JP2018162616A - Method of constructing floor tile - Google Patents

Method of constructing floor tile Download PDF

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JP2018162616A
JP2018162616A JP2017060958A JP2017060958A JP2018162616A JP 2018162616 A JP2018162616 A JP 2018162616A JP 2017060958 A JP2017060958 A JP 2017060958A JP 2017060958 A JP2017060958 A JP 2017060958A JP 2018162616 A JP2018162616 A JP 2018162616A
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floor tile
mortar
filling
floor
filling space
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JP6960753B2 (en
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貴惠 船越
Kie Funakoshi
貴惠 船越
名知 博司
Hiroshi Nachi
博司 名知
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Shimizu Construction Co Ltd
Shimizu Corp
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Shimizu Construction Co Ltd
Shimizu Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a method of constructing a floor tile allowing confirmation of a filling property of a rear surface in an effective and reliable manner and also preferable construction even for a large floor tile.SOLUTION: There is provided a method of sticking a floor tile 1 by an adhesive material 3 on a surface of an adhesion target 2, in which a damming part 6 is interposed between the surface of the adhesion target 2 and an outer periphery-end side of the floor tile 1, the floor tile 1 is arranged on the surface of the adhesion target 2, filling space is formed between the surface of the adhesion target 2 and the rear surface of the floor tile 1 by the damming part 6, an injection port H1 and a plurality of blowing ports H2, H3, H4 for communicating the filling space with the outside are formed, the adhesive material 3 is injected from the injection port H1 into the filling space, and the injection is completed when the adhesive material 3 flows out of the plurality of blowing ports H2, H3, H4.SELECTED DRAWING: Figure 1

Description

本発明は、床タイルの施工方法に関する。   The present invention relates to a floor tile construction method.

従来、床タイルを設置する際には、貼付けモルタルを用い、床タイルを下地コンクリートに接着するようにしている。また、下地コンクリートに対する床タイルの接着強度を高めることができるため、貼付けモルタルに替えて有機系接着剤を用いるケースも増えている。   Conventionally, when installing a floor tile, an adhesive mortar is used to adhere the floor tile to the foundation concrete. Moreover, since the adhesive strength of the floor tile with respect to foundation | substrate concrete can be raised, the case which uses an organic adhesive instead of sticking mortar is increasing.

一方、下地コンクリートの表面に不陸(凹凸)が生じている場合には、予め不陸調整材を塗布することが必要になるが、下地コンクリートと不陸調整材との間、不陸調整材と貼付けモルタルや有機系接着剤との間の接着性が十分に確保できず、床タイルが剥離するケースがあった。   On the other hand, when unevenness (unevenness) is generated on the surface of the ground concrete, it is necessary to apply a ground surface adjusting material in advance. In some cases, the floor tiles peeled off due to insufficient adhesion between the mortar and the adhesive mortar and organic adhesive.

これに対し、床タイルの接着面に凹凸/裏足を設け、貼付けモルタルを介して下地コンクリートの表面に床タイルを接着する方法が実用化されている。この施工方法においては、有機系材料などの不陸調整材/下地調整層だけで不陸を調整する必要が無く、下地コンクリートと床タイルの間の不陸調整に必要な厚みを貼付けモルタルによって賄うことができる(例えば、特許文献2参照)。   On the other hand, a method has been put to practical use in which irregularities / backs are provided on the adhesive surface of the floor tile, and the floor tile is adhered to the surface of the underlying concrete via affixed mortar. In this construction method, it is not necessary to adjust the unevenness only with the unevenness adjusting material / underground adjustment layer such as organic materials, and the thickness necessary for the unevenness adjustment between the ground concrete and the floor tile is covered by pasting mortar. (For example, refer to Patent Document 2).

特開平7−310418号公報JP-A-7-310418 特開2016−169568号公報JP-A-2006-169568

ここで、上記従来の床タイルの施工方法を用いることで、900×150mmの床タイルを好適に施工することが可能であるが、この施工方法は床タイルと貼付けモルタルの充填性が重要で、短辺が300mmを超えるような大型の床タイルを施工する際には、図2に示すように、床タイル1と下地コンクリート2の間に入った空気(空隙P)の逃げ道がなくなり、貼付けモルタル3の充填率が低下するおそれがあった。   Here, by using the conventional floor tile construction method, it is possible to suitably construct a 900 × 150 mm floor tile, but in this construction method, the filling properties of the floor tile and the pasting mortar are important, When constructing a large floor tile with a short side exceeding 300 mm, as shown in FIG. 2, there is no escape route for the air (gap P) between the floor tile 1 and the base concrete 2, and the mortar is applied. There was a possibility that the filling rate of 3 might fall.

また、床タイル1には焼成によって僅かに反りが生じているものもあり、床タイル1の中央部付近に空隙Pが残ってしまうケースがあった。そして、床タイル1と下地コンクリート2、貼付けモルタル3の間に残った空隙Pは、衝撃によって床タイル1の割れを生じさせる要因となる。   Further, some floor tiles 1 are slightly warped by firing, and there is a case in which the gap P remains in the vicinity of the center of the floor tile 1. And the space | gap P which remained between the floor tile 1, the ground concrete 2, and the sticking mortar 3 becomes a factor which produces the crack of the floor tile 1 by an impact.

一方、施工時には、一般に、貼付け途中の床タイルを剥がしたり、打音で充填性を確認するなどして充填性/空隙残存の検査を行うようにしている。しかしながら、タイルサイズが0.5mを超えるような大型になると、剥がして検査を行うことは容易でない。また、貼付けモルタルが未硬化な状態では打音検査などによってタイル裏面の貼付けモルタルの充填状態を確認することも難しく、タイルサイズが大型になるほど、これらの検査の効率、信頼性が低下する。 On the other hand, at the time of construction, in general, the floor tile in the middle of application is peeled off or the filling property is checked by hitting sound to check the filling property / remaining gap. However, when the tile size is larger than 0.5 m 2 , it is not easy to remove and inspect. In addition, when the affixed mortar is in an uncured state, it is difficult to confirm the filling state of the affixed mortar on the back side of the tile by a hammering inspection or the like.

このようなことから、例えば面積が0.5mを超え、短辺が300mmを超えるような大型の床タイルを施工する場合であっても、床タイルを剥がすことなく、裏面の充填性を精度よく確認でき、より好適に床タイルを施工できる手法が強く望まれていた。 For this reason, for example, even when constructing a large floor tile with an area exceeding 0.5 m 2 and a short side exceeding 300 mm, the back side fillability is accurate without peeling off the floor tile. There has been a strong demand for a technique that can be confirmed well and that allows floor tiles to be constructed more suitably.

本発明は、上記事情に鑑み、大型の床タイルであっても、効率的且つ確実に、裏面の充填性を確認できるとともに好適に施工を行うことを可能にする床タイルの施工方法を提供することを目的とする。   In view of the above circumstances, the present invention provides a method for constructing a floor tile that enables efficient and reliable confirmation of the filling property of the back surface and enables suitable construction even for large floor tiles. For the purpose.

上記の目的を達するために、この発明は以下の手段を提供している。   In order to achieve the above object, the present invention provides the following means.

本発明の床タイルの施工方法は、貼付け対象の表面に貼付け用材を介して床タイルを貼設する方法であって、前記貼付け対象の表面と前記床タイルの外周端部側の間に堰き止め部を介在させつつ前記貼付け対象の表面上に前記床タイルを配設し、且つ前記堰き止め部によって前記貼付け対象の表面と前記床タイルの裏面との間に充填空間を形成するとともに、前記充填空間と外部を連通させる注入口及び複数の吹出口を形成し、前記注入口から貼付け用材を前記充填空間に注入し、前記複数の吹出口から前記貼付け用材が流出した段階で注入を完了することを特徴とする。   The floor tile construction method of the present invention is a method of pasting a floor tile to a surface to be pasted via a pasting material, and damming between the surface to be pasted and an outer peripheral end side of the floor tile. The floor tile is disposed on the surface of the object to be pasted while interposing a part, and a filling space is formed between the surface of the object to be pasted and the back surface of the floor tile by the damming part, and the filling Forming an inlet and a plurality of outlets for communicating the space and the outside, injecting a sticking material into the filling space from the inlet, and completing the injection when the sticking material flows out of the plurality of outlets It is characterized by.

本発明の床タイルの施工方法においては、モルタルなどの貼付け用材を後注入するようにした。この手法は従来の床タイルを後張りする方法に比べて手間の掛かる手法であるが、例えば面積が0.5mを超えるような大型の床タイルの施工に適用した場合には面外方向の高さ調整や床タイルの裏面への充填性の確保、確認などを含め、総合的に、後張り方法よりも効率的且つ効果的な施工を実現することが可能である。 In the floor tile construction method of the present invention, a sticking material such as mortar is post-injected. This method is more time-consuming than the conventional method of retrofitting floor tiles. For example, when applied to the construction of large floor tiles with an area exceeding 0.5 m 2 , it is in the out-of-plane direction. Overall, it is possible to achieve more efficient and effective construction than the back-tensioning method, including height adjustment and ensuring and confirming the filling property of the back surface of the floor tile.

よって、本発明の床タイルの施工方法によれば、大型の床タイルであっても、効率的且つ確実に、裏面の充填性を確認できるとともに好適に施工を行うことが可能になる。   Therefore, according to the floor tile construction method of the present invention, even if it is a large floor tile, it is possible to confirm the filling property of the back surface efficiently and reliably and to perform construction suitably.

本発明の一実施形態に係る床タイルの施工方法を示す図である。It is a figure which shows the construction method of the floor tile which concerns on one Embodiment of this invention. 床タイルと下地コンクリート、貼付けモルタルの間に空隙が残存した状態を示す図である。It is a figure which shows the state in which the space | gap remained between the floor tile, foundation concrete, and affixed mortar.

以下、図1を参照し、本発明の一実施形態に係る床タイルの施工方法について説明する。   Hereinafter, with reference to FIG. 1, the construction method of the floor tile which concerns on one Embodiment of this invention is demonstrated.

本実施形態は、例えば方形平板状の床タイルを好適に施工することを可能にする床タイルの施工方法に関し、特に、例えば面積が0.5mを超えるような大型の床タイルを施工する場合など、床タイルを剥がすことなく裏面の充填性を確認できる床タイルの施工法に関するものである。 The present embodiment relates to a method for constructing a floor tile that enables suitable construction of, for example, a rectangular flat floor tile, and particularly, for example, when constructing a large floor tile having an area exceeding 0.5 m 2. It is related with the construction method of the floor tile which can confirm the filling property of a back surface, without peeling a floor tile.

具体的に、本実施形態の床タイルの施工方法においては、まず、床タイルの接着面/裏面に所定の有機系接着剤を塗布する。なお、この工程は省略可能である。   Specifically, in the floor tile construction method of the present embodiment, first, a predetermined organic adhesive is applied to the adhesive surface / back surface of the floor tile. This step can be omitted.

さらに、図1(a)に示すように、床タイル1の裏面1aの四方の外周端部側に、これら外周端部に沿って額縁状に有機系接着剤5を塗布し、堰き止め部6を形成する。このとき、有機系接着剤5を不連続にして塗布するなどし、床タイル1の四隅の角部に隙間Hが空くように堰き止め部6を形成する。   Further, as shown in FIG. 1 (a), an organic adhesive 5 is applied in a frame shape along the outer peripheral end portions on the four outer peripheral end portions of the back surface 1a of the floor tile 1, and a damming portion 6 is formed. Form. At this time, the organic adhesive 5 is applied in a discontinuous manner, and the damming portion 6 is formed so that the gaps H are formed at the corners of the four corners of the floor tile 1.

次に、図1(b)に示すように、下地コンクリート(貼付け対象)2の表面の所定位置に有機系接着剤5を塗布する。   Next, as shown in FIG.1 (b), the organic type adhesive agent 5 is apply | coated to the predetermined position of the surface of the foundation concrete (application object) 2. As shown in FIG.

そして、図1(c)に示すように、この下地コンクリート2の表面に塗布した有機系接着剤5を間に介装するように床タイル1を下地コンクリート2の表面の所定位置に載置する。また、床タイル1を下地コンクリート2の表面に載置して面外方向の高さ調整を行う。このとき、本実施形態では、床タイル1の裏面1aに設けた額縁状の堰き止め部6が枠代わりになって、簡単に高さ調整を行うことができる。   And as shown in FIG.1 (c), the floor tile 1 is mounted in the predetermined position of the surface of the foundation concrete 2 so that the organic adhesive 5 apply | coated to the surface of this foundation concrete 2 may be interposed in between. . Further, the floor tile 1 is placed on the surface of the ground concrete 2 and the height in the out-of-plane direction is adjusted. At this time, in this embodiment, the frame-shaped damming portion 6 provided on the back surface 1a of the floor tile 1 serves as a frame, and the height can be easily adjusted.

ここで、例えば、貼付けモルタル3や樹脂材(高発泡スポンジ、低発泡バッカー、ゴム材など)などを用いて堰き止め部6を形成するようにしてもよく、特に堰き止め部6を形成する素材を限定する必要はない。また、床タイル1の裏面1aに予め一体に堰き止め部6を設けず、下地コンクリート2の表面に堰き止め部6を設置し、その上に床タイル1を載置するようにしてもよい。   Here, for example, the damming portion 6 may be formed using affixed mortar 3 or a resin material (high foaming sponge, low foaming backer, rubber material, etc.), and in particular, the material forming the damming portion 6. There is no need to limit. Alternatively, the damming portion 6 may not be provided integrally with the back surface 1a of the floor tile 1 in advance, but the damming portion 6 may be installed on the surface of the foundation concrete 2 and the floor tile 1 may be placed thereon.

次に、図1(d)、図1(e)に示すように、床タイル1の四隅に形成された1箇所の隙間Hを注入口H1とし、この注入口H1に注入プラグ7を設置する。注入プラグ7の廻りは、隙間ができないように有機系接着剤などで塞ぐ。   Next, as shown in FIGS. 1 (d) and 1 (e), one gap H formed at the four corners of the floor tile 1 is used as an injection port H1, and an injection plug 7 is installed in the injection port H1. . The area around the injection plug 7 is closed with an organic adhesive so that a gap is not formed.

次に、セルフレべリングする位に軟らかく練った貼付けモルタル(貼付け用材)3を注入口H1から、堰き止め部6によって形成された下地コンクリート2と床タイル1の間の充填空間に流し込む。大型の床タイル1の場合には、注入高さを高くするなどして床タイル1の端部まで十分な注入圧力が掛かるようにする。   Next, the sticking mortar (sticking material) 3 that is softly kneaded to the level of self-leveling is poured into the filling space between the ground concrete 2 and the floor tile 1 formed by the damming portion 6 from the inlet H1. In the case of the large floor tile 1, a sufficient injection pressure is applied to the end of the floor tile 1 by increasing the injection height or the like.

次に、床タイル1の四隅の残りの箇所の隙間Hの吹出口H2、H3、H4から貼付けモルタル3が溢れて流出してきたら、順次有機系接着剤などで吹出口H2、H3、H4を塞ぐ。なお、注入口H1や吹出口H2、H3、H4を閉塞することが可能であれば、閉塞するための材料は特に限定しなくてもよい。例えば、貼付けモルタル3と有機系接着剤が混ざって施工がしにくい場合には有機系接着剤と同じ材質の硬化物(変成シリコーンなど)を挟み込むなどして対応すればよい。   Next, when the pasted mortar 3 overflows from the outlets H2, H3, H4 in the gaps H at the remaining four corners of the floor tile 1, the outlets H2, H3, H4 are sequentially closed with an organic adhesive or the like. . In addition, as long as the inlet H1 and the outlets H2, H3, and H4 can be closed, the material for closing may not be specifically limited. For example, when the pasting mortar 3 and the organic adhesive are mixed and it is difficult to perform the construction, a cured product (such as modified silicone) of the same material as the organic adhesive may be sandwiched.

そして、図1(f)に示すように、順次3箇所の吹出口H2、H3、H4を閉塞し、貼付けモルタル3の注入が止まったとき、床タイル1と下地コンクリート2との間に貼付けモルタル3が完全に充填された状態になる。   And as shown in FIG.1 (f), when three injection holes H2, H3, and H4 are obstruct | occluded sequentially and injection | pouring of the sticking mortar 3 stops, the sticking mortar between the floor tile 1 and the ground concrete 2 is stopped. 3 is completely filled.

したがって、本実施形態の床タイルの施工方法においては、上記のように貼付けモルタル3を後注入するようにした。この手法は、従来の床タイル1を後張りする方法に比べて手間の掛かる手法ではあるが、例えば面積が0.5mを超えるような大型の床タイル1の施工に適用した場合には面外方向の高さ調整や床タイル1の裏面1aへの充填性の確保、確認などを含め、総合的に、後張り方法よりも効率的且つ効果的な施工を実現することが可能である。 Therefore, in the floor tile construction method of this embodiment, the pasting mortar 3 is post-injected as described above. This method is more time-consuming than the conventional method of retrofitting the floor tile 1, but for example, when applied to the construction of a large floor tile 1 having an area exceeding 0.5 m 2 , Overall, it is possible to realize construction that is more efficient and effective than the back tension method, including adjusting the height in the outward direction and ensuring and confirming the filling property of the back surface 1a of the floor tile 1.

よって、本実施形態の床タイルの施工方法によれば、大型の床タイル1であっても、効率的且つ確実に、裏面1aの充填性を確認できるとともに好適に施工を行うことが可能になる。   Therefore, according to the floor tile construction method of the present embodiment, even the large floor tile 1 can confirm the filling property of the back surface 1a efficiently and reliably and can be suitably constructed. .

また、特許文献2のような扱いやすい粘性(高粘度,高チクソトロピー)の有機系接着剤を併用する工法に本実施形態の床タイルの施工方法を適用すれば、額縁状に堰き止め部6を形成したり、少し押し込んで高さを下げたりといった面倒な作業を簡単に行うことができる。さらに、貼付けモルタル施工に先行して高さ調整作業を完了できるため、面外方向の精度を格段に良くすることが可能になる。さらに、例えば粘性の低い貼付けモルタル3を使用するなどすれば、後張り工法よりも作業性/施工性を高めることが可能である。   Moreover, if the floor tile construction method of this embodiment is applied to a construction method that uses an organic adhesive having an easy-to-handle viscosity (high viscosity, high thixotropy) as in Patent Document 2, the damming portion 6 is shaped like a frame. It is possible to easily perform troublesome work such as forming or pushing in a little to reduce the height. Furthermore, since the height adjustment work can be completed prior to the pasting mortar construction, the accuracy in the out-of-plane direction can be remarkably improved. Furthermore, for example, if the sticking mortar 3 having a low viscosity is used, it is possible to improve the workability / workability as compared with the post-stretching method.

以上、本発明に係る床タイルの施工方法の一実施形態について説明したが、本発明は上記の実施形態に限定されるものではなく、その趣旨を逸脱しない範囲で適宜変更可能である。   As mentioned above, although one Embodiment of the construction method of the floor tile which concerns on this invention was described, this invention is not limited to said embodiment, In the range which does not deviate from the meaning, it can change suitably.

1 床タイル
1a 裏面
2 下地コンクリート(貼付け対象)
3 貼付けモルタル(貼付け用材)
5 有機系接着剤
6 堰き止め部
7 注入プラグ
H 隙間
H1 注入口
H2 吹出口
H3 吹出口
H4 吹出口
P 空隙
1 Floor tile 1a Back 2 Ground concrete (Paste object)
3 Adhesive mortar (adhesive material)
5 Organic adhesive 6 Damping part 7 Injection plug H Gap H1 Inlet H2 Outlet H3 Outlet H4 Outlet P Gap

Claims (1)

貼付け対象の表面に貼付け用材を介して床タイルを貼設する方法であって、
前記貼付け対象の表面と前記床タイルの外周端部側の間に堰き止め部を介在させつつ前記貼付け対象の表面上に前記床タイルを配設し、
且つ前記堰き止め部によって前記貼付け対象の表面と前記床タイルの裏面との間に充填空間を形成するとともに、前記充填空間と外部を連通させる注入口及び複数の吹出口を形成し、
前記注入口から貼付け用材を前記充填空間に注入し、前記複数の吹出口から前記貼付け用材が流出した段階で注入を完了することを特徴とする床タイルの施工方法。
It is a method of pasting floor tiles on the surface to be pasted via a pasting material,
Arranging the floor tile on the surface of the object to be pasted while interposing a damming portion between the surface of the object to be pasted and the outer peripheral end side of the floor tile,
And while forming a filling space between the surface of the object to be pasted and the back surface of the floor tile by the damming portion, and forming an injection port and a plurality of outlets for communicating the filling space and the outside,
A floor tile construction method, wherein a sticking material is poured into the filling space from the inlet, and filling is completed when the sticking material flows out of the plurality of outlets.
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