JP2018151026A - Installation method of butterfly valve in flow passage opening/closing device, and flow passage opening/closing device - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an installation method of a butterfly valve in a flow passage opening/closing device capable of facilitating installation work of a butterfly valve in an uninterrupted flow state, and provide a flow passage opening/closing device.SOLUTION: An installation method of a butterfly valve comprises: a cutting step of forming a cut part 10 by cutting means 21, in a housing 3 externally fitted into a predetermined place of a fluid pipe 1 in a hermetically sealed manner, the cut part comprising a first cut part 11 extending in a circumferential direction of the fluid pipe 1 and a second cut part 12 extending in a pipe axis direction of the fluid pipe 1 so as to continuously cross the first cut part 11; and a valve installation step of installing a butterfly valve 4 at the cut part 10 in the housing 3 so that a valve housing 41 of the butterfly valve 4 passes through the first cut part 11 and a valve body 43 in an open state where the valve housing 41 is opened passes through the second cut part 12.SELECTED DRAWING: Figure 8

Description

  The present invention relates to a method for installing a butterfly valve in a flow path opening / closing device and a flow path opening / closing device.

  In the case of a fluid pipe line configured by connecting a plurality of fluid pipes, a repair or replacement work may be performed on a predetermined fluid pipe. In such a case, it is possible to perform the above construction by cutting the fluid pipe in an uninterrupted state on both sides of the predetermined section where the construction is performed, installing a butterfly valve in the cutting portion, and additionally providing a bypass flow path. Widely known. The butterfly valve includes a tubular valve housing that faces the tube axis direction, and a valve body that can be rotated by a valve shaft that is rotatably attached to the valve housing, and by operating the valve shaft. The valve body rotates to open and close the opening of the valve housing.

  As an example of a flow path opening / closing device, as shown in Patent Document 1, an outer peripheral surface of a fluid pipe is hermetically surrounded by a casing, and a cutting tool is used in the casing to cut the fluid pipe in a circumferential direction. And a butterfly valve is installed at the cutting portion. Since this butterfly valve is formed with a thin width dimension in the tube axis direction of the valve housing, the cutting portion formed in the fluid pipe is in the tube axis direction so that the cutting surface is close to the valve housing. Therefore, it is not necessary to use a large casing or the like that covers the butterfly valve and the cutting portion, and the flow path opening / closing device can be formed compactly.

Japanese Patent Laying-Open No. 2005-147219 ([0018], [0027], FIG. 20)

  In the conventional flow path opening and closing device, the installation work is performed while releasing the pressure of the fluid flowing through the fluid pipe by opening the valve body when installing the butterfly valve to the cutting part in an uninterrupted flow state. It was. However, in the flow path opening / closing device as in Patent Document 1, the cutting portion is formed so that the cutting surface is close to the valve housing, and thus the valve body cannot be opened largely. Because of the large influence of fluid, it was difficult to install a butterfly valve in a continuous flow state.

  The present invention has been made paying attention to such problems, and provides a method for installing a butterfly valve in a flow path opening / closing apparatus and a flow path opening / closing apparatus that facilitate the installation of a butterfly valve in an uninterrupted flow state. For the purpose.

In order to solve the above-described problem, a method for installing a butterfly valve in the flow path opening and closing device of the present invention is as follows.
An installation method for installing a butterfly valve in a continuous flow state in a flow path opening and closing device that opens and closes a flow path of a fluid pipe,
A first cutting portion extending in a circumferential direction of the fluid pipe and a pipe of the fluid pipe continuously intersecting the first cutting portion in a casing externally fitted in a predetermined place on the fluid pipe. A cutting step of forming a cutting portion comprising a second cutting portion extending in the axial direction by a cutting means;
In the casing, the cutting section is configured such that a valve casing of the butterfly valve passes through the first cutting section and an opened valve body that opens the valve casing passes through the second cutting section. And a valve installation step of installing the butterfly valve.
According to this feature, in addition to the first cutting portion for inserting the valve housing, the second cutting portion through which the valve body in the opened state with the valve housing opened can pass along the tube axis direction of the fluid pipe. Since the butterfly valve can be installed in a state where the valve body is opened largely in the direction of the pipe axis of the fluid pipe, the valve body can be installed without blocking the flow in the pipe when the valve is installed. The influence of the fluid that is received is reduced, making it easier to install the butterfly valve.

The cutting step is characterized in that after the second cutting portion is formed, the first cutting portion is formed over the entire circumference of the fluid pipe.
According to this feature, since the fluid pipe is divided by forming the first cutting part after the second cutting part is formed in a state in which the fluid pipe is continuous in the tube axis direction before dividing, the second cutting part The work for forming the film is completed only once. In addition, since the second cutting portion is formed before the fluid pipe is divided by the formation of the first cutting portion, the second cutting portion can be formed in a state where the fluid pipe is stable.

In order to solve the above problems, the flow path opening and closing device of the present invention is:
A flow path opening and closing device comprising: a casing externally fitted in a predetermined position of a fluid pipe; and a butterfly valve installed in a cutting portion formed in the fluid pipe in the casing,
The cutting section can pass through a valve housing of the butterfly valve and can pass through a first cutting section extending in a circumferential direction of the fluid pipe, and an open valve body with the valve housing open. And a second cutting portion extending in the tube axis direction of the fluid pipe so as to continuously intersect the one cutting portion.
According to this feature, in addition to the first cutting portion for inserting the valve housing, the second cutting portion through which the valve body in the opened state with the valve housing opened can pass along the tube axis direction of the fluid pipe. Since the butterfly valve can be installed or removed with the valve body largely open in the direction of the pipe axis of the fluid pipe, there is no need to block the flow in the pipe when installing or removing the valve. And the influence of the fluid which a valve body receives becomes small, and it is easy to install or remove a butterfly valve.

The first cutting part and the second cutting part are substantially orthogonal to each other.
According to this characteristic, the pressure of the fluid which a valve body receives at the time of installation or removal of a butterfly valve can be made as small as possible.

The second cutting portion is provided on the working opening side of the casing in the fluid pipe.
According to this feature, the butterfly valve can be installed or removed through the work opening without moving the housing.

(A) is a partial sectional side view which shows the flow-path opening-and-closing apparatus in Example 1, (b) is a partial front sectional view similarly. (A) is a partial side sectional view showing a state in which the cutting means and the first moving device are attached to the housing, and (b) is an AA sectional view. (A)-(c) is explanatory drawing which shows the procedure which forms a 2nd cutting part. (A) is a partial sectional side view which shows the state which attached the cutting means and the 2nd moving apparatus to the housing | casing, (b) is BB sectional drawing. It is a sectional side view which shows a 2nd moving apparatus. (A)-(c) is explanatory drawing which shows the procedure which forms a 1st cutting part. (A) is a sectional side view which shows the state which removed the repair valve apparatus from the housing | casing, (b) is CC sectional drawing. (A) is a sectional side view showing a state in which a butterfly valve is installed in the cutting part, and (b) is a C′-C ′ sectional view. (A)-(c) is explanatory drawing which shows the 1st moving apparatus in Example 2. FIG. (A)-(c) is explanatory drawing which shows the modification of Example 2. FIG. (A) (b) is explanatory drawing which shows the 1st moving apparatus in Example 3. FIG.

  A method for installing a butterfly valve in a flow path opening / closing apparatus and a mode for implementing the flow path opening / closing apparatus according to the present invention will be described below based on Examples 1 to 3. For convenience of explanation, the left side of FIG. 1A is the upstream side of the fluid pipe, and the right side is the downstream side.

  A method for installing a butterfly valve and a flow path opening / closing apparatus in the flow path opening / closing apparatus according to the first embodiment will be described with reference to FIGS.

  A fluid pipe used as a water supply system is configured by connecting a plurality of connecting members such as a plurality of fluid pipes and valves (only the fluid pipe 1 is shown in the figure), and is buried in the ground. A plurality of branch pipes (not shown) are connected to the fluid pipe line, and these branch pipes are laid in each home / facility.

  As shown in FIG. 1, the fluid pipe 1 is made of ductile cast iron, is formed in a substantially circular shape in cross section, and has an inner peripheral surface covered with an epoxy resin layer 1a. The fluid pipe according to the present invention may be made of metal such as cast iron or steel, concrete, vinyl chloride, polyethylene, or polyolefin. Furthermore, the inner peripheral surface of the fluid pipe is not limited to the epoxy resin layer, and may be coated with, for example, mortar or the like, or an appropriate material may be coated on the inner peripheral surface of the fluid pipe with powder coating.

  The flow path opening and closing device 2 is a predetermined fluid pipe 1 on the upstream side of the specific fluid pipe to be constructed when performing construction such as repair or replacement for the specific fluid pipe due to problems such as aging. It is installed at a location and used to temporarily shut off the fluid in the fluid pipe 1. By providing such a flow path opening / closing device 2, a fluid is not provided in a specific fluid pipe of the fluid pipe line. Therefore, operations such as removal or repair of a pipe portion of a specific fluid pipe are possible. Moreover, when installing the flow path opening / closing device 2, it is introduced into the fluid pipe 1 in a continuous flow state in consideration of the convenience of the supply area. In this embodiment, the fluid in the fluid pipe is clean water. However, the fluid is not limited to clean water in this embodiment. For example, industrial water, agricultural water, sewage, or a gas-liquid mixture of gas, gas, and liquid. It does not matter.

  First, the structure of the flow path opening / closing device 2 will be described with reference to FIGS. 1, 7 and 8. The flow path opening / closing device 2 is installed in a casing 3 that is externally sealed in a predetermined place of the fluid pipe 1, a cutting unit 10 provided in the fluid pipe 1 in the casing 3, and the cutting unit 10. The butterfly valve 4 is mainly configured. As will be described in detail later, the cutting part 10 includes a first cutting part 11 extending in the circumferential direction of the fluid pipe 1 and a second cutting part 12 extending in the pipe axis direction of the fluid pipe 1.

  The housing 3 can be divided into two upper and lower parts including a first divided housing 31 and a second divided housing 32. The housing 3 has a cylindrical shape having an inner diameter larger than the outer diameter of the fluid pipe 1, and annular seal members 5, 5 are disposed on the inner peripheral surfaces of both front and rear ends of the housing 3. The seal members 5 and 5 are configured to be pressed in a sealed manner between the inner surface of the casing 3 and the outer surface of the fluid pipe 1 when the casing 3 is externally fitted to the fluid pipe 1. . In addition, the housing | casing 3 may be divided | segmented into 3 or more parts not only in 2 divisions.

  In addition, the housing 3 is formed with a recess 3 </ b> A that can accommodate an outer peripheral edge of a valve housing 41 described later in the butterfly valve 4 in the circumferential direction. The first divided housing 31 is formed with a branch portion 31A extending upward, and the branch portion 31A is formed with a working opening 31B communicating with the inside of the housing 3.

  The butterfly valve 4 has a valve housing 41 having a substantially circular opening 41a facing the tube axis direction, a valve shaft (not shown) rotatably attached to the valve housing 41, and is rotatable by the valve shaft. And a valve body 43. Specifically, the valve housing 41 includes an upper lid portion 41A that can contact the inner peripheral surface of the branch portion 31A, and a partition wall portion 41B that extends downward from the upper lid portion 41A and is orthogonal to the fluid pipe 1. The opening 41a is formed in the partition wall 41B. A seal member 6 is fitted to the peripheral portion of the upper lid portion 41A, and the seal member 6 is pressure-contacted in a sealing manner to the inner peripheral surface of the branch portion 31A when the butterfly valve 4 is installed. Further, the peripheral edge portion of the partition wall portion 41B is accommodated in the recess 3A in the housing 3, and the seal member 7 is fitted therein. The seal member 7 is press-contacted in a sealing manner on the inner peripheral surface of the recess 3A. Is done.

  The valve shaft extends orthogonally in the vertical direction so as to pass through the center of the opening 41a. A valve seat portion 41b is formed on the inner peripheral surface of the opening 41a. A speed reducer 42 is attached to the upper end of the valve shaft so as to protrude out of the housing 3 from the working opening 31B, and the valve body 43 can be opened and closed with a small torque.

  Further, the valve body 43 has a stop surface that stops the flow of the fluid, the position where the stop surface is disposed along the tube axis of the fluid tube 1 (see FIG. 1), and the fluid tube 1. It is possible to rotate between a closed position (not shown) arranged perpendicular to the tube axis. That is, by operating the valve shaft, the valve body 43 is rotated to open and close the opening 41a. More specifically, since the outer peripheral surface of the valve body 43 is in pressure contact with the valve seat portion 41b when the flow stop surface of the valve body 43 is disposed perpendicular to the tube axis of the fluid pipe 1, the opening 41a is sealed. Can be closed.

  Further, in the circumferential direction of the flange portion of the branch portion 31A, a plurality of retaining bolts 8, 8,. The bolts 8, 8,... Are locked to the upper edge of the upper lid portion 41A, thereby preventing the butterfly valve 4 from being detached from the working opening 31B. Note that a lid member 9 is hermetically attached to the flange portion of the branch portion 31A.

  Movement restricting members 60, 60 fixed to the outer peripheral surface of the fluid pipe 1 are disposed at both ends in the tube axis direction of the flow path opening / closing device 2 configured as described above. 60 restricts the flow path opening / closing device 2 from moving in the direction of the pipe axis of the fluid pipe 1. Specifically, the movement restricting member 60 is composed of two members that are divided into upper and lower parts, and a plurality of screws 60a that can advance and retreat in the radial direction of the movement restricting member 60 are arranged in the circumferential direction. It can be firmly attached by advancing in the inner diameter direction and biting into the outer peripheral surface of the fluid pipe 1. Further, the movement restricting member 60 has a hook-like locking portion 61 that is fitted on a part of the convex portion 3 a that protrudes to the outer diameter side in the circumferential direction of the housing 3. The housing 3 is restricted from being separated in the tube axis direction. The movement restricting member 60 is not limited to two divisions, and may be divided into three or more members. Further, the number of screws 60a is not limited to the illustrated number, and may be set as appropriate.

  Next, a method for installing the flow path opening / closing device 2 will be described with reference to FIGS.

  As shown in FIG. 2A, first, the housing 3 is externally fitted to a predetermined portion of the fluid pipe 1 in a sealing manner, and the cutting device 20, the repair valve device 70, and the first movement with respect to the housing 3. Install the device 50.

  The cutting device 20 includes an end mill 21 (cutting means) capable of cutting on both the front end surface and the outer peripheral surface, a rod 22 connected above the end mill 21, a guide body 23 that guides the rod 22 in the vertical direction, A rotation motor 25 for rotating the end mill 21, an operation end portion 22 a for manually moving the rod 22 up and down in the vertical direction, and a cylindrical connection body 24 connected to the upper portion of the repair valve device 70. I have. The end mill 21 is accommodated in the connection body 24, the rod 22 passes through the connection body 24, and the guide body 23, the rotation motor 25, and the operation end 22 a are disposed outside the connection body 24. The leading operation end 22a is exemplified as means for moving the rod 22 up and down in the vertical direction, but it may be moved up and down by a driving force such as a motor.

  The repair valve device 70 includes a ball valve 71 having a valve housing and a ball-shaped valve body having an opening, and a plate-like body 72 fixed below the ball valve 71. Inserted into. The ball valve 71 can be switched between an open state in which the opening faces in the up-down direction and a closed state in which the opening faces in the front-rear direction or the left-right direction by operating the valve body with the handle 73. The plate-like body 72 includes a side wall portion 72a that extends substantially horizontally so as to close the work opening 31B and extends upward from the outer peripheral edge along the inner peripheral surface of the branch portion 31A. The retaining bolts 8, 8,... Are locked to the upper end portion of the side wall portion 72a, whereby the repair valve device 70 is connected to the branch portion 31A. An annular seal member 74 is pressed between the outer peripheral surface of the side wall portion 72a of the plate-like body 72 and the inner peripheral surface of the branching portion 31A (see FIG. 3), whereby the housing 3 is sealed. Is done.

  The first moving device 50 is disposed on the outer peripheral surface of the fluid pipe 1 at a position spaced upstream from the flow path opening / closing device 2, and the first moving device 50 is disposed in parallel with the fluid pipe 1 from the fixing jig 51. Hydraulic jack 52 and a U-shaped side cross-sectional view that fits on a part of a convex portion 3 a that is provided at the tip (downstream side) of the hydraulic jack 52 and projects to the outer diameter side in the circumferential direction of the housing 3. Fitting member 53 (see FIG. 2B). Specifically, the fixing jig 51 is composed of two members divided vertically, and a plurality of screws 54, 54,... That can advance and retract in the radial direction of the fixing jig 51 are formed in the circumferential direction. The screws 54, 54,... Can be firmly attached by advancing in the inner diameter direction and biting into the outer peripheral surface of the fluid pipe 1. The flow path opening / closing device 2 can be moved in the direction of the pipe axis of the fluid pipe 1 by expanding and contracting the hydraulic jack 52. That is, the first moving device 50 functions as a means for moving the cutting means in the tube axis direction of the fluid pipe 1. Note that the fixing jig 51 is not limited to two divisions, and may be divided into three or more members. Further, the number of screws 54 is not limited to the number shown in the figure, and may be set as appropriate.

  When the first moving device 50 is mounted, the hydraulic jack 52 is attached with the expansion / contraction stroke at an intermediate position, that is, with the distance between the fixing jig 51 and the fitting member 53 being intermediate, and the first movement. When the apparatus 50 is operated, the fixing jig 51 and the fitting member 53 are moved to the closest distance, that is, the proximity limit distance, and then the fixing jig 51 and the fitting member 53 are moved. Until the distance becomes the most separated state, that is, the separation limit distance state. That is, the distance that the first moving device 50 moves the cutting device 20 (end mill 21) in the tube axis direction of the fluid tube 1 is equal to the expansion / contraction allowance of the hydraulic jack 52. Furthermore, the hydraulic jack 52 and the fitting member 53 may be respectively provided in the circumferential direction of the fixing jig 51, or two or more, and can be freely changed according to the weight and shape of the flow path opening / closing device 2. can do.

  Further, in the present embodiment, the hydraulic jack 52 is exemplified as means for giving the housing 3 a moving force in the tube axis direction, but the present invention is not limited to this, and the housing 3 is moved in the tube axis direction. For example, a member that can be expanded and contracted in the tube axis direction by a screw may be used.

  Next, the cutting process which forms the cutting part 10 is demonstrated. First, the ball valve 71 is opened, the end mill 21 is rotated, and as shown in FIG. 3A, the rod 22 is lowered, and the side wall of the fluid pipe 1 is orthogonally crossed at the end face of the end mill 21. Cut to penetrate. At this time, the fluid in the fluid pipe 1 flows into the housing 3, but since the housing 3 is sealed as described above, the fluid can be prevented from flowing out of the housing 3. When cutting, the drain valve (not shown) is opened and the chips are discharged.

  Next, as shown in FIG. 3B, the first moving device 50 described above is operated until the fixing jig 51 and the fitting member 53 reach the proximity limit distance state, and the fixing jig 51 is moved to the housing. Pull three. Thereby, the cutting device 20 is moved together with the housing 3 in the tube axis direction of the fluid tube 1, and the side wall of the fluid tube 1 is cut along the tube axis direction by the outer peripheral surface of the end mill 21.

  Then, as shown in FIG. 3C, when the first moving device 50 is operated until the fixing jig 51 and the fitting member 53 are in the separation limit distance state, the first moving device 50 has a predetermined dimension in the tube axis direction. An extended second cutting portion 12 is formed (see particularly FIG. 4B). Then, the 1st moving apparatus 50 is operated until the end mill 21 is located in the longitudinal direction center part of the 2nd cutting part 12 (it moves to the direction in which the fixing jig 51 and the fitting member 53 adjoin). In FIG. 4B, for convenience of explanation, illustration of the configuration of the repair valve device 70 and the cutting device 20 is omitted. Furthermore, the operation of the end mill 21 for forming the second cutting portion 12 is not limited to the above, and may operate, for example, from the proximity limit distance state to the separation limit distance state, or the separation limit distance. The operation may be continued until the proximity limit distance state is reached.

  Next, as shown in FIG. 4 (a), the end mill 21 is retracted into the connection body 24, the ball valve 71 is closed, the first moving device 50 is removed, and the movement restricting members 60 ′, 60 ′. The second moving device 80 and the supports 90, 90 are attached to the fluid pipe 1. The movement restricting member 60 ′ has the same structure as the movement restricting member 60 except that it does not have the locking portion 61. Further, the supports 90, 90 have the same structure as the movement restricting member 60, and are made of a metal material, concrete, or the like so as to oppose an external force applied during cutting, and before and after the movement restricting members 60 ′, 60 ′. The fluid pipe 1 is supported by being spaced apart in the direction.

  As shown in FIGS. 4A and 5, the second moving device 80 has a drive transmission fixed to the upper part of one movement restricting member 60 ′ (downstream movement restricting member 60 ′ in this embodiment). And a driven sprocket 82 connected to one end of the casing 3 (in this embodiment, the downstream end of the casing 3).

  Specifically, the drive transmission unit 81 can be rotated by a drive motor, a speed reducer, or the like (not shown), and the rotation shaft 83 disposed in parallel to the tube axis direction of the fluid pipe 1 and the rotation shaft 83. A drive sprocket 84 provided, an endless chain 85 wound around the driven sprocket 82 and the drive sprocket 84, and as the drive sprocket 84 rotates about the rotation shaft 83, A rotational driving force is applied to the driven sprocket 82 via the endless chain 85 so that the driven sprocket 82 rotates in the circumferential direction of the fluid pipe 1. That is, the second moving device 80 functions as a means for moving the cutting means in the circumferential direction of the fluid pipe 1. In addition, a plurality of rollers 86 are rotatably disposed between the other movement regulating member 60 ′ (upstream movement regulating member 60 ′ in this embodiment) and the housing 3. Assists to rotate smoothly in the circumferential direction.

  Next, the ball valve 71 is opened, and the end mill 21 is inserted into the second cutting portion 12 as shown in FIG. At this time, the end mill 21 is disposed at the center in the longitudinal direction of the second cutting part 12.

  Next, as shown in FIGS. 6B and 6C, the housing 3 is rotated in a predetermined rotational direction (counterclockwise when viewed from the front) with the end mill 21 disposed in the second cutting portion 12. The second moving device 80 is driven to rotate. Thereby, the cutting device 20 is rotated counterclockwise together with the casing 3 in the circumferential direction of the fluid pipe 1, and the left half of the side wall of the fluid pipe 1 is cut by the outer peripheral surface of the end mill 21 as viewed from the front.

  And the 2nd moving apparatus 80 is further driven so that the housing | casing 3 may be rotated about 360 degree | times from the state of FIG.6 (c). Thereby, the cutting device 20 is rotated approximately 360 degrees in the circumferential direction of the fluid pipe 1 together with the casing 3, and the right half of the side face of the fluid pipe 1 as viewed from the front is also cut by the outer peripheral surface of the end mill 21. Complete. Note that the second moving device 80 may be rotated approximately 360 degrees in the rotation direction (counterclockwise when viewed from the front), or from the state of FIG. May be rotated in the opposite direction of rotation (clockwise as viewed from the front).

  That is, as shown in FIG. 7, the first cutting portion 11 is formed over the entire circumference of the fluid pipe 1. More specifically, since the first cutting portion 11 is formed from the central portion in the longitudinal direction of the second cutting portion 12 to the entire circumference of the fluid pipe 1, the cutting portion 10 includes the first cutting portion 11 and the second cutting portion. The part 12 is orthogonally crossed so as to be continuous (see FIG. 7). In addition, the longitudinal dimension (extension allowance of the hydraulic jack 52) in the tube axis direction in the second cutting part 12 is shorter than the longitudinal dimension (the length of the outer periphery of the fluid pipe 1) in the first cutting part 11. And slightly longer than the diameter of the valve body 43 (dimension L2 described later).

  Moreover, since the 1st cutting part 11 is formed over the perimeter of the fluid pipe | tube 1, although the fluid pipe | tube 1 is divided | segmented into the upstream fluid pipe | tube 1F and the downstream fluid pipe | tube 1R, a support body 90 and 90 prevent the casing 3 from being displaced due to the division of the fluid pipe 1.

  Next, a support body 91 (see FIG. 7A) is auxiliary arranged below the housing 3 to increase the support strength. The support 91 is preferably movable up and down using a jack or the like. Moreover, while removing the 2nd moving apparatus 80, the ball valve 71 is made into a closed state and the cutting apparatus 20 is removed. Further, the movement restricting members 60 ′ and 60 ′ are removed, and the movement restricting members 60 and 60 are installed in place of the movement restricting members 60 ′ and 60 ′.

  After that, as shown in FIG. 7A, the work valve 100 is placed on the flange of the branching portion 31 </ b> A and connected in a sealed manner with bolts, nuts, and the like, and the tubular body 103 is located above the work valve 100. Are connected in a sealed manner. The work valve 100 includes a valve box 101 having a communication port 101a and a valve housing portion 101b communicating with the work opening 31B, and a valve body 102 capable of opening and closing the communication port 101a by moving forward and backward from the valve housing portion 101b. I have. In addition, the communication port 101a of the work valve 100 is formed in a size that allows the repair valve device 70 to be inserted, and the internal space of the cylindrical body 103 is formed in a size that can accommodate the repair valve device 70. Yes.

  Then, an attachment 104 attached to the tip of a rod that can be moved up and down (not shown) is connected to the upper portion of the repair valve device 70, and the retaining bolts 8 are retracted to connect the repair valve device 70 and the branch portion 31A. The connection is released, and the repair valve device 70 is pulled up into the cylindrical body 103 by moving the rod upward. Thereafter, the repair valve device 70 can be removed by closing the communication port 101 a with the valve body 102 and sealing the housing 3.

  Next, the valve installation process will be described. After the repair valve device 70 and the attachment 104 are removed, another attachment 105 is attached to the tip of the rod, and the butterfly valve 4 is attached to the lower end of the attachment 105, as shown in FIG. Then, the valve body 102 is opened to open the communication port 101 a, the rod is moved downward, and the butterfly valve 4 is inserted and installed in the cutting part 10.

  At this time, as shown in FIG. 8B in particular, the flow stop surface of the valve body 43 is opened along the tube axis of the fluid pipe 1, and the valve housing 41 of the butterfly valve 4 is in the first state. The butterfly valve 4 is installed in the cutting unit 10 so that the valve body 43 passes through the second cutting unit 12 while passing through the cutting unit 11.

  Specifically, as shown in FIGS. 8A and 8B, the second cutting portion 12 is formed in a substantially arc shape whose end in the tube axis direction is curved along the shape of the end mill 21. The longest dimension L1 of the second cutting portion 12 in the tube axis direction (longitudinal direction) is formed larger than the diameter dimension L2 of the valve body 43. Further, since the dimension L3 of the first cutting part 11 in the tube axis direction (short direction) is formed larger than the thickness dimension L4 of the valve housing 41 in the tube axis direction, the valve body 43 in the open state is fluid. The second cutting part 12 can pass through without interfering with the pipe wall of the pipe 1, and the valve housing 41 can pass through the first cutting part 11 without interfering with the fluid pipes 1F and 1R. Moreover, the 1st cutting part 11 and the 2nd cutting part 12 are cut and formed using the same end mill 21 as mentioned above, Therefore The cutting width of the pipe axis direction of the 1st cutting part 11 and the 2nd cutting part 12 is formed in the same size as the circumferential cutting width.

  After the butterfly valve 4 is inserted into the cutting part 10, when the retaining bolts 8 are advanced, the butterfly valve 4 is pressed against the housing 3, and the seal member 6 fixed to the peripheral part of the upper lid part 41 </ b> A is attached to the branch part 31 </ b> A. Since the seal member 7 fixedly attached to the peripheral edge of the partition wall 41B is pressed against the inner peripheral surface of the housing 3 (concave portion 3A) in a sealed manner, the housing 3 Is sealed and the valve installation process is completed. When the butterfly valve 4 is installed in the cutting part 10, the valve body 43 is disposed in the fluid pipe 1, and the diameter (dimension L 2) of the valve body 43 is smaller than the inner diameter of the fluid pipe 1. It can be rotated without interfering with the fluid pipe 1.

  Thereafter, the work valve 100 and the cylindrical body 103 are removed, and the flow path opening / closing device 2 is configured by attaching the lid member 9 and the speed reducer 42 (see FIG. 1).

  As described above, the method of installing the butterfly valve 4 in the flow path opening / closing device 2 is the first extending in the circumferential direction of the fluid pipe 1 in the casing 3 that is externally fitted to a predetermined location of the fluid pipe 1. A cutting step of forming a cutting portion 10 including a cutting portion 11 and a second cutting portion 12 extending in the tube axis direction of the fluid pipe 1 so as to continuously intersect the first cutting portion 11 with an end mill 21; In the body 3, cutting is performed so that the valve housing 41 of the butterfly valve 4 passes through the first cutting portion 11 and the opened valve body 43 with the valve housing 41 opened passes through the second cutting portion 12. A valve installation step of installing the butterfly valve 4 in the section 10.

  Thus, apart from the first cutting part 11 for inserting the valve casing 41, the second cutting part 12 through which the valve body 43 in the open state with the valve casing 41 opened can pass through the pipe of the fluid pipe 1. By providing along the axial direction, the butterfly valve 4 can be installed in a state in which the valve body 43 is largely opened toward the pipe axial direction of the fluid pipe 1, so that the flow in the pipe can be distributed when the butterfly valve is installed. Without being shut off, the influence of the fluid received by the valve body 43 is reduced, and the installation work of the butterfly valve 4 is facilitated.

  If the butterfly valve 4 is no longer needed or has deteriorated over time, the butterfly valve 4 may be removed from the housing 3. In this case as well, the valve element 43 is similarly lifted up. Accordingly, the influence of the fluid received by the valve body 43 is reduced without blocking the flow in the pipe, and the removal operation of the butterfly valve 4 can be easily performed.

  Furthermore, the cutting part 10 should just be able to insert the butterfly valve 4 with the valve body 43 in an open state. In other words, the first cutting part 11 and the second cutting part 12 need only be large enough to allow the valve housing 41 and the open valve body 43 to be inserted. For example, the cutting part is formed using a large hole saw. Compared to the case, the casing 3 covering the butterfly valve 4 and the cutting part 10 can be made compact. Moreover, since the cutting area | region for forming the cutting part 10 can be minimized, the discard amount of the slice | segment and chip which generate | occur | produce with cutting can be reduced.

  In the cutting process, after the second cutting portion 12 is formed, the first cutting portion 11 is formed over the entire circumference of the fluid pipe 1. According to this, since the fluid pipe 1 is divided by forming the first cutting part 11 after forming the second cutting part 12 in a state in which the fluid pipe 1 is continuous in the tube axis direction before dividing, the first The operation | work which forms 2 cutting part 12 is sufficient once. That is, in the state where the first cutting part 11 is formed and divided into the fluid pipes 1F and 1R, the work of forming the second cutting part 12 is more than forming the second cutting part 12 in the fluid pipes 1F and 1R. Convenient. Moreover, since the 2nd cutting part 12 is formed before the fluid pipe | tube 1 is parted by formation of the 1st cutting part 11, the 2nd cutting part 12 can be formed in the state where the fluid pipe | tube 1 was stabilized.

  Moreover, the 1st cutting part 11 and the 2nd cutting part 12 are substantially orthogonal. Specifically, the first cutting part 11 extends in a direction perpendicular to the pipe axis direction of the fluid pipe 1, and the second cutting part 12 is perpendicular to the first cutting part 11, that is, the pipe axis of the fluid pipe 1. Therefore, when the butterfly valve 4 is installed or removed, a region perpendicular to (opposed to) the fluid in the fluid pipe 1 in the valve body 43 can be reduced, and the pressure of the fluid received by the valve body 43 can be reduced as much as possible. . Further, as shown in FIG. 8B, the valve body 43 is formed so that the thickness decreases from the central portion toward the peripheral portion, and thus the valve body 43 is not easily affected by the fluid.

  Further, in the state in which the flow path opening / closing device 2 is configured, the second cutting unit 12 is provided on the working opening 31B side of the casing 3 in the fluid pipe 1, so that without moving the casing 3, The butterfly valve 4 can be removed through the working opening 31B. Further, for example, when the butterfly valve 4 installed in the housing 3 is removed and then a new butterfly valve 4 is installed, the butterfly valve 4 is not moved through the work opening 31B without moving the housing 3. Can be installed.

  As described above, the cutting unit 10 cuts the second cutting unit 12 in the tube axis direction, and then extends the first cutting unit 11 from the center of the second cutting unit 12 to the entire circumference of the fluid pipe 1. Therefore, when the cutting of the first cutting part 11 is completed, the work opening 31B of the housing 3 is located at the cutting start position of the first cutting part 11 (the central part of the second cutting part 12). Therefore, it is possible to immediately shift to the operation of installing the butterfly valve 4 without adjusting the position of the working opening 31B after the cutting process is completed.

  Further, as described above, the distance that the first moving device 50 moves the cutting device 20 in the tube axis direction of the fluid tube 1 (the dimension L1 in the tube axis direction of the second cutting unit 12) is the expansion allowance of the hydraulic jack 52. Therefore, the dimension L1 in the tube axis direction of the second cutting portion 12 can be easily changed by simply changing to a hydraulic jack (extension / contraction means) having a different expansion / contraction allowance.

  Next, a method for installing a butterfly valve in the flow path opening / closing apparatus according to the second embodiment will be described with reference to FIG. It should be noted that the same components as those shown in the above-described embodiment are denoted by the same reference numerals and redundant description is omitted.

  As shown in FIG. 9, the 1st moving apparatus 500 as a means to move a cutting means to the pipe-axis direction of the fluid pipe | tube 1 is arrange | positioned at the upper part of the working valve 100 connected to the branch part 31A. The first moving device 500 includes a base plate 501 connected to an upper portion of the work valve 100, a movable plate 502 provided so as to be movable relative to the base plate 501, driving means 503 for applying a driving force to the movable plate 502, The cutting device 20 is connected to the upper part of the movable plate 502.

  A slit 501a communicating with the work opening 31B is formed in the center of the base plate 501, and rails 504 and 504 extending along the tube axis direction of the fluid pipe 1 are formed on the upper surface of the base plate 501. Are arranged in parallel across A packing is fixed around the slit 501a.

  The movable plate 502 has a slit 502a communicating with the work opening 31B and recesses 505 and 505 fitted to the rails 504 and 504, and is slidable on the rails 504 and 504. The movable plate 502 is formed with a structure portion 509 having a screw hole 508 protruding upward. The movable plate 502 slides in a state where the movable plate 502 is in sealing contact with the packing of the slit 501a in the base plate 501.

  The drive means 503 is provided on the upper surface of the base plate 501 with two standing pieces 506 and 506 spaced apart in the tube axis direction, and a screw rod that is rotatably mounted between the standing pieces 506 and 506 and is not movable in the axial direction. 507, and the screw rod 507 is screwed into the screw hole 508 of the structure portion 509 in the movable plate 502. That is, the movable plate 502 slides in the tube axis direction of the fluid tube 1 by rotating the screw rod 507 around the axis. A handle 507a is attached to one end of the screw rod 507 so that the screw rod 507 can be rotated by holding the handle 507a.

  Thus, the cutting device 20 can be moved in the tube axis direction of the fluid tube 1 by sliding the movable plate 502 relative to the base plate 501. That is, since it is not necessary to move the housing 3 in the tube axis direction, it is possible to shift to the cutting operation of the first cutting unit 11 without removing the first moving device 500 after forming the second cutting unit 12. it can.

  In the present embodiment, the movable plate 502 is moved in the tube axis direction by the screw rod 507, but the movable plate 502 may be moved in the tube axis direction by a hydraulic jack or the like.

  Further, the first moving device 500 is not limited to being connected to the upper portion of the work valve 100, and may be directly connected to the branch portion 31A of the housing 3 'as shown in FIG. Specifically, an annular projecting piece 501b inserted into the working opening 31B is provided below the base plate 501 ′, and a recess 501c (see FIG. 10C) provided in the projecting piece 501b. ) Are inserted by inserting the retaining bolts 8, 8,. In addition, packing 501d (refer FIG.10 (c)) is arrange | positioned at the outer peripheral surface of the protrusion 501b, and is press-contacted with the internal peripheral surface of 31 A of branch parts. Further, the cutting device 20 is connected above the movable plate 502 via a ball valve 71.

  In this way, instead of the working valve 100 that is wider in the tube axis direction as shown in the second embodiment, the ball valve 71 that is narrower in the tube axis direction than the working valve 100 is used, which is necessary during the cutting process. The height in the pipe diameter direction of a simple work space (excavation region) can be suppressed.

  Next, a method for installing a butterfly valve in the flow path opening / closing apparatus according to the third embodiment will be described with reference to FIG. It should be noted that the same components as those shown in the above-described embodiment are denoted by the same reference numerals and redundant description is omitted. Further, in FIG. 11B, illustration of the configuration of the ball valve 71 and the cutting device 20 is omitted for convenience of explanation.

  As shown in FIG. 11, a flexible tube 600 having flexibility is attached to the upper portion of the branch portion 301 </ b> A in the housing 300, and cutting is performed on the upper portion of the flexible tube 600 via a ball valve 71. A device 20 is attached. The inner peripheral surface of the branch portion 301A is formed so as to increase in diameter toward the fluid pipe 1 side.

  Further, plate-like movement restricting portions 601 and 601 are fixed on the left and right sides of the branching portion 301A of the housing 3, and the direction in which the flexible tube 600 intersects the fluid pipe 1 by the movement restricting portions 601 and 601 ( Bending deformation in a direction other than the pipe axis direction of the fluid pipe 1 is restricted. That is, the flexible tube 600 can be bent and deformed toward the tube axis direction side of the fluid tube 1, and the end mill 21 is deformed when the flexible tube 600 is bent and deformed toward the tube axis direction side of the fluid tube 1. Tilt in the direction of the tube axis. That is, the flexible tube 600 functions as a means for moving the cutting means in the tube axis direction of the fluid pipe 1.

  According to this, since the 2nd cutting part 12 can be formed when the end mill 21 inclines in a pipe-axis direction, compared with sliding the end mill 21 in a pipe-axis direction, operation | work required at the time of a cutting process Space (excavation area) can be reduced. Further, since the inner peripheral surface of the branch portion 301A is formed so as to increase in diameter toward the fluid pipe 1, the end mill 21 can be prevented from contacting the housing 3 when tilted in the pipe axis direction. .

  Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions within the scope of the present invention are included in the present invention. It is.

  For example, in the above-described embodiment, the first cutting part 11 is formed after the second cutting part 12 is formed in the cutting process. However, the present invention is not limited to this. After forming the first cutting part 11, the second cutting part 12 may be formed.

  Moreover, although the 1st cutting part 11 illustrated the form formed over the perimeter of the fluid pipe | tube 1 so that the fluid pipe | tube 1 may be divided, this invention is not limited to this, The butterfly valve 4 As long as the valve housing 41 can pass through, a part of the fluid pipe 1 in the circumferential direction may be cut away. In this case, the outer shape of the valve housing continuously contacts the inner peripheral surface of the fluid pipe 1 and the inner peripheral surface of the housing 3 in a sealed manner, or the inner peripheral surface of the fluid pipe 1 and the cutting surface. It is preferable that the sealing performance is improved by continuously contacting in a sealing manner.

  Moreover, in the said Example, although the form in which the 1st cutting part 11 and the 2nd cutting part 12 orthogonally crossed was illustrated, this invention is not limited to this, The flow stop surface of the valve body 43 is made into a fluid pipe | tube. For example, the first cutting part 11 and the second cutting part 12 may be obliquely intersected with each other as long as they can be arranged so as not to be orthogonal to each other.

  In the present embodiment, the second cutting portion 12 is formed so that the upstream width and the downstream width extending from the first cutting portion 11 in the tube axis direction are substantially the same. The width on the upstream side and the width on the downstream side that extend from the portion 11 in the tube axis direction may be different. For example, when the valve shaft is connected to one surface side of the valve body 43, when the valve body 43 is opened, the width of the valve body 43 protruding from the valve housing 41 in the tube axis direction is increased. Although the upstream side and the downstream side are different, the second extension extending from the first cutting portion 11 according to the upstream side width and the downstream side width in which the valve body 43 projects from the valve housing 41 in the tube axis direction. From the viewpoint of minimizing the cutting portion 10, it is preferable that the width on the upstream side and the width on the downstream side of the cutting portion 12 are different.

  Moreover, in the said Example, although the end mill 21 was illustrated as a cutting means, if the cutting means can cut the fluid pipe | tube 1 long and thin, it can change freely. Moreover, although the 1st cutting part 11 and the 2nd cutting part 12 were formed of the same cutting means (end mill 21), it is not restricted to this, For example, the 1st cutting part 11 and the 2nd cutting part 12 are used. You may form using a different cutting means.

  Moreover, in the said Example, although the form which inserts and installs the butterfly valve 4 from the upper direction of the fluid pipe | tube 1 was illustrated, if it is from the direction which cross | intersects with the fluid pipe | tube 1, any direction of an up-down direction, a left-right, and an oblique direction It may be inserted from.

DESCRIPTION OF SYMBOLS 1 Fluid pipe 2 Flow path opening / closing device 3 Case 4 Butterfly valve 10 Cutting part 11 First cutting part 12 Second cutting part 21 End mill (cutting means)
31A Branch portion 31B Work opening (work opening)
41 Valve housing 43 Valve body 50 First moving device 80 Second moving device 300 Housing 500 First moving device

Claims (5)

An installation method for installing a butterfly valve in a continuous flow state in a flow path opening and closing device that opens and closes a flow path of a fluid pipe,
A first cutting portion extending in a circumferential direction of the fluid pipe and a pipe of the fluid pipe continuously intersecting the first cutting portion in a casing externally fitted in a predetermined place on the fluid pipe. A cutting step of forming a cutting portion comprising a second cutting portion extending in the axial direction by a cutting means;
In the casing, the cutting section is configured such that a valve casing of the butterfly valve passes through the first cutting section and an opened valve body that opens the valve casing passes through the second cutting section. And a valve installation step of installing the butterfly valve in a flow path opening / closing apparatus.   2. The butterfly valve in the flow path opening and closing device according to claim 1, wherein, in the cutting step, the first cutting portion is formed over the entire circumference of the fluid pipe after the second cutting portion is formed. Installation method. A flow path opening and closing device comprising: a casing externally fitted in a predetermined position of a fluid pipe; and a butterfly valve installed in a cutting portion formed in the fluid pipe in the casing,
The cutting section can pass through a valve housing of the butterfly valve and can pass through a first cutting section extending in a circumferential direction of the fluid pipe, and an open valve body with the valve housing open. And a second cutting portion extending in the tube axis direction of the fluid pipe so as to continuously intersect with the one cutting portion.   The flow path opening and closing device according to claim 3, wherein the first cutting part and the second cutting part are substantially orthogonal to each other.   5. The flow path opening / closing device according to claim 3, wherein the second cutting portion is provided on a working opening side of the casing in the fluid pipe.

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