JP2018134667A - Method for production of composite member for anodization, and composite member for anodization - Google Patents

Method for production of composite member for anodization, and composite member for anodization Download PDF

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JP2018134667A
JP2018134667A JP2017031578A JP2017031578A JP2018134667A JP 2018134667 A JP2018134667 A JP 2018134667A JP 2017031578 A JP2017031578 A JP 2017031578A JP 2017031578 A JP2017031578 A JP 2017031578A JP 2018134667 A JP2018134667 A JP 2018134667A
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metal member
core material
metal
aluminum
bottom plate
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JP6740929B2 (en
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堀 久司
Hisashi Hori
久司 堀
将視 尾尻
Masami Ojiri
将視 尾尻
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Nippon Light Metal Co Ltd
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Priority to PCT/JP2017/032141 priority patent/WO2018154816A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/19Soldering, e.g. brazing, or unsoldering taking account of the properties of the materials to be soldered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon

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  • Chemical & Material Sciences (AREA)
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  • Mechanical Engineering (AREA)
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Abstract

PROBLEM TO BE SOLVED: To provide a method for production of a composite member for anodization capable of improving strength and anodizability, and the composite member for anodization.SOLUTION: A method for production of a composite member for anodization includes: a process of laminating the first and second metallic members 3 and 4 above and below a core material 2 and making the monolayer brazing sheets comprising an Al-Si-Mg alloy intervene between the core material and the first metallic member, and also that material and the second metallic member to carry out the fluxless planar brazing of the core material 2 and the metallic member 3, and that material 2 and the metallic member 4; a process of overlapping the peripheral edge parts of the members 3 and 4 to form an overlapping part J; and a process of friction-stirring the overlapping part J over circumference using a rotary tool F for joint having a stirring pin F2. The method is characterized in that the strength of the core material 2 is higher than that of the members 3 and 4.SELECTED DRAWING: Figure 7

Description

本発明は、陽極酸化処理用複合部材の製造方法及び陽極酸化処理用複合部材に関する。   The present invention relates to a method for producing an anodizing composite member and an anodizing composite member.

異なる種類の金属部材を重ね合わせて形成されたクラッド材が知られている(特許文献1参照)。クラッド材によれば、単一の材料からなる金属部材では得られない性能を発揮することができる。例えば、アルミニウム合金のみでは強度が低いが、アルミニウム合金とステンレス鋼とからなるクラッド材によれば、強度を高めることができる。   A clad material formed by overlapping different types of metal members is known (see Patent Document 1). According to the clad material, performance that cannot be obtained with a metal member made of a single material can be exhibited. For example, although the strength is low only with an aluminum alloy, the strength can be increased with a clad material made of an aluminum alloy and stainless steel.

一方、アルミニウム又はアルミニウム合金は、陽極酸化処理(アルマイト処理)を施すことで表面に酸化皮膜を生成させ、耐食性、摩耗性、装飾性(着色性)等を向上させることができる。陽極酸化処理は、対象となる部材を電解液中に配置して電気分解によってアルミニウム又はアルミニウム合金の表面に酸化皮膜を生成させるものである。   On the other hand, aluminum or an aluminum alloy can be subjected to anodic oxidation treatment (alumite treatment) to form an oxide film on the surface, thereby improving corrosion resistance, wear resistance, decoration (colorability) and the like. In the anodizing treatment, a target member is disposed in an electrolytic solution, and an oxide film is generated on the surface of aluminum or an aluminum alloy by electrolysis.

特開2014−79800号公報JP 2014-79800 A

しかし、アルミニウム合金と異種金属とで構成されるクラッド材に陽極酸化処理を行うと、異種金属が電解液中で溶解するおそれがあり、陽極酸化処理性が低下するという問題がある。   However, when anodizing is performed on a clad material composed of an aluminum alloy and a dissimilar metal, the dissimilar metal may be dissolved in the electrolytic solution, resulting in a problem that the anodizing property is lowered.

このような観点から、本発明は、強度及び陽極酸化処理性を向上させることができる陽極酸化処理用複合部材の製造方法及び陽極酸化処理用複合部材を提供することを課題とする。   From such a viewpoint, an object of the present invention is to provide a method for producing an anodizing composite member and an anodizing composite member that can improve strength and anodizing property.

このような課題を解決するために本発明は、板状を呈する金属製の芯材及び板状を呈し前記芯材よりも大きく形成されたアルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材を用意する準備工程と、前記芯材の上下に前記第一金属部材及び前記第二金属部材を積層させるとともに、Al−Si−Mg系合金からなる単層のブレージングシートを前記芯材と前記第一金属部材との間及び前記芯材と前記第二金属部材との間にそれぞれ介設させて、前記芯材と前記第一金属部材及び前記芯材と前記第二金属部材とをそれぞれフラックスレスで面ろう付けする面ろう付け工程と、前記第一金属部材の周縁部と前記第二金属部材の周縁部とを重ね合わせて前記芯材の周囲に重合部を形成する重合工程と、攪拌ピンを備える回転ツールを用いて、前記回転ツールの攪拌ピンを前記第一金属部材の表面から挿入し、前記回転ツールを相対移動させて前記重合部を全周に亘って摩擦攪拌する摩擦攪拌工程と、を含み、前記芯材の強度を、前記第一金属部材及び前記第二金属部材の強度よりも高く形成することを特徴とする。   In order to solve such a problem, the present invention provides a metal core material having a plate shape and a first metal member and a second metal made of aluminum or an aluminum alloy which have a plate shape and are formed larger than the core material. Preparing a member, laminating the first metal member and the second metal member above and below the core material, and forming a single-layer brazing sheet made of an Al-Si-Mg alloy into the core material and the core material Flux between the core material, the first metal member, the core material, and the second metal member, respectively, between the first metal member and between the core material and the second metal member. A surface brazing step of brazing in a loess, a polymerization step in which a peripheral portion of the first metal member and a peripheral portion of the second metal member are overlapped to form a superposed portion around the core material, and stirring Rotating tool with pin Using a friction stirring step of inserting a stirring pin of the rotating tool from the surface of the first metal member, and relatively moving the rotating tool to frictionally stir the overlapped portion over the entire circumference, The strength of the core material is formed higher than the strength of the first metal member and the second metal member.

また、本発明は、板状を呈する金属製の芯材及び板状を呈し前記芯材よりも大きく形成されたアルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材を用意する準備工程と、前記芯材の上下に前記第一金属部材及び前記第二金属部材を積層させるとともに、Al−Si−Mg系合金からなる単層のブレージングシートを前記芯材と前記第一金属部材との間及び前記芯材と前記第二金属部材との間にそれぞれ介設させて、前記第一金属部材の周縁部と前記第二金属部材の周縁部とを重ね合わせて前記芯材の周囲に重合部を形成しつつ、前記芯材と前記第一金属部材及び前記芯材と前記第二金属部材とをそれぞれフラックスレスで面ろう付けする面ろう付け工程と、攪拌ピンを備える回転ツールを用いて、前記回転ツールの攪拌ピンを前記第一金属部材の表面から挿入し、前記回転ツールを相対移動させて前記重合部を全周に亘って摩擦攪拌する摩擦攪拌工程と、を含み、前記芯材の強度を、前記第一金属部材及び前記第二金属部材の強度よりも高く形成することを特徴とする。 Further, the present invention provides a metal core material having a plate shape and a preparation step of preparing a first metal member and a second metal member made of aluminum or aluminum alloy which have a plate shape and are formed larger than the core material. The first metal member and the second metal member are laminated above and below the core material, and a single layer brazing sheet made of an Al-Si-Mg alloy is interposed between the core material and the first metal member. And a superposition part around the core material by interposing the peripheral part of the first metal member and the peripheral part of the second metal member, respectively, between the core material and the second metal member. Using a surface brazing process in which the core material and the first metal member and the core material and the second metal member are brazed in a fluxless manner, and a rotary tool including a stirring pin, Mixing pin of the rotating tool And a friction stirring step of frictionally stirring the overlapped portion over the entire circumference by relatively moving the rotary tool and inserting the strength of the core material into the first metal member. It is characterized by being formed higher than the strength of the metal member and the second metal member.

かかる方法によれば、強度の高い芯材を備えるとともに、芯材と第一金属部材及び第二金属部材とを面ろう付けしているため、強度を高めることができる。また、アルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材で芯材を密閉しているため、陽極酸化処理中に電解液が芯材に接触することがないので、皮膜の色調が芯材の影響を受けず、陽極酸化処理性を高めることができる。また、芯材の周囲を摩擦攪拌接合しているため、密閉性を高めることができる。   According to this method, since the core material having high strength is provided and the core material, the first metal member, and the second metal member are brazed, the strength can be increased. In addition, since the core material is hermetically sealed with the first metal member and the second metal member made of aluminum or aluminum alloy, the electrolyte does not contact the core material during the anodizing process, so the color tone of the film is the core. Anodizing property can be improved without being affected by the material. Further, since the periphery of the core material is friction stir welded, the sealing performance can be improved.

また、前記摩擦攪拌工程では、前記回転ツールの攪拌ピンのみを第一金属部材のみ、又は、前記第一金属部材及び前記第二金属部材の両方に接触させた状態で摩擦攪拌を行うことが好ましい。   In the friction stirring step, it is preferable to perform friction stirring in a state where only the stirring pin of the rotating tool is in contact with only the first metal member or both the first metal member and the second metal member. .

かかる方法によれば、摩擦攪拌装置にかかる負荷を軽減することができる。   According to this method, the load applied to the friction stirrer can be reduced.

また、前記摩擦攪拌工程の後に、前記摩擦攪拌工程によって形成された塑性化領域の溝を境として、前記第一金属部材及び前記第二金属部材の端部を切除する切除工程と、を含むことが好ましい。   In addition, after the friction stirring step, a cutting step of cutting off the end portions of the first metal member and the second metal member with the groove of the plasticized region formed by the friction stirring step as a boundary is included. Is preferred.

かかる方法によれば、第一金属部材及び第二金属部材の端部を容易に切除することができる。   According to this method, the end portions of the first metal member and the second metal member can be easily cut off.

また、本発明は、板状を呈する金属製の芯材及び板状を呈し前記芯材よりも大きく形成されたアルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材を用意する準備工程と、前記芯材の上下に前記第一金属部材及び前記第二金属部材を積層させるとともに、Al−Si−Mg系合金からなる単層のブレージングシートを前記芯材と前記第一金属部材との間及び前記芯材と前記第二金属部材との間にそれぞれ介設させて、前記芯材と前記第一金属部材及び前記芯材と前記第二金属部材とをそれぞれフラックスレスで面ろう付けする面ろう付け工程と、前記第一金属部材の周縁部と前記第二金属部材の周縁部との間にアルミニウム又はアルミニウム合金製の介設部材を挿入し、前記第一金属部材の裏面と前記介設部材の表面とが重ね合わされた第一重合部と、前記第二金属部材の表面と前記介設部材の裏面とが重ね合わされた第二重合部とを形成する重合工程と、攪拌ピンを備える回転ツールを用いて前記第一重合部及び前記第二重合部を全周に亘って摩擦攪拌する摩擦攪拌工程と、を含み、前記芯材の強度を、前記第一金属部材及び前記第二金属部材の強度よりも高く形成することを特徴とする。   Further, the present invention provides a metal core material having a plate shape and a preparation step of preparing a first metal member and a second metal member made of aluminum or aluminum alloy which have a plate shape and are formed larger than the core material. The first metal member and the second metal member are laminated above and below the core material, and a single layer brazing sheet made of an Al-Si-Mg alloy is interposed between the core material and the first metal member. And the surface which is interposed between the core material and the second metal member, respectively, and brazes the core material, the first metal member, and the core material and the second metal member in a fluxless manner. A brazing step, an interposed member made of aluminum or aluminum alloy is inserted between the peripheral edge of the first metal member and the peripheral edge of the second metal member, and the back surface of the first metal member and the intermediate The surface of the member is heavy Using the rotation tool provided with the superposition | polymerization process which forms the joined 1st superposition | polymerization part, the 2nd superposition | polymerization part with which the surface of the said 2nd metal member and the back surface of the said interposed member were overlapped, and a stirring pin A friction stir step for friction stir the entire overlapping portion and the second overlapping portion over the entire circumference, and the strength of the core material is higher than the strength of the first metal member and the second metal member It is characterized by doing.

また、本発明は、板状を呈する金属製の芯材及び板状を呈し前記芯材よりも大きく形成されたアルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材を用意する準備工程と、前記芯材の上下に前記第一金属部材及び前記第二金属部材を積層させるとともに、Al−Si−Mg系合金からなる単層のブレージングシートを前記芯材と前記第一金属部材との間及び前記芯材と前記第二金属部材との間にそれぞれ介設させて、前記第一金属部材の周縁部と前記第二金属部材の周縁部との間にアルミニウム又はアルミニウム合金製の介設部材を挿入し、前記第一金属部材の裏面と前記介設部材の表面とが重ね合わされた第一重合部と、前記第二金属部材の表面と前記介設部材の裏面とが重ね合わされた第二重合部とを形成しつつ、前記芯材と前記第一金属部材及び前記芯材と前記第二金属部材とをそれぞれフラックスレスで面ろう付けする面ろう付け工程と、攪拌ピンを備える回転ツールを用いて前記第一重合部及び前記第二重合部を全周に亘って摩擦攪拌する摩擦攪拌工程と、を含み、前記芯材の強度を、前記第一金属部材及び前記第二金属部材の強度よりも高く形成することを特徴とする。 Further, the present invention provides a metal core material having a plate shape and a preparation step of preparing a first metal member and a second metal member made of aluminum or aluminum alloy which have a plate shape and are formed larger than the core material. The first metal member and the second metal member are laminated above and below the core material, and a single layer brazing sheet made of an Al-Si-Mg alloy is interposed between the core material and the first metal member. And an intermediate member made of aluminum or an aluminum alloy between the peripheral portion of the first metal member and the peripheral portion of the second metal member. The first overlapping portion in which the back surface of the first metal member and the surface of the interposed member are overlapped, and the second overlapped portion of the surface of the second metal member and the back surface of the interposed member While forming a polymerization part, A brazing step of brazing the material, the first metal member, and the core material and the second metal member, respectively, and a rotary tool provided with a stirring pin; A friction stir step for friction stir around the entire circumference of the two overlapping portions, wherein the strength of the core material is higher than the strength of the first metal member and the second metal member. .

かかる方法によれば、強度の高い芯材を備えるとともに、芯材と第一金属部材及び第二属部材とを面ろう付けしているため、強度を高めることができる。また、アルミニウム又はアルミニウム合金製の第一金属部材、第二金属部材及び介設部材とで芯材を密閉しているため、陽極酸化処理中に電解液が芯材に接触することがないので、皮膜の色調が芯材の影響を受けず、陽極酸化処理性を高めることができる。また、芯材の周囲を摩擦攪拌接合しているため、密閉性を高めることができる。   According to this method, since the core material having high strength is provided and the core material, the first metal member, and the second genus member are brazed, the strength can be increased. In addition, since the core material is hermetically sealed with the first metal member, the second metal member, and the interposed member made of aluminum or aluminum alloy, the electrolyte does not contact the core material during the anodizing process. The color tone of the film is not affected by the core material, and the anodizing property can be improved. Further, since the periphery of the core material is friction stir welded, the sealing performance can be improved.

また、前記摩擦攪拌工程では、前記第一金属部材の表面から前記回転ツールを挿入し、前記回転ツールの攪拌ピンのみを第一金属部材のみ、又は、前記第一金属部材及び前記介設部材の両方に接触させた状態で摩擦攪拌を行うことが好ましい。
また、前記摩擦攪拌工程では、前記第二金属部材の裏面から前記回転ツールを挿入し、前記回転ツールの攪拌ピンのみを第二金属部材のみ、又は、前記第二金属部材及び前記介設部材の両方に接触させた状態で摩擦攪拌を行うことが好ましい。
Further, in the friction stirring step, the rotating tool is inserted from the surface of the first metal member, and only the stirring pin of the rotating tool is only the first metal member or the first metal member and the interposed member. Friction stirring is preferably performed in a state where both are brought into contact.
Further, in the friction stirring step, the rotating tool is inserted from the back surface of the second metal member, and only the stirring pin of the rotating tool is only the second metal member, or the second metal member and the interposed member. Friction stirring is preferably performed in a state where both are brought into contact.

かかる方法によれば、摩擦攪拌装置にかかる負荷を軽減することができる。   According to this method, the load applied to the friction stirrer can be reduced.

また、本発明は、板状を呈する金属製の芯材、第一底板と当該第一底板の周縁から立ち上がる第一周壁部とを有するアルミニウム又はアルミニウム合金製の第一金属部材、及び、前記第一金属部材よりも一回り大きく形成され第二底板と当該第二底板の周縁から立ち上がる第二周壁部とを有するアルミニウム又はアルミニウム合金製の第二金属部材を用意する準備工程と、前記芯材の上下に前記第一金属部材及び前記第二金属部材を積層させるとともに、Al−Si−Mg系合金からなる単層のブレージングシートを前記芯材と前記第一金属部材との間及び前記芯材と前記第二金属部材との間にそれぞれ介設させて、前記芯材と前記第一底板の裏面及び前記芯材と前記第二底板の表面とをそれぞれフラックスレスで面ろう付けする面ろう付け工程と、前記第一周壁部の外周面と、前記第二周壁部の内周面とを重ね合わせて重合部を形成する重合工程と、攪拌ピンを備える回転ツールを用いて、前記回転ツールの攪拌ピンを前記第一周壁部の内周面及び前記第二周壁部の外周面の少なくとも一方から挿入し、前記回転ツールを相対移動させて前記重合部を全周に亘って摩擦攪拌する摩擦攪拌工程と、を含み、前記芯材の強度を、前記第一金属部材及び前記第二金属部材の強度よりも高く形成することを特徴とする。   Further, the present invention provides a metal core material having a plate shape, a first metal member made of aluminum or an aluminum alloy having a first bottom plate and a first peripheral wall portion rising from the periphery of the first bottom plate, and A preparation step of preparing a second metal member made of aluminum or aluminum alloy having a second bottom plate and a second peripheral wall portion rising from a peripheral edge of the second bottom plate, which is formed slightly larger than the first metal member; And laminating the first metal member and the second metal member above and below the single metal brazing sheet made of an Al—Si—Mg-based alloy between the core material and the first metal member and the core material. And the second metal member, respectively, and brazing the core material and the back surface of the first bottom plate and brazing the core material and the surface of the second bottom plate without flux. The rotation tool using a rotation tool provided with a superposition step of superposing the outer peripheral surface of the first peripheral wall portion and the inner peripheral surface of the second peripheral wall portion to form a superposed portion, and a stirring pin. The stirring pin is inserted from at least one of the inner peripheral surface of the first peripheral wall portion and the outer peripheral surface of the second peripheral wall portion, and the rotating tool is relatively moved to frictionally stir the overlapping portion over the entire circumference. A friction stirring step, wherein the strength of the core material is higher than the strength of the first metal member and the second metal member.

また、本発明は、板状を呈する金属製の芯材、第一底板と当該第一底板の周縁から立ち上がる第一周壁部とを有するアルミニウム又はアルミニウム合金製の第一金属部材、及び、前記第一金属部材よりも一回り大きく形成され第二底板と当該第二底板の周縁から立ち上がる第二周壁部とを有するアルミニウム又はアルミニウム合金製の第二金属部材を用意する準備工程と、前記芯材の上下に前記第一金属部材及び前記第二金属部材を積層させるとともに、Al−Si−Mg系合金からなる単層のブレージングシートを前記芯材と前記第一金属部材との間及び前記芯材と前記第二金属部材との間にそれぞれ介設させて、前記第一周壁部の外周面と、前記第二周壁部の内周面とを重ね合わせて重合部を形成しつつ、前記芯材と前記第一底板の裏面及び前記芯材と前記第二底板の表面とをそれぞれフラックスレスで面ろう付けする面ろう付け工程と、攪拌ピンを備える回転ツールを用いて、前記回転ツールの攪拌ピンを前記第一周壁部の内周面及び前記第二周壁部の外周面の少なくとも一方から挿入し、前記回転ツールを相対移動させて前記重合部を全周に亘って摩擦攪拌する摩擦攪拌工程と、を含み、前記芯材の強度を、前記第一金属部材及び前記第二金属部材の強度よりも高く形成することを特徴とする。 Further, the present invention provides a metal core material having a plate shape, a first metal member made of aluminum or an aluminum alloy having a first bottom plate and a first peripheral wall portion rising from the periphery of the first bottom plate, and A preparation step of preparing a second metal member made of aluminum or aluminum alloy having a second bottom plate and a second peripheral wall portion rising from a peripheral edge of the second bottom plate, which is formed slightly larger than the first metal member; And laminating the first metal member and the second metal member above and below the single metal brazing sheet made of an Al—Si—Mg-based alloy between the core material and the first metal member and the core material. And the second metal member, respectively, and overlapping the outer peripheral surface of the first peripheral wall portion and the inner peripheral surface of the second peripheral wall portion to form a superposed portion, Material and the back of the first bottom plate And a brazing process for brazing the core material and the surface of the second bottom plate without flux, respectively, and a rotating tool having a stirring pin, and the stirring pin of the rotating tool is moved to the first peripheral wall portion. And a friction stirring step of frictionally stirring the overlapped portion over the entire circumference by inserting the rotating tool relative to each other and inserting the core from the outer peripheral surface of the second peripheral wall portion. The strength of the material is higher than the strength of the first metal member and the second metal member.

かかる方法によれば、強度の高い芯材を備えるとともに、芯材と第一金属部材及び第二金属部材とを面ろう付けしているため、強度を高めることができる。また、アルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材で芯材を密閉しているため、陽極酸化処理中に電解液が芯材に接触することがないので、皮膜の色調が芯材の影響を受けず、陽極酸化処理性を高めることができる。また、芯材の周囲を摩擦攪拌接合しているため、密閉性を高めることができる。   According to this method, since the core material having high strength is provided and the core material, the first metal member, and the second metal member are brazed, the strength can be increased. In addition, since the core material is hermetically sealed with the first metal member and the second metal member made of aluminum or aluminum alloy, the electrolyte does not contact the core material during the anodizing process, so the color tone of the film is the core. Anodizing property can be improved without being affected by the material. Further, since the periphery of the core material is friction stir welded, the sealing performance can be improved.

また、前記摩擦攪拌工程では、前記回転ツールの攪拌ピンのみを第一金属部材及び前記第二金属部材のいずれか一方のみ、又は、前記第一金属部材及び前記第二金属部材の両方に接触させた状態で摩擦攪拌を行うことが好ましい。   Further, in the friction stirring step, only the stirring pin of the rotary tool is brought into contact with only one of the first metal member and the second metal member, or both the first metal member and the second metal member. It is preferable to carry out friction stirring in a heated state.

かかる方法によれば、摩擦攪拌装置にかかる負荷を低減することができる。   According to this method, the load applied to the friction stirrer can be reduced.

また、前記摩擦攪拌工程の後に、前記摩擦攪拌工程によって形成された塑性化領域の溝を境として、前記第一周壁部の端部及び前記第二周壁部の端部を切除する切除工程と、含むことが好ましい。   Further, after the friction stirring step, a cutting step of cutting off the end portion of the first peripheral wall portion and the end portion of the second peripheral wall portion with the groove of the plasticized region formed by the friction stirring step as a boundary; , Preferably.

かかる方法によれば、第一金属部材及び第二金属部材の端部を容易に切除することができる。   According to this method, the end portions of the first metal member and the second metal member can be easily cut off.

また、本発明は、板状を呈する金属製の芯材と、板状を呈し前記芯材より大きく形成され前記芯材の上下にそれぞれ積層されるアルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材と、を有し、前記芯材の強度は、前記第一金属部材及び前記第二金属部材の強度よりも高く形成されており、前記芯材と前記第一金属部材及び前記芯材と前記第二金属部材とがそれぞれ接合されているとともに、前記第一金属部材の周縁部と前記第二金属部材の周縁部とが全周に亘って摩擦攪拌接合されていることを特徴とする。   The present invention also provides a metal core material having a plate shape, a first metal member made of aluminum or an aluminum alloy, which has a plate shape and is formed larger than the core material, and is laminated on the top and bottom of the core material, respectively. And the strength of the core material is higher than the strength of the first metal member and the second metal member, and the core material, the first metal member, and the core material. And the second metal member are joined to each other, and the periphery of the first metal member and the periphery of the second metal member are friction stir welded over the entire periphery. .

かかる構成によれば、強度の高い芯材を備えるとともに、芯材と第一金属部材及び第二金属部材とを接合しているため、強度を高めることができる。また、アルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材で芯材を密閉しているため、陽極酸化処理中に電解液が芯材に接触することがないので、皮膜の色調が芯材の影響を受けず、陽極酸化処理性を高めることができる。また、芯材の周囲を摩擦攪拌接合しているため、密閉性を高めることができる。   According to this configuration, since the core material having high strength is provided and the core material, the first metal member, and the second metal member are joined, the strength can be increased. In addition, since the core material is hermetically sealed with the first metal member and the second metal member made of aluminum or aluminum alloy, the electrolyte does not contact the core material during the anodizing process, so the color tone of the film is the core. Anodizing property can be improved without being affected by the material. Further, since the periphery of the core material is friction stir welded, the sealing performance can be improved.

また、本発明は、板状を呈する金属製の芯材と、板状を呈し前記芯材より大きく形成され前記芯材の上下にそれぞれ積層されるアルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材と、前記第一金属部材の裏面と前記第二金属部材の表面の間において、前記芯材の周囲に配置されたアルミニウム又はアルミニウム合金製の介設部材と、を有し、前記芯材の強度は、前記第一金属部材及び前記第二金属部材の強度よりも高く形成されており、前記芯材と前記第一金属部材及び前記芯材と前記第二金属部材とがそれぞれ接合されているとともに、前記第一金属部材の周縁部と前記介設部材とが全周に亘って摩擦攪拌接合され、さらに、前記第二金属部材の周縁部と前記介設部材とが全周に亘って摩擦攪拌接合されていることを特徴とする。   The present invention also provides a metal core material having a plate shape, a first metal member made of aluminum or an aluminum alloy, which has a plate shape and is formed larger than the core material, and is laminated on the top and bottom of the core material, respectively. An intervening member made of aluminum or aluminum alloy disposed around the core member between the back surface of the first metal member and the front surface of the second metal member; and the core The strength of the material is higher than the strength of the first metal member and the second metal member, and the core material, the first metal member, and the core material and the second metal member are joined to each other. In addition, the peripheral edge of the first metal member and the interposed member are friction stir welded over the entire circumference, and the peripheral edge of the second metal member and the interposed member extend over the entire circumference. The friction stir welding To.

かかる構成によれば、強度の高い芯材を備えるとともに、芯材と第一金属部材及び第二金属部材とを接合しているため、強度を高めることができる。また、アルミニウム又はアルミニウム合金製の第一金属部材、第二金属部材及び介設部材で芯材を密閉しているため、陽極酸化処理中に電解液が芯材に接触することがないので、皮膜の色調が芯材の影響を受けず、陽極酸化処理性を高めることができる。また、芯材の周囲を摩擦攪拌接合しているため、密閉性を高めることができる。   According to this configuration, since the core material having high strength is provided and the core material, the first metal member, and the second metal member are joined, the strength can be increased. In addition, since the core material is hermetically sealed with the first metal member, the second metal member, and the interposed member made of aluminum or aluminum alloy, the electrolytic solution does not contact the core material during the anodizing treatment, so that the coating The color tone is not affected by the core material, and the anodizing property can be improved. Further, since the periphery of the core material is friction stir welded, the sealing performance can be improved.

また、本発明は、第一底板と当該第一底板の周縁から立ち上がる第一周壁部とを有するアルミニウム又はアルミニウム合金製の第一金属部材と、第二底板と当該第二底板の周縁から立ち上がる第二周壁部とを有するとともに前記第一金属部材よりも大きく形成されたアルミニウム又はアルミニウム合金製の第二金属部材と、前記第一底板の裏面と前記第二底板の表面の間に配置され板状を呈する金属製の芯材と、を有し、前記芯材の強度は、前記第一金属部材及び前記第二金属部材の強度よりも高く形成されており、前記芯材と前記第一底板の裏面及び前記芯材と前記第二底板の表面とがそれぞれ接合されているとともに、前記第一周壁部と前記第二周壁部とが全周囲に亘って摩擦攪拌接合されていることを特徴とする。   The present invention also includes a first metal member made of aluminum or aluminum alloy having a first bottom plate and a first peripheral wall portion rising from the periphery of the first bottom plate, and rising from the periphery of the second bottom plate and the second bottom plate. A second metal member made of aluminum or aluminum alloy having a second peripheral wall portion and formed larger than the first metal member, and a plate disposed between the back surface of the first bottom plate and the surface of the second bottom plate A metal core material having a shape, and the strength of the core material is higher than the strength of the first metal member and the second metal member, and the core material and the first bottom plate The back surface and the core material and the surface of the second bottom plate are respectively joined, and the first peripheral wall portion and the second peripheral wall portion are friction stir welded over the entire periphery. And

かかる構成によれば、強度の高い芯材を備えるとともに、芯材と第一金属部材及び第二金属部材とを接合しているため、強度を高めることができる。また、アルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材で芯材を密閉しているため、陽極酸化処理中に電解液が芯材に接触することがないので、皮膜の色調が芯材の影響を受けず、陽極酸化処理性を高めることができる。また、芯材の周囲を摩擦攪拌接合しているため、密閉性を高めることができる。   According to this configuration, since the core material having high strength is provided and the core material, the first metal member, and the second metal member are joined, the strength can be increased. In addition, since the core material is hermetically sealed with the first metal member and the second metal member made of aluminum or aluminum alloy, the electrolyte does not contact the core material during the anodizing process, so the color tone of the film is the core. Anodizing property can be improved without being affected by the material. Further, since the periphery of the core material is friction stir welded, the sealing performance can be improved.

本発明に係る陽極酸化処理用複合部材の製造方法及び陽極酸化処理用複合部材によれば、強度を高めることができるとともに陽極酸化処理性を高めることができる。   According to the method for producing an anodizing composite member and the anodizing composite member according to the present invention, the strength can be increased and the anodizing property can be improved.

本発明の第一実施形態に係る複合部材を示す斜視図である。It is a perspective view which shows the composite member which concerns on 1st embodiment of this invention. 図1の断面図である。It is sectional drawing of FIG. 第一実施形態に係る複合部材の製造方法の準備工程を示す断面図である。It is sectional drawing which shows the preparatory process of the manufacturing method of the composite member which concerns on 1st embodiment. 第一実施形態に係る複合部材の製造方法の面ろう付け工程を示す断面図である。It is sectional drawing which shows the surface brazing process of the manufacturing method of the composite member which concerns on 1st embodiment. 第一実施形態に係る複合部材の製造方法の重合工程前を示す断面図である。It is sectional drawing which shows before the superposition | polymerization process of the manufacturing method of the composite member which concerns on 1st embodiment. 第一実施形態に係る複合部材の製造方法の重合工程後を示す断面図である。It is sectional drawing which shows the superposition | polymerization process after the manufacturing method of the composite member which concerns on 1st embodiment. 第一実施形態に係る複合部材の製造方法の摩擦攪拌工程を示す斜視図である。It is a perspective view which shows the friction stirring process of the manufacturing method of the composite member which concerns on 1st embodiment. 第一実施形態に係る複合部材の製造方法の摩擦攪拌工程を示す断面図である。It is sectional drawing which shows the friction stirring process of the manufacturing method of the composite member which concerns on 1st embodiment. 第一実施形態に係る複合部材の製造方法の切除工程を示す断面図である。It is sectional drawing which shows the cutting process of the manufacturing method of the composite member which concerns on 1st embodiment. 第一実施形態に係る複合部材の製造方法の重合工程の変形例を示す断面図である。It is sectional drawing which shows the modification of the superposition | polymerization process of the manufacturing method of the composite member which concerns on 1st embodiment. 本発明の第二実施形態に係る複合部材の製造方法の準備工程を示す断面図である。It is sectional drawing which shows the preparatory process of the manufacturing method of the composite member which concerns on 2nd embodiment of this invention. 第二実施形態に係る複合部材の製造方法の面ろう付け工程及び重合工程後を示す断面図である。It is sectional drawing which shows the surface brazing process and the superposition | polymerization process of the manufacturing method of the composite member which concerns on 2nd embodiment. 第二実施形態に係る複合部材の製造方法の第一摩擦攪拌工程を示す断面図である。It is sectional drawing which shows the 1st friction stirring process of the manufacturing method of the composite member which concerns on 2nd embodiment. 第二実施形態に係る複合部材の製造方法の第二摩擦攪拌工程を示す断面図である。It is sectional drawing which shows the 2nd friction stirring process of the manufacturing method of the composite member which concerns on 2nd embodiment. 第二実施形態に係る複合部材の製造方法の切除工程を示す断面図である。It is sectional drawing which shows the cutting process of the manufacturing method of the composite member which concerns on 2nd embodiment. 第二実施形態に係る変形例を示す断面図である。It is sectional drawing which shows the modification concerning 2nd embodiment. 本発明の第三実施形態に係る複合部材の製造方法を示す斜視図である。It is a perspective view which shows the manufacturing method of the composite member which concerns on 3rd embodiment of this invention. 図17の断面図である。It is sectional drawing of FIG. 第三実施形態に係る複合部材の製造方法の準備工程を示す斜視図である。It is a perspective view which shows the preparatory process of the manufacturing method of the composite member which concerns on 3rd embodiment. 第三実施形態に係る複合部材の製造方法の面ろう付け工程を示す断面図である。It is sectional drawing which shows the surface brazing process of the manufacturing method of the composite member which concerns on 3rd embodiment. 第三実施形態に係る複合部材の製造方法の重合工程及び摩擦攪拌工程を示す斜視図である。It is a perspective view which shows the superposition | polymerization process and friction stirring process of the manufacturing method of the composite member which concerns on 3rd embodiment. 第三実施形態に係る複合部材の製造方法の切除工程を示す断面図である。It is sectional drawing which shows the cutting process of the manufacturing method of the composite member which concerns on 3rd embodiment.

[第一実施形態]
本発明の第一実施形態について図面を参照して詳細に説明する。図1に示すように、第一実施形態に係る陽極酸化処理用複合部材1は、芯材2と、芯材2の上に配置される第一金属部材3と、芯材2の下に配置される第二金属部材4とで構成されており、薄板状を呈する。陽極酸化処理用複合部材(以下、「複合部材」とも称する。)1は、陽極酸化処理を施すことを目的とした金属部材である。
[First embodiment]
A first embodiment of the present invention will be described in detail with reference to the drawings. As shown in FIG. 1, the composite member 1 for anodizing treatment according to the first embodiment is disposed under a core material 2, a first metal member 3 disposed on the core material 2, and the core material 2. The second metal member 4 is formed and has a thin plate shape. An anodizing composite member (hereinafter also referred to as “composite member”) 1 is a metal member for the purpose of anodizing.

芯材2は、矩形を呈する板状の金属部材である。芯材2は、第一金属部材3及び第二金属部材4よりも強度の高い材料で形成されている。芯材2は、例えば、鉄系材料(鉄鋼、ステンレス鋼、高張力鋼等)、チタン、チタン合金又は銅、銅合金等とすることができる。芯材2を鉄系材料、チタン又はチタン合金とすると複合部材1の強度を確実に高めることができる。また、芯材2を銅又は銅合金とすると複合部材1の熱伝導性を高めることができる。芯材2の厚さは特に制限されないが、本実施形態では例えば、約1〜2mmになっている。   The core material 2 is a plate-shaped metal member having a rectangular shape. The core material 2 is formed of a material having higher strength than the first metal member 3 and the second metal member 4. The core material 2 can be made of, for example, an iron-based material (iron steel, stainless steel, high-tensile steel, etc.), titanium, a titanium alloy, copper, a copper alloy, or the like. When the core material 2 is an iron-based material, titanium, or a titanium alloy, the strength of the composite member 1 can be reliably increased. Moreover, when the core material 2 is made of copper or a copper alloy, the thermal conductivity of the composite member 1 can be increased. The thickness of the core material 2 is not particularly limited, but is about 1 to 2 mm in the present embodiment, for example.

第一金属部材3は、図2に示すように、矩形を呈する板状の金属部材である。第一金属部材3は、アルミニウム又はアルミニウム合金で形成されており、芯材2よりも一回り大きくなっている。芯材2の表面2aと第一金属部材3の裏面3bとは面ろう付けにより接合されている。   As shown in FIG. 2, the first metal member 3 is a plate-like metal member having a rectangular shape. The first metal member 3 is made of aluminum or an aluminum alloy and is slightly larger than the core material 2. The front surface 2a of the core material 2 and the back surface 3b of the first metal member 3 are joined by surface brazing.

第二金属部材4は、矩形を呈する板状の金属部材である。第二金属部材4は、アルミニウム又はアルミニウム合金で形成されており、芯材2よりも一回り大きくなっている。芯材2の裏面2bと第二金属部材4の表面4aとは面ろう付けにより接合されている。   The 2nd metal member 4 is a plate-shaped metal member which exhibits a rectangle. The second metal member 4 is made of aluminum or an aluminum alloy and is slightly larger than the core material 2. The back surface 2b of the core material 2 and the front surface 4a of the second metal member 4 are joined by surface brazing.

第一金属部材3及び第二金属部材4の材料は、アルミニウム又はアルミニウム合金であれば特に制限されないが、例えば、1000系であると好ましい。第一金属部材3及び第二金属部材4の厚さは、特に制限されないが、本実施形態では、例えば、約0.1〜1.0mmになっている。   Although the material of the 1st metal member 3 and the 2nd metal member 4 will not be restrict | limited especially if it is aluminum or aluminum alloy, For example, it is preferable that it is 1000 type | system | group. Although the thickness in particular of the 1st metal member 3 and the 2nd metal member 4 is not restrict | limited, In this embodiment, it is about 0.1-1.0 mm, for example.

第一金属部材3及び第二金属部材4の周縁部は、全周に亘って重合部Jが形成されている。重合部Jは、第一金属部材3及び第二金属部材4の周縁部において、第一金属部材3の裏面3bと、第二金属部材4の表面4aとが重ね合わされた部位である。重合部Jの高さ位置は、芯材2の板厚方向の中心と概ね同じ位置となるように形成されている。第一金属部材3と第二金属部材4の周縁部は、摩擦攪拌接合によって接合されているため、塑性化領域Wが形成されている。塑性化領域Wは、複合部材1の外端部の全周に亘って形成されている。   The peripheral part of the 1st metal member 3 and the 2nd metal member 4 has the superposition | polymerization part J formed over the perimeter. The overlapping portion J is a portion where the back surface 3 b of the first metal member 3 and the surface 4 a of the second metal member 4 are overlapped at the peripheral portions of the first metal member 3 and the second metal member 4. The height position of the overlapping portion J is formed to be substantially the same position as the center of the core material 2 in the plate thickness direction. Since the peripheral portions of the first metal member 3 and the second metal member 4 are joined by friction stir welding, a plasticized region W is formed. The plasticized region W is formed over the entire circumference of the outer end portion of the composite member 1.

次に、第一実施形態に係る陽極酸化処理用複合部材の製造方法(以下、「複合部材の製造方法」とも称する。)について説明する。複合部材の製造方法は、準備工程と、面ろう付け工程と、重合工程と、摩擦攪拌工程と、切除工程と、を行う。   Next, a method for manufacturing the composite member for anodizing treatment according to the first embodiment (hereinafter also referred to as “composite member manufacturing method”) will be described. The manufacturing method of a composite member performs a preparation process, a surface brazing process, a polymerization process, a friction stirring process, and a cutting process.

準備工程は、図3に示すように、各部材を準備する工程である。準備工程では、芯材2と、第一金属部材3と、第二金属部材4と、ブレージングシート5,6とを準備する。準備工程では、下から第二金属部材4、ブレージングシート6、芯材2、ブレージングシート5、第一金属部材3の順番に積層させて中間部材N1を形成する。   The preparation step is a step of preparing each member as shown in FIG. In a preparation process, the core material 2, the 1st metal member 3, the 2nd metal member 4, and the brazing sheets 5 and 6 are prepared. In the preparation step, the intermediate member N1 is formed by laminating the second metal member 4, the brazing sheet 6, the core material 2, the brazing sheet 5, and the first metal member 3 in this order from the bottom.

ブレージングシート5,6は、フラックスレス用ろう付け仕様であって、Al−Si−Mg系合金ろう材からなる薄い単層シートである。ブレージングシート5,6は、芯材2と同じ大きさで形成されている。ブレージングシート5,6の厚さは、特に制限されないが、本実施形態では、例えば、約20〜100μmである。   The brazing sheets 5 and 6 are flux-less brazing specifications and are thin single-layer sheets made of an Al—Si—Mg alloy brazing material. The brazing sheets 5 and 6 are formed in the same size as the core material 2. The thickness of the brazing sheets 5 and 6 is not particularly limited, but is about 20 to 100 μm in the present embodiment, for example.

面ろう付け工程は、図4に示すように、加圧式ろう付け治具20を用いて面ろう付けを行う工程である。加圧式ろう付け治具20は、下板21、中板22、上板23及び複数の支柱24を主に備えた治具である。中板22及び上板23は、支柱24に沿って上下方向に移動自在に形成されている。中板22と上板23との間には、板ばね25が介設されている。   The surface brazing step is a step of performing surface brazing using a pressure brazing jig 20 as shown in FIG. The pressure brazing jig 20 is a jig mainly including a lower plate 21, an intermediate plate 22, an upper plate 23, and a plurality of support columns 24. The middle plate 22 and the upper plate 23 are formed so as to be movable in the vertical direction along the column 24. A leaf spring 25 is interposed between the middle plate 22 and the upper plate 23.

ブレージングシート5,6中のSiは、その含有量によってブレージングシート5,6の液相線の温度を下げるとともに、面ろう付け中の濡れ性を改善するための元素である。Si含有量が、1.0質量%に満たないと、ブレージングシート5,6の液相線の温度が高くなりすぎて、所定のろう付け温度に到達してもブレージングシート5,6の溶解が不十分となり、十分なろう付け強度(せん断応力)が得られない可能性がある。逆に、Si含有量が、12質量%を超えると、鋳造中に鋳塊中央部に初晶Siが析出(晶出)する可能性が高くなり、仮に健全な冷延板が得られたとしてもミクロ的に均質な組織のブレージングシート5,6を得ることが困難となる。
したがって、ろう材中のSi含有量は、1.0〜12質量%の範囲とする。より好ましいSi含有量は、2.0〜12質量%の範囲である。さらに好ましいSi含有量は、3.0〜12質量%の範囲である。
Si in the brazing sheets 5 and 6 is an element for lowering the liquidus temperature of the brazing sheets 5 and 6 and improving wettability during surface brazing depending on the content thereof. If the Si content is less than 1.0% by mass, the temperature of the liquidus line of the brazing sheets 5 and 6 becomes too high, and the brazing sheets 5 and 6 are dissolved even when reaching a predetermined brazing temperature. Insufficient brazing strength (shear stress) may not be obtained. Conversely, if the Si content exceeds 12% by mass, there is a high possibility that primary Si precipitates (crystallizes) in the center of the ingot during casting, and a healthy cold-rolled sheet is obtained. However, it becomes difficult to obtain brazing sheets 5 and 6 having a microscopically homogeneous structure.
Therefore, the Si content in the brazing material is in the range of 1.0 to 12% by mass. A more preferable Si content is in the range of 2.0 to 12% by mass. A more preferable Si content is in the range of 3.0 to 12% by mass.

ブレージングシート5,6中のMgは、自らが酸化されることにより、還元剤として作用するため、ろう付け加熱によるアルミニウム又はアルミニウム合金部材(第一金属部材3及び第二金属部材4)とブレージングシート5,6のろう材との界面におけるアルミニウムの酸化を抑制し、面ろう付け中の濡れ性を改善するための元素であると考えられる。Mg含有量が、0.1質量%に満たないと、ろう付け温度や保持時間にもよるが、その効果が不十分となり、十分なろう付け強度(せん断応力)が得られない可能性がある。逆に、Mg含有量が、5.0質量%を超えると、鋳塊を熱延する際のロールへの負荷が大きくなり、また耳割れも生じるため、冷延が困難となる。ろう材の加工性を考慮すると、Mg含有量は、低い方が好ましい。
したがって、ろう材中のMg含有量は、0.1〜5.0質量%の範囲とする。より好まし
いMg含有量は、0.1〜4.0質量%の範囲である。さらに好ましいMg含有量は、0.
1〜3.0質量%の範囲である。
Mg in brazing sheets 5 and 6 acts as a reducing agent by being oxidized by itself, so brazing heating aluminum or aluminum alloy members (first metal member 3 and second metal member 4) and brazing sheet It is considered to be an element for suppressing the oxidation of aluminum at the interface with the 5 and 6 brazing materials and improving the wettability during surface brazing. If the Mg content is less than 0.1% by mass, depending on the brazing temperature and holding time, the effect may be insufficient and sufficient brazing strength (shear stress) may not be obtained. . On the other hand, if the Mg content exceeds 5.0% by mass, the load on the roll during hot rolling of the ingot is increased, and ear cracks also occur, so that cold rolling becomes difficult. In consideration of the workability of the brazing material, the Mg content is preferably low.
Therefore, the Mg content in the brazing material is in the range of 0.1 to 5.0% by mass. A more preferable Mg content is in the range of 0.1 to 4.0% by mass. Further preferred Mg content is 0.
It is the range of 1-3 mass%.

ブレージングシート5,6の残部はAlと不可避的不純物からなる。不可避的不純物としてはFe、Cu、Mn、Zn等が挙げられるが、これら元素については、Fe:1.0質量%未満、Cu:1.0質量%未満、Mn:1.0質量%未満、Zn:1.0質量%未満の範囲であれば、本発明の効果を妨げるものではない。したがって、不可避的不純物としての前記成分含有量はそれぞれ1.0質量%未満とすることが好ましい。   The balance of the brazing sheets 5 and 6 is made of Al and inevitable impurities. Inevitable impurities include Fe, Cu, Mn, Zn, and the like. For these elements, Fe: less than 1.0% by mass, Cu: less than 1.0% by mass, Mn: less than 1.0% by mass, If it is the range of less than Zn: 1.0 mass%, the effect of this invention will not be prevented. Therefore, the content of the components as inevitable impurities is preferably less than 1.0% by mass.

面ろう付け工程では、下板21と中板22との間に中間部材N1を配置して、所定の条件下で押圧力を付与して面ろう付けを行う。面ろう付けの条件は、各部材の材料によって適宜設定すればよい。例えば、芯材2が銅である場合は、温度を約510〜550℃、押圧力を約1.0MPa以上、不活性ガス雰囲気とし、押圧状態を2分以上保持する。不活性ガスとしては、窒素、アルゴン、ヘリウムを用いることができる。窒素ガスとしては、工業用窒素ガス(酸素濃度が10ppm以下)を用いることが好ましい。なお、接合強度を問題にしないのであれば、大気中であっても接合は可能である。   In the surface brazing step, the intermediate member N1 is disposed between the lower plate 21 and the intermediate plate 22, and surface brazing is performed by applying a pressing force under a predetermined condition. What is necessary is just to set the conditions of surface brazing suitably by the material of each member. For example, when the core material 2 is copper, the temperature is about 510 to 550 ° C., the pressing force is about 1.0 MPa or more, an inert gas atmosphere, and the pressing state is maintained for 2 minutes or more. Nitrogen, argon, and helium can be used as the inert gas. As the nitrogen gas, it is preferable to use industrial nitrogen gas (oxygen concentration is 10 ppm or less). If the bonding strength is not a problem, bonding is possible even in the air.

また、例えば、芯材2が鉄系材料である場合は、温度を約570〜610℃、押圧力を約1.0MPa以上、不活性ガス雰囲気とし、押圧状態を2分以上保持する。   For example, when the core material 2 is an iron-based material, the temperature is set to about 570 to 610 ° C., the pressing force is set to about 1.0 MPa or more, an inert gas atmosphere, and the pressed state is maintained for 2 minutes or more.

これにより、芯材2と第一金属部材3及び芯材2と第二金属部材4とが面ろう付けされる。ブレージングシート5,6は、本実施形態では単層のものを使用しているため、コストを低減することができる。また、面ろう付け工程では、不活性ガス雰囲気下で、フラックスを用いることなく面ろう付けを行っている。これにより、面ろう付け工程では、面接触させた状態で特定の面圧を付与してブレージングシート5,6を溶解させるとともに、アルミニウム又はアルミニウム合金部材(第一金属部材3及び第二金属部材4)及び芯材2との界面を濡らしつつ、溶融したろう材を界面から積極的に排出することができる。よって、アルミニウム又はアルミニウム合金部材と芯材2との間に形成される金属間化合物層の厚みを薄くすることができる。例えば、芯材2に銅又は銅合金を用いている場合は、金属間化合物層を薄くすることができるため、熱伝導率を高く維持することができる。   Thereby, the core material 2 and the first metal member 3 and the core material 2 and the second metal member 4 are brazed. Since the brazing sheets 5 and 6 are single layers in this embodiment, the cost can be reduced. In the surface brazing process, surface brazing is performed in an inert gas atmosphere without using flux. Thus, in the surface brazing process, a specific surface pressure is applied in a surface contact state to melt the brazing sheets 5 and 6, and aluminum or an aluminum alloy member (the first metal member 3 and the second metal member 4). ) And the core material 2, the molten brazing material can be actively discharged from the interface. Therefore, the thickness of the intermetallic compound layer formed between the aluminum or aluminum alloy member and the core material 2 can be reduced. For example, when copper or a copper alloy is used for the core material 2, the intermetallic compound layer can be made thin, so that the thermal conductivity can be kept high.

重合工程は、図5及び図6に示すように、成形型Kを用いて第一金属部材3と第二金属部材4との周縁部を重ね合わせて重合部Jを形成する工程である。成形型Kは、下型K1と、上型K2とで構成されている。下型K1は、基面K1bと、基面K1bに窪んで形成された凹部K1aとを有する。上型K2は、基面K2bと、基面K2bに窪んで形成された凹部K2aとを有する。凹部K1a,K2aは、芯材2に対応する位置に形成されている。   The superposition | polymerization process is a process of forming the superposition | polymerization part J by overlapping the peripheral part of the 1st metal member 3 and the 2nd metal member 4 using the shaping | molding die K, as shown in FIG.5 and FIG.6. The mold K is composed of a lower mold K1 and an upper mold K2. The lower mold K1 has a base surface K1b and a recess K1a formed to be recessed in the base surface K1b. The upper mold K2 has a base surface K2b and a recess K2a formed to be recessed in the base surface K2b. The recesses K1a and K2a are formed at positions corresponding to the core material 2.

重合工程では、中間部材N1を下型K1に配置する。そして、上型K2を降下させて基面K1bと基面K2bとで第一金属部材3と第二金属部材4の周縁部を押圧し、重合部Jを形成する。   In the polymerization step, the intermediate member N1 is disposed on the lower mold K1. And the upper mold | type K2 is dropped, the peripheral part of the 1st metal member 3 and the 2nd metal member 4 is pressed with the base surface K1b and the base surface K2b, and the superposition | polymerization part J is formed.

摩擦攪拌工程は、図7に示すように、接合用回転ツールFを用いて重合部Jに対して芯材2の全周囲に亘って摩擦攪拌接合を行う工程である。接合用回転ツールFは、特許請求の範囲の「回転ツール」に相当する。   As shown in FIG. 7, the friction stirring step is a step of performing friction stir welding over the entire circumference of the core material 2 with respect to the overlapped portion J using the rotating tool F for bonding. The joining rotary tool F corresponds to a “rotary tool” in the claims.

接合用回転ツールFは、連結部F1と、攪拌ピンF2とで構成されており、例えば工具鋼で形成されている。連結部F1は、図示しない摩擦攪拌装置に取り付けられる部位であって、円柱状を呈する。攪拌ピンF2は、連結部F1から垂下しており、連結部F1と同軸になっている。攪拌ピンF2は連結部F1から離間するにつれて先細りになっている。攪拌ピンF2の外周面には螺旋溝が刻設されている。本実施形態では、接合用回転ツールFを右回転させるため、螺旋溝は、基端から先端に向かうにつれて左回りに形成されている。   The joining rotary tool F includes a connecting portion F1 and a stirring pin F2, and is made of, for example, tool steel. The connection part F1 is a part attached to a friction stirrer (not shown) and has a cylindrical shape. The stirring pin F2 hangs down from the connecting portion F1 and is coaxial with the connecting portion F1. The stirring pin F2 is tapered as it is separated from the connecting portion F1. A spiral groove is formed on the outer peripheral surface of the stirring pin F2. In the present embodiment, the spiral groove is formed in a counterclockwise direction from the proximal end toward the distal end in order to rotate the joining rotary tool F to the right.

なお、接合用回転ツールFを左回転させる場合は、螺旋溝を基端から先端に向かうにつれて右回りに形成することが好ましい。螺旋溝をこのように設定することで、摩擦攪拌の際に塑性流動化した金属が螺旋溝によって攪拌ピンF2の先端側に導かれる。これにより、被接合金属部材(第一金属部材3、第二金属部材4)の外部に溢れ出る金属の量を少なくすることができる。   In addition, when rotating the rotation tool F for joining counterclockwise, it is preferable to form a spiral groove clockwise as it goes to a front-end | tip from a base end. By setting the spiral groove in this way, the metal plastically fluidized during friction stirring is guided to the tip side of the stirring pin F2 by the spiral groove. Thereby, the quantity of the metal which overflows to the exterior of a to-be-joined metal member (the 1st metal member 3, the 2nd metal member 4) can be decreased.

摩擦攪拌工程では、右回転させた接合用回転ツールFを第一金属部材3の表面3aの周縁部に設定された開始位置Spに挿入し、重合部Jに沿って相対移動させる。摩擦攪拌工程では、連結部F1を中間部材N1から離間させて、攪拌ピンF2の基端側は露出した状態で摩擦攪拌を行う。接合用回転ツールFの移動方向はどちらでもよいが、本実施形態では、芯材2に対して左回りとなるように設定する。図8に示すように、攪拌ピンF2は第一金属部材3及び第二金属部材4に接触する程度に挿入深さを設定する。接合用回転ツールFの移動軌跡には塑性化領域Wが形成される。摩擦攪拌工程では、塑性化領域Wの始端と終端とが重なるようにすることが好ましい。なお、挿入深さは、攪拌ピンF2のみが、第一金属部材3のみと接触する程度に設定して摩擦攪拌工程を行ってもよい。この場合は、攪拌ピンF2と第一金属部材3とが接触した摩擦熱によって重合部Jが塑性流動化して接合される。   In the friction stirring step, the rotating tool F for bonding rotated to the right is inserted into the start position Sp set at the peripheral edge of the surface 3a of the first metal member 3, and is relatively moved along the overlapping portion J. In the friction stirring step, the connecting portion F1 is separated from the intermediate member N1, and the friction stirring is performed with the base end side of the stirring pin F2 exposed. The moving direction of the joining rotary tool F may be either, but in the present embodiment, it is set to be counterclockwise with respect to the core material 2. As shown in FIG. 8, the insertion depth of the stirring pin F <b> 2 is set so as to contact the first metal member 3 and the second metal member 4. A plasticized region W is formed on the movement locus of the welding rotary tool F. In the friction stirring step, it is preferable that the start end and the end end of the plasticizing region W overlap. In addition, you may perform a friction stirring process, setting insertion depth to the extent that only the stirring pin F2 contacts only the 1st metal member 3. FIG. In this case, the superposed portion J is plastically fluidized and joined by frictional heat in which the stirring pin F2 and the first metal member 3 are in contact.

摩擦攪拌工程では、接合中心線Xの外側にバリVが発生するように接合条件を設定するのがよい。バリVが発生する位置は、接合条件によって異なる。当該接合条件とは、接合用回転ツールFの回転速度、回転方向、移動速度(送り速度)、進行方向、攪拌ピンF2の傾斜角度(テーパー角度)、被接合金属部材(第一金属部材3、第二金属部材4)の材質、被接合金属部材の厚さ等の各要素とこれらの要素の組合せで決定される。   In the friction stirring step, it is preferable to set the joining conditions so that burrs V are generated outside the joining center line X. The position where the burrs V are generated varies depending on the joining conditions. The joining conditions include the rotational speed, the rotational direction, the moving speed (feeding speed), the traveling direction, the inclination angle (taper angle) of the stirring pin F2, the metal member to be joined (first metal member 3, It is determined by each element such as the material of the second metal member 4), the thickness of the metal member to be joined and the combination of these elements.

例えば、接合用回転ツールFの回転速度が遅い場合では、フロー側(retreating side:回転ツールの外周における接線速度から回転ツールの移動速度が減算される側)に比べてシアー側(advancing side:回転ツールの外周における接線速度に回転ツールの移動速度が加算される側)の方が塑性流動材の温度が上昇しやすくなるため、塑性化領域外のシアー側にバリが多く発生する傾向にある。一方、例えば、接合用回転ツールFの回転速度が速い場合、シアー側の方が塑性流動材の温度が上昇するものの、回転速度が速い分、塑性化領域外のフロー側にバリが多く発生する傾向にある。   For example, when the rotational speed of the rotating tool for welding F is low, the shearing side (advancing side: rotation) compared to the flow side (retreating side: side where the moving speed of the rotary tool is subtracted from the tangential speed on the outer periphery of the rotating tool). Since the temperature of the plastic fluidized material is likely to increase on the side where the moving speed of the rotary tool is added to the tangential speed on the outer periphery of the tool, more burrs tend to occur on the shear side outside the plasticized region. On the other hand, for example, when the rotational speed of the rotating tool F for bonding is high, the temperature of the plastic fluidized material increases on the shear side, but a lot of burrs are generated on the flow side outside the plasticized region because the rotational speed is high. There is a tendency.

本実施形態では、接合用回転ツールFの回転速度を速く設定しているため、図9に示すように、塑性化領域W外のフロー側にバリVが多く発生する傾向にある。また、本実施形態では、塑性化領域Wの表面において、接合中心線Xよりも外側に凹溝Pが形成される。凹溝Pは、摩擦攪拌接合によってより深くえぐれる部位である。また、接合用回転ツールFの回転速度を速く設定することにより、接合用回転ツールFの移動速度(送り速度)を高めることができる。これにより、接合サイクルを短くすることができる。   In the present embodiment, since the rotational speed of the joining rotary tool F is set high, there is a tendency that many burrs V are generated on the flow side outside the plasticizing region W as shown in FIG. In the present embodiment, the groove P is formed on the surface of the plasticized region W outside the bonding center line X. The concave groove P is a part that can be deepened by friction stir welding. Moreover, the moving speed (feeding speed) of the joining rotary tool F can be increased by setting the rotational speed of the joining rotary tool F faster. Thereby, a joining cycle can be shortened.

切除工程は、図9に示すように、中間部材N1の外周縁を切除する工程である。切除工程では、塑性化領域Wを含んだ部分よりも外側の領域を切除する。切除工程では、本実施形態では、凹溝Pを境に、凹溝Pよりも外側の部分を切除する。これにより、図1に示す複合部材1が形成される。   The cutting step is a step of cutting the outer peripheral edge of the intermediate member N1, as shown in FIG. In the cutting process, a region outside the portion including the plasticized region W is cut. In the excision step, in the present embodiment, a portion outside the concave groove P is excised with the concave groove P as a boundary. Thereby, the composite member 1 shown in FIG. 1 is formed.

以上説明した複合部材1及び複合部材の製造方法によれば、強度の高い芯材2を備えるとともに、芯材2と第一金属部材3及び第二金属部材4とを面ろう付けしているため、複合部材1の強度を高めることができる。また、アルミニウム又はアルミニウム合金製の第一金属部材3及び第二金属部材4で芯材2を密閉しているため、陽極酸化処理中に電解液が芯材2に接触することがないので、皮膜の色調が芯材2の影響を受けず、陽極酸化処理性を高めることができる。また、芯材2の周囲を摩擦攪拌接合しているため、密閉性を高めることができる。つまり、複合部材1によれば、強度の向上と陽極酸化処理性の向上の両立を図ることができる。複合部材1に陽極酸化処理を施すことにより、耐食性、耐摩耗性、装飾性(着色性)等を向上させることができる。   According to the composite member 1 and the composite member manufacturing method described above, the core member 2 having high strength is provided, and the core member 2, the first metal member 3, and the second metal member 4 are brazed. The strength of the composite member 1 can be increased. Further, since the core material 2 is hermetically sealed with the first metal member 3 and the second metal member 4 made of aluminum or aluminum alloy, the electrolytic solution does not come into contact with the core material 2 during the anodizing treatment. The color tone is not affected by the core material 2 and the anodizing treatment property can be improved. Moreover, since the circumference | surroundings of the core material 2 are friction stir welding, a sealing performance can be improved. That is, according to the composite member 1, it is possible to achieve both improvement in strength and improvement in anodizing property. By subjecting the composite member 1 to anodic oxidation treatment, corrosion resistance, wear resistance, decorativeness (colorability) and the like can be improved.

また、接合用回転ツールFの攪拌ピンF2のみを第一金属部材3のみ、又は、第一金属部材3及び第二金属部材4の両方に接触させた状態で摩擦攪拌を行うことが好ましい。これにより、回転ツールのショルダ部を押し込んで摩擦攪拌接合を行う場合と比べて、摩擦攪拌装置にかかる負荷を軽減することができる。   In addition, it is preferable to perform friction stirring in a state where only the stirring pin F2 of the rotating tool F for welding is in contact with only the first metal member 3 or both the first metal member 3 and the second metal member 4. Thereby, compared with the case where the shoulder part of a rotary tool is pushed in and friction stir welding is performed, the load concerning a friction stirrer can be reduced.

また、本実施形態の切除工程では、凹溝Pを境に中間部材N1の外端を容易に切除することができる。また、接合中心線Xよりも外側に凹溝Pができるように接合条件を設定しているため、凹溝Pを境に切除しても接合部(塑性化領域W)を多く残すことができる。これにより、接合強度を高めることができる。また、切除工程では、バリVが塑性化領域Wの外側にバリVが集約されるように接合条件を設定しているので、バリVを余剰片ごと切除することができる。   In the excision process of the present embodiment, the outer end of the intermediate member N1 can be easily excised with the concave groove P as a boundary. In addition, since the joining conditions are set so that the concave groove P is formed outside the joint center line X, a large amount of the joint (plasticized region W) can be left even if the concave groove P is cut off. . Thereby, joint strength can be raised. In the excision process, since the joining conditions are set so that the burrs V are gathered outside the plasticized region W, the burrs V can be excised together with the surplus pieces.

以上本発明の実施形態について説明したが、本発明の趣旨に反しない範囲において適宜設計変更が可能である。例えば、図10は、第一実施形態に係る複合部材の製造方法の重合工程の変形例を示す断面図である。当該変形例では、基面K1bに凹部が形成されていない点で第一実施形態と相違する。当該変形例の重合工程でも、下型K1と上型K2とで中間部材N1の周縁部を押圧して重合部Jを形成する。重合部Jの高さ位置は、芯材2の裏面2bと概ね同じ高さ位置となる。   Although the embodiments of the present invention have been described above, design changes can be made as appropriate without departing from the spirit of the present invention. For example, FIG. 10 is a cross-sectional view showing a modification of the polymerization step of the method for manufacturing the composite member according to the first embodiment. This modification differs from the first embodiment in that no recess is formed on the base surface K1b. Also in the superposition | polymerization process of the said modification, the peripheral part of the intermediate member N1 is pressed with the lower mold | type K1 and the upper mold | type K2, and the superposition | polymerization part J is formed. The height position of the overlapping portion J is substantially the same height position as the back surface 2 b of the core material 2.

また、摩擦攪拌工程では、ショルダ部と攪拌ピンとを有する回転ツール(図示省略)を用いて摩擦攪拌接合を行ってもよい。また、中間部材N1の表面及び裏面の両方から摩擦攪拌を行ってもよい。また、面ろう付け工程によって、第一金属部材3及び第二金属部材4の周縁部が押圧されて重合部が形成された場合は、面ろう付け工程中に重合工程を含むこととなるため、成形型Kを用いて別途重合工程を行わなくてもよい。また、切除工程は省略してもよい。   In the friction stirring step, friction stir welding may be performed using a rotary tool (not shown) having a shoulder portion and a stirring pin. Further, friction stirring may be performed from both the front surface and the back surface of the intermediate member N1. Moreover, when the peripheral part of the 1st metal member 3 and the 2nd metal member 4 is pressed by the surface brazing process and a superposition | polymerization part is formed, since a superposition | polymerization process will be included in a surface brazing process, A separate polymerization step may not be performed using the mold K. The excision process may be omitted.

[第二実施形態]
次に、本発明の第二実施形態に係る複合部材及び複合部材の製造方法について説明する。第二実施形態に係る複合部材は、介設部材7を用いる点で第一実施形態と相違する。第二実施形態に係る複合部材の製造方法では、準備工程と、面ろう付け工程と、重合工程と、摩擦攪拌工程と、切除工程とを行う。第二実施形態では、第一実施形態と相違する部分を中心に説明する。
[Second Embodiment]
Next, the composite member and the method for manufacturing the composite member according to the second embodiment of the present invention will be described. The composite member according to the second embodiment is different from the first embodiment in that an interposed member 7 is used. In the manufacturing method of the composite member which concerns on 2nd embodiment, a preparatory process, a surface brazing process, a superposition | polymerization process, a friction stirring process, and a cutting process are performed. In the second embodiment, the description will focus on the parts that are different from the first embodiment.

準備工程は、図11に示すように、各部材を準備する工程である。準備工程では、芯材2と、第一金属部材3と、第二金属部材4と、ブレージングシート5,6と、介設部材7,7を準備する。準備工程では、下から第二金属部材4、ブレージングシート6、芯材2、ブレージングシート5、第一金属部材3の順番に積層させて中間部材N1を形成する。なお、中間部材N1には、介設部材7は含まない。   A preparation process is a process of preparing each member, as shown in FIG. In the preparation step, the core material 2, the first metal member 3, the second metal member 4, the brazing sheets 5 and 6, and the interposed members 7 and 7 are prepared. In the preparation step, the intermediate member N1 is formed by laminating the second metal member 4, the brazing sheet 6, the core material 2, the brazing sheet 5, and the first metal member 3 in this order from the bottom. The intermediate member N1 does not include the interposed member 7.

面ろう付け工程では、第一実施形態と同じ要領で、中間部材N1に対して面ろう付け工程を行う。面ろう付け工程によって、中間部材N1が一体的に接合される。   In the surface brazing process, the surface brazing process is performed on the intermediate member N1 in the same manner as in the first embodiment. The intermediate member N1 is integrally joined by the surface brazing process.

重合工程では、図12に示すように、第一金属部材3の裏面3bと、第二金属部材4の表面4aとの間に介設部材7を配置するとともに、成形面が平坦な成形型(図示省略)を用いて中間部材N1及び介設部材7を板厚方向に押圧して第一重合部J1及び第二重合部J2を形成する工程である。   In the polymerization step, as shown in FIG. 12, the interposed member 7 is disposed between the back surface 3 b of the first metal member 3 and the surface 4 a of the second metal member 4, and a molding die having a flat molding surface ( In this step, the intermediate member N1 and the interposed member 7 are pressed in the plate thickness direction using the first overlapping portion J1 and the second overlapping portion J2.

介設部材7は、板状を呈するアルミニウム又はアルミニウム合金部材である。介設部材7は、芯材2と同じ板厚になっている。本実施形態では、4つの介設部材7を用いており、芯材2の外周面を全周囲に亘って覆っている。つまり、介設部材7の板幅寸法の2倍と、芯材2の板幅寸法との長さの和は、第一金属部材3の板幅寸法と同等になっている。介設部材7は、アルミニウム又はアルミニウム合金であれば特に制限されないが、本実施形態では、第一金属部材3及び第二金属部材4と同じ成分組成になっている。   The interposed member 7 is a plate-like aluminum or aluminum alloy member. The interposed member 7 has the same thickness as that of the core material 2. In this embodiment, four interposed members 7 are used, and the outer peripheral surface of the core material 2 is covered over the entire periphery. In other words, the sum of the lengths of the plate width dimension of the interposed member 7 and the plate width dimension of the core member 2 is equal to the plate width dimension of the first metal member 3. The interposed member 7 is not particularly limited as long as it is aluminum or an aluminum alloy, but in the present embodiment, it has the same component composition as the first metal member 3 and the second metal member 4.

重合工程によって、介設部材7の表面7aと、第一金属部材3の裏面3bとが重ね合わされて第一重合部J1が形成される。また、介設部材7の裏面7bと、第二金属部材4の表面4aとが重ね合わされて第二重合部J2が形成される。第一重合部J1及び第二重合部J2は、芯材2の周囲に亘って矩形枠状に形成される。   By the polymerization step, the front surface 7a of the interposed member 7 and the back surface 3b of the first metal member 3 are overlapped to form the first polymerization portion J1. Moreover, the back surface 7b of the interposed member 7 and the surface 4a of the second metal member 4 are overlapped to form the second overlapping portion J2. The first overlapping portion J1 and the second overlapping portion J2 are formed in a rectangular frame shape around the core material 2.

摩擦攪拌工程は、図13及び図14に示すように、第一重合部J1に摩擦攪拌を行う第一摩擦攪拌工程及び第二重合部J2に摩擦攪拌を行う第二摩擦攪拌工程を行う。第一摩擦攪拌工程では、接合用回転ツールFを用いて第一実施形態と同じ要領で摩擦攪拌接合を行う。つまり、第一摩擦攪拌工程では、接合用回転ツールFを第一金属部材3の表面3aから挿入し、攪拌ピンF2のみを第一金属部材3及び介設部材7に接触させた状態で第一重合部J1に沿って相対移動させる。   As shown in FIGS. 13 and 14, the friction stirring step performs a first friction stirring step in which friction stirring is performed on the first polymerization portion J1 and a second friction stirring step in which friction stirring is performed on the second polymerization portion J2. In the first friction agitation step, friction agitation welding is performed in the same manner as in the first embodiment using the welding rotary tool F. That is, in the first friction agitation step, the first rotating tool F is inserted from the surface 3a of the first metal member 3 and only the agitation pin F2 is in contact with the first metal member 3 and the interposition member 7. Relative movement is performed along the overlapping portion J1.

第一摩擦攪拌工程では、接合中心線Xに対して、凹溝Pが塑性化領域W1の外側に形成されるとともに、バリVが塑性化領域W1の外側に形成されるように接合用回転ツールFの接合条件を設定する。なお、接合用回転ツールFは、攪拌ピンF2のみが第一金属部材3のみと接触するように設定してもよい。この場合は、攪拌ピンF2と第一金属部材3との摩擦熱によって第一重合部J1が塑性流動化して接合される。   In the first friction stirring step, the rotating tool for joining is formed so that the concave groove P is formed outside the plasticizing region W1 and the burr V is formed outside the plasticizing region W1 with respect to the joining center line X. F joining conditions are set. Note that the joining rotary tool F may be set so that only the stirring pin F <b> 2 contacts only the first metal member 3. In this case, the first overlapping portion J1 is plastically fluidized and joined by frictional heat between the stirring pin F2 and the first metal member 3.

第二摩擦攪拌工程では、図14に示すように、中間部材N1及び介設部材7をひっくり返し、第二金属部材4側から摩擦攪拌工程を行う。つまり、第二摩擦攪拌工程では、接合用回転ツールFを第二金属部材4の裏面4bから挿入し、攪拌ピンF2のみを第二金属部材4及び介設部材7に接触させた状態で第二重合部J2に沿って相対移動させる。   In the second friction stirring step, as shown in FIG. 14, the intermediate member N1 and the interposed member 7 are turned over, and the friction stirring step is performed from the second metal member 4 side. That is, in the second friction agitation step, the second rotating tool F is inserted from the back surface 4b of the second metal member 4 and only the agitation pin F2 is in contact with the second metal member 4 and the interposed member 7 in the second state. Relative movement is performed along the overlapping portion J2.

第二摩擦攪拌工程では、接合中心線Xに対して、凹溝Pが塑性化領域W2の外側に形成されるとともに、バリVが塑性化領域W2の外側に形成されるように接合用回転ツールFの接合条件を設定する。なお、接合用回転ツールFは、攪拌ピンF2のみが第二金属部材4のみと接触するように設定してもよい。この場合は、攪拌ピンF2と第二金属部材4との摩擦熱によって第二重合部J2が塑性流動化して接合される。   In the second friction stirring step, the bonding rotary tool is formed so that the concave groove P is formed outside the plasticizing region W2 and the burr V is formed outside the plasticizing region W2 with respect to the bonding center line X. F joining conditions are set. Note that the joining rotary tool F may be set so that only the stirring pin F <b> 2 contacts only the second metal member 4. In this case, the second overlapping portion J2 is plastically fluidized and joined by frictional heat between the stirring pin F2 and the second metal member 4.

切除工程は、図15に示すように、第一金属部材3、第二金属部材4及び介設部材7の外端部を切除する工程である。切除工程では、凹溝Pを通る境界線Sを境にして、境界線Sよりも外側を切除する。これにより、第二実施形態に係る複合部材1Aが形成される。   The cutting step is a step of cutting the outer end portions of the first metal member 3, the second metal member 4, and the interposition member 7 as shown in FIG. In the cutting process, the outside of the boundary line S is cut with the boundary line S passing through the concave groove P as a boundary. Thereby, the composite member 1A according to the second embodiment is formed.

複合部材1Aは、芯材2と、芯材2の表面2aに面ろう付けされた第一金属部材3と、芯材2の裏面2bに面ろう付けされた第二金属部材4と、芯材2の周囲において、第一金属部材3と第二金属部材4との間に介設された介設部材7とで構成されている。第一重合部J1及び第二重合部J2は、それぞれ塑性化領域W1,W2が形成されており、摩擦攪拌によって全周に亘って接合されている。   The composite member 1A includes a core material 2, a first metal member 3 brazed to the surface 2a of the core material 2, a second metal member 4 brazed to the back surface 2b of the core material 2, and a core material. 2 is constituted by an interposed member 7 interposed between the first metal member 3 and the second metal member 4. The first overlapping portion J1 and the second overlapping portion J2 are formed with plasticized regions W1 and W2, respectively, and are joined over the entire circumference by friction stirring.

以上説明した第二実施形態に係る複合部材の製造方法及び複合部材1Aによっても第一実施形態と略同等の効果を得ることができる。また、本実施形態では、介設部材7を挿入し、介設部材7の側面と芯材2の側面とを当接させることができるので、芯材2の周囲に隙間が形成されるのを防ぐことができる。また、介設部材7をアルミニウム又はアルミニウム合金としているため、芯材2が露出することがなく陽極酸化処理に対しても好適である。   The effect substantially equivalent to 1st embodiment can be acquired also by the manufacturing method and composite member 1A of the composite member which concern on 2nd embodiment demonstrated above. Moreover, in this embodiment, since the interposition member 7 can be inserted and the side surface of the interposition member 7 and the side surface of the core material 2 can be contacted, a gap is formed around the core material 2. Can be prevented. Moreover, since the interposition member 7 is made of aluminum or an aluminum alloy, the core material 2 is not exposed and is suitable for anodizing treatment.

第二実施形態に係る複合部材の製造方法では、上記した形態に限定されるものではない。例えば、介設部材7は、本実施形態では4本用いたが、枠状であってもよい。また、塑性化領域W1,W2が重複するように攪拌ピンF2の挿入深さを設定してもよい。また、摩擦攪拌工程では、表裏で別々に行わずに、例えば、第一金属部材3の表面3aから接合用回転ツールFを挿入し、第一重合部J1及び第二重合部J2の両方を摩擦攪拌接合することもできる。この場合は、攪拌ピンF2のみを第一金属部材3、第二金属部材4及び介設部材7の全部に接触させるか、第一金属部材3及び介設部材7のみに接触させた状態で摩擦攪拌を行うことができる。   In the manufacturing method of the composite member which concerns on 2nd embodiment, it is not limited to an above-described form. For example, although four interposition members 7 are used in the present embodiment, a frame shape may be used. Moreover, you may set the insertion depth of the stirring pin F2 so that plasticization area | regions W1 and W2 may overlap. Further, in the friction stirring process, for example, the joining rotary tool F is inserted from the front surface 3a of the first metal member 3 without performing the front and back separately, and both the first overlapping portion J1 and the second overlapping portion J2 are rubbed. Stir welding can also be performed. In this case, only the stirring pin F2 is brought into contact with all of the first metal member 3, the second metal member 4, and the interposed member 7, or the friction is caused in contact with only the first metal member 3 and the interposed member 7. Stirring can be performed.

また、摩擦攪拌工程では、ショルダ部と攪拌ピンとを有する回転ツール(図示省略)を用いて摩擦攪拌接合を行ってもよい。また、第一金属部材3及び第二金属部材4の間に介設部材7を配置した後に、面ろう付け工程を行ってもよい。この場合は、第一金属部材3、第二金属部材4の周縁部及び介設部材7が押圧されて第一重合部J1及び第二重合部J2が形成されることにより、面ろう付け工程中に重合工程を含むこととなっているため、成形型を用いて別途重合工程を行わなくてもよい。また、切除工程は省略してもよい。   In the friction stirring step, friction stir welding may be performed using a rotary tool (not shown) having a shoulder portion and a stirring pin. Moreover, after arrange | positioning the interposed member 7 between the 1st metal member 3 and the 2nd metal member 4, you may perform a surface brazing process. In this case, the peripheral portions of the first metal member 3 and the second metal member 4 and the interposition member 7 are pressed to form the first overlapping portion J1 and the second overlapping portion J2, so that during the surface brazing process Therefore, a separate polymerization step may not be performed using a mold. The excision process may be omitted.

また、第一実施形態及び第二実施形態では、複合部材1,1Aの形状を平面視矩形となるようにしたが、三角形、五角形等の他の角形状としてもよいし、円形状、楕円形状としてもよい。図16は、第二実施形態に係る変形例を示す断面図である。図16に示すように、第一金属部材3の表面3aが凹となるように複合部材1Aを湾曲させてもよい。また、第一実施形態においても複合部材1を湾曲させてもよい。さらに、第一実施形態の複合部材1及び第二実施形態の複合部材1Aは、表面、裏面及び側面を面削してきれいに仕上げてもよい。   Further, in the first embodiment and the second embodiment, the shape of the composite members 1 and 1A is made to be a rectangular shape in plan view, but other square shapes such as a triangle and a pentagon may be used, and a circular shape and an elliptic shape may be used. It is good. FIG. 16 is a cross-sectional view showing a modification according to the second embodiment. As shown in FIG. 16, the composite member 1A may be curved so that the surface 3a of the first metal member 3 is concave. Also in the first embodiment, the composite member 1 may be curved. Further, the composite member 1 according to the first embodiment and the composite member 1A according to the second embodiment may be finely finished by chamfering the front surface, the back surface, and the side surfaces.

[第三実施形態]
次に、第三実施形態に係る複合部材の製造方法及び複合部材について説明する。図17に示すように、第三実施形態に係る複合部材1Bは、トレー状になっている点で他の実施形態と相違する。第三実施形態では他の実施形態と相違する点を中心に説明する。
[Third embodiment]
Next, the manufacturing method and composite member of the composite member which concern on 3rd embodiment are demonstrated. As shown in FIG. 17, the composite member 1B according to the third embodiment is different from the other embodiments in that it is in a tray shape. The third embodiment will be described with a focus on differences from the other embodiments.

複合部材1Bは、図17及び図18に示すように、芯材2と、芯材2の内側に配置される第一金属部材3Bと、芯材2の外側に配置される第二金属部材4Bとで主に構成されている。第一金属部材3Bは、矩形を呈する第一底板11と、第一底板11の周縁から立ち上がる第一周壁部12とで構成されている。第一底板11は、芯材2よりも一回り大きく形成されている。第一周壁部12の角部は、内周面及び外周面とも丸面取り加工によって丸面取り部が形成されている。   As shown in FIGS. 17 and 18, the composite member 1 </ b> B includes a core material 2, a first metal member 3 </ b> B disposed inside the core material 2, and a second metal member 4 </ b> B disposed outside the core material 2. And is mainly composed. The first metal member 3 </ b> B includes a rectangular first bottom plate 11 and a first peripheral wall portion 12 that rises from the periphery of the first bottom plate 11. The first bottom plate 11 is formed to be slightly larger than the core material 2. As for the corner | angular part of the 1st surrounding wall part 12, the round chamfering part is formed by the round chamfering process in the inner peripheral surface and the outer peripheral surface.

第二金属部材4は、矩形を呈する第二底板13と、第二底板13の周縁から立ち上がる第二周壁部14とで構成されている。第二底板13及び第二周壁部14は、第一底板11及び第一周壁部12よりも一回り大きく形成されている。第二周壁部14の角部は、内周面及び外周面とも丸面取り加工によって、丸面取り部が形成されている。第二周壁部14の内周面は、第一周壁部12の外周面と略同じ大きさになっている。   The second metal member 4 includes a second bottom plate 13 that has a rectangular shape and a second peripheral wall portion 14 that rises from the periphery of the second bottom plate 13. The second bottom plate 13 and the second peripheral wall portion 14 are formed to be slightly larger than the first bottom plate 11 and the first peripheral wall portion 12. As for the corner | angular part of the 2nd surrounding wall part 14, the round chamfering part is formed by the round chamfering process in the inner peripheral surface and the outer peripheral surface. The inner peripheral surface of the second peripheral wall portion 14 is substantially the same size as the outer peripheral surface of the first peripheral wall portion 12.

第一周壁部12の外周面と第二周壁部14の内周面とが重ね合わされることにより、重合部J3が形成されている。芯材2と第一金属部材3とは面ろう付けされているとともに、芯材2と第二金属部材4とも面ろう付けされている。第一周壁部12,14の先端側は塑性化領域W3で接合されている。   The overlapping portion J3 is formed by overlapping the outer peripheral surface of the first peripheral wall portion 12 and the inner peripheral surface of the second peripheral wall portion 14. The core material 2 and the first metal member 3 are brazed, and the core material 2 and the second metal member 4 are also brazed. The distal end sides of the first peripheral wall portions 12 and 14 are joined at the plasticizing region W3.

次に、第三実施形態に係る複合部材の製造方法は、準備工程と、面ろう付け工程と、重合工程と、摩擦攪拌工程と、切除工程と、を行う。   Next, the manufacturing method of the composite member which concerns on 3rd embodiment performs a preparatory process, a surface brazing process, a superposition | polymerization process, a friction stirring process, and a cutting process.

準備工程は、図19に示すように、各部材を準備する工程である。準備工程では、芯材2と、第一金属部材3Bと、第二金属部材4Bと、ブレージングシート5,6とを準備する。準備工程では、下から第二金属部材4B、ブレージングシート6、芯材2、ブレージングシート5、第一金属部材3Bの順番に積層させて中間部材N2を形成する。   The preparation step is a step of preparing each member as shown in FIG. In the preparation step, the core material 2, the first metal member 3B, the second metal member 4B, and the brazing sheets 5 and 6 are prepared. In the preparation step, the intermediate member N2 is formed by laminating the second metal member 4B, the brazing sheet 6, the core material 2, the brazing sheet 5, and the first metal member 3B in this order from the bottom.

第三実施形態では、図20に示すように、重合部J3を形成しつつ、面ろう付け工程を行う。面ろう付け工程は、加圧式ろう付け治具Lを用いて面ろう付けを行う工程である。加圧式ろう付け治具Lは、下型L1と、上型L2とで構成されている。下型L1及び上型L2は、いずれも直方体を呈する。上型L2の下端側は、第一金属部材3Bの中空部と概ね同じ形状になっている。上型L2は、下面から上方に向けて平断面積が徐々に大きくなるように側面が外側に傾斜していてもよい。   In 3rd embodiment, as shown in FIG. 20, a surface brazing process is performed, forming the superposition | polymerization part J3. The surface brazing step is a step of performing surface brazing using the pressure brazing jig L. The pressure brazing jig L is composed of a lower mold L1 and an upper mold L2. The lower mold L1 and the upper mold L2 both have a rectangular parallelepiped shape. The lower end side of the upper mold L2 has substantially the same shape as the hollow portion of the first metal member 3B. The upper mold L2 may have its side surfaces inclined outward so that the plane cross-sectional area gradually increases from the lower surface upward.

面ろう付け工程では、温度及び雰囲気を第一実施形態で記載した条件に設定しつつ、上型L2を降下させて、下型L1と上型L2を用いて、芯材2と、第一金属部材3Bの第一底板11と、第二金属部材の第二底板13とを所定の圧力で押圧し、面ろう付けを行う。これにより、第一金属部材3Bの第一周壁部12の外周面と、第二金属部材4Bの第二周壁部14の内周面とが重ね合わされて重合部J3が形成されるとともに、芯材2の表面と第一底板11の裏面とが接合され、芯材2の裏面と第二底板13の表面とが接合され一体化する。   In the surface brazing process, the upper mold L2 is lowered while the temperature and atmosphere are set to the conditions described in the first embodiment, and the core material 2 and the first metal are used by using the lower mold L1 and the upper mold L2. The first bottom plate 11 of the member 3B and the second bottom plate 13 of the second metal member are pressed with a predetermined pressure to perform surface brazing. Thereby, the outer peripheral surface of the first peripheral wall portion 12 of the first metal member 3B and the inner peripheral surface of the second peripheral wall portion 14 of the second metal member 4B are overlapped to form the overlapping portion J3, and the core The surface of the material 2 and the back surface of the first bottom plate 11 are joined, and the back surface of the core material 2 and the surface of the second bottom plate 13 are joined and integrated.

摩擦攪拌工程は、図21に示すように、接合用回転ツールFを用いて重合部J3に対して全周囲に亘って摩擦攪拌接合を行う工程である。第一金属部材3Bの内部には、直方体の裏当て治具Hを配置する。裏当て治具Hの下部は、第一金属部材3Bの中空部と略同等の形状を呈する直方体である。裏当て治具Hは、第一金属部材3Bの第一周壁部12と、第二金属部材4Bの第二周壁部14とが確実に重なるように、上方に向かうにつれて平断面積が徐々に大きくなるように、側面が外側に傾倒するように形成してもよい。   As shown in FIG. 21, the friction stirring step is a step of performing friction stir welding over the entire circumference with respect to the overlapping portion J3 using the welding rotary tool F. A rectangular parallelepiped backing jig H is disposed inside the first metal member 3B. The lower part of the backing jig H is a rectangular parallelepiped having a shape substantially equivalent to the hollow part of the first metal member 3B. The backing jig H gradually increases in cross-sectional area as it goes upward so that the first peripheral wall portion 12 of the first metal member 3B and the second peripheral wall portion 14 of the second metal member 4B overlap with each other. You may form so that a side surface may incline outside so that it may become large.

摩擦攪拌工程では、第二金属部材4Bの第二周壁部14の外周面に設定された開始位置Spに接合用回転ツールFの攪拌ピンF2を概ね垂直に挿入して、重合部J3に沿って接合用回転ツールFを全周に亘って相対移動させる。接合用回転ツールFは、先端にスピンドルユニット等の回転駆動手段を備えたロボットアームに取り付けることが好ましい。これにより、接合用回転ツールFの回転中心軸を容易に傾けることができる。また、本実施形態では、被接合金属部材を回転させながら摩擦攪拌を行ってもよい。   In the friction stirring step, the stirring pin F2 of the rotating tool F for joining is inserted almost vertically into the start position Sp set on the outer peripheral surface of the second peripheral wall portion 14 of the second metal member 4B, and along the overlapping portion J3. The joining rotary tool F is relatively moved over the entire circumference. The joining rotary tool F is preferably attached to a robot arm having a rotational drive means such as a spindle unit at the tip. Thereby, the rotation center axis | shaft of the rotation tool F for joining can be inclined easily. Moreover, in this embodiment, you may perform friction stirring, rotating a to-be-joined metal member.

摩擦攪拌工程では、図22に示すように、第一実施形態と同様に、接合中心線Xに対して第一金属部材3B及び第二金属部材4Bの先端側に凹溝P及びバリVが発生するように、接合条件を設定する。つまり、本実施形態では、接合用回転ツールFを高速で左回転させつつ、上からみて反時計周りとなるように接合用回転ツールFを相対移動させる。これにより、第一金属部材3B及び第二金属部材4Bの先端側がフロー側となるため、接合中心線Xに対して第一金属部材3B及び第二金属部材4Bの先端側にバリVが発生する。   In the friction stirring step, as shown in FIG. 22, a groove P and a burr V are generated on the tip side of the first metal member 3B and the second metal member 4B with respect to the joining center line X, as in the first embodiment. The joining conditions are set so that In other words, in the present embodiment, the rotation tool for bonding F is relatively moved so as to be counterclockwise as viewed from above while rotating the rotation tool F for rotation counterclockwise at high speed. Thereby, since the front end side of the 1st metal member 3B and the 2nd metal member 4B turns into a flow side, the burr | flash V generate | occur | produces in the front end side of the 1st metal member 3B and the 2nd metal member 4B with respect to the joining centerline X. .

切除工程では、第一金属部材3Bの第一周壁部12及び第二金属部材4Bの第二周壁部14の先端側を切除する工程である。本実施形態では、第一実施形態と同様に、凹溝Pを境にしてバリVごと余剰片を切除する。これにより、図17及び図18に示す複合部材1Bが形成される。   The cutting step is a step of cutting the distal end sides of the first peripheral wall portion 12 of the first metal member 3B and the second peripheral wall portion 14 of the second metal member 4B. In the present embodiment, as in the first embodiment, the surplus pieces are excised together with the burrs V with the groove P as a boundary. Thereby, the composite member 1B shown in FIGS. 17 and 18 is formed.

以上説明した第三実施形態に係る複合部材の製造方法及び複合部材1Bによっても、第一実施形態と概ね同等の効果を得ることができる。また、第三実施形態によれば、上方に開放するトレー状の複合部材1Bを容易に形成することができる。   Effects substantially equivalent to those of the first embodiment can be obtained also by the composite member manufacturing method and the composite member 1B according to the third embodiment described above. Moreover, according to the third embodiment, the tray-like composite member 1B that opens upward can be easily formed.

以上本発明の実施形態について説明したが、本発明の趣旨に反しない範囲において適宜設計変更が可能である。例えば、第三実施形態においても、第一金属部材3Bと第二金属部材4Bとの間に介設部材を介設させてもよい。また、第三実施形態では、平面視矩形ではなく、他の角形状や、円形、楕円形となるように形成してもよい。また、第三実施形態には、第一金属部材3Bの第一周壁部12の内周面から摩擦攪拌接合を行ってもよい。この場合は、第一周壁部12及び第二周壁部14が外側に傾倒しないように、第二周壁部14の外周に裏当材を設けることが好ましい。第三実施形態における摩擦攪拌工程は、第一周壁部12の内周面及び第二周壁部14の外周面の少なくとも一方から挿入し、接合用回転ツールFを相対移動させて摩擦攪拌接合を行えばよい。   Although the embodiments of the present invention have been described above, design changes can be made as appropriate without departing from the spirit of the present invention. For example, also in the third embodiment, an interposed member may be interposed between the first metal member 3B and the second metal member 4B. Moreover, in 3rd embodiment, you may form so that it may become another square shape, circular shape, and an ellipse instead of a planar view rectangle. In the third embodiment, friction stir welding may be performed from the inner peripheral surface of the first peripheral wall portion 12 of the first metal member 3B. In this case, it is preferable to provide a backing material on the outer periphery of the second peripheral wall portion 14 so that the first peripheral wall portion 12 and the second peripheral wall portion 14 do not tilt outward. In the friction stir process in the third embodiment, friction stir welding is performed by inserting from at least one of the inner peripheral surface of the first peripheral wall portion 12 and the outer peripheral surface of the second peripheral wall portion 14 and relatively moving the welding rotary tool F. Just do it.

また、前記した第三実施形態では、面ろう付け工程の際に重合部J3を形成するようにしたが、面ろう付け工程と摩擦攪拌工程の間に、別途成形型等を用いて重合工程を行い、第一金属部材3Bの第一周壁部12の外周面と、第二金属部材4Bの第二周壁部14の内周面とを重ね合わせて重合部J3を形成してもよい。また、前記した第三実施形態では、芯材2は矩形を呈する平坦な形状をしているが、第一金属部材3Bや第二金属部材4Bと同様に、矩形を呈する底板と、当該底板の周縁から立ち上がる周壁部とを備える形状であってもよい。この場合、芯材2の周壁部の高さを第一金属部材3Bの第一周壁部12及び第二金属部材4Bの第二周壁部14の高さに比べて低く設定することにより、重合部J3を形成することが可能になる。   In the third embodiment described above, the superposition part J3 is formed during the surface brazing step. However, the polymerization step is separately performed between the surface brazing step and the friction stirring step using a mold or the like. It is possible to form the overlapping portion J3 by superposing the outer peripheral surface of the first peripheral wall portion 12 of the first metal member 3B and the inner peripheral surface of the second peripheral wall portion 14 of the second metal member 4B. Further, in the third embodiment described above, the core member 2 has a flat shape that is rectangular, but, like the first metal member 3B and the second metal member 4B, the bottom plate that is rectangular and the bottom plate The shape provided with the surrounding wall part which stands | starts up from a periphery may be sufficient. In this case, by setting the height of the peripheral wall portion of the core material 2 lower than the height of the first peripheral wall portion 12 of the first metal member 3B and the second peripheral wall portion 14 of the second metal member 4B, polymerization is performed. Part J3 can be formed.

1 複合部材
2 芯材
3 第一金属部材
3B 第一金属部材
4 第二金属部材
4B 第二金属部材
5 ブレージングシート
6 ブレージングシート
11 第一底板
12 第一周壁部
13 第二底板
14 第二周壁部
J 重合部
W 塑性化領域
DESCRIPTION OF SYMBOLS 1 Composite member 2 Core material 3 1st metal member 3B 1st metal member 4 2nd metal member 4B 2nd metal member 5 Brazing sheet 6 Brazing sheet 11 1st bottom plate 12 1st surrounding wall part 13 2nd bottom plate 14 2nd surrounding wall Part J Superposition part W Plasticization region

Claims (15)

板状を呈する金属製の芯材及び板状を呈し前記芯材よりも大きく形成されたアルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材を用意する準備工程と、
前記芯材の上下に前記第一金属部材及び前記第二金属部材を積層させるとともに、Al−Si−Mg系合金からなる単層のブレージングシートを前記芯材と前記第一金属部材との間及び前記芯材と前記第二金属部材との間にそれぞれ介設させて、前記芯材と前記第一金属部材及び前記芯材と前記第二金属部材とをそれぞれフラックスレスで面ろう付けする面ろう付け工程と、
前記第一金属部材の周縁部と前記第二金属部材の周縁部とを重ね合わせて前記芯材の周囲に重合部を形成する重合工程と、
攪拌ピンを備える回転ツールを用いて、前記回転ツールの攪拌ピンを前記第一金属部材の表面から挿入し、前記回転ツールを相対移動させて前記重合部を全周に亘って摩擦攪拌する摩擦攪拌工程と、を含み、
前記芯材の強度を、前記第一金属部材及び前記第二金属部材の強度よりも高く形成することを特徴とする陽極酸化処理用複合部材の製造方法。
A preparation step of preparing a first metal member and a second metal member made of aluminum or aluminum alloy, which are formed in a plate shape and made of a metal core material and a plate shape larger than the core material;
While laminating the first metal member and the second metal member above and below the core material, a single-layer brazing sheet made of an Al-Si-Mg alloy is disposed between the core material and the first metal member and Surface brazing that is interposed between the core material and the second metal member, and brazes the core material, the first metal member, and the core material and the second metal member in a fluxless manner. Attaching process,
A polymerization step of overlapping the peripheral edge of the first metal member and the peripheral edge of the second metal member to form a polymerization portion around the core;
Friction stirrer using a rotary tool equipped with a stirring pin, inserting the stirring pin of the rotary tool from the surface of the first metal member, and relatively moving the rotary tool to frictionally stir the overlapped part over the entire circumference Including a process,
A method for producing a composite member for anodizing treatment, wherein the strength of the core material is higher than the strength of the first metal member and the second metal member.
板状を呈する金属製の芯材及び板状を呈し前記芯材よりも大きく形成されたアルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材を用意する準備工程と、
前記芯材の上下に前記第一金属部材及び前記第二金属部材を積層させるとともに、Al−Si−Mg系合金からなる単層のブレージングシートを前記芯材と前記第一金属部材との間及び前記芯材と前記第二金属部材との間にそれぞれ介設させて、前記第一金属部材の周縁部と前記第二金属部材の周縁部とを重ね合わせて前記芯材の周囲に重合部を形成しつつ、前記芯材と前記第一金属部材及び前記芯材と前記第二金属部材とをそれぞれフラックスレスで面ろう付けする面ろう付け工程と、
攪拌ピンを備える回転ツールを用いて、前記回転ツールの攪拌ピンを前記第一金属部材の表面から挿入し、前記回転ツールを相対移動させて前記重合部を全周に亘って摩擦攪拌する摩擦攪拌工程と、を含み、
前記芯材の強度を、前記第一金属部材及び前記第二金属部材の強度よりも高く形成することを特徴とする陽極酸化処理用複合部材の製造方法。
A preparation step of preparing a first metal member and a second metal member made of aluminum or aluminum alloy, which are formed in a plate shape and made of a metal core material and a plate shape larger than the core material;
While laminating the first metal member and the second metal member above and below the core material, a single-layer brazing sheet made of an Al-Si-Mg alloy is disposed between the core material and the first metal member and Between the core material and the second metal member, the overlapping portion is formed around the core material by overlapping the peripheral edge portion of the first metal member and the peripheral edge portion of the second metal member. A surface brazing step of brazing the core material and the first metal member and the core material and the second metal member in a fluxless manner while forming,
Friction stirrer using a rotary tool equipped with a stirring pin, inserting the stirring pin of the rotary tool from the surface of the first metal member, and relatively moving the rotary tool to frictionally stir the overlapped part over the entire circumference Including a process,
A method for producing a composite member for anodizing treatment, wherein the strength of the core material is higher than the strength of the first metal member and the second metal member.
前記摩擦攪拌工程では、前記回転ツールの攪拌ピンのみを第一金属部材のみ、又は、前記第一金属部材及び前記第二金属部材の両方に接触させた状態で摩擦攪拌を行うことを特徴とする請求項1又は請求項2に記載の陽極酸化処理用複合部材の製造方法。   In the friction stirring step, the friction stirring is performed in a state where only the stirring pin of the rotating tool is in contact with only the first metal member or both the first metal member and the second metal member. The manufacturing method of the composite member for anodizing treatment of Claim 1 or Claim 2. 前記摩擦攪拌工程の後に、前記摩擦攪拌工程によって形成された塑性化領域の溝を境として、前記第一金属部材及び前記第二金属部材の端部を切除する切除工程と、を含むことを特徴とする請求項1乃至請求項3のいずれか一項に記載の陽極酸化処理用複合部材の製造方法。   After the friction stirring step, a cutting step of cutting off the end portions of the first metal member and the second metal member with the groove of the plasticized region formed by the friction stirring step as a boundary is included. The method for producing a composite member for anodizing treatment according to any one of claims 1 to 3. 板状を呈する金属製の芯材及び板状を呈し前記芯材よりも大きく形成されたアルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材を用意する準備工程と、
前記芯材の上下に前記第一金属部材及び前記第二金属部材を積層させるとともに、Al−Si−Mg系合金からなる単層のブレージングシートを前記芯材と前記第一金属部材との間及び前記芯材と前記第二金属部材との間にそれぞれ介設させて、前記芯材と前記第一金属部材及び前記芯材と前記第二金属部材とをそれぞれフラックスレスで面ろう付けする面ろう付け工程と、
前記第一金属部材の周縁部と前記第二金属部材の周縁部との間にアルミニウム又はアルミニウム合金製の介設部材を挿入し、前記第一金属部材の裏面と前記介設部材の表面とが重ね合わされた第一重合部と、前記第二金属部材の表面と前記介設部材の裏面とが重ね合わされた第二重合部とを形成する重合工程と、
攪拌ピンを備える回転ツールを用いて前記第一重合部及び前記第二重合部を全周に亘って摩擦攪拌する摩擦攪拌工程と、を含み、
前記芯材の強度を、前記第一金属部材及び前記第二金属部材の強度よりも高く形成することを特徴とする陽極酸化処理用複合部材の製造方法。
A preparation step of preparing a first metal member and a second metal member made of aluminum or aluminum alloy, which are formed in a plate shape and made of a metal core material and a plate shape larger than the core material;
While laminating the first metal member and the second metal member above and below the core material, a single-layer brazing sheet made of an Al-Si-Mg alloy is disposed between the core material and the first metal member and Surface brazing that is interposed between the core material and the second metal member, and brazes the core material, the first metal member, and the core material and the second metal member in a fluxless manner. Attaching process,
An interposed member made of aluminum or aluminum alloy is inserted between the peripheral edge of the first metal member and the peripheral edge of the second metal member, and the back surface of the first metal member and the surface of the interposed member are A superposition step for forming a superposed first superposition part and a second superposition part in which the surface of the second metal member and the back surface of the interposition member are superposed;
A friction agitation step of friction agitating the first polymerization part and the second polymerization part over the entire circumference using a rotary tool equipped with a stirring pin,
A method for producing a composite member for anodizing treatment, wherein the strength of the core material is higher than the strength of the first metal member and the second metal member.
板状を呈する金属製の芯材及び板状を呈し前記芯材よりも大きく形成されたアルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材を用意する準備工程と、
前記芯材の上下に前記第一金属部材及び前記第二金属部材を積層させるとともに、Al−Si−Mg系合金からなる単層のブレージングシートを前記芯材と前記第一金属部材との間及び前記芯材と前記第二金属部材との間にそれぞれ介設させて、前記第一金属部材の周縁部と前記第二金属部材の周縁部との間にアルミニウム又はアルミニウム合金製の介設部材を挿入し、前記第一金属部材の裏面と前記介設部材の表面とが重ね合わされた第一重合部と、前記第二金属部材の表面と前記介設部材の裏面とが重ね合わされた第二重合部とを形成しつつ、前記芯材と前記第一金属部材及び前記芯材と前記第二金属部材とをそれぞれフラックスレスで面ろう付けする面ろう付け工程と、
攪拌ピンを備える回転ツールを用いて前記第一重合部及び前記第二重合部を全周に亘って摩擦攪拌する摩擦攪拌工程と、を含み、
前記芯材の強度を、前記第一金属部材及び前記第二金属部材の強度よりも高く形成することを特徴とする陽極酸化処理用複合部材の製造方法。
A preparation step of preparing a first metal member and a second metal member made of aluminum or aluminum alloy, which are formed in a plate shape and made of a metal core material and a plate shape larger than the core material;
While laminating the first metal member and the second metal member above and below the core material, a single-layer brazing sheet made of an Al-Si-Mg alloy is disposed between the core material and the first metal member and An interposition member made of aluminum or an aluminum alloy is interposed between the peripheral portion of the first metal member and the peripheral portion of the second metal member by interposing between the core material and the second metal member. Inserted, a first polymerization portion in which the back surface of the first metal member and the surface of the interposed member are overlapped, and a second polymerization in which the surface of the second metal member and the back surface of the interposed member are overlapped A surface brazing step of brazing the core material and the first metal member and the core material and the second metal member in a fluxless manner,
A friction agitation step of friction agitating the first polymerization part and the second polymerization part over the entire circumference using a rotary tool equipped with a stirring pin,
A method for producing a composite member for anodizing treatment, wherein the strength of the core material is higher than the strength of the first metal member and the second metal member.
前記摩擦攪拌工程では、前記第一金属部材の表面から前記回転ツールを挿入し、
前記回転ツールの攪拌ピンのみを第一金属部材のみ、又は、前記第一金属部材及び前記介設部材の両方に接触させた状態で摩擦攪拌を行うことを特徴とする請求項5又は請求項6に記載の陽極酸化処理用複合部材の製造方法。
In the friction stirring step, the rotary tool is inserted from the surface of the first metal member,
The friction stirring is performed in a state where only the stirring pin of the rotating tool is in contact with only the first metal member or both the first metal member and the interposed member. The manufacturing method of the composite member for anodizing treatment as described in 2.
前記摩擦攪拌工程では、前記第二金属部材の裏面から前記回転ツールを挿入し、
前記回転ツールの攪拌ピンのみを第二金属部材のみ、又は、前記第二金属部材及び前記介設部材の両方に接触させた状態で摩擦攪拌を行うことを特徴とする請求項5乃至請求項7のいずれか一項に記載の陽極酸化処理用複合部材の製造方法。
In the friction stirring step, the rotating tool is inserted from the back surface of the second metal member,
The friction stirring is performed in a state where only the stirring pin of the rotary tool is in contact with only the second metal member or both the second metal member and the interposed member. The manufacturing method of the composite member for anodizing treatment as described in any one of these.
板状を呈する金属製の芯材、第一底板と当該第一底板の周縁から立ち上がる第一周壁部とを有するアルミニウム又はアルミニウム合金製の第一金属部材、及び、前記第一金属部材よりも一回り大きく形成され第二底板と当該第二底板の周縁から立ち上がる第二周壁部とを有するアルミニウム又はアルミニウム合金製の第二金属部材を用意する準備工程と、
前記芯材の上下に前記第一金属部材及び前記第二金属部材を積層させるとともに、Al−Si−Mg系合金からなる単層のブレージングシートを前記芯材と前記第一金属部材との間及び前記芯材と前記第二金属部材との間にそれぞれ介設させて、前記芯材と前記第一底板の裏面及び前記芯材と前記第二底板の表面とをそれぞれフラックスレスで面ろう付けする面ろう付け工程と、
前記第一周壁部の外周面と、前記第二周壁部の内周面とを重ね合わせて重合部を形成する重合工程と、
攪拌ピンを備える回転ツールを用いて、前記回転ツールの攪拌ピンを前記第一周壁部の内周面及び前記第二周壁部の外周面の少なくとも一方から挿入し、前記回転ツールを相対移動させて前記重合部を全周に亘って摩擦攪拌する摩擦攪拌工程と、を含み、
前記芯材の強度を、前記第一金属部材及び前記第二金属部材の強度よりも高く形成することを特徴とする陽極酸化処理用複合部材の製造方法。
A metal core material having a plate shape, a first metal member made of aluminum or aluminum alloy having a first bottom plate and a first peripheral wall portion rising from the periphery of the first bottom plate, and more than the first metal member A preparation step of preparing a second metal member made of aluminum or aluminum alloy having a second bottom plate and a second peripheral wall portion rising from the periphery of the second bottom plate, which is formed one size larger,
While laminating the first metal member and the second metal member above and below the core material, a single-layer brazing sheet made of an Al-Si-Mg alloy is disposed between the core material and the first metal member and Between the core material and the second metal member, the core material and the back surface of the first bottom plate and the core material and the surface of the second bottom plate are brazed without flux. Surface brazing process,
A polymerization step of superposing the outer peripheral surface of the first peripheral wall portion and the inner peripheral surface of the second peripheral wall portion to form a polymerization portion;
Using a rotary tool having a stirring pin, the stirring pin of the rotating tool is inserted from at least one of the inner peripheral surface of the first peripheral wall portion and the outer peripheral surface of the second peripheral wall portion, and the rotary tool is moved relative to each other. And a friction stir step for friction stir the entire polymerization portion over the entire circumference,
A method for producing a composite member for anodizing treatment, wherein the strength of the core material is higher than the strength of the first metal member and the second metal member.
板状を呈する金属製の芯材、第一底板と当該第一底板の周縁から立ち上がる第一周壁部とを有するアルミニウム又はアルミニウム合金製の第一金属部材、及び、前記第一金属部材よりも一回り大きく形成され第二底板と当該第二底板の周縁から立ち上がる第二周壁部とを有するアルミニウム又はアルミニウム合金製の第二金属部材を用意する準備工程と、
前記芯材の上下に前記第一金属部材及び前記第二金属部材を積層させるとともに、Al−Si−Mg系合金からなる単層のブレージングシートを前記芯材と前記第一金属部材との間及び前記芯材と前記第二金属部材との間にそれぞれ介設させて、前記第一周壁部の外周面と、前記第二周壁部の内周面とを重ね合わせて重合部を形成しつつ、前記芯材と前記第一底板の裏面及び前記芯材と前記第二底板の表面とをそれぞれフラックスレスで面ろう付けする面ろう付け工程と、
攪拌ピンを備える回転ツールを用いて、前記回転ツールの攪拌ピンを前記第一周壁部の内周面及び前記第二周壁部の外周面の少なくとも一方から挿入し、前記回転ツールを相対移動させて前記重合部を全周に亘って摩擦攪拌する摩擦攪拌工程と、を含み、
前記芯材の強度を、前記第一金属部材及び前記第二金属部材の強度よりも高く形成することを特徴とする陽極酸化処理用複合部材の製造方法。
A metal core material having a plate shape, a first metal member made of aluminum or aluminum alloy having a first bottom plate and a first peripheral wall portion rising from the periphery of the first bottom plate, and more than the first metal member A preparation step of preparing a second metal member made of aluminum or aluminum alloy having a second bottom plate and a second peripheral wall portion rising from the periphery of the second bottom plate, which is formed one size larger,
While laminating the first metal member and the second metal member above and below the core material, a single-layer brazing sheet made of an Al-Si-Mg alloy is disposed between the core material and the first metal member and While interposing between the core material and the second metal member, the overlapping portion is formed by overlapping the outer peripheral surface of the first peripheral wall portion and the inner peripheral surface of the second peripheral wall portion. A surface brazing process in which the core material and the back surface of the first bottom plate and the core material and the surface of the second bottom plate are brazed in a fluxless manner,
Using a rotary tool having a stirring pin, the stirring pin of the rotating tool is inserted from at least one of the inner peripheral surface of the first peripheral wall portion and the outer peripheral surface of the second peripheral wall portion, and the rotary tool is moved relative to each other. And a friction stir step for friction stir the entire polymerization portion over the entire circumference,
A method for producing a composite member for anodizing treatment, wherein the strength of the core material is higher than the strength of the first metal member and the second metal member.
前記摩擦攪拌工程では、前記回転ツールの攪拌ピンのみを第一金属部材及び前記第二金属部材のいずれか一方のみ、又は、前記第一金属部材及び前記第二金属部材の両方に接触させた状態で摩擦攪拌を行うことを特徴とする請求項9又は請求項10に記載の陽極酸化処理用複合部材の製造方法。   In the friction stirring step, only the stirring pin of the rotating tool is in contact with only one of the first metal member and the second metal member, or both the first metal member and the second metal member. The method for producing a composite member for anodizing treatment according to claim 9 or 10, wherein friction stirring is performed. 前記摩擦攪拌工程の後に、前記摩擦攪拌工程によって形成された塑性化領域の溝を境として、前記第一周壁部の端部及び前記第二周壁部の端部を切除する切除工程と、含むことを特徴とする請求項9乃至請求項11のいずれか一項に記載の陽極酸化処理用複合部材の製造方法。   After the friction stir step, a cutting step of cutting off the end portion of the first peripheral wall portion and the end portion of the second peripheral wall portion with the groove of the plasticized region formed by the friction stir step as a boundary, The method for producing a composite member for anodizing treatment according to any one of claims 9 to 11, wherein: 板状を呈する金属製の芯材と、
板状を呈し前記芯材より大きく形成され前記芯材の上下にそれぞれ積層されるアルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材と、を有し、
前記芯材の強度は、前記第一金属部材及び前記第二金属部材の強度よりも高く形成されており、
前記芯材と前記第一金属部材及び前記芯材と前記第二金属部材とがそれぞれ接合されているとともに、前記第一金属部材の周縁部と前記第二金属部材の周縁部とが全周に亘って摩擦攪拌接合されていることを特徴とする陽極酸化処理用複合部材。
A metal core having a plate shape;
A first metal member and a second metal member made of aluminum or aluminum alloy, each of which has a plate shape and is formed to be larger than the core material and are respectively stacked above and below the core material;
The strength of the core is formed higher than the strength of the first metal member and the second metal member,
The core material, the first metal member, and the core material and the second metal member are joined, respectively, and the peripheral edge portion of the first metal member and the peripheral edge portion of the second metal member are all around. A composite member for anodizing treatment, characterized in that it is friction stir welded.
板状を呈する金属製の芯材と、
板状を呈し前記芯材より大きく形成され前記芯材の上下にそれぞれ積層されるアルミニウム又はアルミニウム合金製の第一金属部材及び第二金属部材と、
前記第一金属部材の裏面と前記第二金属部材の表面の間において、前記芯材の周囲に配置されたアルミニウム又はアルミニウム合金製の介設部材と、を有し、
前記芯材の強度は、前記第一金属部材及び前記第二金属部材の強度よりも高く形成されており、
前記芯材と前記第一金属部材及び前記芯材と前記第二金属部材とがそれぞれ接合されているとともに、前記第一金属部材の周縁部と前記介設部材とが全周に亘って摩擦攪拌接合され、さらに、前記第二金属部材の周縁部と前記介設部材とが全周に亘って摩擦攪拌接合されていることを特徴とする陽極酸化処理用複合部材。
A metal core having a plate shape;
A first metal member and a second metal member made of aluminum or aluminum alloy, each of which is formed in a plate shape and is larger than the core material and is laminated on the upper and lower sides of the core material,
Between the back surface of the first metal member and the surface of the second metal member, an interposition member made of aluminum or aluminum alloy disposed around the core material,
The strength of the core is formed higher than the strength of the first metal member and the second metal member,
The core material and the first metal member, and the core material and the second metal member are joined to each other, and the peripheral edge of the first metal member and the interposed member are frictionally stirred over the entire circumference. A composite member for anodizing treatment, characterized in that the peripheral portion of the second metal member and the interposed member are joined by friction stir welding over the entire circumference.
第一底板と当該第一底板の周縁から立ち上がる第一周壁部とを有するアルミニウム又はアルミニウム合金製の第一金属部材と、
第二底板と当該第二底板の周縁から立ち上がる第二周壁部とを有するとともに前記第一金属部材よりも大きく形成されたアルミニウム又はアルミニウム合金製の第二金属部材と、
前記第一底板の裏面と前記第二底板の表面の間に配置され板状を呈する金属製の芯材と、を有し、
前記芯材の強度は、前記第一金属部材及び前記第二金属部材の強度よりも高く形成されており、
前記芯材と前記第一底板の裏面及び前記芯材と前記第二底板の表面とがそれぞれ接合されているとともに、前記第一周壁部と前記第二周壁部とが全周囲に亘って摩擦攪拌接合されていることを特徴とする陽極酸化処理用複合部材。
A first metal member made of aluminum or aluminum alloy having a first bottom plate and a first peripheral wall portion rising from the periphery of the first bottom plate;
A second metal member made of aluminum or aluminum alloy having a second bottom plate and a second peripheral wall portion rising from the periphery of the second bottom plate and formed larger than the first metal member;
A metal core disposed between the back surface of the first bottom plate and the surface of the second bottom plate and having a plate shape;
The strength of the core is formed higher than the strength of the first metal member and the second metal member,
The core material and the back surface of the first bottom plate, and the core material and the surface of the second bottom plate are respectively joined, and the first peripheral wall portion and the second peripheral wall portion are frictioned over the entire periphery. A composite member for anodizing treatment, characterized by being joined by stirring.
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