JP2019046789A - Light-emitting device - Google Patents
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Abstract
Description
本発明は発光装置に関する。 The present invention relates to a light emitting device.
複数の光源を備えた発光装置が提案されている(特許文献1参照)。 A light emitting device provided with a plurality of light sources has been proposed (see Patent Document 1).
従来の発光装置では、装置外周部上の輝度が装置中央部上の輝度よりも低くなる虞がある。装置中央部上には装置の他の部分から出射された光が届きやすいのに対し、装置外周部上には装置の他の部分から出射された光が届きにくいためである。 In the conventional light emitting device, the brightness on the outer periphery of the device may be lower than the brightness on the central portion of the device. While the light emitted from other parts of the device can easily reach the central portion of the device, the light emitted from other portions of the device can not easily reach the outer peripheral portion of the device.
上記の課題は、例えば、次の手段により解決することができる。 The above problems can be solved, for example, by the following means.
基体と、前記基体の上面に配置された複数の光源と、平面視で前記複数の光源の各々をそれぞれが包囲する複数の包囲部を有し、前記複数の包囲部のそれぞれが上方に向かって広がる傾斜側面を有するリフレクタと、を備え、前記複数の光源が隣接する間隔は、平面視において均一であり、前記複数の包囲部は、前記傾斜側面の上端で規定される開口が略矩形であり、複数の第1包囲部と、前記複数の第1包囲部を取り囲み、前記傾斜側面の上端で規定される開口面積が前記第1包囲部よりも小さい複数の第2包囲部を有する発光装置。 A substrate, a plurality of light sources disposed on the upper surface of the substrate, and a plurality of surrounding portions respectively surrounding each of the plurality of light sources in plan view, each of the plurality of surrounding portions being directed upward A reflector having an expanding side surface, and an interval at which the plurality of light sources are adjacent is uniform in plan view, and the plurality of surrounding portions have a substantially rectangular opening defined by the upper end of the side surface A light emitting device comprising: a plurality of first enclosures; and a plurality of second enclosures surrounding the plurality of first enclosures and having an opening area defined by the upper ends of the inclined side surfaces smaller than the first enclosures.
上記の発光装置によれば、装置外周部における包囲部上の光密度が、装置中央部における包囲部上の光密度よりも高くなる。したがって、装置外周部上において装置中央部上と同等の輝度を確保して、装置上の輝度を装置の全域において均一に近づけることができる。 According to the light emitting device described above, the light density on the enclosure at the device outer peripheral portion is higher than the light density on the enclosure at the device central portion. Therefore, it is possible to ensure the brightness on the outer periphery of the device equal to that on the central portion of the device, and to make the brightness on the device closer to uniform over the entire region of the device.
[実施形態1に係る発光装置1]
図1Aは実施形態1に係る発光装置の模式的平面図である。図1Bは、複数の第1包囲部32の位置を理解しやすいよう、図1Aにおいて複数の第1包囲部32を灰色着色部で表示した図である。図1Cは、複数の第2包囲部34の位置を理解しやすいよう、図1Aにおいて複数の第2包囲部34を灰色着色部で表示した図である。図1A、図1B、及び図1Cでは、リフレクタ30の形状を理解しやすいよう、基体10、発光素子22、リフレクタ30のみを図示し、光学部材40などの図示は省略している。図1Dは図1A中の1D−1D断面図であり、図1Eは図1Dの部分拡大図である。図1Fは図1Eの部分拡大図である。
[Light Emitting Device 1 According to Embodiment 1]
FIG. 1A is a schematic plan view of a light emitting device according to Embodiment 1. FIG. FIG. 1B is a view showing the plurality of first surrounding portions 32 in gray colored portions in FIG. 1A so that the positions of the plurality of first surrounding portions 32 can be easily understood. FIG. 1C is a view in which the plurality of second surrounding portions 34 are indicated by gray colored portions in FIG. 1A so that the positions of the plurality of second surrounding portions 34 can be easily understood. In FIGS. 1A, 1B, and 1C, only the base 10, the light emitting element 22, and the reflector 30 are illustrated, and the optical member 40 and the like are omitted so that the shape of the reflector 30 can be easily understood. 1D is a cross-sectional view taken along line 1D-1D in FIG. 1A, and FIG. 1E is a partially enlarged view of FIG. 1D. FIG. 1F is a partially enlarged view of FIG. 1E.
図1Aから図1Fに示すように、実施形態1に係る発光装置1は、基体10と、基体10の上面に配置された複数の光源20と、平面視で複数の光源20の各々をそれぞれが包囲する複数の包囲部を有し、複数の包囲部のそれぞれが上方に向かって広がる傾斜側面Xを有するリフレクタ30と、を備え、複数の包囲部は、複数の第1包囲部32と、複数の第1包囲部32を取り囲み、傾斜側面Xの上端で規定される開口面積が第1包囲部32よりも小さい複数の第2包囲部34を有する発光装置である。以下、詳細に説明する。 As shown in FIGS. 1A to 1F, the light emitting device 1 according to the first embodiment includes a base 10, a plurality of light sources 20 disposed on the upper surface of the base 10, and a plurality of light sources 20 in plan view. And a reflector 30 having a plurality of surrounding portions, each of the plurality of surrounding portions having an inclined side face X extending upward, the plurality of surrounding portions including a plurality of first surrounding portions 32; The light emitting device has a plurality of second surrounding portions 34 surrounding the first surrounding portion 32 and having a smaller opening area defined by the upper end of the inclined side surface X than the first surrounding portion 32. The details will be described below.
(発光装置1)
発光装置1は例えば直下型バックライト装置である。
(Light-emitting device 1)
The light emitting device 1 is, for example, a direct backlight device.
(基体10)
基体10は、光源20を載置するための部材である。
(Substrate 10)
The base 10 is a member for mounting the light source 20.
基体10の材料としては、例えば、セラミックス、フェノール樹脂、エポキシ樹脂、ポリイミド樹脂、BTレジン、ポリフタルアミド(PPA)、ポリエチレンテレフタレート(PET)等の樹脂が挙げられる。セラミックスとしては、例えば、アルミナ、ムライト、フォルステライト、ガラスセラミックス、窒化物系(例えば、AlN)、炭化物系(例えば、SiC)、LTCC等が挙げられる。基体10の材料に樹脂を用いる場合は、ガラス繊維や、SiO2、TiO2、Al2O3等の無機フィラーを樹脂に混合し、機械的強度の向上、熱膨張率の低減、光反射率の向上等を図ることもできる。基体10には、金属部材の表面に絶縁層が形成された金属基板を用いてもよい。 Examples of the material of the substrate 10 include resins such as ceramics, phenol resin, epoxy resin, polyimide resin, BT resin, polyphthalamide (PPA), polyethylene terephthalate (PET) and the like. Examples of the ceramic include alumina, mullite, forsterite, glass ceramics, nitrides (eg, AlN), carbides (eg, SiC), LTCC and the like. When a resin is used as the material of the base 10, glass fiber or an inorganic filler such as SiO 2 , TiO 2 , Al 2 O 3 or the like is mixed with the resin to improve mechanical strength, reduce thermal expansion coefficient, light reflectance Can be improved. For the base 10, a metal substrate in which an insulating layer is formed on the surface of a metal member may be used.
基体10の厚さは適宜選択することができる。基体10は、例えば、ロール・ツー・ロール方式で製造可能なフレキシブル基板であってもよいし、リジット基板であってもよい。リジット基板は湾曲可能な薄型リジット基板であってもよい。 The thickness of the substrate 10 can be selected as appropriate. The substrate 10 may be, for example, a flexible substrate that can be manufactured by a roll-to-roll method, or may be a rigid substrate. The rigid substrate may be a bendable thin rigid substrate.
(複数の光源20)
複数の光源20は基体10の上面に配置される。
(Multiple light sources 20)
The plurality of light sources 20 are disposed on the top surface of the substrate 10.
複数の光源20のピッチ、つまり、複数の光源20が隣接する間隔Pは、平面視における縦方向及び横方向において均一(均一であるとみなせる程度の誤差がある場合を含む。)であることが好ましい。このようにすれば、光源20の配置等には変更を加えることなく、リフレクタ30における第1包囲部32と第2包囲部34の大きさを変えるだけで、例えば、第2包囲部34の開口面積S2を第1包囲部32の開口面積S1よりも小さくするだけで、装置外周部上の輝度を装置中央部上と同等に確保することができ、発光装置1の設計が容易になる。 The pitches of the plurality of light sources 20, that is, the intervals P at which the plurality of light sources 20 are adjacent, are uniform in the longitudinal direction and the lateral direction in plan view (including the case where there is an error to be considered uniform). preferable. In this way, for example, the opening of the second surrounding portion 34 can be obtained simply by changing the sizes of the first surrounding portion 32 and the second surrounding portion 34 in the reflector 30 without changing the arrangement of the light source 20 or the like. By setting the area S2 to be smaller than the opening area S1 of the first surrounding portion 32, the brightness on the outer periphery of the device can be secured equivalent to that on the central portion of the device, and the design of the light emitting device 1 becomes easy.
各光源20は発光ダイオードなどの発光素子22を有していてもよい。発光素子22は、例えば、透光性の基板と、基板上に積層された半導体層と、を有する。透光性の基板には、例えばサファイアを用いることができる。半導体層は、例えば、n型半導体層、活性層、及びp型半導体層を、基板側からこの順に有している。半導体層には、例えば、ZnSe、窒化物系半導体(InxAlyGa1−x−yN、0≦X、0≦Y、X+Y≦1)、またはGaPなどのほか、GaAlAs、AlInGaPなどを用いることができる。n型半導体層上には例えばn側電極が形成されており、p型半導体層上には例えばp側電極が形成されている。 Each light source 20 may have a light emitting element 22 such as a light emitting diode. The light emitting element 22 includes, for example, a light transmitting substrate and a semiconductor layer stacked on the substrate. For example, sapphire can be used for the light-transmitting substrate. The semiconductor layer has, for example, an n-type semiconductor layer, an active layer, and a p-type semiconductor layer in this order from the substrate side. The semiconductor layer is, for example, ZnSe, nitride semiconductor (In x Al y Ga 1- x-y N, 0 ≦ X, 0 ≦ Y, X + Y ≦ 1), or other such GaP, GaAlAs, AlInGaP or the like It can be used. For example, an n-side electrode is formed on the n-type semiconductor layer, and a p-side electrode is formed on the p-type semiconductor layer.
各光源20は封止部材26を有していてもよい。封止部材26は、発光素子22を外部環境から保護するとともに、発光素子22から出力される光を光学的に制御する部材である。封止部材26は、発光素子22を被覆するように基体10上に配置される。 Each light source 20 may have a sealing member 26. The sealing member 26 is a member that protects the light emitting element 22 from the external environment and optically controls the light output from the light emitting element 22. The sealing member 26 is disposed on the base 10 so as to cover the light emitting element 22.
封止部材26の材料としては、エポキシ樹脂やシリコーン樹脂あるいはそれらを混合させた樹脂や、ガラスなどの透光性材料を用いることができる。これらのうち、耐光性および成形のしやすさを考慮して、シリコーン樹脂を選択することが好ましい。封止部材26には、光拡散材や、発光素子22からの光を吸収して発光素子22からの出力光とは異なる波長の光を発する蛍光体等の波長変換部材や、発光素子22の発光色に対応する着色剤を含有させることができる。 As a material of the sealing member 26, an epoxy resin, a silicone resin, a resin obtained by mixing them, or a translucent material such as glass can be used. Among these, it is preferable to select a silicone resin in consideration of light resistance and ease of molding. The sealing member 26 may be a light diffusing material, a wavelength conversion member such as a phosphor that absorbs light from the light emitting element 22 and emits light of a wavelength different from that of the output light from the light emitting element 22. A colorant corresponding to the luminescent color can be included.
封止部材26は、例えば、圧縮成型や射出成型などのほか、滴下や描画により形成することができる。また、封止部材26の材料の粘度を最適化することにより、材料自体の表面張力によって形状を制御することも可能である。滴下や描画による場合は、金型を必要とすることなく、より簡便に封止部材26を形成することができる。粘度は、所望の粘度を有する材料を封止部材26の材料として用いることにより調整してもよいし、上述した光拡散材、波長変換部材、あるいは着色剤を利用して調整してもよい。 The sealing member 26 can be formed, for example, by dropping or drawing in addition to compression molding or injection molding. In addition, by optimizing the viscosity of the material of the sealing member 26, it is also possible to control the shape by the surface tension of the material itself. In the case of dropping or drawing, the sealing member 26 can be formed more easily without requiring a mold. The viscosity may be adjusted by using a material having a desired viscosity as the material of the sealing member 26, or may be adjusted using the light diffusing material, the wavelength conversion member, or the coloring agent described above.
各光源20はバットウィング型の配光特性を有していることが好ましい。このようにすれば、各光源20の真上方向に出射される光量を抑制して、各光源20の配光を広げることができる。したがって、特に基体10と対向して透光性の光学部材40を設ける場合において、発光装置1の厚みを小さくすることができる。よって、装置外周部上において装置中央部上と同等の輝度を確保しつつ、厚みが小さい薄型の発光装置を提供することができる。 Each light source 20 preferably has a batwing type light distribution characteristic. In this way, it is possible to suppress the amount of light emitted in the direction immediately above each light source 20, and to spread the light distribution of each light source 20. Therefore, particularly in the case where the translucent optical member 40 is provided to face the substrate 10, the thickness of the light emitting device 1 can be reduced. Therefore, it is possible to provide a thin light-emitting device with a small thickness while ensuring the same luminance on the device outer peripheral portion as on the central portion of the device.
バットウィング型の配光特性とは、中心部が外周部よりも暗くなる配光特性をいう。バットウィング型の配光特性の一例としては、光軸Lを0°とする場合に、0°よりも配光角の絶対値が大きい角度において、発光強度が強くなる発光強度分布を有する配光特性や、45°〜90°付近において、発光強度が最も強くなる発光強度分布を有する配光特性を挙げることができる。 The bat wing type light distribution characteristic means a light distribution characteristic in which the central part is darker than the outer peripheral part. As an example of the bat wing type light distribution characteristic, when the optical axis L is 0 °, a light distribution having a light emission intensity distribution in which the light emission intensity becomes stronger at an angle where the absolute value of the light distribution angle is larger than 0 °. A light distribution characteristic having a light emission intensity distribution in which the light emission intensity is strongest at around 45 ° to 90 ° may be mentioned.
各光源20は、発光素子22の上面に反射膜28を有していてもよい。この場合、封止部材26は、例えば発光素子22と反射層28とを被覆するように設けることができる。このように封止部材26を設ければ、封止部材26を例えば後述する図2Aに示す形状などのような形状に形成して、バットウィング型の配光特性を容易に実現することができる。 Each light source 20 may have a reflective film 28 on the top surface of the light emitting element 22. In this case, the sealing member 26 can be provided to cover, for example, the light emitting element 22 and the reflective layer 28. By providing the sealing member 26 in this manner, it is possible to easily realize the bat wing-type light distribution characteristics by forming the sealing member 26 into a shape such as the shape shown in FIG. 2A described later, for example. .
図2Aは実施形態1に係る光源の他の例を示す模式的断面図である。封止部材26の形状は例えばドーム状であってもよいが、図2Aに示すように、発光素子22からの光を広配光化させる形状、具体的には、発光素子の直上に凹部を有する形状であってもよい。このようにすれば、封止部材26が広配光化させるレンズとして機能し、前述した反射層28を設けずとも、バットウィング型の配光特性を得ることが可能となる。あるいは、反射膜28を設けつつレンズとして機能する封止部材26を設けることで、さらに容易にバットウィング型の配光特性を得ることが可能となる。 FIG. 2A is a schematic cross-sectional view showing another example of the light source according to Embodiment 1. FIG. The shape of the sealing member 26 may be, for example, a dome shape, but as shown in FIG. 2A, a shape for widening the light distribution of the light from the light emitting element 22, specifically, a concave portion directly above the light emitting element It may have a shape. In this way, the sealing member 26 functions as a lens for widening the light distribution, and it is possible to obtain batwing-type light distribution characteristics without providing the above-described reflective layer 28. Alternatively, by providing the sealing member 26 that functions as a lens while providing the reflective film 28, it is possible to more easily obtain batwing-type light distribution characteristics.
図2Bは実施形態1に係る光源の他の例を示す模式的断面図である。図2Bに示すように、各光源20は封止部材26の上方に反射層28を有していてもよい。このようにすれば、発光素子22の上方向への光は反射層28で反射され、発光素子22の直上の光量が抑制される。したがって、バットウィング型の配光特性を容易に実現することができる。 FIG. 2B is a schematic cross-sectional view showing another example of the light source according to Embodiment 1. As shown in FIG. 2B, each light source 20 may have a reflective layer 28 above the sealing member 26. In this way, the light in the upper direction of the light emitting element 22 is reflected by the reflective layer 28, and the light quantity immediately above the light emitting element 22 is suppressed. Therefore, it is possible to easily realize batwing type light distribution characteristics.
反射層28は、金属膜であってもよいし、誘電体多層膜であってもよい。 The reflective layer 28 may be a metal film or a dielectric multilayer film.
複数の光源20は、互いに独立して駆動可能であることが好ましく、特に、光源20ごとの調光制御(例えば、ローカルディミングやハイダイナミックレンジ:HDR)が可能であることが好ましい。 It is preferable that the plurality of light sources 20 can be driven independently of each other, and in particular, it is preferable that dimming control (for example, local dimming or high dynamic range: HDR) for each light source 20 is possible.
(リフレクタ30)
リフレクタ30は、光源20から出射される光を反射する部材である。リフレクタ30は、光源20からの出射光に対する反射率が、440nm〜630nmの領域で平均70%以上であることが好ましい。リフレクタ30には、例えば、酸化チタン、酸化アルミニウム、酸化ケイ素等の金属酸化物粒子からなる反射材を含有する樹脂を用いて成形された部材や、反射材を含有しない樹脂の表面に反射材が設けられた部材などを用いることができる。
(Reflector 30)
The reflector 30 is a member that reflects the light emitted from the light source 20. The reflector 30 preferably has a reflectance of 70% or more on average in a region of 440 nm to 630 nm with respect to the light emitted from the light source 20. In the reflector 30, for example, a member formed using a resin containing a reflective material made of metal oxide particles such as titanium oxide, aluminum oxide, silicon oxide or the like, or a reflective material on the surface of a resin not containing a reflective material A member provided can be used.
リフレクタ30は、平面視で複数の光源20の各々をそれぞれが包囲する複数の包囲部を有する。1つの包囲部は1つの光源を包囲する。複数の包囲部は、複数の第1包囲部32と、複数の第1包囲部32を取り囲む複数の第2包囲部34と、を有する。第2包囲部34の開口面積S2は第1包囲部32の開口面積S1よりも小さい。これにより、第2包囲部34上の光密度が、第1包囲部32上の光密度よりも高くなり、装置外周部上の光密度が、装置中央部上の光密度よりも高くなる。なお、開口面積は傾斜側面Xの上端で規定される面積である。また、光密度とは単位面積当たりの光の強さの度合いである。 The reflector 30 has a plurality of envelopes that respectively surround each of the plurality of light sources 20 in a plan view. One enclosure surrounds one light source. The plurality of enclosures have a plurality of first enclosures 32 and a plurality of second enclosures 34 surrounding the plurality of first enclosures 32. The opening area S2 of the second surrounding portion 34 is smaller than the opening area S1 of the first surrounding portion 32. As a result, the light density on the second enclosure 34 is higher than the light density on the first enclosure 32, and the light density on the outer periphery of the device is higher than the light density on the central region of the device. The opening area is an area defined by the upper end of the inclined side surface X. The light density is the degree of light intensity per unit area.
リフレクタの傾斜側面の上端で規定される開口が略矩形である。複数の包囲部において、開口が略矩形であることで、装置上の輝度を装置の全域においてムラがなく均一に近づけることができる。 The opening defined by the upper end of the inclined side surface of the reflector is substantially rectangular. In the plurality of encircling parts, since the openings are substantially rectangular, the luminance on the device can be made uniform and uniform throughout the device.
リフレクタ30の厚みTは、例えば100〜300μmである。リフレクタ30は、複数の包囲部それぞれにおいて、上方に向かって広がる傾斜側面Xを有する。ここで、リフレクタ30は、さらに、複数の包囲部それぞれにおいて、傾斜側面Xの下端から光源20に向かって延在する平面部を有することが好ましい。なお、図1Eでは、第2包囲部34の傾斜側面Xの傾斜角度が、第1包囲部32の傾斜側面Xの傾斜角度よりも大きい。 The thickness T of the reflector 30 is, for example, 100 to 300 μm. The reflector 30 has an inclined side surface X which spreads upward in each of the plurality of encircling parts. Here, the reflector 30 preferably further includes a flat portion extending from the lower end of the inclined side surface X toward the light source 20 in each of the plurality of encircling portions. In FIG. 1E, the inclination angle of the inclined side surface X of the second surrounding portion 34 is larger than the inclination angle of the inclined side surface X of the first surrounding portion 32.
例えば図4Bに示すように、第2包囲部34における平面部の光源側端部から光源端部までの距離D2は、第1包囲部32における平面部の光源側端部から光源端部までの距離D1よりも小さいことが好ましい。このようにすれば、より一層、第2包囲部34上の光密度を第1包囲部32上の光密度より高くして、装置外周部における包囲部上の光密度を、装置中央部における包囲部上の光密度よりも高くすることができる。 For example, as shown in FIG. 4B, the distance D2 from the light source side end of the flat surface of the second enclosure 34 to the light source end is the distance from the light source side edge of the flat surface of the first enclosure 32 to the light source end It is preferable that the distance be smaller than the distance D1. In this way, the light density on the second enclosure 34 can be made higher than the light density on the first enclosure 32 to allow the light density on the enclosure at the device periphery to It can be higher than the light density on the part.
図3は実施形態1に係るリフレクタの他の例を示す模式的断面図である。図3に示すように、基体10の上面から第2包囲部34の傾斜側面Xの上端までの高さH2は、基体10の上面から第1包囲部32の傾斜側面Xの上端までの高さH1より高いことが好ましい。このようにすれば、第2包囲部34内での光の多重反射量が増すため、より一層、第2包囲部34上の光密度を高めて、装置外周部上の輝度を高めることができる。 FIG. 3 is a schematic cross-sectional view showing another example of the reflector according to the first embodiment. As shown in FIG. 3, the height H2 from the upper surface of the base 10 to the upper end of the inclined side X of the second surrounding portion 34 is the height from the upper surface of the base 10 to the upper end of the inclined side X of the first surrounding 32. It is preferably higher than H1. In this way, since the multiple reflection amount of light in the second surrounding portion 34 is increased, the light density on the second surrounding portion 34 can be further increased, and the luminance on the device outer peripheral portion can be further enhanced. .
(光学部材40)
光学部材40は複数の光源20を挟んで基体10と対向するよう配置される。傾斜側面Xの上端から光学部材40までの距離K2は、基体10上面から傾斜側面Xの上端までの距離K1の1/2以下であることが好ましい。このようにすれば、リフレクタ30から光学部材40までの距離に対して、第1包囲部32や第2包囲部34の深さが相対的に深くなり、第1包囲部32や第2包囲部34内における光の多重反射の繰り返し回数を増やすことができる。したがって、光学部材40が配置されている位置における、各包囲部の光密度を高めることができる。
(Optical member 40)
The optical member 40 is disposed to face the base 10 with the plurality of light sources 20 interposed therebetween. It is preferable that the distance K2 from the upper end of the inclined side surface X to the optical member 40 is 1/2 or less of the distance K1 from the upper surface of the base 10 to the upper end of the inclined side surface X. In this way, the depth of the first surrounding portion 32 and the second surrounding portion 34 becomes relatively deep with respect to the distance from the reflector 30 to the optical member 40, and the first surrounding portion 32 and the second surrounding portion The number of repetitions of multiple reflections of light in 34 can be increased. Therefore, the light density of each surrounding part in the position where the optical member 40 is arrange | positioned can be raised.
光学部材40には例えばハーフミラーなどの透光性の部材を用いることができる。ハーフミラーには、例えば、入射する光の一部を反射し、一部を透過する部材を用いることができる。 For the optical member 40, for example, a translucent member such as a half mirror can be used. For the half mirror, for example, a member that reflects a part of incident light and transmits a part can be used.
ハーフミラーの反射率は、垂直入射よりも斜め入射の方が低くなるように設定されていることが好ましい。すなわち、ハーフミラーは、各光源20から放射された光のうち、光軸方向に対して平行に出射した光に対しては、光反射率が高く、放射角度(光軸方向に対して平行である場合は放射角度が0度であるものとする。)が広がっていくに従い、光反射率が低下する特性(換言すると、ハーフミラーを透過する光量が増加する特性)を有していることが好ましい。このようにすれば、ハーフミラーを光出射側から観察した場合において、均質な輝度分布を容易に得ることができる。 The reflectance of the half mirror is preferably set to be lower at oblique incidence than at normal incidence. That is, the half mirror has a high light reflectance for the light emitted parallel to the optical axis direction among the light emitted from each light source 20, and the radiation angle (parallel to the optical axis direction) is high. In some cases, it has a characteristic that the light reflectance decreases (in other words, the characteristic that the amount of light transmitted through the half mirror increases) as the radiation angle is 0 degree). preferable. In this way, when the half mirror is observed from the light emission side, it is possible to easily obtain a uniform luminance distribution.
ハーフミラーには例えば誘電体多層膜を用いることができる。誘電体多層膜を用いることで、光吸収の少ない反射膜を得ることができる。加えて、膜の設計により反射率を任意に調整することができ、角度によって反射率を制御することも可能となる。例えば、ハーフミラーに対して垂直に入射する光に対してこれよりも斜めに入射する光に対して反射率が低くなるよう誘電体多層膜の膜を設計すれば、光取り出し面に対して垂直に入射する光に対する反射率が高く、光取り出し面に対する角度が大きくなるほど反射率が低くなる特性を容易に実現することができる。 For example, a dielectric multilayer film can be used for the half mirror. By using the dielectric multilayer film, it is possible to obtain a reflective film with less light absorption. In addition, the design of the film allows the reflectivity to be adjusted arbitrarily, and the angle to control the reflectivity. For example, if the film of the dielectric multilayer is designed such that the reflectance for light incident obliquely to the half mirror is lower than that to light incident perpendicularly to the half mirror, the film is perpendicular to the light extraction surface It is possible to easily realize the characteristic that the reflectance to light incident on the light is high, and the reflectance decreases as the angle to the light extraction surface increases.
発光装置1は、光学部材40の光出射側に光拡散板を備えていてもよい。光拡散板は、複数の光源20から放射された光を拡散させることにより輝度ムラを削減させる部材である。光拡散板を形成する材料には、例えば、ポリカーボネイト樹脂、ポリスチレン樹脂、アクリル樹脂、ポリエチレン樹脂等、可視光に対して光吸収の少ない材料を用いることができる。光拡散板には、例えば、母材となる材料中に屈折率の異なる材料を含有させた部材や、母材となる材料の表面形状を加工して光を散乱させる部材を用いることができる。 The light emitting device 1 may include a light diffusion plate on the light emission side of the optical member 40. The light diffusion plate is a member that reduces unevenness in brightness by diffusing the light emitted from the plurality of light sources 20. As a material for forming the light diffusion plate, for example, a material such as polycarbonate resin, polystyrene resin, acrylic resin, polyethylene resin, etc., which has less light absorption to visible light can be used. For the light diffusion plate, for example, a member in which materials having different refractive indices are contained in a material serving as a base material, or a member for processing the surface shape of the material serving as a base material to scatter light can be used.
(導体配線50)
基体10の表面には、光源20(発光素子22)に電力を供給するための導体配線50を配置することができる。導体配線50は、光源20(発光素子22)の電極と電気的に接続され、外部からの電流(電力)を供給するための部材である。
(Conductive wire 50)
The conductor wiring 50 for supplying electric power to the light source 20 (light emitting element 22) can be arrange | positioned on the surface of the base | substrate 10. As shown in FIG. The conductor wiring 50 is a member that is electrically connected to the electrode of the light source 20 (light emitting element 22) and supplies a current (power) from the outside.
導体配線50の材料は、基体10として用いられる材料や製造方法等によって適宜選択することができる。例えば、基体10の材料としてセラミックスを用いる場合、導体配線50の材料には、セラミックスシートの焼成温度にも耐え得る高融点を有する材料を用いるのが好ましく、例えば、タングステン、モリブデンのような高融点の金属を用いるのが好ましい。さらに、これらの金属の表面を、鍍金やスパッタリング、蒸着などにより、ニッケル、金、銀などの他の金属材料で被覆したものを導体配線50として用いることもできる。基体10の材料としてガラスエポキシ樹脂を用いる場合、導体配線50の材料には、加工し易い材料を用いることが好ましい。 The material of the conductor wiring 50 can be appropriately selected depending on the material used as the base 10, the manufacturing method, and the like. For example, when using ceramics as the material of the base 10, it is preferable to use a material having a high melting point that can withstand the sintering temperature of the ceramic sheet as the material of the conductor wiring 50, for example, a high melting point such as tungsten or molybdenum. It is preferable to use the following metals. Furthermore, the surface of these metals may be coated with another metal material such as nickel, gold, silver or the like by plating, sputtering, vapor deposition or the like, and used as the conductor wiring 50. When a glass epoxy resin is used as the material of the base 10, it is preferable to use a material that is easy to process as the material of the conductor wiring 50.
導体配線50は、基体10の一面又は両面に、蒸着、スパッタ、めっき等の方法によって形成することができる。プレスにより金属箔を貼りつけてこれを導体配線50としてもよい。印刷法又はフォトリソグラフィー等を用いてマスキングし、エッチング工程によって、所定の形状に導体配線50をパターニングすることができる。 The conductor wiring 50 can be formed on one surface or both surfaces of the base 10 by a method such as vapor deposition, sputtering, plating or the like. A metal foil may be attached by pressing to form the conductor wiring 50. The conductor wiring 50 can be patterned in a predetermined shape by masking using a printing method or photolithography and the like and an etching process.
(接合部材60)
発光装置1は接合部材60を有していてもよい。接合部材60は、光源20を基体10及び/又は導体配線50に固定するための部材である。接合部材60の一例としては、絶縁性の樹脂や導電性の部材が挙げられる。光源20をフリップチップ実装する場合は導電性の部材を接合部材60として用いることができる。Au含有合金、Ag含有合金、Pd含有合金、In含有合金、Pb−Pd含有合金、Au−Ga含有合金、Au−Sn含有合金、Sn含有合金、Sn−Cu含有合金、Sn−Cu−Ag含有合金、Au−Ge含有合金、Au−Si含有合金、Al含有合金、Cu−In含有合金、金属とフラックスの混合物等は接合部材60の一例である。
(Joining member 60)
The light emitting device 1 may have a bonding member 60. The bonding member 60 is a member for fixing the light source 20 to the base 10 and / or the conductor wiring 50. Examples of the bonding member 60 include an insulating resin and a conductive member. When the light source 20 is flip-chip mounted, a conductive member can be used as the bonding member 60. Au containing alloy, Ag containing alloy, Pd containing alloy, In containing alloy, Pb-Pd containing alloy, Au-Ga containing alloy, Au-Sn containing alloy, Sn containing alloy, Sn-Cu containing alloy, Sn-Cu-Ag containing An alloy, an Au-Ge-containing alloy, an Au-Si-containing alloy, an Al-containing alloy, a Cu-In-containing alloy, a mixture of a metal and a flux, and the like are examples of the bonding member 60.
接合部材60としては、例えば、液状、ペースト状、固体状(シート状、ブロック状、粉末状、ワイヤ状)の部材を単一にまたは組み合わせて用いることができ、組成や基体10の形状等に応じて、適宜選択することができる。光源20を導体配線50に電気的に接続する工程と、光源20を基体10上に載置や固定などする工程と、を一の工程ではなく別の工程に分けて行う場合には、接合部材60とは別のワイヤをさらに用いて、これで光源と導体配線50を電気的に接続してもよい。 As the bonding member 60, for example, liquid, paste, solid (sheet, block, powder, wire) members can be used singly or in combination, and the composition, the shape of the substrate 10, etc. Depending, it can choose appropriately. When the step of electrically connecting the light source 20 to the conductor wiring 50 and the step of mounting or fixing the light source 20 on the base 10 are divided into another step instead of one step, the bonding member A wire other than 60 may further be used to electrically connect the light source and the conductor wiring 50 with this.
(絶縁部材70)
基体10上には、導体配線50を絶縁被覆するためのレジストなどの絶縁部材70が配置されていてもよい。絶縁部材70を配置させる場合には、導体配線50の絶縁を行う目的だけでなく、絶縁部材70に白色系のフィラーを含有させることにより、光を反射させ、あるいは光の漏れや吸収を防いで、発光装置1の光取り出し効率を上げることもできる。絶縁部材70の材料は、絶縁性であれば特に限定されないが、発光素子22からの光の吸収が少ない材料であることが特に好ましい。具体的には、例えば、エポキシ、シリコーン、変性シリコーン、ウレタン樹脂、オキセタン樹脂、アクリル、ポリカーボネイト、ポリイミド等を絶縁部材70の材料として用いることができる。
(Insulating member 70)
On the base 10, an insulating member 70 such as a resist for insulatingly coating the conductor wiring 50 may be disposed. In the case where the insulating member 70 is disposed, not only for the purpose of insulating the conductor wiring 50, but by making the insulating member 70 contain a white-based filler, light is reflected or light leakage or absorption is prevented. The light extraction efficiency of the light emitting device 1 can also be increased. The material of the insulating member 70 is not particularly limited as long as it is insulating, but it is particularly preferable to be a material that absorbs less light from the light emitting element 22. Specifically, for example, epoxy, silicone, modified silicone, urethane resin, oxetane resin, acrylic, polycarbonate, polyimide or the like can be used as the material of the insulating member 70.
絶縁部材70は、基体10の表面と、導体配線50のうち発光素子22等に対して電気的に接続される部分以外と、を被覆するように設けられていることが好ましい。ただし、基体10の表面のうち発光素子22の配置領域は絶縁部材70に被覆されていないことが好ましく、第2包囲部34における絶縁部材70の開口の面積S4は、図4A、図4Bに示すように、第1包囲部32における絶縁部材70の開口の面積S3より小さいことがより好ましい。このようにすることで、装置外周部上においても、装置中央部上と同等の輝度を確保することがより容易となる。 The insulating member 70 is preferably provided so as to cover the surface of the base 10 and the portion of the conductor wiring 50 other than the portion electrically connected to the light emitting element 22 or the like. However, it is preferable that the arrangement region of the light emitting element 22 in the surface of the base 10 is not covered by the insulating member 70, and the area S4 of the opening of the insulating member 70 in the second surrounding portion 34 is shown in FIGS. 4A and 4B. Thus, it is more preferable to be smaller than the area S3 of the opening of the insulating member 70 in the first surrounding portion 32. By so doing, it becomes easier to secure the same luminance as on the central portion of the device, also on the outer peripheral portion of the device.
以上説明したように、実施形態1に係る発光装置1によれば、装置外周部における包囲部上の光密度が、装置中央部における包囲部上の光密度よりも高くなる。したがって、装置外周部上において装置中央部上と同等の輝度を確保して、装置上の輝度を装置の全域において均一に近づけることができる。 As described above, according to the light emitting device 1 according to the first embodiment, the light density on the surrounding portion in the outer peripheral portion of the device is higher than the light density on the surrounding portion in the central portion of the device. Therefore, it is possible to ensure the brightness on the outer periphery of the device equal to that on the central portion of the device, and to make the brightness on the device closer to uniform over the entire region of the device.
[実施形態2に係る発光装置2]
図5Aは実施形態2に係る発光装置の模式的平面図であり、図5Bは、複数の第1包囲部32の位置を理解しやすいよう、図5Aにおいて複数の第1包囲部32を灰色着色部で表示した図である。図5Cは、複数の第2包囲部34の位置を理解しやすいよう、図5Aにおいて複数の第2包囲部34を灰色着色部で表示した図である。図5Dは、複数の第3包囲部36の位置を理解しやすいよう、図5Aにおいて複数の第3包囲部36を灰色着色部で表示した図である。図5Eは図5A中の5E−5E断面図である。
[Light-emitting device 2 according to Embodiment 2]
5A is a schematic plan view of the light emitting device according to the second embodiment, and FIG. 5B gray-colors the plurality of first surrounding portions 32 in FIG. 5A so that the positions of the plurality of first surrounding portions 32 can be easily understood. FIG. FIG. 5C is a view in which the plurality of second surrounding portions 34 are indicated by gray colored portions in FIG. 5A so that the positions of the plurality of second surrounding portions 34 can be easily understood. FIG. 5D is a view in which the plurality of third surrounding portions 36 are indicated by gray colored portions in FIG. 5A so that the positions of the plurality of third surrounding portions 36 can be easily understood. FIG. 5E is a 5E-5E sectional view in FIG. 5A.
図5Aから図5Eに示すように、実施形態2に係る発光装置2は、複数の包囲部が、第1包囲部32と第2包囲部34との間に複数の第3包囲部36を有しており、各第3包囲部36における傾斜側面Xの上端で規定される開口面積S3が、第1包囲部32の開口面積S1よりも小さく、第2包囲部34の開口面積S2よりも大きい点で、実施形態1に係る発光装置1と相違し、その他の点で同じ構成を有する。実施形態2に係る発光装置2によれば、第2包囲部34上の光密度>第3包囲部36上の光密度>第1包囲部32上の光密度の関係が成立し、装置中央部から装置外周部に向かうにつれて、装置上の光密度が高くなる。したがって、より一層、装置外周部上において装置中央部上と同等の輝度を確保して、装置上の輝度を装置の全域において均一に近づけることができる。 As shown in FIGS. 5A to 5E, in the light emitting device 2 according to the second embodiment, the plurality of enclosures have a plurality of third enclosures 36 between the first enclosure 32 and the second enclosure 34. The opening area S3 defined by the upper end of the inclined side surface X in each third surrounding portion 36 is smaller than the opening area S1 of the first surrounding portion 32 and larger than the opening area S2 of the second surrounding portion 34. The point is different from the light emitting device 1 according to the first embodiment, and has the same configuration in other points. According to the light emitting device 2 of the second embodiment, the light density on the second enclosure 34> the light density on the third enclosure 36> the light density on the first enclosure 32 is satisfied. The light density on the device increases toward the outer periphery of the device. Therefore, it is possible to further ensure the brightness on the outer periphery of the device equivalent to that on the central portion of the device, and to make the brightness on the device closer to uniform over the entire region of the device.
以上、実施形態について説明したが、これらの説明によって特許請求の範囲に記載された構成は何ら限定されるものではない。 As mentioned above, although embodiment was described, the structure described in the claim by these description is not limited at all.
1 発光装置
10 基体
20 光源
22 発光素子
26 封止部材
28 反射層
30 リフレクタ
32 第1包囲部
34 第2包囲部
36 第3包囲部
40 光学部材
50 導体配線
60 接合部材
70 絶縁部材
D1、D2 包囲部における平面部の光源側端部から光源端部までの距離
H1、H2 基体の上面から傾斜側面の上端までの高さ
K1 基体上面から傾斜側面の上端までの距離
K2 傾斜側面の上端から光学部材までの距離
P 光源が隣接する間隔(ピッチ)
S1、S2、S3 包囲部の開口面積
S3、S4 絶縁部材の開口の面積
T リフレクタの厚み
X 傾斜側面
DESCRIPTION OF SYMBOLS 1 light-emitting device 10 base 20 light source 22 light-emitting element 26 sealing member 28 reflective layer 30 reflector 32 1st surrounding part 34 2nd surrounding part 36 3rd surrounding part 40 optical member 50 conductor wiring 60 joining member 70 insulation member D1, D2 enclosure The distance H1 from the light source side end of the flat part at the light source to the light source end H1, H2 The height K1 from the upper surface of the base to the upper end of the inclined side Distance P to the distance between adjacent light sources (pitch)
S1, S2, S3 Opening area of the surrounding portion S3, S4 Opening area of the insulating member T thickness of the reflector X inclined side surface
Claims (11)
前記基体の上面に配置された複数の光源と、
平面視で前記複数の光源の各々をそれぞれが包囲する複数の包囲部を有し、前記複数の包囲部のそれぞれが上方に向かって広がる傾斜側面を有するリフレクタと、を備え、
前記複数の光源が隣接する間隔は、平面視において均一であり、
前記複数の包囲部は、前記傾斜側面の上端で規定される開口が略矩形であり、複数の第1包囲部と、前記複数の第1包囲部を取り囲み、前記傾斜側面の上端で規定される開口面積が前記第1包囲部よりも小さい複数の第2包囲部を有する発光装置。 A substrate,
A plurality of light sources disposed on the top surface of the substrate;
A reflector having a plurality of enclosures respectively surrounding each of the plurality of light sources in plan view, each of the plurality of enclosures having an inclined side surface extending upward,
The intervals at which the plurality of light sources are adjacent are uniform in plan view,
The plurality of enclosures have a substantially rectangular opening defined by the upper end of the inclined side, and surround the plurality of first enclosures and the plurality of first enclosures, and are defined by the upper end of the inclined side A light emitting device having a plurality of second enclosures having an opening area smaller than that of the first enclosure.
前記第3包囲部は、前記第1包囲部と前記第2包囲部との間に設けられ、前記開口面積が、前記第1包囲部よりも小さく、前記第2包囲部よりも大きい、請求項1に記載の発光装置。 The plurality of enclosures further include a plurality of third enclosures,
The third surrounding portion is provided between the first surrounding portion and the second surrounding portion, and the opening area is smaller than the first surrounding portion and larger than the second surrounding portion. The light-emitting device according to 1.
前記傾斜側面の上端から前記光学部材までの距離は、前記基体上面から前記傾斜側面の上端までの距離の1/2以下である請求項1から6のいずれか1項に記載の発光装置。 A translucent optical member disposed to face the substrate with the plurality of light sources interposed therebetween;
The light emitting device according to any one of claims 1 to 6, wherein a distance from an upper end of the inclined side surface to the optical member is 1/2 or less of a distance from an upper surface of the base to an upper end of the inclined side surface.
前記第2包囲部における前記平面部の前記光源側端部から前記光源端部までの距離は、前記第1包囲部における前記平面部の前記光源側端部から前記光源端部までの距離よりも小さい請求項1から8のいずれか1項に記載の発光装置。 The reflector has a flat portion extending from the lower end of the inclined side surface toward the light source,
The distance from the light source end of the flat portion of the second enclosure to the light source end is greater than the distance from the light source end of the flat portion of the first enclosure to the light source The light emitting device according to any one of claims 1 to 8, which is small.
The surface of the said base | substrate is equipped with the conductor wiring electrically connected with the said light source, The said conductor wiring is covered by the insulation member except the part electrically connected with the said light source. The light-emitting device according to claim 1.
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CN201811017100.XA CN109427758B (en) | 2017-08-31 | 2018-08-31 | Light emitting device |
US16/903,774 US11073256B2 (en) | 2017-08-31 | 2020-06-17 | Light-emitting device |
US17/355,798 US11892157B2 (en) | 2017-08-31 | 2021-06-23 | Light-emitting device |
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