JP2018153285A - Balloon coating method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a balloon coating method capable of dispersing a coating liquid uniformly on a surface of a balloon.SOLUTION: The present invention relates to a balloon coating method for forming a coat layer 30 on a surface of a balloon 11 of a catheter 1, which catheter has the balloon 11 at the distal end of a shaft 10, the balloon coating method including: an application step in which the distal ends of multiple thin flexible tube bodies 101 arranged along the axial direction of the balloon 11 are brought into contact with the surface of the balloon 11 rotating around the axis of the shaft 10 to deform each tube body 101 in such a way as to follow the surface of the balloon 11, during which time a coating liquid discharged from the distal ends of the tube bodies 101 is applied onto the surface of the balloon 11.SELECTED DRAWING: Figure 2

Description

  The present invention relates to a method of coating a drug on the balloon surface of a balloon catheter.

  A balloon catheter is widely used to improve a lesion (stenosis) occurring in a living body lumen. The balloon catheter usually includes a long catheter shaft and a balloon that is provided on the distal end side of the catheter shaft and is expandable in the radial direction. By expanding the deflated balloon after reaching a target location in the body via a thin living body lumen, the lesioned part can be expanded.

  On the other hand, if the lesioned part is forcibly expanded by a balloon, the endothelial cells may proliferate excessively and may cause new stenosis (restenosis) in the lesioned part. For this reason, recently, a drug eluting balloon (DEB) in which a balloon surface is coated with a drug for suppressing stenosis has been used. By expanding the drug-eluting balloon, the drug coated on the surface can be released to the lesioned part, and the drug can be transferred to the living tissue, thereby suppressing restenosis.

  Examples of methods for forming a coating layer containing a drug on a balloon include a spray method, a drop method, and a stringing method. The spray method is a method in which a coating liquid containing a drug is sprayed in a mist form from a nozzle that does not contact the balloon, and then the coating liquid is dried to form a coating layer on the surface of the balloon. The drop method is a method of forming a coating layer on the surface of the balloon by dropping the coating liquid from a nozzle that does not contact the balloon and then drying the coating liquid. The thread drawing method is a method in which a coating liquid is supplied onto the surface of the balloon via a thread or the like that contacts the balloon, and then the coating liquid is dried to form a coating layer on the surface of the balloon.

  When applying the coating liquid to the balloon by the various methods described above, the entire surface of the balloon is moved by moving the nozzle, thread, and other devices for supplying the coating liquid in the axial direction of the balloon while rotating the balloon. A coating solution can be applied to the substrate (for example, see Patent Document 1).

Japanese Patent No. 4906926

  In the process of coating the balloon, it is necessary that the coating liquid is uniformly dispersed on the surface of the balloon. If the distribution of the coating liquid is not uniform, the drug distribution on the surface of the balloon becomes uneven after the coating liquid is dried.

  The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a balloon coating method that can uniformly disperse a coating liquid on the surface of a balloon.

The balloon coating method according to the present invention for achieving the above object is a balloon coating method for forming a coating layer on the surface of the balloon in a catheter having a balloon at the tip of a shaft,
A plurality of tube bodies having a small diameter and flexibility are arranged along the axial direction of the balloon, the tip of the tube body is brought into contact with the surface of the balloon that rotates about the axis of the shaft, and each tube body is There is an application step in which a coating liquid is discharged from the tip of the tube body and applied to the surface of the balloon while being deformed so as to follow the surface of the balloon.

  In the balloon coating method configured as described above, a large number of tube bodies arranged along the axial direction of the balloon discharge the coating liquid while deforming in accordance with the surface shape of the balloon. The coating liquid can be applied uniformly. In addition, since the coating liquid can be applied to the entire balloon in the axial direction at once, the time required for coating can be shortened, the production efficiency can be improved, and the influence of fluctuations in external factors can be reduced.

  The balloon coating method of the present invention includes a step of stirring the coating liquid applied by the tube body after applying the coating liquid to the surface of the balloon by the tube body. For this reason, the concentration of the coating liquid is made uniform on the surface of the balloon, and the drug can be uniformly dispersed on the surface of the balloon.

  The balloon coating method of the present invention includes a step of spreading the coating liquid on the surface of the balloon by the tube body after applying the coating liquid on the surface of the balloon by the tube body. For this reason, the coating liquid is spread uniformly on the surface of the balloon, and the drug can be uniformly dispersed.

  In the balloon coating method of the present invention, after the coating liquid is applied to the surface of the balloon by the tube body, the coating liquid enters the space between the tube bodies by capillary action, and the solvent contained in the coating liquid volatilizes. There is a step to do. For this reason, it is easy to volatilize the solvent of a coating liquid, and the crystal | crystallization of a chemical | medical agent can be produced | generated in a short time.

  The multiple tube bodies are supplied with the coating liquid from a common coating liquid supply container. As a result, the coating liquid is evenly discharged regardless of the position of the tube body, so that the coating liquid can be uniformly applied to the surface of the balloon.

  If the multiple tube bodies are arranged so as to form a plurality of rows, the coating liquid is applied at a plurality of locations along the rotation direction of the balloon, so that the coating liquid can be applied more uniformly.

  If at least two of the plurality of tube bodies are arranged at the same position in the axial direction of the balloon and at different positions in the circumferential direction of the balloon, the coating liquid applied on the tube body can be Along with the rotation, it is stimulated by another tube body, and crystallization can be promoted.

  If the inner body having a small diameter and flexibility is juxtaposed with the tube body, and the inner body is brought into contact with the surface of the balloon rotating around the axis together with the tube body, the inner body is coated with the tube body. The coating liquid is stimulated by the internal substance and can promote crystallization.

  If at least one of the multiple tube bodies and at least one of the inner bodies are arranged at the same position in the axial direction of the balloon and at different positions in the circumferential direction of the balloon, the rotation of the balloon As a result, the coating liquid discharged from the tube body can be stimulated by the internal substance, and crystallization can be promoted.

  If the drug contained in the coating solution is rapamycin, paclitaxel, docetaxel, or everolimus, restenosis of the stenosis in the blood vessel can be satisfactorily suppressed.

It is a front view which shows a balloon catheter. It is sectional drawing of the front-end | tip part of a balloon catheter. It is a schematic sectional drawing of the outer surface of a balloon. It is a whole block diagram of a balloon coating apparatus. It is a front enlarged view of a supply part. It is AA sectional drawing of FIG. It is an expansion perspective view showing the relation between the surface of the rotating balloon and the tube body. FIG. 9 is a cross-sectional view of a state before the balloon is folded (FIG. 8A), a state in which blades are formed on the balloon (FIG. 8B), and a state in which the balloon is folded (FIG. 8C). It is sectional drawing which shows the state which expanded the stenosis part of the blood vessel with the balloon catheter.

  Embodiments of the present invention will be described below with reference to the drawings. The dimensional ratios in the drawings are exaggerated for convenience of explanation and may differ from the actual ratios.

  First, the structure of the catheter 1 will be described. As shown in FIGS. 1 and 2, the catheter 1 includes a long shaft 10, a balloon 11 provided at the tip of the shaft 10, a coat layer 30 containing a drug provided on the outer surface of the balloon 11, and the shaft 10. And a hub 12 fixed to the base end of the head.

  The shaft 10 includes an outer tube 20 that is a tubular body having an open front end and a base end, and an inner tube 21 that is a tubular body disposed inside the outer tube 20. The inner tube 21 is housed in the hollow interior of the outer tube 20, and the shaft 10 has a double tube structure at the tip. The hollow interior of the inner tube 21 is a guide wire lumen 23 through which the guide wire is inserted. Further, an expansion lumen 22 through which the expansion fluid of the balloon 11 is circulated is formed inside the hollow of the outer tube 20 and outside the inner tube 21. The inner tube 21 opens to the outside at the opening 24. The inner tube 21 protrudes further to the distal end side than the distal end of the outer tube 20.

The balloon 11 has a proximal end portion fixed to the distal end portion of the outer tube 20, and a distal end portion fixed to the distal end portion of the inner tube 21. Thereby, the inside of the balloon 11 communicates with the expansion lumen 22. The balloon 11 can be expanded by injecting the expansion fluid into the balloon 11 via the expansion lumen 22. The expansion fluid may be a gas or a liquid. For example, a gas such as helium gas, CO ₂ gas, O ₂ gas, N ₂ gas, Ar gas, air, a mixed gas thereof, or a liquid such as physiological saline or contrast medium may be used. Can be used.

  A cylindrical straight portion 11a (expanded portion) having the same outer diameter when expanded is formed in the central portion in the axial direction of the balloon 11, and the outer diameter gradually increases on both sides of the straight portion 11a in the axial direction. A taper portion 11b that changes to is formed. And the coat layer 30 containing a chemical | medical agent is formed in the whole outer surface of the straight part 11a. In addition, the range in which the coating layer 30 is formed in the balloon 11 is not limited to the straight portion 11a, but may include at least a part of the tapered portion 11b in addition to the straight portion 11a, or one of the straight portions 11a. It may be only part.

  The hub 12 is formed with a proximal end opening 40 that communicates with the expansion lumen 22 of the outer tube 20 and functions as a port through which expansion fluid flows in and out.

  The length of the balloon 11 in the axial direction is not particularly limited, but is preferably 5 to 500 mm, more preferably 10 to 300 mm, and still more preferably 20 to 200 mm.

  Although the outer diameter at the time of expansion | swelling of the balloon 11 is not specifically limited, Preferably it is 1-10 mm, More preferably, it is 2-8 mm.

  The outer surface before the coating layer 30 of the balloon 11 is formed is smooth and nonporous. The outer surface of the balloon 11 before the coating layer 30 is formed may have minute holes that do not penetrate the membrane. Alternatively, the outer surface of the balloon 11 before the coating layer 30 is formed may have both a smooth and non-porous range and a range with a minute hole that does not penetrate the membrane. The size of the minute holes is, for example, 0.1 to 5 μm in diameter and 0.1 to 10 μm in depth, and may have one or more holes for one crystal. The size of the minute holes is, for example, a diameter of 5 to 500 μm and a depth of 0.1 to 50 μm, and one hole or a plurality of crystals may be included for one hole.

  The balloon 11 preferably has a certain degree of flexibility and is expanded when the blood vessel or tissue is reached, and has a certain degree of hardness so that the drug can be released from the coat layer 30 provided on the outer surface thereof. Specifically, the balloon 11 is made of metal or resin, but at least the outer surface of the balloon 11 on which the coat layer 30 is provided is preferably made of resin. The constituent material of at least the outer surface of the balloon 11 is, for example, polyolefin such as polyethylene, polypropylene, polybutene, ethylene-propylene copolymer, ethylene-vinyl acetate copolymer, ionomer, or a mixture of two or more of these, soft poly A thermoplastic resin such as vinyl chloride resin, polyamide, polyamide elastomer, nylon elastomer, polyester, polyester elastomer, polyurethane, fluororesin, silicone rubber, latex rubber, or the like can be used. Among these, polyamides are preferable. That is, at least a part of the outer surface of the balloon 11 that coats the drug is a polyamide. The polyamide is not particularly limited as long as it is a polymer having an amide bond. For example, polytetramethylene adipamide (nylon 46), polycaprolactam (nylon 6), polyhexamethylene adipamide (nylon 66), Homopolymers such as polyhexamethylene sebacamide (nylon 610), polyhexamethylene dodecamide (nylon 612), polyundecanolactam (nylon 11), polydodecanolactam (nylon 12), caprolactam / lauryl lactam copolymer Polymer (nylon 6/12), caprolactam / aminoundecanoic acid copolymer (nylon 6/11), caprolactam / ω-aminononanoic acid copolymer (nylon 6/9), caprolactam / hexamethylene diammonium adipate copolymer ( Nylon 6/66 Copolymers such as a copolymer of adipic acid and meta-xylylenediamine, or hexamethylene diamine and m, and aromatic polyamides such as a copolymer of p- phthalic acid. Further, the polyamide elastomer which is a block copolymer having nylon 6, nylon 66, nylon 11, nylon 12 or the like as a hard segment and polyalkylene glycol, polyether or aliphatic polyester as a soft segment is also a material of the balloon 11. Used as The said polyamides may be used individually by 1 type, and may use 2 or more types together. In particular, the balloon 11 preferably has a smooth surface of polyamide.

  The coating layer 30 is formed on the outer surface of the balloon 11 directly or via a pretreatment layer such as a primer layer by a method described later. As shown in FIG. 3, the coat layer 30 extends with an independent long axis and an additive 130 (excipient) containing a water-soluble low-molecular compound arranged in a layer on the outer surface of the balloon 11. And a water-insoluble drug crystal 131. The end of the drug crystal 131 may be in direct contact with the outer surface of the balloon 11, but the additive 130 exists between the end of the drug crystal 131 and the outer surface of the balloon 11 without being in direct contact. May be. The end portion of the drug crystal 131 may be positioned on the surface of the layer of the additive 130, and the drug crystal 131 may protrude from the additive 130. The plurality of drug crystals 131 may be regularly arranged on the outer surface of the balloon 11. Alternatively, the plurality of drug crystals 131 may be irregularly arranged on the outer surface of the balloon 11.

The amount of drug contained in the coat layer 30 is not particularly ^{limited, 0.1μg / mm 2 ~10μg / mm} 2, at a density of preferably ^{0.5μg / mm 2 ~5μg / mm 2} , more preferably 0.5 [mu] g / ^{mm 2} ~3.5μg / ^mm 2, more preferably included at a density of ^{1.0μg / mm 2 ~3μg / mm 2} . The amount of crystals of the coat layer 30 is not particularly limited, but is preferably 5 to 500,000 [crystal / (10 μm ² )] (number of crystals per 10 μm ² ), more preferably 50 to 50,000 [crystal / (10 μm ² )], more preferably 500 to 5,000 [crystal / (10 μm ² )].

  The drug crystals 131 may have a form having independent long axes. In addition, the drug crystal 131 may have other morphological types. The plurality of drug crystals 131 may be present in a state where they are combined, or may be present in contact with each other with a plurality of adjacent drug crystals 131 forming different angles. The plurality of drug crystals 131 may be positioned on the balloon surface with a space (a space not including a crystal). There may be both a plurality of drug crystals 131 in a combined state and a plurality of drug crystals 131 independent from each other on the surface of the balloon 11. The plurality of drug crystals 131 may be arranged in a brush shape around the circumference having different major axis directions. Each of the drug crystals 131 exists independently, has a certain length, and one end (base end) of the length portion is fixed to the additive 130 or the balloon 11. The drug crystal 131 does not form a complex structure with the adjacent drug crystal 131 and is not connected. The major axis of the crystal is almost linear. The drug crystal 131 forms a predetermined angle with respect to the surface with which the base where the major axes intersect is in contact.

  The drug crystals 131 preferably stand independently without contacting each other. The base of the drug crystal 131 may be in contact with another base on the base material of the balloon 11. Alternatively, the base of the drug crystal 131 may be independent on the base material of the balloon 11 without coming into contact with other bases.

  The drug crystal 131 may be hollow or solid. Both the hollow drug crystal 131 and the solid drug crystal 131 may exist on the surface of the balloon 11. When the drug crystal 131 is hollow, at least the vicinity of the tip thereof is hollow. The cross section of the drug crystal 131 in a plane perpendicular to the major axis of the drug crystal 131 (perpendicular) has a hollow shape. The hollow drug crystal 131 has a polygonal cross section of the drug crystal 131 in a plane (perpendicular) perpendicular to the long axis. The polygon is, for example, a triangle, a tetragon, a pentagon, or a hexagon. Therefore, the drug crystal 131 has a distal end (or distal end surface) and a proximal end (or proximal end surface), and a side surface between the distal end (or distal end surface) and the proximal end (or proximal end surface) is a plurality of substantially flat surfaces. It is formed as a configured long polyhedron. This crystal form type (hollow elongated body crystal form type) constitutes the whole or at least a part of a certain plane on the surface in contact with the base.

  The length in the major axis direction of the drug crystal 131 having a major axis is preferably 5 μm to 20 μm, more preferably 9 μm to 11 μm, and even more preferably around 10 μm. The diameter of the drug crystal 131 having a long axis is preferably 0.01 μm to 5 μm, more preferably 0.05 μm to 4 μm, and still more preferably 0.1 μm to 3 μm. As an example of the combination of the length and the diameter in the major axis direction of the drug crystal 131 having a long axis, a combination having a diameter of 0.01 to 5 μm when the length is 5 μm to 20 μm, and a combination when the length is 5 to 20 μm Combinations having a diameter of 0.05 to 4 μm and combinations having a diameter of 0.1 to 3 μm when the length is 5 to 20 μm can be mentioned. The drug crystal 131 having the long axis is linear in the long axis direction, but may be curved. Both the linear drug crystal 131 and the curved drug crystal 131 may exist on the surface of the balloon 11.

  The above-mentioned crystal form type having a crystal having a long axis is 50% by volume or more, more preferably 70% by volume or more with respect to the entire drug crystal on the outer surface of the balloon 11. The drug crystal 131 which is a crystal particle having a long axis is formed so as to stand on the outer surface of the balloon 11 or the additive 130 without lying. The additive 130 is present in the region where the drug crystal 131 is present, and may not be present in the region where the drug crystal 131 is absent.

  The additive 130 is distributed in the space between the plurality of drug crystals 131 that stand. The proportion of the substance constituting the coat layer 30 is preferably such that the water-insoluble drug crystal 131 occupies a larger volume than the additive 130. Additive 130 does not form a matrix. The matrix is a layer in which a relatively high-molecular substance (polymer or the like) is continuously formed, forms a network-like three-dimensional structure, and has a fine space therein. Therefore, the water-insoluble drug constituting the crystal is not attached to the matrix material. The water-insoluble drug constituting the crystal is not embedded in the matrix material. The additive 130 may form a matrix.

  The additive 130 is coated on the outer surface of the balloon 11 while being dissolved in a solvent, and then dried to form a layer. The additive 130 is amorphous. The additive 130 may be crystal particles. Additive 130 may be present as a mixture of amorphous and crystalline particles. The additive 130 of FIG. 3 is in the state of crystalline particles and / or particulate amorphous. Alternatively, the additive 130 may be in a film-like amorphous state. The additive 130 is formed as a layer containing a water-insoluble drug. Alternatively, the additive 130 may be formed as a separate layer that does not contain a water-insoluble drug. The thickness of the additive 130 is 0.1 to 5 μm, preferably 0.3 to 3 μm, more preferably 0.5 to 2 μm.

  The layer containing the long crystalline form type drug crystal 131 has low toxicity and high stenosis-inhibiting effect when delivered into the body. A water-insoluble drug containing a hollow long crystalline form is effective because it has good permeability to the tissue and good solubility because one unit of the crystal becomes small when the drug moves into the tissue. It can act to suppress stenosis. In addition, it is considered that toxicity is low because the drug hardly remains in the tissue as a large mass.

  In addition, the layer containing the drug crystal 131 having a long crystal form type has a small crystal size (length in the long axis direction) of about 10 μm that moves to the tissue. Therefore, it acts uniformly on the affected part of the lesion and increases tissue permeability. Furthermore, since the size of the transferred drug crystal 131 is small, an excessive amount of drug does not stay in the affected part for an excessive period of time, so that it is possible to exhibit a high stenosis-inhibiting effect without developing toxicity. Think.

  The drug coated on the outer surface of the balloon 11 may include an amorphous type. The drug crystal 131 and the amorphous may be arranged so as to have regularity in the coat layer 30. Alternatively, crystals and amorphous materials may be arranged irregularly.

  Next, the balloon coating apparatus 2 for forming the coat layer 30 on the balloon 11 will be described. The balloon coating apparatus 2 can form the coat layer 30 on the balloon 11. As shown in FIG. 4, the balloon coating apparatus 2 includes a rotation mechanism 50 that rotates the catheter 1 and a support base 70 that supports the catheter 1. The balloon coating apparatus 2 further includes an application mechanism 80 having a supply unit 95 that supplies a coating liquid to the surface of the balloon 11 and a control unit 120 that controls the balloon coating apparatus 2.

  The rotation mechanism 50 holds the hub 12 of the catheter 1 and rotates the catheter 1 about the axis of the shaft 10 by a drive source such as a built-in motor. In the catheter 1, the core material 51 is inserted and held in the guide wire lumen 23, and the core material 51 prevents the coating liquid from flowing into the guide wire lumen 23. Further, in the catheter 1, a three-way cock that can open and close the flow path is connected to the proximal end opening 40 of the hub 12 in order to operate the flow of fluid to the expansion lumen 22.

  The support base 70 includes a tubular proximal end support portion 71 that accommodates the shaft 10 in a rotatable manner and a distal end support portion 72 that rotatably supports the core member 51. Note that the tip side support portion 72 may rotatably support the tip portion of the shaft 10 instead of the core material 51 if possible.

  The application mechanism 80 includes a storage unit 90 that stores the coating liquid, a pressure unit 91 that applies pressure to the storage unit 90 to discharge the coating liquid, and a supply unit 95 that applies the coating liquid to the balloon 11. .

  A rod portion 91 a included in the pressurizing portion 91 is inserted into the storage portion 90. When the pressurizing part 91 is pressed, the rod part 91a raises the pressure in the storage part 90 and pushes out the coating liquid. The extruded coating liquid is supplied to the supply unit 95 through the supply pipe 96.

  The pressing part 91 is pressed by a screw part 92 inserted through a base part 94 fixed to the support base 70. The screw portion 92 is connected to a screw feeding portion 93 that rotationally drives the screw portion 92. As the screw feeding portion 93 rotates, the screw portion 92 moves downward and presses the pressure portion 91 downward. Accordingly, each rod portion 91a is pressed. The screw feeding unit 93 is controlled by the control unit 120. Thus, the pressure with respect to the storage part 90 can be adjusted correctly by the pressurizing part 91 being pressed by the screw feed mechanism.

  The supply unit 95 is supported by a supply unit support unit 73. The supply unit support unit 73 can move the supply unit 95 in the vertical direction. The supply unit 95 is positioned above the balloon 11 when the balloon 11 is installed on the support base 70, and descends when the coating liquid is applied to the balloon 11.

  As shown in FIG. 3, the supply unit 95 includes a coating liquid supply container 100 connected to a supply pipe 96 and filled with a coating liquid, and a small-diameter tube body 101 provided on the lower surface of the coating liquid supply container 100. have. The coating liquid supply container 100 has a single space 100a, and the space 100a is filled with the coating liquid.

  The tube body 101 is a tubular member formed of a flexible material. In the present embodiment, the tube body 101 is made of polyethylene. The tube body 101 has an inner diameter of 0.1 to 1 mm and an outer diameter of 0.4 to 2 mm. Since the tube body 101 is formed of a flexible material with a small diameter, the distal end portion of the tube body 101 is deformed according to the surface shape of the balloon 11 when contacting the surface of the balloon 11. Can do. The material of the tube body 101 is not limited to polyethylene, and other flexible resin materials can be used.

  The coating liquid is supplied to the tube body 101 communicating from the coating liquid supply container 100. However, since the tube body 101 has a small inner diameter, the coating liquid is in the tube body when the inside of the coating liquid supply container 100 is not pressurized. 101 is not discharged. The coating liquid is discharged from the tip of the tube body 101 by the coating liquid supply container 100 receiving pressure from the storage unit 90.

  The tube bodies 101 are arranged at substantially equal intervals in the axial direction of the balloon 11. Each tube body 101 has a variation in the direction of the tip in a state where no force is received. For this reason, some of the tube bodies 101 intersect with the adjacent tube bodies 101. As described above, a large number of the tube bodies 101 are arranged on the lower surface of the coating liquid supply container 100, so that the overall shape is a brush shape. The tube body 101 may be provided so that the tube bodies 101 do not intersect with each other.

  As shown in FIG. 4, the tube bodies 101 are arranged in a row on the lower surface of the coating liquid supply container 100. On the lower surface of the coating liquid supply container 100, a large number of inner bodies 102 are arranged so as to form a row parallel to the row of the tube bodies 101. Each inner body 102 is disposed at the same position as the adjacent tube body 101 in the axial direction of the balloon 11 and at a different position in the circumferential direction of the balloon 11.

  Similar to the tube body 101, the inner body 102 is formed in a thin diameter from a flexible material. In the present embodiment, the inner entity 102 is made of the same material as the tube body 101 and has the same outer diameter. However, the inner body 102 may have a material and outer diameter different from those of the tube body 101.

  The inner body 102 has the same length as the tube body 101, and contacts the surface of the balloon 11 when the tube body 101 contacts the surface of the balloon 11 and applies the coating liquid. When the inner body 102 contacts the surface of the balloon 11, crystallization of the coating liquid can be promoted.

  Regarding the supply unit 95, the tube body 101 and the inner body 102 are provided in the present embodiment, but only the tube body 101 may be disposed. About arrangement | positioning of the tube body 101, you may arrange | position in one row and may arrange | position so that two or more rows may be formed. When the tube bodies 101 are provided in a plurality of rows along the circumferential direction of the balloon 11, the tube bodies 101 may be arranged at the same position as the adjacent tube bodies 101 in the axial direction of the balloon 11 and at different positions in the circumferential direction of the balloon 11. it can. Moreover, you may arrange | position the tube body 101 at random instead of row shape.

  The control unit 120 is configured by a computer, for example, and comprehensively controls the rotation mechanism 50 and the coating mechanism 80. Therefore, the control unit 120 can comprehensively control the rotation speed of the balloon 11, the discharge speed of the coating liquid from the supply unit 95, and the like.

  The coating liquid is a solution or suspension containing the constituent material of the coating layer 30 and contains a water-insoluble drug, an excipient, an organic solvent, and water. After the coating liquid is supplied to the surface of the balloon 11, the organic solvent and water are volatilized, so that a large number of water-insoluble drug crystals extending on the surface of the balloon 11 with independent long axes are formed. A coat layer 30 having a scale is formed. The viscosity of the coating liquid is 0.2 to 500 cP, preferably 0.2 to 50 cP, and more preferably 0.2 to 10 cP.

  The water-insoluble drug means a drug that is insoluble or hardly soluble in water. Specifically, the solubility in water is less than 5 mg / mL at pH 5-8. Its solubility may be less than 1 mg / mL and even less than 0.1 mg / mL. Water-insoluble drugs include fat-soluble drugs.

  Examples of some preferred water-insoluble drugs include immunosuppressants, such as cyclosporines including cyclosporine, immunoactive agents such as rapamycin, anticancer agents such as paclitaxel, antiviral or antibacterial agents, anti-neoplastic agents, Analgesics and anti-inflammatory agents, antibiotics, antiepileptics, anxiolytics, antiparalytic agents, antagonists, neuron blocking agents, anticholinergics and cholinergic agents, antimuscarinic and muscarinic agents, antiadrenergic agents, Contains antiarrhythmic, antihypertensive, hormonal and nutritional agents.

  Water-insoluble drugs are preferably paclitaxel and paclitaxel derivatives, taxanes, docetaxel and rapamycin and rapamycin derivatives such as biolimus A9, pimecrolimus, everolimus, zotarolimus, tacrolimus, fasudil and epothilone, paclitaxel and rapamycin, particularly docetaxel, everolimus. In the present specification, rapamycin, paclitaxel, docetaxel and everolimus include analogs and / or derivatives thereof as long as they have the same medicinal effect. For example, paclitaxel and docetaxel are in an analog relationship. Rapamycin and everolimus are in a derivative relationship. Of these, paclitaxel is more preferred.

  The excipient forms a base layer on which a long body that is a crystal of a water-insoluble drug is erected on the balloon 11. The excipient contains a water-soluble low molecular weight compound. The molecular weight of the water-soluble low molecular weight compound is 50 to 2000, preferably 50 to 1000, more preferably 50 to 500, and further preferably 50 to 200. The water-soluble low molecular weight compound is preferably 5 to 10,000 parts by mass, more preferably 5 to 200 parts by mass, and still more preferably 8 to 150 parts by mass with respect to 100 parts by mass of the water-insoluble drug. Constituent materials of water-soluble low molecular weight compounds are serine ethyl ester, citrate ester, polysorbate, water-soluble polymer, sugar, contrast agent, amino acid ester, glycerol ester of short-chain monogalbonic acid, pharmaceutically acceptable salt and surfactant An agent, etc., or a mixture of two or more of these can be used. The water-soluble low molecular weight compound has a hydrophilic group and a hydrophobic group and is characterized by being dissolved in water. The water-soluble low molecular weight compound is preferably non-swellable or hardly swellable. The excipient is preferably amorphous on the balloon 11. The excipient containing the water-soluble low-molecular compound has an effect of uniformly dispersing the water-insoluble drug on the surface of the balloon 11. Furthermore, since the base layer is easily dissolved when the balloon 11 is expanded in the blood vessel, it is easy to release the long body of the water-insoluble drug on the surface of the balloon 11, and the effect of increasing the adhesion amount of the drug to the blood vessel. Have

  The solvent is not particularly limited, but some of these solvents are preferred among tetrahydrofuran, acetone, glycerin, ethanol, methanol, dichloromethane, hexane, ethyl acetate, water, especially tetrahydrofuran, ethanol, acetone, and water. For example, a combination of tetrahydrofuran and water, tetrahydrofuran and ethanol and water, tetrahydrofuran and acetone and water, acetone and ethanol and water, tetrahydrofuran, acetone, ethanol, and water can be used.

  Next, a method for forming water-insoluble drug crystals on the surface of the balloon 11 using the above-described balloon coating apparatus 2 will be described.

  First, an expansion fluid is supplied into the balloon 11 through a three-way cock connected to the proximal end opening 40 of the hub 12. Next, in a state where the balloon 11 is expanded, the three-way cock is operated to seal the expansion lumen 22, and the state where the balloon 11 is expanded is maintained. The balloon 11 is expanded at a pressure (for example, 4 atmospheres) lower than the pressure (for example, 8 atmospheres) at the time of use in the blood vessel.

  Next, the catheter 1 is rotatably installed on the support base 70, and the hub 12 is connected to the rotation mechanism 50. At this time, the supply unit 95 is located above the balloon 11. Next, the coating liquid supply container 100 of the supply unit 95 is filled with the coating liquid. Subsequently, the rotation mechanism 50 starts rotating the catheter 1 in the axial direction. When the balloon 11 is rotated, the supply unit 95 is lowered to bring the tube body 101 and the inner body 102 into contact with the surface of the balloon 11. The inner body 102 is disposed so as to be positioned behind the tube body 101 in the rotation direction of the balloon 11.

  Subsequently, the reservoir 90 is pressurized by the pressurizing unit 91 to increase the internal pressure of the coating liquid supply container 100. Thereby, the coating liquid is discharged from the coating liquid supply container 100 through the tube body 101. The discharged coating liquid is applied to the surface of the balloon 11. The discharge amount of the coating liquid can be adjusted by the pressure of the pressurizing unit 91 against the storage unit 90. As described above, since the pressure of the pressurizing unit 91 against the storage unit 90 can be accurately adjusted by the screw feed mechanism, the discharge amount of the coating liquid can also be accurately controlled. Since all the tube bodies 101 are supplied with the coating liquid from the coating liquid supply container 100 having a single space portion 100a, the discharge amount of the coating liquid is the same regardless of the location of the tube bodies 101.

  The coating liquid is applied to the entire circumference of the surface of the balloon 11 by discharging the coating liquid from the multiple tube bodies 101 while the balloon 11 is rotated. As shown in FIG. 5, the tube body 101 and the inner body 102 are in contact with the surface of the rotating balloon 11 with its distal end being bent. Since the tube body 101 and the inner body 102 are formed with a small diameter from a flexible material, they can be flexibly deformed in accordance with the surface shape of the balloon 11. Further, since the tube body 101 and the inner body 102 are arranged with a certain distance, the distal end portions can be deformed on the surface of the balloon 11 without interfering with each other.

  As described above, the tube body 101 arranged in a large number along the axial direction of the balloon 11 discharges the coating liquid while deforming in accordance with the surface shape of the balloon 11, so that the coating is uniformly performed along the axial direction of the balloon 11. A liquid can be applied. In addition, since the coating liquid can be applied to the entire balloon 11 in the axial direction, the time required for coating can be shortened, the production efficiency can be improved, and the influence of fluctuations in external factors can be reduced.

  Since the coating liquid is discharged from the tube body 101 and the inner body 102 located behind the rotation direction is in contact with the surface of the balloon 11, stimulation is given to the applied coating liquid, and the crystal of the drug is obtained. Is promoted. Since many tube bodies 101 and inner bodies 102 are in contact with the surface of the balloon 11, crystallization is further promoted. Further, since the inner body 102 is disposed at the same position as the tube body 101 adjacent in the axial direction of the balloon 11 and at a different position in the circumferential direction of the balloon 11, the coating liquid applied from the tube body 101 is As the balloon 11 rotates, the inner body 102 is immediately contacted, and crystallization can be promoted immediately after the coating liquid is applied. Even when the tube bodies 101 are provided in a plurality of rows in the circumferential direction of the balloon 11, the adjacent tube bodies 101 are in the same position in the axial direction of the balloon 11 and different in the circumferential direction of the balloon 11. By disposing, the applied coating liquid can be stimulated at the tip of the adjacent tube body 101 to promote crystallization.

  A large number of tube bodies 101 are in contact with the surface of the rotating balloon 11, thereby stirring the discharged coating liquid on the surface of the balloon 11. Thereby, the density | concentration of a coating liquid is equalized on the surface of the balloon 11, and a chemical | medical agent can be uniformly disperse | distributed on the surface of the balloon 11. FIG. In addition, the large number of tube bodies 101 have an action of spreading the discharged coating liquid on the surface of the balloon 11. Thereby, a coating liquid is spread uniformly on the surface of the balloon 11, and a chemical | medical agent can be disperse | distributed uniformly. Further, since the tube bodies 101 are adjacent to each other at a narrow interval, the coating liquid discharged onto the surface of the balloon 11 enters the space between the tube bodies 101 by capillary action. Thereby, since the surface area of the coating liquid is increased, the solvent contained in the coating liquid is easily volatilized, and the crystal of the drug can be generated in a short time.

  After the coating liquid is applied to the surface of the balloon 11, the organic solvent contained in the pretreatment liquid and the coating liquid volatilizes before water. Therefore, the organic solvent volatilizes in a state where the water-insoluble drug, the water-soluble low molecular weight compound, and water remain on the surface of the balloon 11. As described above, when the organic solvent is volatilized with water remaining, the water-insoluble drug is precipitated inside the water-soluble low-molecular compound containing water, and the crystal gradually grows from the crystal nucleus. As shown in FIG. 4, a morphological form of drug crystal including a plurality of drug crystals 131 each having a long axis independent of each other is formed on the surface of the balloon 11. The drug crystal 131 in this state stands on the surface of the balloon 11. The proximal end of the drug crystal 131 may be located on the surface of the balloon 11, the surface of the additive 130, or the inside thereof. After the organic solvent is volatilized and the drug crystals are precipitated as a plurality of drug crystals 131, the water is evaporated more slowly than the organic solvent, and the additive 130 containing the water-soluble low-molecular compound is formed. The time until the water evaporates is appropriately set according to the type of the drug, the type of the water-soluble low-molecular compound, the type of the organic solvent, the ratio of the materials, the coating amount of the coating liquid, etc. About seconds.

  By applying the coating liquid from the multiple tube bodies 101 while rotating the balloon 11, the coating liquid is applied to the entire range where the coating layer 30 is formed in the balloon 11. After the coat layer 30 having the drug crystals 131 is formed on the surface of the balloon 11, the rotation mechanism 50 and the application mechanism 80 are stopped.

  Thereafter, the catheter 1 is removed from the balloon coating apparatus 2, and the coating of the balloon 11 is completed.

  As shown in FIG. 8A, the balloon 11 has a substantially circular cross section in a state where the expansion fluid is injected therein. From this state, the balloon 11 is formed with the protruding blade portion 140, and as shown in FIG. 8 (b), the blade outer portion 140 b constituting the outer surface of the blade portion 140 and the inner portion of the blade portion 140 are formed. A blade inner portion 140a constituting the side surface, and an intermediate portion 140c positioned between the blade outer portion 140b and the blade inner portion 140a are formed. From this state, as shown in FIG.8 (c), the blade | wing part 140 which protrudes to a radial direction outer side is folded by the circumferential direction. When the wing part 140 of the balloon 11 is folded, the wing inner part 140a and the intermediate part 140c are overlapped and contacted to form an overlapping part 141 where the outer surfaces of the balloon 11 are opposed to each other. And a part of intermediate part 140c and the blade | wing outer side part 140b are not covered with the blade | wing inner side part 140a, but are exposed outside. Further, in a state where the balloon 11 is folded, a root-side space portion 142 is formed between the root portion of the blade portion 140 and the intermediate portion 140c. In the area of the root side space part 142, a minute gap is formed between the blade part 140 and the intermediate part 140c. On the other hand, the region on the tip side of the base portion space portion 142 of the blade portion 140 is in close contact with the intermediate portion 140c. The ratio of the circumferential length of the base side space 142 to the circumferential length of the blade 140 is in the range of 1 to 95%. The blade outer portion 140b of the balloon 11 receives a pressing force that rubs in the circumferential direction from a blade for folding the balloon 11, and is further heated. As a result, the long drug crystal 131 provided on the outer blade portion 140 b falls on the surface of the balloon 11 and is likely to sleep. It is not necessary for all of the drug crystal 131 to sleep.

  Moreover, since the outer surface which overlaps in the duplication part 141 of the balloon 11 is not exposed outside, pressing force acts indirectly from a braid | blade when folding. For this reason, it is easy to adjust the force acting on the drug crystal 131 provided on the overlapping outer surface of the overlapping portion 141 of the balloon 11 so as not to become too strong. Therefore, a desired force can be applied to lay down the drug crystal 131 provided on the outer surface overlapping in the overlapping portion 141 of the balloon 11. In the region of the blade inner portion 140a and the intermediate portion 140c facing each other, in the region facing the base side space portion 142, that is, the region where the blade inner portion 140a and the intermediate portion 140c are not in close contact, the drug crystal 131 is pressed. It is difficult to receive. Therefore, in this region, the drug crystal 131 is difficult to sleep. In the region of the blade inner portion 140a and the intermediate portion 140c that face each other, the region that does not face the root side space portion 142, that is, the region where the blade inner portion 140a and the intermediate portion 140c are in close contact with each other, Easy to receive pressure. Therefore, in this region, the drug crystal 131 falls down and tends to sleep.

  Next, a method of using the catheter 1 will be described by taking as an example the case of treating a stenosis in a blood vessel.

  First, the surgeon punctures a blood vessel from the skin by a known method such as the Seldinger method and places an introducer (not shown). Next, after priming the catheter 1, the guide wire 200 (see FIG. 9) is inserted into the guide wire lumen 23. In this state, the guide wire 200 and the catheter 1 are inserted into the blood vessel from the inside of the introducer. Subsequently, the catheter 1 is advanced while the guide wire 200 is advanced, and the balloon 11 reaches the stenosis. A guiding catheter may be used to reach the catheter 1 to the stenosis 300.

  Next, a predetermined amount of expansion fluid is injected from the proximal end opening 40 of the hub 12 using an indeflator or a syringe, and the expansion fluid is sent into the balloon 11 through the expansion lumen 22. Thereby, as shown in FIG. 9, the folded balloon 11 is expanded, and the narrowed portion 300 is pushed and expanded by the balloon 11. At this time, the coat layer 30 provided on the outer surface of the balloon 11 contacts the narrowed portion 300.

  When the balloon 11 is expanded and the coat layer 30 is pressed against the living tissue, the drug crystal 131 is delivered to the living body while the additive 130 that is a water-soluble low-molecular compound contained in the coat layer 30 is gradually or quickly dissolved. The The drug crystals 131 of the coat layer 30 are uniformly formed by the manufacturing method described above. For this reason, a medicine can be made to act satisfactorily on a living body without variation.

  Thereafter, the expansion fluid is sucked and discharged from the proximal end opening 40 of the hub 12, and the balloon 11 is deflated and folded. Thereafter, the guide wire 200 and the catheter 1 are removed from the blood vessel via the introducer, and the procedure is completed.

  As described above, the balloon coating method according to the present embodiment is a balloon coating method in which the coat layer 30 is formed on the surface of the balloon 11 in the catheter 1 having the balloon 11 at the distal end portion of the shaft 10. A large number of tube bodies 101 having properties are arranged along the axial direction of the balloon 11, the tip of the tube body 101 is brought into contact with the surface of the balloon 11 that rotates about the axis of the shaft 10, and each tube body 101 is in contact with the balloon. 11 has a coating process in which the coating liquid is discharged from the tip of the tube body 101 and applied to the surface of the balloon 11 while being deformed so as to follow the surface of the balloon 11. In the balloon coating method configured in this way, a large number of tube bodies 101 arranged along the axial direction of the balloon 11 discharge the coating liquid while deforming in accordance with the surface shape of the balloon 11, so that the axial direction of the balloon 11 The coating liquid can be applied uniformly along the line. In addition, since the coating liquid can be applied to the entire balloon 11 in the axial direction, the time required for coating can be shortened, the production efficiency can be improved, and the influence of fluctuations in external factors can be reduced.

  Further, the balloon coating method of the present embodiment includes a step of stirring the coating liquid applied by the tube body 101 after applying the coating liquid to the surface of the balloon 11 by the tube body 101. For this reason, the concentration of the coating liquid is made uniform on the surface of the balloon 11, and the drug can be uniformly dispersed on the surface of the balloon 11.

  Further, the balloon coating method of the present embodiment includes a step of spreading the coating liquid on the surface of the balloon 11 by the tube body 101 after applying the coating liquid to the surface of the balloon 11 by the tube body 101. For this reason, a coating liquid is spread uniformly on the surface of the balloon 11, and a chemical | medical agent can be disperse | distributed uniformly.

  In the balloon coating method of the present embodiment, after the coating liquid is applied to the surface of the balloon 11 by the tube body 101, the coating liquid enters the space between the tube bodies 101 by capillary action, and the solvent contained in the coating liquid is A step of volatilization. For this reason, it is easy to volatilize the solvent of a coating liquid, and the crystal | crystallization of a chemical | medical agent can be produced | generated in a short time.

  In addition, the multiple tube bodies 101 receive the supply of the coating liquid from the common coating liquid supply container 100. As a result, the coating liquid is evenly discharged regardless of the position of the tube body 101, so that the coating liquid can be uniformly applied to the surface of the balloon 11.

  Further, if the tube bodies 101 are arranged so as to form a plurality of rows, the coating liquid is applied at a plurality of locations along the rotation direction of the balloon 11, so that the coating liquid is more evenly distributed. Can be applied.

  If at least two of the many tube bodies 101 are arranged at the same position in the axial direction of the balloon 11 and at different positions in the circumferential direction of the balloon 11, the coating liquid applied by the tube body 101 is used. Is stimulated by another tube body 101 as the balloon 11 rotates, and crystallization can be promoted.

  Further, if the inner body 102 having a small diameter and flexibility is juxtaposed with the tube body 101 and the inner body 102 is brought into contact with the surface of the balloon 11 rotating around the axis center together with the tube body 101, the tube body The coating liquid applied in 101 is stimulated by the inner body 102, and crystallization can be promoted.

  If at least one of the multiple tube bodies 101 and at least one of the inner bodies 102 are arranged at the same position in the axial direction of the balloon 11 and at different positions in the circumferential direction of the balloon 11, 11, the coating liquid discharged from the tube body 101 can be stimulated by the inner body 102 and crystallization can be promoted.

  In addition, if the drug contained in the coating solution is rapamycin, paclitaxel, docetaxel, or everolimus, restenosis of the stenosis in the blood vessel can be satisfactorily suppressed.

  Note that the present invention is not limited to the above-described embodiments, and various modifications can be made by those skilled in the art within the technical idea of the present invention. For example, the balloon catheter 10 described above is a rapid exchange type, but may be an over-the-wire type.

DESCRIPTION OF SYMBOLS 1 Catheter 2 Balloon coating apparatus 10 Shaft 11 Balloon 12 Hub 15 Balloon 30 Coat layer 50 Rotation mechanism 70 Support stand 71 Base end side support part 72 Front end side support part 73 Supply part support part 80 Application mechanism 90 Storage part 91 Pressurization part 92 Screw part 93 Screw feed part 94 Base part 95 Supply part 96 Supply pipe 100 Coating liquid supply container 101 Tube body 102 Internal body 120 Control part

Claims (10)

A balloon coating method for forming a coating layer on a surface of a balloon in a catheter having a balloon at a tip portion of a shaft,
A plurality of tube bodies having a small diameter and flexibility are arranged along the axial direction of the balloon, the tip of the tube body is brought into contact with the surface of the balloon that rotates about the axis of the shaft, and each tube body is A balloon coating method comprising: an application step of discharging the coating liquid from the tip of the tube body and applying the coating liquid to the surface of the balloon while being deformed so as to follow the surface of the balloon.   The balloon coating method according to claim 1, further comprising a step of stirring the coating liquid applied by the tube body after the coating liquid is applied to a surface of the balloon by the tube body.   The balloon coating method according to claim 1, further comprising a step of spreading the coating liquid on the surface of the balloon by the tube body after applying the coating liquid on the surface of the balloon by the tube body.   The coating liquid is applied to the surface of the balloon by the tube body, and then the coating liquid enters the space between the tube bodies by capillary action, and the solvent contained in the coating liquid volatilizes. 4. The balloon coating method according to any one of 3 above.   The balloon coating method according to claim 1, wherein the plurality of tube bodies are supplied with the coating liquid from a common coating liquid supply container.   The balloon coating method according to claim 1, wherein the plurality of tube bodies are arranged so as to form a plurality of rows.   The balloon coating method according to claim 1, wherein at least two of the plurality of tube bodies are arranged at the same position in the axial direction of the balloon and at different positions in the circumferential direction of the balloon. .   The inner body having a small diameter and flexibility is juxtaposed with the tube body, and the inner body is brought into contact with the surface of a balloon rotating around the axis together with the tube body. The balloon coating method as described.   9. The balloon coating according to claim 8, wherein at least one of the plurality of tube bodies and at least one of the inner bodies are arranged at the same position in the axial direction of the balloon and at different positions in the circumferential direction of the balloon. Method.   The balloon coating method according to any one of claims 1 to 9, wherein the drug contained in the coating solution is rapamycin, paclitaxel, docetaxel, or everolimus.

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