜選択可能である。例えば、噛み込み物Fが米等のように水分を含む場合、第1近赤外線IR1の第1波長は1450nmであり、第2近赤外線IR2の第2波長は1300nmであったが、噛み込み物Fがアルコールを含む場合、或いは、噛み込み物Fが油を含む場合等で、近赤外線検査装置1で使用する近赤外線の波長を適宜選択できる。第1近赤外線の波長については、水に対しては1900nm程度も選択可能であり、油に対しては1700nm程度、アルコールに対しては2100nm程度が選択可能である。噛み込み物Fが含む物質の化学式(基)、噛み込み物Fの温度等によって変わる吸収帯を考慮して第1近赤外線の適切な波長が決定される。なお、近赤外線とは、750nm〜2500nmの波長の光を意味する。   Moreover, the wavelength of the near infrared ray used in the near infrared ray inspection apparatus 1 can be appropriately selected according to the type of the biting object F. For example, when the bite F contains water such as rice, the first wavelength of the first near infrared IR1 is 1450 nm and the second wavelength of the second near infrared IR2 is 1300 nm. When F contains alcohol, or when the bitten F contains oil, the near-infrared wavelength used in the near-infrared inspection apparatus 1 can be selected as appropriate. As for the wavelength of the first near infrared ray, about 1900 nm can be selected for water, about 1700 nm can be selected for oil, and about 2100 nm can be selected for alcohol. An appropriate wavelength of the first near infrared ray is determined in consideration of an absorption band that varies depending on the chemical formula (group) of the substance included in the bitten matter F, the temperature of the bitten matter F, and the like. In addition, near infrared means light with a wavelength of 750 nm to 2500 nm.

また、画像生成部5は、差分画像IM3を生成するに際し、第1画像IM1及び第2画像IM2のそれぞれにおいて、抜けている複数列の画素列に対応する領域を補完しなくてもよい。このような画像生成部5による補完は、例えば、撮像部4における撮像の周期Tを短くすることで、不要にできる。   Further, when generating the difference image IM3, the image generation unit 5 does not have to complement regions corresponding to the missing pixel columns in each of the first image IM1 and the second image IM2. Such complementation by the image generation unit 5 can be made unnecessary, for example, by shortening the imaging period T in the imaging unit 4.

1…近赤外線検査装置、2…搬送部、3…光照射部、4…撮像部、5…画像生成部、6…判定部、10…物品、11…パッケージ、11a…封止部、12…内容物、A…搬送方向、B…搬送幅方向、F…噛み込み物、IR1…第1近赤外線、IR2…第2近赤外線、IM1…第1画像、IM2…第2画像、IM3…差分画像。   DESCRIPTION OF SYMBOLS 1 ... Near-infrared inspection apparatus, 2 ... Conveyance part, 3 ... Light irradiation part, 4 ... Imaging part, 5 ... Image generation part, 6 ... Determination part, 10 ... Article, 11 ... Package, 11a ... Sealing part, 12 ... Contents: A ... Conveying direction, B ... Conveying width direction, F ... Clogged object, IR1 ... First near infrared ray, IR2 ... Second near infrared ray, IM1 ... First image, IM2 ... Second image, IM3 ... Differential image .

Claims (11)

パッケージ及び内容物を有する物品において前記パッケージの封止部に噛み込み物が存在するか否かを検査するための近赤外線検査装置であって、
搬送される前記物品に第1波長の第1近赤外線及び第2波長の第2近赤外線を照射する光照射部と、
前記第1近赤外線による前記物品の第1画像及び前記第2近赤外線による前記物品の第2画像を撮像する撮像部と、
前記第1画像と前記第2画像との差分画像を生成する画像生成部と、を備え、
前記噛み込み物による前記第1近赤外線の吸収率は、前記噛み込み物による前記第2近赤外線の吸収率よりも高い、近赤外線検査装置。
A near-infrared inspection apparatus for inspecting whether or not there is a biting substance in the sealing portion of the package in an article having a package and contents,
A light irradiation unit for irradiating the conveyed article with a first near-infrared ray having a first wavelength and a second near-infrared ray having a second wavelength;
An imaging unit that captures a first image of the article by the first near infrared ray and a second image of the article by the second near infrared ray;
An image generation unit that generates a difference image between the first image and the second image;
The near-infrared inspection apparatus, wherein the absorption rate of the first near infrared ray by the biting object is higher than the absorption rate of the second near infrared ray by the biting object.
前記撮像部は、前記第1画像として前記第1近赤外線による前記物品の第1反射光像を撮像し、前記第2画像として前記第2近赤外線による前記物品の第2反射光像を撮像する、請求項1に記載の近赤外線検査装置。   The imaging unit captures a first reflected light image of the article by the first near infrared as the first image, and captures a second reflected light image of the article by the second near infrared as the second image. The near-infrared inspection apparatus according to claim 1. 前記第1近赤外線及び前記第2近赤外線のそれぞれに対して透明な第1素材と、前記第1近赤外線及び前記第2近赤外線のそれぞれに対して不透明な第2素材と、が重ね合わされることで、前記封止部が構成されている場合には、
前記光照射部は、前記第1素材側から前記封止部に前記第1近赤外線及び前記第2近赤外線を照射し、
前記撮像部は、前記第1素材を透過し且つ前記第2素材で反射された前記第1近赤外線及び前記第2近赤外線を検出する、請求項2に記載の近赤外線検査装置。
A first material that is transparent to each of the first near infrared ray and the second near infrared ray and a second material that is opaque to each of the first near infrared ray and the second near infrared ray are superimposed. In the case where the sealing portion is configured,
The light irradiation unit irradiates the first near infrared ray and the second near infrared ray to the sealing portion from the first material side,
The near-infrared inspection apparatus according to claim 2, wherein the imaging unit detects the first near-infrared light and the second near-infrared light that are transmitted through the first material and reflected by the second material.
前記撮像部は、前記第1画像として前記第1近赤外線による前記物品の第1透過光像を撮像し、前記第2画像として前記第2近赤外線による前記物品の第2透過光像を撮像する、請求項1に記載の近赤外線検査装置。   The imaging unit captures a first transmitted light image of the article by the first near infrared as the first image, and captures a second transmitted light image of the article by the second near infrared as the second image. The near-infrared inspection apparatus according to claim 1. 前記第1近赤外線及び前記第2近赤外線のそれぞれに対して透明な素材が重ね合わされることで、前記封止部が構成されている場合には、
前記撮像部は、前記封止部を透過した前記第1近赤外線及び前記第2近赤外線を検出する、請求項4に記載の近赤外線検査装置。
In the case where the sealing part is configured by overlapping a transparent material for each of the first near infrared ray and the second near infrared ray,
The near-infrared inspection apparatus according to claim 4, wherein the imaging unit detects the first near-infrared ray and the second near-infrared ray that have passed through the sealing portion.
前記差分画像に基づいて、前記封止部に前記噛み込み物が存在するか否かを判定する判定部を更に備える、請求項1〜5のいずれか一項に記載の近赤外線検査装置。   The near-infrared inspection apparatus according to any one of claims 1 to 5, further comprising a determination unit that determines whether or not the bite exists in the sealing unit based on the difference image. 前記判定部は、前記差分画像において前記封止部に対応する領域を抽出し、所定の輝度値差を有する部分が前記領域に存在する場合に前記封止部に前記噛み込み物が存在すると判定する、請求項6に記載の近赤外線検査装置。   The determination unit extracts an area corresponding to the sealing portion in the difference image, and determines that the biting object is present in the sealing portion when a portion having a predetermined luminance value difference exists in the region. The near-infrared inspection apparatus according to claim 6. 前記光照射部は、前記第1近赤外線及び前記第2近赤外線を所定の周期で交互に照射し、
前記撮像部は、搬送幅方向に対応する方向に沿って並ぶ少なくとも1列の画素列ごとに前記所定の周期で撮像を行う、請求項1〜7のいずれか一項に記載の近赤外線検査装置。
The light irradiation unit alternately irradiates the first near infrared ray and the second near infrared ray at a predetermined cycle,
The near-infrared inspection apparatus according to any one of claims 1 to 7, wherein the imaging unit performs imaging at the predetermined cycle for each of at least one pixel row arranged in a direction corresponding to a conveyance width direction. .
前記画像生成部は、前記第1画像及び前記第2画像のそれぞれにおいて、抜けている複数列の画素列に対応する領域を補完し、前記差分画像を生成する、請求項8に記載の近赤外線検査装置。   The near-infrared ray according to claim 8, wherein the image generation unit complements regions corresponding to missing pixel columns in each of the first image and the second image, and generates the difference image. Inspection device. 前記第1波長は、前記第2波長に0.8を乗じた波長よりも長く、前記第2波長に1.2を乗じた波長よりも短い、請求項1〜9のいずれか一項に記載の近赤外線検査装置。   10. The first wavelength according to claim 1, wherein the first wavelength is longer than a wavelength obtained by multiplying the second wavelength by 0.8 and shorter than a wavelength obtained by multiplying the second wavelength by 1.2. Near infrared inspection equipment. 前記物品を搬送する搬送部を更に備える、請求項1〜10のいずれか一項に記載の近赤外線検査装置。   The near-infrared inspection apparatus as described in any one of Claims 1-10 further provided with the conveyance part which conveys the said article | item.
JP2018032181A 2018-02-26 2018-02-26 Near infrared ray inspection device Pending JP2019148461A (en)

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