JP2019081132A - Cleaning device for object to be cleaned - Google Patents
Cleaning device for object to be cleaned Download PDFInfo
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- JP2019081132A JP2019081132A JP2017209346A JP2017209346A JP2019081132A JP 2019081132 A JP2019081132 A JP 2019081132A JP 2017209346 A JP2017209346 A JP 2017209346A JP 2017209346 A JP2017209346 A JP 2017209346A JP 2019081132 A JP2019081132 A JP 2019081132A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 107
- 238000005406 washing Methods 0.000 claims abstract description 39
- 239000002904 solvent Substances 0.000 claims abstract description 38
- 239000007787 solid Substances 0.000 claims abstract description 31
- 238000005192 partition Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 29
- 238000001291 vacuum drying Methods 0.000 abstract description 10
- 238000013020 steam cleaning Methods 0.000 abstract description 7
- 239000000356 contaminant Substances 0.000 abstract 1
- 238000001035 drying Methods 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000006837 decompression Effects 0.000 description 2
- 238000010981 drying operation Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
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- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
本発明は、機械部品、電子部品、医療機器などの被洗浄物を洗浄するための洗浄装置に係るものである。 The present invention relates to a cleaning apparatus for cleaning objects to be cleaned such as machine parts, electronic parts, and medical devices.
従来より、特許文献1や図5、6に示す如く、1つの洗浄槽(115)内で洗浄溶剤(117)の液洗浄、蒸気洗浄及び減圧乾燥を行う洗浄装置が公知となっている。この洗浄装置では、図5に示す如くまず洗浄槽(115)内で液洗浄を行い、この液洗浄に使用した洗浄液を洗浄槽(115)内から別の貯留槽(118)等に移送した後、図6に示す如く同じ洗浄槽(115)内にて蒸気洗浄及び真空乾燥を行うものである。 Conventionally, as shown in Patent Document 1 and FIGS. 5 and 6, there has been known a cleaning apparatus for performing liquid cleaning, vapor cleaning and reduced-pressure drying of a cleaning solvent (117) in one cleaning tank (115). In this cleaning apparatus, first, as shown in FIG. 5, the liquid is washed in the washing tank (115), and the washing liquid used for this liquid washing is transferred from the washing tank (115) to another storage tank (118) etc. As shown in FIG. 6, steam cleaning and vacuum drying are performed in the same cleaning tank (115).
しかしながら、上記の如き従来の洗浄装置の場合には、図5、6に示す如く液洗浄後に洗浄槽(115)の底部に金属粉等の固体汚れ(116)が堆積するものとなるが、固体汚れ(116)を除去することは困難なものであった。そのため、固体汚れ(116)が底部に堆積したままの状態で減圧乾燥を行わなければならなくなるが、固体汚れ(116)が残留したままでは減圧乾燥に必要な真空度に達するまでに多くの時間を要するため、コストがかかるとともに作業効率の悪いものとなっていた。 However, in the case of the conventional washing apparatus as described above, solid dirt (116) such as metal powder is deposited on the bottom of the washing tank (115) after liquid washing as shown in FIGS. Removing the stain (116) was difficult. Therefore, it is necessary to carry out vacuum drying with the solid dirt (116) deposited on the bottom, but if solid dirt (116) remains, it takes many hours to reach the degree of vacuum necessary for vacuum drying. In addition, it is expensive and inefficient.
そこで、本願発明は上述の如き課題を解決しようとするものであって、1つの洗浄槽にて液洗浄及び/または蒸気洗浄と、減圧乾燥とを可能とするとともに、多くの時間を要することなく洗浄槽内を減圧可能とする洗浄装置を得ようとするものである。 Therefore, the present invention is intended to solve the problems as described above, and enables liquid washing and / or steam washing and reduced-pressure drying in one washing tank, and does not require much time. It is an object of the present invention to obtain a cleaning device capable of reducing the pressure in the cleaning tank.
本願発明は上述の如き課題を解決するため、蓋体にて開閉可能な連通開口を設けた隔壁を備え、この隔壁により隔てられた上側の空間を上部室とするとともに下側の空間を下部室とした洗浄槽と、前記蓋体にて連通開口を閉止した状態で前記上部室内を減圧可能とする減圧手段とを備え、上記下部室内に洗浄溶剤及び固体汚れを収納するとともに連通開口を閉止して上部室内と下部室内とを分離し、上記減圧手段を作動させることによって上部室内を減圧し、この上部室内にて被洗浄物の減圧乾燥を可能としたものである。 In order to solve the problems as described above, the present invention has a partition provided with a communication opening that can be opened and closed by a lid, and the upper space separated by the partition is an upper chamber and the lower space is a lower chamber. And a depressurizing means capable of depressurizing the upper chamber in a state in which the communication opening is closed by the lid body, and a cleaning solvent and solid dirt are stored in the lower chamber and the communication opening is closed. The upper chamber and the lower chamber are separated, and the upper chamber is depressurized by operating the above-mentioned pressure reducing means, and the object to be cleaned can be dried under reduced pressure in the upper chamber.
また、前記洗浄槽とは別体に、この洗浄槽の上部室と下部室とに連通し、下部室内の洗浄溶剤を収納可能とするとともに、この収納した洗浄溶剤を、上部室に移送可能とする貯留槽を備えたものであってもよい。 Further, separately from the cleaning tank, it communicates with the upper chamber and the lower chamber of the cleaning tank so that the cleaning solvent in the lower chamber can be stored, and the stored cleaning solvent can be transferred to the upper chamber It may be equipped with a storage tank.
また、上部室と下部室とは、洗浄槽の外方に設けた連通路にて連通するとともに移送ポンプを設けることにより、又は上部室を減圧して上部室と下部室との圧力差を利用することにより、下部室内の洗浄溶剤を上部室に移送可能としたものであってもよい。 Further, the upper chamber and the lower chamber communicate with each other in the communication passage provided on the outer side of the cleaning tank and by providing the transfer pump, or reducing the pressure in the upper chamber to use the pressure difference between the upper chamber and the lower chamber. By doing this, the cleaning solvent in the lower chamber may be transferred to the upper chamber.
本発明は上述の如く構成したものであるから、蓋体にて連通開口を閉止した状態で、上部室にて液洗浄及び/または蒸気洗浄を行った際に、これらの洗浄により被洗浄物から金属粉やゴミ等の固体汚れが剥離して脱落するものとなる。そこで連通開口を開放することにより、この上部室内の固体汚れが連通開口を通じて洗浄溶剤とともに下部室に流入するものとなる。そのため、液及び/または蒸気洗浄により生じた上部室内の固体汚れを容易に除去することができる。 Since the present invention is configured as described above, when liquid cleaning and / or vapor cleaning is performed in the upper chamber in a state where the communication opening is closed by the lid, from the cleaning object by these cleaning Solid dirt such as metal powder and dust peels off and falls off. Then, by opening the communication opening, solid dirt in the upper chamber flows into the lower chamber together with the cleaning solvent through the communication opening. Therefore, solid dirt in the upper chamber generated by liquid and / or vapor cleaning can be easily removed.
また液及び/または蒸気洗浄後に上部室内にて減圧乾燥を行う際に、上部室内の固形汚れが上記の如く下部室内に流入して除去されているため、上部室内で固体汚れの真空乾燥が行われることがない。従って、真空度を上げるのに長時間を要しないため、減圧乾燥のためのコストを低く抑えることができるとともに、洗浄及び減圧乾燥作業の効率化を図ることが可能となる。 In addition, when performing vacuum drying in the upper chamber after liquid and / or steam cleaning, since the solid dirt in the upper chamber flows into the lower chamber and is removed as described above, vacuum drying of the solid dirt is performed in the upper chamber. I will not be hurt. Therefore, since it does not require a long time to raise the degree of vacuum, the cost for reduced pressure drying can be suppressed to a low level, and the efficiency of washing and reduced pressure drying operations can be improved.
また上記の如く、上部室内の固形汚れを下部室内に流入させて除去することにより、上部室内の洗浄溶剤の汚れの度合いを低くすることができる。そのため、この上部室内の洗浄溶剤を回収して次の洗浄に再利用する際に、汚れの持ちこみを少なくすることができる。 Further, as described above, the degree of contamination of the cleaning solvent in the upper chamber can be reduced by flowing solid dirt in the upper chamber into the lower chamber and removing it. Therefore, when the cleaning solvent in the upper chamber is recovered and reused for the next cleaning, the introduction of dirt can be reduced.
本発明の実施例1を図1、2に於いて説明すると、図1に示す如く(1)は洗浄槽であって、高さ方向中央部よりも底部側寄りに、この洗浄槽(1)の内部空間を上部室(2)と下部室(3)とに分離する隔壁(4)を水平方向に設けている。そしてこの隔壁(4)には、上記上部室(2)と下部室(3)とを連通可能とする連通開口(5)を設けるとともに、この連通開口(5)には蓋体(6)を設けている。またこの洗浄槽(1)には凝縮器(7)を介して本発明の減圧手段(8)である真空ポンプを、第1開閉弁(10)を設けた第1連通管(11)を介して接続している。 The first embodiment of the present invention will be described with reference to FIGS. 1 and 2. As shown in FIG. 1, (1) is a cleaning tank, which is closer to the bottom than the central portion in the height direction. A partition (4) is provided in the horizontal direction to separate the inner space of the upper chamber (2) and the lower chamber (3). The partition (4) is provided with a communication opening (5) enabling communication between the upper chamber (2) and the lower chamber (3), and the communication opening (5) is provided with a lid (6). It is provided. In addition, a vacuum pump, which is a pressure reducing means (8) of the present invention, is disposed in the cleaning tank (1) via a condenser (7) and a first communication pipe (11) provided with a first on-off valve (10). Connected.
また、上記洗浄槽(1)とは別体に、この洗浄槽(1)の上部室(2)と下部室(3)とに第1流通路(14)、及び第2流通路(15)を通じてそれぞれ連通可能な貯留槽(16)を設けている。また第1流通路(14)及び第2流通路(15)には、それぞれ第3開閉弁(17)及び第4開閉弁(18)を設けている。そのため、洗浄槽(1)の下部室(3)内に収納した洗浄溶剤(28)を、第2流通路(15)を通じて貯留槽(16)内に収納可能とするとともに、この貯留槽(16)内に収納した洗浄溶剤(28)を、第1流通路(14)を通じて洗浄槽(1)の上部室(2)内に収納可能としている。更に、この貯留槽(16)は、第5開閉弁(20)を設けた第3連通管(21)を介して上記減圧手段(8)と連通している。 Further, separately from the washing tank (1), the first flow passage (14) and the second flow passage (15) are separated from the upper chamber (2) and the lower chamber (3) of the washing tank (1). The storage tank (16) which can communicate respectively is provided. Further, a third on-off valve (17) and a fourth on-off valve (18) are provided in the first flow passage (14) and the second flow passage (15), respectively. Therefore, the cleaning solvent (28) stored in the lower chamber (3) of the cleaning tank (1) can be stored in the storage tank (16) through the second flow passage (15), and this storage tank (16) The cleaning solvent (28) accommodated inside can be accommodated in the upper chamber (2) of the cleaning tank (1) through the first flow passage (14). Furthermore, the storage tank (16) communicates with the pressure reducing means (8) through a third communication pipe (21) provided with a fifth on-off valve (20).
また上記洗浄槽(1)には、この洗浄槽(1)とは別体に形成した蒸気発生槽(22)を設けており、この蒸気発生槽(22)と洗浄槽(1)とは、第6開閉弁(23)を設けた第4連通管(24)を介して連通可能としている。またこの蒸気発生槽(22)には加熱機構(25)が設けられており、この加熱機構(25)によって蒸気発生槽(22)内に収納した洗浄溶剤(28)を加熱して洗浄蒸気を発生させることができる。またこの蒸気発生槽(22)と上記減圧手段(8)とは、第7開閉弁(26)を設けた第5連通管(27)を介して連通可能なものとしている。 The washing tank (1) is provided with a steam generation tank (22) formed separately from the washing tank (1), and the steam generation tank (22) and the washing tank (1) are Communication is enabled via a fourth communication pipe (24) provided with a sixth on-off valve (23). Further, the steam generation tank (22) is provided with a heating mechanism (25), and the heating mechanism (25) heats the cleaning solvent (28) contained in the steam generation tank (22) to wash the cleaning steam. Can be generated. Further, the steam generation tank (22) and the pressure reducing means (8) can be communicated via a fifth communication pipe (27) provided with a seventh on-off valve (26).
上記の如く構成したものにおける被洗浄物(30)の洗浄方法について以下に説明する。尚、第1〜第7開閉弁(10)(17)(18)(20)(23)(26)は予め閉止状態としておく。まず、図1に示す如く蓋体(6)を開いて隔壁(4)の連通開口(5)を開放する。そして、洗浄槽(1)内の所定位置に被洗浄物(30)を載置するとともに、この被洗浄物(30)を洗浄溶剤(28)に浸漬させた状態で液洗浄を行う。この液洗浄により、被洗浄物(30)に付着していた金属粉やゴミ等の固体汚れ(31)が被洗浄物(30)から剥離する。 The method for cleaning the object to be cleaned (30) in the configuration as described above will be described below. The first to seventh on-off valves (10), (17), (18), (20), (23) and (26) are closed in advance. First, as shown in FIG. 1, the lid (6) is opened to open the communication opening (5) of the partition (4). Then, the object to be cleaned (30) is placed at a predetermined position in the cleaning tank (1), and the solution to be cleaned (30) is immersed in the cleaning solvent (28) to perform solution cleaning. By this liquid washing, solid dirt (31) such as metal powder and dust adhering to the object to be cleaned (30) is peeled off from the object to be cleaned (30).
この時、上部室(2)と下部室(3)とが連通開口(5)において連通しているため、液洗浄により被洗浄物(30)から離脱した固体汚れ(31)は、上部室(2)から連通開口(5)を通じて下部室(3)内に収納されるものとなる。そのため、液洗浄により被洗浄物(28)から離脱した固体汚れ(31)は、下部室(3)内に堆積するものとなるため、上部室(2)内に固体汚れ(31)が堆積するのを防ぐことができる。 At this time, since the upper chamber (2) and the lower chamber (3) communicate with each other at the communication opening (5), the solid dirt (31) separated from the object to be cleaned (30) by the liquid cleaning is 2) is accommodated in the lower chamber (3) through the communication opening (5). Therefore, since the solid dirt (31) separated from the object to be washed (28) by the liquid washing is deposited in the lower chamber (3), the solid dirt (31) is deposited in the upper chamber (2) You can prevent that.
また、この固体汚れ(31)とともに下部室(3)内に流入した洗浄溶剤(28)は、減圧手段(8)を作動させるとともに第4開閉弁(18)及び第5開閉弁(20)を開放することにより、第2流通路(15)を通じて貯留槽(16)に収納されるものとなる。 The cleaning solvent (28) which has flowed into the lower chamber (3) together with the solid dirt (31) operates the pressure reducing means (8) and the fourth on-off valve (18) and the fifth on-off valve (20). By opening it, it will be stored in the storage tank (16) through the second flow passage (15).
尚、図1、2に示す如く第2流通路(15)を下部室(3)の隔壁(4)寄りに連結しているため、下部室(3)に流れ込んだ固体汚れ(31)よりも上方の洗浄溶剤(28)を貯留槽(16)に移送することができる。従って、下部室(3)の底部に堆積した固体汚れ(31)が第2流通路(15)に流入するのを防ぐことができるため、貯留槽(16)に移送した洗浄溶剤(28)を再利用する際に、汚れの持ちこみを少なくすることができる。 In addition, as shown in FIGS. 1 and 2, since the second flow passage (15) is connected to the lower chamber (3) near the partition wall (4), the solid dirt (31) flowing into the lower chamber (3) The upper cleaning solvent (28) can be transferred to the reservoir (16). Therefore, the solid dirt (31) deposited on the bottom of the lower chamber (3) can be prevented from flowing into the second flow passage (15), so the cleaning solvent (28) transferred to the storage tank (16) When reusing, it can reduce the introduction of dirt.
そして、上記の如く液洗浄が終了した後、蒸気洗浄を行う。この蒸気洗浄について説明すると、まず蒸気発生槽(22)の加熱機構(25)によってこの蒸気発生槽(22)内の洗浄溶剤(28)を加熱し、洗浄蒸気を発生させる。そして減圧手段(8)を作動させた状態で第1、6開閉弁(10)(23)を開放し、蒸気発生槽(22)内の洗浄蒸気を洗浄槽(1)内に流入させて減圧下での蒸気洗浄を行う。尚、洗浄槽(1)内の蒸気は第1連通管(11)を通じて凝縮器(7)に送られ、この凝縮器(7)によって凝縮された後、第2連通管(13)を通じて再び蒸気発生槽(22)内に収納される。 Then, after the liquid cleaning is completed as described above, the vapor cleaning is performed. First, the cleaning mechanism (25) in the steam generation tank (22) is heated by the heating mechanism (25) of the steam generation tank (22) to generate cleaning steam. Then, with the pressure reducing means (8) activated, the first and sixth on-off valves (10) and (23) are opened, and the cleaning steam in the steam generation tank (22) is allowed to flow into the cleaning tank (1) to reduce pressure. Do a steam flush below. The vapor in the cleaning tank (1) is sent to the condenser (7) through the first communication pipe (11), condensed by the condenser (7), and then re-steamed through the second communication pipe (13) It is stored in the generating tank (22).
尚、本実施例では上記の如く、上部室(2)内の洗浄溶剤(28)を全て貯留槽(16)内、あるいは下部室(3)内に移送した状態で蒸気洗浄を行っているが、上部室(2)内に洗浄溶剤(28)が残留した状態で蒸気洗浄を行うことも可能である。 In the present embodiment, as described above, the vapor cleaning is performed in a state where all the cleaning solvent (28) in the upper chamber (2) is transferred to the storage tank (16) or the lower chamber (3). It is also possible to carry out steam cleaning with the cleaning solvent (28) remaining in the upper chamber (2).
そして蒸気洗浄が終了した後、第6開閉弁(23)を閉止するとともに減圧手段(8)を作動させた状態で被洗浄物(30)の減圧乾燥を行う。この時、上記の如く液洗浄の終了時に上部室(2)内から固体汚れ(31)を洗浄溶剤(28)とともに下部室(3)側に流入させて除去しているため、減圧乾燥時の上部室(2)内には固体汚れ(31)がほとんど残っていないものとなる。 Then, after the vapor cleaning is completed, the sixth on-off valve (23) is closed and the depressurizing means (8) is operated to perform reduced-pressure drying of the object to be cleaned (30). At this time, as described above, since the solid dirt (31) is removed from the upper chamber (2) from the inside of the upper chamber (2) together with the cleaning solvent (28) to the lower chamber (3) side at the end of the liquid cleaning Almost no solid dirt (31) remains in the upper chamber (2).
そしてこの状態で、隔壁(4)の連通開口(5)を蓋体(6)にて閉止するとともに第4開閉弁(18)を閉止する。これにより、上部室(2)内には洗浄溶剤(28)や固体汚れ(31)が入り込むことなく、また内部にほとんど残らない状態となる。そのため、従来ではこの固体汚れの分まで真空乾燥が行われるため多くの時間を要していた減圧乾燥を、比較的短時間で行うことが可能となる。従って、減圧乾燥のためのコストを低減することができるとともに作業効率を向上させることが可能となる。 Then, in this state, the communication opening (5) of the partition wall (4) is closed by the lid (6) and the fourth on-off valve (18) is closed. As a result, the cleaning solvent (28) and the solid dirt (31) do not enter the upper chamber (2) and hardly remain inside. Therefore, vacuum drying can be performed in a relatively short time, which has conventionally taken a lot of time because vacuum drying is performed to the extent of the solid dirt. Therefore, the cost for drying under reduced pressure can be reduced, and the working efficiency can be improved.
尚、本実施例及び以下の実施例では上記の如く、液洗浄及び蒸気洗浄の後に減圧乾燥を行う場合について説明しているが、本実施例及び以下の実施例において、液洗浄のみ、あるいは蒸気洗浄のみのいずれかを行った後、減圧乾燥を行うことも可能である。 In the present embodiment and the following embodiments, although the case of performing the reduced pressure drying after the liquid washing and the steam washing as described above is described, in the present embodiment and the following examples, only the liquid washing or the steam is used. It is also possible to carry out drying under reduced pressure after either washing alone.
上記実施例1では、洗浄槽(1)と連通可能とした貯留槽(16)を設けているが、本発明の実施例2では貯留槽を設けることなく、上部室(81)と下部室(82)とを洗浄槽(83)の外方に設けた連通路(84)にて連通している。本実施例2について図3、4において説明すると、図3に示す如く洗浄槽(83)の高さ方向中央部よりも底部側寄りに、この洗浄槽(83)の内部空間を上部室(81)と下部室(82)とに分離する隔壁(85)を水平方向に設けている。 In the first embodiment, the storage tank (16) which can communicate with the cleaning tank (1) is provided, but in the second embodiment of the present invention, the upper chamber (81) and the lower chamber ( 82) are communicated with each other through a communication passage (84) provided outside the cleaning tank (83). The second embodiment will be described with reference to FIGS. 3 and 4. As shown in FIG. 3, the inner space of the cleaning tank (83) is located in the upper chamber (81) closer to the bottom side than the central portion in the height direction of the cleaning tank (83). ) And the lower chamber (82) are provided in the horizontal direction.
そしてこの隔壁(85)には、上記上部室(81)と下部室(82)とを連通可能とする連通開口(86)を設けるとともに、この連通開口(86)には蓋体(87)を設けている。そして、この洗浄槽(83)には凝縮器(91)を介して本発明の減圧手段(92)である真空ポンプを、第1開閉弁(93)を設けた第1連通管(94)を介して接続している。 The partition (85) is provided with a communication opening (86) enabling communication between the upper chamber (81) and the lower chamber (82), and the communication opening (86) is provided with a lid (87). It is provided. Then, a vacuum pump, which is the pressure reducing means (92) of the present invention, is connected to the cleaning tank (83) via a condenser (91), and a first communication pipe (94) provided with a first on-off valve (93). Connected through.
また、上記洗浄槽(83)の外方には、この洗浄槽(83)の上部室(81)と下部室(82)とに連通する連通路(84)を移送ポンプ(97)及びフィルター(98)を介して設けるとともに、この連通路(84)には第3開閉弁(100)を設けている。そのため、洗浄槽(83)の下部室(82)内に収納した洗浄溶剤(105)を、連通路(84)を通じて上部室(81)内に収納可能としている。尚、本実施例では上記の如く、移送ポンプ(97)にて下部室(82)内の洗浄溶剤(105)を上部室(81)内に収納可能としているが、移送ポンプ(97)を用いずに上部室(81)内を予め減圧しておくことにより、この上部室(81)と下部室(82)との圧力差によって下部室(82)内の洗浄溶剤(105)を上部室(81)内に収納することも可能である。 Further, a communication passage (84) communicating with the upper chamber (81) and the lower chamber (82) of the cleaning tank (83) is provided outside the cleaning tank (83) with a transfer pump (97) and a filter (97). 98), and the communication passage (84) is provided with a third on-off valve (100). Therefore, the cleaning solvent (105) accommodated in the lower chamber (82) of the cleaning tank (83) can be accommodated in the upper chamber (81) through the communication passage (84). In the present embodiment, as described above, the cleaning solvent (105) in the lower chamber (82) can be stored in the upper chamber (81) by the transfer pump (97), but the transfer pump (97) is used. By previously reducing the pressure in the upper chamber (81), the pressure difference between the upper chamber (81) and the lower chamber (82) causes the cleaning solvent (105) in the lower chamber (82) to become the upper chamber (82). 81) It is also possible to store it inside.
また上記洗浄槽(83)には、この洗浄槽(83)とは別体に形成した蒸気発生槽(101)を設けており、この蒸気発生槽(101)と洗浄槽(83)とは、第4開閉弁(102)を設けた第3連通管(103)を介して連通可能としている。またこの蒸気発生槽(101)には加熱機構(104)が設けられており、この加熱機構(104)によって蒸気発生槽(101)内に収納した洗浄溶剤(105)を加熱することにより、洗浄蒸気を発生させることができる。またこの蒸気発生槽(101)と上記減圧手段(92)とは、第5開閉弁(106)を設けた第4連通管(107)を介して連通可能なものとしている。 The washing tank (83) is provided with a steam generation tank (101) formed separately from the washing tank (83), and the steam generation tank (101) and the washing tank (83) are Communication is enabled via a third communication pipe (103) provided with a fourth on-off valve (102). In addition, the steam generation tank (101) is provided with a heating mechanism (104), and the heating mechanism (104) heats the cleaning solvent (105) stored in the steam generation tank (101) to clean it. It can generate steam. Further, the steam generation tank (101) and the pressure reducing means (92) can be communicated via a fourth communication pipe (107) provided with a fifth on-off valve (106).
上記の如く構成したものにおける被洗浄物(108)の洗浄方法について以下に説明する。尚、第1〜第5開閉弁(93)(100)(102)(106)は予め閉止状態としておく。まず、図3に示す如く隔壁(85)の連通開口(86)を蓋体(87)にて密閉する。そして、洗浄槽(83)内の所定位置に被洗浄物(108)を載置するとともに、この被洗浄物(108)を洗浄溶剤(105)に浸漬させた状態且つ常圧下で液洗浄を行う。そしてこの液洗浄を行うことにより、被洗浄物(108)に付着していた金属粉やゴミ等の固体汚れ(110)が被洗浄物(108)から剥離するものとなる。 The method for cleaning the object to be cleaned (108) in the configuration as described above will be described below. The first to fifth on-off valves (93) (100) (102) (106) are previously closed. First, as shown in FIG. 3, the communication opening (86) of the partition (85) is sealed with a lid (87). Then, the object to be cleaned (108) is placed at a predetermined position in the cleaning tank (83), and the object to be cleaned (108) is immersed in the cleaning solvent (105) and liquid cleaning is performed under normal pressure. . Then, by performing the liquid cleaning, solid dirt (110) such as metal powder or dust attached to the object to be cleaned (108) is peeled off from the object to be cleaned (108).
そこで液洗浄が終了した後、図4に示す如く蓋体(87)を開いて連通開口(86)を開放し、上部室(81)と下部室(82)とを連通させる。これにより、上記の如く被洗浄物(108)から剥離した固体汚れ(110)が洗浄溶剤(105)とともに連通開口(86)から下部室(82)内に流入するものとなる。このように、連通開口(86)の蓋体(87)を開放するという簡易な方法によって、上部室(81)内の固体汚れ(110)を容易に除去することができる。そして、下部室(82)内に流入した固体汚れ(110)は、図4に示す如く下部室(82)の底部に堆積するものとなる。 Then, after the liquid cleaning is completed, as shown in FIG. 4, the lid (87) is opened to open the communication opening (86), and the upper chamber (81) and the lower chamber (82) are communicated. As a result, the solid dirt (110) separated from the object to be cleaned (108) as described above flows into the lower chamber (82) from the communication opening (86) together with the cleaning solvent (105). Thus, the solid dirt (110) in the upper chamber (81) can be easily removed by the simple method of opening the lid (87) of the communication opening (86). Then, the solid dirt (110) flowing into the lower chamber (82) is deposited on the bottom of the lower chamber (82) as shown in FIG.
そして、上記の如く液洗浄が終了した後、上部室(81)内の洗浄溶剤(105)を全て下部室(82)内に収納した状態で蒸気洗浄を行う。この蒸気洗浄について説明すると、まず連通管の第3開閉弁(100)を再び閉止する。そして、加熱機構(104)によって蒸気発生槽(101)内の洗浄溶剤(105)を加熱し、洗浄蒸気を発生させる。そして減圧手段(92)を作動させた状態で第1、4開閉弁(93)(102)を開放し、蒸気発生槽(101)内の洗浄蒸気を洗浄槽(83)内に流入させて蒸気洗浄を行う。尚、洗浄槽(83)内の蒸気は第1連通管(94)を通じて凝縮器(91)に送られ、この凝縮器(91)によって凝縮された後、第2連通管(96)を通じて再び洗浄槽(83)内に収納される。 Then, after the liquid cleaning is completed as described above, the vapor cleaning is performed in a state where all the cleaning solvent (105) in the upper chamber (81) is accommodated in the lower chamber (82). First, the third on-off valve (100) of the communication pipe is closed again. Then, the cleaning solvent (105) in the steam generation tank (101) is heated by the heating mechanism (104) to generate cleaning vapor. Then, with the pressure reducing means (92) operated, the first and fourth on-off valves (93) and (102) are opened to allow the cleaning steam in the steam generation tank (101) to flow into the cleaning tank (83) Do the wash. The vapor in the washing tank (83) is sent to the condenser (91) through the first communication pipe (94), condensed by the condenser (91), and then washed again through the second communication pipe (96). It is housed in a tank (83).
そしてこの蒸気洗浄が終了した後に減圧乾燥を行う。即ち、第4開閉弁(102)を閉止するととも隔壁(85)の連通開口(86)を蓋体(87)にて閉止し、第1開閉弁(93)を開放した状態で減圧手段(92)を作動させる。これにより、洗浄槽(83)内が減圧されて被洗浄物(108)に付着した洗浄溶剤(105)が蒸発し、被洗浄物(108)が乾燥する。 After the steam cleaning is completed, reduced pressure drying is performed. That is, even when the fourth on-off valve (102) is closed, the communication opening (86) of the partition wall (85) is closed by the lid (87) and the pressure reducing means (92) is opened with the first on-off valve (93) open. )). As a result, the pressure in the cleaning tank (83) is reduced to evaporate the cleaning solvent (105) adhering to the object to be cleaned (108), and the object to be cleaned (108) is dried.
この時、上記の如く液洗浄の終了時に上部室(81)内から固体汚れ(110)を洗浄溶剤(105)とともに下部室(82)側に流入させて除去したことから、減圧乾燥時の上部室(81)内には固体汚れ(110)がほとんど残留していない。従って、多くの時間を要することなく上部室(81)内の真空度を高めることができるため、作業に要するコストを低減することが出来るとともに作業効率を向上させることが可能となる。 At this time, since the solid dirt (110) from the inside of the upper chamber (81) was allowed to flow into the lower chamber (82) side together with the cleaning solvent (105) at the end of the liquid cleaning as described above, Almost no solid dirt (110) remains in the chamber (81). Therefore, since the degree of vacuum in the upper chamber (81) can be increased without requiring much time, the cost required for the work can be reduced and the work efficiency can be improved.
そして上記の如く乾燥作業を行った後に次の液洗浄を行う際には、移送ポンプ(97)を作動させるとともに第3開閉弁(100)を開放することにより、下部室(82)内の洗浄溶剤(105)は、連通路(84)及びフィルター(98)を通じて再び上部室(81)内に収納されるものとなる。このように構成することにより、別途貯留槽を設けることなく下部室(82)から上部室(81)に液を流入させることができるため、余分なスペースを必要とすることなく装置をコンパクトにすることができる。 When the next liquid cleaning is performed after the drying operation as described above, the transfer pump (97) is operated and the third on-off valve (100) is opened to clean the lower chamber (82). The solvent (105) is again stored in the upper chamber (81) through the communication passage (84) and the filter (98). By this configuration, the liquid can be made to flow from the lower chamber (82) to the upper chamber (81) without providing a separate storage tank, thus making the device compact without requiring extra space. be able to.
1、83 洗浄槽
2、81 上部室
3、82 下部室
4、85 隔壁
5、86 連通開口
6、87 蓋体
8、92 減圧手段
14 第1流通路
15 第2流通路
16 貯留槽
28、105 洗浄溶剤
30、108 被洗浄物
31、110 固体汚れ
1, 83 cleaning tank 2, 81 upper chamber 3, 82 lower chamber 4, 85 partition 5, 86 communication opening 6, 87 lid 8, 92 decompression unit 14 first flow passage 15 second flow passage 16 storage tank 28, 105 Cleaning solvent 30, 108 Washable object 31, 110 Solid dirt
本願発明は上述の如き課題を解決するため、蓋体にて開閉可能な連通開口を設けた隔壁を備え、この隔壁により隔てられた上側の空間を上部室とするとともに下側の空間を下部室とした洗浄槽と、前記蓋体にて連通開口を閉止した状態で前記上部室内を減圧可能とする減圧手段とを備え、上部室に被洗浄物を配置してこの被洗浄物の洗浄溶剤による液洗浄及び/または蒸気洗浄を行うとともに、上記液洗浄及び/または蒸気洗浄時に剥離した固体汚れ及び洗浄溶剤を下部室内に収納した後、連通開口を閉止して上部室内と下部室内とを分離し、上記減圧手段を作動させることによって上部室内を減圧し、この上部室内にて被洗浄物の減圧乾燥を可能としたものである。
In order to solve the problems as described above, the present invention has a partition provided with a communication opening that can be opened and closed by a lid, and the upper space separated by the partition is an upper chamber and the lower space is a lower chamber. And a pressure reducing means capable of reducing the pressure in the upper chamber in a state in which the communication opening is closed by the lid, and the object to be cleaned is disposed in the upper chamber and the cleaning solvent for the object to be cleaned is used. It performs liquid cleaning and / or steam cleaning, after storing the release solid dirt and cleaning solvents when the liquid cleaning and / or steam cleaning the bottom chamber, separated and the lower chamber in the upper portion room and closes the communication opening The upper chamber is depressurized by operating the above-mentioned decompression means, and reduced pressure drying of the object to be cleaned is enabled in the upper chamber.
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