JP2018178191A - Method for desulfurizing molten iron - Google Patents
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- JP2018178191A JP2018178191A JP2017079536A JP2017079536A JP2018178191A JP 2018178191 A JP2018178191 A JP 2018178191A JP 2017079536 A JP2017079536 A JP 2017079536A JP 2017079536 A JP2017079536 A JP 2017079536A JP 2018178191 A JP2018178191 A JP 2018178191A
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本発明は、製鋼プロセスにおける溶銑の脱硫方法に関する。 The present invention relates to a method for desulfurizing hot metal in a steelmaking process.
高炉から出銑された溶銑に対しては、転炉による脱燐、脱炭処理の前に溶銑予備処理として脱硫処理が施される。品質の良い鋼を製造するためには精錬工程におけるSの残留を極力抑えることが望ましいことから、Sの更なる低減のため、従前より様々な脱硫方法が開発されてきた。 The hot metal discharged from the blast furnace is subjected to desulfurization as a hot metal pretreatment before dephosphorization and decarburization by a converter. Since it is desirable to minimize the residue of S in the refining process in order to produce a high quality steel, various desulfurization methods have been developed in the past to further reduce S.
特許文献1には、溶銑に複数回脱硫材を投入して攪拌する脱硫方法において、脱硫材投入時の攪拌力を調節して新たに投入する脱硫剤をスラグに接触しやすくする技術が開示されている。これにより、溶銑の表面に直接脱硫剤が接触することによる凝集を回避し、脱硫剤の反応効率を向上させている。
特許文献1の脱硫方法によれば、溶銑中のSを低減することは可能となるが、脱硫処理後のスラグの排滓時には、排出しきれないスラグが溶銑鍋内に残留する。このスラグは溶銑と共に転炉に注がれることになるため、転炉における酸化精錬により復硫が発生し、転炉精錬後の溶鋼のS濃度が転炉装入時の溶銑のS濃度よりも高くなる。即ち、転炉内に持ち込まれるスラグのSが溶鋼中のSを増加させる一因となっていた。
According to the desulfurization method of
本発明は、上記事情に鑑みてなされたものであり、転炉内に持ち込まれるSを低減し、精錬後の溶鋼中のSを低減させることを目的とする。 This invention is made in view of the said situation, and reduces S brought in in a converter, and it aims at reducing S in molten steel after refinement.
上記課題を解決する本発明は、溶銑の脱硫方法であって、容器に入った溶銑の脱硫処理を複数回行う際に、第1の脱硫処理後に排滓を行い、第2の脱硫処理後に再度排滓を行うことを特徴としている。 The present invention for solving the above problems is a desulfurization method of hot metal, and when the desulfurization treatment of hot metal in a container is performed a plurality of times, discharge is performed after the first desulfurization treatment, and after the second desulfurization treatment again It is characterized by performing exclusion.
転炉内に持ち込まれるSを低減し、精錬後の溶鋼中のSを低減させることができる。 S brought into the converter can be reduced, and S in the molten steel after refining can be reduced.
以下、本発明の一実施形態について、図面を参照しながら説明する。なお、本明細書および図面において、実質的に同一の機能構成を有する要素においては、同一の符号を付することにより重複説明を省略する。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In the present specification and the drawings, elements having substantially the same functional configuration will be assigned the same reference numerals and redundant description will be omitted.
本実施形態では図1に示す製鋼設備1を用いて溶銑Mの脱硫処理を行う。高炉2からの出銑と転炉5への溶銑装入までの流れは概ね図2に示す通りである。
In the present embodiment, desulfurization treatment of the hot metal M is performed using the
まず、高炉2から出銑された溶銑Mをトーピードカー3に装入し、転炉精錬設備に向けて搬送する。この間にトーピードカー内の溶銑Mに対し、1回目の脱硫処理を実施する。1回目の脱硫処理の方法は特に限定されるものではなく、例えば溶銑中に脱硫材をインジェクションする方法が採用される。この脱硫処理により、溶銑中のSが減少し、代わりにスラグ中のSが増加する。なお、1回目の脱硫処理の前に排滓(前排滓)を実施しても良い。 First, the molten metal M discharged from the blast furnace 2 is charged into the torpedo car 3 and transported to the converter smelting facility. During this time, the first desulfurization treatment is performed on the hot metal M in the torpedo car. The method of the first desulfurization treatment is not particularly limited, and, for example, a method of injecting a desulfurization material into hot metal is employed. By this desulfurization treatment, S in the hot metal decreases and, instead, S in the slag increases. In addition, you may implement discharge (pre-discharge) before the 1st desulfurization process.
続いて、トーピードカー内のスラグの排滓を行う。即ち、転炉装入鍋4に溶銑Mを入れる前にS濃度が上昇したスラグを一度排滓する。スラグの排滓機(不図示)は構造上、全てのスラグを排出することは困難であるため、排滓時には通常、一定量のスラグがトーピードカー3に残留する。本実施形態においても、スラグ排滓後のトーピードカー3の内部には一定量のスラグが残留する。このスラグ中には溶銑Mから除去されたSが含まれているため、出銑時のスラグよりもS濃度が高くなっている。 Subsequently, the slag in the torpedo car is discharged. That is, before the molten metal M is put into the converter charging pot 4, the slag whose S concentration has risen is discharged once. Since it is difficult to discharge all slag due to the structure of the slag discharger (not shown), a certain amount of slag usually remains in the torpedo car 3 at the time of discharge. Also in the present embodiment, a certain amount of slag remains in the interior of the torpedo car 3 after slag removal. Since this slag contains S removed from the hot metal M, the S concentration is higher than that at the time of tapping.
次に、トーピードカー内の溶銑Mを転炉装入鍋4に入れる。このときトーピードカー内のスラグも共に転炉装入鍋4に注がれる。即ち、1回目の脱硫処理後のスラグ中のSが転炉装入鍋4に持ち込まれる。 Next, the hot metal M in the torpedo car is put into the converter charging pot 4. At this time, the slag in the torpedo car is also poured into the converter charging pot 4 together. That is, S in the slag after the first desulfurization treatment is brought into the converter charging pot 4.
続いて、転炉装入鍋4を搬送台車に載せ、転炉5に向けて搬送する。この間に転炉装入鍋4の溶銑Mに対し、2回目の脱硫処理を実施する。2回目の脱硫処理の方法は特に限定されるものではなく、例えばKR脱硫設備による脱硫方法が採用される。2回目の脱硫処理により、溶銑中のSは更に減少し、溶銑Mは転炉装入に適したS濃度となる。 Subsequently, the converter charging pot 4 is placed on the transport carriage and transported toward the converter 5. During this time, the second desulfurization treatment is performed on the molten metal M of the converter charging pot 4. The method of the second desulfurization treatment is not particularly limited, and, for example, a desulfurization method using KR desulfurization equipment is adopted. By the second desulfurization treatment, S in the hot metal is further reduced, and the hot metal M has an S concentration suitable for converter charging.
その後、転炉装入鍋4のスラグの排滓を行う。前述の通り、スラグの排滓機(不図示)は構造上、スラグの排出量に限界があることから、排滓後の転炉装入鍋内には一定量のスラグが残留する。このスラグには、トーピードカー3から持ち込まれたスラグのSと、2回目の脱硫処理により溶銑Mから除去されたSが含まれている。スラグの排滓後、転炉装入鍋4の溶銑Mを転炉5に装入し、転炉精錬が開始される。 Thereafter, the slag of the converter charging pot 4 is discharged. As described above, since the slag discharger (not shown) is structurally limited in slag discharge amount, a fixed amount of slag remains in the converter charging pot after the discharge. The slag includes S of slag brought in from the torpedo car 3 and S removed from the hot metal M by the second desulfurization treatment. After the slag is discharged, the molten metal M of the converter charging pot 4 is charged into the converter 5, and converter refining is started.
溶銑Mに脱硫材を複数回投入する従来の脱硫方法では、1回目の脱硫処理後にスラグの排滓を実施せずに2回目の脱硫処理を開始するため、2回目の脱硫処理後の排滓時には、スラグに脱硫処理2回分のSが含まれている。このため、2回目の脱硫処理後の排滓を実施した後の鍋内にはS濃度が高いスラグが残留している。一方、本実施形態の脱硫方法によれば、1回目の脱硫処理と2回目の脱硫処理の間に一度排滓(第1の排滓)を実施していることから、1回目の脱硫処理で溶銑Mから除去したSを2回目の脱硫処理を開始する前に一定量排出している。これにより、2回目の脱硫処理後の再度の排滓(第2の排滓)の実施した際には、鍋内に残留するスラグのS濃度が第1の排滓を実施しない場合よりも低濃度となる。 In the conventional desulfurization method in which the desulfurization material is charged into the hot metal M a plurality of times, the second desulfurization treatment is started without performing the slag elimination after the first desulfurization treatment, so the waste after the second desulfurization treatment Sometimes, the slag contains two S of desulfurization treatment. Therefore, slag having a high S concentration remains in the pan after the second desulfurization and draining. On the other hand, according to the desulfurization method of the present embodiment, the first desulfurization treatment is performed because the discharge (first displacement) is performed once between the first desulfurization treatment and the second desulfurization treatment. A fixed amount of S removed from the hot metal M is discharged before starting the second desulfurization treatment. As a result, when the second discharge after the second desulfurization treatment (second discharge) is performed, the S concentration of the slag remaining in the pan is lower than when the first discharge is not performed. It becomes the concentration.
本実施形態においても従来と同様、転炉装入鍋4から転炉5に溶銑Mが装入される際に溶銑Mと共にスラグが移動して転炉内にSが持ち込まれるが、本実施形態では転炉装入鍋4に残留するスラグのS濃度が従来よりも低いため、結果として転炉5に持ち込まれるSも少なくなる。これにより、出鋼後の溶鋼中のSを低減することが可能となる。 In the present embodiment, as in the conventional case, when the molten metal M is charged from the converter charging pot 4 to the converter 5, the slag moves together with the molten metal M and S is brought into the converter, but the present embodiment Then, since the S concentration of the slag remaining in the converter charging pot 4 is lower than that in the prior art, S brought into the converter 5 also decreases as a result. This makes it possible to reduce S in the molten steel after tapping.
なお、本実施形態では、1回目の脱硫処理をトーピードカー3で実施し、2回目の脱硫処理を転炉装入鍋4で実施することとしたが、脱硫処理をどの容器で実施するかは特に限定されず、別の容器に溶銑Mを移して脱硫処理を実施しても良い。また、脱硫処理の回数は2回に限定されず、更に複数回であっても良い。また、同一容器内で複数回の脱硫処理を実施しても良い。ただし、同一容器内で複数回の脱硫処理を実施すると、物流が停滞するため、異なる容器で実施することが好ましい。特に、トーピードカー3と転炉装入鍋4は高炉2から転炉5までの溶銑Mの搬送に通常利用されるものであることから、生産性の低下を抑えるという観点では、第1の脱硫処理をトーピードカー3で実施し、第2の脱硫処理を転炉装入鍋4で実施することが好ましい。 In the present embodiment, although the first desulfurization treatment is performed by the torpedo car 3 and the second desulfurization treatment is performed by the converter charging pot 4, the container in which the desulfurization treatment is performed is particularly Without being limited thereto, the hot metal M may be transferred to another container to carry out the desulfurization treatment. Further, the number of times of desulfurization treatment is not limited to two, and may be more than once. In addition, multiple desulfurization treatments may be performed in the same container. However, if the desulfurization treatment is performed a plurality of times in the same container, the physical distribution will stagnate, so it is preferable to carry out in different containers. In particular, since the torpedo car 3 and the converter charging pot 4 are generally used to transport the hot metal M from the blast furnace 2 to the converter 5, the first desulfurization treatment is performed in view of suppressing the decrease in productivity. It is preferable to carry out the torpedo car 3 and to carry out the second desulfurization treatment in the converter charging pot 4.
また、第1の脱硫処理および第2の脱硫処理を実施する際には、第1の脱硫処理時の脱硫剤原単位と第2の脱硫処理時の脱硫剤原単位の関係が、0.3≦第1の脱硫処理時の脱硫材原単位/(第1の脱硫処理時の脱硫材原単位+第2の脱硫処理時の脱硫材原単位)≦0.9を満たすことが好ましい。これにより、転炉装入鍋4に残留するスラグのSを更に低減することができる。第1の脱硫処理時の脱硫材原単位/(第1の脱硫処理時の脱硫材原単位+第2の脱硫処理時の脱硫材原単位)の値が0.3よりも小さい場合は、1回目の脱硫処理後のスラグ量が少なく、排滓作業がし難くなり、十分に排滓ができないおそれがある。その結果、スラグ中のSが多く残るおそれがある。一方、上記の値が0.9よりも大きい場合は、2回目の脱硫処理後のスラグ量が少なく、同様に十分な排滓作業ができず、スラグ中のSが多く残るおそれがある。第1の脱硫処理時の脱硫材原単位/(第1の脱硫処理時の脱硫材原単位+第2の脱硫処理時の脱硫材原単位)の好ましい下限値は0.5である。また、第1の脱硫処理時の脱硫材原単位/(第1の脱硫処理時の脱硫材原単位+第2の脱硫処理時の脱硫材原単位)の好ましい上限値は0.8である。 When the first desulfurization treatment and the second desulfurization treatment are performed, the relationship between the desulfurization agent base unit at the first desulfurization treatment and the desulfurization agent base unit at the second desulfurization treatment is 0.3. It is preferable to satisfy ≦ 0.9 of desulfurizing material basic unit at the time of first desulfurizing treatment / (desulfurizing material unit of the first desulfurizing process + desulfurizing material unit of the second desulfurizing process). Thereby, S of slag remaining in the converter charging pot 4 can be further reduced. 1 when the value of desulfurization material base unit / (desulfurization base unit at the first desulfurization processing + desulfurization base unit at the second desulfurization processing) at the time of the first desulfurization treatment is smaller than 0.3 Since the amount of slag after the second desulfurization treatment is small, it becomes difficult to carry out the exhaust operation, and there is a possibility that the exhaust can not be sufficiently carried out. As a result, a large amount of S in the slag may remain. On the other hand, when the above value is larger than 0.9, the amount of slag after the second desulfurization treatment is small, and similarly, sufficient discharge operation can not be performed, and a large amount of S in the slag may remain. The preferable lower limit value of the desulfurizing material base unit / (the desulfurizing material base unit at the first desulfurizing processing + the desulfurizing material base at the second desulfurizing processing) at the time of the first desulfurization treatment is 0.5. Further, a preferable upper limit value of the desulfurizing material base unit / (the desulfurizing material base unit during the first desulfurization processing + the desulfurizing material base unit during the second desulfurization processing) in the first desulfurization processing is 0.8.
以上、本発明の実施形態について説明したが、本発明はかかる例に限定されない。当業者であれば、特許請求の範囲に記載された技術的思想の範疇内において、各種の変更例または修正例に想到しうることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。 As mentioned above, although embodiment of this invention was described, this invention is not limited to this example. It is apparent that those skilled in the art can conceive of various changes or modifications within the scope of the technical idea described in the claims, and the technical scope of the present invention is also natural for them. It is understood to belong to
脱硫処理のシミュレーションを実施し、脱硫処理の開始からスラグ排滓までの過程における溶銑およびスラグのS濃度を算出した。本実施例では、本発明の比較例としての脱硫方法と、本発明に係る脱硫方法といった2つの脱硫方法を想定してシミュレーションを実施した。比較例の脱硫方法は、脱硫処理を1回のみ実施した後、排滓を行う方法である。また、本発明に係る脱硫方法は、脱硫処理を計2回実施することとし、1回目の脱硫処理と2回目の脱硫処理との間に排滓を実施し、2回目の脱硫処理後に再度排滓を行う方法である。 Simulation of the desulfurization treatment was performed, and the S concentration of hot metal and slag in the process from the start of the desulfurization treatment to the slag discharge was calculated. In the present example, simulations were carried out assuming two desulfurization methods such as a desulfurization method as a comparative example of the present invention and a desulfurization method according to the present invention. The desulfurization method of the comparative example is a method in which the desulfurization treatment is performed only once, and then the waste is discharged. In the desulfurization method according to the present invention, the desulfurization treatment is performed twice in total, and the discharge is performed between the first desulfurization treatment and the second desulfurization treatment, and the discharge is performed again after the second desulfurization treatment. It is a way to do so.
シミュレーションの前提条件は下記の通りである。
高炉出銑時の溶銑S濃度=0.02%
高炉出銑時のスラグS濃度=0.30%
出銑時スラグ量=3.3kg/t
脱硫剤投入量=10kg/t(本発明に係る脱硫方法の場合:1回目の脱硫処理時の脱硫剤投入量=5kg/t、2回目の脱硫処理時の脱硫剤投入量=5kg/t)
排滓後残留スラグ=3kg/t
−ln(脱硫後溶銑S濃度/脱硫前溶銑S濃度)/脱硫剤原単位=0.3
転炉装入時の溶銑S濃度=0.001%
The preconditions for the simulation are as follows.
Hot metal S concentration at the time of blast furnace discharge = 0.02%
Slag S concentration at blast furnace discharge = 0.30%
Amount of slag at tapping = 3.3 kg / t
Desulfurization agent input amount = 10 kg / t (in the case of the desulfurization method according to the present invention: desulfurization agent input amount at the first desulfurization treatment = 5 kg / t, desulfurization agent input amount at the second desulfurization treatment = 5 kg / t)
Residual slag after displacement = 3 kg / t
-Ln (post desulfurization hot metal S concentration / pre-desulfurization hot metal S concentration) / desulfurization agent unit unit = 0.3
Hot metal S concentration at the time of converter charging = 0.001%
比較例の脱硫方法を実施した場合の溶銑およびスラグのS濃度を図3に示す。また、本発明に係る脱硫方法を実施した場合の溶銑およびスラグのS濃度を図4に示す。なお、スラグのS濃度はスラグ量を溶銑量に換算して算出したものであり、スラグ中のSと溶銑量から算出している。 The S concentration of hot metal and slag when the desulfurization method of the comparative example is performed is shown in FIG. Moreover, S density | concentration of hot metal and slag at the time of enforcing the desulfurization method based on this invention is shown in FIG. The S concentration of slag is calculated by converting the amount of slag into the amount of molten metal, and is calculated from S in the slag and the amount of molten metal.
図3に示すように比較例の脱硫方法では、排滓後の溶銑のS濃度とスラグのS濃度の合計が60ppmとなった。一方、図4に示すように本発明に係る脱硫方法によれば、2回目の排滓後の溶銑のS濃度とスラグのS濃度の合計が50ppmとなった。いずれの脱硫方法においても、脱硫処理後の最終的な溶銑のS濃度に違いはないが、スラグのS濃度に違いが生じている。これは、比較例の脱硫方法においては排滓時のスラグに、脱硫処理過程で除去されたSが全て含まれていることにより排滓後に鍋内に残留するスラグのS濃度が高くなるためである。また、例えば脱硫剤を2回に分けて溶銑に投入する脱硫方法であっても、1回目の脱硫処理と2回目の脱硫処理の間に排滓を実施しなければ、排滓時のスラグのS濃度は同様に高くなる。 As shown in FIG. 3, in the desulfurization method of the comparative example, the sum of the S concentration of the hot metal after exhausting and the S concentration of the slag became 60 ppm. On the other hand, as shown in FIG. 4, according to the desulfurization method according to the present invention, the sum of the S concentration of the hot metal after the second discharge and the S concentration of the slag became 50 ppm. In any of the desulfurization methods, there is no difference in the final S concentration of hot metal after the desulfurization treatment, but there is a difference in the S concentration of slag. This is because in the desulfurization method of the comparative example, all the S removed in the desulfurization treatment process is contained in the slag at the time of discharge, and the S concentration of the slag remaining in the pan after the discharge becomes high. is there. In addition, for example, even in the case of a desulfurization method in which a desulfurization agent is divided into two and charged into hot metal, if the waste is not carried out between the first desulfurization treatment and the second desulfurization treatment, The S concentration increases as well.
一方、本発明に係る脱硫方法では、1回目の脱硫処理と2回目の脱硫処理の間に一度排滓を実施しているため、2回目の脱硫処理後の排滓を実施した後のスラグのS濃度は比較的低くなる。したがって、本発明に係る脱硫方法によれば、転炉装入前のスラグのS濃度を低減させることができ、転炉に持ち込まれるSを低減することができる。 On the other hand, in the desulfurization method according to the present invention, since the discharge is performed once between the first desulfurization treatment and the second desulfurization treatment, the slag after the discharge after the second desulfurization treatment is carried out The S concentration is relatively low. Therefore, according to the desulfurization method according to the present invention, the S concentration of the slag before converter charging can be reduced, and the S carried into the converter can be reduced.
本発明に係る脱硫方法において、1回目の脱硫処理時の脱硫剤原単位と、2回目の脱硫処理時の脱硫剤原単位を変えて実施例1と同様のシミュレーションを実施した。その際の転炉インプットS濃度(即ち、最終排滓時の溶銑およびスラグのS濃度の合計)を算出した。その結果を図5に示す。 In the desulfurization method according to the present invention, the same simulation as in Example 1 was performed by changing the desulfurizing agent basic unit at the first desulfurization treatment and the desulfurizing agent basic unit at the second desulfurization treatment. The converter input S concentration at that time (that is, the sum of S concentration of hot metal and slag at final discharge) was calculated. The results are shown in FIG.
図5に示すように1回目の脱硫処理時の脱硫剤原単位が少なすぎる場合、あるいは多すぎる場合には、転炉インプットS濃度の低減効果は小さかった。図5の結果によれば、本発明に係る脱硫処理を実施する際には、0.3≦1回目の脱硫処理時の脱硫剤原単位/(1回目の脱硫処理時の脱硫剤原単位+2回目の脱硫処理時の脱硫剤原単位)≦0.9を満たすことが好ましい。これにより転炉インプットS濃度を大きく低減することができる。また、転炉インプットS濃度を更に低減させるためには、1回目の脱硫処理時の脱硫剤原単位/(1回目の脱硫処理時の脱硫剤原単位+2回目の脱硫処理時の脱硫剤原単位)の値を0.5以上、0.8以下とすることが好ましい。 As shown in FIG. 5, when the desulfurizing agent basic unit at the first desulfurization treatment was too small or too large, the reduction effect of the converter input S concentration was small. According to the results in FIG. 5, when carrying out the desulfurization treatment according to the present invention, the desulfurizing agent base unit at the time of 0.3 ≦ first desulfurization treatment / (the desulfurizing agent base unit at the first desulfurization treatment + 2 It is preferable to satisfy the desulfurizing agent basic unit at the time of the second desulfurization treatment) ≦ 0.9. Thus, the converter input S concentration can be greatly reduced. Moreover, to further reduce the converter input S concentration, the desulfurization agent base unit at the first desulfurization treatment / (the desulfurization agent base unit at the first desulfurization treatment, the desulfurization agent base unit at the second desulfurization treatment It is preferable to set the value of) to 0.5 or more and 0.8 or less.
本発明は、溶銑の脱硫処理に適用することができる。 The present invention can be applied to the desulfurization treatment of hot metal.
1 製鋼設備
2 高炉
3 トーピードカー
4 転炉装入鍋
5 転炉
M 溶銑
1 Steelmaking facility 2 Blast furnace 3 Torpedo car 4 Converter charging pot 5 Converter M Hot metal
Claims (3)
The desulfurization method of hot metal according to claim 1, wherein the first desulfurization treatment is performed by a torpedo car, and the second desulfurization treatment is performed by a converter charging pot.
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