JP2019037216A5 - - Google Patents

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JP2019037216A5
JP2019037216A5 JP2017172521A JP2017172521A JP2019037216A5 JP 2019037216 A5 JP2019037216 A5 JP 2019037216A5 JP 2017172521 A JP2017172521 A JP 2017172521A JP 2017172521 A JP2017172521 A JP 2017172521A JP 2019037216 A5 JP2019037216 A5 JP 2019037216A5
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tea leaves
crushing
tea
green tea
steaming
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JP2017172521A
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JP7122731B2 (en
JP2019037216A (en
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Description

(A)萎凋工程
本発明における萎凋工程は、収穫された茶生葉を通風環境下で含水率72%未満50%以上、好ましくは60〜50%まで減少するまで、萎凋させる工程である。本工程により、茶生葉の含水率が減少し、その後の第一乾燥工程に要する時間を短縮でき、生産コストを低減することができる。本工程で用いる茶生葉は前記の通りだが、乾燥効率を高めるため、萎凋前に、適宜、茶生葉の切断を行っても良い。本工程は、茶生葉保管用の生葉管理機を用いるのが好ましく、また、萎凋中の茶生葉周辺の温度環境は室温である10〜40℃が好ましく、より好ましくは20〜30℃である。通風は、呼吸による茶生葉温度の上昇を防ぐために行い、通風サイクルは、常時通風でも良く、一定の休止時間を挟む断続的な通風でも良い。さらに、通風は任意の方向から行うことができる。また、環境温度が低い場合には、20〜40℃の温風を送風しても良い。
(A) Withering step The wilting step in the present invention is a step of wilting the harvested green tea leaves in a ventilation environment until the water content is reduced to less than 72% and 50% or more , preferably 60 to 50%. By this step, the water content of the fresh tea leaves can be reduced, the time required for the subsequent first drying step can be shortened, and the production cost can be reduced. The fresh tea leaves used in this step are as described above, but in order to improve the drying efficiency, the fresh tea leaves may be appropriately cut before wilting. In this step, it is preferable to use a fresh leaf management machine for storing fresh tea leaves, and the temperature environment around the fresh tea leaves during wilting is preferably 10 to 40 ° C, which is room temperature, and more preferably 20 to 30 ° C. Ventilation is performed to prevent the temperature of the fresh tea leaves from rising due to respiration, and the ventilation cycle may be constant ventilation or intermittent ventilation with a certain rest period. In addition, ventilation can be done from any direction. When the ambient temperature is low, warm air of 20 to 40 ° C. may be blown.

(C)第一乾燥工程
本発明における第一乾燥工程は、その後の圧搾粉砕工程におけるスクリューによる押し出し、摩擦による破砕、そして、カッターによる剪断を円滑に行うため、且つ、その後の解砕工程で茶葉の塊を解しやすくするために、50〜150℃の熱風に茶葉を晒し、茶葉の含水率を減少させる工程である。その後の圧搾粉砕工程で茶葉の含水率が高すぎると、茶葉から絞り出される水分が多く、圧搾粉砕工程後に塊になり易く、解砕することが難しくなる。逆に、茶葉の含水率が低すぎると、圧搾粉砕工程で、機械と茶葉の摩擦力が強まり、茶葉を押し出すことが出来なくなり、機械内部に詰まることがある。したがって、本工程では71%未満30%以上、好ましくは60〜40%、より好ましくは50〜40%まで、含水率を減少させる。本工程では、例えば、カワサキ機工社の蒸し葉処理機のように、50〜150℃の熱風を供給できる金網製の回転式円筒、又は50〜150℃の熱風を供給でき、円筒内で回転する葉攫い手を備えた固定式円筒を用いることができる。また、本工程における熱風発生機は、茶製造用問わず、通風乾燥機で用いられるような、火炉で加温した外気を送風ファンで送り出し、熱風として供給するものであり、さらに、前記炒り蒸し工程における回転式円筒釜の火炉から、排熱ダクトを通じて、前記炒り蒸し工程の排熱を再利用することができる。また、前記炒り蒸し工程の排熱を再利用時は、適宜、外気を供給して、熱風温度を安定させることができる。
(C) First Drying Step The first drying step in the present invention is to smoothly extrude with a screw, crush with friction, and shear with a cutter in the subsequent squeezing and crushing step, and tea leaves in the subsequent crushing step. This is a step of exposing the tea leaves to hot air at 50 to 150 ° C. to reduce the water content of the tea leaves in order to make it easier to unravel the lumps. If the water content of the tea leaves is too high in the subsequent squeezing and crushing step, a large amount of water is squeezed out from the tea leaves, which tends to form lumps after the squeezing and crushing step, making it difficult to crush. On the contrary, if the water content of the tea leaves is too low, the frictional force between the machine and the tea leaves becomes stronger in the squeezing and crushing process, the tea leaves cannot be extruded, and the inside of the machine may be clogged. Therefore, in this step, the water content is reduced to less than 71%, 30% or more , preferably 60 to 40%, and more preferably 50 to 40%. In this step, for example, a rotary cylinder made of wire mesh that can supply hot air at 50 to 150 ° C. like a steamed leaf processing machine manufactured by Kawasaki Kiko Co., Ltd., or a rotary cylinder made of wire mesh that can supply hot air at 50 to 150 ° C. and rotates in the cylinder. A fixed cylinder with a leaf-steaming hand can be used. Further, the hot air generator in this process sends out the outside air heated by the fireplace with a blower fan and supplies it as hot air, as used in a ventilation dryer, regardless of whether it is for tea production, and further, the roasting steaming is performed. The exhaust heat from the roasting and steaming process can be reused from the fireplace of the rotary cylindrical kettle in the process through the exhaust heat duct. Further, when the exhaust heat of the roasting and steaming step is reused, outside air can be appropriately supplied to stabilize the hot air temperature.

Claims (9)

(B)茶生葉の酸化酵素を不活化するための炒り蒸し工程と、(C)50〜150℃の熱風に前記(B)炒り蒸し工程を経た茶葉を晒し、含水率を71%未満30%以上まで減少させるための第一乾燥工程と、(D)圧力を加えて前記(C)第一乾燥工程を経た茶葉内の水分分布を均一にしながら、前記茶葉を剪断及び破砕する圧搾粉砕工程と、(E)前記(D)圧搾粉砕工程を経た茶葉の塊を解す解砕工程と、(F)前記(E)解砕工程を経た茶葉の含水率を5%以下に減少させるための第二乾燥工程と、を含む緑茶の製造方法。 (B) A roasting and steaming step for inactivating the oxidizing enzymes of fresh tea leaves, and (C) The tea leaves that have undergone the above (B) roasting and steaming step are exposed to hot air at 50 to 150 ° C., and the water content is less than 71% and 30%. a first drying step to reduce to above, and (D) while applying a pressure to equalize the moisture distribution in the tea leaves through said (C) first drying step, pressing pulverizing step of shearing and crushing the tea leaves , (E) A crushing step of crushing a mass of tea leaves that have undergone the (D) squeezing and crushing step, and (F) a second step for reducing the water content of the tea leaves that have undergone the (E) crushing step to 5% or less. A drying process and a method for producing green tea, including. 前記(B)炒り蒸し工程の前工程に、(A)茶生葉の含水率を72%未満50%以上まで減少させるための室温での萎凋工程を行う、請求項1に記載の緑茶の製造方法。The method for producing green tea according to claim 1, wherein (A) a wilting step at room temperature for reducing the water content of fresh tea leaves to less than 72% and 50% or more is performed before the (B) roasting and steaming step. .. 前記(B)炒り蒸し工程が、300〜400℃に熱せられた円筒釜で前記茶生葉を炒りつつ、当該茶生葉から気化した水蒸気の潜熱を利用して、当該茶生葉の酸化酵素を不活化する工程である請求項1又は2記載の緑茶の製造方法。 (B) the roasted steaming step, while roasted the tea leaves in a cylindrical kettle heated to 300 to 400 ° C., by utilizing the latent heat of water vapor vaporized from the tea leaves, inactivated oxidase of the tea leaves The method for producing green tea according to claim 1 or 2, which is the step of making green tea . 前記(C)第一乾燥工程が、金網製の円筒内で前記(B)炒り蒸し工程を経た茶葉を50〜150℃の熱風に晒しつつ、円筒の回転、又は攫い手による前記茶葉の撹拌を行い、当該茶葉の含水率を減少させる工程である請求項1乃至3の何れかに記載の緑茶の製造方法。 Wherein (C) the first drying step, while exposing the inside wire mesh cylinder (B) is roasted tea leaves through a steaming process hot air 50 to 150 ° C., the rotation of the cylinder, or Sarai stirring of the tea leaves by hand was carried out, the method of producing green leaf tea according to any one of claims 1 to 3 is a step of reducing the moisture content of the tea leaves. 前記(C)第一乾燥工程が、前記(B)炒り蒸し工程の排熱を再利用する工程である請求項1乃至4の何れかに記載の緑茶の製造方法。 The method for producing green tea according to any one of claims 1 to 4, wherein the (C) first drying step is a step of reusing the exhaust heat of the (B) roasting and steaming step. 前記(D)圧搾粉砕工程が、茶葉に圧力を加えつつ、カッターによる剪断、又は摩擦による破砕を行う粉砕機を使用する工程である請求項1乃至5の何れかに記載の緑茶の製造方法。 The method for producing green tea according to any one of claims 1 to 5, wherein the squeezing and crushing step (D) is a step of using a crusher that performs shearing with a cutter or crushing by friction while applying pressure to the tea leaves. 前記(E)解砕工程が、等間隔に刃が装着された2組のロールから構成され、各ロールの刃が噛み合うように回転する解砕機を使用する工程である請求項1乃至6の何れかに記載の緑茶の製造方法。 Any of claims 1 to 6, wherein the crushing step (E) is a step of using a crusher which is composed of two sets of rolls in which blades are mounted at equal intervals and rotates so that the blades of the rolls mesh with each other. The method for producing green tea described in Crab . 前記(E)解砕工程が、複数回の解砕を繰り返し、各回の解砕後に、乾燥及び篩分を行う工程である請求項1乃至6の何れかに記載の緑茶の製造方法。 The method for producing green tea according to any one of claims 1 to 6, wherein the crushing step (E) is a step of repeating crushing a plurality of times and performing drying and sieving after each crushing. 請求項1乃至の何れかに記載の緑茶の製造方法で製造されることを特徴とする緑茶。 Manufactured by the manufacturing method of green tea according to any one of claims 1 to 8 green tea, wherein Rukoto.
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JP7479820B2 (en) * 2019-11-01 2024-05-09 サントリーホールディングス株式会社 Tea leaf production method
CN114271347B (en) * 2021-12-31 2023-07-18 杭州西湖龙井茶叶有限公司 Longjing tea processing method and Longjing tea

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JPS5944017B2 (en) * 1977-02-16 1984-10-26 勝平 江口 "Ten" tea production method
JPS5692737A (en) * 1979-12-24 1981-07-27 Miyamura Tekkosho:Kk Tea production
JP4414838B2 (en) * 2004-08-04 2010-02-10 マルサダ製茶株式会社 Method for making kettle roasted tea
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JP2010004743A (en) * 2008-06-24 2010-01-14 Kawasaki Kiko Co Ltd Dust collection and heat recovery system in tea manufacture processing
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