JP2019038971A - Lubricant for extracting non-ferrous metal - Google Patents

Lubricant for extracting non-ferrous metal Download PDF

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JP2019038971A
JP2019038971A JP2017163869A JP2017163869A JP2019038971A JP 2019038971 A JP2019038971 A JP 2019038971A JP 2017163869 A JP2017163869 A JP 2017163869A JP 2017163869 A JP2017163869 A JP 2017163869A JP 2019038971 A JP2019038971 A JP 2019038971A
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olefin polymer
lubricant
branched olefin
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ferrous metal
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JP6979305B2 (en
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俊輔 泉
Shunsuke Izumi
俊輔 泉
智 中野
Satoshi Nakano
智 中野
圭司 伊澤
Keiji Izawa
圭司 伊澤
貢司 細田
Koji Hosoda
貢司 細田
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Yushiro Chemical Industry Co Ltd
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Abstract

To provide a lubricant for extracting a non-ferrous metal, having excellent lubricity and improved workability without using a technique of converting to high viscosity.SOLUTION: The lubricant for extracting a non-ferrous metal is characterized by that the lubricant for extracting a non-ferrous metal contains a base oil and a branched olefin polymer, wherein the branched olefin polymer is at least one kinds selected from a group consisting of polyisobutylene, polyisoprene, ethylene-propylene copolymer, and styrene-butadiene copolymer, has an average molecular weight of 10,000-5,000,000; when a circular column rod (φ4.0 mm) is soaked in a liquid tank filled with the lubricant for extracting at room temperature, then the circular column rod is extracted from its liquid level at a velocity of 0.5 m/min in its vertical direction, an elongation quantity of the thus formed liquid column at its rupture point is 4-40 cm, and a kinematic viscosity of the lubricant for extracting at 40°C is 500-5000 mm/s.SELECTED DRAWING: None

Description

本発明は,アルミニウムや銅に代表される非鉄金属,又はこれらを他の材料に被覆した線,棒又は鋼管の引抜き加工用の潤滑剤に関する。   The present invention relates to a lubricant for drawing a non-ferrous metal typified by aluminum or copper, or a wire, rod or steel pipe coated with other materials.

従来,アルミニウム又は銅などの非鉄金属や,例えば,アルミニウム鋼管のようにこれらの非鉄金属を他の材料に被覆した線材,棒材又は管材の引抜き加工では,被加工材とダイスとが直接接触して焼き付くのを防止し,滑り易くして安定した加工状態を維持するために潤滑剤が使用される。   Conventionally, in the drawing of non-ferrous metals such as aluminum or copper, or wire rods, rods, or pipes in which these non-ferrous metals are coated with other materials such as aluminum steel pipes, the workpiece and the die are in direct contact. Lubricants are used to prevent seizure and to keep slippery and stable processing.

引抜き加工用の潤滑剤には,鉱油,又はポリブテン等の高粘度の合成炭化水素油を基油とし,これに各種の添加剤として,脂肪酸,脂肪酸エステル若しくはアルコール等の油性剤や,リン,硫黄,又は塩素系の極圧剤を一種又は二種以上混合して配合したものがある。引抜き加工での潤滑性を向上させるために,油性剤を増量させたり,鉱油の粘度を高めるなど,導入油量を調整することで対処している。   As a lubricant for drawing, mineral oil or high-viscosity synthetic hydrocarbon oils such as polybutene are used as base oils, and various additives include oily agents such as fatty acids, fatty acid esters or alcohols, phosphorus, sulfur. Or a mixture of one or more chlorinated extreme pressure agents. In order to improve the lubricity in the drawing process, the amount of oil is increased and the viscosity of mineral oil is increased to adjust the amount of oil introduced.

しかしながら,近年の引抜き加工の高速化に伴い,これまでの技術では,引抜き加工時に油膜切れによる焼付きが発生することがあり,引抜き加工の妨げになっていた。このような場合,潤滑剤をより高粘度化することにより摩擦面に対して導入油量を増加させ油膜切れによる焼付き防止を図るのが一般的である。   However, with the recent speeding up of the drawing process, the conventional technology may cause seizure due to oil film breakage during the drawing process, which hinders the drawing process. In such a case, it is common to increase the amount of oil introduced to the friction surface by increasing the viscosity of the lubricant to prevent seizure due to oil film breakage.

潤滑性に優れる引抜き加工用潤滑剤として,特許文献1には,40℃の粘度が600〜45000cStのポリブテンやポリイソブチレン等の潤滑ベース油に,油脂又は脂肪族ジカルボン酸を2〜25重量%添加し,さらに必要に応じて,高級脂肪酸,高級アルコール等の油性向上剤を配合した引抜き加工用潤滑油が開示されている。前記引抜き加工用潤滑油は,温度に対する粘度変化が小さく,化学的にも安定でかつ線材表面に対しても付着性に優れることから,摩擦面に良好な潤滑被膜(油膜)を形成する。   As a drawing lubricant having excellent lubricity, Patent Document 1 discloses that 2 to 25% by weight of fat or aliphatic dicarboxylic acid is added to a lubricating base oil such as polybutene or polyisobutylene having a viscosity at 40 ° C. of 600 to 45000 cSt. In addition, there is disclosed a lubricating oil for drawing processing in which an oiliness improver such as a higher fatty acid or higher alcohol is blended as required. The drawing lubricating oil has a small viscosity change with temperature, is chemically stable and has excellent adhesion to the surface of the wire, and therefore forms a good lubricating film (oil film) on the friction surface.

特許文献2には,アルミニウムろう付け用フラックス入りワイヤーの伸線加工潤滑剤として,添加剤としてアルコールを1〜20重量%含有し,残部に基油として,動粘度3000cSt(40℃)以上のポリイソブチレン,及び動粘度20cSt(40℃)以下のポリイソブチレンを含有し,全体の動粘度が400〜1000cSt(40℃)である伸線加工潤滑油が開示され,該伸線加工潤滑油が伸線加工時の潤滑性が良く,焼付きが発生しにくく,伸線加工後の焼鈍を行う場合に残炭が少ないこと等が開示されている。   In Patent Document 2, as a wire drawing lubricant for a flux-cored wire for aluminum brazing, 1 to 20% by weight of alcohol is contained as an additive, and the balance is a base oil, and a kinematic viscosity of 3000 cSt (40 ° C.) or higher. A wire drawing lubricating oil containing isobutylene and polyisobutylene having a kinematic viscosity of 20 cSt (40 ° C.) or less and having an overall kinematic viscosity of 400 to 1000 cSt (40 ° C.) is disclosed, and the wire drawing lubricating oil is drawn It is disclosed that the lubricity during processing is good, seizure hardly occurs, and there is little residual carbon when annealing after wire drawing.

特許第2551459号公報Japanese Patent No. 2551459 特開2008−1825号公報JP 2008-1825 A

引抜き加工用潤滑剤の性能を高める手法としては,高粘度化が一般的である。高速で引抜き加工を行うと,ダイスやプラグなどの工具温度が上昇し潤滑剤の粘度が低下する。そして,導入油膜の破断(油膜切れ)により,工具と被加工材料とが金属接触し,凝着および焼付きが起こる。このため,引抜き加工の高速化には限界があり,上記した従来技術における潤滑油は,その性能に未だ改善の余地がある。また,高粘度のものについては,加工機周辺や床等への付着や,線,棒,管,特に管内の残油及び残渣生成したときの洗浄除去の困難さや高粘度で流動性がないための取り扱いの困難さといった作業性に問題がある。   High viscosity is a common technique for improving the performance of drawing lubricants. When drawing at high speed, the tool temperature of dies and plugs increases and the viscosity of the lubricant decreases. Then, due to the rupture (oil film breakage) of the introduced oil film, the tool and the material to be processed come into metal contact and adhesion and seizure occur. For this reason, there is a limit to speeding up the drawing process, and there is still room for improvement in the performance of the above-described conventional lubricating oil. For high viscosity products, they are attached to the periphery of the processing machine, floor, etc., and are difficult to wash away when wires, rods and pipes, especially residual oil and residues in the pipes are produced, and are highly viscous and not fluid. There are problems in workability such as difficulty in handling.

本発明は,高粘度化といった手法によらず,潤滑性に優れ,作業性の改善を図った引抜き加工用潤滑剤組成物を提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to provide a drawing lubricant composition that is excellent in lubricity and improved in workability regardless of a technique for increasing viscosity.

本発明は,上記した従来技術における課題を解決するものであり,以下の事項からなる。
本発明の非鉄金属の引抜用潤滑剤は,基油及び分岐オレフィンポリマーを含有する引抜用潤滑剤であって,該分岐オレフィンポリマーが,ポリイソブチレン,ポリイソプレン,エチレン−プロピレン共重合体,及びスチレン−ブタジエン共重合体からなる群より選ばれる少なくとも一種であり,かつ,平均分子量が1万〜500万であり,室温下,該引抜用潤滑剤を満たした液槽中に円柱棒(φ4.0mm)を浸漬させ,速度0.5m/minで該円柱棒を液面から鉛直方向に引き上げるときに形成される液注の破断地点における,該液柱の伸び量が4〜40cmであり,該引抜用潤滑剤の40℃における動粘度が500〜5000mm2/sであることを特徴とする。
The present invention solves the above-described problems in the prior art, and includes the following items.
The non-ferrous metal drawing lubricant of the present invention is a drawing lubricant containing a base oil and a branched olefin polymer, wherein the branched olefin polymer comprises polyisobutylene, polyisoprene, an ethylene-propylene copolymer, and styrene. -At least one selected from the group consisting of butadiene copolymers and having an average molecular weight of 10,000 to 5,000,000, and a cylindrical rod (φ4.0 mm) in a liquid tank filled with the drawing lubricant at room temperature. ), And the liquid column has an elongation of 4 to 40 cm at the breaking point of the liquid injection formed when the cylindrical rod is pulled up from the liquid surface in the vertical direction at a speed of 0.5 m / min. The kinematic viscosity of the lubricant for use at 40 ° C. is 500 to 5000 mm 2 / s.

さらに,エステル,アルコール及びカルボン酸からなる群より選ばれる少なくとも一種の油性剤を含有することが好ましい。
前記基油,油性剤,及び分岐オレフィンポリマーの合計中,前記分岐オレフィンポリマーの含有量は0.0001重量%(1ppm)〜50重量%であることが好ましい。
前記基油,油性剤,及び分岐オレフィンポリマーの合計中,前記分岐オレフィンポリマーの含有量は0.0001重量%〜20重量%であり,かつ,前記分岐オレフィンポリマーの平均分子量は10万〜300万であることが好ましい。
前記分岐オレフィンポリマーはポリイソブチレンであることが好ましい。
Furthermore, it is preferable to contain at least one oily agent selected from the group consisting of esters, alcohols and carboxylic acids.
In the total of the base oil, the oil-based agent, and the branched olefin polymer, the content of the branched olefin polymer is preferably 0.0001 wt% (1 ppm) to 50 wt%.
In the total of the base oil, the oily agent, and the branched olefin polymer, the content of the branched olefin polymer is 0.0001 wt% to 20 wt%, and the average molecular weight of the branched olefin polymer is 100,000 to 3 million. It is preferable that
The branched olefin polymer is preferably polyisobutylene.

本発明の引抜き用潤滑剤は,特定の分岐オレフィンポリマーを含有させることにより,比較的低粘度でも糸引き性に優れる。つまり,本発明の引抜用潤滑剤では,糸引き性及び粘度のバランスが最適化されている。
本発明は,低粘度でありながら潤滑性に優れた引抜き用潤滑剤を見出したものであり,引抜き用潤滑剤は,高速で引抜き加工を行っても,油膜切れを発生することなく,効率良く安定的に引抜き加工ができるという効果を発揮する。
By incorporating a specific branched olefin polymer, the drawing lubricant of the present invention is excellent in stringiness even at a relatively low viscosity. That is, in the drawing lubricant of the present invention, the balance between the stringiness and the viscosity is optimized.
The present invention has found a drawing lubricant that has a low viscosity and excellent lubricity, and the drawing lubricant does not cause oil film breakage even when drawn at a high speed, and can be efficiently performed. Demonstrates the effect of stable drawing.

図1は試験機模式図である。FIG. 1 is a schematic diagram of a testing machine. 図2は引抜き用線材を超硬ダイスの中を通して引き抜き,細く加工する様子を示す図である。FIG. 2 is a view showing a state in which a drawing wire is drawn through a carbide die and processed into a thin shape.

以下,本発明について詳細に説明する。
本発明の非鉄金属の引抜用潤滑剤(以下単に「引抜用潤滑剤」ともいう。)は,基油及び分岐オレフィンポリマーを含有し,該分岐オレフィンポリマーが,ポリイソブチレン,ポリイソプレン,エチレン−プロピレン共重合体,及びスチレン−ブタジエン共重合体からなる群より選ばれる少なくとも一種であり,かつ,平均分子量が1万〜500万であり,室温下,該引抜用潤滑剤を満たした液槽中に円柱棒(φ4.0mm)を浸漬させ,速度0.5m/minで該円柱棒を液面から鉛直方向に引き上げるときに形成される液注の破断地点における,該液柱の伸び量が4〜40cmであり,該引抜用潤滑剤の40℃における動粘度が500〜5000mm2/sであることを特徴とする。
The present invention will be described in detail below.
The non-ferrous metal drawing lubricant of the present invention (hereinafter also simply referred to as “pulling lubricant”) contains a base oil and a branched olefin polymer, and the branched olefin polymer is polyisobutylene, polyisoprene, ethylene-propylene. In a liquid tank that is at least one selected from the group consisting of a copolymer and a styrene-butadiene copolymer, has an average molecular weight of 10,000 to 5,000,000, and is filled with the drawing lubricant at room temperature. When the cylindrical rod (φ4.0 mm) is immersed and the cylindrical rod is pulled up from the liquid surface in the vertical direction at a speed of 0.5 m / min, the amount of elongation of the liquid column is 4 to 4 The kinematic viscosity at 40 ° C. of the drawing lubricant is 500 to 5000 mm 2 / s.

以下,上記引抜用潤滑剤の各要件について詳細に説明する。
上記引抜用潤滑剤には,基油として,鉱油,非水素添加及び水素添加(水添)のポリブテン,並びにイソパラフィン(水添ポリイソブテン)からなる群より選ばれる少なくとも一種が含まれる。すなわち,上記引抜用潤滑剤には,潤滑剤に通常用いられる任意の基油を添加することができる。
上記基油は,一種単独で用いてもよいし,二種以上を混合して用いてもよい。
Hereinafter, each requirement of the above-mentioned drawing lubricant will be described in detail.
The drawing lubricant includes at least one base oil selected from the group consisting of mineral oil, non-hydrogenated and hydrogenated (hydrogenated) polybutene, and isoparaffin (hydrogenated polyisobutene). That is, any base oil usually used for a lubricant can be added to the above-mentioned drawing lubricant.
The said base oil may be used individually by 1 type, and may mix and use 2 or more types.

上記引抜用潤滑剤における上記基油の含有量は,基油と分岐オレフィンポリマーとの合計中,通常10〜90重量%,好ましくは40〜80重量%である。上記基油の含有量を上記範囲内で適宜変更することにより,引抜用潤滑剤の粘度を容易に調整することができる。   The content of the base oil in the drawing lubricant is usually 10 to 90% by weight, preferably 40 to 80% by weight in the total of the base oil and the branched olefin polymer. By appropriately changing the content of the base oil within the above range, the viscosity of the drawing lubricant can be easily adjusted.

上記引抜用潤滑剤には,分岐オレフィンポリマーとして,ポリイソブチレン,ポリイソプレン,エチレン−プロピレン共重合体,及びスチレン−ブタジエン共重合体からなる群より選ばれる少なくとも一種であり,かつ,平均分子量が1万〜500万であるポリマーが含まれる。
上記したポリイソブチレン,ポリイソプレン,エチレン−プロピレン共重合体,及びスチレン−ブタジエン共重合体は,水素添加又は水素非添加のいずれであってもよい。
これらの分岐オレフィンポリマーは,その平均分子量が10万〜300万であることが好ましく,50万〜200万であることがより好ましい。なお,平均分子量は,通常,ゲルパーミエーションクロマトグラフィー(GPC)により測定される数平均分子量(Mn)を指す。分岐オレフィンポリマーの平均分子量を1万〜500万の範囲内で適宜変更することにより,引抜用潤滑剤の粘度及び糸引き性のバランスを調整することができる。分岐オレフィンポリマーの平均分子量が500万を超えると,糸引き性は高いものの,液流動性が低下するために,潤滑性向上の妨げとなることがある。
The drawing lubricant is at least one selected from the group consisting of polyisobutylene, polyisoprene, ethylene-propylene copolymer, and styrene-butadiene copolymer as a branched olefin polymer, and has an average molecular weight of 1 Polymers that are 10,000 to 5,000,000 are included.
The above polyisobutylene, polyisoprene, ethylene-propylene copolymer, and styrene-butadiene copolymer may be either hydrogenated or non-hydrogenated.
These branched olefin polymers preferably have an average molecular weight of 100,000 to 3,000,000, more preferably 500,000 to 2,000,000. The average molecular weight usually refers to the number average molecular weight (Mn) measured by gel permeation chromatography (GPC). By appropriately changing the average molecular weight of the branched olefin polymer within the range of 10,000 to 5,000,000, the balance between the viscosity of the drawing lubricant and the stringiness can be adjusted. When the average molecular weight of the branched olefin polymer exceeds 5,000,000, although the stringiness is high, the liquid fluidity is lowered, which may hinder the improvement of the lubricity.

上記引抜用潤滑剤における分岐オレフィンポリマーの含有量は,基油,分岐オレフィンポリマー,及び後述する油性剤の合計中,0.0001重量%(1ppm)〜50重量%,好ましくは0.0001重量%(1ppm)〜20重量%である。上記分岐オレフィンポリマーの含有量が0.0001重量%(1ppm)未満であると,引抜用潤滑剤が充分な糸引き性を発揮できないことがある。一方,50重量%超であると,糸引き性が著しく高くなり,液流動性が低下し,潤滑性向上の妨げとなることがある。   The content of the branched olefin polymer in the drawing lubricant is 0.0001% by weight (1 ppm) to 50% by weight, preferably 0.0001% by weight in the total of the base oil, the branched olefin polymer, and the oily agent described later. (1 ppm) to 20% by weight. When the content of the branched olefin polymer is less than 0.0001% by weight (1 ppm), the drawing lubricant may not exhibit sufficient stringiness. On the other hand, if it exceeds 50% by weight, the stringiness is remarkably increased, the liquid fluidity is lowered, and the lubricity may be prevented from being improved.

上記引抜用潤滑剤には,基油及び分岐オレフィンポリマーに加えて,さらに,エステル,カルボン酸及びアルコールからなる群より選ばれる少なくとも一種の油性剤を含有させることができる。
分子の一端に金属と強く結合する極性基を持ち,かつ,長い炭素鎖を持つ極性化合物は,物理吸着や化学吸着により,金属表面に吸着膜を形成する。油性剤は,引抜用引抜き材料やダイス等の金属表面に吸着膜を形成し,比較的低温低荷重の場合に摩耗低減効果を発揮する添加剤である。
In addition to the base oil and the branched olefin polymer, the drawing lubricant may further contain at least one oily agent selected from the group consisting of esters, carboxylic acids, and alcohols.
A polar compound having a polar group that strongly bonds to a metal at one end of the molecule and having a long carbon chain forms an adsorption film on the metal surface by physical adsorption or chemical adsorption. The oil-based agent is an additive that forms an adsorption film on a metal surface such as a drawing material for drawing or a die and exhibits a wear reduction effect at a relatively low temperature and low load.

ここで,上記油性剤として添加するエステルとしては,一般式 R1C(=O)OR2(R1は炭素数8〜20のアルキル基;R2は炭素数1〜24のアルキル基)で表される脂肪酸エステルが好ましい。上記エステルの具体例としては,カプリル酸メチル,カプリル酸エチル,カプリル酸プロピル,カプリル酸ブチル,ペラルゴン酸メチル,ペラルゴン酸エチル,ペラルゴン酸プロピル,ペラルゴン酸ブチル,カプリン酸メチル,カプリン酸エチル,カプリン酸プロピル,カプリン酸ブチル,ラウリン酸メチル,ラウリン酸エチル,ラウリン酸プロピル,ラウリン酸ブチル,ミリスチン酸メチル,ミリスチン酸エチル,ミリスチン酸プロピル,ミリスチン酸ブチル,パルミチン酸メチル,パルミチン酸エチル,パルミチン酸プロピル,パルミチン酸ブチル,ステアリン酸メチル,ステアリン酸エチル,ステアリン酸プロピル,ステアリン酸ブチル,オレイン酸メチル,オレイン酸エチル,オレイン酸プロピル,及びオレイン酸ブチル等がある。なお,上記エステルの中でも,モノエステルに限らず,ジエステル,トリエステル,テトラエステル,ヒンダートエステル構造も含む。すなわち,上記脂肪酸と多価アルコールとのエステル化物等も挙げられる。多価アルコールとしては,エチレングリコール,グリセリン,ソルビトール,ネオペンチルグリコール,トリメチロールプロパン,ペンタエリスリトール等が挙げられる。また,特にグリセリンと脂肪酸のエステルである油脂についても菜種油のような天然油脂や合成品も含む。 Here, the ester added as the oily agent is represented by the general formula R 1 C (═O) OR 2 (R 1 is an alkyl group having 8 to 20 carbon atoms; R 2 is an alkyl group having 1 to 24 carbon atoms). The fatty acid esters represented are preferred. Specific examples of the ester include methyl caprylate, ethyl caprylate, propyl caprylate, butyl caprylate, methyl pelargonate, ethyl pelargonate, propyl pelargonate, butyl pelargonate, methyl caprate, ethyl caprate, capric acid Propyl, butyl caprate, methyl laurate, ethyl laurate, propyl laurate, butyl laurate, methyl myristate, ethyl myristate, propyl myristate, butyl myristate, methyl palmitate, ethyl palmitate, propyl palmitate, Examples include butyl palmitate, methyl stearate, ethyl stearate, propyl stearate, butyl stearate, methyl oleate, ethyl oleate, propyl oleate, and butyl oleate. Among the esters, not only monoesters but also diester, triester, tetraester, and hindered ester structures are included. That is, the esterified product of the said fatty acid and a polyhydric alcohol etc. are mentioned. Examples of the polyhydric alcohol include ethylene glycol, glycerin, sorbitol, neopentyl glycol, trimethylolpropane, and pentaerythritol. In particular, oils and fats which are esters of glycerin and fatty acids include natural oils and synthetic products such as rapeseed oil.

上記カルボン酸の具体例としては,カプリン酸,ウンデカン酸,ラウリン酸,トリデカン酸,デミスリチン酸,ペンタデカン酸,パルチミン酸,マルガリン酸,ステアリン酸,及びベヘン酸等の直鎖飽和脂肪酸や,パルミトレイン酸,オレイン酸,リノール酸,リノレン酸,及びリシノール酸等の不飽和脂肪酸がある。これらのうち,潤滑性,作業性,長期安定性及びコストの面を考慮すると,ラウリン酸,ミリスチン酸,パルミチン酸,及びオレイン酸等が好ましい。   Specific examples of the carboxylic acid include linear saturated fatty acids such as capric acid, undecanoic acid, lauric acid, tridecanoic acid, demisteric acid, pentadecanoic acid, palmitic acid, margaric acid, stearic acid, and behenic acid, palmitoleic acid, There are unsaturated fatty acids such as oleic acid, linoleic acid, linolenic acid, and ricinoleic acid. Of these, lauric acid, myristic acid, palmitic acid, and oleic acid are preferred in view of lubricity, workability, long-term stability, and cost.

上記アルコールの具体例としては,一般式 R3OH(ただし,R3は炭素数4〜24のアルキル基)で表される高級アルコールが好ましい。R3の炭素数は12〜18がより好ましい。 As a specific example of the alcohol, a higher alcohol represented by the general formula R 3 OH (where R 3 is an alkyl group having 4 to 24 carbon atoms) is preferable. The number of carbon atoms of R 3 is 12 to 18 is more preferable.

また,上記引抜用潤滑剤における油性剤の含有量は,基油,分岐オレフィンポリマー及び油性剤の合計中,通常0.1〜60重量%,好ましくは1〜40重量%である。   The content of the oily agent in the drawing lubricant is usually 0.1 to 60% by weight, preferably 1 to 40% by weight, based on the total of the base oil, the branched olefin polymer and the oily agent.

その他,上記引抜用潤滑剤には,本発明の効果を損なわない範囲内で,炭酸カルシウム等の無機物や,PTFE(ポリテトラフルオロエチレン)等の耐熱樹脂といった添加剤を含有してもよい。これらの添加剤の含有量は,基油,分岐オレフィンポリマー及び油性剤の合計中,通常0.1〜60重量%,好ましくは1〜40重量%である。   In addition, the above-mentioned drawing lubricant may contain an additive such as an inorganic substance such as calcium carbonate and a heat-resistant resin such as PTFE (polytetrafluoroethylene) within the range not impairing the effects of the present invention. The content of these additives is usually 0.1 to 60% by weight, preferably 1 to 40% by weight, in the total of the base oil, the branched olefin polymer and the oily agent.

上記のとおり,潤滑剤を高粘度化することで,潤滑性は向上する。しかしながら,高粘度化による弊害,具体的には,潤滑剤が加工機周辺や床に付着すると,洗浄・除去が困難である他,流動性が乏しいため取り扱いが困難となるといった作業上の問題が生じる。本発明では,上記引抜用潤滑剤中に,屈曲した構造を有する高分子量の分岐オレフィンポリマーを添加することで,該分岐ポリブチレンがレオペクシー性により,せん断応力の高い過大な摩擦状態にあっても高い粘性を保持するため,油膜破断が発生し難くなり,焼付きの防止が可能となる。つまり,本発明の引抜用潤滑剤は,特定の分岐オレフィンポリマーを含有することで,高粘度化しなくても,高い糸引き性を有することができ,引抜き加工に必要な潤滑性を発揮することができる。なお,糸引き性とは,粘度の高い液体の中に棒を入れて手早く引き上げた時に液体が糸を引く性質をいう。   As described above, the lubricity is improved by increasing the viscosity of the lubricant. However, there are adverse effects caused by the increase in viscosity. Specifically, if the lubricant adheres to the periphery of the processing machine or the floor, it is difficult to clean and remove, and it is difficult to handle due to poor fluidity. Arise. In the present invention, by adding a high molecular weight branched olefin polymer having a bent structure to the drawing lubricant, the branched polybutylene is high even in an excessive frictional state having a high shear stress due to the rheological property. Since the viscosity is maintained, the oil film is less likely to break and seizure can be prevented. In other words, the drawing lubricant of the present invention contains a specific branched olefin polymer, so that it can have high stringiness even without increasing the viscosity, and exhibits the lubricity necessary for drawing. Can do. The string pulling property refers to the property that a liquid pulls a string when a rod is put in a highly viscous liquid and pulled up quickly.

ここで,上記引抜用潤滑剤の潤滑性は,図1に示すように,滑り距離試験により評価する。すなわち,引抜用潤滑剤1をアルミニウム試験板2上に少量滴下し,鋼球5を一定荷重Wで押し付け,該引抜用潤滑剤1を一定の滑り速度で滑らせて,鋼球5に働く摩擦力Pをストレインゲージにより検出し,μ=P/Wの式により摩擦係数μを算出する。油膜切れが起きると,この摩擦係数が急上昇することから,本発明では,摩擦係数が急上昇した時点までの滑り距離を潤滑性としている。   Here, the lubricity of the drawing lubricant is evaluated by a sliding distance test as shown in FIG. That is, a small amount of the drawing lubricant 1 is dropped on the aluminum test plate 2, the steel ball 5 is pressed at a constant load W, and the drawing lubricant 1 is slid at a constant sliding speed, thereby acting on the steel ball 5. The force P is detected by a strain gauge, and the friction coefficient μ is calculated by the equation μ = P / W. When the oil film breaks, the friction coefficient increases rapidly. Therefore, in the present invention, the sliding distance up to the point when the friction coefficient rapidly increases is regarded as lubricity.

糸引き性の指標として,室温下,引抜用潤滑剤を満たした液槽中に円柱棒(φ4.0mm)を浸漬させ,速度0.5m/minで該円柱棒を液面から鉛直方向に引き上げるときに形成される液注の破断地点における,該液柱の伸び量が4〜40cmである。
この液柱の伸び量が4cm未満であると,上記引抜用潤滑剤の粘性が低いために,引抜き材料に充分に付着させることが難しい場合がある。一方,前記液柱の伸び量が40cmを超えると,過度に粘性が高く,従来技術における問題が解消されるとは言い難い。前記液柱の伸び量は4〜40cmが好ましく,4〜20cmがより好ましい。
As an index of stringiness, a cylindrical rod (φ4.0 mm) is immersed in a liquid tank filled with a drawing lubricant at room temperature, and the cylindrical rod is pulled up vertically from the liquid surface at a speed of 0.5 m / min. The amount of elongation of the liquid column at the break point of the liquid injection sometimes formed is 4 to 40 cm.
If the extension of the liquid column is less than 4 cm, it may be difficult to sufficiently adhere to the drawing material because the viscosity of the drawing lubricant is low. On the other hand, if the elongation of the liquid column exceeds 40 cm, the viscosity is excessively high, and it is difficult to say that the problems in the prior art are solved. The amount of elongation of the liquid column is preferably 4 to 40 cm, and more preferably 4 to 20 cm.

加えて,上記引抜用潤滑剤の40℃における動粘度は500〜5000mm2/sである。動粘度が500mm2/s以上であると,上記引抜用潤滑剤中に分岐オレフィンポリマーを添加することによる糸引き性の発現を確認することができる。ただし,5000mm2/sを超えると,洗浄除去の困難さや取扱いが困難といった作業性の問題が従来技術と変わらなくなる。 In addition, the kinematic viscosity at 40 ° C. of the drawing lubricant is 500 to 5000 mm 2 / s. When the kinematic viscosity is 500 mm 2 / s or more, it is possible to confirm the expression of the stringiness by adding the branched olefin polymer to the above-mentioned drawing lubricant. However, when it exceeds 5000 mm 2 / s, workability problems such as difficulty in cleaning and removal and handling are no different from those of the prior art.

本発明の引抜用潤滑剤は,基油,分岐オレフィンポリマー及び油性剤を,通常の方法で攪拌・混合して調製することができる。   The drawing lubricant of the present invention can be prepared by stirring and mixing a base oil, a branched olefin polymer, and an oily agent by a usual method.

本発明の引抜用潤滑剤は,特に,アルミニウムや銅に代表される非鉄金属,またはこれらを金属に被覆した線,棒又は鋼管の引抜き加工に好適に用いられる。なお,本発明の引抜用潤滑剤が,その他の用途,例えば,プレス加工,しぼり加工,しごき加工,曲げ加工,転造加工,冷間鍛造加工などの潤滑剤としても広く使用可能であることはいうまでもない。   The drawing lubricant of the present invention is particularly suitably used for drawing a non-ferrous metal typified by aluminum or copper, or a wire, rod or steel pipe coated with these metals. It should be noted that the drawing lubricant of the present invention can be widely used as a lubricant for other applications, for example, pressing, squeezing, ironing, bending, rolling, and cold forging. Needless to say.

以下,本発明を実施例及び比較例に基づき,さらに具体的に説明するが,本発明はこれらの実施例等により制限されるものではない。
〔実施例1〕
[1]引抜用潤滑剤の調製
基油としてポリブテン(動粘度:2100mm2/s)80.85重量%と,油性剤として,オレイン酸6.9重量%及び菜種油12重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量160万)0.15重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
なお,実施例及び比較例において,基油,油性剤,分岐オレフィンポリマー,及び非鉄防食剤の合計を100重量%とする。
EXAMPLES Hereinafter, although this invention is demonstrated more concretely based on an Example and a comparative example, this invention is not restrict | limited by these Examples.
[Example 1]
[1] Preparation of lubricant for drawing Polybutene (kinematic viscosity: 2100 mm 2 / s) 80.85% by weight as a base oil, 6.9% by weight of oleic acid and 12% by weight of rapeseed oil as oily agents, branched olefin polymer A sample was prepared by mixing 0.15% by weight of polyisobutylene (average molecular weight 1.6 million) and 0.1% by weight of benzotriazole as a nonferrous anticorrosive.
In the examples and comparative examples, the total amount of the base oil, the oily agent, the branched olefin polymer, and the nonferrous corrosion inhibitor is 100% by weight.

[2]引抜用潤滑剤の評価
(1)糸引き性
25℃下,得られた試料を10mL入れた50mLビーカーに,直径φ4.0mmの円柱棒を浸漬させ,0.5m/minの速度で円柱棒を液面から垂直方向に引き上げ,形成された液柱の破断地点における液柱の伸び量(cm)を測定した。
結果を表3に示す。
[2] Evaluation of Lubricant for Pulling (1) Thread pulling property A cylindrical rod having a diameter of 4.0 mm was immersed in a 50 mL beaker containing 10 mL of the obtained sample at 25 ° C. at a speed of 0.5 m / min. The cylindrical rod was pulled up from the liquid surface in the vertical direction, and the amount of elongation (cm) of the liquid column at the break point of the formed liquid column was measured.
The results are shown in Table 3.

(2)潤滑性(滑り距離)
表1に示す滑り距離試験により,試料の潤滑性を評価した。
図1に示すように,アルミニウム試験板上に試料を0.5mL滴下し,鋼球を一定荷重(負荷荷重W)で押し付け,試料を一定の滑り速度で滑らせた。鋼球に働く摩擦力Pをストレインゲージにより検出し,μ=P/Wの式により摩擦係数μを算出した。
油膜切れが起きることで摩擦係数の上昇が認められることから,摩擦係数が急上昇した距離を滑り距離(mm)として測定した。
結果を表3に示す。
(2) Lubricity (sliding distance)
The lubricity of the sample was evaluated by the sliding distance test shown in Table 1.
As shown in FIG. 1, 0.5 mL of a sample was dropped on an aluminum test plate, a steel ball was pressed with a constant load (load load W), and the sample was slid at a constant sliding speed. The frictional force P acting on the steel ball was detected by a strain gauge, and the friction coefficient μ was calculated by the formula μ = P / W.
Since an increase in the coefficient of friction was observed due to oil film breakage, the distance at which the coefficient of friction increased rapidly was measured as the slip distance (mm).
The results are shown in Table 3.

Figure 2019038971
Figure 2019038971

(3)引抜力及び表面性状(焼付き)
表2に示す線材の引抜き試験により,引抜力及び表面性状(焼付き)を評価した。
アルミニウム線材を試料に浸漬した後,超硬ダイスの中を速度0.5 m/minで引抜き,引抜き力(kg)をロードセルで検知した荷重の最大値で評価した。
得られた材料について焼付きの発生を目視で観察した。焼付きが発生した場合を「有」,焼付きが発生せず,線材表面が良好であった場合を「無」とした。
その結果,引抜き力においては,実施例では119〜146kg,比較例では121〜155kgであり,実施例の優位性は認められなかった。しかしながら,引抜き加工後の材料表面において,実施例は焼きつきが認められないのに対して,比較例には焼きつきが認められた。
結果を表3に示す。
(3) Pulling force and surface properties (seizure)
The drawing force and surface properties (seizure) were evaluated by a wire drawing test shown in Table 2.
After immersing the aluminum wire in the sample, the carbide die was drawn at a speed of 0.5 m / min, and the drawing force (kg) was evaluated based on the maximum load detected by the load cell.
The resulting material was visually observed for occurrence of seizure. The case where seizure occurred was judged as “Yes”, and the case where seizure did not occur and the wire surface was good was judged as “None”.
As a result, the pulling force was 119 to 146 kg in the example and 121 to 155 kg in the comparative example, and the superiority of the example was not recognized. However, on the surface of the material after the drawing, no burn-in was observed in the examples, whereas burn-in was observed in the comparative examples.
The results are shown in Table 3.

Figure 2019038971
Figure 2019038971

(4)作業性
試料を線材に塗布する際の取り扱い易さについて,500mLビーカーに試料を200mL加え,攪拌時に試料が流動性を示す場合を「良」とし,流動性を示さない,あるいは固化傾向にある場合を「悪」とした。
結果を表3に示す。
(4) Workability For ease of handling when applying the sample to the wire, add 200 mL of the sample to a 500 mL beaker, and if the sample shows fluidity when stirring, it is “good” and does not show fluidity or has a tendency to solidify If it is in the case, it was defined as “evil”.
The results are shown in Table 3.

〔実施例2〕
基油としてポリブテン(動粘度:9000mm2/s)80.9重量%と,油性剤として,オレイン酸18.9重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量160万)0.1重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
[Example 2]
Polybutene (kinematic viscosity: 9000 mm 2 / s) as base oil 80.9% by weight, oleic acid 18.9% by weight as oiliness agent, polyisobutylene (average molecular weight 1,600,000) 0.1% by weight as branched olefin polymer A sample was prepared by mixing 0.1 wt% of benzotriazole as a non-ferrous anticorrosive.
The obtained sample was evaluated in the same manner as in Example 1.
The results are shown in Table 3.

〔実施例3〕
基油として,ポリブテン(動粘度:24000mm2/s)50.93重量%及びポリブテン(動粘度:9000mm2/s)30重量%と,油性剤として,オレイン酸18.9重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量160万)0.07重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
Example 3
As a base oil, polybutene (kinematic viscosity: 24000mm 2 /s)50.93 wt% and polybutene (kinematic viscosity: 9000mm 2 / s) and 30 wt%, as an oily agent, and 18.9 wt% of oleic acid, branched olefins A sample was prepared by mixing 0.07% by weight of polyisobutylene (average molecular weight 1,600,000) as a polymer and 0.1% by weight of benzotriazole as a nonferrous corrosion inhibitor.
The obtained sample was evaluated in the same manner as in Example 1.
The results are shown in Table 3.

〔実施例4〕
基油としてポリブテン(動粘度:24000mm2/s)80.95重量%と,油性剤として,オレイン酸6.9重量%及び菜種油12重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量160万)0.05重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
Example 4
Polybutene as the base oil (kinematic viscosity: 24000 mm 2 / s) 80.95% by weight, oleic acid 6.9% by weight and rapeseed oil 12% by weight, branched olefin polymer polyisobutylene (average molecular weight 1.6 million) A sample was prepared by mixing 0.05% by weight and 0.1% by weight of benzotriazole as a non-ferrous corrosion inhibitor.
The obtained sample was evaluated in the same manner as in Example 1.
The results are shown in Table 3.

〔実施例5〕
基油として,ポリブテン(動粘度:24000mm2/s)60.98重量%及びポリブテン(動粘度:170000mm2/s)20重量%と,油性剤として,オレイン酸18.9重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量300万)0.02重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
Example 5
As a base oil, polybutene (kinematic viscosity: 24000mm 2 /s)60.98 wt% and polybutene (kinematic viscosity: 170000mm 2 / s) and 20 wt%, as an oily agent, and 18.9 wt% of oleic acid, branched olefins A sample was prepared by mixing 0.02% by weight of polyisobutylene (average molecular weight 3 million) as a polymer and 0.1% by weight of benzotriazole as a non-ferrous anticorrosive.
The obtained sample was evaluated in the same manner as in Example 1.
The results are shown in Table 3.

〔実施例6〕
基油として,ポリブテン(動粘度:24000mm2/s)60.9999重量%及びポリブテン(動粘度:170000mm2/s)20重量%と,油性剤として,オレイン酸18.9重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量300万)0.0001重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
Example 6
As a base oil, polybutene (kinematic viscosity: 24000mm 2 /s)60.9999 wt% and polybutene (kinematic viscosity: 170000mm 2 / s) and 20 wt%, as an oily agent, and 18.9 wt% of oleic acid, branched olefins A sample was prepared by mixing 0.0001% by weight of polyisobutylene (average molecular weight 3 million) as a polymer and 0.1% by weight of benzotriazole as a non-ferrous anticorrosive.
The obtained sample was evaluated in the same manner as in Example 1.
The results are shown in Table 3.

〔実施例7〕
基油として,鉱油(動粘度:480mm2/s)77重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量6万)23重量%とを混合して,試料を調製した。
実施例1と同様にして,得られた試料を評価した。
結果を表3に示す。
Example 7
A sample was prepared by mixing 77% by weight of mineral oil (kinematic viscosity: 480 mm 2 / s) as the base oil and 23% by weight of polyisobutylene (average molecular weight 60,000) as the branched olefin polymer.
The obtained sample was evaluated in the same manner as in Example 1.
The results are shown in Table 3.

〔実施例8〕
基油として,ポリブテン(動粘度:24000mm2/s)80.97重量%と,油性剤として,オレイン酸6.9重量%及び菜種油12重量%と,分岐オレフィンポリマーとしてポリイソプレン(平均分子量50万)0.03重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
Example 8
The base oil is polybutene (kinematic viscosity: 24000 mm 2 / s) 80.97% by weight, the oily agent is 6.9% by weight oleic acid and rapeseed oil 12% by weight, and the branched olefin polymer is polyisoprene (average molecular weight 500,000). A sample was prepared by mixing 0.03% by weight with 0.1% by weight of benzotriazole as a non-ferrous anticorrosive. The obtained sample was evaluated in the same manner as in Example 1.
The results are shown in Table 3.

〔実施例9〕
基油としてポリブテン(動粘度:24000mm2/s)80.93重量%と,油性剤として,オレイン酸6.9重量%及びC14−15分岐・直鎖アルコール混合物12重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量160万)0.07重量%と,非鉄防食剤としてベンゾトリアゾール0.1重量%とを混合して,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。
結果を表3に示す。
Example 9
As base oil, polybutene (kinematic viscosity: 24000 mm 2 / s) 80.93% by weight, as oily agent, 6.9% by weight of oleic acid and 12% by weight of C14-15 branched / linear alcohol mixture, as branched olefin polymer A sample was prepared by mixing 0.07% by weight of polyisobutylene (average molecular weight 1,600,000) and 0.1% by weight of benzotriazole as a non-ferrous corrosion inhibitor.
The obtained sample was evaluated in the same manner as in Example 1.
The results are shown in Table 3.

Figure 2019038971
Figure 2019038971

〔比較例1〕
実施例4において,分岐オレフィンポリマーを使用しなかったこと以外は,実施例4と同様にして,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例1の試料は糸引き性が劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 1]
A sample was prepared in the same manner as in Example 4 except that the branched olefin polymer was not used in Example 4.
The obtained sample was evaluated in the same manner as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 1 was inferior in stringiness. In addition, the sliding distance was short and seizure was observed.

〔比較例2〕
実施例1において,分岐オレフィンポリマーを使用しなかったこと以外は,実施例1と同様にして,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例2の試料は糸引き性に劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 2]
A sample was prepared in the same manner as in Example 1 except that the branched olefin polymer was not used in Example 1.
The obtained sample was evaluated in the same manner as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 2 was inferior in stringiness. In addition, the sliding distance was short and seizure was observed.

〔比較例3〕
基油としてポリブテン(動粘度:9000mm2/s)75重量%と,油性剤としてダイマー酸25重量%とを混合して,試料を調製した。なお,この試料は,特許文献1の引抜き加工用潤滑油の一形態に該当する。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例3の試料は糸引き性に劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 3]
A sample was prepared by mixing 75% by weight of polybutene (kinematic viscosity: 9000 mm 2 / s) as a base oil and 25% by weight of dimer acid as an oily agent. In addition, this sample corresponds to one form of the lubricating oil for drawing process of patent document 1. FIG.
The obtained sample was evaluated in the same manner as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 3 was inferior in stringiness. In addition, the sliding distance was short and seizure was observed.

〔比較例4〕
基油として,鉱油(動粘度480mm2/s)9重量%及びポリブテン(動粘度:24000mm2/s)70重量%と,油性剤として,オレイン酸10重量%及びステアリン酸ブチルエステル10重量%と,潤滑添加剤として,カルナバ蝋1重量%とを混合して,試料を調製した。なお,この試料は,特許第4783026号公報のアルミニウム管抽伸潤滑油の一形態に該当する。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例4の試料は糸引き性に劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 4]
As base oil, mineral oil (kinematic viscosity 480 mm 2 / s) 9% by weight and polybutene (kinematic viscosity: 24000 mm 2 / s) 70% by weight, and as oil agent, oleic acid 10% by weight and stearic acid butyl ester 10% by weight A sample was prepared by mixing 1% by weight of carnauba wax as a lubricant additive. In addition, this sample corresponds to one form of the aluminum pipe drawing lubricating oil of patent 4783026.
The obtained sample was evaluated in the same manner as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 4 was inferior in stringiness. In addition, the sliding distance was short and seizure was observed.

〔比較例5〕
基油として,ポリブテン(動粘度:2100mm2/s)63重量%と,油性剤として,C14〜C15の分岐アルコール混合物25重量%と,分岐オレフィンポリマーとしてポリイソブチレン(平均分子量6万)12重量%とを混合して,試料を調製した。なお,この試料は,特許第4970777号公報の鋼管加工用潤滑油に近い形態である。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例5の試料は糸引き性に劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 5]
Base oil: 63% by weight of polybutene (kinematic viscosity: 2100 mm 2 / s), oily agent: 25% by weight of C14-C15 branched alcohol mixture, and 12% by weight of polyisobutylene (average molecular weight 60,000) as branched olefin polymer And a sample was prepared. In addition, this sample is a form close | similar to the lubricating oil for steel pipe processing of patent 4970777.
The obtained sample was evaluated in the same manner as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 5 was inferior in stringiness. In addition, the sliding distance was short and seizure was observed.

〔比較例6〕
基油成分として,ジエチレングリコールジエチルエーテル19重量%及びポリブテン(動粘度:9000mm2/s)80重量%と,油性剤として,カプリル酸1重量%とを混合して,試料を調製した。なお,この試料は,特開平11−209781号公報の抽伸加工用潤滑油に近い形態である。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例6の試料は糸引き性に劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 6]
A sample was prepared by mixing 19% by weight of diethylene glycol diethyl ether and 80% by weight of polybutene (kinematic viscosity: 9000 mm 2 / s) as a base oil component and 1% by weight of caprylic acid as an oily agent. In addition, this sample is a form close to the lubricating oil for drawing process of Unexamined-Japanese-Patent No. 11-209781.
The obtained sample was evaluated in the same manner as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 6 was inferior in stringiness. In addition, the sliding distance was short and seizure was observed.

〔比較例7〕
潤滑添加剤である,2−エチルヘキシルジチオリン酸亜鉛70重量%と脂肪酸の亜鉛塩30重量%とを混合して,試料を調製した。なお,この試料は,特許第4560174号公報の塑性加工用潤滑油組成物の一形態に該当する。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例7の試料は糸引き性に劣っていた。また,滑り距離も短く,焼付きの発生がみられた。
[Comparative Example 7]
A lubricating additive, 70% by weight of zinc 2-ethylhexyl dithiophosphate, and 30% by weight of a zinc salt of a fatty acid were mixed to prepare a sample. This sample corresponds to an embodiment of the lubricating oil composition for plastic working disclosed in Japanese Patent No. 4560174.
The obtained sample was evaluated in the same manner as in Example 1. The results are shown in Table 4.
The sample of Comparative Example 7 was inferior in stringiness. In addition, the sliding distance was short and seizure was observed.

〔比較例8〕
比較例4において,基油として,ポリブテン(動粘度:24000mm2/s)の代わりに,ポリブテン(動粘度:170000mm2/s)を使用したこと以外は,比較例4と同様にして,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
比較例4と比べて比較例8では,高い動粘度を有するポリブテンを使用したため,得られた試料も高い動粘度を有するが,糸引き性に差がなかった。この結果から,単に潤滑剤の動粘度を上げるだけでは,糸引き性が得られないことがわかる。
[Comparative Example 8]
In Comparative Example 4, as a base oil, polybutene: Instead of (kinematic viscosity 24000mm 2 / s), polybutene (kinematic viscosity: 170000mm 2 / s) except for using, in the same manner as in Comparative Example 4, the sample Prepared.
The obtained sample was evaluated in the same manner as in Example 1. The results are shown in Table 4.
Compared with Comparative Example 4, Comparative Example 8 used polybutene having a high kinematic viscosity, so the obtained sample also had a high kinematic viscosity, but there was no difference in stringiness. From this result, it can be seen that the stringiness cannot be obtained simply by increasing the kinematic viscosity of the lubricant.

〔比較例9〕
実施例5において,分岐オレフィンポリマーであるポリイソブチレン(平均分子量300万)の量を0.02重量%から0.03重量%に変更したこと以外は,実施例5と同様にして,試料を調製した。
得られた試料を実施例1と同様の方法で評価した。結果を表4に示す。
実施例5に比べて,分岐オレフィンポリマーの含有量が多い比較例9では,滑り距離も充分に長く,焼付きもみられなかったが,糸引き性が45cmとなった。しかし,試料がゼリー状に固化する傾向があり,液流動性低下が認められた。なお,液流動性が低下すると,引抜用潤滑剤の洗浄性が困難となり,作業性が低下する。
[Comparative Example 9]
In Example 5, a sample was prepared in the same manner as in Example 5, except that the amount of polyisobutylene (average molecular weight: 3 million), which is a branched olefin polymer, was changed from 0.02% by weight to 0.03% by weight. did.
The obtained sample was evaluated in the same manner as in Example 1. The results are shown in Table 4.
In Comparative Example 9, where the content of the branched olefin polymer was larger than that in Example 5, the sliding distance was sufficiently long and no seizure was observed, but the stringiness was 45 cm. However, the sample tended to solidify in a jelly form, and a decrease in liquid fluidity was observed. In addition, if the fluidity of the liquid is lowered, it becomes difficult to clean the drawing lubricant and workability is lowered.

Figure 2019038971
Figure 2019038971

表3及び4に記載の材料について以下に示す。
鉱油;鉱物油(動粘度480mm2/s)
ポリブテンA;ポリブテン(動粘度24,000mm2/s)
ポリブテンB;ポリブテン(動粘度9,000mm2/s)
ポリブテンC;ポリブテン(動粘度2,100mm2/s)
ポリブテンD;ポリブテン(動粘度170,000mm2/s)
油性剤A;オレイン酸
油性剤B;菜種油
油性剤C;C14−15分岐・直鎖アルコール 混合物
非鉄防食剤;ベンゾトリアゾール
分岐オレフィンポリマーA:ポリイソブチレン(平均分子量160万)
分岐オレフィンポリマーB;ポリイソブチレン(平均分子量6万)
分岐オレフィンポリマーC;ポリイソブチレン(平均分子量300万)
分岐オレフィンポリマーD;ポリイソプレン(平均分子量50万)
溶剤A;ジエチレングリコールジエチルエーテル
油性剤D;ダイマー酸
油性剤E;ステアリン酸ブチルエステル
油性剤F;C14−15分岐アルコール混合物
油性剤G;カプリル酸
潤滑添加剤A;カルナバ蝋
潤滑添加剤B;2−エチルヘキシルジチオリン酸亜鉛
潤滑添加剤C;脂肪酸の亜鉛塩
It shows below about the material of Table 3 and 4.
Mineral oil; mineral oil (kinematic viscosity 480mm 2 / s)
Polybutene A; polybutene (kinematic viscosity 24,000 mm 2 / s)
Polybutene B: Polybutene (kinematic viscosity 9,000 mm 2 / s)
Polybutene C: Polybutene (kinematic viscosity 2,100 mm 2 / s)
Polybutene D: Polybutene (kinematic viscosity 170,000 mm 2 / s)
Oily agent A; Oleic acid oily agent B; Rape oily agent C; C14-15 branched / linear alcohol mixture
Non-ferrous anticorrosive; benzotriazole branched olefin polymer A: polyisobutylene (average molecular weight 1.6 million)
Branched olefin polymer B: polyisobutylene (average molecular weight 60,000)
Branched olefin polymer C: polyisobutylene (average molecular weight: 3 million)
Branched olefin polymer D: polyisoprene (average molecular weight 500,000)
Solvent A; diethylene glycol diethyl ether oil agent D; dimer acid oil agent E; stearic acid butyl ester oil agent F; C14-15 branched alcohol mixture oil agent G; caprylic acid lubricant additive A; carnauba wax lubricant additive B; Ethylhexyl dithiophosphate zinc lubricant additive C; zinc salt of fatty acid

1 引抜用潤滑剤
2 アルミニウム試験板
3 支持台
4 円柱棒
5 鋼球
6 超硬ダイス
7 非鉄金属細線
W 荷重
1 Lubricant for drawing 2 Aluminum test plate 3 Support base 4 Cylindrical bar 5 Steel ball 6 Carbide die 7 Nonferrous metal fine wire W Load

Claims (5)

基油及び分岐オレフィンポリマーを含有する非鉄金属の引抜用潤滑剤であって,
該分岐オレフィンポリマーが,ポリイソブチレン,ポリイソプレン,エチレン−プロピレン共重合体,及びスチレン−ブタジエン共重合体からなる群より選ばれる少なくとも一種であり,かつ,平均分子量が1万〜500万であり,
室温下,該引抜用潤滑剤を満たした液槽中に円柱棒(φ4.0mm)を浸漬させ,速度0.5m/minで該円柱棒を液面から鉛直方向に引き上げるときに形成される液注の破断地点における,該液柱の伸び量が4〜40cmであり,
該引抜用潤滑剤の40℃における動粘度が500〜5000mm2/sである
ことを特徴とする,非鉄金属の引抜用潤滑剤。
A non-ferrous metal drawing lubricant containing a base oil and a branched olefin polymer,
The branched olefin polymer is at least one selected from the group consisting of polyisobutylene, polyisoprene, ethylene-propylene copolymer, and styrene-butadiene copolymer, and has an average molecular weight of 10,000 to 5,000,000;
A liquid formed when a cylindrical rod (φ4.0 mm) is immersed in a liquid tank filled with the drawing lubricant at room temperature and pulled up from the liquid surface in a vertical direction at a speed of 0.5 m / min. The elongation of the liquid column at the breaking point of the note is 4 to 40 cm,
A non-ferrous metal drawing lubricant, wherein the drawing lubricant has a kinematic viscosity at 40 ° C. of 500 to 5000 mm 2 / s.
さらに,エステル,アルコール及びカルボン酸からなる群より選ばれる少なくとも一種の油性剤を含有する,請求項1に記載の非鉄金属の引抜用潤滑剤。   The nonferrous metal drawing lubricant according to claim 1, further comprising at least one oily agent selected from the group consisting of esters, alcohols and carboxylic acids. 前記基油,油性剤,及び分岐オレフィンポリマーの合計中,
前記分岐オレフィンポリマーの含有量が0.0001重量%(1ppm)〜50重量%である,請求項1又は2に記載の非鉄金属の引抜用潤滑剤。
Of the total of the base oil, oiliness agent, and branched olefin polymer,
The non-ferrous metal drawing lubricant according to claim 1 or 2, wherein the content of the branched olefin polymer is 0.0001 wt% (1 ppm) to 50 wt%.
前記基油,油性剤,及び分岐オレフィンポリマーの合計中,
前記分岐オレフィンポリマーの含有量が0.0001重量%〜20重量%であり,かつ,
前記分岐オレフィンポリマーの平均分子量が10万〜300万である,請求項3に記載の非鉄金属の引抜用潤滑剤。
Of the total of the base oil, oiliness agent, and branched olefin polymer,
The content of the branched olefin polymer is 0.0001 wt% to 20 wt%, and
The non-ferrous metal drawing lubricant according to claim 3, wherein the branched olefin polymer has an average molecular weight of 100,000 to 3,000,000.
前記分岐オレフィンポリマーがポリイソブチレンである,請求項1〜4のいずれか一項に記載の非鉄金属の引抜用潤滑剤。   The non-ferrous metal drawing lubricant according to any one of claims 1 to 4, wherein the branched olefin polymer is polyisobutylene.
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