JP2019033092A - Illumination lamp, lighting device, and manufacturing method of illumination lamp - Google Patents

Illumination lamp, lighting device, and manufacturing method of illumination lamp Download PDF

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JP2019033092A
JP2019033092A JP2018196456A JP2018196456A JP2019033092A JP 2019033092 A JP2019033092 A JP 2019033092A JP 2018196456 A JP2018196456 A JP 2018196456A JP 2018196456 A JP2018196456 A JP 2018196456A JP 2019033092 A JP2019033092 A JP 2019033092A
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light source
cover
peripheral surface
inner peripheral
adhesive member
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恒人 西岡
Tsuneto Nishioka
恒人 西岡
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

To provide an illumination lamp which enables an adhesive member to be easily provided in parallel to a longitudinal direction of the illumination lamp at substantially the same position in individual illumination lamps, and to provide a lighting device.SOLUTION: In an elongated illumination lamp 1, a light source module 3 has a light source 4, a substrate 5 on which the light source 4 is mounted, and a heat sink 6 in which the substrate 5 is disposed, is housed in a cylindrical translucent cover 2, and is fixed to an inner peripheral surface of the cover 2 by an adhesive member 10. The heat sink 6 has: a light source installation part 61 in which the substrate 5 is installed; a pair of protrusion parts 62 erected in the light source installation part 61 at an interval which is larger than the substrate 5; an arc part 64 which has a recessed part 67, in which the adhesive member 10 is provided along a center axis O direction of the cover 2, is formed having the same width as the light source installation part 61, and adheres to the inner peripheral surface at a portion excluding the recessed part 67; and side wall parts 63 protruding from both end parts of the light source installation part 61 to the side of both end parts of the arc part 64 and integrated with both end parts of the arc part 64.SELECTED DRAWING: Figure 6

Description

本発明は、照明ランプと、当該照明ランプを用いた照明装置と、当該照明ランプの製造方法に関するものである。   The present invention relates to an illumination lamp, an illumination device using the illumination lamp, and a method for manufacturing the illumination lamp.

近年、環境配慮の社会的要請を受け、従来の白熱電球や蛍光灯に比べて長寿命であり低消費電力の固体発光素子の1つである発光ダイオード(Light Emitting Diode;以下LEDと称す。)を光源として用いた照明ランプ及び照明装置の普及が拡大している。   In recent years, in response to social demands for environmental considerations, light emitting diodes (hereinafter referred to as LEDs), which are one of solid-state light emitting elements that have a longer life and lower power consumption than conventional incandescent bulbs and fluorescent lamps. Widespread use of illumination lamps and illumination devices that use a light source as a light source.

LEDを用いた照明ランプとして、例えば特許文献1のように、複数のLED光源が実装された基板と、基板を保持しLED光源の発熱を吸熱するヒートシンクと、LED、基板並びにヒートシンクを内部に保持するカバー(特許文献1のガラス管が該当)と、を有した長尺の照明ランプが挙げられる。また、特許文献1の照明ランプにおいて、ヒートシンクとカバーはシリコーンゴムなどの接着部材によって取り付けられている。   As an illumination lamp using LEDs, for example, as in Patent Document 1, a substrate on which a plurality of LED light sources are mounted, a heat sink that holds the substrate and absorbs heat generated by the LED light sources, and the LEDs, the substrate, and the heat sink are held inside. And a long illumination lamp having a cover (corresponding to the glass tube of Patent Document 1). Further, in the illumination lamp of Patent Document 1, the heat sink and the cover are attached by an adhesive member such as silicone rubber.

特開2013−161564号公報JP 2013-161564 A

特許文献1のようにヒートシンクとカバーを接着部材によって取り付ける照明ランプを量産する場合には、個々の照明ランプにおいて略同一の位置に接着部材を設け、均一な品質の照明ランプを製造することが望まれる。しかし、特許文献1の照明ランプでは、接着部材を略同一の位置に設けることは困難である。   When mass production of an illumination lamp in which a heat sink and a cover are attached by an adhesive member as in Patent Document 1, it is desirable to provide an adhesive member at substantially the same position in each of the illumination lamps to produce a uniform quality illumination lamp. It is. However, in the illumination lamp of Patent Document 1, it is difficult to provide the adhesive member at substantially the same position.

本発明は上記の課題を鑑みてなされたものであり、容易に個々の照明ランプにおいて略同一の位置に接着部材を設けることができる照明ランプ、照明装置および照明ランプの製造方法を提供することを目的とする。   The present invention has been made in view of the above problems, and provides an illumination lamp, an illumination device, and a method for manufacturing the illumination lamp that can easily provide an adhesive member at substantially the same position in each illumination lamp. Objective.

本発明の照明ランプは、筒形状であり、透光性を有するカバーと、光源、前記光源が実装される基板、及び、前記基板が配置されるヒートシンクを有し、前記カバーの内部に収納される光源モジュールと、前記光源モジュールを前記カバーの内周面に接着固定するための接着部材と、を備え、前記ヒートシンクは、前記内周面から離れて配置されるとともに、前記光源が前記内周面の側を向くように前記基板が設置される光源設置部と、前記カバーの軸方向に沿い、且つ、前記軸方向と交わる方向において前記基板の寸法よりも大きい間隔で前記光源設置部に立設している一対の突起部と、前記軸方向に沿い前記接着部材が設けられる凹部を有しており、前記光源設置部と同じ幅で形成されるとともに、前記光源モジュールが前記内周面に接着固定された状態で前記凹部を除く部分が前記内周面と密着している円弧部と、前記軸方向と交わる方向において一対の前記突起部よりも外側である前記光源設置部の両端部から前記円弧部の両端部の側に向かって突出するとともに、前記円弧部の側の端部が前記円弧部の両端部と一体化されている側壁部と、を有することを特徴としている。   The illumination lamp of the present invention has a cylindrical shape and has a light-transmitting cover, a light source, a substrate on which the light source is mounted, and a heat sink on which the substrate is disposed, and is housed inside the cover. A light source module, and an adhesive member for adhering and fixing the light source module to the inner peripheral surface of the cover. The heat sink is disposed away from the inner peripheral surface, and the light source is disposed on the inner peripheral surface. A light source installation part on which the substrate is installed so as to face the surface, and a light source installation part that is along the axial direction of the cover and that intersects the axial direction at intervals greater than the dimension of the substrate. A pair of protrusions provided, and a recess in which the adhesive member is provided along the axial direction. The light source module is formed on the inner peripheral surface with the same width as the light source installation part. Contact From the both ends of the light source installation part that is outside the pair of protrusions in the direction intersecting the axial direction and the arc part in which the part excluding the concave part is in close contact with the inner peripheral surface in a fixed state A side wall portion that protrudes toward both end portions of the arc portion and has an end portion on the arc portion side integrated with both end portions of the arc portion is characterized.

また、本発明の照明装置は、筒形状であり、透光性を有するカバーと、光源、前記光源が実装される基板、及び、前記基板が配置されるヒートシンクを有し、前記カバーの内部に収納される光源モジュールと、前記光源モジュールを前記カバーの内周面に接着固定するための接着部材と、前記光源に電力を供給する電源装置と、を備え、前記ヒートシンクは、前記内周面から離れて配置されるとともに、前記光源が前記内周面の側を向くように前記基板が設置される光源設置部と、前記カバーの軸方向に沿い、且つ、前記軸方向と交わる方向において前記基板の寸法よりも大きい間隔で前記光源設置部に立設している一対の突起部と、前記軸方向に沿い前記接着部材が設けられる凹部を有しており、前記光源設置部と同じ幅で形成されるとともに、前記光源モジュールが前記内周面に接着固定された状態で前記凹部を除く部分が前記内周面と密着している円弧部と、前記軸方向と交わる方向において一対の前記突起部よりも外側である前記光源設置部の両端部から前記円弧部の両端部の側に向かって突出するとともに、前記円弧部の側の端部が前記円弧部の両端部と一体化されている側壁部と、を有する。   The lighting device of the present invention has a cylindrical shape and has a light-transmitting cover, a light source, a substrate on which the light source is mounted, and a heat sink on which the substrate is disposed, and the inside of the cover. A light source module to be housed, an adhesive member for adhering and fixing the light source module to the inner peripheral surface of the cover, and a power supply device for supplying power to the light source, wherein the heat sink is formed from the inner peripheral surface. A light source installation part in which the substrate is installed so that the light source faces the inner peripheral surface, and the substrate in the direction that intersects the axial direction of the cover and intersects the axial direction And having a pair of protrusions standing on the light source installation part at intervals larger than the dimension of the light source, and a recess in which the adhesive member is provided along the axial direction, and having the same width as the light source installation part When done In addition, an arc portion in which a portion excluding the concave portion is in close contact with the inner peripheral surface in a state where the light source module is bonded and fixed to the inner peripheral surface, and a pair of the projecting portions in a direction intersecting the axial direction. Side wall portions that protrude from both end portions of the light source installation portion that are outside toward both end portions of the arc portion, and that end portions on the arc portion side are integrated with both end portions of the arc portion; Have.

さらに、本発明の照明ランプの製造方法は、筒形状であり、透光性を有するカバーと、光源、前記光源が実装される基板、及び、前記基板が配置されるヒートシンクを有し、前記ヒートシンクが、前記カバーの内周面から離れて配置されるとともに、前記光源が前記内周面の側を向くように前記基板が設置される光源設置部と、前記カバーの軸方向に沿い、且つ、前記軸方向と交わる方向において前記基板の寸法よりも大きい間隔で前記光源設置部に立設している一対の突起部と、前記軸方向に沿い接着部材が設けられる凹部を有しており、前記光源設置部と同じ幅で形成されるとともに、前記内周面に接着固定された状態で前記凹部を除く部分が前記内周面と密着している円弧部と、前記軸方向と交わる方向において一対の前記突起部よりも外側である前記光源設置部の両端部から前記円弧部の両端部の側に向かって突出するとともに、前記円弧部の側の端部が前記円弧部の両端部と一体化されている側壁部とを有し、前記カバーの内部に収納される光源モジュールの前記凹部に沿って前記凹部の外側にはみ出さないように前記接着部材を設ける工程と、前記接着部材が設けられた後、前記円弧部と前記内周面とを密着させながら前記接着部材によって前記カバーに前記光源モジュールを接着固定させる工程とを含む。   Furthermore, the manufacturing method of the illumination lamp of the present invention has a cylindrical shape, a transparent cover, a light source, a substrate on which the light source is mounted, and a heat sink on which the substrate is disposed, and the heat sink Is disposed away from the inner peripheral surface of the cover, and the light source installation portion in which the substrate is installed so that the light source faces the inner peripheral surface, along the axial direction of the cover, and A pair of protrusions that are erected on the light source installation portion at an interval larger than the dimension of the substrate in a direction intersecting the axial direction, and a recess in which an adhesive member is provided along the axial direction, A pair of arcuate portions that are formed to have the same width as the light source installation portion and are in contact with the inner peripheral surface in a state of being adhesively fixed to the inner peripheral surface, and a pair in a direction intersecting the axial direction From the protrusion of Side wall portions that protrude from both end portions of the light source installation portion that are outside toward both end portions of the arc portion, and that end portions on the arc portion side are integrated with both end portions of the arc portion; A step of providing the adhesive member so as not to protrude outside the concave portion along the concave portion of the light source module housed in the cover, and the arc portion after the adhesive member is provided. And the step of adhering and fixing the light source module to the cover by the adhesive member while closely contacting the inner peripheral surface.

本発明の照明ランプ及び照明装置は、光源が配置された面とは反対側の面に前記長手方向に対して並行するように延びる凹部が形成されているため、凹部に沿って接着部材を設けることで略同一の位置に接着部材を設け易く、容易に均一な品質の照明ランプ及び照明装置を得ることができる効果を奏する。   In the illumination lamp and the illumination device according to the present invention, since a recess extending in parallel to the longitudinal direction is formed on the surface opposite to the surface on which the light source is disposed, an adhesive member is provided along the recess. Thus, it is easy to provide the adhesive member at substantially the same position, and it is possible to easily obtain an illumination lamp and an illumination device of uniform quality.

また、本発明の照明ランプの製造方法では、光源が配置された面とは反対側の面に長手方向に対して並行するように延びる凹部が形成された光源モジュールの凹部に沿って接着部材を設ける工程を含むため、略同一の位置に接着部材を設け易く、均一な品質の照明ランプ及び照明装置を製造し易い効果を奏する。   In the illumination lamp manufacturing method of the present invention, the adhesive member is provided along the recess of the light source module in which a recess extending in parallel to the longitudinal direction is formed on the surface opposite to the surface on which the light source is disposed. Since it includes the step of providing, it is easy to provide the adhesive member at substantially the same position, and there is an effect that it is easy to manufacture an illumination lamp and an illumination device of uniform quality.

本発明に係る照明装置の斜視図である。It is a perspective view of the illuminating device which concerns on this invention. 実施の形態1に係る照明ランプの斜視図である。1 is a perspective view of an illumination lamp according to Embodiment 1. FIG. 実施の形態1に係る照明ランプの側面図である。3 is a side view of the illumination lamp according to Embodiment 1. FIG. 実施の形態1に係る照明ランプの底面図である。4 is a bottom view of the illumination lamp according to Embodiment 1. FIG. 実施の形態1に係る照明ランプの上面図である。3 is a top view of the illumination lamp according to Embodiment 1. FIG. 実施の形態1に係る照明ランプの図2〜5に示すA−A断面を示す断面図である。It is sectional drawing which shows the AA cross section shown to FIGS. 2-5 of the illumination lamp which concerns on Embodiment 1. FIG. 実施の形態1に係るヒートシンクの一方の端部(X軸方向の原点側)からの斜視図である。3 is a perspective view from one end (the origin side in the X-axis direction) of the heat sink according to Embodiment 1. FIG. 実施の形態1に係るヒートシンクの他方の端部(X軸方向の先端側)からの斜視図である。FIG. 3 is a perspective view from the other end (tip side in the X-axis direction) of the heat sink according to the first embodiment. 実施の形態2に係る照明ランプの側面図である。6 is a side view of an illumination lamp according to Embodiment 2. FIG. 実施の形態2に係る照明ランプの底面図である。It is a bottom view of the illumination lamp which concerns on Embodiment 2. FIG. 実施の形態2に係る照明ランプの図9及び図10に示すB−B断面を示す断面図である。It is sectional drawing which shows the BB cross section shown in FIG.9 and FIG.10 of the illumination lamp which concerns on Embodiment 2. FIG. 実施の形態2に係るヒートシンクの他方の端部(X軸方向の先端側)の拡大斜視図である。FIG. 10 is an enlarged perspective view of the other end (tip side in the X-axis direction) of the heat sink according to the second embodiment.

以下、本発明の実施の形態について、図を用いて説明する。なお、各図中、同一又は相当する部分には、同一符号を付している。実施の形態の説明において、同一又は相当する部分については、その説明を適宜省略又は簡略化する。また、各図では矢印X、矢印Y、矢印Zを、相互に直交する直交座標系の3軸方向に定義しているが、これは、説明のために便宜上記したものであり、装置、器具、部品等の配置や向き等を限定するものではない。装置、器具、部品等の構成について、その材質、形状、大きさ等は、本発明の範囲内で適宜変更することができる。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, the same code | symbol is attached | subjected to the part which is the same or it corresponds in each figure. In the description of the embodiments, the description of the same or corresponding parts will be omitted or simplified as appropriate. In each figure, the arrow X, the arrow Y, and the arrow Z are defined in the three axis directions of the orthogonal coordinate system orthogonal to each other. However, the arrangement and orientation of the components are not limited. About the structure of an apparatus, an instrument, components, etc., the material, a shape, a magnitude | size, etc. can be suitably changed within the scope of the present invention.

実施の形態1.
図1は、本発明に係る照明装置の斜視図である。照明装置100は、電力を供給されることによって点灯する長尺形状の照明ランプ1と、照明ランプ1を装着可能であり照明ランプ1に電力を供給する照明器具101と、を具備する。照明装置100は、照明ランプ1を室内に向けて天井又は壁面に取り付けられ、照明ランプ1を点灯させることによって室内に光が照射される。
Embodiment 1 FIG.
FIG. 1 is a perspective view of a lighting device according to the present invention. The lighting device 100 includes a long-shaped illumination lamp 1 that is turned on when power is supplied, and a lighting fixture 101 that can be mounted with the illumination lamp 1 and supplies power to the lighting lamp 1. The illumination device 100 is attached to a ceiling or a wall surface with the illumination lamp 1 facing the room, and the illumination lamp 1 is turned on to irradiate the room with light.

照明器具101は、器具本体102と、保持ソケット103と、給電ソケット104と、電源ボックス105と、を備えている。器具本体102は、内部が中空であり長尺の箱型形状である。また、器具本体102は、V字ばね又は継手等の取付具(図示省略)を有しており、取付具を用いて天井又は壁面に取り付けられる。   The lighting fixture 101 includes a fixture main body 102, a holding socket 103, a power supply socket 104, and a power supply box 105. The instrument main body 102 is hollow and has a long box shape. Moreover, the instrument main body 102 has fixtures (illustration omitted), such as a V-shaped spring or a joint, and is attached to a ceiling or a wall surface using a fixture.

器具本体102の照明ランプ1が装着される側の面には、長手方向(矢印Xの方向)の一方の端部近傍に保持ソケット103と、長手方向の他方の端部近傍には給電ソケット104とがそれぞれ突出して設けられている。保持ソケット103と給電ソケット104との間隔は、照明ランプ1の長手方向の長さに略等しく、保持ソケット103と給電ソケット104は照明ランプ1を保持することができる。また、給電ソケット104は、保持している照明ランプ1と電気的に接続されている。   On the surface of the fixture body 102 on the side where the illumination lamp 1 is mounted, a holding socket 103 is provided in the vicinity of one end in the longitudinal direction (the direction of the arrow X), and a power supply socket 104 is provided in the vicinity of the other end in the longitudinal direction. Are provided in a protruding manner. The interval between the holding socket 103 and the power supply socket 104 is substantially equal to the length of the illumination lamp 1 in the longitudinal direction, and the holding socket 103 and the power supply socket 104 can hold the illumination lamp 1. The power supply socket 104 is electrically connected to the illumination lamp 1 that is held.

また、器具本体102の内部には、電源ボックス105が収納されている。電源ボックス105は、外部電源から電力の供給を受け照明ランプ1に適した電圧又は電流に変換する電源装置(図示省略)を有している。電源装置は、給電ソケット104と電気的に接続されており、給電ソケット104を介して照明ランプ1に電力を供給することができる。   In addition, a power supply box 105 is housed inside the instrument main body 102. The power supply box 105 has a power supply device (not shown) that receives power supplied from an external power supply and converts it into a voltage or current suitable for the illumination lamp 1. The power supply device is electrically connected to the power supply socket 104, and can supply power to the illumination lamp 1 through the power supply socket 104.

図2は、実施の形態1に係る照明ランプの斜視図である。図3は、実施の形態1に係る照明ランプの側面図である。図4は、実施の形態1に係る照明ランプの底面図である。図5は、実施の形態1に係る照明ランプの上面図である。図6は、実施の形態1に係る照明ランプの図2〜5に示すA−A断面を示す断面図である。なお、図2ではカバー2の内部の説明のため、カバー2の一部を省略している。照明ランプ1は、カバー2と、光源4と基板5とヒートシンク6とから構成される光源モジュール3と、保持口金7と、給電口金8と、を備えている。また、図6に示すように、照明ランプ1の長手方向に対して垂直な方向(矢印Zの方向)において、後述する光源4の光が出射される側を出射側(矢印Zの先端側)と称し、出射側とは反対側を器具側(矢印Zの原点側)と称する。すなわち、照明ランプ1は、照明ランプ1の器具側(矢印Zの基点側)が照明器具101に対向するように照明器具101に装着される。   FIG. 2 is a perspective view of the illumination lamp according to the first embodiment. FIG. 3 is a side view of the illumination lamp according to the first embodiment. 4 is a bottom view of the illumination lamp according to Embodiment 1. FIG. FIG. 5 is a top view of the illumination lamp according to the first embodiment. FIG. 6 is a cross-sectional view showing the AA cross section shown in FIGS. 2 to 5 of the illumination lamp according to the first embodiment. In FIG. 2, a part of the cover 2 is omitted for explaining the inside of the cover 2. The illumination lamp 1 includes a cover 2, a light source module 3 including a light source 4, a substrate 5, and a heat sink 6, a holding base 7, and a power supply base 8. Further, as shown in FIG. 6, in the direction perpendicular to the longitudinal direction of the illumination lamp 1 (the direction of the arrow Z), the side from which the light of the light source 4 described later is emitted is the emission side (the tip side of the arrow Z). The side opposite to the emission side is referred to as the instrument side (the origin side of the arrow Z). That is, the illumination lamp 1 is mounted on the illumination fixture 101 such that the appliance side of the illumination lamp 1 (the base point side of the arrow Z) faces the illumination fixture 101.

カバー2は、長尺及び中空の円筒形状であり長手方向(矢印Xの方向)の両端が開口している。実施の形態1において、カバー2の中心軸Oから内周面までの距離Riは、Ri=11.75[mm]である。また、カバー2の厚さTは、T=1[mm]である。ただし、T及びRiの寸法は実施の形態1の寸法に限定されない。   The cover 2 has a long and hollow cylindrical shape, and both ends in the longitudinal direction (the direction of the arrow X) are open. In the first embodiment, the distance Ri from the central axis O of the cover 2 to the inner peripheral surface is Ri = 11.75 [mm]. The thickness T of the cover 2 is T = 1 [mm]. However, the dimensions of T and Ri are not limited to those of the first embodiment.

また、カバー2は、透光性を有する材料を用いて形成されており、例えばガラス管や、ポリカーボネート又はアクリル樹脂等の透光性を有する樹脂製の管が用いられる。さらに、カバー2がガラス管の場合はカバー2の内周面に0.05〜20.0μm程度の金属酸化物から為る拡散膜を形成したり、カバー2が樹脂製の管の場合はカバー2に拡散剤を混合する等、カバー2を透過する光を拡散させるような構造であっても構わない。   Moreover, the cover 2 is formed using the material which has translucency, for example, the resin-made tube | pipe which has translucency, such as a glass tube and a polycarbonate or an acrylic resin, is used. Further, when the cover 2 is a glass tube, a diffusion film made of a metal oxide of about 0.05 to 20.0 μm is formed on the inner peripheral surface of the cover 2, or when the cover 2 is a resin tube A structure that diffuses light transmitted through the cover 2, such as mixing a diffusing agent with 2, may be used.

図1から図5に示すように、保持口金7は、カバー2の一方の端部の開口を覆うように取り付けられ、絶縁性を有する保持口金筐体71と、保持口金筐体71から照明ランプ1の長手方向に立設し導電性を有する保持端子72と、を備えている。保持端子72は、インサート成形等の方法によって保持口金筐体71に埋め込まれている。また、保持口金筐体71にはねじ孔73が設けられており、ねじ溝が形成されたねじ9の軸部がねじ孔73に挿通され、後述するヒートシンク6のねじ孔65aにねじ込まれることで保持口金7は光源モジュール3に固定される。   As shown in FIGS. 1 to 5, the holding base 7 is attached so as to cover the opening of one end of the cover 2, and the holding base casing 71 having an insulating property, and the holding base casing 71 illuminates the lamp. 1 and a holding terminal 72 having electrical conductivity. The holding terminal 72 is embedded in the holding base casing 71 by a method such as insert molding. Further, the holding base casing 71 is provided with a screw hole 73, and the shaft portion of the screw 9 in which the screw groove is formed is inserted into the screw hole 73 and screwed into a screw hole 65a of the heat sink 6 described later. The holding base 7 is fixed to the light source module 3.

給電口金8は、カバー2の他方の端部の開口を覆うように取り付けられ、絶縁性を有する給電口金筐体81と、給電口金筐体81から照明ランプ1の長手方向に立設し導電性を有する給電端子82と、を備えている。給電端子82は、インサート成形等の方法によって給電口金筐体81に埋め込まれている。また、給電口金筐体81にはねじ孔83が設けられており、ねじ溝が形成されたねじ9の軸部がねじ孔83に挿通され、後述するヒートシンク6のねじ孔65aがねじ込まれることで給電口金8は光源モジュール3に固定されている。   The power supply base 8 is attached so as to cover the opening at the other end of the cover 2, and has an insulating power supply base casing 81, and stands upright from the power supply base casing 81 in the longitudinal direction of the illumination lamp 1. A power supply terminal 82. The power supply terminal 82 is embedded in the power supply base casing 81 by a method such as insert molding. Further, the power supply base casing 81 is provided with a screw hole 83, and the shaft portion of the screw 9 in which the screw groove is formed is inserted into the screw hole 83, and a screw hole 65 a of the heat sink 6 described later is screwed. The power supply base 8 is fixed to the light source module 3.

また、保持ソケット103が保持端子72を保持し、給電ソケット104が給電端子82を保持することによって、照明器具101は照明ランプ1を保持することができる。また、少なくとも給電ソケット104は、給電端子82を保持すると同時に、給電端子82と電気的に接続される。   Further, since the holding socket 103 holds the holding terminal 72 and the power supply socket 104 holds the power supply terminal 82, the lighting fixture 101 can hold the illumination lamp 1. At least the power supply socket 104 holds the power supply terminal 82 and is electrically connected to the power supply terminal 82 at the same time.

また、図2及び図3で示すようにカバー2の一方の端部に保持口金7が取り付けられ、他方の端部に給電口金8が取り付けられた場合、カバー2の内部にはカバー2と保持口金7と、給電口金8とで囲まれたカバー内空間11が形成される。   2 and 3, when the holding base 7 is attached to one end of the cover 2 and the power supply base 8 is attached to the other end, the cover 2 is held inside the cover 2. An in-cover space 11 surrounded by the base 7 and the power supply base 8 is formed.

図2及び図4に示すように、光源モジュール3は、カバー内空間11に固定され、光源4と、長尺の平板状であり光源4が実装されている基板5と、光源4から発生する熱を照明ランプ1外部へカバー2を介して放散するヒートシンク6を備えている。光源モジュール3はカバー2の内部に収納されている。なお、基板5及びヒートシンク6の長手方向(矢印Xの方向)の長さは、カバー2の長手方向の長さと略同一である。   As shown in FIGS. 2 and 4, the light source module 3 is fixed to the cover inner space 11 and is generated from the light source 4, a long flat plate-like substrate 5 on which the light source 4 is mounted, and the light source 4. A heat sink 6 for dissipating heat to the outside of the illumination lamp 1 through the cover 2 is provided. The light source module 3 is housed inside the cover 2. The lengths of the substrate 5 and the heat sink 6 in the longitudinal direction (the direction of the arrow X) are substantially the same as the length of the cover 2 in the longitudinal direction.

光源4は、発光面から光を出射する素子であり、基板5の長手方向(矢印Xの方向)に沿って平行に複数個配列されている。光源4の発光面は出射側を向いており、光源4より出射される光は出射側へ向かい、出射側空間25と円筒部21を通過し、照明ランプ1の外部へ照射される。実施の形態1において、光源4はLEDであり、波長が440〜480nmの青色光を出射するLEDチップ上に青色光を黄色光に波長変換する蛍光体を配してパッケージ化した疑似白色LEDが用いられている。なお、光源4の数、配置位置、種類は照明ランプ1の用途に応じて決定されるため、本発明は光源4の数、配置位置、種類は限定されない。例えば、長手方向の長さが基板5の長手方向の長さと略等しい、長尺の有機エレクトロルミネッセンス素子(Organic Electroluminescence;以下有機EL素子と称する)1つを光源4として用い、有機EL素子の長手方向が基板5の長手方向と並行するように配置しても構わない。   The light source 4 is an element that emits light from the light emitting surface, and a plurality of light sources 4 are arranged in parallel along the longitudinal direction of the substrate 5 (the direction of the arrow X). The light emitting surface of the light source 4 faces the emission side, and the light emitted from the light source 4 is directed to the emission side, passes through the emission side space 25 and the cylindrical portion 21, and is irradiated to the outside of the illumination lamp 1. In the first embodiment, the light source 4 is an LED, and a pseudo white LED packaged by arranging a phosphor that converts blue light into yellow light on an LED chip that emits blue light having a wavelength of 440 to 480 nm. It is used. In addition, since the number, arrangement position, and type of the light sources 4 are determined according to the use of the illumination lamp 1, the number, arrangement position, and type of the light sources 4 are not limited in the present invention. For example, a long organic electroluminescence element (hereinafter referred to as an organic EL element) having a length in the longitudinal direction substantially equal to the length in the longitudinal direction of the substrate 5 is used as the light source 4 and the length of the organic EL element is determined. You may arrange | position so that a direction may be parallel to the longitudinal direction of the board | substrate 5. FIG.

基板5の光源4が実装される実装面には、例えば、ダイオード、コンデンサ、ヒューズ又は抵抗等の電子部品(図示省略)が実装され、さらに各光源4と各電子部品とを電気的に接続させる配線パターン(図示省略)が設けられている。また、各光源4と各電子部品とは配線パターンを介して給電端子82と電気的に接続されている。このため、光源4には、給電ソケット104と給電端子82と配線パターンとを介して電源装置から電力が供給され、光源4は点灯する。   For example, an electronic component (not shown) such as a diode, a capacitor, a fuse, or a resistor is mounted on the mounting surface of the substrate 5 on which the light source 4 is mounted, and each light source 4 and each electronic component are electrically connected. A wiring pattern (not shown) is provided. In addition, each light source 4 and each electronic component are electrically connected to a power supply terminal 82 via a wiring pattern. Therefore, power is supplied to the light source 4 from the power supply device via the power supply socket 104, the power supply terminal 82, and the wiring pattern, and the light source 4 is turned on.

基板5の材料には、ガラスエポキシ材料、紙フェノール材料、コンポジット材料、セラミック材料、あるいはアルミニウム等の金属材料が材料コスト、設計仕様などを勘案して選定される。また、基板5の実装面は、基板5の材料の反射率よりも高い反射率を有するレジストが塗布されている。   As a material of the substrate 5, a glass epoxy material, a paper phenol material, a composite material, a ceramic material, or a metal material such as aluminum is selected in consideration of material cost, design specifications, and the like. The mounting surface of the substrate 5 is coated with a resist having a reflectance higher than that of the material of the substrate 5.

図7は、実施の形態1に係るヒートシンクの一方の端部(矢印Xの基点側)からの斜視図である。図8は、実施の形態1に係るヒートシンクの他方の端部(矢印Xの先端側)からの斜視図である。ヒートシンク6は長尺形状の部材であり、ヒートシンク6の出射側の面である光源設置部61と、光源設置部61より立設する一対の突起部62と、ヒートシンク6の側面である一対の側壁部63と、ヒートシンク6の器具側の面である円弧部64と、円弧部64より立設するねじ固定部65と、光源設置部61より器具側に延びる4つの治具固定部66とで構成されている。また、円弧部64には凹部67が長手方向に渡って形成され、ねじ固定部65と治具固定部66の間でねじ孔65a(図4参照)が形成されている。なお、ヒートシンク6の長手方向(矢印Xの方向)に垂直に切断した断面の形状は、長手方向の位置によらず常に図5に示すような一定の断面の形状になっている。   7 is a perspective view from one end of the heat sink according to Embodiment 1 (from the base point side of the arrow X). FIG. 8 is a perspective view of the heat sink according to Embodiment 1 from the other end (the tip side of arrow X). The heat sink 6 is an elongated member, and includes a light source installation portion 61 that is an emission side surface of the heat sink 6, a pair of protrusions 62 that are erected from the light source installation portion 61, and a pair of side walls that are side surfaces of the heat sink 6. A part 63, an arc part 64 which is a surface of the heat sink 6 on the instrument side, a screw fixing part 65 standing from the arc part 64, and four jig fixing parts 66 extending from the light source installation part 61 to the instrument side. Has been. A concave portion 67 is formed in the arc portion 64 in the longitudinal direction, and a screw hole 65a (see FIG. 4) is formed between the screw fixing portion 65 and the jig fixing portion 66. Note that the cross-sectional shape of the heat sink 6 cut perpendicularly to the longitudinal direction (the direction of the arrow X) is always a constant cross-sectional shape as shown in FIG. 5 regardless of the position in the longitudinal direction.

光源設置部61は長手方向に並行するように延びる平板形状であり、ヒートシンク6がカバー2の内部に保持された際に出射側に位置する面には、図2から図5で示すように光源4が出射側を向くように基板5が設置されている。   The light source installation part 61 has a flat plate shape extending in parallel with the longitudinal direction, and the light source is disposed on the surface located on the emission side when the heat sink 6 is held inside the cover 2 as shown in FIGS. The board | substrate 5 is installed so that 4 may face the output side.

光源設置部61の出射側に位置する面には、一対の突起部62が出射側に向かって長手方向(矢印Xの方向)に渡って立設している。突起部62同士の間隔は、少なくとも基板5の短手方向の幅(矢印Yの方向)よりも長く、基板5は突起部62同士の間に設置されている。このため、突起部62によって基板5を設置する際の位置決めが容易となる。   A pair of protrusions 62 are erected on the surface located on the emission side of the light source installation unit 61 in the longitudinal direction (the direction of the arrow X) toward the emission side. The interval between the protrusions 62 is at least longer than the width of the substrate 5 in the short direction (the direction of the arrow Y), and the substrate 5 is disposed between the protrusions 62. For this reason, the positioning at the time of installing the board | substrate 5 by the projection part 62 becomes easy.

また、光源設置部61の短手方向(矢印Yの方向)の両端部には、それぞれ器具側方向に側壁部63が長手方向に渡って突出している。さらに、側壁部63の器具側方向の端部は、それぞれ円弧部64の両端部と一体化している。円弧部64の曲率は、カバー2の内周面の曲率と略同一であり、カバー2の内部に光源モジュール3が保持された際には円弧部64はカバー2の内周面と対向する。   Further, at both ends of the light source installation portion 61 in the short direction (the direction of the arrow Y), side wall portions 63 project in the longitudinal direction in the instrument side direction. Further, the end portions of the side wall portion 63 in the instrument side direction are respectively integrated with both end portions of the arc portion 64. The curvature of the arc portion 64 is substantially the same as the curvature of the inner peripheral surface of the cover 2, and the arc portion 64 faces the inner peripheral surface of the cover 2 when the light source module 3 is held inside the cover 2.

光源設置部61の器具側の面には、4つの治具固定部66が器具側へ長手方向に渡って突出して設けられており、さらに円弧部64の出射側の面には、ねじ固定部65が出射側へ長手方向に渡って突出して設けられている。治具固定部66のうち光源4近傍の2つの治具固定部66と、ねじ固定部65の間にはねじ孔65aが形成されている。保持口金筐体71に形成されたねじ孔73又は給電口金筐体81に形成されたねじ孔83に挿入されたねじ9がねじ孔65aに挿入されることにより、光源モジュール3の一部であるヒートシンク6と保持口金70又は給電口金80とが固定される。また、ヒートシンク6がカバー2の内部に固定されている状態でヒートシンク6に保持口金70又は給電口金80が固定されると、保持口金70はカバー2の一方の端部を覆うように固定され、給電口金80はカバー2の他方の端部を覆うように固定される。   On the surface of the light source installation portion 61 on the instrument side, four jig fixing portions 66 are provided so as to protrude in the longitudinal direction toward the instrument side, and on the surface on the emission side of the arc portion 64, a screw fixing portion is provided. 65 is provided to protrude in the longitudinal direction toward the emission side. A screw hole 65 a is formed between the two jig fixing parts 66 in the vicinity of the light source 4 of the jig fixing part 66 and the screw fixing part 65. The screw 9 inserted into the screw hole 73 formed in the holding base casing 71 or the screw hole 83 formed in the power supply base casing 81 is inserted into the screw hole 65a, thereby being a part of the light source module 3. The heat sink 6 and the holding base 70 or the power supply base 80 are fixed. Further, when the holding base 70 or the power supply base 80 is fixed to the heat sink 6 in a state where the heat sink 6 is fixed inside the cover 2, the holding base 70 is fixed so as to cover one end of the cover 2, The power supply cap 80 is fixed so as to cover the other end of the cover 2.

凹部67は2つの面の断面形状が略V字型となるように形成された溝であり、ヒートシンク6の長手方向(矢印Xの方向)に対して並行するように延びるよう形成されている。凹部67には、図6で示すように接着部材10がヒートシンク6の長手方向に沿って設けられており、接着部材10によってヒートシンク6はカバー2の内周面に接着固定されている。実施の形態1の接着部材10には、シリコーン樹脂系接着剤などの硬化するまで流動性を有する接着剤を用いている。   The recess 67 is a groove formed so that the cross-sectional shapes of the two surfaces are substantially V-shaped, and is formed so as to extend in parallel to the longitudinal direction of the heat sink 6 (the direction of the arrow X). As shown in FIG. 6, the adhesive member 10 is provided in the recess 67 along the longitudinal direction of the heat sink 6, and the heat sink 6 is bonded and fixed to the inner peripheral surface of the cover 2 by the adhesive member 10. The adhesive member 10 of the first embodiment uses an adhesive having fluidity until it is cured, such as a silicone resin adhesive.

ヒートシンク6の断面形状は一定の形状であるため、押出成形を用いた製造が適している。なお、凹部67は押出成形時に形成しても構わないし、押出成形では凹部67が形成されていない断面形状で成形してから加工によって凹部67を形成しても構わない。また、断面形状は略V字型に限らず、円弧型、U字型、M字型などの断面形状であってもよい。   Since the cross-sectional shape of the heat sink 6 is a fixed shape, manufacture using extrusion molding is suitable. The recess 67 may be formed at the time of extrusion molding, or the recess 67 may be formed by processing after forming in a cross-sectional shape where the recess 67 is not formed by extrusion molding. The cross-sectional shape is not limited to a substantially V shape, and may be a cross-sectional shape such as an arc shape, a U shape, or an M shape.

次に照明ランプ1を組み立てる手順について説明する。   Next, a procedure for assembling the illumination lamp 1 will be described.

ステップ1.
まず、ステップ1として、複数の光源4と、基板5と、ヒートシンク6とを一体化させ、光源モジュール3を組み立てる。具体的には、基板5の配線パターンに従って光源4を実装し、光源4を実装した基板5をヒートシンク6の光源設置部61に設置する。なお、光源設置部61に基板5を設置する方法としては、接着剤あるいは両面テープ等によって接着する方法や、基板5と光源設置部61にねじ孔を設けねじ止めする方法等が挙げられる。
Step 1.
First, as step 1, a plurality of light sources 4, a substrate 5, and a heat sink 6 are integrated to assemble a light source module 3. Specifically, the light source 4 is mounted according to the wiring pattern of the substrate 5, and the substrate 5 on which the light source 4 is mounted is installed on the light source installation unit 61 of the heat sink 6. Examples of the method of installing the substrate 5 on the light source installation unit 61 include a method of adhering with an adhesive or a double-sided tape, a method of providing a screw hole on the substrate 5 and the light source installation unit 61, and screwing.

ステップ2.
ステップ1で光源モジュール3を組み立てた後、ステップ2に進み、ヒートシンク6の凹部67に沿って光源モジュール3の長手方向に対し並行するように接着部材10を設ける。接着部材10が流動性を有するシリコーン樹脂系接着剤の場合は、例えば、ノズルなどを用いて射出量が管理された接着部材10が凹部67に沿って付設される。凹部67は、前述の通りヒートシンク6の長手方向、つまり光源モジュール3の長手に対して並行するように延びるよう形成されている。このため、凹部67は接着部材10を設ける際の目印として機能し、凹部67に沿って接着部材10を設けることで複数の照明ランプ1において略同一の位置に接着部材10を照明ランプ1の長手方向に対して並行するように設け易くなっている。
Step 2.
After assembling the light source module 3 in step 1, the process proceeds to step 2, and the adhesive member 10 is provided along the recess 67 of the heat sink 6 so as to be parallel to the longitudinal direction of the light source module 3. In the case where the adhesive member 10 is a silicone resin adhesive having fluidity, for example, the adhesive member 10 whose injection amount is controlled using a nozzle or the like is provided along the recess 67. The concave portion 67 is formed so as to extend in parallel to the longitudinal direction of the heat sink 6, that is, the longitudinal direction of the light source module 3 as described above. For this reason, the concave portion 67 functions as a mark when the adhesive member 10 is provided. By providing the adhesive member 10 along the concave portion 67, the longitudinal direction of the illumination lamp 1 is set at approximately the same position in the plurality of illumination lamps 1. It is easy to provide so as to be parallel to the direction.

ステップ3.
ステップ2で接着部材10を凹部67に設けた後、ステップ3に進み、接着部材10が硬化する前に光源モジュール3をカバー2の内部に挿入し、ヒートシンク6の円弧部64とカバー2の内周面とを接着部材10を介して密着させる。接着部材10は硬化するまで流動性を有する接着剤を使用しており、また接着部材10は凹部67に設けられているため、ヒートシンク6をカバー2の内周面に密着させる際に、凹部67に接着部材10を捕捉させ、接着部材10が凹部67の外側にはみ出すことを防ぐことができる。
Step 3.
After the adhesive member 10 is provided in the recess 67 in step 2, the process proceeds to step 3 and the light source module 3 is inserted into the cover 2 before the adhesive member 10 is cured, and the arc portion 64 of the heat sink 6 and the cover 2 The peripheral surface is brought into close contact with the adhesive member 10. The adhesive member 10 uses an adhesive having fluidity until it is cured, and the adhesive member 10 is provided in the concave portion 67. Therefore, when the heat sink 6 is brought into close contact with the inner peripheral surface of the cover 2, the concave portion 67 is used. It is possible to prevent the adhesive member 10 from protruding outside the recess 67 by capturing the adhesive member 10.

ステップ4.
ステップ3でカバー2とヒートシンク6とを接着部材10を介して密着させた後、ステップ4に進み、接着部材10を硬化させる。カバー2とヒートシンク6とを接着部材10を介して密着させた状態で接着部材10を硬化させることによって、光源モジュール3はカバー2の内周面に接着固定される。なお、接着部材10は、加熱、送風などの方法を用いることによって硬化する時間を短縮させることができる。
Step 4.
After the cover 2 and the heat sink 6 are brought into close contact with each other through the adhesive member 10 in Step 3, the process proceeds to Step 4 where the adhesive member 10 is cured. The light source module 3 is bonded and fixed to the inner peripheral surface of the cover 2 by curing the adhesive member 10 in a state where the cover 2 and the heat sink 6 are in close contact with each other via the adhesive member 10. Note that the adhesive member 10 can be cured by using a method such as heating or air blowing.

ステップ5.
ステップ4で接着部材10を硬化させた後、ステップ5に進み、カバー2の両端の開口に保持口金7及び給電口金8を取り付ける。具体的には、保持口金7及び給電口金8のそれぞれのねじ孔73,83を、ヒートシンク6のねじ孔65aと照明ランプ1の長手方向の向きに一直線上に配置する。この状態で、ねじ孔73,83よりねじ9をねじ孔65まで挿入し、ねじ止めすることによって、保持口金7及び給電口金8はカバー2の両端の開口を覆うようにヒートシンク6を介してカバー2に取り付けられる。また、給電口金8の給電端子82と基板5の配線パターンとは電気的に接続された状態で、給電端子82はカバー2に取り付けられる。なお、ステップ5において、保持口金筐体71及び給電口金筐体81に接着剤あるいは両面テープ等を設け、保持口金7並びに給電口金8をカバー2に直接接着して、より強固に取り付けても構わない。
Step 5.
After the adhesive member 10 is cured in step 4, the process proceeds to step 5, and the holding base 7 and the power supply base 8 are attached to the openings at both ends of the cover 2. Specifically, the screw holes 73 and 83 of the holding base 7 and the power supply base 8 are arranged in a straight line in the longitudinal direction of the screw hole 65 a of the heat sink 6 and the illumination lamp 1. In this state, the screw 9 is inserted from the screw holes 73 and 83 to the screw hole 65 and fixed, whereby the holding base 7 and the power supply base 8 are covered via the heat sink 6 so as to cover the openings at both ends of the cover 2. 2 is attached. Further, the power supply terminal 82 is attached to the cover 2 in a state where the power supply terminal 82 of the power supply base 8 and the wiring pattern of the substrate 5 are electrically connected. In step 5, the holding base casing 71 and the power supply base casing 81 may be provided with an adhesive or a double-sided tape, and the holding base 7 and the power supply base 8 may be directly bonded to the cover 2 to be attached more firmly. Absent.

ステップ5でカバー2の両端の開口に保持口金7及び給電口金8を取り付けることによって、照明ランプ1の組み立てが完了する。   In step 5, the holding base 7 and the power supply base 8 are attached to the openings at both ends of the cover 2, whereby the assembly of the illumination lamp 1 is completed.

以上より、実施の形態1の照明ランプ1は、ヒートシンク6の円弧部64、つまり光源モジュール3の表面のうちカバー2の内周面に対向する表面に照明ランプ1の長手方向に並行するように延びる凹部67を形成することによって、凹部67が接着部材10を設ける際の目印として機能し、凹部67に沿って接着部材10を設けることで複数の照明ランプ1において略同一の位置に接着部材10を照明ランプ1の長手方向に対して並行するように設け易くなっている。このため、均一な品質の照明ランプ1を容易に量産することができる。   As described above, the illumination lamp 1 of Embodiment 1 is parallel to the longitudinal direction of the illumination lamp 1 on the arc portion 64 of the heat sink 6, that is, the surface of the light source module 3 that faces the inner peripheral surface of the cover 2. By forming the extending recess 67, the recess 67 functions as a mark when the adhesive member 10 is provided, and by providing the adhesive member 10 along the recess 67, the adhesive member 10 is located at substantially the same position in the plurality of illumination lamps 1. Is easily provided so as to be parallel to the longitudinal direction of the illumination lamp 1. For this reason, the uniform quality illumination lamp 1 can be easily mass-produced.

また、接着部材10は硬化するまで流動性を有する接着剤を用いているため、光源モジュール3をカバー2の内周面に密着させる際に、凹部67が接着部材10を捕捉し、円弧部64まで接着部材10がはみ出し難くなる。カバー2は透光性を有しているので接着部材10は使用者が視認することができ、接着部材10が円弧部64にはみ出してしまうと照明ランプ1の意匠性を損ねてしまう。このため、実施の形態1の照明ランプ1は接着部材10のはみ出しによる意匠性の低下が発生し難くなる。   Further, since the adhesive member 10 uses a fluid adhesive until it is cured, when the light source module 3 is brought into close contact with the inner peripheral surface of the cover 2, the concave portion 67 captures the adhesive member 10 and the arc portion 64. It becomes difficult for the adhesive member 10 to protrude. Since the cover 2 has translucency, the user can visually recognize the adhesive member 10. If the adhesive member 10 protrudes from the arc portion 64, the design of the illumination lamp 1 is impaired. For this reason, in the illumination lamp 1 according to the first embodiment, it is difficult for the designability to deteriorate due to the protrusion of the adhesive member 10.

なお、実施の形態1の照明ランプ1の接着部材10には、硬化するまで流動性を有する接着剤を用いているが、これに限らず、粘着テープ等のようにカバー2の内周面に光源モジュール3を固定することができる物質であれば良い。   In addition, although the adhesive agent which has fluidity | liquidity is used for the adhesive member 10 of the illumination lamp 1 of Embodiment 1 until it hardens | cures, it is not restricted to this, On the inner peripheral surface of the cover 2 like an adhesive tape etc. Any substance that can fix the light source module 3 may be used.

また、実施の形態1の照明ランプ1は、上述したステップ1から5の手順で組み立てを行っているが、凹部67に沿って接着部材10を設ける工程(ステップ2)と、設けた接着部材10が硬化する前にカバー2とヒートシンク6とを接着部材10を介して密着させる工程(ステップ3)と、カバー2とヒートシンク6とが接着部材10を介して密着した状態で接着部材10が硬化する工程(ステップ4)を備えていれば、これに限らない。さらに、接着部材10が粘着テープ等のように硬化せずにカバー2と光源モジュール3を固定することが可能な物質であるならば、ステップ4を備えていなくても構わない。   Moreover, although the illumination lamp 1 of Embodiment 1 is assembled in the procedure of step 1 to 5 mentioned above, the process (step 2) which provides the adhesive member 10 along the recessed part 67, and the provided adhesive member 10 are provided. The adhesive member 10 is cured in a state in which the cover 2 and the heat sink 6 are in close contact with each other through the adhesive member 10 (step 3), and the cover 2 and the heat sink 6 are in close contact with each other through the adhesive member 10 before the adhesive is cured. If it has a process (Step 4), it will not be restricted to this. Further, if the adhesive member 10 is a substance capable of fixing the cover 2 and the light source module 3 without being cured, such as an adhesive tape, the step 4 may not be provided.

実施の形態2.
図9は、実施の形態2に係る照明ランプの側面図である。図10は、実施の形態2に係る照明ランプの底面図である。図11は、実施の形態2に係る照明ランプの図9及び図10に示すB−B断面を示す断面図である。図12は、実施の形態2に係るヒートシンクの他方の端部の拡大斜視図である。実施の形態2の照明ランプ1aは、実施の形態1の照明ランプ1と比べて、ヒートシンク6aの凹部67が2ヶ所に形成され、それぞれに接着部材10が設けられている点が異なっている。なお、その他の構成については実施の形態1と略同様であるため、説明を割愛する。
Embodiment 2. FIG.
FIG. 9 is a side view of the illumination lamp according to the second embodiment. FIG. 10 is a bottom view of the illumination lamp according to the second embodiment. FIG. 11 is a cross-sectional view showing the BB cross section shown in FIGS. 9 and 10 of the illumination lamp according to the second embodiment. FIG. 12 is an enlarged perspective view of the other end of the heat sink according to the second embodiment. The illumination lamp 1a according to the second embodiment is different from the illumination lamp 1 according to the first embodiment in that the recesses 67 of the heat sink 6a are formed in two places and the adhesive member 10 is provided in each of them. Since other configurations are substantially the same as those in the first embodiment, the description thereof is omitted.

実施の形態2においても、凹部67はヒートシンク6aの長手方向(矢印Xの方向)に対して並行するように延びるようそれぞれ形成されている。このため、実施の形態1と同様にそれぞれの凹部67は接着部材10を設ける際の目印として機能し、略同一の位置に接着部材10を照明ランプ1aの長手方向に対して並行するように設け易くなっている。また、実施の形態1に比べて、接着部材10を設ける箇所が増えているため、より強固に光源モジュール3をカバー2に固定することができる。   Also in the second embodiment, the recesses 67 are formed so as to extend in parallel to the longitudinal direction of the heat sink 6a (the direction of the arrow X). Therefore, as in the first embodiment, each recess 67 functions as a mark when the adhesive member 10 is provided, and the adhesive member 10 is provided at substantially the same position so as to be parallel to the longitudinal direction of the illumination lamp 1a. It is easy. Moreover, since the location where the adhesive member 10 is provided is increased as compared with the first embodiment, the light source module 3 can be more firmly fixed to the cover 2.

実施の形態3.
本発明におけるヒートシンクの凹部67、又は凹部67と対向するカバー2の内周面の、接着部材10によって相互に接着固定される部分には、例えばサンドブラスト法などの方法によって表面処理が施され微細な凹凸が形成されてもよい(図示省略)。このような構成にすることによって、接着部材10を接する面積を増やすことができるため、より強固に光源モジュール3をカバー2に固定することができる。なお、カバー2の内周面に形成された微細な凹凸は、カバー2を透過する光を拡散させる機能を備えて、構造的な機能と光学的な機能とを兼ねるものであってもよい。
Embodiment 3 FIG.
In the present invention, the concave portion 67 of the heat sink or the portion of the inner peripheral surface of the cover 2 facing the concave portion 67 that is bonded and fixed to each other by the adhesive member 10 is subjected to a surface treatment, for example, by a sandblasting method or the like. Concavities and convexities may be formed (not shown). By adopting such a configuration, the area in contact with the adhesive member 10 can be increased, so that the light source module 3 can be more firmly fixed to the cover 2. The fine irregularities formed on the inner peripheral surface of the cover 2 may have a function of diffusing light transmitted through the cover 2 and may have both a structural function and an optical function.

1 照明ランプ、1a 照明ランプ、2 カバー、3 光源モジュール、4 光源、5 基板、6 ヒートシンク、6a ヒートシンク、7 保持口金、8 給電口金、9 ねじ、10 接着部材、11 カバー内空間、61 光源設置部、62 突起部、63 側壁部、64 円弧部、65 ねじ固定部、65a ねじ孔、66 治具固定部、67 凹部、71 保持口金筐体、72 保持端子、73 ねじ孔、81 給電口金筐体、82 給電端子、83 ねじ孔、100 照明装置、101 照明器具、102 器具本体、103 保持ソケット、104 給電ソケット、105 電源ボックス。   DESCRIPTION OF SYMBOLS 1 Illumination lamp, 1a Illumination lamp, 2 Cover, 3 Light source module, 4 Light source, 5 Substrate, 6 Heat sink, 6a Heat sink, 7 Holding base, 8 Feed base, 9 Screw, 10 Adhesive member, 11 Cover space, 61 Light source installation Part, 62 projection part, 63 side wall part, 64 arc part, 65 screw fixing part, 65a screw hole, 66 jig fixing part, 67 concave part, 71 holding base case, 72 holding terminal, 73 screw hole, 81 power supply base case Body, 82 feeding terminal, 83 screw hole, 100 lighting device, 101 lighting fixture, 102 fixture body, 103 holding socket, 104 feeding socket, 105 power supply box.

Claims (6)

筒形状であり、透光性を有するカバーと、
光源、前記光源が実装される基板、及び、前記基板が配置されるヒートシンクを有し、前記カバーの内部に収納される光源モジュールと、
前記光源モジュールを前記カバーの内周面に接着固定するための接着部材と、
を備え、
前記ヒートシンクは、
前記内周面から離れて配置されるとともに、前記光源が前記内周面の側を向くように前記基板が設置される光源設置部と、
前記カバーの軸方向に沿い、且つ、前記軸方向と交わる方向において前記基板の寸法よりも大きい間隔で前記光源設置部に立設している一対の突起部と、
前記軸方向に沿い前記接着部材が設けられる凹部を有しており、前記光源設置部と同じ幅で形成されるとともに、前記光源モジュールが前記内周面に接着固定された状態で前記凹部を除く部分が前記内周面と密着している円弧部と、
前記軸方向と交わる方向において一対の前記突起部よりも外側である前記光源設置部の両端部から前記円弧部の両端部の側に向かって突出するとともに、前記円弧部の側の端部が前記円弧部の両端部と一体化されている側壁部と、
を有する照明ランプ。
A cover having a cylindrical shape and translucency;
A light source module having a light source, a substrate on which the light source is mounted, and a heat sink on which the substrate is disposed, and housed in the cover;
An adhesive member for adhesively fixing the light source module to the inner peripheral surface of the cover;
With
The heat sink is
A light source installation part in which the substrate is installed so that the light source faces the side of the inner peripheral surface while being arranged away from the inner peripheral surface;
A pair of protrusions that are erected on the light source installation portion at an interval that is larger than the dimension of the substrate in a direction that intersects the axial direction of the cover and intersects the axial direction;
A concave portion in which the adhesive member is provided along the axial direction is formed to have the same width as the light source installation portion, and the concave portion is removed in a state where the light source module is bonded and fixed to the inner peripheral surface. An arc portion in which the portion is in close contact with the inner peripheral surface;
Projecting from both ends of the light source installation portion, which is outside the pair of projections in the direction intersecting the axial direction, toward both ends of the arc portion, and the end portion on the arc portion side is Sidewall portions integrated with both ends of the arc portion;
Lighting lamp with.
前記光源モジュールは、
前記接着部材によって前記カバーに接着固定された状態で、前記円弧部のみが前記内周面と密着している
請求項1に記載の照明ランプ。
The light source module is
The illumination lamp according to claim 1, wherein only the arc portion is in close contact with the inner peripheral surface in a state where the adhesive member is bonded and fixed to the cover.
前記接着部材は、硬化するまで流動性を有する接着剤である、
請求項1又は2に記載の照明ランプ。
The adhesive member is an adhesive having fluidity until cured.
The illumination lamp according to claim 1 or 2.
筒形状であり、透光性を有するカバーと、
光源、前記光源が実装される基板、及び、前記基板が配置されるヒートシンクを有し、前記カバーの内部に収納される光源モジュールと、
前記光源モジュールを前記カバーの内周面に接着固定するための接着部材と、
前記光源に電力を供給する電源装置と、
を備え、
前記ヒートシンクは、
前記内周面から離れて配置されるとともに、前記光源が前記内周面の側を向くように前記基板が設置される光源設置部と、
前記カバーの軸方向に沿い、且つ、前記軸方向と交わる方向において前記基板の寸法よりも大きい間隔で前記光源設置部に立設している一対の突起部と、
前記軸方向に沿い前記接着部材が設けられる凹部を有しており、前記光源設置部と同じ幅で形成されるとともに、前記光源モジュールが前記内周面に接着固定された状態で前記凹部を除く部分が前記内周面と密着している円弧部と、
前記軸方向と交わる方向において一対の前記突起部よりも外側である前記光源設置部の両端部から前記円弧部の両端部の側に向かって突出するとともに、前記円弧部の側の端部が前記円弧部の両端部と一体化されている側壁部と、
を有する照明装置。
A cover having a cylindrical shape and translucency;
A light source module having a light source, a substrate on which the light source is mounted, and a heat sink on which the substrate is disposed, and housed in the cover;
An adhesive member for adhesively fixing the light source module to the inner peripheral surface of the cover;
A power supply for supplying power to the light source;
With
The heat sink is
A light source installation part in which the substrate is installed so that the light source faces the side of the inner peripheral surface while being arranged away from the inner peripheral surface;
A pair of protrusions that are erected on the light source installation portion at an interval that is larger than the dimension of the substrate in a direction that intersects the axial direction of the cover and intersects the axial direction;
A concave portion in which the adhesive member is provided along the axial direction is formed to have the same width as the light source installation portion, and the concave portion is removed in a state where the light source module is bonded and fixed to the inner peripheral surface. An arc portion in which the portion is in close contact with the inner peripheral surface;
Projecting from both ends of the light source installation portion, which is outside the pair of projections in the direction intersecting the axial direction, toward both ends of the arc portion, and the end portion on the arc portion side is Sidewall portions integrated with both ends of the arc portion;
A lighting device.
筒形状であり、透光性を有するカバーと、光源、前記光源が実装される基板、及び、前記基板が配置されるヒートシンクを有し、前記ヒートシンクが、前記カバーの内周面から離れて配置されるとともに、前記光源が前記内周面の側を向くように前記基板が設置される光源設置部と、前記カバーの軸方向に沿い、且つ、前記軸方向と交わる方向において前記基板の寸法よりも大きい間隔で前記光源設置部に立設している一対の突起部と、前記軸方向に沿い接着部材が設けられる凹部を有しており、前記光源設置部と同じ幅で形成されるとともに、前記内周面に接着固定された状態で前記凹部を除く部分が前記内周面と密着している円弧部と、前記軸方向と交わる方向において一対の前記突起部よりも外側である前記光源設置部の両端部から前記円弧部の両端部の側に向かって突出するとともに、前記円弧部の側の端部が前記円弧部の両端部と一体化されている側壁部とを有し、前記カバーの内部に収納される光源モジュールの前記凹部に沿って前記凹部の外側にはみ出さないように前記接着部材を設ける工程と、
前記接着部材が設けられた後、前記円弧部と前記内周面とを密着させながら前記接着部材によって前記カバーに前記光源モジュールを接着固定させる工程と
を含む照明ランプの製造方法。
It has a cylindrical shape and a transparent cover, a light source, a substrate on which the light source is mounted, and a heat sink on which the substrate is disposed, and the heat sink is disposed away from the inner peripheral surface of the cover And a light source installation portion in which the substrate is installed so that the light source faces the inner peripheral surface, and along the axial direction of the cover and in a direction intersecting with the axial direction, Has a pair of protrusions standing on the light source installation part at a large interval, and a recess provided with an adhesive member along the axial direction, and is formed with the same width as the light source installation part, An arc portion in which a portion excluding the concave portion is adhered and fixed to the inner peripheral surface and is in close contact with the inner peripheral surface, and the light source installation that is outside the pair of protrusions in a direction intersecting the axial direction Front from both ends The arc portion protrudes toward both end portions, and the end portion on the arc portion side has a side wall portion integrated with both end portions of the arc portion, and is accommodated in the cover. Providing the adhesive member so as not to protrude outside the recess along the recess of the light source module;
A step of bonding and fixing the light source module to the cover by the bonding member while the arcuate portion and the inner peripheral surface are in close contact with each other after the bonding member is provided.
前記接着部材は、硬化するまで流動性を有する接着剤であり、
前記円弧部と前記内周面とを密着させた後に、前記接着部材を硬化させる工程を含む
請求項5に記載の照明ランプの製造方法。
The adhesive member is an adhesive having fluidity until it is cured,
The method for manufacturing an illumination lamp according to claim 5, further comprising a step of curing the adhesive member after the arc portion and the inner peripheral surface are brought into close contact with each other.
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