JP2019031728A - HIGH STRENGTH Zn-Al-Mg BASED SURFACE COATED STEEL SHEET FOR BUILDING COMPONENT AND BUILDING COMPONENT USING THE SAME - Google Patents

Abstract

To provide a high strength steel sheet for building components subjected to hot-dip Zn-Al-Mg based plating and capable of remarkably reducing the concentration in steel of hydrogen penetrated into the steel in a plating line and exhibiting excellent corrosion resistance of a Zn-Al-Mg based plating layer, and a building component using the same.SOLUTION: The high strength surface coated steel sheet for building components has a Zn-Al-Mg based coated layer on the surface of a material steel sheet containing, by mass%, C:0.01-0.20%, Si:0.01-0.50%, Mn:0.10-2.50%, P:0.005-0.050%, B:0.0005-0.010%, Ti:0.01-0.20%, Nb:0-0.10%, Mo:0-0.50%, Cr:0-0.50%, Al:0.01-0.10% and the remainder consisting of Fe and inevitable impurities. Diffusible hydrogen concentration in the material steel sheet is 0.30 ppm or less, and a period of time until rust is generated by a neutral salt spray test is 7000 hours or more. The building component uses the high strength steel sheet is also provided.SELECTED DRAWING: Figure 1

Description

  The present invention is a surface-treated steel sheet in which a Zn-Al-Mg-based surface coating layer is formed on the surface of a high-strength steel sheet, particularly reducing the hydrogen concentration in steel, which causes hydrogen embrittlement, and maintaining high corrosion resistance. The present invention relates to a high-strength surface-coated steel sheet for building members and a building member using the same.

  In recent years, in the field of building materials, it is often transported manually when used, and weight reduction is desired from the viewpoint of improving workability. There is also a growing need for high-strength, high-rust rust-proof steel sheets aimed at saving resources. Since the high-strength and high-rust-proof steel sheet is subjected to various processes including pressing and bending, it is also important to have excellent workability in addition to high strength and high corrosion resistance. Recently, as a surface-treated steel sheet having a high rust-preventing effect, which is increasing in demand, there is a molten Zn—Al—Mg-based steel sheet. However, with this type of plated steel sheet, when high-strength steel is used as the plating base plate, so-called hydrogen embrittlement is likely to occur due to hydrogen unavoidably entering the steel in the plating line. Become. In a general hot dip galvanizing line, a raw steel plate that is a plating original plate is subjected to a heat treatment in a reducing atmosphere containing hydrogen gas immediately before the plating bath. Hydrogen in this heated atmosphere enters the material steel plate and causes hydrogen embrittlement. In addition, intrusion of hydrogen can be considered even in a wet process such as electrolytic degreasing performed before plating, which can also cause hydrogen embrittlement.

  It is known that hydrogen embrittlement in a plated steel sheet is usually caused by hydrogen occlusion in the electroplating or pickling process of its pretreatment, and is particularly problematic when high-tensile steel of 980 MPa class or higher is used as a plating base plate. It is said that it is easy to become. However, with a hot-dip Zn-Al-Mg-based plated steel sheet, even if a high strength steel of a relatively low strength level such as a 780 MPa class or a 590 MPa class is used, brittle fracture will occur if extremely severe processing such as contact bending is performed. May occur. According to detailed investigations by the inventors, it has been found that this kind of brittle fracture is also an event caused by hydrogen penetrating the plating line. In addition, it has been found that in a hot-dip Zn—Al—Mg plated steel sheet, the plating layer tends to be a “barrier” that hinders hydrogen from detaching from the steel sheet as compared with other general hot-dip galvanized steel sheets. Therefore, in order to improve the reliability level with respect to the processing of the high-strength steel sheet subjected to hot-dip Zn—Al—Mg plating, it is desired to establish a technique for suppressing hydrogen embrittlement of the steel sheet.

Japanese Patent Laid-Open No. 7-150241 JP 2012-172247 A Japanese Patent No. 5097305

Kobe Steel Engineering Reports Vol.50, No.1, p.65

  As a technique for countermeasures against hydrogen embrittlement of steel sheets, Patent Document 1 discloses a technique for suppressing hydrogen generated by a corrosion reaction in an atmospheric environment from entering steel sheets by optimizing the chemical composition and metal structure of the steel. Is disclosed. Patent Document 2 discloses a technique for suppressing hydrogen embrittlement due to hydrogen that has entered from the environment by reducing microsegregation of Mn at a position deeper than the surface pitting depth. These techniques are measures against hydrogen intrusion when the steel sheet is used in a corrosive environment, and are not effective against hydrogen that has already infiltrated in the hot dipping line.

  Baking treatment is known as a treatment for releasing hydrogen that has entered the steel material to the outside of the steel material. The baking process is a process in which hydrogen that has intruded into hydrogen is heated at a temperature of about 200 ° C. to diffuse the hydrogen that has intruded into the steel and expelled from the surface of the steel. Non-Patent Document 1 describes a baking process for steel bolts subjected to electrogalvanization. According to this, heating at 150 ° C. or higher is effective for releasing diffusible hydrogen, and heating at about 200 ° C. is particularly effective. However, in the case of a steel material subjected to hot-dip Zn—Al—Mg plating, the phase structure of the plating layer changes when heated to a temperature range exceeding 150 ° C., and the original excellent corrosion resistance of the hot-dip Zn—Al—Mg plating layer is obtained. It cannot be maintained sufficiently. For this reason, it has been difficult to efficiently release hydrogen that has penetrated into the steel material while maintaining its excellent corrosion resistance in the molten Zn—Al—Mg-based steel sheet.

  Further, in the baking process, discoloration due to oxidation is generally likely to occur. In a reducing atmosphere using hydrogen, it is difficult to remove hydrogen in the steel. Therefore, to completely prevent discoloration during baking, treatment in a vacuum furnace is required. Since such a process causes an increase in cost, there is a practical aspect as a process for a high-strength part after processing, but it is difficult to adopt it for a plated steel sheet as a processing material. In particular, in the case of a steel plate, surface discoloration unevenness is easily noticeable. For this reason, it is generally not easy to realize a steel sheet material having excellent surface appearance uniformity by baking.

  On the other hand, Patent Document 3 discloses a technique for forming a black film resulting from Zn black oxide by heating in a steam atmosphere as a post-treatment of a molten Zn—Al—Mg-based steel sheet. However, an example in which high-strength steel is applied to a plating original sheet is not shown.

  The present invention provides a high-strength steel sheet that has been subjected to hot-dip Zn-Al-Mg plating, in which the concentration of hydrogen intruding into the steel in the plating line is significantly reduced, and hot-dip Zn-Al-Mg-based plating. An object of the present invention is to provide a steel plate for building members that exhibits the excellent corrosion resistance inherent to the layer and a building member using the same.

  As a result of detailed studies, the inventors have cracked the plating layer by imparting bending extension deformation or skin pass rolling by a tension leveler to a hot-dip Zn-Al-Mg-based plated steel sheet using high-tensile steel as a plating base plate. It was found that if the baking process is performed after that, even if the baking temperature is set to a low temperature range of 150 ° C. or lower, hydrogen that has entered the steel material can be efficiently released. In this case, the original high corrosion resistance of the molten Zn—Al—Mg based plating layer can be sufficiently maintained. Moreover, it was confirmed that the coating layer of the black appearance with the good design property is obtained by performing the baking process in water vapor | steam atmosphere. The present invention has been completed based on such findings.

  The purpose is mass%, C: 0.01 to 0.20%, Si: 0.01 to 0.50%, Mn: 0.10 to 2.50%, P: 0.005 to 0.050. %, B: 0.0005 to 0.010%, Ti: 0.01 to 0.20%, Nb: 0 to 0.10%, Mo: 0 to 0.50%, Cr: 0 to 0.50% , Al: 0.01 to 0.10%, balance Fe and unavoidable impurities on the surface of the steel plate of the steel composition, the composition ratio of the metal element is mass%, Al: 1.0 to 22.0%, Mg: 1.3 to 10.0%, Si: 0 to 2.0%, Ti: 0 to 0.10%, B: 0 to 0.05%, Fe: 2.0% or less, remaining Zn and inevitable Surface coated steel sheet having a Zn—Al—Mg based coating layer which is a general impurity, the diffusible hydrogen concentration in the material steel sheet is 0.30 ppm or less, and neutral salt spray according to JIS Z2371: 2015 It is achieved by a high-strength surface-coated steel sheet in which the time until the occurrence of red rust by the test (salt concentration: 50 g / L, temperature: 35 ° C., test piece back surface and end face seal: yes) is 7000 hours or more.

  The tensile strength in the direction perpendicular to rolling of the high strength surface-coated steel sheet for building members is, for example, 590 MPa or more. The average thickness of the Zn—Al—Mg based coating layer is, for example, 3 to 100 μm. Among the high-strength surface-coated steel sheets, a steel sheet exhibiting a black appearance with a lightness L * of the coating layer surface of 60 or less is provided as an improved design. On the surface of the Zn—Al—Mg coating layer, an inorganic coating or an organic coating can be further provided.

As a manufacturing method of the above-mentioned high-strength surface-coated steel sheet for building members, after heating the material steel sheet having the above steel composition to 550 to 900 ° C. in a mixed gas of hydrogen and nitrogen, it is Al in mass% without touching the atmosphere. : 1.0 to 22.0%, Mg: 1.3 to 10.0%, Si: 0 to 2.0%, Ti: 0 to 0.10%, B: 0 to 0.05%, Fe: 2.0% or less, the process of making a hot-dip Zn—Al—Mg-based plated steel sheet using a hot dipping equipment immersed in a hot dipping bath in which the balance is Zn and inevitable impurities (hot dipping process),
By applying a strain with a total elongation of 0.2 to 1.0% to the molten Zn—Al—Mg based plated steel sheet using either one or both of a tension leveler and a rolling mill, cracks are formed in the plated layer. Step to introduce (crack introduction step),
The diffusible hydrogen concentration in the material steel plate is 0.30 ppm or less, more preferably 0.20 ppm or less by heating and maintaining the molten Zn—Al—Mg-based plated steel plate into which the cracks are introduced at 70 to 150 ° C. To reduce the process (baking process),
A manufacturing method is provided.

  It is particularly effective to apply a steel sheet having a diffusible hydrogen concentration in the raw steel sheet of 0.35 ppm or more as the steel sheet used for the baking process. Moreover, the above baking process is performed by a method in which the plating layer surface is brought into contact with water vapor by heating and maintaining at 70 to 150 ° C. in a water vapor atmosphere, so that the lightness L * is 60 or less for a black appearance. A steel plate and a building member using the steel plate can be obtained.

  According to the present invention, in a surface-treated steel sheet for a building member that has been subjected to hot-dip Zn-Al-Mg plating using a high-strength steel as a plating base plate and a building member using the steel plate, the steel member penetrated into the steel at a plating line or the like. A hydrogen concentration reduced by baking is provided. This surface-treated steel sheet for building members and building members using the same have high reliability against hydrogen embrittlement resistance. Moreover, despite the baking treatment, the original excellent corrosion resistance of the molten Zn—Al—Mg-based plating layer is maintained. Furthermore, it is also possible to finish the black appearance with high designability by using a baking process. The present invention has the high corrosion resistance inherent in the hot-dip Zn-Al-Mg plated steel sheet, the high strength of high-tensile steel, the high reliability against hydrogen embrittlement, and the high designability due to the black-colored surface appearance as required. Can be realized at once.

    The building member in the present invention is a building member mainly formed by bending such as roll forming or press bending, and includes lightweight shape steel, ERW steel pipe, various metal fittings and welding members.

The SEM photograph of the coating layer surface of the plated steel plate E-2 which introduce | transduced the crack. The SEM photograph of the coating layer surface of the plated steel plate H-2 which introduce | transduced the crack.

[Chemical composition of steel plate]
The component elements of the material steel plate corresponding to the plating original plate will be described. In this specification, “%” relating to the chemical composition of the steel sheet means “mass%” unless otherwise specified.

  C is an element necessary for increasing the strength of steel. In order to obtain a tensile strength of 590 MPa or more, a C content of 0.01% or more is required. When the C content is excessive, the non-uniformity of the structure becomes remarkable, and the workability decreases. The C content is limited to 0.20% or less, and may be controlled to 0.16% or less.

  In addition to being effective for increasing the strength, Si has the effect of suppressing the precipitation of cementite and is effective in suppressing the formation of pearlite and the like. In order to fully exhibit these actions, an Si content of 0.01% or more is ensured. When Si is contained in a large amount, a Si concentrated layer is formed on the surface of the steel sheet, which causes a decrease in plating properties. The Si content is limited to 0.50% or less, and more preferably 0.25% or less.

  Mn is effective for increasing the strength. In order to stably obtain a strength level of a tensile strength of 590 MPa or more, an Mn content of 0.10% or more is ensured. It is more effective to set it to 0.50% or more. If the Mn content is excessive, segregation is likely to occur and workability is reduced. The Mn content is 2.50% or less.

  P is effective for solid solution strengthening. Here, a P content of 0.005% or more is secured. You may manage to 0.010% or more. When the P content is excessive, segregation is likely to occur and the workability is reduced. The P content is limited to 0.050% or less.

  B suppresses the austenite-ferrite transformation of steel and contributes to strengthening of the transformation structure. In addition, when Ti or Nb is added, the precipitation temperature of Ti-based carbides and Nb-based carbides is reduced by suppressing the austenite-ferrite transformation, and the carbides are refined. In order to sufficiently obtain the above effect, a B content of 0.0005% or more is ensured. It is more effective to make it 0.001% or more. A large amount of B is a factor that causes a decrease in workability due to the formation of borides. When adding B, it is necessary to carry out in the range of 0.010% or less, and you may manage to 0.005% or less.

  Ti combines with C to form fine Ti-based carbides, contributing to high strength. A Ti content of 0.01% or more is ensured in order to fully exert its action. Excessive Ti content causes deterioration of workability. Ti content may be 0.20% or less, and may be controlled to 0.15% or less.

  Nb combines with C to form fine Nb-based carbides, contributing to high strength. It is also effective for making the structure finer and uniform. Therefore, Nb can be contained as necessary. In order to sufficiently obtain the above effect, it is more effective to secure an Nb content of 0.005% or more. When a large amount of Nb is contained, the workability is reduced. When adding Nb, it is performed within a range of 0.10% or less.

  Since both Mo and Cr have the effect of improving strength by solid solution strengthening, one or two of Mo and Cr can be added as necessary. In order to sufficiently exhibit the above-described action, it is more effective to secure a content of 0.01% or more for Mo and 0.01% or more for Cr. When these elements are contained in a large amount, ductility is reduced. When one or two of these are added, the Mo content is 0.50% or less and the Cr content is 0.50% or less.

  Al has a deoxidizing action. In order to fully exhibit the action, it is desirable to add Al so that the Al content in the steel is 0.01% or more. Excessive Al content causes deterioration of workability. The Al content is limited to 0.10% or less and may be controlled to 0.05% or less.

  In addition, S mixed as an impurity is allowed up to 0.010%, but more preferably 0.005% or less. Since excessively low S leads to an increase in steelmaking load, the S content is usually 0.0005% or more.

[Zn-Al-Mg-based coating layer]
It is necessary to have a Zn—Al—Mg coating layer on the surface of the material steel plate having the above chemical composition. The coating layer is derived from a plating layer formed by hot-melt Zn—Al—Mg-based plating, and is referred to as “Zn—Al—Mg-based coating layer” in this specification. As will be described later, the Zn—Al—Mg coating layer is subjected to a baking treatment after the cracks are introduced. Therefore, the Zn—Al—Mg-based coating layer after the baking treatment has cracks. When the surface of the Zn—Al—Mg-based coating layer is observed with, for example, an SEM (scanning electron microscope), the total extension of cracks existing per 1 mm 2 is, for example, 3.0 to 8.0 mm. This crack contributed to the release of hydrogen from the steel sheet, but it was confirmed that the deterioration of the corrosion resistance due to the crack having the total extension of the above degree does not become a problem. Whether or not the original excellent corrosion resistance of the molten Zn—Al—Mg plating layer is maintained is greatly affected by the temperature in the baking treatment. Since the high-strength surface-coated steel sheet according to the present invention is manufactured by avoiding baking at a high temperature as described later, a neutral salt spray test (salt concentration: 50 g / L, temperature: 35 ° C., test according to JIS Z2371: 2015) Excellent corrosion resistance of 7000 hours or more until red rust occurs due to the back and end face seals of the piece. Even when a black Zn—Al—Mg-based coating layer is formed by performing the baking treatment in a water vapor atmosphere, the same excellent corrosion resistance is exhibited.

  The Zn—Al—Mg-based coating layer has undergone a baking treatment, but its chemical composition substantially maintains the composition of the original molten Zn—Al—Mg-based plating layer. In the black Zn—Al—Mg-based coating layer formed by performing the baking process in a water vapor atmosphere, a part of Zn is changed to a black oxide. And the composition of the original molten Zn—Al—Mg-based plating layer is substantially maintained. Here, as the original molten Zn—Al—Mg-based plating layer, a plating layer having a composition range applied to a molten Zn—Al—Mg-based plated steel sheet having excellent corrosion resistance is used. Specifically, the composition ratio of the metal element is mass%, Al: 1.0 to 22.0%, Mg: 1.3 to 10.0%, Si: 0 to 2.0%, Ti: 0 to The target is 0.10%, B: 0 to 0.05%, Fe: 2.0% or less, the balance Zn and inevitable impurities.

  In order to maintain the excellent antirust effect of the Zn—Al—Mg based coating layer over a long period of time, the average thickness of the Zn—Al—Mg based coating layer is preferably 3 μm or more. Forming an excessively thick film is uneconomical and leads to a decrease in workability of the coating layer itself. Usually, the average thickness of the Zn—Al—Mg based coating layer may be in the range of 100 μm or less. Here, the average thickness of the coating layer can be obtained by observing a cross section parallel to the plate thickness direction.

  The Zn-Al-Mg-based coating layer exhibiting a black appearance is formed by the surface of the molten Zn-Al-Mg-based plating layer coming into contact with water vapor during the baking process and the formation of a black oxide of Zn in the coating layer. Is done. Accordingly, the black oxide of Zn is distributed in a relatively large amount in the upper layer portion of the Zn—Al—Mg-based coating layer, and exhibits an effect of giving a black-like surface appearance. As a result of various studies, when a black oxide of Zn whose surface brightness L * of the Zn—Al—Mg-based coating layer is 60 or less is formed, a black appearance excellent in design that makes discoloration unevenness less noticeable I found it to be present. When the brightness L * is adjusted to be 40 or less, a deeper black appearance is exhibited. The black appearance due to the black oxide of Zn can be realized within the baking treatment condition range for reducing the diffusible hydrogen concentration in the steel to 0.30 ppm or less.

[Diffusion hydrogen concentration in the steel sheet]
The hydrogen concentration in the material steel plate that causes hydrogen embrittlement can be evaluated by measuring the diffusible hydrogen concentration. The diffusible hydrogen concentration can be determined by measuring the amount of hydrogen released when heated from room temperature to 300 ° C. at a heating rate of 5 ° C./min with an atmospheric pressure ionization mass spectrometer. As a measurement sample, a sample made of only a raw steel plate from which the Zn—Al—Mg-based coating layer has been removed with abrasive paper can be used.

  Usually, in the case of a hot-dip Zn-Al-Mg-based plated steel sheet produced by a continuous hot dipping line using the high-strength steel having the composition range described above as a plating original sheet, the diffusible hydrogen concentration in the raw steel sheet before baking is 0. It becomes 35 ppm or more. According to the study by the inventors, when the diffusible hydrogen concentration in the raw steel plate is reduced to 0.30 ppm or less by baking treatment, a hot-rolled Zn-Al-Mg-based plated steel plate using high-tensile steel of 980 MPa class or higher as the raw steel plate. In addition to the phenomenon of hydrogen embrittlement, which is likely to be a problem, the phenomenon of hydrogen embrittlement also occurs in a hot-dip Zn-Al-Mg-based plated steel sheet made of a high strength steel of a relatively low strength level of 780 MPa class or 590 MPa class. It was found that it was significantly suppressed. Therefore, in the present invention, the diffusible hydrogen concentration in the raw steel plate is regulated to 0.30 ppm or less. More preferably, it is 0.20 ppm or less.

[Metal structure of steel plate]
The matrix (steel substrate) of the material steel plate is desirably a structure composed of bainitic ferrite phase or a mixed structure of ferrite phase and martensite phase. In the latter structure, the amount of martensite is preferably 10 to 50% by volume.

(Mechanical properties)
The mechanical properties of the black surface-coated high-strength steel sheet for building members formed with the above-described Zn—Al—Mg-based coating layer are as follows. It is desirable that the total elongation is 10% or more.

〔Production method〕
The high-strength surface-coated steel sheet for building members in which the diffusible hydrogen concentration in the raw steel sheet is reduced as described above is a molten Zn-Al-Mg-based plated steel sheet using a steel sheet having the above chemical composition as a plating base plate, After the crack is introduced into the plating layer of the plated steel sheet, it can be manufactured by baking in a temperature range controlled to a relatively low temperature.

[Hot plating]
What is necessary is just to manufacture a fusion | melting Zn-Al-Mg type plated steel plate by the conventional general method. Continuous hot dipping lines in mass production sites can be used. Specifically, the heat treatment that also serves as the surface reduction treatment performed immediately before hot dipping is performed by heating to 550 to 900 ° C. in a mixed gas of hydrogen and nitrogen. The proportion of hydrogen gas in the mixed gas is preferably 25 to 35% by volume. The time during which the material temperature is in the above temperature range is desirably adjusted within a range of 20 to 200 seconds, for example. When the material steel plate is heated in a mixed gas of hydrogen and nitrogen in this way, hydrogen enters the steel. The concentration of hydrogen in the steel can be greatly reduced by a baking process described later. The thickness of the material steel plate is, for example, 0.8 to 4.5 mm. After this heat treatment, it is immersed in a hot dipping bath without exposure to the atmosphere.

  The composition of the hot dipping bath is Al: 1.0 to 22.0%, Mg: 1.3 to 10.0%, Si: 0 to 2.0%, Ti: 0 to 0.10% by mass%, B: 0 to 0.05%, Fe: 2.0% or less, the balance being Zn and inevitable impurities. The plating layer composition of the obtained plated steel sheet substantially reflects the plating bath composition. The steel sheet pulled up from the plating bath is cooled by a conventional method after adjusting the plating adhesion amount by a gas wiping method or the like. The plating adhesion amount is preferably 3 to 100 μm in terms of the average thickness of the plating layer per side.

[Crack introduction processing]
In order not to deteriorate the original excellent corrosion resistance of the molten Zn—Al—Mg-based plating layer by the baking treatment, it is necessary to perform the baking treatment in a low temperature region as described later. However, it has been found that the hot-dip Zn—Al—Mg-based plating layer is likely to be an obstacle to hydrogen release compared to a general galvanized layer. For this reason, when the molten Zn—Al—Mg based plated steel sheet is subjected to a baking process at a low temperature range, it is difficult to stably reduce the hydrogen in the raw steel sheet to a predetermined concentration or less. Therefore, cracks are introduced into the plating layer as pretreatment for the baking treatment. Even when a cracked Zn-Al-Mg coating layer is used in an environment exposed to rainwater or in a wet environment, corrosion generation peculiar to a molten Zn-Al-Mg plating layer The rust prevention effect by a thing is demonstrated.

Cracks can be introduced into the plating layer by bending and stretching with a tension leveler or skin pass rolling. You may give the deformation | transformation in a tension leveler apparatus or a skin pass rolling mill in multiple times in total. As a result of various studies, it is desirable to impart a strain with a total elongation of 0.2 to 1.0% to the steel sheet. Within this total elongation range, cracks with a total extension of 3.0 to 8.0 mm, more preferably 3.0 to 6.0 mm per mm 2 are introduced on the surface of the plating layer, and the material is subjected to baking treatment in a low temperature range described later. The diffusible hydrogen concentration in the steel sheet can be reduced to 0.30 ppm or less, more preferably 0.20 ppm or less. If the total elongation is too small, the amount of cracks introduced is insufficient, and the effect of sufficiently releasing hydrogen by baking at low temperatures cannot be obtained stably. If the total elongation is excessive, it becomes a factor that impairs the ductility of the steel sheet.
The total elongation RTOTAL (%) is determined by the following equation (1).
RTOTAL (%) = (L1-L0) / L0 × 100 (1)
Here, L0 is the length (m) of the plate passing direction in an arbitrary plate passing direction section X in the steel sheet at the end of the molten Zn—Al—Mg based plating, and L1 is the plate passing direction section X in the steel plate immediately before the start of the baking process. It is the length (m) in the plate passing direction of the origin portion.

[Baking treatment]
The baking treatment is a heat treatment for reducing the hydrogen concentration in the steel by releasing hydrogen that has entered the steel to the outside. Moreover, when obtaining the black-like surface appearance, it also serves as the blackening process. The inventors have repeatedly studied the relationship between the heating temperature (maximum material temperature) of the baking treatment and the corrosion resistance. As a result, when a molten Zn—Al—Mg-based plating layer having the above-described composition is heated to a temperature higher than 150 ° C., the phase structure in the plating layer changes, and deterioration of corrosion resistance becomes apparent. On the other hand, if the heating temperature of the baking process is lower than 70 ° C., it is difficult to obtain a sufficient and stable hydrogen release effect. Therefore, the baking process is performed by heating and maintaining at 70 to 150 ° C.

  The time for the baking treatment, that is, the time for maintaining the molten Zn—Al—Mg-based plated steel sheet at a predetermined temperature set in the range of 70 to 150 ° C. is such that the diffusible hydrogen concentration in the raw steel sheet is 0.30 ppm or less The time that can be reduced to the target level such as 0.20 ppm or less is set. An appropriate processing time may be determined by conducting preliminary experiments in advance in accordance with the hot dip plating conditions, the atmospheric gas conditions of the baking process, and the baking process temperature. Usually, the processing time in which a favorable result is obtained in the range of 1 to 50 hours can be set. More preferably, it is in the range of 2 to 36 hours.

  The heating atmosphere of the baking treatment needs to be a water vapor atmosphere in order to obtain a black-like surface appearance, but in other cases, it may be any atmosphere of air, vacuum, or inert gas. When blackening is performed in a water vapor atmosphere, the content of impurity gas components (gas components other than water vapor) in the water vapor atmosphere is preferably 5% by volume or less.

  When the molten Zn—Al—Mg-based plating layer is brought into contact with water vapor at the above temperature, Zn in the plating layer is preferentially oxidized to form a black Zn oxide, and the lightness L * is 60 or less. High black tone surface appearance can be obtained. The partial pressure of water vapor may be adjusted so that the relative humidity (the partial pressure of water vapor actually present in the atmosphere with respect to the saturated water vapor pressure at that temperature) is 70 to 100%. When the relative humidity is less than 70%, the formation rate of the black oxide of Zn is slow, and uneven coloring tends to occur in the time when the release of hydrogen in the steel is sufficiently achieved.

  In the case where the baking process is performed in an air atmosphere, a technique of passing through a continuous annealing furnace can be applied. Moreover, when using for a baking process in the state which wound the steel plate in the coil shape, a bell type batch annealing furnace can be utilized, for example. In this case, the treatment can be performed in a predetermined atmosphere other than the atmosphere.

  When blackening is performed in a steam atmosphere, it is performed in a furnace cut off from the atmosphere. It is desirable to use a highly airtight container for the furnace body. When accommodating the molten Zn—Al—Mg-based plated steel sheet in the furnace, consideration is given so that the surface of the plating layer comes into contact with the atmospheric gas. Exclude air in the furnace by nitrogen replacement or evacuation, and then introduce water vapor to make the atmosphere in the furnace a water vapor atmosphere, raise the temperature to a predetermined temperature, and perform the baking process by holding at that temperature . The furnace atmosphere is managed so that a predetermined gas composition is maintained even during the baking process.

[Formation of inorganic film]
An inorganic coating can be formed on the surface of the Zn—Al—Mg coating layer modified by the baking treatment. As the inorganic coating, various known coatings conventionally applied to hot-dip Zn—Al—Mg plated steel sheets can be applied. Among them, one or more compounds selected from the group consisting of valve metal oxides, valve metal oxyacid salts, valve metal hydroxides, valve metal phosphates and valve metal fluorides ( Those containing a “valve metal compound”) are also suitable objects. Examples of the valve metal include Ti, Zr, Hf, V, Nb, Ta, W, Si, and Al. It is desirable to apply the valve metal compound containing at least one of these valve metals. The inorganic film can be formed by a known method. For example, a method of applying an inorganic coating material containing a valve metal compound or the like on the surface of the Zn—Al—Mg coating layer by a roll coating method, a spin coating method, a spray method or the like can be employed.

[Formation of organic film]
An organic coating can also be formed on the surface of the Zn—Al—Mg coating layer modified by the baking process. Various known organic resin coatings conventionally applied to hot-dip Zn—Al—Mg-based plated steel sheets can also be applied. For example, urethane resins, epoxy resins, olefin resins, styrene resins, polyester resins, acrylic resins, fluorine resins, combinations of these resins, copolymers or modified products of these resins, etc. The film to contain is mentioned. The organic film can also be formed by a known method. For example, a method of applying the organic paint containing the resin component to the surface of the Zn—Al—Mg coating layer by a roll coating method, a spin coating method, a spray method, or the like can be employed.

A cast slab having a chemical composition shown in Table 1 was heated to 1250 ° C., and then hot-rolled to obtain a hot-rolled steel sheet for a hot-rolled plated original sheet or a cold-rolled plated original sheet. The hot rolling conditions are a finish rolling temperature of 880 ° C., a coiling temperature of 600 ° C., and a sheet thickness of 3.2 mm for a hot rolled plate, and a finish rolling temperature of 880 ° C., a coiling temperature of 460 ° C. It was 2 mm. Here, the finish rolling temperature is represented by the plate surface temperature immediately after the final hot rolling pass. The hot-rolled steel sheet for the hot-rolled plating sheet was pickled and used as the hot-rolled sheet. The hot-rolled steel sheet for cold-rolled plating sheet was pickled and then cold-rolled at the cold rolling rate shown in Table 2 to obtain a cold-rolled sheet sheet.
In addition, all the steels shown in Table 1 are “invention steels” that satisfy the chemical composition defined in the present invention. Moreover, the thing of the cold rolling rate 0% of Table 2 is an example which used the hot-rolling plating original plate.

(Hot plating process)
Using each plating original plate, a hot-dip Zn—Al—Mg-based plated steel plate was produced in a continuous hot dipping line. After heating and annealing the plating original plate (material steel plate) in a mixed gas of hydrogen and nitrogen, it is immersed in a hot dipping bath without contacting it with the atmosphere, and then pulled up from the plating bath to increase the amount of coating by gas wiping. It adjusted and obtained the hot-dip Zn-Al-Mg system plating steel plate. The plating bath composition is mass%, Al: 6.0%, Mg: 3.0%, Si: 0.01%, Ti: 0.002%, B: 0.0005%, Fe: 0.1% The balance was Zn. The atmosphere and temperature in the above annealing are described in Table 2. The plating adhesion amount was adjusted so that the plating layer thickness per one surface of the steel sheet was 10 μm.

(Crack introduction process)
The continuous hot dipping line used is equipped with a tension leveler (T.Lv) and a skin pass rolling mill (SKP) at a stage subsequent to the plating apparatus (downstream in the sheet passing direction). To the steel strip after hot dipping,
(I) A portion where no elongation deformation by a tension leveler or a skin pass rolling mill is applied.
(Ii) A portion subjected to elongation deformation with a total elongation of 0.2 to 1.0% using one or both of a tension leveler and a skin pass rolling mill,
(Iii) A portion subjected to elongation deformation with a total elongation of 1.2% using both a tension leveler and a skin pass rolling mill,
Formed respectively.

  From the obtained coil of the molten Zn-Al-Mg-based plated steel sheet, the plated steel sheets of the parts (i) to (iii) are collected, and a metal having a cross section (L cross section) parallel to the rolling direction and the plate thickness direction. The tissue was examined with a light microscope. In addition, a tensile test piece (JIS No. 5) in the direction perpendicular to the rolling direction was prepared, and the tensile test specified in JIS Z2241: 2011 was performed to obtain the tensile strength TS (MPa) and the total elongation at break T.El (%). It was. Further, with respect to the plated steel sheets of the above parts (ii) and (iii), the surface of the coating layer (plating layer) was observed with 10 fields of view at 500 times magnification by SEM, and the length of cracks formed on the surface of the coating layer was determined. The total extension (mm) of cracks per area of 1 mm 2 was measured. For reference, FIG. 1 shows a plated steel sheet E-2 shown in Table 2 (total elongation 0.2% in the crack introduction process, total crack extension 3.2 mm per 1 mm 2 coating layer), and FIG. 2 shows a plated steel sheet shown in Table 2. SEM photographs of the surface of the coating layer are shown for H-2 (total elongation of 1.0% in the crack introduction step, total crack extension of 6.8 mm per 1 mm2 of coating layer). 1 and 2, (a) is an example of an SEM image, and (b) is a black line on the SEM image, which is clearly a crack introduced in the crack introduction process. Is. It has been confirmed that this crack remains almost as it is after the baking process described later. The total extension of cracks per area of 1 mm 2 in each plated steel sheet was determined by measuring the total extension of the portions that are clearly cracks introduced in the crack introduction step. Table 2 shows these results.

  As seen in Table 2, cracks having a total elongation of 3.0 mm or more per 1 mm 2 are introduced into the coating layer (plating layer) by imparting an elongation deformation with a total elongation of 0.2% or more in the crack introduction step. be able to. In addition, when elongation deformation having a total elongation of 1.2% is applied, the total elongation at break T.E1 is lower than in the case of a total elongation of 0.2 to 1.0%, and the ductility of the steel sheet is lowered. Has occurred. When emphasizing the workability of the steel sheet, it is desirable to set the total elongation in the crack introduction process within a range of 1.0% or less.

(Baking process)
Next, the effect of the baking treatment was examined using the plated steel sheet of the part (i) (without crack introduction) and the part (ii) (with crack introduction). Baking conditions are listed in Tables 3-5. The plated steel sheet (i) was baked in an air atmosphere (Table 3), and the plated steel sheet (ii) was baked in an air atmosphere (Table 4) and a steam atmosphere (Table 5). Among these, the baking process in water vapor | steam atmosphere was performed as follows. That is, the plated steel sheet after the crack introduction process was placed in a heating furnace and placed so that the surface of the plating layer was in contact with the atmospheric gas. Then, the inside of the furnace is sealed, evacuated with a vacuum pump, steam is introduced from the gas introduction pipe, and the furnace temperature is controlled to a predetermined baking temperature while controlling the furnace pressure so that the relative humidity becomes 100%. The temperature was raised to 1, and kept at that temperature for a predetermined time, then the temperature was lowered, and the inside of the furnace was opened to the atmosphere. The atmosphere gas during the baking treatment was 100% by volume of water vapor and 100% of relative humidity (common to each example in Table 5).

  A sample was taken from the steel plate after the baking treatment, and the diffusible hydrogen concentration in the raw steel plate and the red rust occurrence time by a salt spray test were measured. Furthermore, the lightness L * of the Zn—Al—Mg-based coating layer surface was measured for those subjected to the baking treatment in a steam atmosphere (shown in Table 5). The test method is as follows.

(Measurement of diffusible hydrogen concentration)
By removing the Zn—Al—Mg-based coating layer on the surface layer of the steel plate sample with abrasive paper, a sample consisting only of the raw steel plate was produced. The measurement conditions for the diffusible hydrogen concentration are shown below.
Sample heating unit: Infrared gold image furnace (RHL-E410P manufactured by ULVAC-RIKO)
Analyzer: APS-MS / atmospheric pressure ionization mass spectrometer (FLEX-MS400 manufactured by Japan API Corporation)
・ Analytical sample: Analyzed three pieces cut into 10 mm × 3 mm dimensions.
・ Raising rate: 5 ° C / min
Measurement atmosphere: Ar (1000 mL / min)

(Measurement of red rust occurrence time in salt spray test)
A neutral salt spray test according to JIS Z2371: 2015 (salt concentration: 50 g / L, temperature: 35 ° C., back and end face seals of test piece: yes), every 4000 hours after the start of the salt spray test Spraying was stopped and the presence or absence of red rust on the surface of the test piece was visually observed. The accumulated salt spray time at which red rust was first observed was taken as the red rust generation time for the sample. Here, since observation was performed every 100 hours, for example, it can be evaluated that a sample having a red rust occurrence time of 7100 hours satisfies at least the corrosion resistance of “the time until red rust occurrence is 7000 hours or more”.

(Measurement of lightness L * value)
Using a spectroscopic color difference meter (manufactured by Tokyo Denshoku Co., Ltd .; TC-1800), the lightness L * value was measured by a spectral reflection measurement method based on JIS K5600. The measurement conditions are shown below.
・ Optical conditions: d / 8 ° method (double beam optical system)
-Field of view: 2 degree field of view-Measuring method: Reflected light measurement-Standard light: C
-Color system: CIELAB
・ Measurement wavelength: 380 to 780 nm
・ Measurement wavelength interval: 5 nm
-Spectroscope: diffraction grating 1200 / mm
・ Lighting: Halogen lamp (voltage 12V, power 50W, rated life 2000 hours)
・ Measurement area: 7.25mmφ
-Detection element: Photomultiplier tube (R928; Hamamatsu Photonics Co., Ltd.)
-Reflectance: 0-150%
・ Measurement temperature: 23 ℃
Standard plate: white These results are shown in Table 3, Table 4, and Table 5.

  Diffusion in the raw steel plate, except for cases where the baking treatment temperature was higher than 150 ° C. (sample Nos. 17, 18, and 24) when baking treatment was performed without introducing cracks in the plating layer (Table 3). The neutral hydrogen concentration could not be reduced to 0.30 ppm or less. However, in the above example where the baking treatment was performed at a high temperature, the time until the occurrence of red rust in the salt spray test was less than 7000 hours, and the corrosion resistance decreased due to the baking treatment. When the crack introduction process is not applied, it is difficult to stably achieve both a remarkable reduction of the diffusible hydrogen concentration in the raw steel sheet and the original corrosion resistance of the molten Zn—Al—Mg-based plating layer.

  When the baking treatment is performed after introducing cracks in the plating layer (Tables 4 and 5), the diffusible hydrogen concentration in the material steel plate is stably 0.30 ppm or less even when the baking treatment temperature is 150 ° C. or less. It was possible to reduce it. All of these have a time of 7000 hours or more until the occurrence of red rust in the salt spray test, and the coating layer after the baking treatment should exhibit an excellent rust prevention effect in the same manner as a normal molten Zn-Al-Mg plating layer. Was confirmed. However, in Test Nos. 39 and 69, since the baking temperature was too low at 50 ° C., the effect of reducing the diffusible hydrogen concentration was insufficient. In the examples (sample Nos. 47, 48, 54, 77, 78, 84) in which the baking temperature was set higher than 150 ° C., a decrease in corrosion resistance was observed. From the comparison between Table 3 and Table 4, there was no difference in corrosion resistance (rust prevention performance) depending on the presence or absence of cracks in the coating layer. In the case where the baking treatment was performed in a steam atmosphere, a blackish appearance having a lightness L * of 60 or less was obtained except for the case where the baking treatment temperature was too low (50 ° C.) (Sample No. 69). It was confirmed that it was possible to adjust to a black appearance with a depth of 40 or less.

(Bending test)
Next, an experimental example in which the influence of the diffusible hydrogen concentration in the material steel plate on the bending workability is shown using a steel No. D plated steel plate (plate thickness: 1.0 mm). According to the V-block method of JIS Z2248: 2006, the bending axis was set to the sample according to JIS Z2248: 2006 for the sample Nos. 10, 40 and 70 of the sample Nos. 10, 40 and 70 described in Tables 3 to 5. A 135 ° V bending test at normal temperature was performed so as to be parallel to the rolling direction. A V-bending test was performed using various metal fittings having different curvature radii at the tip, and the surface of the bent portion after the test was visually observed to obtain a minimum bending radius MBR (mm) at which no cracks occurred. The results are shown in Table 6.

  In the present invention example in which the diffusible hydrogen concentration in the raw steel plate is reduced, the bending workability is remarkably improved as compared with the comparative example. By introducing a crack after the crack is introduced into the coating layer, the hydrogen embrittlement is eliminated and the workability is remarkably improved, and the actual building member can be processed.

Claims (4)

  By mass%, C: 0.01 to 0.20%, Si: 0.01 to 0.50%, Mn: 0.10 to 2.50%, P: 0.005 to 0.050%, B: 0.0005 to 0.010%, Ti: 0.01 to 0.20%, Nb: 0 to 0.10%, Mo: 0 to 0.50%, Cr: 0 to 0.50%, Al: 0 0.01% to 0.10%, balance Fe and inevitable impurities steel composition material steel plate surface, the composition ratio of metal elements is mass%, Al: 1.0-22.0%, Mg: 1. 3 to 10.0%, Si: 0 to 2.0%, Ti: 0 to 0.10%, B: 0 to 0.05%, Fe: 2.0% or less, remaining Zn and inevitable impurities A surface-coated steel sheet having a Zn—Al—Mg-based coating layer, wherein the diffusible hydrogen concentration in the material steel sheet is 0.30 ppm or less, and a neutral salt spray test according to JIS Z2371: 2015 (salt concentration) : 50 g / L, temperature: 35 ° C., back surface and end face seal of test piece: high strength surface-coated steel sheet for building members, in which the time until the occurrence of red rust is 7000 hours or more.   The high-strength surface-coated steel sheet for building members according to claim 1, wherein the tensile strength in the rolling direction is 590 MPa or more.   The material steel plate is in mass%, C: 0.01 to 0.20%, Si: 0.01 to 0.50%, Mn: 0.10 to 2.50%, P: 0.005 to 0.050. %, B: 0.0005 to 0.010%, Ti: 0.01 to 0.20%, Nb: 0 to 0.10%, Mo: 0 to 0.50%, Cr: 0 to 0.50% , Al: 0.01 to 0.10%, balance Fe and unavoidable impurities on the surface of the steel plate of the steel composition, the composition ratio of the metal element is mass%, Al: 1.0 to 22.0%, Mg: 1.3 to 10.0%, Si: 0 to 2.0%, Ti: 0 to 0.10%, B: 0 to 0.05%, Fe: 2.0% or less, remaining Zn and inevitable Member having a Zn—Al—Mg-based coating layer, which is a typical impurity, having a diffusible hydrogen concentration of 0.30 ppm or less in the material steel plate, and a neutral salt spray test in accordance with JIS Z2371: 2015 A building member in which the time until the occurrence of red rust due to (salt concentration: 50 g / L, temperature: 35 ° C., back and end face seals of test piece: yes) is 7000 hours or more. The building member according to claim 3, wherein the tensile strength in the rolling direction of the raw steel plate is 590 MPa or more.