JP2019142539A - Boxing device - Google Patents

Boxing device Download PDF

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JP2019142539A
JP2019142539A JP2018027817A JP2018027817A JP2019142539A JP 2019142539 A JP2019142539 A JP 2019142539A JP 2018027817 A JP2018027817 A JP 2018027817A JP 2018027817 A JP2018027817 A JP 2018027817A JP 2019142539 A JP2019142539 A JP 2019142539A
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box
article
flaps
robot hand
loading base
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JP6801881B2 (en
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篤也 余吾
Atsuya Yogo
篤也 余吾
源成 古島
Motonari Furushima
源成 古島
稔 籾山
Minoru Momiyama
稔 籾山
恵美 冨田
Emi Tomita
恵美 冨田
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Fuji Machinery Co Ltd
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Fuji Machinery Co Ltd
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Abstract

To provide a boxing device which can receive a guide body into an inner space surrounded by flaps without damaging or deforming box flaps and smoothly box articles.SOLUTION: A box 10 holding a body part with a robotic hand 18 is tilted, the inside of two orthogonal flaps 11a, 13a are pressed to be in contact with a guide body 60 of a loading base 21, the flaps 11a, 13a are spread outward, the box 10 is moved forward in relation to the loading base 21 while its tilt is being changed, the robotic hand 18 is moved so as to receive the guide body 60 into the inner space surrounded by flaps of the article feeding side. The article 19 that is pressed in by a pressing means 20 in a state where the tip part of the guide body 60 is received into the inner space is guided by the loading base 21 and fed into the box.SELECTED DRAWING: Figure 1

Description

本発明は、角筒状に起函した箱内に、物品を押し込んで箱詰めする箱詰め装置に関する。   The present invention relates to a boxing device that pushes an article into a box boxed in a rectangular tube shape and packs the box.

角筒状に起函した箱の側方を向く開口部に物品供給ガイドの先端部を挿入し、該物品供給ガイドで案内される物品を開口部から箱内に供給して箱詰めする装置が、特許文献1として提案されている。特許文献1に開示の装置は、側方に開口するカートン函を、送り爪により開口部が缶押出し案内枠の正面に臨む位置まで移送した後、カートン函を缶押出し案内枠に向けて前進させて、カートン函の胴部から延出する上下・左右の4枚の折込み片の内側に缶押出し案内枠を挿入する。この状態で、押込み具によって缶案内枠から押し出される缶(物品)を、缶押出し案内枠を介してカートン函の内部に供給する。そして、缶を収容したカートン函を、前記缶押出し案内枠が折込み片の内側から抜けるまで後退した後に前記送り爪により次工程に向けて移送するよう構成される。   A device that inserts the tip of the article supply guide into an opening facing the side of the box that is raised in a rectangular tube shape, supplies the articles guided by the article supply guide into the box from the opening, and packs the box, This is proposed as Patent Document 1. In the apparatus disclosed in Patent Document 1, the carton box that opens to the side is moved to the position where the opening faces the front of the can extrusion guide frame by the feed claw, and then the carton box is advanced toward the can extrusion guide frame. Then, the can extrusion guide frame is inserted inside the upper, lower, left and right folded pieces extending from the body of the carton box. In this state, the can (article) pushed out from the can guide frame by the pusher is supplied into the carton box through the can extrusion guide frame. And it is comprised so that the carton box which accommodated the can may be moved toward the next process with the said feed nail, after retreating until the said can extrusion guide frame comes out from the inside of a folding piece.

特公昭53−26537号公報Japanese Patent Publication No.53-26537

特許文献1に開示の装置は、缶押出し案内枠の正面に開口部が対向する位置まで移送したカートン函を、水平に前進して4つの折込み片の内側に缶押出し案内枠が挿入されるようにしているので、4つの折込み片が拡開していないと、該折込み片の開放端に缶押出し案内枠の端部が衝突して折込み片を変形したり傷めてしまう問題がある。また、缶押出し案内枠の端部が開放端に衝突した折込み片が内側に折り曲がってしまい、物品の供給ができなくなる問題を招くおそれもある。
なお、近年、箱のサイズ変更などに簡単に対応可能なロボットを用いて箱詰め作業を行う装置が採用されているが、ロボットを用いる場合においても、前述した問題があった。
The apparatus disclosed in Patent Document 1 is such that the can extrusion guide frame is inserted into the inside of the four folded pieces by horizontally moving the carton box that has been transferred to the position where the opening is opposed to the front of the can extrusion guide frame. Therefore, if the four folded pieces are not expanded, there is a problem that the end of the can extrusion guide frame collides with the open end of the folded piece to deform or damage the folded piece. Further, the folded piece in which the end portion of the can extrusion guide frame collides with the open end is bent inward, which may cause a problem that the article cannot be supplied.
In recent years, an apparatus that performs a boxing operation using a robot that can easily cope with a change in the size of the box has been employed. However, even when a robot is used, the above-described problem has occurred.

そこで本発明は、箱のフラップを傷付けたり変形することなくフラップで囲まれた内部空間にガイド体を受け入れて、物品をスムーズに箱詰めすることができる箱詰め装置を提供することを目的とする。   Accordingly, an object of the present invention is to provide a boxing device that can receive a guide body in an internal space surrounded by a flap without damaging or deforming the flap of the box and smoothly packing the articles.

本願の請求項1に係る発明の箱詰め装置は、
折り畳みシート(9)を側方が開口する角筒状に起函した箱(10)内に向けて物品(19)を押し込んで箱詰めする箱詰め装置であって、
物品供給部(S2)に臨み、前記物品(19)を集合状態で収容する装填ベース(21)と、
前記角筒状に起函した箱(10)を保持して、前記装填ベース(21)の先端に前記箱(10)の開口が横向きになるようにして被せ、該箱(10)が前記物品供給部(S2)において前記物品(19)の押し込みを許容する正対姿勢を取るよう動作制御されるロボットハンド(18)と、
前記装填ベース(21)内に収容した物品(19)を、前記箱(10)の開口に向けて押し込む押し込み手段(20)とを備え、
前記装填ベース(21)は、箱(10)の胴部(15)から延出するフラップ(11a,13a)を、箱(10)が先端に被された際に内側から支持するガイド体(60)を有し、
前記ロボットハンド(18)で保持した箱(10)を傾斜させ、該箱(10)の胴部(15)から延出する内フラップ(13a)と該内フラップ(13a)と直交方向で隣り合う外フラップ(11a)との内側を前記装填ベース(21)のガイド体(60)に押し当てながらそれら各フラップ(11a,13a)を外側に拡げると共に、箱(10)を装填ベース(21)に対して前進させて複数のフラップ(11a,12a,13a,14a)で囲まれた内部空間(E)に前記ガイド体(60)を受け入れて前記正対姿勢とした箱(10)を前記物品供給部(S2)に位置付けた状態で、前記押し込み手段(20)により物品(19)を押し込むよう構成したことを特徴とする。
請求項1に係る発明によれば、ロボットハンドに保持した箱を傾斜して、胴部から延出する内フラップおよび外フラップの内側をガイド体に押し当てて外側に拡げた後に、箱を物品の押し込みを許容する正対姿勢に変換させつつ装填ベースに対して前進するよう構成したので、ガイド体の先端がフラップの開放端に引掛かることなくフラップで囲まれた内部空間にガイド体を円滑に受け入れることができる。これにより、フラップが傷付いたり変形したり、あるいはフラップが内側に折り曲がって物品の箱詰めが阻害される事態の発生を防ぐことができる。
The boxing device of the invention according to claim 1 of the present application is
A boxing device that packs an article (19) by pushing the folding sheet (9) into a box (10) opened in a rectangular tube shape with an open side,
Facing the article supply unit (S2), a loading base (21) for storing the articles (19) in an assembled state,
Holding the box (10) raised in the shape of a rectangular tube, and covering the tip of the loading base (21) with the opening of the box (10) facing sideways, the box (10) is the article. A robot hand (18) whose operation is controlled to take a facing posture that allows the article (19) to be pushed in the supply unit (S2);
Pushing means (20) for pushing the article (19) accommodated in the loading base (21) toward the opening of the box (10),
The loading base (21) is a guide body (60) that supports the flaps (11a, 13a) extending from the body (15) of the box (10) from the inside when the box (10) is covered on the tip. )
The box (10) held by the robot hand (18) is inclined, and the inner flap (13a) extending from the body (15) of the box (10) is adjacent to the inner flap (13a) in the orthogonal direction. While pressing the inner side of the outer flap (11a) against the guide body (60) of the loading base (21), the flaps (11a, 13a) are spread outward and the box (10) is placed on the loading base (21). The box (10) that receives the guide body (60) in the internal space (E) surrounded by a plurality of flaps (11a, 12a, 13a, 14a) and is in the facing position is supplied to the article. The article (19) is pushed by the pushing means (20) in a state where the article (19) is positioned.
According to the first aspect of the present invention, the box held by the robot hand is inclined, the inner flaps extending from the trunk and the inner side of the outer flap are pressed against the guide body, and then the box is expanded to the outside. The guide body is moved forward with respect to the loading base while being converted into a facing posture that allows pushing of the guide body, so that the guide body can be smoothly moved into the inner space surrounded by the flap without the tip of the guide body being caught by the open end of the flap. Can accept. As a result, it is possible to prevent the occurrence of a situation where the flap is damaged or deformed, or the flap is bent inward and the boxing of the article is hindered.

請求項2に係る発明では、前記ロボットハンド(18)は、前記正対姿勢の箱(10)の胴部(15)における天面パネル(11)とそれに直交する前記胴部(15)における一側の側面パネル(13)を吸着して保持し、その保持した両パネル(11,13)における物品供給側に位置する端縁部から延出する両フラップ(11a,13a)を一度に外側に押し拡げるよう、保持した箱(10)の物品供給側と反対の後部を斜めに持ち上げて前記装填ベース(21)のガイド体(60)に前記両フラップ(11a,13a)の内側を押し当てるよう構成したことを特徴とする。
請求項2の発明によれば、ロボットハンドで吸着して保持したパネルから延出するフラップを、ガイド体に押し当てながら外側に拡げるよう構成したので、胴部を変形することなくフラップで囲まれた内部空間にガイド体を円滑に受け入れることができる。
In the invention according to claim 2, the robot hand (18) includes a top panel (11) in the body (15) of the box (10) in the facing position and a body (15) orthogonal to the top panel (11). The side panels (13) on the side are sucked and held, and the flaps (11a, 13a) extending from the edge portions located on the article supply side of the held panels (11, 13) are outward at once. The rear part opposite to the article supply side of the held box (10) is lifted obliquely so as to be expanded, and the inner side of the flaps (11a, 13a) is pressed against the guide body (60) of the loading base (21). It is characterized by comprising.
According to the second aspect of the present invention, the flap extending from the panel sucked and held by the robot hand is configured to spread outward while being pressed against the guide body, so that the trunk portion is surrounded by the flap without being deformed. The guide body can be smoothly received in the inner space.

請求項3に係る発明では、前記物品供給部(S2)において、前記ロボットハンド(18)で吸着保持した箱(10)に前記押し込み手段(20)で物品(19)が押し込まれるのに先立ち、前記正対姿勢の箱(10)の胴部(15)における底面パネル(12)を下方から支持する支持位置まで進出する支持手段(32)を備え、該支持手段(32)は、前記物品供給部(S2)に位置付けられた箱(10)の物品供給側に位置するフラップ(12a)に干渉しない移動領域を移動するよう構成されることを特徴とする。
請求項3の発明によれば、フラップで囲まれた内部空間にガイド体を円滑に受け入れ得るもとで、箱内へ物品を押し込む際に胴部が変形するのを防ぐことができる。
In the invention according to claim 3, prior to the article (19) being pushed by the pushing means (20) into the box (10) sucked and held by the robot hand (18) in the article supply unit (S2), A support means (32) that advances from below to a support position for supporting the bottom panel (12) in the trunk (15) of the box (10) in the directly-facing posture, the support means (32) is configured to supply the article. The box (10) positioned in the section (S2) is configured to move in a moving region that does not interfere with the flap (12a) positioned on the article supply side.
According to the invention of claim 3, it is possible to prevent the body portion from being deformed when the article is pushed into the box while the guide body can be smoothly received in the internal space surrounded by the flap.

請求項4に係る発明では、前記物品供給部(S2)において物品(19)の箱詰め後に、前記ロボットハンド(18)で吸着保持した箱(10)を次工程に向けて横移送するよう構成され、その横移送経路には、前記支持手段(32)の支持位置における前記底面パネル(12)の維持高さと一致する支持面を備えた支持部材(56)を設け、箱(10)の底面パネル(12)を支持部材(56)に対して横滑りさせるようロボットハンド(18)を移動するようにしたことを特徴とする。
請求項4の発明によれば、物品が箱詰めされた箱を持ち上げることなく次工程まで横移送することができ、吸着が外れることなく安定的に箱を保持し得ると共に、ロボットハンドの負荷を抑制することができる。
In the invention according to claim 4, the box (10) sucked and held by the robot hand (18) is laterally transferred to the next process after the article (19) is packed in the article supply unit (S 2). The lateral transfer path is provided with a support member (56) having a support surface that matches the maintenance height of the bottom panel (12) at the support position of the support means (32), and the bottom panel of the box (10) The robot hand (18) is moved so that (12) slides sideways with respect to the support member (56).
According to the fourth aspect of the present invention, the box packed with articles can be laterally transferred to the next process without lifting, and the box can be stably held without being desorbed, and the load on the robot hand is suppressed. can do.

請求項5に係る発明では、角筒状に起函した箱(10)を前記ロボットハンド(18)で保持して次工程に向けて横移送する際に、前記正対姿勢の箱(10)の胴部(15)における天面パネル(11)と、該天面パネル(11)と直交し移送方向の後方となる前記胴部(15)における一側の側面パネル(13)とを保持する第1の吸着部(25)および第2の吸着部(26)をロボットハンド(18)に設けたことを特徴とする。
請求項5の発明によれば、天面パネルと、移送方向の後方の側面パネルとを保持して箱を横移送するようにしたので、横移送に際して第2の吸着部で箱を押すので安定的な吸着保持に加えて箱が変形するのを抑制することができる。
In the invention according to claim 5, when the box (10) raised in a rectangular tube shape is held by the robot hand (18) and laterally transferred to the next process, the box (10) in the directly-facing posture is used. A top panel (11) in the body part (15) of the body and a side panel (13) on one side of the body part (15) which is orthogonal to the top panel (11) and is rearward in the transfer direction. The first suction unit (25) and the second suction unit (26) are provided in the robot hand (18).
According to the invention of claim 5, since the box is laterally transported while holding the top panel and the rear side panel in the transport direction, the box is pushed by the second suction portion during lateral transport, so that it is stable. It is possible to suppress the deformation of the box in addition to the general adsorption holding.

本発明によれば、箱のフラップで囲まれた内部空間にガイド体を受け入れる際に、該ガイド体によってフラップを傷付けたり変形するのを防止し得ると共に、フラップが内側に折り曲がって物品の箱詰めが阻害されるのを防ぐことができる。   According to the present invention, when the guide body is received in the inner space surrounded by the flap of the box, the flap can be prevented from being damaged or deformed by the guide body, and the flap is bent inwardly to pack the article. Can be prevented.

箱詰め装置の要部を示す概略平面図である。It is a schematic plan view which shows the principal part of a boxing apparatus. 箱詰め装置の要部を示す概略側面図である。It is a schematic side view which shows the principal part of a boxing apparatus. 起函部とロボットハンドとの関係を示す概略図である。It is the schematic which shows the relationship between a boxing part and a robot hand. 物品供給部と装填ベースとの関係を示す概略図であって、箱の各フラップを折り曲げる前の状態で示す。It is the schematic which shows the relationship between an article supply part and a loading base, Comprising: It shows in the state before bending each flap of a box. (a)は、装填ベースに対して箱を傾斜させて外フラップと内フラップを押し拡げる状態を示す概略平面図であり、(b)は、(a)の概略側面図であり、(c)は、傾斜姿勢から正対姿勢に戻した箱のフラップで囲まれた内部空間にガイド体を受け入れると共に、後部側の底面フラップおよび両側面フラップを折り曲げた状態を示す概略平面図であり、(d)は、(c)の概略側面図である。(a) is a schematic top view which shows the state which inclines a box with respect to a loading base, and pushes and expands an outer flap and an inner flap, (b) is a schematic side view of (a), (c) FIG. 4 is a schematic plan view showing a state in which the guide body is received in the internal space surrounded by the flaps of the box returned from the inclined posture to the facing posture, and the bottom side flaps and the both side side flaps on the rear side are bent. ) Is a schematic side view of (c).

次に、本発明に係る箱詰め装置の好適な実施例を挙げて、添付図面を参照しながら以下説明する。   Next, a preferred embodiment of the boxing apparatus according to the present invention will be described and described below with reference to the accompanying drawings.

実施例に係る箱詰め装置で扱われる箱10は、矩形状の天面パネル11、底面パネル12および一対の側面パネル13,14を連設することで胴部15が構成されると共に、各パネル11,12,13,14における開口部側の両端部(開口辺)にはフラップ11a,11b,12a,12b,13a,13b,14a,14bが延出している(図3および図5参照)。なお、実施例における天面パネル11および底面パネル12とは、後述する起函部S1から搬送コンベヤ24で搬出されるまでの箱10の上下関係で指称している。また、一対の側面パネル13,14について、起函部S1から物品供給部S2への箱10の移送方向との関係で、上流側(移送方向の後方)に位置する側面パネル13を第1側面パネル13と指称すると共に、下流側(移送方向の前方)に位置する側面パネル14を第2側面パネル14と指称する。また、胴部15の各パネル11,12,13,14の端縁部から延出する各フラップ11a,11b,12a,12b,13a,13b,14a,14bについては、物品供給部S2に位置付けられた箱10において、該物品供給部S2の側方に配置された装填ベース21を向く物品供給側の開口縁から延出する4枚のフラップ11a,12a,13a,14aは、各パネル11,12,13,14に対応して天側外フラップ11a、底側外フラップ12a、第1内フラップ13a、第2内フラップ14aと指称すると共に、物品供給側とは反対(後部側)の開口縁から延出する4枚のフラップ11b,12b,13b,14bは、各パネル11,12,13,14に対応して天側外フラップ11b、底側外フラップ12b、第1内フラップ13b、第2内フラップ14bと指称する。   The box 10 handled by the boxing device according to the embodiment includes a body 15 formed by connecting a rectangular top panel 11, a bottom panel 12, and a pair of side panels 13 and 14, and each panel 11. , 12, 13 and 14 have flaps 11a, 11b, 12a, 12b, 13a, 13b, 14a and 14b extending at both ends (opening sides) (see FIGS. 3 and 5). In addition, the top panel 11 and the bottom panel 12 in the embodiment are designated by the vertical relationship of the box 10 until it is carried out by the transfer conveyor 24 from the raising portion S1 described later. Further, for the pair of side panels 13, 14, the side panel 13 positioned on the upstream side (rear in the transfer direction) is connected to the first side surface in relation to the transfer direction of the box 10 from the hoisting part S1 to the article supply part S2. The side panel 14 located on the downstream side (front in the transfer direction) is designated as the second side panel 14 while being designated as the panel 13. Further, the flaps 11a, 11b, 12a, 12b, 13a, 13b, 14a, and 14b extending from the edge portions of the panels 11, 12, 13, and 14 of the trunk portion 15 are positioned in the article supply unit S2. In the box 10, four flaps 11a, 12a, 13a, and 14a extending from the opening edge on the article supply side facing the loading base 21 disposed on the side of the article supply section S2 are connected to the panels 11 and 12, respectively. , 13, and 14 are designated as the top outer flap 11a, the bottom outer flap 12a, the first inner flap 13a, and the second inner flap 14a, and from the opening edge opposite to the article supply side (rear side). Four extending flaps 11b, 12b, 13b, 14b correspond to the panels 11, 12, 13, 14 respectively, the top outer flap 11b, the bottom outer flap 12b, the first inner flap 13b, the second inner flap Flap 14b and finger To.

図1、図2は、実施例に係る箱詰め装置の要部を示す概略図であって、該箱詰め装置は、箱10を扁平に折畳んだ折り畳みシート9を、その開口部側が側方を向く姿勢で立てた状態で整列集積するマガジン(集積部)16と、該マガジン16から折り畳みシート9を1枚ずつ取出して起函部(後述)S1まで移送すると共に該起函部S1において角筒状に起函した箱10をロボットハンド18で保持して移送するロボット17と、該ロボットハンド18で保持した箱10の開口に向けて物品19を押し込む押し込み手段20と、該押し込み手段20により押し込まれる物品19を箱内に案内する装填ベース21とを備える。また箱詰め装置は、箱10の各フラップ11a,11b,12a,12b,13a,13b,14a,14bを折り曲げるフラップ折曲手段22と、最後に折り曲げられる天側外フラップ11a,11bを糊付けするための糊付け手段23とを備える。   FIG. 1 and FIG. 2 are schematic views showing a main part of a boxing device according to an embodiment. The boxing device has a folded sheet 9 in which a box 10 is folded flat, and its opening side faces sideways. A magazine (stacking portion) 16 that is aligned and stacked in a standing state, and the folding sheets 9 are taken out one by one from the magazine 16 and transferred to a raising portion (described later) S1, and a rectangular tube shape is formed in the raising portion S1. A robot 17 that holds and transports the box 10 that is opened by the robot hand 18, a pushing means 20 that pushes the article 19 toward the opening of the box 10 held by the robot hand 18, and the pushing means 20 pushes the box 10 And a loading base 21 for guiding the article 19 into the box. Further, the boxing device is used to glue the flap folding means 22 for folding the flaps 11a, 11b, 12a, 12b, 13a, 13b, 14a, and 14b of the box 10 and the top outer flaps 11a and 11b that are folded at the end. Gluing means 23 is provided.

図2に示す如く、前記マガジン16には、天面パネル11を取出し口に臨ませた状態で折り畳みシート9が集積される。また、マガジン16の下方には、前記ロボットハンド18の作動領域N(図1参照)内において起函部S1および物品供給部S2が並んで設けられると共に、該物品供給部S2を挟んで起函部S1とは反対側に、封函後の箱10を次の処理工程に向けて搬送する搬送コンベヤ24が配置されている。物品供給部S2において物品19が箱詰めされた箱10は、ロボットハンド18で保持されて封函部(次工程)S3まで横移送される。実施例では、搬送コンベヤ24による箱10の搬送方向との関係で、起函部S1、物品供給部S2および封函部S3が上流側から下流側に向けて順に設けられる。   As shown in FIG. 2, the folded sheets 9 are stacked in the magazine 16 with the top panel 11 facing the outlet. Further, below the magazine 16, a raising portion S1 and an article supply portion S2 are provided side by side within an operation region N (see FIG. 1) of the robot hand 18, and the raising portion is sandwiched between the article supply portion S2. On the side opposite to the part S1, a transport conveyor 24 for transporting the box 10 after sealing toward the next processing step is arranged. The box 10 in which the articles 19 are packed in the article supply unit S2 is held by the robot hand 18 and is laterally transferred to the sealing unit (next process) S3. In the embodiment, the raising unit S1, the article supply unit S2, and the sealing unit S3 are sequentially provided from the upstream side to the downstream side in relation to the conveyance direction of the box 10 by the conveyance conveyor 24.

前記ロボット17には、三次元空間を自由に移動可能なロボットアーム17aの先端に、保持手段としての前記ロボットハンド18が設けられ、該ロボットハンド18に、図3に示す如く、第1の吸着部25と、第2の吸着部26とを備える。第1の吸着部25は、取付部材27に配設されて負圧により吸引力を生じる複数の吸着カップ25aが配設され、ロボット17は、第1の吸着部25の吸着カップ25aによりマガジン16から折り畳みシート9の天面パネル11を吸着して1枚づつ取出し、底面パネル12が、前記起函部S1の後述するアンダーガイド30の上面に対向して載置される。前記第2の吸着部26には、前記取付部材27に対して回動自在に支持された可動部材28が設けられると共に、該可動部材28に吸着カップ26aが設けられる。可動部材28は、前記取付部材27に配設した駆動手段としてのエアシリンダ29により、前記起函部S1において角筒状に起函した箱10の胴部15における天面パネル11に連設される一方の側面パネル13を吸着可能な支持位置(図3参照)と、該側面パネル13から離間する待機位置(図2参照)との間を移動するよう構成される。実施例では、第2の吸着部26によって、起函部S1から物品供給部S2への箱10の移送方向の上流側(後方)に位置する第1側面パネル13を吸着すると共に、前記第1の吸着部25で天面パネル11を吸着して、角筒状に起函された箱10が変形することなく形を維持するように保持される。   The robot 17 is provided with the robot hand 18 as a holding means at the tip of a robot arm 17a that can freely move in a three-dimensional space. The robot hand 18 has a first suction as shown in FIG. Part 25 and a second suction part 26. The first suction portion 25 is provided with a plurality of suction cups 25 a that are provided on the attachment member 27 and generate suction force due to negative pressure, and the robot 17 is connected to the magazine 16 by the suction cup 25 a of the first suction portion 25. The top panel 11 of the folding sheet 9 is sucked and taken out one by one, and the bottom panel 12 is placed facing the upper surface of an under guide 30 (to be described later) of the hoisting part S1. The second suction portion 26 is provided with a movable member 28 that is rotatably supported with respect to the mounting member 27, and a suction cup 26 a is provided on the movable member 28. The movable member 28 is continuously connected to the top panel 11 in the trunk portion 15 of the box 10 which is raised in a square tube shape in the raising portion S1 by an air cylinder 29 as driving means disposed on the mounting member 27. It is configured to move between a support position (see FIG. 3) capable of attracting the one side panel 13 and a standby position (see FIG. 2) separated from the side panel 13. In the embodiment, the second adsorbing unit 26 adsorbs the first side panel 13 located on the upstream side (rear side) in the transfer direction of the box 10 from the hoisting unit S1 to the article supply unit S2, and the first side panel 13 is also adsorbed. The top panel 11 is adsorbed by the adsorbing part 25, and the box 10 raised in a rectangular tube shape is held so as to maintain its shape without being deformed.

前記起函部S1には、図1〜図3に示す如く、アンダーガイド30と、吸引孔を上向きとした複数の起函用吸着カップ31とが設けられ、該起函用吸着カップ31は、その上端がアンダーガイド30の上面から突出して、前記ロボットハンド18の第1の吸着部25で吸着した折り畳みシート9をアンダーガイド30の上面に押し付けた際に、該シート9の底面パネル12を吸着可能に構成される。そして、底面パネル12が起函用吸着カップ31で吸着された折り畳みシート9の天面パネル11を第1の吸着部25で吸着したロボットハンド18によって、該天面パネル11を斜め上方に円弧を描く軌跡で引き上げることでシート9が角筒状に起函される。また、ロボットハンド18は、待機位置から支持位置に移動した第2の吸着部26によって第1側面パネル13を吸着して、箱10を角筒状に保持する。   As shown in FIGS. 1 to 3, the hoisting portion S <b> 1 is provided with an under guide 30 and a plurality of hoisting suction cups 31 with suction holes facing upward. The upper end protrudes from the upper surface of the under guide 30, and when the folded sheet 9 adsorbed by the first adsorbing portion 25 of the robot hand 18 is pressed against the upper surface of the under guide 30, the bottom panel 12 of the sheet 9 is adsorbed. Configured to be possible. Then, the top panel 11 of the folded sheet 9 with the bottom panel 12 adsorbed by the hoisting suction cup 31 is formed in an arc upward obliquely by the robot hand 18 adsorbed by the first adsorption unit 25. The sheet 9 is opened up in a rectangular tube shape by pulling it up along the drawn locus. Further, the robot hand 18 sucks the first side panel 13 by the second suction part 26 moved from the standby position to the support position, and holds the box 10 in a rectangular tube shape.

前記起函部S1に隣接して前記物品供給部S2が設けられ、起函部S1で角筒状に起函された箱10の胴部15は、前述した如く、天面パネル11と、それに直交して接続する第1側面パネル13とが、第1の吸着部25と第2の吸着部26により保持された状態で物品供給部S2に移送され、当該物品供給部S2において物品19が押し込み手段20によって箱内に押し込まれる。物品供給部S2には、図2、図4に示す如く、支持手段32と、該支持手段32を昇降動する駆動手段としてのエアシリンダ33とを備える支持装置34が設けられる。支持手段32は、前記アンダーガイド30の配設レベルに対応した高さ位置であって、ロボットハンド18で保持された箱10に物品19が押し込まれる際に、箱10の底面パネル12を下方から受け支えることが可能な箱支持位置(支持位置)と、そこから下方に離間した退避位置との間を進退動する。支持手段32の退避位置は、後述する箱10のフラップ11a,13aをガイド体60にあてがう際に、箱10における物品供給側のフラップの一部が接触干渉しない所定位置に設定される。また、支持手段32は、物品供給部S2において、箱10に前記押し込み手段20によって物品19が押し込まれるの先立って、退避位置から箱支持位置に移動する。なお、支持手段32は、物品供給部S2に位置付けられた箱10の物品供給側のフラップ12aに干渉しない移動領域を移動する。   The article supply part S2 is provided adjacent to the raising part S1, and the body part 15 of the box 10 raised in the rectangular tube shape by the raising part S1 includes the top panel 11 and the top panel 11 as described above. The first side panel 13 connected orthogonally is transferred to the article supply unit S2 while being held by the first suction unit 25 and the second suction unit 26, and the article 19 is pushed into the article supply unit S2. It is pushed into the box by means 20. As shown in FIGS. 2 and 4, the article supply unit S <b> 2 is provided with a support device 34 including a support unit 32 and an air cylinder 33 as a drive unit that moves the support unit 32 up and down. The support means 32 is at a height position corresponding to the arrangement level of the under guide 30, and when the article 19 is pushed into the box 10 held by the robot hand 18, the bottom panel 12 of the box 10 is moved from below. It moves forward and backward between a box support position (support position) that can be received and supported and a retreat position that is spaced downward therefrom. The retracted position of the support means 32 is set to a predetermined position at which a part of the flap on the article supply side of the box 10 does not interfere with contact when flaps 11a and 13a of the box 10 described later are applied to the guide body 60. Further, the support means 32 moves from the retracted position to the box support position before the article 19 is pushed into the box 10 by the push-in means 20 in the article supply unit S2. In addition, the support means 32 moves in the movement area | region which does not interfere with the flap 12a by the side of the goods supply of the box 10 located in the goods supply part S2.

前記フラップ折曲手段22は、図1に示す如く、物品供給部S2における、起函部S1から搬送コンベヤ24への箱10の移送方向と交差する左右両側に配設される第1折曲部35および第2折曲部36と、前記搬送コンベヤ24における箱10の移送方向と交差する左右両側に配設される第3折曲部37,37とを備える。第1折曲部35は、側面パネル13,14の物品供給側に延出する各内フラップ13a,14aを内側に向けて折り曲げる第1、第2折り部材39,40と、底面パネル12の物品供給側に延出する外フラップ12aを内側に向けて折り曲げる第3折り部材38とを備え、各折り部材38,39,40は、物品供給部S2において箱10に物品19が押し込まれた後に、対応する駆動手段としてのエアシリンダ41により、解放位置と折曲げ位置とに移動してフラップ12a,13a,14aを折曲形成する。また、第2折曲部36は、側面パネル13,14の物品供給側とは反対側に延出する各内フラップ13b,14bを内側に向けて折り曲げる第4、第5折り部材43,44と、底面パネル12の物品供給側とは反対側に延出する外フラップ12bを内側に向けて折り曲げる第6折り部材42とを備え、各折り部材42,43,44は、物品供給部S2において箱10に物品19が押し込まれるのに先立ち(図5(d)参照)、対応する駆動手段としてのエアシリンダ45により、解放位置と折曲げ位置とに移動してフラップ12b,13b,14bを折曲形成する。   As shown in FIG. 1, the flap folding means 22 includes first bent portions disposed on the left and right sides of the article supply unit S <b> 2 that intersect the transfer direction of the box 10 from the hoisting portion S <b> 1 to the transport conveyor 24. 35 and a second bent portion 36, and third bent portions 37, 37 disposed on both the left and right sides intersecting the transfer direction of the box 10 in the transport conveyor 24. The first bent portion 35 includes first and second folding members 39 and 40 that bend the inner flaps 13 a and 14 a extending toward the article supply side of the side panels 13 and 14 inward, and the article of the bottom panel 12. A third folding member 38 that bends the outer flap 12a extending toward the supply side inward, and the folding members 38, 39, and 40, after the article 19 is pushed into the box 10 in the article supply unit S2, The flaps 12a, 13a, and 14a are bent by moving to the release position and the bending position by the air cylinder 41 as the corresponding driving means. The second bent portion 36 includes fourth and fifth folding members 43 and 44 that bend inward the inner flaps 13b and 14b extending to the side opposite to the article supply side of the side panels 13 and 14, respectively. And a sixth folding member 42 that bends the outer flap 12b extending to the opposite side of the article supply side of the bottom panel 12 inward, and each of the folding members 42, 43, 44 is a box in the article supply unit S2. Prior to the article 19 being pushed into 10 (see FIG. 5 (d)), the air cylinder 45 as the corresponding driving means moves to the release position and the folding position to fold the flaps 12b, 13b, 14b. Form.

前記第3折曲部37は、前記搬送コンベヤ24の搬送始端部に対応して、該コンベヤ24の搬送路(搬送ライン)の左右に配設されている。第3折曲部37は、図1、図2に示す如く、駆動手段としてのエアシリンダ46によって昇降動する第7、第8折り部材47A,47Bを備え、該各折り部材47A,47Bをエアシリンダ46によって待機位置から折曲げ位置まで下降することで、天面パネル11から両側に延出する両天側外フラップ11a,11bを下側に折り曲げて、すでに折り曲げ形成されていると共に糊付け手段23,23により接着剤が塗布されている対応する底側外フラップ12a,12bに折り重ねて貼り付けるよう構成される。   The third bent portion 37 is disposed on the left and right of the conveyance path (conveyance line) of the conveyor 24 corresponding to the conveyance start end portion of the conveyance conveyor 24. As shown in FIGS. 1 and 2, the third bent portion 37 includes seventh and eighth folding members 47A and 47B that are moved up and down by an air cylinder 46 as a driving means. By descending from the standby position to the bending position by the cylinder 46, the top-side outer flaps 11a, 11b extending from the top panel 11 to both sides are bent downward, and are already bent and pasted. , 23 is configured to be folded and attached to the corresponding bottom outer flaps 12a, 12b to which the adhesive is applied.

前記物品供給部S2の一側には、装填ベース21が配設されている。図示しない搬送コンベヤによって寝かせた状態で前後に並べて搬送されてきたチューブ容器からなる物品19は、その搬送コンベヤの送出部(物品供給位置)を経て、複数個纏めた状態でプッシャなどの押し込み手段20によって前記装填ベース21まで供給される。押し込み手段20は、押送部材48と、該押送部材48を移動するリニアスライダ49により、装填ベース21上で整列するよう集合状態で収容した複数の物品19(実施例では4個×2段)を、更に箱内に押し込むよう構成される。   A loading base 21 is disposed on one side of the article supply unit S2. Articles 19 made of tube containers that have been transported side by side in a state of being laid down by a transport conveyor (not shown) are pushed through means 20 such as a pusher in a bundled state via a delivery section (article supply position) of the transport conveyor. To the loading base 21. The pushing means 20 includes a plurality of articles 19 (in the embodiment, 4 × 2 stages) accommodated in a collective state so as to be aligned on the loading base 21 by a pushing member 48 and a linear slider 49 that moves the pushing member 48. And further configured to be pushed into the box.

前記装填ベース21は、図1、図2、図4、図5に示す如く、前記押し込み手段20により供給される4列で並ぶ物品19を受け入れ可能な幅寸法で、該物品19を上下2段で収容可能な高さ寸法に設定されている。具体的に、装填ベース21にはガイド体60として、ベッド50と、該ベッド50の幅方向の両端に立設された一対のサイドガイド51,52とを備える。また、ガイド体60は、物品19の箱10への送り込み側となる端部に対応して、前記サイドガイド51,52の上部にアッパーガイド53が架設される。ガイド体60の送出端は、ベッド50、サイドガイド51,52、アッパーガイド53によって、複数の物品19の通過を許容する通過口54が画成されて、装填ベース21は、通過口54を物品供給部S2に臨むように配設される。なお、一対のサイドガイド51,52について、前記起函部S1から物品供給部S2への箱10の移送方向との関係で、上流側に位置するサイドガイド51を第1サイドガイド51と指称すると共に、下流側に位置するサイドガイド52を第2サイドガイド52と指称する。   As shown in FIGS. 1, 2, 4, and 5, the loading base 21 has a width dimension that can receive the articles 19 arranged in four rows supplied by the pushing means 20, and the articles 19 are arranged in two upper and lower stages. It is set to a height dimension that can be accommodated. Specifically, the loading base 21 includes a bed 50 as a guide body 60 and a pair of side guides 51 and 52 erected at both ends in the width direction of the bed 50. The guide body 60 has an upper guide 53 mounted on the upper side of the side guides 51 and 52 corresponding to an end portion of the article 19 on the side where the article 19 is fed into the box 10. At the delivery end of the guide body 60, a bed 50, side guides 51 and 52, and an upper guide 53 define a passage port 54 that allows a plurality of articles 19 to pass therethrough. It arrange | positions so that supply part S2 may be faced. For the pair of side guides 51 and 52, the side guide 51 located on the upstream side is referred to as the first side guide 51 in relation to the transfer direction of the box 10 from the hoisting part S1 to the article supply part S2. In addition, the side guide 52 located on the downstream side is referred to as a second side guide 52.

前記ベッド50における先端部の下面は、先端に向かうにつれて上方傾斜すると共に、前記アッパーガイド53は、先端に向かうにつれて下方傾斜するよう構成されて、ガイド体60の先端部は、上下方向において先端に向かうにつれて窄まっており、ガイド体60の先端部に、箱10を被せ易いよう構成される。そして、箱10が被されて該箱10の物品供給側の4枚のフラップ11a,12a,13a,14aで囲まれた内部空間Eに受け入れたガイド体60は、各フラップ11a,12a,13a,14aを内側から外側に拡がるように支持して、前記押送部材48で物品19を押し込む際に該物品19の箱10の内壁への引掛かりを防止できる。   The lower surface of the front end portion of the bed 50 is inclined upward toward the front end, and the upper guide 53 is configured to be inclined downward toward the front end. The front end portion of the guide body 60 is at the front end in the vertical direction. It is narrowed as it goes, and is configured so that the box 10 can be easily covered with the tip of the guide body 60. The guide body 60 received in the internal space E covered with the four flaps 11a, 12a, 13a, 14a on the article supply side of the box 10 is covered with the flaps 11a, 12a, 13a, 14a is supported so as to spread from the inside to the outside, and when the article 19 is pushed in by the pushing member 48, the article 19 can be prevented from being caught on the inner wall of the box 10.

前記装填ベース21は、図4に示す如く、リニアスライダ55に取着されて物品供給部S2に対して進退移動可能に支持されて、駆動手段としてのリニアスライダ55によって、ガイド体60の先端部を、物品供給部S2に接近する前進位置と、物品供給部S2から離間する後退位置との間を進退移動するよう構成される。そして、装填ベース21の後退位置において、箱10の底側外フラップ12aを折り曲げる前記第3折り部材38の進退移動を許容する隙間が、装填ベース21と前記支持位置の支持手段32との間に画成されるよう構成される。前記装填ベース21は、前記ロボットハンド18により箱10をガイド体60の先端部に被せる際(後述)には前進位置に保持され、物品19が箱10に押し込まれた後に前進位置から後退位置に移動される。なお、実施例では、物品19が押し込まれた箱10をロボットハンド18で装填ベース21から側方に僅かに離間移動した後に、装填ベース21が前進位置から後退位置に移動される。   As shown in FIG. 4, the loading base 21 is attached to a linear slider 55 and supported so as to be capable of moving forward and backward with respect to the article supply unit S2, and the leading end portion of the guide body 60 is driven by the linear slider 55 as a driving means. Is configured to move forward and backward between a forward position approaching the article supply unit S2 and a retracted position spaced apart from the article supply unit S2. A clearance allowing the forward and backward movement of the third folding member 38 that bends the bottom outer flap 12a of the box 10 at the retracted position of the loading base 21 is between the loading base 21 and the support means 32 at the support position. Configured to be defined. The loading base 21 is held at an advanced position when the robot hand 18 covers the box 10 on the tip of the guide body 60 (described later), and after the article 19 is pushed into the box 10, the advanced position is changed from the advanced position to the retracted position. Moved. In the embodiment, after the box 10 in which the article 19 is pushed is moved slightly away from the loading base 21 by the robot hand 18, the loading base 21 is moved from the forward position to the backward position.

前記ロボットハンド18は、前記起函部S1において角筒状に起函して側方が開口した箱10を、第1の吸着部25と第2の吸着部26で保持して前記物品供給部S2まで横移送する。そして、物品供給部S2の一側に臨む装填ベース21から物品19を受け入れ可能に、ロボットハンド18は前記箱10の開口を側方に向けた水平な正対姿勢を取るように物品供給部S2に箱10を位置付ける。ロボットハンド18で保持された箱10は、物品供給側のフラップ11a,12a,13a,14aで囲われた内部空間Eに装填ベース21のガイド体60を受け入れて被せ、各フラップ11a,12a,13a,14aがガイド体60にあてがわれた状態で物品供給部S2に位置付けられる。ここで、物品供給部S2において、箱10を前記正対姿勢で位置付けるまでに、図5(a),(b)に示す如く、ロボットハンド18は、箱10の保持姿勢を、物品19の受け入れ口側となる開口と反対側の開口側(後部)を斜めに持ち上げた傾斜姿勢としながら、4つのフラップ11a,12a,13a,14aのうちの、天側外フラップ11aの内側と、該天側外フラップ11aと直交方向に隣り合う第1内フラップ13aの内側を前記ガイド体60に押し当てながら前進移動する。そのようにして、該各フラップ11a,13aを外側に拡げつつ傾斜した箱10の姿勢を前記正対姿勢に変換しながら、ガイド体60に向けて箱10を前進移動することで、図5(c)に示す如く、前記箱10の内部空間Eに装填ベース21のガイド体60を受け入れると共に、該ガイド体60に各フラップ11a,12a,13a,14aがあてがわれて内側から支持される。   The robot hand 18 raises the box 10 opened in a rectangular tube shape in the raising portion S1 and is held by the first suction portion 25 and the second suction portion 26 to hold the article supply portion. Move horizontally to S2. The robot hand 18 can receive the article 19 from the loading base 21 facing one side of the article supply unit S2, and the article supply unit S2 takes a horizontal facing posture with the opening of the box 10 directed to the side. Position the box 10 in the box. The box 10 held by the robot hand 18 receives and covers the guide body 60 of the loading base 21 in the internal space E enclosed by the flaps 11a, 12a, 13a, 14a on the article supply side, and covers the flaps 11a, 12a, 13a. , 14a is positioned in the article supply unit S2 in a state where the guide body 60 is applied to the guide body 60. Here, in the article supply unit S2, until the box 10 is positioned in the directly-facing posture, the robot hand 18 changes the holding posture of the box 10 to accept the article 19 as shown in FIGS. Among the four flaps 11a, 12a, 13a, and 14a, the inside of the top side outer flap 11a and the top side while keeping the inclined posture in which the opening side (rear part) opposite to the mouth side opening is lifted obliquely It moves forward while pressing the inner side of the first inner flap 13a adjacent to the outer flap 11a in the orthogonal direction against the guide body 60. In this manner, the box 10 is moved forward toward the guide body 60 while the posture of the box 10 inclined while expanding the flaps 11a and 13a to the outside is converted into the directly-facing posture. As shown in c), the guide body 60 of the loading base 21 is received in the internal space E of the box 10, and the flaps 11a, 12a, 13a, 14a are applied to the guide body 60 and supported from the inside.

図1に示す如く、前記物品供給部S2と搬送コンベヤ24の搬送始端までの箱10の移送経路(横移送経路)に、前記支持位置に位置する支持手段32における支持位置での上面高さ(底面パネル12の維持高さ)と同じ高さの上面(支持面)を備える支持部材56が設けられる。なお、支持部材56の上面は、搬送コンベヤ24の搬送面と同一レベルに設定される(図2参照)。すなわち、搬送コンベヤ24の搬送面および支持部材56の上面は、支持手段32による箱支持高さに一致して、該支持手段32で底面パネル12(箱の下面)が支持された箱10をロボットハンド18で持ち上げることなく横移動して搬送コンベヤ24へ移載し得るよう構成される。   As shown in FIG. 1, the height of the upper surface at the support position in the support means 32 located at the support position (transverse transfer path) of the box 10 to the article supply unit S2 and the transfer start end of the transfer conveyor 24 ( A support member 56 having an upper surface (support surface) having the same height as the maintenance height of the bottom panel 12 is provided. The upper surface of the support member 56 is set at the same level as the transport surface of the transport conveyor 24 (see FIG. 2). That is, the transport surface of the transport conveyor 24 and the upper surface of the support member 56 coincide with the box support height by the support means 32, and the box 10 on which the bottom panel 12 (the lower surface of the box) is supported by the support means 32 is attached to the robot. It is configured such that it can be moved laterally without being lifted by the hand 18 and transferred to the conveyor 24.

前記支持部材56を挟む左右両側に、折り曲げられた底側外フラップ12a,12bの表面にホットメルト等の糊である接着剤を塗布する前記糊付け手段23,23が設けられる。各糊付け手段23は、ロボット17で移送される箱10の移送路に向けて接着剤を噴射するよう構成されており、移送中の箱10の側方を向く底側外フラップ12a,12bが対応する糊付け手段23と対向する位置を移動する所定のタイミングで糊付け手段23から接着剤を噴射することで、底側外フラップ12a,12bにおける対応する天側外フラップ11a,11bが貼合される重合面の所定の領域に接着剤を塗布し得るよう構成される。   The gluing means 23, 23 for applying an adhesive, such as hot melt, to the surfaces of the bent bottom outer flaps 12a, 12b are provided on both the left and right sides of the support member 56. Each gluing means 23 is configured to inject adhesive toward the transfer path of the box 10 transferred by the robot 17, and corresponds to the bottom outer flaps 12 a and 12 b facing the side of the box 10 being transferred. Superposition side flaps 11a and 11b corresponding to the bottom outer flaps 12a and 12b are bonded together by injecting adhesive from the gluing means 23 at a predetermined timing to move the position facing the pasting means 23. An adhesive can be applied to a predetermined area of the surface.

前記糊付け手段23,23より下流側に封函部S3が設けられ、該封函部S3に、前記第3折曲部37,37が、搬送コンベヤ24を挟む左右両側に設けられる。また、第3折曲部37,37より下流側に、駆動手段としてのエアシリンダ57によって、搬送コンベヤ24での箱10の搬送路に突出する規制位置と、搬送路から側方に退避した退避位置との間を移動するストッパ58が設けられ、該ストッパ58により搬送前端が移動規制された箱10が封函部S3に位置決めされる。そして、封函部S3に位置決めされた箱10に対し、前記第3折曲部37,37が作動して対応する天側外フラップ11a,11bを下側に折り曲げて、接着剤が塗布された対応する底側外フラップ12a,12bに貼り付け、その後に、ストッパ58が解放されて、封函された箱10が、搬送コンベヤ24によって次の処理工程に向けて搬送される。なお、実施例では、搬送コンベヤ24を挟む左右両側にストッパ58が夫々設けられている。   A sealing portion S3 is provided on the downstream side of the gluing means 23, 23, and the third bent portions 37, 37 are provided on the left and right sides of the conveying conveyor 24 in the sealing portion S3. Further, on the downstream side of the third bent portions 37, 37, a restriction position that protrudes to the conveyance path of the box 10 on the conveyance conveyor 24 by the air cylinder 57 as a driving means, and a retreat retracted to the side from the conveyance path A stopper 58 that moves between the positions is provided, and the box 10 whose movement front is restricted by the stopper 58 is positioned in the sealing portion S3. Then, with respect to the box 10 positioned in the sealed portion S3, the third bent portions 37, 37 are operated and the corresponding top side outer flaps 11a, 11b are bent downward, and the adhesive is applied. Affixed to the corresponding bottom outer flaps 12a and 12b, the stopper 58 is then released, and the sealed box 10 is conveyed by the conveyor 24 toward the next processing step. In the embodiment, stoppers 58 are provided on both the left and right sides of the conveyor 24, respectively.

前記支持部材56の上方には、前記物品供給部S2において折り曲げられた前記底側外フラップ12a,12bの折り曲げ状態を維持する規制ガイド59,59が、移送路と直交する左右方向に離間して箱10の移送路に沿った所定範囲で延在している。この規制ガイド59,59は、支持部材56における物品供給部側の端部から前記封函部S3より上流側までの間に亘って延在して、前記第3折曲部37,37の第7、第8折り部材47A,47Bによって天側外フラップ11a,11bが折り曲げられて底側外フラップ12a,12bに貼合されるまでの間に亘って、該底側外フラップ12a,12bの折り曲げ状態を維持するよう構成される。   Above the support member 56, restriction guides 59, 59 for maintaining the bent state of the bottom outer flaps 12a, 12b bent in the article supply unit S2 are spaced apart in the left-right direction perpendicular to the transfer path. It extends in a predetermined range along the transfer path of the box 10. The restriction guides 59 and 59 extend from the end of the support member 56 on the article supply unit side to the upstream side of the sealing portion S3, and the third bent portions 37 and 37 are provided in the third bent portions 37 and 37. 7. The bottom outer flaps 12a and 12b are bent until the top outer flaps 11a and 11b are bent by the eighth folding members 47A and 47B and bonded to the bottom outer flaps 12a and 12b. Configured to maintain state.

次に、実施例に係る箱詰め装置の作用について説明する。   Next, the operation of the boxing device according to the embodiment will be described.

実施例の箱詰め装置では、ロボットハンド18に保持した箱10を、装填ベース21に対して傾斜して、物品供給側の天側外フラップ11aとこれに直交する第1内フラップ13aの夫々の内面を対応するアッパーガイド53および第1サイドガイド51に押し当てながら両フラップ11a,13aを一度に外側に押し拡げた状態で、装填ベース21のガイド体60を物品供給側のフラップ11a,12a,13a,14aで囲われた内部空間Eに受け入れるよう構成したので、各フラップ11a,12a,13a,14aに引掛かけることなくガイド体60を箱10のパネル11,12,13,14の端縁近傍まで位置付けて、物品供給を良好に行うことができる。また、ロボットハンド18の第1の吸着部25および第2の吸着部26で吸着して保持した各パネル11,13から延出する外フラップ11aと内フラップ13aの内側を、ガイド体60に外側から押し付けて両フラップ11a,13aを外側に拡げるよう構成したので、該フラップ11a,13aをガイド体60に押し付けて拡げる際に角筒状に起函した胴部15に歪みが生ずることがない。   In the boxing device of the embodiment, the box 10 held by the robot hand 18 is inclined with respect to the loading base 21, and the inner surfaces of the top-side outer flap 11 a on the article supply side and the first inner flap 13 a orthogonal thereto. Are pressed against the corresponding upper guide 53 and the first side guide 51 while the flaps 11a and 13a are pushed outward at a time, the guide body 60 of the loading base 21 is flaps 11a, 12a and 13a on the article supply side. , 14a so that it can be received in the internal space E enclosed by 14a, so that the guide body 60 can be moved to the vicinity of the edges of the panels 11, 12, 13, 14 of the box 10 without being caught by the flaps 11a, 12a, 13a, 14a. Positioning can be performed satisfactorily. Further, the inner side of the outer flap 11a and the inner flap 13a extending from the panels 11 and 13 held by being sucked and held by the first suction portion 25 and the second suction portion 26 of the robot hand 18 is outside the guide body 60. Since both the flaps 11a and 13a are spread outward by pressing from the side, the body portion 15 raised in a rectangular tube shape is not distorted when the flaps 11a and 13a are pressed against the guide body 60 and expanded.

物品供給部S2において箱内に物品19が前記押し込み手段20により押し込まれる際には、図4に示す如く、箱10における物品供給側のフラップ11a,12a,13a,14aで囲まれる内部空間Eに前記ガイド体60の先端部が入っているので、装填ベース21に集合状態で収容されている4列2段の物品19は、ガイド体60で案内されて箱10内にスムーズに押し込まれる。また、物品19の押し込みに先立ち、箱10における物品供給側とは反対側の内フラップ13b,14bおよび底側外フラップ12bを折り曲げて開口を塞ぐようにしたので、押し込まれる物品19が箱10からはみ出るのを防止できる。更に、物品供給部S2において箱内に物品19が前記押し込み手段20により押し込まれる際には、箱10の底面パネル12を、支持装置34の支持手段32によって下方から支持するよう構成したので、物品19の重さが吸着部25,26に負荷となって働くことがなく、ロボットハンド18による箱10の吸着保持を安定的に維持できると共に、底面パネル12が変形するのを防ぐことができる。また、支持位置の支持手段32による箱支持高さと、前記支持部材56の上面および搬送コンベヤ24の搬送面を同一レベルにしているので、物品供給部S2において物品19が押し込まれた箱10を持ち上げることなく底面パネル12を横滑りさせて搬送コンベヤ24の封函部S3まで横移送することができる。すなわち、物品19が押し込まれた重量のある箱10をロボットハンド18で持ち上げる必要はないので、第1および第2の吸着部25,26による吸着が外れることのない安定的な吸着保持に加え、ロボットハンド18の負荷を抑制することができる。また、物品供給部S2において上流側となる第1側面パネル13を第2の吸着部26で保持して、箱10を下流側に向けて横移送するので、横移送中に箱10の歪みを防止すると共に、横移送時には第2の吸着部26で第1側面パネル13を押すので吸着が外れることなく箱10の保持をより安定的に行うことができる。   When the article 19 is pushed into the box by the pushing means 20 in the article supply unit S2, as shown in FIG. 4, in the internal space E surrounded by the flaps 11a, 12a, 13a, 14a on the article supply side in the box 10. Since the front end portion of the guide body 60 is contained, the four rows and two tiers of articles 19 accommodated in the loading base 21 in an assembled state are guided by the guide body 60 and smoothly pushed into the box 10. Prior to pushing the article 19, the inner flaps 13 b and 14 b and the bottom outer flap 12 b on the opposite side to the article supply side in the box 10 are bent to close the opening, so that the article 19 to be pushed is removed from the box 10. It can be prevented from protruding. Further, when the article 19 is pushed into the box by the pushing means 20 in the article supply unit S2, the bottom panel 12 of the box 10 is supported from below by the support means 32 of the support device 34. Since the weight of 19 does not act as a load on the suction portions 25 and 26, the suction and holding of the box 10 by the robot hand 18 can be stably maintained, and the bottom panel 12 can be prevented from being deformed. Further, since the box support height by the support means 32 at the support position and the upper surface of the support member 56 and the transport surface of the transport conveyor 24 are set at the same level, the box 10 in which the article 19 is pushed in the article supply unit S2 is lifted. The bottom panel 12 can be slid sideways without being transferred to the sealed portion S3 of the conveyor 24. That is, since it is not necessary to lift the heavy box 10 into which the article 19 is pushed by the robot hand 18, in addition to the stable suction and holding without the suction by the first and second suction parts 25 and 26, The load on the robot hand 18 can be suppressed. In addition, since the first side panel 13 on the upstream side in the article supply unit S2 is held by the second suction unit 26 and the box 10 is laterally transferred toward the downstream side, the distortion of the box 10 during lateral transfer is reduced. In addition to preventing, the first suction side panel 13 is pushed by the second suction part 26 at the time of lateral transfer, so that the box 10 can be held more stably without removing the suction.

(変更例)
本発明は実施例等の構成に限定されるものではなく、例えば、以下のようにも変更実施可能である。また、以下の変更例に限らず、実施例等に記載した構成については、本発明の主旨の範囲内において種々の実施形態を採用し得る。
(1) 実施例では、装填ベースの両サイドガイドの上端間にアッパーガイドを架設したが、サイドガイドの側面および上面によって箱の天側外フラップと第1内フラップとを押し拡げる構成を採用し得る。
(2) 4枚のフラップで囲まれる内部空間にガイド体の先端部を受け入れる際に押し拡げる2枚のフラップは、天側外フラップおよび第1内フラップの組合わせに限らず、天側外フラップおよび第2内フラップの組合わせ、底側外フラップおよび第1内フラップの組合わせ、あるいは底側外フラップおよび第2内フラップの組合わせであってもよい。なお、底側外フラップと第1内フラップとをガイド体で押し拡げる場合は、箱の物品供給側と反対側の後部を斜めに下げて、箱を物品供給側の開口が上向きの斜傾姿勢とすればよい。
(3) また、内部空間にガイド体の先端部を受け入れるに際し、押し拡げる2枚のフラップが延出する2枚のパネルをロボットハンドで保持することが好適であるが、押し拡げられないフラップが延出するパネルを保持する構成を採用することができる。
(4) 箱内への物品供給に際して底面パネルを下方から支持する支持手段は、実施例の昇降移動に限らず、少なくとも退避位置と箱支持位置との間を移動する構成を採用すればよく、例えば回動や水平移動などの移動形態を用いた構成を採用し得る。
(5) 角筒状に起函された箱の天面パネルと一側の側面パネルとを吸着してロボットハンドで保持するようにしたが、側面パネルについては支持部材などによって天面パネルに対する姿勢が変化しないように押し付けて支えるなどの構成や、底面パネルも含めて支持するなどの適宜構成を採用し得る。
(6) 実施例では支持手段と支持部材とを別体としたが、両者を一体として物品供給部において箱の下面を支持する支持手段上を封函部まで滑らせて移送する構成を採用し得る。
(Change example)
The present invention is not limited to the configuration of the embodiment and the like, and can be modified as follows, for example. Further, not limited to the following modified examples, various embodiments may be adopted for the configurations described in the examples and the like within the scope of the gist of the present invention.
(1) In the embodiment, the upper guide is installed between the upper ends of both side guides of the loading base. However, a configuration is adopted in which the top outer flap and the first inner flap of the box are pushed and expanded by the side and upper surfaces of the side guide. obtain.
(2) The two flaps that expand when receiving the tip of the guide body in the inner space surrounded by the four flaps are not limited to the combination of the top outer flap and the first inner flap, but the top outer flap. And a combination of the second inner flap, a combination of the bottom outer flap and the first inner flap, or a combination of the bottom outer flap and the second inner flap. When the bottom outer flap and the first inner flap are pushed and expanded by the guide body, the rear part of the box opposite to the article supply side is obliquely lowered, and the box is inclined obliquely with the article supply side opening facing upward. And it is sufficient.
(3) Also, when receiving the tip of the guide body in the internal space, it is preferable to hold the two panels extended by the two flaps to be expanded with the robot hand. A configuration for holding the extending panel can be employed.
(4) The support means for supporting the bottom panel from below when supplying the articles into the box is not limited to the lifting movement of the embodiment, and may be configured to move at least between the retracted position and the box supporting position, For example, a configuration using a movement form such as rotation or horizontal movement may be employed.
(5) The top panel and the side panel on one side of the box, which is opened in a rectangular tube shape, are sucked and held by the robot hand. It is possible to adopt an appropriate configuration such as pressing and supporting so as not to change, and supporting including the bottom panel.
(6) In the embodiment, the support means and the support member are separated from each other. obtain.

9 折り畳みシート,10 箱,11 天面パネル
11a 天側外フラップ(外フラップ),12a 底側外フラップ(外フラップ)
13 第1側面パネル(一側のパネル),13a 第1内フラップ(内フラップ)
14a 第2内フラップ(内フラップ),15 胴部,18 ロボットハンド
19 物品,20 押し込み手段,21 装填ベース、25 第1の吸着部
26 第2の吸着部,32 支持手段,56 支持部材,60 ガイド体,E 内部空間
S2 物品供給部,S3 封函部(次工程)
9 Folding sheet, 10 boxes, 11 Top panel 11a Top side outer flap (outer flap), 12a Bottom side outer flap (outer flap)
13 First side panel (panel on one side), 13a First inner flap (inner flap)
14a Second inner flap (inner flap), 15 trunk, 18 robot hand 19 article, 20 pushing means, 21 loading base, 25 first suction section 26 second suction section, 32 support means, 56 support member, 60 Guide body, E Internal space S2, Article supply section, S3 Sealing section (next process)

Claims (5)

折り畳みシートを側方が開口する角筒状に起函した箱内に向けて物品を押し込んで箱詰めする箱詰め装置であって、
物品供給部に臨み、前記物品を集合状態で収容する装填ベースと、
前記角筒状に起函した箱を保持して、前記装填ベースの先端に前記箱の開口が横向きになるようにして被せ、該箱が前記物品供給部において前記物品の押し込みを許容する正対姿勢を取るよう動作制御されるロボットハンドと、
前記装填ベース内に収容した物品を、前記箱の開口に向けて押し込む押し込み手段とを備え、
前記装填ベースは、箱の胴部から延出するフラップを、箱が先端に被された際に内側から支持するガイド体を有し、
前記ロボットハンドで保持した箱を傾斜させ、該箱の胴部から延出する内フラップと該内フラップと直交方向で隣り合う外フラップとの内側を前記装填ベースのガイド体に押し当てながらそれら各フラップを外側に拡げると共に、箱を装填ベースに対して前進させて複数のフラップで囲まれた内部空間に前記ガイド体を受け入れて前記正対姿勢とした箱を前記物品供給部に位置付けた状態で、前記押し込み手段により物品を押し込むよう構成した
ことを特徴とする箱詰め装置。
A boxing device that pushes articles into a box that is folded into a rectangular tube that opens on the side, and packs the articles,
A loading base that faces the article supply unit and accommodates the articles in an assembled state;
Hold the box raised in the shape of a rectangular tube, and cover the tip of the loading base so that the opening of the box is sideways, the box facing the pushing of the article in the article supply unit A robot hand that is controlled to take a posture;
A pushing means for pushing the article accommodated in the loading base toward the opening of the box;
The loading base has a guide body that supports a flap extending from the body of the box from the inside when the box is covered on the tip,
While tilting the box held by the robot hand, the inner flap extending from the box body and the inner side of the outer flap adjacent to the inner flap in the orthogonal direction are pressed against the guide body of the loading base. While expanding the flap to the outside, the box is advanced with respect to the loading base, and the box is placed in the facing position by receiving the guide body in the internal space surrounded by the plurality of flaps. A boxing apparatus characterized in that an article is pushed by the pushing means.
前記ロボットハンドは、前記正対姿勢の箱の胴部における天面パネルとそれに直交する前記胴部における一側の側面パネルを吸着して保持し、その保持した両パネルにおける物品供給側に位置する端縁部から延出する両フラップを一度に外側に押し拡げるよう、保持した箱の物品供給側と反対の後部を斜めに持ち上げて前記装填ベースのガイド体に前記両フラップの内側を押し当てるよう構成したことを特徴とする請求項1記載の箱詰め装置。   The robot hand adsorbs and holds the top panel in the body portion of the box in the directly-facing posture and the side panel on one side of the body portion perpendicular to the body panel, and is positioned on the article supply side in the both held panels. The rear part opposite to the article supply side of the held box is obliquely lifted so that both flaps extending from the edge part are pushed outward at a time, and the insides of the flaps are pressed against the guide body of the loading base. The boxing device according to claim 1, which is configured. 前記物品供給部において、前記ロボットハンドで吸着保持した箱に前記押し込み手段で物品が押し込まれるのに先立ち、前記正対姿勢の箱の胴部における底面パネルを下方から支持する支持位置まで進出する支持手段を備え、該支持手段は、前記物品供給部に位置付けられた箱の物品供給側に位置するフラップに干渉しない移動領域を移動するよう構成されることを特徴とする請求項1または2記載の箱詰め装置。   In the article supply unit, before the article is pushed by the pushing means into the box sucked and held by the robot hand, the support that advances to the support position that supports the bottom panel in the body portion of the box in the facing posture from below is supported. 3. The apparatus according to claim 1, wherein the support means is configured to move in a movement region that does not interfere with a flap located on an article supply side of a box positioned in the article supply unit. Boxing equipment. 前記物品供給部において物品の箱詰め後に、前記ロボットハンドで吸着保持した箱を次工程に向けて横移送するよう構成され、その横移送経路には、前記支持手段の支持位置における前記底面パネルの維持高さと一致する支持面を備えた支持部材を設け、箱の底面パネルを支持部材に対して横滑りさせるようロボットハンドを移動するようにしたことを特徴とする請求項3記載の箱詰め装置。   After the packaging of the article in the article supply unit, the box sucked and held by the robot hand is laterally transported toward the next process, and the lateral transport path maintains the bottom panel at the support position of the support means. 4. A boxing apparatus according to claim 3, wherein a support member having a support surface coincident with the height is provided, and the robot hand is moved so as to slide the bottom panel of the box with respect to the support member. 角筒状に起函した箱を前記ロボットハンドで保持して次工程に向けて横移送する際に、前記正対姿勢の箱の胴部における天面パネルと、該天面パネルと直交し移送方向の後方となる前記胴部における一側の側面パネルとを保持する第1の吸着部および第2の吸着部をロボットハンドに設けたことを特徴とする許求項1〜4の何れか一項に記載の箱詰め装置。   When holding the box in the shape of a square tube with the robot hand and laterally transferring it to the next process, the top panel in the body of the box in the directly-facing posture, and the orthogonal transfer to the top panel Any one of claims 1 to 4, wherein the robot hand is provided with a first suction part and a second suction part for holding a side panel on one side of the body part which is rearward in the direction. The boxing device according to item.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021037637A (en) * 2019-08-30 2021-03-11 株式会社フジキカイ Boxing device
JP2021167219A (en) * 2020-04-13 2021-10-21 積水化学工業株式会社 Carton-making machine

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JP2005335734A (en) * 2004-05-25 2005-12-08 Yamato Scale Co Ltd Inserting apparatus, inserting method and automatic boxing apparatus
JP2015074482A (en) * 2013-10-10 2015-04-20 アルトリスト株式会社 Handling equipment and handling method for carton

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JPH07257514A (en) * 1994-03-25 1995-10-09 Sony Corp Containing mechanism of article into folding box
JP2005534583A (en) * 2002-08-05 2005-11-17 ジ・ディ・ソシエタ・ペル・アチオニ Method and apparatus for packaging a product in a flat tubular package
JP2005335734A (en) * 2004-05-25 2005-12-08 Yamato Scale Co Ltd Inserting apparatus, inserting method and automatic boxing apparatus
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021037637A (en) * 2019-08-30 2021-03-11 株式会社フジキカイ Boxing device
JP7123406B2 (en) 2019-08-30 2022-08-23 株式会社フジキカイ cartoning equipment
JP2021167219A (en) * 2020-04-13 2021-10-21 積水化学工業株式会社 Carton-making machine
JP7240351B2 (en) 2020-04-13 2023-03-15 積水化学工業株式会社 Box making machine

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