JP2018184669A - Processing apparatus, sheet production apparatus, processing method, and method for producing sheet - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a processing apparatus, a sheet production apparatus, a processing method and a method for producing a sheet capable of sufficiently removing foreign matters contained in a sheet-like material.SOLUTION: There is provided a processing apparatus which comprises: a flocculation part for flocculating foreign matters contained in a sheet-like material by applying an ionic substance of a polyvalent metal ion to the sheet-like material containing fibers; and a removal part for removing an agglomerate generated by the flocculation part from the sheet-like material. The ionic substance preferably have deliquescence. Further, the ionic substance preferably is applied to the sheet-like material in a powdery state.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a processing apparatus, a sheet manufacturing apparatus, a processing method, and a sheet manufacturing method.

  In recent years, awareness of the environment has increased, and it has been demanded not only to reduce the amount of paper (recording medium) used in the workplace, but also to regenerate the paper in the workplace.

  As a method of reproducing a recording medium, for example, a method of erasing the curve with an eraser is known for a paper having a curve drawn with a writing instrument having a graphite core such as a pencil or a mechanical pencil. (For example, refer to Patent Document 1). The paper from which the curve has been removed becomes usable again.

  However, in the recycling method described in the patent document, the graphite existing on the surface of the paper can be erased with an eraser. For example, up to the graphite that has entered the depth direction in the thickness direction of the paper can be erased with an eraser. There was a problem that it could not be erased sufficiently.

Japanese Patent Laid-Open No. 2006-124103

  An object of the present invention is to provide a processing apparatus, a sheet manufacturing apparatus, a processing method, and a sheet manufacturing method capable of sufficiently removing foreign substances contained in a sheet-like material.

Such an object is achieved by the present invention described below.
The treatment apparatus of the present invention, the sheet-like material containing fibers, a flocculating part that agglomerates foreign substances contained in the sheet-like material by adding an ionic substance of polyvalent metal ions,
A removal unit for removing the aggregates generated by the aggregation unit from the sheet-like material;
It is characterized by providing.

  Thereby, the processing apparatus which can fully remove the foreign material contained in the sheet-like material can be provided.

In the processing apparatus of the present invention, it is preferable that the ionic substance has deliquescence.
Thereby, for example, even when the ionic substance is applied to the sheet-like material in a state where it is not mixed with other liquid components, the ionic substance spontaneously becomes an aqueous solution state due to moisture contained in the atmosphere. The ionic substance can contact the foreign substance more efficiently, weaken the binding force between the fiber and the foreign substance more efficiently, and improve the formation efficiency of the aggregate.

  In the treatment apparatus of the present invention, it is preferable that the ionic substance contains at least one of calcium chloride and magnesium chloride.

  Thereby, the foreign material contained in the sheet-like material can be removed more efficiently. In addition, these ionic substances are relatively inexpensive and advantageous in terms of cost.

  In the processing apparatus of the present invention, it is preferable to apply the ionic substance in a powder state to the sheet-like material.

  This facilitates the removal of aggregates and surplus ionic substances after the ionic substance is applied to the sheet-like material. Further, post-treatment (for example, drying treatment) after applying the ionic substance can be omitted or simplified, and the processing speed of the sheet-like material can be further improved.

  In the processing apparatus of the present invention, it is preferable to apply the ionic substance to the sheet-like material by using at least one of a spray method and a coating method.

  Thereby, a foreign substance can be removed more efficiently, suppressing the usage-amount of an ionic substance.

In the processing apparatus of the present invention, it is preferable basis weight of the ionic substance to be imparted to the sheet material is 1 [mu] g / m ² or more 50 g / m ² or less.

  Thereby, a foreign substance can be removed more efficiently, suppressing the usage-amount of an ionic substance.

In the processing apparatus of this invention, it is preferable that the said foreign material is an anionic substance.
Thereby, an aggregate can be more suitably formed by interaction with an ionic substance, and it can remove more suitably in a removal part.

  In the processing apparatus of this invention, it is preferable that the said foreign material is a component of inkjet ink.

  In general, the components of the inkjet ink easily penetrate not only into the gaps between the fibers but also into the inside of the fibers, and are generally not easy to remove after being applied to the recording medium containing the fibers. On the other hand, in the present invention, by using an ionic substance of a polyvalent metal ion, even a component of an inkjet ink can be suitably removed from a material (recording medium) containing fibers. Therefore, when the foreign matter is a component of the inkjet ink, the effect of the present invention is more remarkably exhibited.

In the processing apparatus of this invention, the surface area increase process part which performs the pre-processing for increasing the surface area of the said sheet-like material with respect to the said sheet-like material before the said ionic substance is provided in the said aggregation part is provided. Preferably it is.
Thereby, the foreign material of a sheet-like material can be removed more efficiently.

  In the processing apparatus of this invention, it is preferable that the said surface area increase process part is a fluffing part which fluffs the said sheet-like material.

  Thereby, the process for increasing the surface area of a sheet-like material can be performed efficiently in a short time. Moreover, the efficiency of the defibrating process performed downstream is improved by fluffing a sheet-like material. For this reason, the processing speed of the sheet-like material can be improved.

  In the processing apparatus of the present invention, it is preferable that a pre-applying unit that preliminarily applies an ionic substance of polyvalent metal ions to the sheet-like material is further provided upstream of the surface area increasing processing unit.

  Thereby, an aggregate can be formed more efficiently. Moreover, even when the usage amount of the ionic substance as a whole is suppressed, foreign matters can be sufficiently removed.

  In the processing apparatus of the present invention, in the removing unit, the sheet material including the aggregate is brought into contact with a cloth material formed of a nonwoven fabric or a woven fabric, and the aggregate is transferred to the cloth material and removed. It is preferable.

  Thereby, an aggregate can be removed more efficiently. In addition, when the surplus ionic substance remains, the surplus ionic substance can be efficiently removed together with the aggregate in the removal section.

The sheet manufacturing apparatus of the present invention includes the processing apparatus of the present invention.
Thereby, the sheet manufacturing apparatus which can fully remove the foreign material contained in the sheet-like material can be provided.

The treatment method of the present invention includes an aggregation step of aggregating foreign substances contained in the sheet-like material by adding an ionic substance of polyvalent metal ions to the sheet-like material containing fibers,
A removal step of removing aggregates generated by the aggregation step from the sheet-like material;
It is characterized by providing.

  Thereby, the processing method which can fully remove the foreign material contained in the sheet-like material can be provided.

The method for producing a sheet of the present invention includes an aggregation step of aggregating foreign substances contained in the sheet-like material by adding an ionic substance of polyvalent metal ions to the sheet-like material containing fibers,
A removal step of removing aggregates generated by the aggregation step from the sheet-like material;
Have
A sheet is manufactured from the sheet-like material from which the foreign matter has been removed.

  Thereby, the manufacturing method of the sheet | seat which can fully remove the foreign material contained in the sheet-like material can be provided.

FIG. 1 is a schematic side view showing the configuration of the upstream side (processing apparatus of the present invention) of the sheet manufacturing apparatus (first embodiment) of the present invention. FIG. 2 is a schematic side view showing the downstream configuration of the sheet manufacturing apparatus (first embodiment) of the present invention. FIG. 3 is a diagram sequentially illustrating steps performed by the sheet manufacturing apparatus (first embodiment) of the present invention. FIG. 4 is an image diagram (an enlarged view of a region [A] surrounded by a one-dot chain line in FIG. 1) sequentially showing the state of the sheet-like material processed by the processing apparatus shown in FIG. FIG. 5 is an image diagram (an enlarged view of a region [B] surrounded by an alternate long and short dash line in FIG. 1) sequentially illustrating the state of the sheet-like material processed by the processing apparatus illustrated in FIG. 6 is an image diagram (an enlarged view of a region [C] surrounded by a one-dot chain line in FIG. 1) sequentially illustrating the state of the sheet-like material processed by the processing apparatus illustrated in FIG. 7 is an image diagram (an enlarged view of a region [D] surrounded by an alternate long and short dash line in FIG. 1) sequentially illustrating the state of the sheet-like material processed by the processing apparatus illustrated in FIG. FIG. 8 is a schematic side view showing the configuration of the upstream side (the processing apparatus of the present invention) of the sheet manufacturing apparatus (second embodiment) of the present invention. FIG. 9 is a diagram sequentially illustrating steps performed by the sheet manufacturing apparatus (second embodiment) of the present invention. FIG. 10 is an image diagram (an enlarged view of an area [A ′] surrounded by a one-dot chain line in FIG. 8) sequentially illustrating the state of the sheet-like material processed by the processing apparatus illustrated in FIG. 8. FIG. 11 is an image diagram (an enlarged view of a region [B ′] surrounded by an alternate long and short dash line in FIG. 8) sequentially illustrating the state of the sheet-like material processed by the processing apparatus illustrated in FIG. 8. FIG. 12 is an image diagram (an enlarged view of a region [C ′] surrounded by an alternate long and short dash line in FIG. 8) sequentially illustrating the state of the sheet-like material processed by the processing apparatus illustrated in FIG. 8. FIG. 13 is an image diagram (an enlarged view of a region [D ′] surrounded by an alternate long and short dash line in FIG. 8) sequentially illustrating the state of the sheet-like material processed by the processing apparatus illustrated in FIG. 8.

  Hereinafter, a processing apparatus, a sheet manufacturing apparatus, a processing method, and a sheet manufacturing method according to the present invention will be described in detail based on preferred embodiments shown in the accompanying drawings.

  The processing apparatus 1 of the present invention imparts an ionic substance (aggregating material) IS of polyvalent metal ions to a sheet-like material (raw material) M1 containing fibers FB to aggregate the foreign matter AS contained in the sheet-like material M1. An aggregating part (foreign matter aggregating part) 6 and a removing part (foreign matter removing part) 5 for removing the aggregate AG generated by the aggregating part 6 from the sheet-like material M1 are provided.

  Further, the treatment method of the present invention includes an aggregation step in which the ionic substance IS of polyvalent metal ions is added to the sheet-like material (raw material) M1 containing the fibers FB to aggregate the foreign matter AS contained in the sheet-like material M1. And a removal step of removing the aggregate AG generated in the aggregation step from the sheet-like material M1. This method is executed by the processing device 1.

  According to the present invention, as will be described later, the foreign matter AS contained in the sheet-like material M1 is brought into contact with the ionic substance IS prior to the removal of the foreign matter AS contained in the sheet-like material M1. In this way, the aggregate AG is formed. Such an aggregate AG is relatively large and easy to remove. Therefore, the foreign material AS can be easily removed from the sheet material M1, and the foreign material AS can be sufficiently removed from the sheet material M1. In particular, the narrow gaps of the fibers FB and the foreign matter AS that has penetrated into the fibers FB can also be suitably removed.

  That is, the processing according to the present invention can be said to be used paper deinking processing. The conventional deinking process is to disperse used paper in water, release the colorant mechanically and chemically (surfactant, alkaline chemicals, etc.), and remove the coloring material by the floatation method, screen cleaning method, etc. However, in the present invention, deinking is possible without the need to immerse the used paper in water. This is a dry deinking technique.

A sheet manufacturing apparatus 100 according to the present invention includes a processing apparatus 1.
Moreover, the manufacturing method of the sheet | seat of this invention provides the foreign material AS contained in the sheet-like material M1 by providing the ionic substance (aggregate) IS of polyvalent metal ion to the sheet-like material (raw material) M1 containing the fiber FB. The sheet S is manufactured from the sheet-like material M1 from which the foreign matter AS has been removed, and a coagulation step for agglomerating and a removal step for removing the aggregate AG generated in the aggregation step from the sheet-like material M1. This method is executed by the sheet manufacturing apparatus 100.

  According to the present invention, the sheet S can be further manufactured (reproduced) from the sheet-like material M1 from which the foreign matter AS has been removed while enjoying the advantages of the processing apparatus 1 (processing method) described above.

<First Embodiment>
FIG. 1 is a schematic side view showing the configuration of the upstream side (processing apparatus of the present invention) of the sheet manufacturing apparatus (first embodiment) of the present invention. FIG. 2 is a schematic side view showing the downstream configuration of the sheet manufacturing apparatus (first embodiment) of the present invention. FIG. 3 is a diagram sequentially illustrating steps performed by the sheet manufacturing apparatus (first embodiment) of the present invention. 4 to 7 are image diagrams sequentially showing the state of the sheet-like material processed by the processing apparatus shown in FIG. 1 (FIG. 4 is an enlarged view of a region [A] surrounded by a one-dot chain line in FIG. 5 is an enlarged view of a region [B] surrounded by a one-dot chain line in FIG. 1, FIG. 6 is an enlarged view of a region [C] surrounded by a one-dot chain line in FIG. 1, and FIG. It is the enlarged view of area | region [D] enclosed with the chain line. In the following, for convenience of explanation, the upper side in FIGS. 1, 2 and 4 to 7 (the same applies to FIGS. 8 and 10 to 13) is referred to as “upper” or “upper”, and the lower side is referred to as “ It may be referred to as “down” or “downward”, the left side may be referred to as “left” or “upstream side”, and the right side may be referred to as “right” or “downstream side”.

  As shown in FIG. 1, the sheet manufacturing apparatus 100 includes a processing apparatus 1 on the upstream side. The processing apparatus 1 includes a transport unit 3, a surface area increase processing unit (pretreatment unit) 4, an aggregation unit (foreign matter aggregation unit) 6, and a removal unit (foreign matter removal unit) 5.

  Further, as shown in FIG. 2, the sheet manufacturing apparatus 100 includes a raw material supply unit 11, a crushing unit 12, a defibrating unit 13, a sorting unit 14, and a first web forming unit 15 on the downstream side. The subdividing part 16, the mixing part 17, the loosening part 18, the second web forming part 19, the sheet forming part 20, the cutting part 21, and the stock part 22 are provided. Further, the sheet manufacturing apparatus 100 includes a humidifying unit 231, a humidifying unit 232, a humidifying unit 233, and a humidifying unit 234.

  The operation | movement of each part with which the sheet manufacturing apparatus 100 is provided is controlled by the control part (not shown).

  As shown in FIG. 3, in the present embodiment, the sheet manufacturing method includes a surface area increasing step (pretreatment step), an aggregating step (foreign matter aggregating step), a removing step (foreign matter removing step), a raw material supplying step, A crushing step, a defibrating step, a sorting step, a first web forming step, a dividing step, a mixing step, a loosening step, a second web forming step, a sheet forming step, and a cutting step. Have. And the sheet manufacturing apparatus 100 can perform these processes in order. Among these steps, the steps performed by the processing apparatus 1 are a surface area increasing step (pretreatment step), an aggregation step (foreign matter aggregation step), and a removal step (foreign matter removal step).

Hereinafter, the structure of each part with which the sheet manufacturing apparatus 100 is provided is demonstrated.
First, the downstream configuration of the sheet manufacturing apparatus 100 will be described, and then the upstream configuration of the sheet manufacturing apparatus 100, that is, the processing apparatus 1 will be described.

  The raw material supply part 11 is a part which performs the raw material supply process (refer FIG. 3) which supplies the sheet-like material M1 to the crushing part 12. FIG. As this sheet-like material M1, it is a sheet-like material containing fiber FB (cellulose fiber) (refer FIGS. 4-7). This sheet-like material M1, that is, the sheet-like material has been subjected to foreign matter removal processing for removing the foreign matter AS by the processing apparatus 1. The cellulose fiber is not particularly limited as long as it is mainly composed of cellulose as a compound (cellulose in a narrow sense) and has a fibrous form, and may contain hemicellulose and lignin in addition to cellulose (cellulose in a narrow sense). Good.

  The crushing unit 12 is a part that performs a crushing step (see FIG. 3) for crushing the sheet-like material M1 supplied from the raw material supply unit 11 in the air (in the air). The crushing unit 12 has a pair of crushing blades 121 and a chute (hopper) 122.

  The pair of crushing blades 121 can rotate in opposite directions to crush the sheet-like material M1 between them, that is, cut into a crushing piece M2. The shape and size of the coarsely crushed pieces M2 are preferably suitable for the defibrating process in the defibrating unit 13, and are preferably small pieces having a side length of 100 mm or less, for example, 10 mm or more and 70 mm or less. It is more preferable that

  The chute 122 is disposed below the pair of crushing blades 121 and has, for example, a funnel shape. Thereby, the chute | shoot 122 can receive the crushing piece M2 which was crushed by the crushing blade 121 and fell.

  In addition, a humidifying unit 231 is disposed adjacent to the pair of crushing blades 121 above the chute 122. The humidifying unit 231 humidifies the coarse fragments M2 in the chute 122. This humidifying unit 231 has a filter (not shown) containing moisture, and a vaporization type (or a warm air vaporization type) that supplies humidified air with increased humidity to the coarse fragments M2 by allowing air to pass through the filter. It consists of a humidifier. By supplying the humidified air to the roughly crushed pieces M2, it is possible to suppress the roughly crushed pieces M2 from adhering to the chute 122 and the like due to static electricity.

  The chute 122 is connected to the defibrating unit 13 via a tube (flow path) 241. The coarsely crushed pieces M2 collected on the chute 122 pass through the pipe 241 and are conveyed to the defibrating unit 13.

  The defibrating unit 13 is a part that performs a defibrating step (see FIG. 3) for defibrating the coarsely crushed pieces M2 in the air (in the air), that is, dry. By the defibrating process in the defibrating unit 13, the defibrated material M3 can be generated from the coarsely crushed pieces M2. Here, “defining” means unraveling the coarsely crushed pieces M2 formed by binding a plurality of fibers FB into one fiber. Then, the unraveled material becomes the defibrated material M3. The shape of the defibrated material M3 is linear or strip-shaped. Further, the defibrated material M3 may exist in a state where they are entangled and formed into a lump, that is, in a state of forming a so-called “dama”.

  In the present embodiment, for example, the defibrating unit 13 is configured by an impeller mill having a rotor that rotates at a high speed and a liner that is positioned on the outer periphery of the rotor. The coarsely crushed pieces M2 flowing into the defibrating unit 13 are defibrated by being sandwiched between the rotor and the liner.

  Further, the defibrating unit 13 can generate a flow of air (airflow) from the crushing unit 12 toward the sorting unit 14 by rotation of the rotor. Thereby, the coarsely crushed pieces M2 can be sucked into the defibrating unit 13 from the pipe 241. In addition, after the defibrating process, the defibrated material M3 can be sent out to the sorting unit 14 through the pipe 242.

  A blower 261 is installed in the middle of the pipe 242. The blower 261 is an airflow generation device that generates an airflow toward the sorting unit 14. Thereby, sending out of the defibrated material M3 to the sorting unit 14 is promoted.

  The sorting unit 14 is a part that performs a sorting step (see FIG. 3) for sorting the defibrated material M3 based on the length of the fiber FB. In the sorting unit 14, the defibrated material M3 is sorted into a first sorted product M4-1 and a second sorted product M4-2 that is larger than the first sorted product M4-1. The first selected item M4-1 has a size suitable for the subsequent manufacture of the sheet S. Examples of the second selected matter M4-2 include those in which defibration is insufficient and those in which the fibrillated fibers FB are excessively aggregated.

  The sorting unit 14 includes a drum unit 141 and a housing unit 142 that houses the drum unit 141.

The drum portion 141 is a sieve that is formed of a cylindrical mesh body and rotates around its central axis. The defibrated material M3 flows into the drum portion 141. And, by rotating the drum part 141, the defibrated material M3 smaller than the mesh opening is selected as the first selected material M4-1, and the defibrated material M3 having a size larger than the mesh opening is Sorted as second sort M4-2.
The first selected item M4-1 falls from the drum unit 141.

  On the other hand, the second selected item M4-2 is sent out to a pipe (flow path) 243 connected to the drum unit 141. The tube 243 is connected to the tube 241 on the opposite side (downstream side) of the drum portion 141. The second selection M4-2 that has passed through the pipe 243 merges with the coarsely crushed pieces M2 in the pipe 241 and flows into the defibrating unit 13 together with the coarsely crushed pieces M2. Thereby, the 2nd selection thing M4-2 is returned to the defibrating part 13, and is defibrated with the coarsely crushed piece M2.

  Moreover, the 1st selection thing M4-1 from the drum part 141 falls, disperse | distributing in air, and goes to the 1st web formation part (separation part) 15 located under the drum part 141. FIG. The 1st web formation part 15 is a part which performs the 1st web formation process (refer FIG. 3) which forms the 1st web M5 from the 1st selected material M4-1. The first web forming unit 15 includes a mesh belt (separation belt) 151, three stretching rollers 152, and a suction unit (suction mechanism) 153.

  The mesh belt 151 is an endless belt, and the first sorted matter M4-1 is deposited thereon. The mesh belt 151 is wound around three tension rollers 152. And the 1st selection thing M4-1 on the mesh belt 151 is conveyed downstream by the rotational drive of the tension roller 152. FIG.

  The 1st selection thing M4-1 is the magnitude | size beyond the opening of the mesh belt 151. FIG. As a result, the first selected item M4-1 is restricted from passing through the mesh belt 151, and thus can be deposited on the mesh belt 151. Moreover, since the 1st selected material M4-1 is conveyed on the downstream side with the mesh belt 151, depositing on the mesh belt 151, it forms as the layered 1st web M5.

  Moreover, there exists a possibility that dust, dust, etc. may be mixed in the 1st selection thing M4-1. For example, when the sheet-like material M1 is supplied from the raw material supply unit 11 to the crushing unit 12, dust and dust may be mixed together with the sheet-like material M1. This dust or dust is smaller than the mesh opening of the mesh belt 151. Thereby, dust or dust passes through the mesh belt 151 and falls further downward.

  The suction unit 153 can suck air from below the mesh belt 151. Thereby, the dust and dust which passed the mesh belt 151 can be attracted | sucked with air.

  The suction unit 153 is connected to the collection unit 27 via a tube (flow path) 244. The dust sucked by the suction unit 153 is collected by the collection unit 27.

  A tube (flow path) 245 is further connected to the collection unit 27. A blower 262 is installed in the middle of the pipe 245. By the operation of the blower 262, a suction force can be generated in the suction portion 153. Thereby, formation of the 1st web M5 on the mesh belt 151 is accelerated | stimulated. The first web M5 is one from which dust and dust have been removed. In addition, dust and dirt pass through the tube 244 and reach the collection unit 27 by the operation of the blower 262.

  The housing part 142 is connected to the humidifying part 232. The humidifying unit 232 includes a vaporizing humidifier similar to the humidifying unit 231. Thereby, humidified air is supplied into the housing part 142. The humidified air can humidify the first selected item M4-1, and thus it is possible to suppress the first selected item M4-1 from adhering to the inner wall of the housing part 142 by electrostatic force.

  A humidifying unit 235 is disposed on the downstream side of the sorting unit 14. The humidifying unit 235 is composed of an ultrasonic humidifier that sprays water. Thereby, moisture can be supplied to the first web M5, and thus the moisture content of the first web M5 is adjusted. By this adjustment, adsorption of the first web M5 to the mesh belt 151 due to electrostatic force can be suppressed. Accordingly, the first web M5 is easily peeled from the mesh belt 151 at a position where the mesh belt 151 is folded back by the stretching roller 152.

  On the downstream side of the humidifying part 235, the subdividing part 16 is arranged. The subdivision part 16 is a part which performs the division | segmentation process (refer FIG. 3) which divides the 1st web M5 peeled from the mesh belt 151. FIG. The subdivision portion 16 includes a propeller 161 that is rotatably supported and a housing portion 162 that houses the propeller 161. And the 1st web M5 can be parted by the 1st web M5 being wound in the propeller 161 which rotates. The divided first web M5 becomes a subdivided body M6. Further, the subdivided body M6 descends in the housing portion 162.

  The housing part 162 is connected to the humidifying part 233. The humidifying unit 233 is configured by a vaporizing humidifier similar to the humidifying unit 231. Thereby, humidified air is supplied into the housing portion 162. The humidified air can also prevent the subdivided body M6 from adhering to the inner walls of the propeller 161 and the housing portion 162 due to electrostatic force.

  A mixing unit 17 is disposed on the downstream side of the subdivision unit 16. The mixing part 17 is a part which performs the mixing process (refer FIG. 3) which mixes the subdivision M6 and resin P1. The mixing unit 17 includes a resin supply unit 171, a pipe (flow path) 172, and a blower 173.

  The pipe 172 connects the housing part 162 of the subdividing part 16 and the housing part 182 of the loosening part 18, and is a flow path through which the mixture M7 of the subdivided body M6 and the resin P1 passes.

  In the middle of the pipe 172, a resin supply unit 171 is connected. The resin supply unit 171 has a screw feeder 174. By rotating the screw feeder 174, the resin P1 can be supplied to the pipe 172 as powder or particles. The resin P1 supplied to the pipe 172 is mixed with the subdivided body M6 to become a mixture M7.

  The resin P1 binds the fibers FB in a later step. For example, a thermoplastic resin, a curable resin, or the like can be used, but a thermoplastic resin is preferably used. Examples of the thermoplastic resin include AS resin, ABS resin, polyethylene, polypropylene, polyolefin such as ethylene-vinyl acetate copolymer (EVA), modified polyolefin, acrylic resin such as polymethyl methacrylate, polyvinyl chloride, polystyrene, and polyethylene. Polyesters such as terephthalate and polybutylene terephthalate, nylon 6, nylon 46, nylon 66, nylon 610, nylon 612, nylon 11, nylon 12, nylon 6-12, nylon 6-66 and other polyamides (nylon), polyphenylene ether, polyacetal , Polyether, polyphenylene oxide, polyether ether ketone, polycarbonate, polyphenylene sulfide, thermoplastic polyimide, polyether imide, aromatic polymer Liquid crystalline polymers such as esters, various thermoplastic elastomers such as styrene, polyolefin, polyvinyl chloride, polyurethane, polyester, polyamide, polybutadiene, trans polyisoprene, fluororubber, chlorinated polyethylene, etc. 1 type selected from these, or 2 or more types can be used in combination. Preferably, as the thermoplastic resin, polyester or one containing the same is used.

  In addition to the resin P1, what is supplied from the resin supply unit 171 is, for example, a colorant for coloring the fiber FB, an aggregation inhibitor for suppressing aggregation of the fiber FB and aggregation of the resin P1, A flame retardant for making the fibers FB and the like difficult to burn may be included.

  A blower 173 is installed in the middle of the pipe 172 on the downstream side of the resin supply unit 171. The blower 173 can generate an air flow toward the loosening unit 18. With this air flow, the sub-divided body M6 and the resin P1 can be stirred in the pipe 172. Thereby, the mixture M7 can flow into the loosening part 18 in a state where the subdivided body M6 and the resin P1 are uniformly dispersed. Further, the subdivided body M6 in the mixture M7 is loosened in the process of passing through the tube 172, and becomes finer fibrous.

  The unwinding part 18 is a part which performs the unraveling process (refer FIG. 3) which unravels the mutually intertwined fibers FB in the mixture M7. The loosening portion 18 includes a drum portion 181 and a housing portion 182 that houses the drum portion 181.

  The drum portion 181 is a sieve that is formed of a cylindrical mesh body and rotates about its central axis. The mixture M7 flows into the drum portion 181. Then, by rotating the drum part 181, fibers FB or the like smaller than the mesh openings of the mixture M <b> 7 can pass through the drum part 181. At that time, the mixture M7 is loosened.

  In addition, the mixture M7 loosened by the drum unit 181 falls while being dispersed in the air, and travels toward the second web forming unit 19 located below the drum unit 181. The 2nd web formation part 19 is a part which performs the 2nd web formation process (refer FIG. 3) which forms the 2nd web M8 from the mixture M7. The second web forming unit 19 includes a mesh belt (separation belt) 191, a tension roller 192, and a suction unit (suction mechanism) 193.

  The mesh belt 191 is an endless belt, and the mixture M7 is deposited thereon. The mesh belt 191 is wound around four stretching rollers 192. And the mixture M7 on the mesh belt 191 is conveyed downstream by the rotational drive of the tension roller 192.

  Further, most of the mixture M7 on the mesh belt 191 has a size larger than the mesh opening of the mesh belt 191. As a result, the mixture M7 is restricted from passing through the mesh belt 191, and can therefore be deposited on the mesh belt 191. Moreover, since the mixture M7 is conveyed on the downstream side with the mesh belt 191 while being deposited on the mesh belt 191, it is formed as a layered second web M8.

  The suction unit 193 can suck air from below the mesh belt 191. As a result, the mixture M7 can be sucked onto the mesh belt 191. Therefore, the deposition of the mixture M7 on the mesh belt 191 is promoted.

  A tube (flow path) 246 is connected to the suction unit 193. A blower 263 is installed in the middle of the pipe 246. By the operation of the blower 263, a suction force can be generated at the suction portion 193.

  The housing part 182 is connected to the humidifying part 234. The humidifying unit 234 includes a vaporizing humidifier similar to the humidifying unit 231. Thereby, humidified air is supplied into the housing portion 182. The inside of the housing part 182 can be humidified by the humidified air, so that the mixture M7 can be prevented from adhering to the inner wall of the housing part 182 by electrostatic force.

  A humidifying unit 236 is disposed on the downstream side of the loosening unit 18. The humidifying unit 236 is configured by an ultrasonic humidifier similar to the humidifying unit 235. Thereby, moisture can be supplied to the second web M8, and thus the moisture content of the second web M8 is adjusted. By this adjustment, adsorption of the second web M8 to the mesh belt 191 due to the electrostatic force can be suppressed. Thereby, the second web M8 is easily peeled from the mesh belt 191 at a position where the mesh belt 191 is folded back by the stretching roller 192.

  A sheet forming unit 20 is disposed on the downstream side of the second web forming unit 19. The sheet forming unit 20 is a part that performs a sheet forming step (see FIG. 3) for forming the sheet S from the second web M8. The sheet forming unit 20 includes a pressurizing unit 201 and a heating unit 202.

  The pressurizing unit 201 includes a pair of calendar rollers 203 and can pressurize the second web M8 without heating between them. Thereby, the density of the 2nd web M8 is raised. Then, the second web M8 is conveyed toward the heating unit 202. One of the pair of calendar rollers 203 is a main driving roller driven by the operation of a motor (not shown), and the other is a driven roller.

  The heating unit 202 includes a pair of heating rollers 204, and can apply pressure while heating the second web M8 between them. By this heat and pressure, the resin P1 is melted in the second web M8, and the fibers FB are bound to each other through the melted resin P1. Thereby, the sheet S is formed. The sheet S is conveyed toward the cutting unit 21. One of the pair of heating rollers 204 is a main driving roller driven by the operation of a motor (not shown), and the other is a driven roller.

  A cutting unit 21 is disposed on the downstream side of the sheet forming unit 20. The cutting part 21 is a part that performs a cutting step (see FIG. 3) for cutting the sheet S. The cutting unit 21 includes a first cutter 211 and a second cutter 212.

  The first cutter 211 cuts the sheet S in a direction that intersects the conveyance direction of the sheet S.

  The second cutter 212 cuts the sheet S in a direction parallel to the conveying direction of the sheet S on the downstream side of the first cutter 211.

  By cutting the first cutter 211 and the second cutter 212 in this manner, a sheet S having a desired size can be obtained. The sheet S is further conveyed downstream and accumulated in the stock unit 22.

  By the way, in this embodiment, the sheet-like material M1 recycled as the sheet S is used paper that has been printed and used. For this reason, the sheet-like material M1 (fiber FB) before being charged into the raw material supply unit 11 adheres to black or colored toner, various inks, various dyes, pigments, and other color materials, as well as dust, dust, etc. It has become. Hereinafter, these deposits are collectively referred to as “foreign matter AS”. When the sheet S is regenerated, the foreign material AS is preferably removed as much as possible. As a result, the sheet S has a high quality from which the foreign material AS that can be an impurity during regeneration is removed.

  Therefore, the sheet manufacturing apparatus 100 has a configuration in which the foreign substance AS can be removed from the sheet-like material M1 by the processing apparatus 1 disposed on the upstream side. Hereinafter, the processing apparatus 1 will be described. In particular, foreign matters derived from ink (particularly ink jet ink) are likely to penetrate into narrow gaps of fibers and the inside of the fibers and are generally considered difficult to remove. In the present invention, such inks ( In particular, foreign matter derived from inkjet ink) can also be suitably removed. In other words, when the foreign material AS is derived from ink (particularly, ink jet ink), the effect of the present invention is more remarkably exhibited.

  As shown in FIG. 1, the processing apparatus 1 includes a transport unit 3, a surface area increase processing unit (pretreatment unit) 4, an aggregation unit (foreign matter aggregation unit) 6, and a removal unit (foreign matter removal unit) 5. ing.

  The conveyance unit 3 conveys the sheet-like material M1 toward the downstream side. The transport unit 3 includes a glue belt 31, two stretching rollers 32, and a number of idle rollers 33.

  The glue belt 31 is an endless belt having a sticky surface. Due to this adhesive force, the sheet-like material M1 is fixed on the glue belt 31. Accordingly, the surface area increasing process (pre-processing process) by the surface area increasing process part (pre-processing part) 4 or the foreign matter by the removing part 5 is achieved. The removal process is performed stably. A plurality of sheet-like materials M1 can be placed on the glue belt 31. The orientation (posture) of these sheet-like materials M1 on the glue belt 31 may or may not be aligned.

The two stretching rollers 32 are arranged to be separated from each other on the upstream side and the downstream side, and the glue belt 31 is wound around. While stretching rollers 32 of the two tensioning rollers 32 is connected to a motor (not shown), a driving roller that rotates in an arrow alpha ₃₂ direction by driving of the motor. The other tension roller 32, the rotational force from the drive roller is transmitted via the glue belt 31, a drive roller and a driven roller that rotates in an arrow alpha ₃₂ direction as well. By rotation of each stretching roller 32, a sheet-like material M1 on the glue belt 31 is conveyed in the conveying direction alpha _31.

  Moreover, in the conveyance part 3, the conveyance speed of the sheet-like material M1 becomes variable by adjusting the rotation speed of a drive roller.

A large number of idle rollers 33 are arranged at intervals between the two stretching rollers 32. Each idle roller 33 can rotate in the direction of arrow α _{33 in the} same direction as the rotation direction of the stretching roller 32 as the glue belt 31 is driven. By such an idle roller 33, the bending of the glue belt 31 can be prevented, and thus the sheet-like material M1 can be stably conveyed.

  In the configuration shown in FIG. 1, the conveyance unit 3 is configured by belt conveyance, but is not limited to this. For example, the conveyance unit 3 conveys the sheet-like material M <b> 1 while adsorbing and holding the negative pressure on the stage. It may be configured, i.e. a platen.

  As shown in FIG. 1, the processing apparatus 1 increases the surface area of the sheet-like material M1 before the ionic substance IS is applied at the aggregating portion 6 to perform pretreatment for increasing the surface area of the sheet-like material M1. A processing unit (preprocessing unit) 4 is provided. More specifically, as shown in FIG. 1, a surface area increase processing unit (pre-processing unit) 4 is disposed above the glue belt 31.

  Thereby, the surface area of the sheet-like material M1 increases, and the foreign material AS and the ionic substance IS contained in the sheet-like material M1 can be contacted more efficiently. Further, in the state before the surface area increasing step, the foreign material AS existing in the narrow gap of the fiber FB in the deep part of the sheet-like material M1 (the part below the upper surface in FIG. 1) or the inside of the fiber FB The permeated foreign matter AS can be more efficiently brought into contact with the ionic substance IS in the agglomerated portion (foreign matter agglomerated portion) 6. From such a thing, the foreign material AS in the sheet-like material M1 can be removed more efficiently.

  The surface area increasing treatment unit (pretreatment unit) 4 may have any configuration as long as it can perform a pretreatment for increasing the surface area of the sheet-like material M1, but in the present embodiment, the sheet-like material M1 is used. It is a fluffing part that fluffs.

  Thereby, the process for increasing the surface area of the sheet-like material M1 can be efficiently performed for the sheet-like material M1 in a short time. Further, by raising the sheet-like material M1, the efficiency of the defibrating process performed on the downstream side is also improved. For this reason, the processing speed of the sheet-like material M1 can be improved.

Here, “raising fluff” will be described.
The fibers FB included in the sheet-like material M1 are lying down, that is, lying down, as shown in FIG. 4 until the surface area increasing process (fluffing process). In the state shown in FIG. 4, the fibers FB are lying down in the same direction, that is, the left side in FIG. 4, but some may be lying down in different directions. Then, through the surface area increasing step (fluffing step), at least the fiber FB near the surface rises from the state shown in FIG. 4, that is, stands up, as shown in FIG. This is called “fluffing”. In addition, the standing state of the fiber FB is maintained until the ionic substance IS is applied to the sheet-like material M1 in the aggregation process.

  As shown in FIG. 1, the surface area increasing process part (fluff part) 4 has a brush 41. The brush 41 includes a core portion 411 having a cylindrical shape or a columnar shape that is rotatably supported, and brush hairs 412 provided on the outer peripheral portion of the core portion 411.

Core 411 is connected to a motor (not shown), the driving of the motor can be rotated in the arrow alpha ₄₁ direction each bristle 412.

  Brush hair 412 is implanted in the outer peripheral part of the core part 411 over the whole periphery. The brush bristles 412 are made of, for example, a flexible resin material such as polyamide or polyester.

  Further, the ends of the brush hairs 412 may be sharp or rounded.

By brush 41 is rotated in the arrow alpha ₄₁ direction, the sheet-like material M1 which passes directly under its fiber FB contacts the bristles 412 of the brush 41, the conveying direction alpha ₃₁ in the opposite direction, i.e., It is forced back upstream. Thereby, in the sheet-like material M1, the fiber FB becomes fuzzy, that is, the fiber FB changes from the state shown in FIG. 4 to the state shown in FIG. In such a state, the foreign substance AS can be floated from the fiber FB as much as possible, and therefore the fiber FB is easily removed by the removing unit 5.

In the present embodiment, the brush 41 is configured to rotate in the direction of the arrow α ₄₁ , but is not limited thereto, and may be configured to rotate in the direction opposite to the direction of the arrow α ₄₁ , for example. , a rotation of the arrow alpha ₄₁ direction, its rotation and the rotation in the opposite direction may be configured to perform regularly alternately.

Further, the brush 41 is, in the present embodiment is configured to rotate, without being limited thereto, for example, be configured such that the transport direction alpha ₃₁ in the opposite direction or conveying direction alpha ₃₁ move in the same direction Also good.

  Further, below the brush 41, one of the idle rollers 33 is located via the glue belt 31 (hereinafter, this idle roller 33 is referred to as "idle roller 33a"). With this idle roller 33a, the brush 41 can be pressed against the sheet-like material M1 from above, so that the brush bristles 412 and the fibers FB are in sufficient contact. Thereby, the fiber FB can be fluffed without excess or deficiency.

  The processing apparatus 1 has a sheet-like material M1 and an ionic substance IS of polyvalent metal ions on the downstream side (between the surface area increasing process part 4 and the removing part 5) of the surface area increasing process part (fluffing part) 4. And aggregating part (foreign matter aggregating part) 6 for aggregating the foreign substance AS contained in the sheet-like material M1. The aggregation step (foreign matter aggregation step) performed by the aggregation unit 6 is performed between the surface area increasing step and the removal step (foreign matter removal step).

  Aggregation part 6 is arranged above glue belt 31, and can supply ionic substance IS to sheet-like material M1 from the upper part. Thereby, foreign material AS can be aggregated on the sheet-like material M1, and aggregate AG is formed (refer FIG. 6). More specifically, by providing the ionic substance IS of polyvalent metal ions, a relatively large aggregate AG can be efficiently formed by an electrical action with the foreign substance AS. Further, even when the foreign substance AS is firmly bonded to the fiber FB, the binding force between the fiber FB and the foreign substance AS is weakened by using the ionic substance IS, and a relatively large aggregate AG is efficiently formed. Can do.

  The aggregated foreign matter AS is of a size that can be easily removed in the removal step (foreign matter removal step).

  Therefore, the aggregated foreign matter AS is easily removed from the sheet-like material M <b> 1 by the operation of the removing unit (foreign matter removing unit) 5.

  Such an effect is more prominent when the foreign material AS has a charge (in particular, an anionic foreign material AS). In addition, the ionic substance IS can be easily and efficiently used as the aggregate AG with the foreign substance AS even when it is applied to the sheet-like material M1 in a dry state (for example, a powder state) that is not a solution or a dispersion liquid. Can be removed well. For this reason, the post-processing after the removal of the aggregate AG can be omitted or simplified, and the effects as described above can be obtained while preventing the configuration of the processing apparatus 1 from becoming complicated.

  In the aggregating portion 6, the ionic substance IS may be applied alone to the sheet-like material M1, or may be applied in a state of a mixture containing the ionic substance IS and other components.

  In the aggregation part 6, the ionic substance IS may be applied to the sheet-like material M1 in any form. For example, a solution state in which the ionic substance IS is dissolved in another liquid component (solvent), or other liquid components Although it may be in a dispersion state dispersed in (dispersion medium), it is preferable to apply the ionic substance IS in a powder state.

  This facilitates the removal of the aggregate AG and the excess ionic substance IS after applying the ionic substance IS to the sheet-like material M1. In addition, post-processing (for example, drying processing) after applying the ionic substance IS can be omitted or simplified, and the processing speed of the sheet-like material M1 can be further improved. Moreover, the dry state in the processing apparatus 1 can be ensured, which is advantageous in simplifying and downsizing the apparatus configuration of the processing apparatus 1.

  When the ionic substance IS is applied in a powder state, the average particle size of the powder is preferably 10 μm or more and 2000 μm or less, more preferably 20 μm or more and 1000 μm or less, and further preferably 30 μm or more and 500 μm or less. preferable.

As a result, it is possible to more effectively suppress the powder of the ionic substance IS from being unintentionally scattered (diffused) in the processing apparatus 1, and to make the ionic substance IS easier to handle. Meanwhile, the removal efficiency of the foreign matter AS can be further improved.
In the present invention, the average particle diameter means a volume-based average particle diameter.

  A method for applying the ionic substance IS to the sheet-like material M1 is not particularly limited, and examples thereof include a spraying method, a coating method, a printing method, a dipping method (dipping), and the like. It is preferable to apply the ionic substance IS to the sheet-like material M1 using at least one of them.

  Thereby, for example, a desired amount of the ionic substance IS can be efficiently applied to a desired portion of the sheet-like material M1. Therefore, the foreign substance AS can be more efficiently removed while suppressing the amount of the ionic substance IS used. In addition, in the above method, a dry ionic substance IS (an ionic substance IS that is not in a solution state or a dispersion state) can also be suitably used.

The basis weight of the ionic substance IS applied to the sheet material M1 is not particularly limited, but is preferably 1 μg / m ² or more and 50 g / m ² or less, preferably 5 μg / m ² or more and 40 g / m ² or less. Is more preferably 10 μg / m ² or more and 30 g / m ² or less.

  Thereby, the foreign material AS can be more efficiently removed while suppressing the amount of the ionic substance IS used.

  In addition, when the ionic substance IS is selectively applied to a specific part (for example, a printed part) of the sheet-like material M1, the basis weight of the ionic substance IS in the specific part is the above-described condition. It is preferable to satisfy

  Moreover, the usage-amount of ionic substance IS can be suppressed more effectively by selectively providing ionic substance IS to a specific site | part in this way. Moreover, since the time required for removing the aggregate AG and the removal of the excess ionic substance IS can be shortened, the processing speed of the sheet-like material M1 can be improved.

  In addition, it is possible to selectively select a specific part by specifying a part including the foreign substance AS of the sheet-like material M1 (for example, optically) by a detection unit (not illustrated) in advance. The application of the ionic substance IS can be suitably performed. Moreover, the content (absolute content or relative content) of the foreign material AS in each part of the sheet-like material M1 is detected (for example, optically) by a detection unit (not shown), and the detection result is Based on this, the application amount of the ionic substance IS may be adjusted.

  The ionic substance IS may be an ionic substance containing polyvalent metal ions (bivalent or higher valent metal ions), but preferably has deliquescence.

  Thereby, for example, even when it is applied to the sheet-like material M1 in a state where the ionic substance IS is not mixed with other liquid components (for example, not in a solution state or a dispersion state), Due to the contained moisture, the ionic substance IS spontaneously becomes an aqueous solution and can come into contact with the sheet material M1 in a wet state. As a result, the ionic substance IS can contact the foreign substance AS more efficiently, weaken the binding force between the fiber FB and the foreign substance AS more efficiently, and improve the formation efficiency of the aggregate AG. In particular, the aggregate AG can be formed effectively not only with the foreign substance AS present in the gap between the fibers FB but also with the foreign substance AS that has penetrated into the fiber FB, and the foreign substance AS is more effectively removed. be able to. In addition, it is not necessary to actively prepare the liquid component, and by using the ionic substance IS having deliquescent properties in a state where it is not mixed with other liquid components, it is possible to ensure a dry state in the processing apparatus 1. This is advantageous in terms of simplification and downsizing of the apparatus configuration. By using the ionic substance IS having deliquescence in a state where it is not mixed with other liquid components, the drying process as a post-treatment can be omitted or simplified, and the processing speed of the sheet-like material M1 is improved. be able to. Further, the ionic substance IS having deliquescence absorbs moisture contained in the atmosphere, whereby the humidity of the atmosphere in the processing apparatus 1 can be reduced.

  Examples of the ionic substance IS include halide salts (chlorides, bromide salts, fluoride salts, iodides) of polyvalent metals (bivalent or higher-valent metals (for example, metal elements of Group 2 to Group 16)). Salt), nitrate, nitrite, hyponitrite, pernitrate, sulfate, sulfite, hyposulfite, persulfate, carbonate, chlorate, chlorite, hypochlorite, perchloric acid Salt, bromate, bromate, hypobromite, perbromate, iodate, iodate, hypoiodite, periodate, borate, perborate Silicate, carboxylate, sulfonate, sulfinate, phosphate, phosphite, hypophosphite, arsenate, etc., one or two selected from these A combination of the above can be used.

  Preferred materials for the ionic substance IS include salts of alkaline earth metals (Ca, Sr, Ba, Ra) (halide salts, nitrates, etc.), magnesium group (Group 12 elements such as Be, Mg, and zinc). Salt (halide salt, nitrate, etc.), Manganese group (Group 7 element such as Mn) salt (halide salt, nitrate, sulfate, etc.), Iron group (Fe, Co, Ni) salt (halide salt) , Nitrates, etc.), salts of rare earths (elements from the 4th period to the 6th period excluding actinoids in Group 3) (halide salts, nitrates, etc.), and the like.

  The molecular weight of the ionic substance IS is preferably 47 or more and 300 or less, more preferably 60 or more and 250 or less, and still more preferably 80 or more and 200 or less.

  Thereby, the foreign material AS can be more efficiently removed while suppressing the amount of the ionic substance IS used.

  When the ionic substance IS is dissolved in water to form a 1.0 mass% aqueous solution, the pH of the aqueous solution (pH at 25 ° C.) is preferably 5.8 or more and 7.8 or less, 6.0 It is more preferably 7.5 or less and more preferably 6.5 or more and 7.3 or less.

  Thereby, the foreign material AS can be more efficiently removed while suppressing damage to the sheet-like material M1 during processing in the processing apparatus 1. Further, even if the ionic substance IS remains in the sheet-like material M1 processed by the processing apparatus 1, an adverse effect due to the remaining ionic substance IS (deterioration of the sheet-like material M1, etc.) Is suppressed more effectively.

  In particular, the ionic substance IS preferably contains at least one of calcium chloride and magnesium chloride.

  These ionic substances IS exhibit more preferable deliquescence and exhibit the effects described above more effectively. Further, these ionic substances IS are relatively inexpensive and advantageous in terms of cost.

  The foreign material AS may be any material, but is preferably a component of inkjet ink.

  In general, the components of the inkjet ink easily penetrate not only into the gaps between the fibers but also into the inside of the fibers, and are generally not easy to remove after being applied to the recording medium containing the fibers. On the other hand, in this invention, even if it is a component of an inkjet ink, it can remove suitably from the sheet-like material M1 containing the fiber FB by using the ionic substance IS of a polyvalent metal ion. Therefore, when the foreign material AS is a component of the inkjet ink, the effect of the present invention is more remarkably exhibited.

  Examples of the components of the inkjet ink include colorants such as various dyes and various pigments, dispersants, penetrants, solubilizers, pH adjusters, and the like.

  Further, the foreign substance AS may be a nonionic substance or a cationic substance, but is preferably an anionic substance.

  Among the various substances, the anionic substance has a particularly strong interaction with the ionic substance IS of the polyvalent metal ion. Therefore, when the foreign substance AS is an anionic substance, the aggregate AG can be more suitably formed by the interaction of the polyvalent metal ions with the ionic substance IS, and the removal unit 5 can more suitably remove the aggregate. be able to.

  Examples of anionic substances include negatively charged colorants such as carbon black; trimethylethane dyes, metal complexes of salicylic acid, metal complexes of benzyl acid, copper phthalocyanine, perylene, quinacridone, azo pigments, metal complex azo Dyes, heavy metal-containing acid dyes such as azochrome complexes, phenolic condensates of calixarene type, cyclic polysaccharides, resins containing carboxyl groups or sulfonyl groups, alumina, silica, titania, zinc oxide, zirconium oxide, oxidation Metal oxides and hydroxides such as cerium, talc and hydrotalcite, metal titanates such as calcium titanate, strontium titanate and barium titanate, nitrides such as titanium nitride and silicon nitride, titanium carbide and silicon carbide Inorganic fine particles such as carbides, acrylic acid and Acrylic acid-based resin whose main component is the monomer, methacrylic acid-based resin whose main component is the methacrylic acid and its derivatives, tetrafluoroethylene resin, trifluoroethylene resin, polyvinyl chloride, polyethylene Negatively chargeable charge control agents and external additives such as negatively chargeable organic fine particles such as polyacrylonitrile; and negatively chargeable binders such as polyester (particularly binders used for toners).

  As shown in FIG. 1, a removal portion (foreign matter removal portion) 5 is disposed on the upper side of the glue belt 31 on the downstream side of the aggregation portion 6.

  The removal part 5 is a part which performs the removal process (refer FIG. 3) which removes the aggregate AG produced by the aggregation part 6 from the sheet-like material M1.

In the removal part 5, you may remove the excess ionic substance IS with the aggregate AG.
Thereby, it is possible to more effectively prevent the ionic substance IS from remaining unintentionally in the material processed by the processing apparatus 1. In addition, it is conceivable to provide a removal unit (second removal unit) for removing the ionic substance IS on the downstream side of the removal unit 5, but excess ions are removed in the removal unit 5 (first removal unit). By removing the active substance IS, the processing in the second removal unit can be performed in a shorter time, and the structure of the second removal unit can be simplified. Further, it is advantageous in reducing the size of the entire apparatus. Moreover, the content rate of the ionic substance IS contained in the processed sheet-like material M1 without removing a second removal part by removing the excess ionic substance IS together with the aggregate AG in the removal part 5 In which the reliability of the processed sheet-like material M1 can be sufficiently improved, and the reliability of the sheet S manufactured using the sheet manufacturing apparatus 100 is excellent. It can be.

  In addition, what is necessary is just to remove at least one part of the ionic substance IS, when the removal part 5 removes the excess ionic substance IS.

  In the present embodiment, in the removing unit 5, the sheet material M <b> 1 containing the aggregate AG is brought into contact with the cloth material 51 made of a nonwoven fabric or a woven fabric, and the aggregate AG is transferred to the cloth material 51 (transfer). Configured to be removed). The removing unit 5 includes a cloth material 51, two stretching rollers 52, many idle rollers 53, and a cleaning unit 54.

  Thereby, aggregate AG can be removed more efficiently. Further, when the surplus ionic substance IS remains, the surplus ionic substance IS can be efficiently removed together with the aggregate AG in the removing unit 5.

  Further, since the fabric material 51 is made of a nonwoven fabric or a woven fabric, the aggregate AG can be efficiently entangled from the sheet-like material M1. Moreover, in the removal part 5, the cloth material 51 is an endless belt. Thereby, for example, if the cloth material 51 is cleaned by the cleaning unit 54, the cloth material 51 can be used as it is for removing the aggregate AG.

The two stretching rollers 52 are arranged to be separated from each other on the upstream side and the downstream side, and the cloth material 51 is wound around. While stretching rollers 52 of the two tensioning rollers 52 is connected to a motor (not shown), a driving roller that rotates in an arrow alpha ₅₂ direction by driving of the motor. The other tension roller 52, the rotational force from the drive roller is transmitted through the fabric material 51, a driven roller that rotates in the same way arrow alpha ₅₂ direction driving roller. Then, the cloth material 51 is driven on the glue belt 31 in the direction of the arrow α ₅₁ opposite to the conveyance direction α ₃₁ by the rotation of each stretching roller 52. Thereby, the cloth material 51 can be wiped off by transferring the aggregate AG from the sheet-like material M1, that is, adhering. As a result, the aggregate AG is sufficiently removed and the state shown in FIG. 7 is obtained.

Moreover, in the removal part 5, the drive speed to the arrow (alpha) ₅₁ direction of the cloth material 51 becomes variable by adjusting the rotation speed of a drive roller.

A large number of idle rollers 53 are arranged at equal intervals between the two stretching rollers 52. Each idle roller 53 can rotate in the direction of arrow α _{53 in the} same direction as the rotation direction of the tension roller 52 as the cloth material 51 is driven.

  A plurality of idle rollers 33 are positioned below the cloth material 51 via the glue belt 31 (hereinafter, these idle rollers 33 are referred to as “idle rollers 33b”). The cloth material 51 can be pressed against the sheet-like material M1 between the idle roller 33b and the idle roller 53. Thereby, the cloth material 51 and the aggregate AG are sufficiently in contact with each other, and thus the aggregate AG is sufficiently removed.

Further, the fabric member 51 is in the configuration shown in FIG. 1 is driven in an arrow alpha ₅₁ direction opposite direction to the transporting direction alpha _31, without being limited thereto, for example, be driven in the same direction as the conveying direction alpha ₃₁ Good. In this case, it is preferable that there is a difference between the driving speed of the cloth material 51 and the conveying speed of the sheet-like material M1.

  The removal unit 5 includes a cleaning unit 54 that cleans the cloth material 51 from which the aggregate AG has moved. The cleaning unit 54 is arranged above the cloth material 51 and is configured to suck the aggregate AG attached to the cloth material 51. Thereby, the aggregate AG (foreign matter AS) is removed from the cloth material 51, and thus the cloth material 51 is cleaned. The cleaned cloth material 51 is used again for removing the aggregate AG (foreign matter AS).

Second Embodiment
FIG. 8 is a schematic side view showing the configuration of the upstream side (the processing apparatus of the present invention) of the sheet manufacturing apparatus (second embodiment) of the present invention. FIG. 9 is a diagram sequentially illustrating steps performed by the sheet manufacturing apparatus (second embodiment) of the present invention. 10 to 13 are image diagrams sequentially showing the state of the sheet-like material processed by the processing apparatus shown in FIG. 8 (FIG. 10 is an enlarged view of a region [A ′] surrounded by a chain line in FIG. 8. 11 is an enlarged view of a region [B ′] surrounded by a dashed line in FIG. 8, FIG. 12 is an enlarged view of a region [C ′] surrounded by a dashed line in FIG. 8, and FIG. It is the enlarged view of the area | region [D '] enclosed with the dashed-dotted line in the inside.

Hereinafter, the second embodiment of the processing apparatus, sheet manufacturing apparatus, processing method, and sheet manufacturing method of the present invention will be described with reference to these drawings. Description of similar matters is omitted.
The present embodiment is the same as the first embodiment described above except that a preliminary imparting unit is provided.

  As shown in FIG. 8, in this embodiment, in the preliminary | backup provision part (1st ionic substance provision part) 7, the ionic substance IS is provided to the sheet-like material M1, and the surface area increase provided in the downstream is provided. The pretreatment for increasing the surface area of the sheet-like material M1 is performed in the treatment section (pretreatment section) 4, and the agglomeration section 6 (ionic substance imparting section, second ionic substance) provided further downstream thereof The application unit) is configured to apply the ionic substance IS to the sheet-like material M1. In other words, the processing apparatus 1 of the present embodiment further includes a preliminary application unit 7 that preliminarily applies the ionic substance IS of polyvalent metal ions to the sheet-like material M1 on the upstream side of the surface area increase processing unit 4. ing. The preliminary application process performed by the preliminary application unit 7 is performed before the surface area increasing process.

  With such a configuration, the aggregate AG can be formed more efficiently. More specifically, the sheet-like material M1 supplied to the surface area increase processing unit 4 is preliminarily provided with a relatively small amount of the ionic substance IS in the preliminary application unit 7, whereby the sheet is increased in the surface area increase processing unit 4. The ionicity imparted by the preliminary imparting unit 7 while effectively preventing a large amount of the ionic substance IS from adhering to the surface area increasing treatment unit 4 when performing the treatment for increasing the surface area of the shaped material M1 The substance IS can efficiently penetrate into the gaps of the fibers FB, or can efficiently penetrate into the fibers FB. As a result, the foreign substance AS and the ionic substance IS contained in these parts can be efficiently contacted. And the ionic substance newly provided by further providing ionic substance IS to sheet-like material M1 in the aggregation part 6 (2nd ionic substance provision part) downstream from the surface area increase process part 4 The IS comes into contact with the ionic substance IS that has been in contact with the foreign substance AS on the upstream side, and a larger and more easily aggregated AG is formed. For this reason, the aggregate AG can be formed more efficiently. Moreover, even when the usage amount of the ionic substance IS as a whole is suppressed, the foreign matter AS can be sufficiently removed.

In addition, the state of the sheet-like material M1 in each process is as shown in FIGS.
That is, in the preliminary application step, the growth (coarseness) of the aggregate AG hardly progresses in a state where a relatively small amount of the ionic substance IS is applied in advance (see FIG. 10).

  In the surface area increasing step, an external force is applied by the surface area increasing treatment part (fluffing part) 4 to increase the surface area of the sheet-like material, and the contact between the ionic substance IS and the foreign matter AS is promoted, and the aggregate AG grows. Proceed (see FIG. 11).

  When the ionic substance IS is additionally applied in the aggregation step, the growth of the aggregate AG further proceeds (see FIG. 12).

  In the subsequent removal step, the aggregate AG is sufficiently removed, and a state as shown in FIG. 13 is obtained.

  The basis weight of the ionic substance IS imparted to the sheet-like material M1 by the preliminary imparting part 7 is usually smaller than the basis weight of the ionic substance IS imparted to the sheet-like material M1 by the aggregation part 6.

Specifically, the basis weight of the ionic substance IS applied to the sheet-like material M1 by the preliminary application unit 7 is not particularly limited, but is preferably 0.01 μg / m ² or more and 10 g / m ² or less. It is more preferably 10 μg / m ² or more and 5 g / m ² or less, and further preferably 0.30 μg / m ² or more and 1 g / m ² or less.

  Thereby, the foreign material AS can be more efficiently removed while suppressing the amount of the ionic substance IS used.

  The amount of the ionic substance IS applied to the sheet-like material M1 by the preliminary application unit 7 is 0.1 parts by mass or more with respect to 100 parts by mass of the ionic substance IS applied to the sheet-like material M1 by the aggregation unit 6. It is preferably 30 parts by mass or less, more preferably 0.2 parts by mass or more and 25 parts by mass or less, and further preferably 0.3 parts by mass or more and 20 parts by mass or less.

  Thereby, the foreign material AS can be more efficiently removed while suppressing the amount of the ionic substance IS used.

  It should be noted that an ionic substance produced by the preliminary application unit 7 is specified in advance (for example, optically) by using a detection unit (not shown) to specify a part including the foreign substance AS (determining the coordinates of the part). The IS can be selectively applied to a specific site. Moreover, the content (absolute content or relative content) of the foreign material AS in each part of the sheet-like material M1 is detected (for example, optically) by a detection unit (not shown), and the detection result is Based on this, the application amount of the ionic substance IS by the preliminary application unit 7 may be adjusted.

  In addition, the content (absolute content or relative content) of the foreign material AS of the sheet-like material M1 is detected in advance (for example, optically) by a detection unit (not shown), and based on the detection result. The operation of the preliminary application unit 7 and the aggregation unit 6 may be controlled. For example, when the content of the foreign matter AS is large, the preliminary application unit 7 and the aggregation unit 6 are operated. When the content of the foreign material AS is small, the aggregation unit 6 is operated and the preliminary application unit 7 is operated. You may cancel.

  The ionic substance IS applied to the sheet-like material M1 by the preliminary application unit 7 and the ionic substance IS applied to the sheet-like material M1 by the aggregation unit 6 include, for example, the composition of the ionic substance IS and the ionic substance IS. Even if the conditions such as the state (for example, the presence or absence of mixing with other components, the dilution rate by other components and the composition of the other components when mixed with other components, etc.) are the same It may be good or different.

  The processing apparatus, sheet manufacturing apparatus, processing method, and sheet manufacturing method of the present invention have been described above with reference to the illustrated embodiments. However, the present invention is not limited to these. Moreover, each part which comprises a processing apparatus and a sheet manufacturing apparatus can be substituted with the thing of the arbitrary structures which can exhibit the same function. Moreover, arbitrary components may be added.

  The processing apparatus, sheet manufacturing apparatus, processing method, and sheet manufacturing method of the present invention may be a combination of any two or more configurations (features) of the above embodiments.

  In the above-described embodiment, the fluff portion has one brush. However, the present invention is not limited to this. For example, the fluff portion may have a plurality of brushes arranged along the raw material conveyance direction. Good.

  Further, the fluff portion may have a plurality of hook-shaped claw portions and a rotation support portion that rotatably supports the claw portions.

Further, the surface area increasing treatment part may have any configuration as long as it is a site for performing pretreatment for increasing the surface area of the sheet-like material, and may not be a fluffy sheet-like material.
Further, the surface area increasing process part (surface area increasing process) may be omitted.

  In the above-described embodiment, the removing unit has one cloth material formed of an endless belt. However, the present invention is not limited to this, and, for example, a plurality of cloths arranged along the raw material conveyance direction. You may have material.

  In the present invention, the removing section may have any configuration as long as the aggregate can be removed from the material.

DESCRIPTION OF SYMBOLS 100 ... Sheet manufacturing apparatus, 1 ... Processing apparatus, 3 ... Conveying part, 31 ... Glue belt, 32 ... Stretching roller, 33 ... Idle roller, 33a ... Idle roller, 33b ... Idle roller, 4 ... Surface area increase processing part (front Treatment part, fluff part), 41 ... brush, 411 ... core part, 412 ... brush hair, 5 ... removal part (foreign matter removal part), 51 ... cloth material, 52 ... tension roller, 53 ... idle roller, 54 ... Cleaning part, 6 ... Aggregation part (foreign matter aggregation part, ionic substance application part, second ionic substance application part), 7 ... Preliminary application part (first ionic substance application part), 11 ... Raw material supply part, DESCRIPTION OF SYMBOLS 12 ... Roughing part, 121 ... Roughing blade, 122 ... Chute (hopper), 13 ... Defibration part, 14 ... Sorting part, 141 ... Drum part (sieving part), 142 ... Housing part, 15 ... 1st web formation Part, 151 ... Schubert, 152 ... tension roller, 153 ... suction part (suction mechanism), 16 ... subdivision part, 161 ... propeller, 162 ... housing part, 17 ... mixing part, 171 ... resin supply part, 172 ... pipe (flow path), 173 ... Blower, 174 ... Screw feeder, 18 ... Loosening part, 181 ... Drum part, 182 ... Housing part, 19 ... Second web forming part, 191 ... Mesh belt (separation belt), 192 ... Stretching roller, 193 ... Suction Part (suction mechanism), 20 ... sheet forming part, 201 ... pressurizing part, 202 ... heating part, 203 ... calendar roller, 204 ... heating roller, 21 ... cutting part, 211 ... first cutter, 212 ... second cutter, 22 ... Stock part, 231 ... Humidification part, 232 ... Humidification part, 233 ... Humidification part, 234 ... Humidification part, 235 ... Humidification part, 236 ... Wet section, 241 ... pipe (flow path), 242 ... pipe (flow path), 243 ... pipe (flow path), 244 ... pipe (flow path), 245 ... pipe (flow path), 246 ... pipe (flow path) 261 ... Blower, 262 ... Blower, 263 ... Blower, 27 ... Recovery part, AG ... Aggregate, AS ... Foreign matter, FB ... Fiber, IS ... Ionic substance (aggregated material), M1 ... Sheet-like material (raw material), M2 ... Coarse fragments, M3 ... Defibrinated material, M4-1 ... First selection, M4-2 ... Second selection, M5 ... First web, M6 ... Subdivision, M7 ... Mixture, M8 ... Second web, P1 ... resin, S ... sheet, α ₃₁ ... transport direction, α ₃₂ ... arrow, α ₃₃ ... arrow, α ₄₁ ... arrow, α ₅₁ ... arrow, α ₅₂ ... arrow, α ₅₃ ... arrow

Claims (15)

An agglomerated part for aggregating foreign substances contained in the sheet-like material by adding an ionic substance of polyvalent metal ions to the sheet-like material containing fibers;
A removal unit for removing the aggregates generated by the aggregation unit from the sheet-like material;
A processing apparatus comprising:   The processing apparatus according to claim 1, wherein the ionic substance has deliquescence.   The processing apparatus according to claim 2, wherein the ionic substance includes at least one of calcium chloride and magnesium chloride.   The processing apparatus of any one of Claim 1 thru | or 3 which provides the said ionic substance with a powder state to the said sheet-like material.   The processing apparatus of any one of Claim 1 thru | or 4 which provides the said ionic substance to the said sheet-like material using at least one among the spraying method and the apply | coating method. The processing apparatus according to claim 1, wherein a basis weight of the ionic substance applied to the sheet-like material is 1 μg / m ² or more and 50 g / m ² or less.   The processing apparatus according to claim 1, wherein the foreign substance is an anionic substance.   The processing apparatus according to claim 1, wherein the foreign matter is a component of inkjet ink.   The surface area increasing process part which performs the pre-processing for increasing the surface area of the said sheet-like material with respect to the said sheet-like material before the said ionic substance is provided in the said aggregation part of Claim 1 thru | or 8 is provided. The processing apparatus of any one.   The processing apparatus according to claim 9, wherein the surface area increasing processing unit is a fluffing unit that fluffs the sheet-like material.   11. The processing apparatus according to claim 9, further comprising a preliminary application unit that preliminarily applies an ionic substance of polyvalent metal ions to the sheet-like material upstream of the surface area increase processing unit.   12. The removal unit according to claim 1, wherein a cloth material made of a nonwoven fabric or a woven fabric is brought into contact with the sheet-like material containing the aggregate, and the aggregate is transferred to the cloth material to be removed. The processing apparatus of Claim 1.   A sheet manufacturing apparatus comprising the processing apparatus according to claim 1. An aggregating step of aggregating foreign substances contained in the sheet-like material by adding an ionic substance of polyvalent metal ions to the sheet-like material containing fibers;
A removal step of removing aggregates generated by the aggregation step from the sheet-like material;
A processing method comprising: An aggregating step of aggregating foreign substances contained in the sheet-like material by adding an ionic substance of polyvalent metal ions to the sheet-like material containing fibers;
A removal step of removing aggregates generated by the aggregation step from the sheet-like material;
Have
A method for producing a sheet, comprising producing a sheet from the sheet-like material from which the foreign matter has been removed.

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