JP2018191840A - Ultraviolet irradiation device - Google Patents

Ultraviolet irradiation device Download PDF

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JP2018191840A
JP2018191840A JP2017097046A JP2017097046A JP2018191840A JP 2018191840 A JP2018191840 A JP 2018191840A JP 2017097046 A JP2017097046 A JP 2017097046A JP 2017097046 A JP2017097046 A JP 2017097046A JP 2018191840 A JP2018191840 A JP 2018191840A
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flow
fluid
ultraviolet irradiation
irradiation device
flow path
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坂本 泰之
Yasuyuki Sakamoto
泰之 坂本
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Enplas Corp
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Enplas Corp
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Abstract

To provide an ultraviolet irradiation device having a high efficiency of ultraviolet irradiation and a large bactericidal effect on microbes in a fluid.SOLUTION: An ultraviolet irradiation device 1 includes a flow regulation chamber 5 for regulating a fluid flow in a flow channel 3. The flow regulation chamber 5 has an inflow port 14 and an outflow port 15. A part of a fluid entering from the inflow port 14 is rotated and turned back to the inflow port 14 side. The ultraviolet irradiation device 1 irradiates the fluid in the flow regulation chamber 5 with ultraviolet rays to sterilize the fluid.SELECTED DRAWING: Figure 1

Description

この発明は、流体中のバクテリアやウイルスを紫外線で殺菌する紫外線照射装置に関するものである。   The present invention relates to an ultraviolet irradiation device that sterilizes bacteria and viruses in a fluid with ultraviolet rays.

従来から、紫外線を流体に照射し、流体中の微生物(バクテリア、ウイルス等)を紫外線で殺菌する紫外線照射装置が知られている(特許文献1、2参照)。   Conventionally, there has been known an ultraviolet irradiation device that irradiates a fluid with ultraviolet rays and sterilizes microorganisms (bacteria, viruses, etc.) in the fluid with ultraviolet rays (see Patent Documents 1 and 2).

このような紫外線照射装置には、紫外線透過性樹脂材料で形成された管路内に流体を流動させ、管路内の流体に紫外線LEDから紫外線を照射し、流体中の微生物を殺菌するものがある。そして、このような紫外線照射装置は、流体が流動する管路の複数箇所を湾曲させることにより、管路を蛇行させて、管路内を流動する流体が乱流を生じやすくし、管路内を流動する流体への紫外線照射効率を向上させている(特許文献3参照)。   In such an ultraviolet irradiation device, there is an apparatus that causes a fluid to flow in a pipe formed of an ultraviolet transparent resin material, irradiates the fluid in the pipe with ultraviolet rays from an ultraviolet LED, and sterilizes microorganisms in the fluid. is there. And such an ultraviolet irradiation device makes the pipe meander by curving a plurality of places of the pipeline through which the fluid flows, so that the fluid flowing in the pipeline tends to generate turbulent flow. The efficiency of irradiating the fluid flowing through the ultraviolet rays with ultraviolet light is improved (see Patent Document 3).

特開昭63−302940号公報JP-A 63-302940 特開2004−50003号公報JP 2004-50003 A 特開2016−87071号公報Japanese Patent Laid-Open No. 2006-87071

しかしながら、特許文献3に記載された紫外線照射装置は、管路径が一定で、流体が管路の入口から出口まで一定の流速で流動するため、紫外線照射効率を十分に向上させることができなかった。   However, the ultraviolet irradiation device described in Patent Document 3 has a constant pipe diameter, and the fluid flows at a constant flow rate from the inlet to the outlet of the pipe, so that the ultraviolet irradiation efficiency cannot be sufficiently improved. .

そこで、本発明は、紫外線照射効率が高く、流体中の微生物に対する殺菌効果が大きい紫外線照射装置の提供を目的とする。   Therefore, an object of the present invention is to provide an ultraviolet irradiation device that has high ultraviolet irradiation efficiency and a large sterilizing effect on microorganisms in a fluid.

本発明は、流路3中の流体に紫外線を照射し、流体を紫外線で殺菌する紫外線照射装置1,21に関するものである。本発明において、流路3の途中には、流体の流れを調整する流れ調整室5が形成されている。流れ調整室5は、流体流入口14と流体流出口15とを有し、流体流入口14から流入した流体の一部を旋回させて流体流入口14側へ還流させるようになっている。そして、流れ調整室5内の流体に紫外線が照射される。   The present invention relates to ultraviolet irradiation apparatuses 1 and 21 that irradiate a fluid in a flow path 3 with ultraviolet rays and sterilize the fluid with ultraviolet rays. In the present invention, a flow adjusting chamber 5 for adjusting the flow of fluid is formed in the middle of the flow path 3. The flow adjusting chamber 5 has a fluid inlet 14 and a fluid outlet 15, and a part of the fluid flowing in from the fluid inlet 14 is swirled to return to the fluid inlet 14 side. The fluid in the flow control chamber 5 is irradiated with ultraviolet rays.

本発明に係る紫外線照射装置は、流路を流れる流体の一部が流れ調整室内に旋回流となって拡がった状態で一時的に留まるため、流体への紫外線の単位時間当たりの照射量が多くなり、紫外線照射効率が高くなり、流体中の微生物に対する殺菌効果が大きくなる。   In the ultraviolet irradiation apparatus according to the present invention, since a part of the fluid flowing through the flow path temporarily stays in a swirling flow in the flow adjustment chamber and spreads, the amount of ultraviolet irradiation to the fluid per unit time is large. Thus, the ultraviolet irradiation efficiency is increased, and the sterilizing effect on the microorganisms in the fluid is increased.

本発明の第1実施形態に係る紫外線照射装置を示す図であり、図1(a)は紫外線照射装置の側面図、図1(b)は紫外線照射装置を構成する被照射体の平面図、図1(c)は被照射体の流路を示す断面図(図1(a)のA1−A1線に沿って切断して示す断面図)、図1(d)は図1(b)のA2−A2線に沿って切断して示す被照射体の断面図である。It is a figure which shows the ultraviolet irradiation device which concerns on 1st Embodiment of this invention, FIG.1 (a) is a side view of a ultraviolet irradiation device, FIG.1 (b) is a top view of the to-be-irradiated body which comprises a ultraviolet irradiation device, 1C is a cross-sectional view showing the flow path of the irradiated object (a cross-sectional view cut along the line A1-A1 in FIG. 1A), and FIG. 1D is a cross-sectional view of FIG. It is sectional drawing of the to-be-irradiated body shown cut | disconnected along A2-A2 line. 本発明の第1実施形態に係る紫外線照射装置を構成する被照射体の第1変形例を示す図であり、被照射体の流路及び流れ調整室を示す断面図(図1(b)に対応する図)である。It is a figure which shows the 1st modification of the to-be-irradiated body which comprises the ultraviolet irradiation device which concerns on 1st Embodiment of this invention, and is sectional drawing (FIG.1 (b)) which shows the flow path and flow control chamber of to-be-irradiated body Corresponding figure). 本発明の第1実施形態に係る紫外線照射装置を構成する被照射体の第2変形例を示す図であり、図3(a)は被照射体の平面図、図3(b)は被照射体の流路を示す断面図(図3(c)のA3−A3線に沿って切断して示す断面図)である。It is a figure which shows the 2nd modification of the to-be-irradiated body which comprises the ultraviolet irradiation device which concerns on 1st Embodiment of this invention, Fig.3 (a) is a top view of to-be-irradiated body, FIG.3 (b) is irradiated It is sectional drawing (sectional drawing cut | disconnected and shown along the A3-A3 line | wire of FIG.3 (c)) which shows the flow path of a body. 本発明の第2実施形態に係る紫外線照射装置を右斜め上方から見て示す外観斜視図である。It is an external appearance perspective view which shows the ultraviolet irradiation device which concerns on 2nd Embodiment of this invention seeing from right diagonally upward. 本発明の第2実施形態に係る紫外線照射装置の平面図である。It is a top view of the ultraviolet irradiation device concerning a 2nd embodiment of the present invention. 本発明の第2実施形態に係る紫外線照射装置の正面図である。It is a front view of the ultraviolet irradiation device concerning a 2nd embodiment of the present invention. 本発明の第2実施形態に係る紫外線照射装置を構成する被照射体を示す図であり、図7(a)は被照射体の正面図、図7(b)は被照射体の側面図、図7(c)は図7(a)のA4−A4線に沿って切断して示す被照射体の断面図である。It is a figure which shows the to-be-irradiated body which comprises the ultraviolet irradiation device which concerns on 2nd Embodiment of this invention, FIG.7 (a) is a front view of an to-be-irradiated body, FIG.7 (b) is a side view of an to-be-irradiated body, FIG.7 (c) is sectional drawing of the to-be-irradiated body shown cut | disconnected along the A4-A4 line | wire of Fig.7 (a). 図7(c)に示した被照射体の流路ブロックの成形方法を説明するための図である。It is a figure for demonstrating the shaping | molding method of the flow-path block of the to-be-irradiated body shown in FIG.7 (c). 流路ブロックを構成する分割パネルを示す図であり、図9(a)は分割パネルの平面図、図9(b)は分割パネルの側面図、図9(c)は図9(a)のA5−A5線に沿って切断して示す分割パネルの断面図(図8(b)に対応する図)であり、図9(d)は分割パネルの裏面図である。It is a figure which shows the division | segmentation panel which comprises a flow path block, Fig.9 (a) is a top view of a division | segmentation panel, FIG.9 (b) is a side view of a division | segmentation panel, FIG.9 (c) is FIG.9 (a). FIG. 9 is a cross-sectional view (a diagram corresponding to FIG. 8B) of the divided panel shown cut along the line A5-A5, and FIG. 9D is a rear view of the divided panel. 紫外線出射部を示す図であり、図10(a)は紫外線出射部の平面図、図10(b)は紫外線出射部の側面図、図10(c)は図10(a)のA6−A6線に沿って切断して示す紫外線出射部の断面図である。It is a figure which shows an ultraviolet-ray output part, Fig.10 (a) is a top view of an ultraviolet-ray output part, FIG.10 (b) is a side view of an ultraviolet-ray output part, FIG.10 (c) is A6-A6 of Fig.10 (a). It is sectional drawing of the ultraviolet-ray output part cut | disconnected and shown along a line. 本発明の第2実施形態に係る紫外線照射装置の使用状態図である。It is a use condition figure of the ultraviolet irradiation device concerning a 2nd embodiment of the present invention. 本発明の第2実施形態に係る紫外線照射装置の変形例を示す外観斜視図である。It is an external appearance perspective view which shows the modification of the ultraviolet irradiation device which concerns on 2nd Embodiment of this invention. 本発明の第2実施形態に係る紫外線照射装置の変形例を示す図であり、図13(a)は紫外線照射装置の平面図、図13(b)は紫外線照射装置の正面図、図13(c)は紫外線照射装置の裏面図である。It is a figure which shows the modification of the ultraviolet irradiation device which concerns on 2nd Embodiment of this invention, Fig.13 (a) is a top view of a ultraviolet irradiation device, FIG.13 (b) is a front view of a ultraviolet irradiation device, FIG. c) is a back view of the ultraviolet irradiation device.

以下、本発明の実施形態を図面に基づき詳述する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

[第1実施形態]
図1は、本発明の第1実施形態に係る紫外線照射装置1を示す図である。なお、図1(a)は紫外線照射装置1の側面図であり、図1(b)は紫外線照射装置1を構成する被照射体2の平面図であり、図1(c)は被照射体2の流路3を示す断面図(図1(a)のA1−A1線に沿って切断して示す断面図)であり、図1(d)は図1(b)のA2−A2線に沿って切断して示す被照射体2の断面図である。
[First Embodiment]
FIG. 1 is a diagram showing an ultraviolet irradiation apparatus 1 according to the first embodiment of the present invention. 1A is a side view of the ultraviolet irradiation apparatus 1, FIG. 1B is a plan view of an irradiated body 2 constituting the ultraviolet irradiation apparatus 1, and FIG. 1C is an irradiated body. 2 is a cross-sectional view (a cross-sectional view taken along the line A1-A1 in FIG. 1A) showing the flow path 3 of FIG. 1, and FIG. 1D is a line A2-A2 in FIG. It is sectional drawing of the to-be-irradiated body 2 cut | disconnected and shown along.

図1に示すように、紫外線照射装置1は、内部に流路3が形成された被照射体2と、この被照射体2に対向するように配置された紫外線出射部4と、を有している。なお、被照射体2は、3Dプリンタで製造されるか、又は射出成形によって製造される。   As shown in FIG. 1, the ultraviolet irradiation device 1 includes an irradiated body 2 in which a flow path 3 is formed, and an ultraviolet emitting section 4 disposed so as to face the irradiated body 2. ing. The irradiated object 2 is manufactured by a 3D printer or by injection molding.

被照射体2は、紫外線を透過する樹脂(フッ素樹脂等の紫外線透過樹脂)で形成されており、流路3の途中に流れ調整室5が形成されている。流れ調整室5は、平面視した形状が円形状になっており、中心6を通りY方向に沿って延びる中心線7と円形状の輪郭を形作る壁面8との両交点10,10のうちの一方側に上流側流路11が接続され、中心6を通りY方向に沿って延びる中心線7と円形状の輪郭を形作る壁面8との両交点10,10のうちの他方側に下流側流路12が接続されている。上流側流路11と下流側流路12は、共に流路断面形状が矩形形状であり、流れ調整室5の中心6に対して2回対称となるように形成されている。また、上流側流路11と下流側流路12は、平面視した形状が略三角形状に流路断面積を変化させる流れ案内流路部13,13を有し、その流れ案内流路部13,13が流れ調整室5に接続されている。そして、上流側流路11の流れ案内流路部13と流れ調整室5との接続部は、上流側流路11の流体(気体又は液体)が流れ調整室5に流入する流体流入口14になっている。また、下流側流路12の流れ案内流路部13と流れ調整室5との接続部は、流れ調整室5内の流体が下流側流路12に流出する流体流出口15になっている。このような流体流入口14と流体流出口15は、流れ調整室5の中心6に対して2回対称となるように位置している。なお、図1(c)に示すように、流れ調整室5の直径は、上流側流路11の幅寸法wの数倍になっている。   The irradiated body 2 is formed of a resin that transmits ultraviolet rays (ultraviolet transparent resin such as fluororesin), and a flow adjusting chamber 5 is formed in the middle of the flow path 3. The flow control chamber 5 has a circular shape in plan view, and is a crossing point 10, 10 between a center line 7 passing through the center 6 and extending in the Y direction and a wall surface 8 forming a circular contour. An upstream flow path 11 is connected to one side, and a downstream flow is formed at the other side of the intersections 10 and 10 between the center line 7 passing through the center 6 and extending in the Y direction and the wall surface 8 forming a circular outline. The path 12 is connected. The upstream channel 11 and the downstream channel 12 both have a rectangular channel cross-sectional shape, and are formed so as to be symmetrical twice with respect to the center 6 of the flow adjusting chamber 5. In addition, the upstream flow path 11 and the downstream flow path 12 have flow guide flow path portions 13 and 13 that change the cross-sectional area of the flow path so that the shape in plan view is a substantially triangular shape. , 13 are connected to the flow control chamber 5. The connecting portion between the flow guide channel portion 13 of the upstream channel 11 and the flow adjusting chamber 5 is connected to the fluid inlet 14 through which the fluid (gas or liquid) of the upstream channel 11 flows into the flow adjusting chamber 5. It has become. In addition, the connection portion between the flow guide channel portion 13 and the flow adjustment chamber 5 of the downstream channel 12 is a fluid outlet 15 through which the fluid in the flow adjustment chamber 5 flows out to the downstream channel 12. The fluid inlet 14 and the fluid outlet 15 are positioned so as to be symmetrical twice with respect to the center 6 of the flow adjusting chamber 5. In addition, as shown in FIG.1 (c), the diameter of the flow control chamber 5 is several times the width dimension w of the upstream flow path 11. As shown in FIG.

上流側流路11と下流側流路12は、流れ調整室5の径方向内方寄りに位置する内側流路側壁13aと、流れ調整室5の径方向外方寄りに位置する外側流路側壁13bと、を有している。そして、上流側流路11の外側流路側壁13bは、流れ調整室5の壁面8と中心線7との両交点10,10のうちの一方に接続されている。また、下流側流路12の外側流路壁面13bは、流れ調整室5の壁面8と中心線7との両交点10,10のうちの他方に接続されている。上流側流路11の流れ案内流路部13の内側流路壁面13aは、流れ調整室5の近傍において、流れ調整室5に近づくに従って外側流路壁面13bに近づくように傾斜して流路断面積を漸減している。また、下流側流路12の流れ案内流路部13の内側流路壁面13aは、流れ調整室5の近傍において、流れ調整室5から遠ざかるに従って外側流路壁面13bから離れるように傾斜して流路断面積を漸増している。なお、被照射体2は、上流側流路11を下流側流路として使用し、下流側流路12を上流側流路として使用することができるので、上流側流路11と下流側流路12とを適宜流路3と略称して説明する。   The upstream flow path 11 and the downstream flow path 12 are an inner flow path side wall 13 a located closer to the inner side in the radial direction of the flow adjustment chamber 5 and an outer flow path side wall located closer to the outer side in the radial direction of the flow control chamber 5. 13b. The outer flow path side wall 13 b of the upstream flow path 11 is connected to one of the intersections 10, 10 between the wall surface 8 of the flow adjusting chamber 5 and the center line 7. Further, the outer flow path wall surface 13 b of the downstream flow path 12 is connected to the other of the intersections 10, 10 between the wall surface 8 of the flow adjusting chamber 5 and the center line 7. The inner flow passage wall surface 13a of the flow guide flow passage portion 13 of the upstream flow passage 11 is inclined in the vicinity of the flow adjustment chamber 5 so as to approach the outer flow passage wall surface 13b as it approaches the flow adjustment chamber 5. The area is gradually reduced. Further, the inner channel wall surface 13a of the flow guide channel part 13 of the downstream channel 12 is inclined in the vicinity of the flow control chamber 5 so as to be separated from the outer channel wall surface 13b as the distance from the flow control chamber 5 increases. The road cross-sectional area is gradually increased. In addition, since the to-be-irradiated body 2 can use the upstream flow path 11 as a downstream flow path and can use the downstream flow path 12 as an upstream flow path, the upstream flow path 11 and the downstream flow path can be used. 12 is abbreviated as a flow path 3 as appropriate.

紫外線出射部4は、紫外線LED16から出射された紫外線を流れ調整室5及び流れ調整室5の周囲に向けて照射するようになっている。なお、紫外線は、少なくとも流れ調整室5の全体に照射され、好ましくは流路3の全体及び流れ調整室5の全体に照射される。   The ultraviolet ray emitting unit 4 radiates the ultraviolet rays emitted from the ultraviolet LED 16 toward the flow adjusting chamber 5 and the flow adjusting chamber 5. In addition, the ultraviolet rays are applied to at least the entire flow control chamber 5, preferably the entire flow path 3 and the entire flow control chamber 5.

以上のような構成の紫外線照射装置1は、流体流入口14の近傍の上流側流路11において、内側流路壁面13aが流れ調整室5に近づくに従って外側流路壁面13bに近づくように傾斜しているため、上流側流路11の流体が流体流入口14から流れ調整室5の壁面8に沿って流入する。その結果、上流側流路11から流れ調整室5内に流入した流体は、流れ調整室5内で壁面8に沿った旋回流を生じやすく、流体流出口15から下流側流路12へ流出する流れと、旋回しながら流体流入口14側へ還流して流れ調整室5内に拡がる流れとを生じる。   The ultraviolet irradiation device 1 configured as described above is inclined so that the upstream channel 11 near the fluid inlet 14 approaches the outer channel wall 13b as the inner channel wall 13a approaches the flow regulation chamber 5. Therefore, the fluid in the upstream flow path 11 flows from the fluid inlet 14 along the wall surface 8 of the flow adjusting chamber 5. As a result, the fluid that has flowed into the flow adjustment chamber 5 from the upstream flow path 11 tends to generate a swirling flow along the wall surface 8 in the flow adjustment chamber 5, and flows out from the fluid outlet 15 to the downstream flow path 12. A flow and a flow that recirculates to the fluid inlet 14 side while swirling and expands in the flow adjusting chamber 5 are generated.

このような、本実施形態に係る紫外線照射装置1は、流路3を流れる流体の一部が流れ調整室5内に旋回流となって拡がった状態で一時的に留まるため、流体への紫外線の単位時間当たりの照射量が多くなり、紫外線照射効率が高くなり、流体中の微生物に対する殺菌効果が大きくなる。   In such an ultraviolet irradiation device 1 according to the present embodiment, a part of the fluid flowing through the flow path 3 temporarily stays in a state of being swirled in the flow adjusting chamber 5 and spreads. The amount of irradiation per unit time increases, the ultraviolet irradiation efficiency increases, and the bactericidal effect on microorganisms in the fluid increases.

なお、本実施形態において、流れ調整室5は、平面視した形状が円形状のものを例示したが、これに限られず、平面視した形状が楕円形状のものでもよい。また、本実施形態において、流れ調整室5を平面視した形状が円又は楕円に内接する多角形(6角形、8角形、12角形等)であって、流体流入口から流入した流体を旋回させることができる多角形を、円形状又は楕円形状に含むものとする。   In the present embodiment, the flow adjustment chamber 5 has a circular shape in plan view, but is not limited thereto, and the shape in plan view may be elliptical. Further, in the present embodiment, the shape of the flow control chamber 5 in plan view is a polygon (hexagon, octagon, dodecagon, etc.) inscribed in a circle or an ellipse, and the fluid flowing in from the fluid inlet is swirled. Polygons that can be used shall be included in a circular or elliptical shape.

(第1実施形態の第1変形例)
図2は、本実施形態の第1変形例に係る被照射体2を流路3及び流れ調整室5が露出するように破断して示す平面図である。この図2に示すように、本変形例に係る被照射体2は、複数の流れ調整室5が流路3に直列に配置されている。そして、この被照射体2は、紫外線が全ての流れ調整室5に照射されることにより、全ての流れ調整室5内の流体を紫外線で殺菌することができる。このような本変形例に係る被照射体2を使用した紫外線照射装置1は、流路3を流れる流体への紫外線照射量が多くなり、流体中の微生物に対する殺菌効果がより一層大きくなる。
(First modification of the first embodiment)
FIG. 2 is a plan view showing the irradiated object 2 according to the first modified example of the present embodiment, broken away so that the flow path 3 and the flow adjusting chamber 5 are exposed. As shown in FIG. 2, the irradiated body 2 according to this modification has a plurality of flow adjustment chambers 5 arranged in series in the flow path 3. And this irradiated body 2 can sterilize the fluid in all the flow control chambers 5 with an ultraviolet-ray by irradiating all the flow control chambers 5 with an ultraviolet-ray. In the ultraviolet irradiation apparatus 1 using the irradiated object 2 according to this modification, the amount of ultraviolet irradiation to the fluid flowing through the flow path 3 is increased, and the sterilizing effect on the microorganisms in the fluid is further increased.

(第1実施形態の第2変形例)
図3は、本実施形態の第2変形例に係る被照射体2を示す図である。なお、図3(a)は被照射体2の平面図であり、図3(b)は被照射体2を流路3及び流れ調整室5が露出するように破断して示す平面図(図3(c)のA3−A3線に沿って切断して示す断面図)であり、図3(c)は被照射体2の側面図である。
(Second modification of the first embodiment)
FIG. 3 is a diagram illustrating an irradiated object 2 according to a second modification of the present embodiment. 3A is a plan view of the irradiated object 2, and FIG. 3B is a plan view showing the irradiated object 2 in a broken view so that the flow path 3 and the flow adjusting chamber 5 are exposed (FIG. 3). 3C is a cross-sectional view taken along the line A3-A3 in FIG. 3C, and FIG. 3C is a side view of the irradiation object 2. FIG.

この図3に示すように、本変形例に係る被照射体2は、蛇行するように形成された流路3に複数の流れ調整室5が直列に配置されている。この被照射体2は、流路3及び流れ調整室5を密に配置するため、隣り合う一方の流れ調整室5の流体流出口15と隣り合う他方の流れ調整室5の流体流入口14とが対向するように形成されている。そして、この被照射体2は、紫外線が全体に照射され、流路3内及び複数の流れ調整室5内の流体が紫外線で殺菌される。このような本変形例に係る被照射体2を使用した紫外線照射装置1は、流路3を蛇行するように形成することにより、第1変形例に係る被照射体2と比較し、全体を大きくすることなく、流路3を長くすることができると共に、流れ調整室5を密に数多く配置できるため、流路3及び流れ調整室5内の流体への紫外線照射量が多くなり、流体中の微生物に対する殺菌効果がより一層大きくなる。   As shown in FIG. 3, the irradiated body 2 according to this modification has a plurality of flow control chambers 5 arranged in series in a flow path 3 formed to meander. In this irradiation object 2, the flow path 3 and the flow adjustment chamber 5 are closely arranged, so that the fluid outlet 15 of one adjacent flow adjustment chamber 5 and the fluid inlet 14 of the other adjacent flow adjustment chamber 5 Are formed to face each other. The irradiated body 2 is irradiated with ultraviolet rays as a whole, and the fluid in the flow path 3 and the plurality of flow control chambers 5 is sterilized with ultraviolet rays. The ultraviolet irradiation apparatus 1 using the irradiated object 2 according to the present modified example is formed to meander the flow path 3, thereby comparing the entire irradiated object 2 according to the first modified example. Without increasing the size, the flow path 3 can be lengthened and a large number of the flow adjusting chambers 5 can be arranged densely, so that the amount of ultraviolet irradiation to the fluid in the flow path 3 and the flow adjusting chamber 5 increases, The sterilizing effect on microorganisms is further increased.

[第2実施形態]
図4乃至図6は、本発明の第2実施形態に係る紫外線照射装置21を示す図である。なお、図4は、本実施形態に係る紫外線照射装置21を右斜め上方から見て示す外観斜視図である。また、図5は、本実施形態に係る紫外線照射装置21の平面図である。また図6は、本実施形態に係る紫外線照射装置21の正面図である。
[Second Embodiment]
4 to 6 are views showing an ultraviolet irradiation device 21 according to the second embodiment of the present invention. FIG. 4 is an external perspective view showing the ultraviolet irradiation device 21 according to the present embodiment as viewed obliquely from the upper right. FIG. 5 is a plan view of the ultraviolet irradiation device 21 according to the present embodiment. FIG. 6 is a front view of the ultraviolet irradiation device 21 according to the present embodiment.

(紫外線照射装置の全体構造)
これらの図に示すように、本実施形態に係る紫外線照射装置21は、被照射体22を複数重ねて組み立てた被照射体組立体23と、被照射体組立体23の両側面24,24のうちの一方に対向するように配置され、被照射体組立体23に紫外線を照射する紫外線出射部25と、被照射体組立体23の両側面24,24のうちの他方に対向するように配置された紫外線反射体26と、を有している。
(Overall structure of UV irradiation device)
As shown in these drawings, the ultraviolet irradiation device 21 according to the present embodiment includes an irradiated object assembly 23 in which a plurality of irradiated objects 22 are assembled, and both side surfaces 24 and 24 of the irradiated object assembly 23. It arrange | positions so that it may oppose one of them, and it arrange | positions so that the other of the both-side surfaces 24 and 24 of the ultraviolet-ray emission part 25 which irradiates the to-be-irradiated body assembly 23 with an ultraviolet-ray and 23 UV reflector 26.

(被照射体組立体)
図4乃至図7に示すように、被照射体組立体23は、プレート状の被照射体22を複数枚重ねて一体化(例えば、接着)したものであり、隣り合う被照射体22,22の流路3が接続されるように組み立てられている。被照射体22は、流路3(流れ案内流路部13)及び流れ調整室5がマトリックス状に複数形成されており、各流路3が被照射体22の表裏に開口するように形成されている。
(Irradiated object assembly)
As shown in FIGS. 4 to 7, the irradiated object assembly 23 is obtained by stacking and integrating (for example, bonding) a plurality of plate-shaped irradiated objects 22, and adjacent irradiated objects 22 and 22. The flow paths 3 are assembled so as to be connected. The irradiated body 22 includes a plurality of flow paths 3 (flow guide flow path portions 13) and flow control chambers 5 formed in a matrix, and each flow path 3 is formed to open on the front and back of the irradiated body 22. ing.

図8乃至図9は、射出成形方法で製造された被照射体22を説明するための図である。これらの図に示すように、被照射体22は、射出成形時の離型を考慮し、第1被照射体ブロック22aと第2被照射体ブロック22bとに板厚方向に二分割され、第1被照射体ブロック22aに一対の流れ案内流路部13,13のうちの一方と流れ調整室5の半分が形成され、第2被照射体ブロック22bに一対の流れ案内流路部13,13のうちの他方と流れ調整室5の半分が形成されている。そして、第1被照射体ブロック22aは、流れ案内流路部13が表面27a側に開口し、半分に分割された流れ調整室5が裏面27b側に開口している。また、第2被照射体ブロック22bは、流れ案内流路部13が表面27a側に開口し、半分に分割された流れ調整室5が裏面27b側に開口している。なお、被照射体22は、図8(c)に示す第2被照射体ブロック22bを紙面に直交する仮想軸の周りに180°回転させると、図8(b)に示す第1被照射体ブロック22aと第2被照射体ブロック22bとが重なるように(同一形状になるように)なっている。したがって、本実施形態に係る紫外線照射装置21は、被照射体22を射出成形する場合には、第1被照射体ブロック22a又は第2被照射体ブロック22bを射出成形するための金型を1種類だけ準備すればよく、金型費用を節約することができる。また、図9(a)及び図9(d)に示すように、第1被照射体ブロック22aは、合計32個の流れ案内流路部13及び半分に分割された流れ調節室5が4行8列のマトリックス状に形成される態様を例示しているが、この例示した態様に限定されず、被照射体22のサイズ等に応じて、行数及び列数を適宜変更してもよい。   FIG. 8 thru | or FIG. 9 is a figure for demonstrating the to-be-irradiated body 22 manufactured with the injection molding method. As shown in these drawings, the irradiated body 22 is divided into a first irradiated body block 22a and a second irradiated body block 22b in the plate thickness direction in consideration of mold release at the time of injection molding. One of the pair of flow guide channel portions 13 and 13 and half of the flow adjusting chamber 5 are formed in the first irradiated block 22a, and the pair of flow guide channel portions 13 and 13 in the second irradiated block 22b. The other of them and the half of the flow control chamber 5 are formed. And as for the 1st to-be-irradiated body block 22a, the flow guide flow-path part 13 is opened to the surface 27a side, and the flow control chamber 5 divided | segmented into half is opened to the back surface 27b side. Further, in the second irradiated object block 22b, the flow guide channel portion 13 is opened on the front surface 27a side, and the flow adjusting chamber 5 divided in half is opened on the back surface 27b side. When the second irradiated object block 22b shown in FIG. 8 (c) is rotated by 180 ° around the virtual axis orthogonal to the paper surface, the irradiated object 22 becomes the first irradiated object shown in FIG. 8 (b). The block 22a and the second irradiated object block 22b are overlapped (so as to have the same shape). Therefore, the ultraviolet irradiation device 21 according to the present embodiment has a mold for injection molding the first irradiated body block 22a or the second irradiated body block 22b when the irradiated body 22 is injection molded. Only the kind needs to be prepared, and the mold cost can be saved. Further, as shown in FIGS. 9A and 9D, the first irradiated body block 22a has a total of 32 flow guide channel portions 13 and four rows of flow control chambers 5 divided in half. Although the aspect formed in the matrix form of 8 columns is illustrated, it is not limited to this illustrated aspect, According to the size etc. of the to-be-irradiated body 22, you may change the number of rows and the number of columns suitably.

このように形成された第1被照射体ブロック22aは、裏面27b側が第2被照射体ブロック22bの裏面27b側に貼り合わせられる(例えば、接着固定される)ことにより、第2被照射体ブロック22bと共に被照射体22を構成する。なお、第1被照射体ブロック22a及び第2被照射体ブロック22bは、流れ案内流路部13が開口する側を表面27a側とし、半分に分割された流れ調整室5が開口する側を裏面27b側としている。   The first irradiated body block 22a formed in this way has the back surface 27b side bonded to the back surface 27b side of the second irradiated body block 22b (for example, bonded and fixed), whereby the second irradiated body block The irradiated body 22 is configured together with 22b. The first irradiated body block 22a and the second irradiated body block 22b have the side on which the flow guide channel portion 13 is opened as the surface 27a side, and the side on which the flow control chamber 5 divided in half is opened as the back side. 27b side.

被照射体組立体23は、8枚の被照射体22を重ねて形成されたものであり、図7(c)の最も右側に位置する被照射体22を第1の被照射体22とすると、図7(c)の右側から左側に向かって第1の被照射体22から第8の被照射体22までを重ねて形成されたものである。そして、被照射体組立体23は、第2の被照射体22が第1の被照射体22を表裏反転したものであり、第3の被照射体22が第2の被照射体22を表裏反転したものであり、被照射体22を表裏反転させながら第8の被照射体22まで順次重ねられたものである。なお、被照射体組立体23は、第1乃至第8の被照射体22が接着により固定されるか、又は第1乃至第8の被照射体22がボルト又はクリップ等によって分解可能に固定される。   The irradiated object assembly 23 is formed by stacking eight irradiated objects 22. When the irradiated object 22 located on the rightmost side in FIG. 7C is formed by overlapping the first irradiated body 22 to the eighth irradiated body 22 from the right side to the left side in FIG. In the irradiated body assembly 23, the second irradiated body 22 is obtained by inverting the first irradiated body 22 upside down, and the third irradiated body 22 moves the second irradiated body 22 upside down. Inverted, the irradiated object 22 is sequentially stacked up to the eighth irradiated object 22 while being reversed. In the irradiated object assembly 23, the first to eighth irradiated bodies 22 are fixed by adhesion, or the first to eighth irradiated bodies 22 are fixed so as to be disassembled by bolts or clips. The

このように、被照射体組立体23は、第1の被照射体22から第8の被照射体22まで順次重ねられることにより、隣り合う被照射体22,22の流体流出側の流れ案内流路部13と流体流入側の流れ案内流路部13とが接続され、合計8本の流路3が並列している。なお、本実施形態において、被照射体組立体23は、説明の都合上、図7(c)の図中右側を流体流入側(IN側)とし、図7(c)の図中左側を流体流出側(OUT側)としている。   As described above, the irradiated object assembly 23 is sequentially stacked from the first irradiated object 22 to the eighth irradiated object 22, whereby the flow guide flow on the fluid outflow side of the adjacent irradiated objects 22 and 22. The passage 13 and the flow guide channel 13 on the fluid inflow side are connected, and a total of eight channels 3 are arranged in parallel. In the present embodiment, for convenience of explanation, the irradiated object assembly 23 has the right side in FIG. 7C as the fluid inflow side (IN side) and the left side in FIG. 7C as the fluid. Outflow side (OUT side).

(紫外線反射体)
紫外線反射体26は、プラスチックプレート又は金属プレートの表面に紫外線を反射する金属酸化物(酸化チタン、酸化亜鉛等)の塗膜が形成されたものであり、紫外線出射部25から出射された紫外線のうちで被照射体22を透過した紫外線を被照射体22へ向けて反射する。このような紫外線反射体26を備えた紫外線照射装置21は、紫外線反射体26を配置しない場合と比較し、被照射体22(流路3及び流れ調整室5)への紫外線照射効率を高め、被照射体22の流路3及び流れ調整室5内の流体の殺菌効果を向上させることができる。
(UV reflector)
The ultraviolet reflector 26 is formed by forming a coating of a metal oxide (titanium oxide, zinc oxide, etc.) that reflects ultraviolet rays on the surface of a plastic plate or a metal plate. Among them, the ultraviolet light transmitted through the irradiated object 22 is reflected toward the irradiated object 22. Compared with the case where the ultraviolet reflector 26 is not disposed, the ultraviolet irradiation device 21 provided with such an ultraviolet reflector 26 increases the ultraviolet irradiation efficiency to the irradiated object 22 (the flow path 3 and the flow adjusting chamber 5). The sterilizing effect of the fluid in the flow path 3 and the flow adjusting chamber 5 of the irradiated body 22 can be improved.

(紫外線出射部)
図4乃至図6、及び図10に示すように、紫外線出射部25は、ボックス28内の基板30に複数の紫外線LED16が取り付けられ、これら紫外線LED16から出射された紫外線が拡散板31を透過する際に均一に拡散して被照射体組立体23に照射されるようになっている。このような紫外線出射部25は、紫外線を被照射体組立体23の各流路3及び各流れ調整室5に均一に照射することができ、複数の流路3及び流れ調整室5内の流体に対する殺菌効果にばらつきが生じにくい。
(Ultraviolet emission part)
As shown in FIG. 4 to FIG. 6 and FIG. 10, the ultraviolet emitting unit 25 has a plurality of ultraviolet LEDs 16 attached to the substrate 30 in the box 28, and the ultraviolet rays emitted from these ultraviolet LEDs 16 pass through the diffusion plate 31. At this time, the irradiated object assembly 23 is uniformly diffused and irradiated. Such an ultraviolet emitting unit 25 can uniformly irradiate the respective flow paths 3 and the flow control chambers 5 of the irradiated object assembly 23 with the ultraviolet rays, and the fluids in the plurality of flow paths 3 and the flow control chambers 5. The sterilizing effect on the varieties is less likely to vary.

(紫外線照射装置の使用例)
図11は、本実施形態に係る紫外線照射装置21の使用例を示す図である。この図11に示すように、本実施形態に係る紫外線照射装置21は、被照射体組立体23の流体流入側(図7(c)のIN側)に上流側流路継ぎ手32が接続され、この上流側流路継ぎ手32が流体供給路33と被照射体組立体23の流体流入側(IN側)の各流路3とを接続している。そして、流体供給路33には、流体を加圧して上流側流路継ぎ手32に送り出す流体供給手段34(ファン、ポンプ等)が配置されている。また、本実施形態に係る紫外線照射装置21は、被照射体組立体23の流体流出側(図7(c)のOUT側)に下流側流路継ぎ手35が接続され、この下流側流路継ぎ手35が被照射体組立体23の流体流出側(OUT側)の各流路3と流体排出路とを接続している。
(Usage example of UV irradiation device)
FIG. 11 is a diagram illustrating a usage example of the ultraviolet irradiation device 21 according to the present embodiment. As shown in FIG. 11, the ultraviolet irradiation device 21 according to the present embodiment has an upstream flow path joint 32 connected to the fluid inflow side (IN side in FIG. 7C) of the irradiated object assembly 23, This upstream-side channel joint 32 connects the fluid supply channel 33 and each channel 3 on the fluid inflow side (IN side) of the irradiated object assembly 23. In the fluid supply path 33, fluid supply means 34 (fan, pump, etc.) that pressurizes the fluid and sends it to the upstream side flow path joint 32 is disposed. Further, in the ultraviolet irradiation device 21 according to the present embodiment, a downstream channel joint 35 is connected to the fluid outflow side (OUT side in FIG. 7C) of the irradiated assembly 23, and this downstream channel joint. 35 connects each flow path 3 on the fluid outflow side (OUT side) of the irradiated object assembly 23 and the fluid discharge path.

(本実施形態の効果)
このような、本実施形態に係る紫外線照射装置21は、第1実施形態に係る紫外線照射装置1と同様に、流路3を流れる流体の一部が流れ調整室5内に旋回流となって拡がった状態で一時的に留まるため、流体への紫外線の単位時間当たりの照射量が多くなり、紫外線照射効率が高くなり、流体中の微生物に対する殺菌効果が大きくなる。
(Effect of this embodiment)
In such an ultraviolet irradiation device 21 according to the present embodiment, a part of the fluid flowing through the flow path 3 flows into the adjustment chamber 5 as a swirling flow, similarly to the ultraviolet irradiation device 1 according to the first embodiment. Since the liquid stays temporarily in an expanded state, the amount of UV irradiation to the fluid per unit time increases, the UV irradiation efficiency increases, and the bactericidal effect on microorganisms in the fluid increases.

また、本実施形態に係る紫外線照射装置21は、被照射体組立体23に複数の流路3が並列に形成され、各流路3に複数の流れ調整室5が形成されているため、多量の流体の殺菌を効率的に行うことができる。   Further, the ultraviolet irradiation device 21 according to the present embodiment has a plurality of flow paths 3 formed in parallel in the irradiated object assembly 23 and a plurality of flow adjustment chambers 5 formed in each flow path 3. The fluid can be sterilized efficiently.

なお、本実施形態に係る紫外線照射装置21は、射出成形した被照射体22を複数重ね合わせて被照射体組立体23を形成する態様を例示したが、これに限定されず、被照射体組立体23の全体を3Dプリンタで成形してもよい。   In addition, although the ultraviolet irradiation device 21 which concerns on this embodiment illustrated the aspect which forms the to-be-irradiated-body assembly 23 by superimposing two or more injection-molded to-be-irradiated bodies 22, it is not limited to this, It is not limited to this, The entire solid 23 may be formed by a 3D printer.

また、本実施形態に係る紫外線照射装置21は、流体が液体の場合、流体供給手段34を省略し、流体供給路33を被照射体組立体23よりも上方に配置し、流体を重力の作用のみで被照射体組立体23の各流路3に流入させてもよい。   Further, in the ultraviolet irradiation device 21 according to the present embodiment, when the fluid is a liquid, the fluid supply means 34 is omitted, the fluid supply path 33 is disposed above the irradiated body assembly 23, and the fluid is operated by gravity. It may be allowed to flow into each flow path 3 of the irradiated object assembly 23 alone.

(第2実施形態の変形例)
図12及び図13は、本発明の第2実施形態の変形例に係る紫外線照射装置21を示す図である。なお、図12は、本変形例に係る紫外線照射装置21の外観斜視図である。また、図13(a)は本変形例に係る紫外線照射装置21の平面図であり、図13(b)は本変形例に係る紫外線照射装置21の正面図であり、図13(c)は本変形例に係る紫外線照射装置21の裏面図である。
(Modification of the second embodiment)
FIG.12 and FIG.13 is a figure which shows the ultraviolet irradiation device 21 which concerns on the modification of 2nd Embodiment of this invention. FIG. 12 is an external perspective view of the ultraviolet irradiation device 21 according to this modification. FIG. 13A is a plan view of the ultraviolet irradiation device 21 according to this modification, FIG. 13B is a front view of the ultraviolet irradiation device 21 according to this modification, and FIG. It is a reverse view of the ultraviolet irradiation device 21 which concerns on this modification.

これらの図に示すように本変形例に係る紫外線照射装置21は、被照射体組立体23の底面37側に紫外線出射部25を配置し、被照射体組立体23の両側面24,24及び上面38を紫外線反射体26で覆うように構成されている。このような本変形例に係る紫外線照射装置21は、第2実施形態に係る紫外線照射装置21と同様の効果を得ることができる。   As shown in these drawings, the ultraviolet irradiation device 21 according to this modification example has an ultraviolet emitting unit 25 arranged on the bottom surface 37 side of the irradiated object assembly 23, and both side surfaces 24, 24 of the irradiated object assembly 23 and The upper surface 38 is configured to be covered with the ultraviolet reflector 26. The ultraviolet irradiation device 21 according to this modification can obtain the same effects as the ultraviolet irradiation device 21 according to the second embodiment.

1,21……紫外線照射装置、3……流路、5……流れ調整室、14……流体流入口、15……流体流出口   1, 21 ... UV irradiation device, 3 ... flow path, 5 ... flow control chamber, 14 ... fluid inlet, 15 ... fluid outlet

Claims (5)

流路中の流体に紫外線を照射し、前記流体を紫外線で殺菌する紫外線照射装置において、
前記流路の途中には、前記流体の流れを調整する流れ調整室が形成され、
前記流れ調整室は、流体流入口と流体流出口とを有し、前記流体流入口から流入した前記流体の一部を旋回させて前記流体流入口側へ還流させるようになっており、
前記流れ調整室内の前記流体に紫外線が照射される、
ことを特徴とする紫外線照射装置。
In the ultraviolet irradiation device that irradiates the fluid in the flow path with ultraviolet rays and sterilizes the fluid with ultraviolet rays,
In the middle of the flow path, a flow adjusting chamber for adjusting the flow of the fluid is formed,
The flow adjustment chamber has a fluid inlet and a fluid outlet, and is configured to recirculate a part of the fluid that has flowed in from the fluid inlet and return to the fluid inlet side.
UV light is applied to the fluid in the flow control chamber,
An ultraviolet irradiation device characterized by that.
前記流れ調整室は、平面視した形状が円形状又は楕円形状の輪郭を形作る壁面を有し、前記流体が前記流体流入口から前記壁面に沿って流入する、
ことを特徴とする請求項1に記載の紫外線照射装置。
The flow adjusting chamber has a wall surface whose shape in plan view forms a circular or elliptical outline, and the fluid flows from the fluid inlet along the wall surface.
The ultraviolet irradiation device according to claim 1.
前記流体流入口と前記流体流出口は、前記流れ調整室を平面視した場合の前記流れ調整室の中心に対して2回対称の位置にある、
ことを特徴とする請求項3に記載の紫外線照射装置。
The fluid inlet and the fluid outlet are in a two-fold symmetrical position with respect to the center of the flow adjustment chamber when the flow adjustment chamber is viewed in plan view.
The ultraviolet irradiation device according to claim 3.
前記流れ調整室は、前記流路に沿って直列に複数配置された、
ことを特徴とする請求項1乃至3のいずれかに記載の紫外線照射装置。
A plurality of the flow control chambers are arranged in series along the flow path,
The ultraviolet irradiation device according to any one of claims 1 to 3, wherein
前記流れ調整室を直列に複数配置してなる前記流路は、並列に複数配置された、
ことを特徴とする請求項4に記載の紫外線照射装置。
The flow path formed by arranging a plurality of the flow control chambers in series is arranged in parallel.
The ultraviolet irradiation device according to claim 4.
JP2017097046A 2017-05-16 2017-05-16 Ultraviolet irradiation device Pending JP2018191840A (en)

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WO2022074944A1 (en) * 2020-10-08 2022-04-14 ウシオ電機株式会社 Ultraviolet light irradiation device, use method for ultraviolet light irradiation device, and irradiation method of ultraviolet light
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