JP2019025508A - Rolling method of seamless steel pipe and manufacturing method of seamless steel pipe - Google Patents
Rolling method of seamless steel pipe and manufacturing method of seamless steel pipe Download PDFInfo
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- 238000005096 rolling process Methods 0.000 title claims abstract description 58
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 35
- 239000010959 steel Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 abstract description 16
- 238000005266 casting Methods 0.000 abstract 2
- 230000002950 deficient Effects 0.000 abstract 1
- 229910052804 chromium Inorganic materials 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003303 reheating Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009785 tube rolling Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
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Abstract
Description
本発明は、Crを5.0mass%以上含有する継目無鋼管の圧延方法および継目無鋼管の製造方法に関する。 The present invention relates to a rolling method of a seamless steel pipe containing 5.0 mass% or more of Cr and a manufacturing method of the seamless steel pipe.
油井管等に多用される継目無鋼管は、ビレットと称される鋼鋳片(断面が丸又は角)を素材にして製造される。例えば、図1に示すように、素材1である鋼鋳片(例えば、丸ビレット)を加熱炉2で加熱してから、ピアサー・ミル(傾斜圧延機)3で該素材1にプラグ4を押し当て穿孔して、素管5を形成する。そして、引続き、該素管5の孔に、前記同様にプラグ4を挿入して、拡管、延伸、磨管を行うエロンゲータ6、プラグ・ミル7、リーラ8又はマンドレル・ミル(図示せず)からなる圧延機で管体形状にまで成形圧延する。さらに、その管体9は、再加熱炉10を経てサイジング・ミル11という多段の絞り圧延機により外径と肉厚を所定寸法まで絞り込まれ、製品とされる。 Seamless steel pipes frequently used for oil well pipes and the like are manufactured using a steel slab called a billet (round or square cross section) as a raw material. For example, as shown in FIG. 1, a steel slab (for example, a round billet) that is a material 1 is heated in a heating furnace 2, and then a plug 4 is pushed onto the material 1 by a piercer mill (gradient rolling mill) 3. The base tube 5 is formed by perforating. Then, from the elongator 6, the plug mill 7, the reeler 8 or the mandrel mill (not shown) that inserts the plug 4 into the hole of the raw tube 5 in the same manner as described above, and expands, stretches, and polishes the tube. Is formed and rolled into a tubular shape by a rolling mill. Further, the tube body 9 is made into a product by passing through a reheating furnace 10 and narrowing the outer diameter and thickness to predetermined dimensions by a multi-stage drawing mill called a sizing mill 11.
従来のエロンゲータ、リーラーのようなバレル型のロール形状を持つ傾斜圧延機においては、中空素管をエロンゲータで拡管圧延しようとすると、素管の噛込み不良、尻抜け不良を起こしたり、フレアリングを生じてホローが破れたりすることが知られている。これは一般に、バレル型ロールを所定の傾斜角で配置した穿孔圧延では、ゴージ部より出側ではロール径は漸次減少し、周速度が遅くなるため、減肉されて断面積が減少し、前進速度が増加する被圧延材に対してブレーキをかける状態となり、その結果被圧延材にねじれが生じ、断面内には付加的な剪断歪が発生するためとされている。特に、Crを5.0mass%以上含有するような材料(難加工材)の場合、素管の熱間加工性が悪いため、拡管時の素管拡がりが戻らず、後端側での真円度不良が起こりやすい。 In a tilting rolling mill with a barrel-type roll like a conventional elongator or reeler, when trying to expand and roll a hollow shell with an elongator, it may cause a bite failure of the core tube, a butt-out failure, or flaring. It is known that the hollow will break. In general, in the piercing and rolling in which barrel type rolls are arranged at a predetermined inclination angle, the roll diameter gradually decreases on the exit side from the gorge portion, and the circumferential speed becomes slow. This is because the material to be rolled increases in speed, and as a result, the material to be rolled is twisted and additional shear strain is generated in the cross section. In particular, in the case of a material containing 5.0 mass% or more of Cr (difficult-to-process material), since the hot workability of the raw pipe is poor, the expansion of the raw pipe at the time of pipe expansion does not return, and the perfect circle on the rear end side Defects are likely to occur.
特許文献1では、このようなバレル型ロール特有の問題を改善するために、コーン型ロールを用いた技術が開示されている。 In patent document 1, in order to improve such a problem peculiar to a barrel type roll, the technique using a cone type roll is disclosed.
特許文献1の技術ではコーン型ロールを使用しており、バレル型ロールを用いた継目無鋼管の製造においては、依然として真円度不良の課題を残したままである。 In the technique of Patent Document 1, a cone-type roll is used, and in the production of a seamless steel pipe using a barrel-type roll, the problem of poor roundness still remains.
本発明は、上記事情に鑑みてなされたものであり、バレル型ロールを用いた継目無鋼管の製造において、Crを5.0mass%以上含有する難加工材の真円度不良を防止することができる、継目無鋼管の圧延方法および継目無鋼管の製造方法を提供することを目的とする。 This invention is made | formed in view of the said situation, In manufacture of the seamless steel pipe using a barrel type roll, roundness failure of the difficult-to-work material containing 5.0 mass% or more of Cr is prevented. It is an object of the present invention to provide a seamless steel pipe rolling method and a seamless steel pipe manufacturing method.
本発明の要旨は、以下のとおりである。
[1]5.0mass%以上のCrを含有する継目無鋼管の圧延方法であって、5.0mass%以上のCrを含有する鋼鋳片を、加熱炉で加熱後、ピアサー・ミルで穿孔し、引続き、バレル型のロール形状を有するエロンゲータで拡管圧延するに際し、
エロンゲータでの拡管率をE(ただし、E>1.0)、エロンゲータでの拡管圧延時のロールバイト内の対角線長さをXdia、入側素管外径をODとして、
下記式(1)を満たすようにエロンゲータで拡管圧延することを特徴とする継目無鋼管の圧延方法。
0.87×E+0.44≦(Xdia/OD)≦0.91×E+0.46 (1)
[2]5.0mass%以上のCrを含有する継目無鋼管の製造方法であって、5.0mass%以上のCrを含有する鋼鋳片を、加熱炉で加熱後、ピアサー・ミルで穿孔し、引続き、バレル型のロール形状を有するエロンゲータで拡管圧延するに際し、
エロンゲータでの拡管率をE(ただし、E>1.0)、エロンゲータでの拡管圧延時のロールバイト内の対角線長さをXdia、入側素管外径をODとして、
下記式(1)を満たすようにエロンゲータで拡管圧延することを特徴とする継目無鋼管の製造方法。
0.87×E+0.44≦(Xdia/OD)≦0.91×E+0.46 (1)
The gist of the present invention is as follows.
[1] A rolling method for seamless steel pipes containing 5.0 mass% or more of Cr, in which a steel slab containing 5.0 mass% or more of Cr is heated in a heating furnace and then pierced by a piercer mill. Then, when expanding and rolling with an elongator having a barrel-shaped roll shape,
The tube expansion rate at the elongator is E (where E> 1.0), the diagonal length in the roll bite at the time of tube expansion rolling at the elongator is X dia , and the outer diameter of the inlet side raw tube is OD,
A rolling method of a seamless steel pipe, characterized by performing pipe expansion rolling with an elongator so as to satisfy the following formula (1).
0.87 × E + 0.44 ≦ (X dia /OD)≦0.91×E+0.46 (1)
[2] A method for producing a seamless steel pipe containing 5.0 mass% or more of Cr, in which a steel slab containing 5.0 mass% or more of Cr is heated in a heating furnace and then drilled with a piercer mill. Then, when expanding and rolling with an elongator having a barrel-shaped roll shape,
The tube expansion rate at the elongator is E (where E> 1.0), the diagonal length in the roll bite at the time of tube expansion rolling at the elongator is X dia , and the outer diameter of the inlet side raw tube is OD,
A method of manufacturing a seamless steel pipe, characterized by performing pipe expansion rolling with an elongator so as to satisfy the following formula (1).
0.87 × E + 0.44 ≦ (X dia /OD)≦0.91×E+0.46 (1)
本発明によれば、バレル型ロールを用いた継目無鋼管の製造において、Crを5.0mass%以上含有する難加工材の真円度不良を防止することができる。したがって、難加工材である継目無鋼管を安定して製造することが可能となる。 ADVANTAGE OF THE INVENTION According to this invention, in manufacture of the seamless steel pipe using a barrel-type roll, the roundness defect of the difficult-to-work material containing 5.0 mass% or more of Cr can be prevented. Therefore, it is possible to stably manufacture a seamless steel pipe that is a difficult-to-work material.
エロンゲータを用いた管圧延(エロンゲータ圧延)では、図2(a)に示すように、被圧延材である中空素管5が、上下のバレル型の圧延ロール(61は上ロール、62は下ロール)と圧延ロール間のプラグ(管内面拘束用プラグ)63とにより減肉拡管されつつ延伸されていき、一方、左右のガイドシュー(図示しない)により拘束を受け外径が決定される。 In tube rolling using an elongator (elongator rolling), as shown in FIG. 2 (a), the hollow shell 5 that is a material to be rolled is made up of upper and lower barrel-type rolling rolls (61 is an upper roll, and 62 is a lower roll). ) And a plug (a plug for constraining the tube inner surface) 63 between the rolling rolls, while being thinned and expanded, the outer diameter is determined by being constrained by left and right guide shoes (not shown).
図2(b)は図2(a)の矢視X−X断面図であり、ロールバイト内の概略断面図である。エロンゲータ圧延時の中空素管は、上下の圧延ロール61、62と、左右のガイドシュー64、65で囲まれたロールバイトの対角線方向に広がる。なお、対角線方向の広がりにより、外側への管周部分のはみ出しを阻止するためのガイドプレート66が配置されている。 FIG.2 (b) is XX sectional drawing of Fig.2 (a), and is a schematic sectional drawing in a roll bite. The hollow shell during the elongator rolling spreads in the diagonal direction of the roll bite surrounded by the upper and lower rolling rolls 61 and 62 and the left and right guide shoes 64 and 65. A guide plate 66 is disposed to prevent the tube peripheral portion from protruding outward due to the expansion in the diagonal direction.
Crを多く含むような難加工材の圧延では、圧延末期においてロールバイト内で対角線方向に広がった中空素管が真円に戻りきらずに、圧延が終了してしまう。そのため、後端において真円度不良となり、次工程圧延が不可となるトラブルに繋がってしまう。 In the rolling of difficult-to-process materials containing a large amount of Cr, rolling ends without the hollow shell expanded diagonally in the roll bite at the end of rolling without returning to a perfect circle. Therefore, the roundness is poor at the rear end, leading to a trouble that the next process rolling becomes impossible.
図2(b)に示すように、上下の圧延ロール61、62の間隔をe、左右のガイドシュー64、65のガイドシュー間隔をhと定義した際に、圧延ロールとシュー間隔との比であるh/eが大きくなれば、図2中の点線で示すような素管曲率が大きくなり、真円度不良が発生しやすいといえる。 As shown in FIG. 2B, when the distance between the upper and lower rolling rolls 61 and 62 is defined as e and the distance between the left and right guide shoes 64 and 65 is defined as h, the ratio between the rolling roll and the shoe spacing is If a certain h / e is increased, the tube curvature as indicated by the dotted line in FIG.
目的寸法に仕上げるに際して、素管外径はガイドシュー間隔hによっておおよそ決まる。また、肉厚は圧延ロール/プラグ間の間隙によっておおよそ決まる。ここで、ガイドシュー間隔hについては目標とする外径により一意的に決まる。一方で、肉厚については、同一肉厚を得るための設備配置が複数考えられる。 When finishing to the target dimensions, the outer diameter of the tube is roughly determined by the guide shoe interval h. The wall thickness is roughly determined by the gap between the rolling roll / plug. Here, the guide shoe interval h is uniquely determined by the target outer diameter. On the other hand, regarding the wall thickness, a plurality of equipment arrangements for obtaining the same wall thickness are conceivable.
そこで本発明者らは、同一肉厚を得るという前提で、種々のパラメータの相関性を検討した。その結果、拡管率毎のロールバイト内のアスペクト比(ロールバイト内の対角線長さ、図2(b)におけるXdia)とエロンゲータ圧延後の後端形状との間に相関関係があることがわかった。以下に、相関関係を見出した実験内容について、説明する。 Therefore, the present inventors examined the correlation between various parameters on the premise that the same thickness is obtained. As a result, the aspect ratio in the roll bite of each pipe expansion ratio (diagonal length in the roll bite, X dia in FIG. 2 (b)) found that there is a correlation between the rear end shape of the elongator after rolling It was. The contents of the experiment that found the correlation will be described below.
回転式加熱炉にて1230℃以上に加熱された丸ビレット(Cr:9.0mass%含有)をピアサー・ミルにて穿孔後、外径220〜378mmの中空素管を得た。この中空素管をエロンゲータで外径243〜419mmとなるような拡管率で拡管圧延し、拡管率毎のロールバイト内対角線長さ/入側素管外径(Xdia/OD)と、エロンゲータ圧延後の後端形状との関係について検討した。検討するにあたり、Xdiaは、便宜的に(e2+h2)(1/2)で計算した。 A round billet (Cr: containing 9.0 mass%) heated to 1230 ° C. or higher in a rotary heating furnace was punched with a piercer mill to obtain a hollow shell having an outer diameter of 220 to 378 mm. The hollow raw pipe to pipe expansion rolled in expansion ratio such that the outer diameter 243~419mm in elongator, within the roll bite of each expansion ratio diagonal length / inlet side element outer diameter (X dia / OD), elongator rolling The relationship with the rear end shape was examined. In the examination, Xdia was calculated by (e 2 + h 2 ) (1/2) for convenience.
エロンゲータ圧延後の後端形状については、次工程圧延可否で評価を行い、圧延可となったものを○、圧延不可となったものを×とした。 The rear end shape after the elongator rolling was evaluated based on whether or not the next process could be rolled.
結果を図3に示す。図3の結果から、下記式(1)を満たす条件であれば、後端の真円度不良が抑制できることを見出した。
0.87×E+0.44≦(Xdia/OD)≦0.91×E+0.46 (1)
上記式(1)において、
E:エロンゲータでの拡管率(ただし、E>1.0)
Xdia:エロンゲータでの拡管圧延時のロールバイト内の対角線長さ
OD:入側素管外径
である。
The results are shown in FIG. From the result of FIG. 3, it was found that the roundness failure at the rear end can be suppressed under the condition satisfying the following formula (1).
0.87 × E + 0.44 ≦ (X dia /OD)≦0.91×E+0.46 (1)
In the above formula (1),
E: Tube expansion rate at Elongator (however, E> 1.0)
X dia : Diagonal length OD in the roll bite at the time of pipe expansion rolling with an elongator OD: outer diameter of the inlet side raw pipe.
Xdia/ODが0.87×E+0.44未満では、ロールバイトが正方形に近い場合や入側素管外径が大きくなるため、圧延ロールとガイドシューの干渉や、圧延ロールの入側または左右に配置されたガイドシューと素管との干渉が問題となり、圧延不良が起こる可能性がある。Xdia/ODが0.91×E+0.46超えでは、ロールバイト内の対角線長さが大きいために素管曲率が大きくなり、真円度不良が発生しやすい。 When X dia / OD is less than 0.87 × E + 0.44, the roll bite is close to a square or the outer diameter of the inlet side pipe becomes larger. Interference between the guide shoe and the base pipe disposed in the tube becomes a problem, and rolling failure may occur. When X dia / OD exceeds 0.91 × E + 0.46, since the diagonal length in the roll bite is large, the tube curvature becomes large, and roundness failure tends to occur.
また、エロンゲータ圧延以外の製造条件については特に限定されない。 Moreover, it does not specifically limit about manufacturing conditions other than elongator rolling.
また本発明は、Crを5.0mass%以上含有する難加工材である継目無鋼管の製造において、上記(1)式を適用することができる。なお、Cr以外の成分については特に限定されないが、C:0.080〜0.110mass%、Si:0.10〜0.50mass%、Mn:0.32〜0.60mass%、P:0.022mass%以下、S:0.40mass%以下、Cu:0.10mass%以下、Ni:0.10〜0.30mass%、Mo:0.350〜1.030mass%、V:0.160〜0.240mass%、Nb:0.043〜0.095mass%を含有し、残部Feおよび不可避的不純物からなる成分組成が好ましい。 In the present invention, the above formula (1) can be applied to the production of a seamless steel pipe which is a difficult-to-process material containing 5.0 mass% or more of Cr. In addition, although it does not specifically limit about components other than Cr, C: 0.080-0.110mass%, Si: 0.10-0.50mass%, Mn: 0.32-0.60mass%, P: 0. 022 mass% or less, S: 0.40 mass% or less, Cu: 0.10 mass% or less, Ni: 0.10-0.30 mass%, Mo: 0.350-1.030 mass%, V: 0.160-0. The component composition which contains 240 mass% and Nb: 0.043-0.095 mass%, and consists of remainder Fe and an unavoidable impurity is preferable.
回転式加熱炉にて1230℃以上に加熱された丸ビレットをピアサー・ミルにて穿孔後、外径242mmの中空素管を得た(Cr:9.0mass%含有)。この中空素管をエロンゲータで外径279mm、拡管率1.152となるように拡管圧延した。このとき、ロールバイト内対角線長さ/入側素管外径(Xdia/OD)を1.42〜1.52の範囲で変化させた。なお、入側素管外径は242mmである。また、ロールバイト内対角線長さXdiaについては、ロール間隔eとロール中心からのプラグ63先進量とのバランスによって制御した。例えば、Xdiaを小さく取ろうとロール間隔eを大きくすると、出側素管外径が変化し肉厚が増加するといったことが生じるので、適宜プラグ63の先進量を調整することで出側素管外径が一定となるようにした。 A round billet heated to 1230 ° C. or higher in a rotary heating furnace was punched with a Piercer mill to obtain a hollow shell having an outer diameter of 242 mm (Cr: containing 9.0 mass%). This hollow shell was expanded and rolled with an elongator so that the outer diameter was 279 mm and the expansion ratio was 1.152. At this time, the length of the diagonal line inside the roll bite / the outer diameter of the inlet tube (X dia / OD) was changed in the range of 1.42 to 1.52. Note that the outer diameter of the entry-side element pipe is 242 mm. Further, the diagonal length Xdia in the roll bite was controlled by the balance between the roll interval e and the advanced amount of the plug 63 from the roll center. For example, if the roll interval e is increased to reduce Xdia , the outer diameter of the outlet side pipe changes and the wall thickness increases, so that the outlet side pipe can be adjusted by appropriately adjusting the advanced amount of the plug 63. The outer diameter was made constant.
各材料に関して、次工程圧延可否を評価した。次工程圧延可となったものを○、次工程圧延不可となったものを×として評価した。 Each material was evaluated as to whether or not the next process can be rolled. The case where the next process rolling became possible was evaluated as “◯”, and the case where the next process rolling became impossible was evaluated as “x”.
結果を表1に示す。 The results are shown in Table 1.
表1の結果から、No.1は、圧延時はガイドシューとの接触により圧延不良が発生した。また、No.6は、圧延時に後端真円度不良が発生した。一方で、No.2〜5はいずれも式(1)を満たし、圧延時に後端真円度不良の発生は無く、良好な圧延結果となった。 From the results in Table 1, no. In No. 1, rolling failure occurred due to contact with the guide shoe during rolling. No. In No. 6, rear end roundness failure occurred during rolling. On the other hand, no. 2-5 satisfy | filled Formula (1), and there was no generation | occurrence | production of a rear end roundness defect at the time of rolling, and it became a favorable rolling result.
また、真円度不良起因の次工程圧延不可材発生件数が、従来の4.6件/期から0件/期へと低減した。 In addition, the number of non-rollable materials generated due to poor roundness has decreased from the previous 4.6 cases / period to 0 / period.
1 素材(鋼鋳片)
2 加熱炉
3 ピアサー・ミル(傾斜圧延機)
4 プラグ
5 素管(中空素管)
6 エロンゲータ
7 プラグ・ミル
8 リーラ
9 管体
10 再加熱炉
11 サイジング・ミル
61 上ロール
62 下ロール
63 (管内面拘束用)プラグ
64 (左)ガイドシュー
65 (右)ガイドシュー
66 ガイドプレート
e ロール間隔
h シュー間隔
OD 入側素管外径
Xdia ロールバイト内の対角線長さ
AA ロール中心からのプラグ先進量
1 Material (steel slab)
2 Heating furnace 3 Piercer mill (tilt rolling mill)
4 plug 5 element tube (hollow element tube)
6 Elongator 7 Plug mill 8 Reeler 9 Tube 10 Reheating furnace 11 Sizing mill 61 Upper roll 62 Lower roll 63 (For pipe inner surface restraint) Plug 64 (Left) Guide shoe 65 (Right) Guide shoe 66 Guide plate e Roll plug advanced amount from the diagonal length AA roll center in the interval h shoe interval OD inlet side element outer diameter X dia roll bytes
Claims (2)
エロンゲータでの拡管率をE(ただし、E>1.0)、エロンゲータでの拡管圧延時のロールバイト内の対角線長さをXdia、入側素管外径をODとして、
下記式(1)を満たすようにエロンゲータで拡管圧延することを特徴とする継目無鋼管の圧延方法。
0.87×E+0.44≦(Xdia/OD)≦0.91×E+0.46 (1) A rolling method of a seamless steel pipe containing 5.0 mass% or more of Cr, and a steel slab containing 5.0 mass% or more of Cr, after being heated in a heating furnace, pierced with a piercer mill, and subsequently, When expanding and rolling with an elongator having a barrel-shaped roll shape,
The tube expansion rate at the elongator is E (where E> 1.0), the diagonal length in the roll bite at the time of tube expansion rolling at the elongator is X dia , and the outer diameter of the inlet side raw tube is OD,
A rolling method of a seamless steel pipe, characterized by performing pipe expansion rolling with an elongator so as to satisfy the following formula (1).
0.87 × E + 0.44 ≦ (X dia /OD)≦0.91×E+0.46 (1)
エロンゲータでの拡管率をE(ただし、E>1.0)、エロンゲータでの拡管圧延時のロールバイト内の対角線長さをXdia、入側素管外径をODとして、
下記式(1)を満たすようにエロンゲータで拡管圧延することを特徴とする継目無鋼管の製造方法。
0.87×E+0.44≦(Xdia/OD)≦0.91×E+0.46 (1) A method for producing a seamless steel pipe containing 5.0 mass% or more of Cr, wherein a steel slab containing 5.0 mass% or more of Cr is heated in a heating furnace, then drilled with a piercer mill, and subsequently, When expanding and rolling with an elongator having a barrel-shaped roll shape,
The tube expansion rate at the elongator is E (where E> 1.0), the diagonal length in the roll bite at the time of tube expansion rolling at the elongator is X dia , and the outer diameter of the inlet side raw tube is OD,
A method of manufacturing a seamless steel pipe, characterized by performing pipe expansion rolling with an elongator so as to satisfy the following formula (1).
0.87 × E + 0.44 ≦ (X dia /OD)≦0.91×E+0.46 (1)
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