JP2018126989A - Joining method between metal member and synthetic resin molded member and joined body between the same - Google Patents

Joining method between metal member and synthetic resin molded member and joined body between the same Download PDF

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JP2018126989A
JP2018126989A JP2017035501A JP2017035501A JP2018126989A JP 2018126989 A JP2018126989 A JP 2018126989A JP 2017035501 A JP2017035501 A JP 2017035501A JP 2017035501 A JP2017035501 A JP 2017035501A JP 2018126989 A JP2018126989 A JP 2018126989A
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synthetic resin
metal member
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molded member
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聖一 斎
Seiichi Sai
聖一 斎
伸季 睦月
Nobuki Mutsuki
伸季 睦月
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Mutsuki Electric KK
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Abstract

PROBLEM TO BE SOLVED: To provide a joined body partially joined with a simple joining method between a metal member and a synthetic resin molded member.SOLUTION: In the present invention, a metal member 1 and a thermoplastic synthetic resin molded member 2 injection molded are overlapped on each other. A part of a surface 1A of the metal member 1 is pressed towards the synthetic resin molded member 2 by a heat press tool and the metal member 1 is heated so as to melt deeper than the depth to which a skin layer on an outermost surface of the synthetic resin molded member 2 melts, to form a molten part. Thereafter, by cooling the molten part, a joining weld part 4 is formed. By the formation of the joining weld part 4, the metal member 1 is joined with the synthetic resin molded member 2 to obtain a joined body between the metal member and the synthetic resin molded member.SELECTED DRAWING: Figure 1

Description

本発明は、金属部材と合成樹脂成形部材との接合法およびその金属部材と合成樹脂成形部材との接合体に関する。The present invention relates to a joining method of a metal member and a synthetic resin molded member and a joined body of the metal member and a synthetic resin molded member.

金属部材を熱可塑性の合成樹脂と一体に成形して金属と合成樹脂とを接合させた接合体では金属と合成樹脂の線膨張係数の差で合成樹脂に歪みが発生し、合成樹脂の素材にエラストマーを含有させるなどその歪み発生対策が講じられているが、このような成形によらず、金属部材を部分的に合成樹脂成形部材とを接合させる接合体を得る接合法が提案されている。In a joined body in which a metal member is molded integrally with a thermoplastic synthetic resin and the metal and the synthetic resin are joined, the synthetic resin is distorted due to the difference in the coefficient of linear expansion between the metal and the synthetic resin. Measures against distortion such as containing an elastomer have been taken, but a joining method for obtaining a joined body in which a metal member is partially joined to a synthetic resin molded member has been proposed without using such molding.

特許文献1にて、摩擦撹拌接合により金属部材を部分的に合成樹脂成形部材との接合体を得る接合法が提案されている。すなわち、熱および圧力を金属部材側から局所的に付与することにより樹脂部材を軟化・溶融させた後、固化させる熱圧式接合方法による金属部材と樹脂部材との接合方法であって、金属部材と樹脂部材とを重ね合わせ、円柱状の回転ツールを回転させつつ、金属部材に押圧して摩擦熱を発生させ、この摩擦熱で樹脂部材を軟化・溶融させた後、固化させて接合させる金属部材と樹脂部材との接合方法が提案されている。Patent Document 1 proposes a joining method in which a metal member is partially joined to a synthetic resin molded member by friction stir welding. That is, a method of joining a metal member and a resin member by a hot-pressure joining method of softening and melting the resin member by locally applying heat and pressure from the metal member side, and then solidifying the resin member, A metal member that overlaps with a resin member, presses against a metal member while rotating a cylindrical rotary tool, generates frictional heat, softens and melts the resin member with this frictional heat, and then solidifies and joins the metal member A method for joining the resin member to the resin member has been proposed.

しかし、特許文献1の金属部材と樹脂部材との接合方法では、熱および圧力を金属部材側から局所的に付与するに際し、押圧部材を金属部材に押し込んで、金属部材と樹脂部材との接合境界面に達しない深さまで進入させると共に、金属部材の押圧部材直下部を樹脂部材側に突出変形させて、接合境界面において押圧部材の直下領域で溶融している樹脂部材表面の溶融樹脂を該直下領域の外周領域まで流動させた後、固化させる熱圧式接合方法による金属部材と樹脂部材との接合方法であるが、樹脂部材を軟化・溶融させるよう摩擦熱を発生させる作業が必要である。However, in the joining method of the metal member and the resin member of Patent Document 1, when the heat and pressure are locally applied from the metal member side, the pressing member is pushed into the metal member to join the boundary between the metal member and the resin member. The depth is not reached to the surface, and the lower part of the pressing member of the metal member is protruded and deformed to the resin member side so that the molten resin on the surface of the resin member melted in the region immediately below the pressing member at the joining boundary surface This is a joining method of a metal member and a resin member by a hot-pressure joining method in which the resin member is solidified after flowing to the outer peripheral region of the region. However, it is necessary to generate frictional heat so as to soften and melt the resin member.

また、特許文献2にて、厚さ0.1mm以上の金属材を摩擦熱で局部的に樹脂材と接合させる別の接合方法が提案されている。すなわち、金属材の一方の面に熱可塑性樹脂よりなる塗膜を形成し、この塗膜が形成されている面を樹脂材側にして樹脂材と重ね合わせ、金属材側から円柱状の回転工具を押し当てて回転させることにより摩擦熱を発生させ、塗膜と樹脂材との界面を加熱して両者を相溶させ、その後冷却し両者を一体化することにより、厚さ0.1mm以上の金属材と樹脂材とを接合させる接合方法が提案されている。Patent Document 2 proposes another joining method in which a metal material having a thickness of 0.1 mm or more is locally joined to a resin material by frictional heat. That is, a coating film made of a thermoplastic resin is formed on one surface of a metal material, and the surface on which the coating film is formed is placed on the resin material side so as to overlap the resin material, and a cylindrical rotary tool is formed from the metal material side. The frictional heat is generated by pressing and rotating, the interface between the coating film and the resin material is heated to make them compatible, and then cooled and integrated together, so that the thickness is 0.1 mm or more. A joining method for joining a metal material and a resin material has been proposed.

しかし、特許文献2の金属材と樹脂材との接合方法では、熱可塑性樹脂よりなる塗膜を樹脂材と混ざり合わせて一体化するので、樹脂材にダメージを与えることなく摩擦熱を利用することができるが、厚さ0.1mm以上の金属材を選択して、特許文献1と同様に、摩擦熱で樹脂部材を軟化・溶融させるよう摩擦熱を発生させる作業が必要である。However, in the joining method of the metal material and the resin material of Patent Document 2, since the coating film made of the thermoplastic resin is mixed and integrated with the resin material, friction heat is used without damaging the resin material. However, it is necessary to select a metal material having a thickness of 0.1 mm or more and generate frictional heat so as to soften and melt the resin member with frictional heat, as in Patent Document 1.

特開2015−131443号公報Japanese Patent Laying-Open No. 2015-131443 特開2009−279858号公報JP 2009-279858 A

本発明は、上記の課題を解消するために、金属部材と合成樹脂成形部材とを簡単な接合法で部分的に接合させる接合体を提供することを目的とする。この場合、金属部材と合成樹脂成形部材とを部分的に接合させる接合体には、局部的に接合、局所的に接合さらにはスポット接合による接合体を含む。In order to solve the above-described problems, an object of the present invention is to provide a joined body in which a metal member and a synthetic resin molded member are partially joined by a simple joining method. In this case, the joined body that partially joins the metal member and the synthetic resin molded member includes locally joined, locally joined, and spot joined joints.

本発明の請求項1に記載の金属部材と合成樹脂成形部材との接合法は、金属部材と射出成形された熱可塑性の合成樹脂成形部材とを重ね合わせる重合工程と、前記金属部材の表面の一部をヒートプレス具で前記合成樹脂成形部材の方向に押圧するとともに金属部材を合成樹脂成形部材の最外表面のスキン層が溶融する深さ以上に深く溶融するように加熱して溶融部を形成するヒートプレス工程と、前記溶融部を冷却する冷却工程により接合溶着部位を形成し、前記接合溶着部位の形成により金属部材を合成樹脂成形部材と接合させることを特徴とする。同請求項2に記載の金属部材と合成樹脂成形部材との接合法は、請求項1において、前記ヒートプレス工程においてもちいる前記金属部材の裏面にはレーザ照射による微細な凹凸部が形成されており、前記微細な凹凸部を介して金属部材と前記合成樹脂成形部材とを接合させていることを特徴とする。同請求項3に記載の金属部材と合成樹脂成形部材との接合法は、請求項1または2において、前記ヒートプレス工程において、前記ヒートプレス具により前記金属部材の表面の一部を前記合成樹脂成形部材の方向に押し込むとともに前記金属部材を合成樹脂成形部材の最外表面のスキン層が溶融する深さ以上に深く加熱することを特徴とする。同請求項4に記載の金属部材と合成樹脂成形部材との接合法は、請求項1から3の何れかひとつにおいて、前記ヒートプレス具はヒータを備え、このヒータを制御して合成樹脂成形部材が溶融する温度に前記金属部材を加熱することを特徴とする。請求項5に記載の金属部材と合成樹脂成形部材との接合体は、請求項1から4の何れかひとつに記載の金属部材と射出成形された熱可塑性の合成樹脂成形部材との接合法により、前記金属部材と前記合成樹脂成形部材とを接合させてできたことを特徴とする。The method for joining the metal member and the synthetic resin molded member according to claim 1 of the present invention includes a polymerization step of superimposing the metal member and an injection-molded thermoplastic synthetic resin molded member, and a surface of the metal member. A part is pressed with a heat press tool in the direction of the synthetic resin molded member, and the metal member is heated so that it melts deeper than the depth at which the skin layer on the outermost surface of the synthetic resin molded member melts. A bonded welded portion is formed by a heat press step to be formed and a cooling step for cooling the melted portion, and the metal member is bonded to the synthetic resin molded member by forming the bonded welded portion. The method for joining the metal member and the synthetic resin molded member according to claim 2 is the method according to claim 1, wherein a minute uneven portion is formed by laser irradiation on the back surface of the metal member used in the heat press step. In addition, the metal member and the synthetic resin molded member are joined through the fine uneven portion. The method for joining a metal member and a synthetic resin molded member according to claim 3 is the method according to claim 1 or 2, wherein, in the heat press step, a part of the surface of the metal member is formed by the heat press tool. The metal member is pressed in the direction of the molded member and heated deeper than the depth at which the skin layer on the outermost surface of the synthetic resin molded member melts. The method for joining a metal member and a synthetic resin molded member according to claim 4 is the method according to any one of claims 1 to 3, wherein the heat press includes a heater, and the heater is controlled to synthesize the synthetic resin molded member. The metal member is heated to a temperature at which the metal melts. A joined body of the metal member according to claim 5 and the synthetic resin molded member is obtained by joining the metal member according to any one of claims 1 to 4 and an injection-molded thermoplastic synthetic resin molded member. The metal member and the synthetic resin molded member are joined to each other.

本発明の金属部材と合成樹脂成形部材との接合法は金属部材と射出成形された熱可塑性の合成樹脂成形部材とを重ね合わせる重合工程と、前記金属部材の表面の一部をヒートプレス具で前記合成樹脂成形部材の方向に押圧するとともに金属部材を合成樹脂成形部材の最外表面のスキン層が溶融する深さ以上に深く溶融するように加熱して溶融部を形成するヒートプレス工程と、前記溶融部を冷却する冷却工程により接合溶着部位を形成し、前記接合溶着部位の形成により金属部材を合成樹脂成形部材と接合させるので、簡単な作業で金属部材と合成樹脂成形部材とを部分的に接合させる接合体が得られる。The method of joining the metal member and the synthetic resin molded member according to the present invention includes a polymerization process in which the metal member and an injection-molded thermoplastic synthetic resin molded member are overlapped, and a part of the surface of the metal member is heated with a heat press tool. A heat pressing step of pressing in the direction of the synthetic resin molded member and heating the metal member so as to melt deeper than a depth at which the outermost skin layer of the synthetic resin molded member melts; Since the welded part is formed by the cooling process for cooling the melted part, and the metal member is joined to the synthetic resin molded member by the formation of the welded part, the metal member and the synthetic resin molded member are partially joined by a simple operation. To obtain a joined body.

本発明の実施形態1で図2のA−A断面図である。It is AA sectional drawing of Embodiment 2 in Embodiment 1 of this invention. 本発明の実施形態1で金属部材と合成樹脂成形部材とを接合させた接合体の平面図である。It is a top view of the joined body which joined the metal member and the synthetic resin molding member in Embodiment 1 of this invention. 本発明の金属部材と合成樹脂成形部材との接合作業工程を示すフローチャートである。It is a flowchart which shows the joining operation process of the metal member and synthetic resin molding member of this invention. 本発明の実施形態1で図5のB−B断面図である。It is BB sectional drawing of Embodiment 5 in Embodiment 1 of this invention. 本発明の実施形態1の重合工程で金属部材と合成樹脂成形部材とを重ね合わせた状態を示す断面図である。It is sectional drawing which shows the state which piled up the metal member and the synthetic resin molded member in the superposition | polymerization process of Embodiment 1 of this invention. 本発明の実施形態1で金属部材と合成樹脂成形部材とを接合させる作業状態を示す断面図である。It is sectional drawing which shows the operation state which joins a metal member and a synthetic resin molding member in Embodiment 1 of this invention. 本発明の実施形態2で金属部材の裏面にレーザ照射により表面処理を行う作業状態を示す断面図である。It is sectional drawing which shows the operation state which surface-treats by laser irradiation to the back surface of a metal member in Embodiment 2 of this invention. 本発明の実施形態2で表面処理された金属部材を示す背面図である。It is a rear view which shows the metal member surface-treated in Embodiment 2 of this invention. 本発明の実施形態2の重合工程で金属部材と合成樹脂成形部材とを重ね合わせた状態を示す断面図である。It is sectional drawing which shows the state which piled up the metal member and the synthetic resin molded member in the superposition | polymerization process of Embodiment 2 of this invention. 本発明の実施形態2で金属部材と合成樹脂成形部材とを接合させた接合体の断面図である。It is sectional drawing of the conjugate | zygote which joined the metal member and the synthetic resin molding member in Embodiment 2 of this invention. 本発明の実施形態3で図12のC−C断面図である。It is CC sectional drawing of FIG. 12 in Embodiment 3 of this invention. 本発明の実施形態3で金属部材と合成樹脂成形部材とを接合させた接合体の平面図である。It is a top view of the joined body which joined the metal member and the synthetic resin molding member in Embodiment 3 of this invention. 本発明の実施形態3で金属部材と合成樹脂成形部材とを接合させる作業状態を示す断面図である。It is sectional drawing which shows the operation state which joins a metal member and a synthetic resin molding member in Embodiment 3 of this invention. 本発明の実施形態4で図16のD−D断面図である。It is DD sectional drawing of Embodiment 16 in Embodiment 4 of this invention. 本発明の実施形態4で図16のE−E断面図である。It is EE sectional drawing of FIG. 16 in Embodiment 4 of this invention. 本発明の実施形態4で金属部材と合成樹脂成形部材とを接合させた接合体の平面図である。It is a top view of the joined body which joined the metal member and the synthetic resin molding member in Embodiment 4 of this invention. 本発明の実施形態4で金属部材と合成樹脂成形部材とを接合させる作業状態を示す断面図である。It is sectional drawing which shows the operation state which joins a metal member and a synthetic resin molding member in Embodiment 4 of this invention. 本発明の実施形態5で金属部材と合成樹脂成形部材とを接合させる作業状態を示す断面図である。It is sectional drawing which shows the operation state which joins a metal member and a synthetic resin molding member in Embodiment 5 of this invention. 本発明の実施形態5で金属部材と合成樹脂成形部材とを接合させた接合体の断面図である。It is sectional drawing of the joined body which joined the metal member and the synthetic resin molding member in Embodiment 5 of this invention.

(実施形態1)
図1〜図6を参照して、金属部材と合成樹脂成形部材との接合法およびその金属部材と合成樹脂成形部材との接合体を説明する。
(Embodiment 1)
With reference to FIGS. 1-6, the joining method of a metal member and a synthetic resin molding member and the joined body of the metal member and a synthetic resin molding member are demonstrated.

図1および図2において、金属部材1は、その表面1A(図1では上面)と裏面1B(図1では下面)とからなる平板であり、この金属部材1の裏面1Bは射出成形された熱可塑性の合成樹脂成形部材2の表面2Aに接合溶着部位4を介して部分的に強固に接合されている。3は後述するヒートプレス具HP1で金属部材1が押圧されるヒートプレス部位である。金属部材1の形状は矩形状を例示するが、円形状など任意の形状で、0.1mm以下の薄厚の平板を例示するが、このような薄厚の平板以外に、凹凸のある立体形状、例えば図示しないが裏面1Bを凹凸形状とし、その凸部を合成樹脂成形部材2の表面2Aに埋没させるようにしてもよい。また、金属部材1は少なくとも合成樹脂成形部材2と接合する部分(金属部材1の裏面1B)が金属材であればよいので、金属単体に限らず合成樹脂材を介在した金属多層体例えば、合成樹脂フイルムの両面にアルミニウムフイルムを積層した多層フイルムであってもよい。この金属部材1の金属素材は、ステンレス、鉄、アルミニウム、銅、ニッケル、亜鉛、スズから選ばれる1以上の金属または1以上の金属を含む合金などの金属材が例示でき、金属材表面にシリコン系樹脂やフッ素系樹脂などによる撥水性または撥油性皮膜処理が施してあったり、銅(含む銅合金)の表面にベンゾトリアゾールによる防錆皮膜処理や銅(含む銅合金)、亜鉛メッキ処理された鉄(含む合金)やアルミニウム(含む合金)の表面にクロメートによる防錆皮膜処理さらにはアルマイト処理が施してあったりしてもよい。合成樹脂成形部材2の素材はポリフェニレンサルファイド(PPS)樹脂、ポリプロピン(PP)樹脂、ABS樹脂などの熱可塑性の合成樹脂材(含む無機フィラー入り)で射出成形された成形品が例示できる。1 and 2, a metal member 1 is a flat plate having a front surface 1A (upper surface in FIG. 1) and a back surface 1B (lower surface in FIG. 1). The back surface 1B of the metal member 1 is injection-molded heat. The plastic synthetic resin molded member 2 is partly firmly joined to the surface 2A of the plastic synthetic resin member 2 via a joint weld portion 4. 3 is a heat press site | part to which the metal member 1 is pressed with the heat press tool HP1 mentioned later. The shape of the metal member 1 is exemplified by a rectangular shape, but it is an arbitrary shape such as a circular shape, and a thin plate having a thickness of 0.1 mm or less is exemplified. In addition to such a thin plate, a three-dimensional shape having irregularities, for example, Although not shown, the back surface 1 </ b> B may have a concavo-convex shape and the convex portion may be embedded in the front surface 2 </ b> A of the synthetic resin molded member 2. Moreover, since the metal member 1 should just be a metal material at least the part (back surface 1B of the metal member 1) joined to the synthetic resin molding member 2, it is not only a metal simple substance, but the metal multilayer body which intervened the synthetic resin material, for example, synthetic | combination A multilayer film in which an aluminum film is laminated on both surfaces of a resin film may be used. Examples of the metal material of the metal member 1 include metal materials such as one or more metals selected from stainless steel, iron, aluminum, copper, nickel, zinc, and tin, or alloys containing one or more metals. Water-repellent or oil-repellent coating treatment with a fluorinated resin or fluorine-based resin, or rust-preventive coating treatment with benzotriazole, copper (including copper alloy), or galvanization treatment on the surface of copper (including copper alloy) The surface of iron (including alloy) or aluminum (including alloy) may be subjected to a rust preventive film treatment with chromate, or an alumite treatment. Examples of the material of the synthetic resin molded member 2 include a molded product that is injection-molded with a thermoplastic synthetic resin material (including an inorganic filler) such as polyphenylene sulfide (PPS) resin, polypropyne (PP) resin, and ABS resin.

(金属部材と合成樹脂成形部材との接合法)
図3において、金属部材と合成樹脂成形部材との接合作業は、ヒートプレス具HP1とダイスDとをもちい、重合工程S1、ヒートプレス工程S2、冷却工程S3の順に行う。重合工程S1では、図4および図5において、射出成形された熱可塑性の合成樹脂成形部材2をダイスDに載置して、金属部材1と合成樹脂成形部材2とを重ね合わせる。次に、ヒートプレス工程S2では、金属部材1と合成樹脂成形部材2とを重ね合わせた状態で、ヒートプレス具HP1で金属部材1の表面1Aのヒートプレス部位3を合成樹脂成形部材2の方向に押圧しかつ加熱する。この場合、ヒートプレス具HP1は円柱の熱伝導性のある金属材を例示しているが角柱、円筒、角筒の形状でもよい。ヒートプレス具HP1にはヒータを備えており、このヒータは電源部Gにて通電を制御して、射出成形された熱可塑性の合成樹脂成形部材2の最外表面のスキン層(図示せず)が溶融する深さ以上に深く溶融させる温度で加熱する。次に、冷却工程S3では、ヒートプレス具HP1で金属部材1の表面1Aのヒートプレス部位3を所定時間押圧しかつ加熱後、金属部材1と合成樹脂成形部材2とを冷却させることにより、合成樹脂成形部材2の表面2Aの溶融部は固化して、接合溶着部位4を形成して、この接合溶着部位4の形成により金属部材1と合成樹脂成形部材2との接合体が得られる。このようにして、金属部材1と合成樹脂成形部材2との接合法は、図4および図5に示す金属部材1と合成樹脂成形部材2とを重ね合わせる重合工程S1と、図6に示す金属部材1の表面1Aの一部をヒートプレス具HP1で合成樹脂成形部材2の方向に押圧するとともに金属部材1を合成樹脂成形部材2の最外表面の前記スキン層が溶融する深さ以上に深く加熱するヒートプレス工程S2と、溶融した合成樹脂成形部材2を冷却する冷却工程S3とからなるので、簡単な作業工程で金属部材1と合成樹脂成形部材2との接合体が得られる。
(Join method of metal member and synthetic resin molding member)
In FIG. 3, the joining operation of the metal member and the synthetic resin molded member is performed in the order of the polymerization step S1, the heat press step S2, and the cooling step S3 using the heat press tool HP1 and the die D. 4 and 5, the injection-molded thermoplastic synthetic resin molded member 2 is placed on the die D and the metal member 1 and the synthetic resin molded member 2 are overlapped with each other. Next, in the heat press step S2, the heat press part 3 on the surface 1A of the metal member 1 is moved in the direction of the synthetic resin molded member 2 with the heat press tool HP1 in a state where the metal member 1 and the synthetic resin molded member 2 are overlapped. Press and heat. In this case, the heat press tool HP1 exemplifies a cylindrical metal material having thermal conductivity, but it may be in the shape of a prism, cylinder, or square tube. The heat press tool HP1 is provided with a heater, and this heater controls energization by the power source G, and a skin layer (not shown) on the outermost surface of the injection-molded thermoplastic synthetic resin molded member 2 Heat at a temperature that melts deeper than the depth at which it melts. Next, in the cooling step S3, the heat press part HP1 presses the heat press part 3 on the surface 1A of the metal member 1 for a predetermined time and, after heating, the metal member 1 and the synthetic resin molded member 2 are cooled, thereby synthesizing. The melted portion of the surface 2A of the resin molded member 2 is solidified to form a bonded welded portion 4, and a bonded body of the metal member 1 and the synthetic resin molded member 2 is obtained by forming the bonded welded portion 4. In this way, the joining method of the metal member 1 and the synthetic resin molded member 2 is performed by superposing the metal member 1 and the synthetic resin molded member 2 shown in FIGS. 4 and 5 and the metal shown in FIG. A part of the surface 1A of the member 1 is pressed in the direction of the synthetic resin molded member 2 by the heat press tool HP1 and the metal member 1 is deeper than the depth at which the skin layer on the outermost surface of the synthetic resin molded member 2 is melted. Since it consists of the heat press process S2 which heats, and the cooling process S3 which cools the synthetic resin molding member 2 which fuse | melted, the joined body of the metal member 1 and the synthetic resin molding member 2 is obtained by a simple operation process.

上記実施形態1において、ヒートプレス具HP1で金属部材1の表面1Aのヒートプレス部位3は1箇所にて部分的に接合させる場合を例示したが、複数箇所の接合溶着部位4が得られるようにヒートプレス部位3が複数箇所であってもよい。In the said Embodiment 1, although the case where the heat press site | part 3 of the surface 1A of the metal member 1 was partially joined in one place with the heat press tool HP1, the joining welding part 4 of multiple places was obtained. The heat press part 3 may be a plurality of places.

(実施形態2)
図7〜図10を参照して、実施形態1と同様にヒートプレス具HP1で金属部材1の表面1Aのヒートプレス部位3を射出成形された熱可塑性の合成樹脂成形部材2の方向に押圧しかつ合成樹脂成形部材2の最外表面のスキン層が溶融する深さ以上に深く溶融させる温度で加熱して接合させる金属部材1と合成樹脂成形部材2との接合法およびその金属部材1と合成樹脂成形部材2との接合体を説明する。
(Embodiment 2)
With reference to FIGS. 7 to 10, as in the first embodiment, the heat press part HP1 presses the heat press portion 3 on the surface 1 </ b> A of the metal member 1 in the direction of the injection-molded thermoplastic synthetic resin member 2. And the joining method of the metal member 1 and the synthetic resin molding member 2 to be joined by heating at a temperature at which the skin layer on the outermost surface of the synthetic resin molding member 2 is melted deeper than the melting depth, and the metal member 1 and the composition A joined body with the resin molded member 2 will be described.

実施形態1と異なるのは、図7および図8に示すように、金属部材1の裏面1BにレーザLを照射して微細な凹凸部5が形成される表面処理を行って、この微細な凹凸部5を介して金属部材1が合成樹脂成形部材2と接合されている点であり、他は実施形態1と同様である。この場合、図9に示すように、微細な凹凸部5の領域は金属部材1の裏面1Bの全面でもよいが、ヒートプレス部位3の領域よりも広い領域にわたって金属部材1の裏面1Bにレーザ照射による微細な凹凸部5が形成されている。また、金属部材1は予めの裏面1BにレーザLを照射して微細な凹凸部5が形成されているが、金属部材1の裏面1Bにレーザ照Lにより形成された微細な凹凸部5を介して金属部材1と合成樹脂成形部材2とを接合させればよいので、図示しないが、合成樹脂成形部材2をダイスDに載置して、金属部材1と合成樹脂成形部材2とを重ね合わせる重合工程の際にレーザLを照射して微細な凹凸部5が形成されるようにしてもよいし、ヒートプレス工程の際にレーザLを照射して微細な凹凸部5が形成されるようにしてヒートプレス具HP1で金属部材1の表面1Aを合成樹脂成形部材2の方向に押圧しかつ加熱するようにしてもよい。このようにして金属部材1の裏面1Bに形成された微細な凹凸部5が射出成形された熱可塑性の合成樹脂成形部材2の表面2Aに対面するように金属部材1を合成樹脂成形部材2に重ね合わさせて、図10に示すように、ヒートプレス具HP1で金属部材1の表面1Aのヒートプレス部位3を合成樹脂成形部材2の方向に押圧しかつ合成樹脂成形部材2の最外表面のスキン層が溶融する深さ以上に深く溶融させる温度で加熱して微細な凹凸部5に入り込んだ溶融部を形成し、冷却・固化させて合成樹脂成形部材2の接合溶着部位4が金属部材1の裏面1Bの微細な凹凸部5を有して形成されるので、実施形態1に比し高い接合強度を有する金属部材1と合成樹脂成形部材2との接合体が得られる。The difference from the first embodiment is that, as shown in FIG. 7 and FIG. 8, the back surface 1 </ b> B of the metal member 1 is irradiated with a laser L to perform a surface treatment to form fine uneven portions 5, and this fine unevenness The metal member 1 is joined to the synthetic resin molded member 2 via the part 5, and the other points are the same as in the first embodiment. In this case, as shown in FIG. 9, the region of the fine uneven portion 5 may be the entire back surface 1B of the metal member 1, but the back surface 1B of the metal member 1 is irradiated with laser over a region wider than the region of the heat press part 3. A fine uneven portion 5 is formed. In addition, the metal member 1 is irradiated with the laser L on the back surface 1B in advance to form the fine uneven portion 5, but the metal member 1 has the fine uneven portion 5 formed on the back surface 1B of the metal member 1 by the laser illumination L. Since the metal member 1 and the synthetic resin molded member 2 may be joined together, although not shown, the synthetic resin molded member 2 is placed on the die D and the metal member 1 and the synthetic resin molded member 2 are overlapped. The fine irregularities 5 may be formed by irradiating the laser L during the polymerization process, or the fine irregularities 5 may be formed by irradiating the laser L during the heat pressing process. Then, the surface 1A of the metal member 1 may be pressed in the direction of the synthetic resin molded member 2 and heated by the heat press tool HP1. In this way, the metal member 1 is formed on the synthetic resin molded member 2 so that the fine uneven portion 5 formed on the back surface 1B of the metal member 1 faces the surface 2A of the thermoplastic synthetic resin molded member 2 which has been injection molded. As shown in FIG. 10, the skin of the outermost surface of the synthetic resin molded member 2 is pressed by pressing the heat press portion 3 of the surface 1A of the metal member 1 in the direction of the synthetic resin molded member 2 with the heat press tool HP1. Heating is performed at a temperature at which the layer is melted deeper than the melting depth to form a melted portion that has entered the fine uneven portion 5, and is cooled and solidified to form the joint weld portion 4 of the synthetic resin molded member 2 of the metal member 1. Since it is formed with the fine irregularities 5 on the back surface 1B, a joined body of the metal member 1 and the synthetic resin molded member 2 having higher joint strength than that of the first embodiment is obtained.

上記実施形態2において、実施形態1と同様にヒートプレス具HP1で金属部材1の表面1Aを射出成形された熱可塑性の合成樹脂成形部材2の方向に押圧しかつ加熱するヒートプレス部位3は1箇所を例示したが、複数箇所でもよい。この場合、微細な凹凸部5を有さない部位をヒートプレス具HP1で押圧しかつ加熱するようにして異なる接合強度を有する接合体としてもよい。また、レーザLを金属部材1の裏面1Bに間隔をあけて複数照射して、複数個の微細な凹凸部5を形成してもよい。さらには、微細な凹凸部5の領域をヒートプレス部位3の領域よりも狭い領域とするようにしてもよい。In the second embodiment, as in the first embodiment, the heat press part 3 that presses and heats the surface 1A of the metal member 1 in the direction of the injection-molded thermoplastic synthetic resin member 2 with the heat press tool HP1 is 1. Although the places are illustrated, a plurality of places may be used. In this case, it is good also as a joined body which has different joint strength by pressing and heating the site | part which does not have the fine uneven | corrugated | grooved part 5 with the heat press tool HP1. Alternatively, a plurality of fine concavo-convex portions 5 may be formed by irradiating a plurality of lasers L on the back surface 1 </ b> B of the metal member 1 at intervals. Furthermore, the region of the fine uneven portion 5 may be a region narrower than the region of the heat press part 3.

(実施形態3)
図11〜図13を参照して、金属部材を実施形態1とは異なるヒートプレス具により合成樹脂成形部材の方向に押し込んで前記金属部材を前記合成樹脂成形部材の最外表面のスキン層が溶融する深さ以上に深く加熱する前記ヒートプレス工程に特徴のある金属部材と合成樹脂成形部材との接合法およびその金属部材と合成樹脂成形部材との接合体を説明する。
(Embodiment 3)
Referring to FIGS. 11 to 13, the metal member is pushed in the direction of the synthetic resin molded member by a heat press tool different from that of Embodiment 1, and the skin layer on the outermost surface of the synthetic resin molded member is melted. A joining method between a metal member and a synthetic resin molded member, which is characteristic of the heat press process for heating deeper than the depth to be processed, and a joined body between the metal member and the synthetic resin molded member will be described.

重合工程S1で実施形態1と同様に射出成形された熱可塑性の合成樹脂成形部材2をダイスDに載置して、金属部材1と射出成形された熱可塑性の合成樹脂成形部材2とを重ね合わせる。次に、ヒートプレス工程S2で金属部材1の表面1Aのヒートプレス部位31をヒートプレス具HP2により合成樹脂成形部材2の方向に押し込んで金属部材1の突出部6を射出成形された熱可塑性の合成樹脂成形部材2の最外表面のスキン層が溶融する深さ以上に深く加熱して溶融部を形成する。この場合、ヒートプレス具HP2は円柱または角柱の金属材で先端は球体状に形成されている。このヒートプレス具HP2は実施形態1と同様にヒータを備えており、このヒータは電源部Gにて通電を制御して、合成樹脂成形部材2の最外表面のスキン層が溶融する深さ以上に深く溶融させる温度で加熱して後、冷却工程S3で冷却する。このように金属部材1と合成樹脂成形部材2とを冷却させることにより、合成樹脂成形部材2の表面2Aの溶融部は固化して、接合溶着部位41を形成して、この接合溶着部位41の形成により金属部材1と合成樹脂成形部材2との接合体となり、実施形態1に比し金属部材1の突出部6の存在により高い接合強度を有する金属部材1と合成樹脂成形部材2との接合体が得られる。The thermoplastic synthetic resin molded member 2 injection-molded in the polymerization step S1 as in the first embodiment is placed on the die D, and the metal member 1 and the injection-molded thermoplastic synthetic resin molded member 2 are stacked. Match. Next, in the heat press step S2, the heat press portion 31 on the surface 1A of the metal member 1 is pushed in the direction of the synthetic resin molded member 2 by the heat press tool HP2 and the protruding portion 6 of the metal member 1 is injection molded. The melted portion is formed by heating deeper than the depth at which the skin layer on the outermost surface of the synthetic resin molded member 2 melts. In this case, the heat press tool HP2 is a cylindrical or prismatic metal material, and the tip is formed in a spherical shape. This heat press tool HP2 is provided with a heater as in the first embodiment, and this heater controls energization by the power supply unit G and has a depth greater than the depth at which the skin layer on the outermost surface of the synthetic resin molded member 2 melts. Then, it is heated at a temperature at which it is deeply melted, and then cooled in a cooling step S3. By cooling the metal member 1 and the synthetic resin molded member 2 in this manner, the melted portion of the surface 2A of the synthetic resin molded member 2 is solidified to form a bonded welded portion 41. By forming, it becomes a joined body of the metal member 1 and the synthetic resin molded member 2, and the joining of the metal member 1 and the synthetic resin molded member 2 having higher joint strength due to the presence of the protruding portion 6 of the metal member 1 than in the first embodiment. The body is obtained.

上記実施形態3において、ヒートプレス具HP2で金属部材1の表面1Aを合成樹脂成形部材2の方向に押圧しかつ加熱するヒートプレス部位31は1箇所を例示したが、複数箇所でもよい。この場合、このヒートプレス具HP2によるヒートプレス部位31と実施形態1に示すヒートプレス具HP1によるヒートプレス部位3とを併用して異なる接合強度を分布させてもよい。In the said Embodiment 3, although the heat press site | part 31 which presses and heats the surface 1A of the metal member 1 in the direction of the synthetic resin molding member 2 with the heat press tool HP2 illustrated one place, multiple places may be sufficient. In this case, different bonding strengths may be distributed by using both the heat press part 31 by the heat press tool HP2 and the heat press part 3 by the heat press tool HP1 shown in the first embodiment.

上記の金属部材1をヒートプレス具HP2により合成樹脂成形部材2の方向に押し込んで金属部材1を合成樹脂成形部材2の最外表面のスキン層が溶融する深さ以上に深く加熱するには、金属部材1の素材としては折り曲げ加工がしやすくなる薄厚の平板、例えば厚さが0.1mm以下のアルミニウム(含む合金)、ステンレスなどの金属材が望ましいが、金属部材1の裏面1Bを凹凸のある立体形状(図示せず)とし、その凸部を合成樹脂成形部材2の表面2Aに埋没させるようにして金属部材1と合成樹脂成形部材2との接合強度を高めてもよい。なお、実施形態2のように金属部材1の裏面1Bに微細な凹凸部5を形成して金属部材1と合成樹脂成形部材2との接合強度をさらに高めるようにしてもよい。In order to heat the metal member 1 deeper than the depth at which the outermost skin layer of the synthetic resin molded member 2 is melted by pressing the metal member 1 in the direction of the synthetic resin molded member 2 with the heat press tool HP2. As a material of the metal member 1, a thin flat plate that can be easily bent, for example, a metal material such as aluminum (including an alloy) having a thickness of 0.1 mm or less, stainless steel, or the like is desirable. The bonding strength between the metal member 1 and the synthetic resin molded member 2 may be increased by forming a certain three-dimensional shape (not shown) and embedding the convex portion in the surface 2A of the synthetic resin molded member 2. Note that, as in the second embodiment, a fine uneven portion 5 may be formed on the back surface 1B of the metal member 1 to further increase the bonding strength between the metal member 1 and the synthetic resin molded member 2.

(実施形態4)
図14〜図17を参照して、長尺状の金属部材を実施形態1とは異なるヒートプレス具により合成樹脂成形部材の方向に押圧して前記金属部材を前記合成樹脂成形部材の最外表面のスキン層が溶融する深さ以上に深く加熱する前記ヒートプレス工程に特徴のある金属部材と合成樹脂成形部材との接合法およびその金属部材と合成樹脂成形部材との接合体を説明する。
(Embodiment 4)
With reference to FIGS. 14-17, an elongate metal member is pressed to the direction of a synthetic resin molding member with the heat press tool different from Embodiment 1, and the said metal member is outermost surface of the said synthetic resin molding member A joining method of a metal member and a synthetic resin molded member, which is characterized in the heat press step for heating deeper than the depth at which the skin layer melts, and a joined body of the metal member and the synthetic resin molded member will be described.

図14〜図16において、金属部材1は、その表面1A(図では上面)と裏面1B(図では下面)とからなる一対の長尺状の金属板で、その素材としてはステンレス、鉄、アルミニウム、銅、ニッケル、亜鉛、スズから選ばれる1以上の金属または1以上の金属を含む合金などの金属材が例示できる。この金属部材1の一端の端部周辺の裏面1Bは実施形態1と同様なポリフェニレンサルファイド(PPS)樹脂、ポリプロピン(PP)樹脂、ABS樹脂などの熱可塑性の合成樹脂材(含む無機フィラー入り)で射出成形された合成樹脂成形部材2の表面2Aの溶融部が冷却され固化されて接合用着部4を形成して、この接合溶着部位4の形成により接合されており、この接合にはヒートプレス具HP3がもちいられ、このヒートプレス部3は1箇所を例示するが、複数箇所にして接合させてもよい。金属部材1は長尺状であるので、その一端の前記端部から金属部材1のみを他端方向に突出させて、他の部材と連結もしくは接続させることができる。金属部材1のみを他端方向に突出させて、他の部材と連結もしくは接続としては、自動車のエンジンのインジェクタ回路やモータの制御回路などの給電部との接続にもちいるバスバーが例示できる。このバスバーは電源コネクタとなるよう合成樹脂成形材に形成されており、一般的にはインサート成形にて形成されているが、長尺状でバスバーを形成した電源コネクタとして、例えば、複数の電源コネクタを直列に配列させる場合のインサート成形方法で、特開2002−154131号公報にて、バスバーをセットし樹脂を充填する一次成形用キャビティとコネクタ成形部を有する二次成形用キャビティとを別個にまたは1つの金型で一次成形と二次成形を同時に行ってインサート成形機の最長成形可能寸法よりも長尺状のインサート成形品を得る発明が提案されている。しかし、作業性の簡略化が必要であり、さらには、インサート成形金型装置の製作面で長尺状のインサート成形品の大きさに制約がある。このインサート成形に対して、この実施形態4による金属部材1のみを他端方向に突出させて、この金属部材1と合成樹脂成形部材2との接合法により、簡単な作業で金属部材1と合成樹脂成形部材2との接合体が得られる。14 to 16, a metal member 1 is a pair of long metal plates having a front surface 1A (upper surface in the drawing) and a back surface 1B (lower surface in the drawing), and the material thereof is stainless steel, iron, aluminum. Examples thereof include metal materials such as one or more metals selected from copper, nickel, zinc and tin, or alloys containing one or more metals. The back surface 1B around the end of one end of the metal member 1 is made of a thermoplastic synthetic resin material (including an inorganic filler) such as polyphenylene sulfide (PPS) resin, polypropyne (PP) resin, ABS resin and the like as in the first embodiment. The melted portion of the surface 2A of the injection molded synthetic resin molded member 2 is cooled and solidified to form a bonding portion 4, and bonded by the formation of the bonded portion 4, which is heat-pressed. The tool HP3 is used, and the heat press portion 3 is illustrated at one place, but may be joined at a plurality of places. Since the metal member 1 has a long shape, only the metal member 1 protrudes from the end portion at one end thereof in the other end direction and can be connected or connected to another member. Examples of connecting or connecting only the metal member 1 in the direction of the other end and connecting to other members include a bus bar used for connection to a power feeding unit such as an injector circuit of an automobile engine or a motor control circuit. This bus bar is formed in a synthetic resin molding so as to be a power connector, and is generally formed by insert molding. However, as a power connector having a long bus bar, for example, a plurality of power connectors In the insert molding method in the case of arranging them in series, in Japanese Patent Laid-Open No. 2002-154131, a primary molding cavity in which a bus bar is set and filled with resin and a secondary molding cavity having a connector molding part are separately or An invention has been proposed in which primary molding and secondary molding are simultaneously performed with a single mold to obtain an insert molded product that is longer than the longest moldable dimension of an insert molding machine. However, simplification of workability is required, and furthermore, there is a restriction on the size of the long insert molded product on the production surface of the insert molding die apparatus. For this insert molding, only the metal member 1 according to the fourth embodiment is protruded in the other end direction, and the metal member 1 and the synthetic resin molded member 2 are joined with the metal member 1 by a simple operation by the joining method. A joined body with the resin molded member 2 is obtained.

次に、図3および図17をもちいて金属部材と合成樹脂成形部材との接合法を以下、説明する。Next, a method for joining the metal member and the synthetic resin molded member will be described below with reference to FIGS. 3 and 17.

図3に示す実施形態1と同様に重合工程S1、ヒートプレス工程S2、冷却工程S3の順に金属部材と合成樹脂成形部材との接合作業を行う。重合工程S1では図示しないが金属部材1の端部と射出成形された熱可塑性の合成樹脂成形部材2とを重ね合わせる。次に、ヒートプレス工程S2では1対の金属部材1の端部と射出成形された熱可塑性の合成樹脂成形部材2とを重ね合わせた状態で、図17に示すヒートプレス具HP3により金属部材1をダイスDに載置された合成樹脂成形部材2の方向に射出成形された熱可塑性の合成樹脂成形部材2の最外表面のスキン層が溶融する深さ以上に深く加熱して溶融部を形成する。この場合、ヒートプレス具HP3は一対の金属部材1の表面1Aを押圧させる一対の円柱状の脚部を有する金属材で先端は平坦状に形成されている。このヒートプレス具HP3は実施形態1と同様にヒータを備えており、このヒータは電源部Gにて通電を制御して、合成樹脂成形部材2の最外表面のスキン層(図示せず)が溶融する深さ以上に深く溶融させる温度で加熱して後、冷却工程S3で冷却する。このように合成樹脂成形部材2の表面2Aの溶融部を冷却させることにより、図14および図15に示すように、合成樹脂成形部材2の表面2Aの溶融部は固化して接合溶着部位4を形成して、この接合溶着部位4の形成により金属部材1と合成樹脂成形部材2との接合体となり、成形金型に入り切れない形状の接合に有用な金属部材1と合成樹脂成形部材2との接合体が得られる。Similar to the first embodiment shown in FIG. 3, the joining operation of the metal member and the synthetic resin molded member is performed in the order of the polymerization step S1, the heat press step S2, and the cooling step S3. Although not shown in the polymerization step S1, the end of the metal member 1 and the injection-molded thermoplastic synthetic resin molded member 2 are overlapped. Next, in the heat press step S2, the end of the pair of metal members 1 and the injection-molded thermoplastic synthetic resin molded member 2 are overlapped with each other by the heat press tool HP3 shown in FIG. Is heated deeper than the depth at which the outermost skin layer of the thermoplastic synthetic resin molded member 2 injection-molded in the direction of the synthetic resin molded member 2 placed on the die D is melted to form a melted portion. To do. In this case, the heat press tool HP3 is a metal material having a pair of columnar legs that press the surfaces 1A of the pair of metal members 1, and the tips thereof are formed flat. This heat press tool HP3 is provided with a heater as in the first embodiment, and this heater controls energization by the power source G, and a skin layer (not shown) on the outermost surface of the synthetic resin molded member 2 is provided. After heating at a temperature for melting deeper than the melting depth, cooling is performed in the cooling step S3. By cooling the melted portion of the surface 2A of the synthetic resin molded member 2 in this way, as shown in FIGS. 14 and 15, the melted portion of the surface 2A of the synthetic resin molded member 2 is solidified to form the bonding welded portion 4. By forming the joint welded portion 4, the metal member 1 and the synthetic resin molded member 2 are joined to each other, and the metal member 1 and the synthetic resin molded member 2 useful for joining in a shape that does not fit into the molding die. The joined body is obtained.

(実施形態5)
図18および図19を参照して、実施形態4と同様な長尺状の金属部材を異なるヒートプレス具により合成樹脂成形部材の方向に押圧して前記金属部材を前記合成樹脂成形部材の最外表面のスキン層が溶融する深さ以上に深く加熱する前記ヒートプレス工程に特徴のある金属部材と合成樹脂成形部材との接合法およびその金属部材と合成樹脂成形部材との接合体を説明する。
(Embodiment 5)
Referring to FIGS. 18 and 19, a long metal member similar to that of the fourth embodiment is pressed in the direction of the synthetic resin molded member with a different heat press tool, so that the metal member is outermost of the synthetic resin molded member. A joining method between a metal member and a synthetic resin molded member, which is characteristic of the heat press step for heating deeper than the depth at which the skin layer on the surface melts, and a joined body between the metal member and the synthetic resin molded member will be described.

図18において、ヒートプレス具HP4は実施形態4に示すヒートプレス具HP3と同様な一対の金属部材1の表面1Aを押圧させる一対の円柱状の脚部を有する金属材で先端はヒートプレス具HP3と異なり球体状に形成されている。このヒートプレス具HP4によりヒートプレス工程S2(図3参照)で金属部材1の表面1Aのヒートプレス部位31をヒートプレス具HP4により金属部材1の突出部6をダイスDに載置された合成樹脂成形部材2の方向に押し込んで、射出成形された熱可塑性の合成樹脂成形部材2の最外表面のスキン層が溶融する深さ以上に深く加熱して溶融部を形成する。次に、冷却工程S3(図3参照)でこの溶融部を冷却させることにより、接合溶着部位41が形成され、この接合溶着部位41の形成には、図14および図15に示すように、金属部材1の裏面1Bに形成した突出部6が合成樹脂成形部材2に押し込まれて強固な接合体となり、成形金型に入り切れない形状の接合に有用な金属部材1と合成樹脂成形部材2との接合体が得られる。In FIG. 18, the heat press tool HP4 is a metal material having a pair of columnar legs that press the surface 1A of a pair of metal members 1 similar to the heat press tool HP3 shown in the fourth embodiment, and the tip is the heat press tool HP3. Unlike spheres are formed. A synthetic resin in which the heat press part 31 of the surface 1A of the metal member 1 is placed on the die D by the heat press tool HP4 and the protrusion 6 of the metal member 1 is placed on the die D in the heat press step S2 (see FIG. 3). The melted portion is formed by pressing in the direction of the molded member 2 and heating deeper than the depth at which the outermost skin layer of the thermoplastic synthetic resin molded member 2 that has been injection molded melts. Next, in the cooling step S3 (see FIG. 3), the melted portion is cooled to form a bonded welded portion 41. For forming the bonded welded portion 41, as shown in FIGS. The protruding portion 6 formed on the back surface 1B of the member 1 is pushed into the synthetic resin molded member 2 to form a strong bonded body, and the metal member 1 and the synthetic resin molded member 2 useful for bonding in a shape that cannot fit into the molding die. The joined body is obtained.

なお、実施形態4および5に示すそれぞれのヒートプレス具HP3およびヒートプレス具HP4を一対の金属部材1のそれぞれにもちいてもよい。その際、ヒートプレス具HP3およびヒートプレス具HP4を一対の脚部を有する形状とせずに環状に連結して円筒状または角筒状としてもちいて環状の接合溶着部位4、41を形成した接合体を得るようにしてもよい。In addition, you may use each heat press tool HP3 and heat press tool HP4 shown in Embodiment 4 and 5 for each of a pair of metal member 1. FIG. At that time, the heat press tool HP3 and the heat press tool HP4 are not connected to each other in a shape having a pair of legs, but are connected in a ring shape to form a cylindrical or rectangular tube shape to form the annular welded portions 4, 41. May be obtained.

このようにして、金属部材1と射出成形された熱可塑性の合成樹脂成形部材2とを重ね合わせてこの金属部材1の表面1Aの一部をヒートプレス具HP1、HP2、HP3およびHP4で合成樹脂成形部材2の方向に押圧するとともに金属部材1を合成樹脂成形部材2の最外表面のスキン層が溶融する深さより深く溶融するように加熱して溶融部を形成して後、この溶融部を冷却・固化さ・ることにより、接合溶着部位4、41を形成して、この接合溶着部位4、41の形成により、金属部材1と合成樹脂成形部材2との接合体が得られる。この場合、金属部材1を介して合成樹脂成形部材2を加熱させるようにヒートプレス具HP1、HP2、HP3およびHP4にヒータを備えていることを例示しているが、本発明の原理は、特許文献1および2のような摩擦熱によらず、金属部材1の表面1Aの一部を射出成形された熱可塑性の合成樹脂成形部材2の方向に押圧するとともに金属部材1を合成樹脂成形部材2の最外表面のスキン層が溶融する深さより深く溶融するように加熱してできた溶融部を冷却、固化させて、接合溶着部位4、41を形成することであるので、ヒートプレス工程S2でもちいるヒートプレス具HP1、HP2、HP3およびHP4はヒータを内蔵せず他の熱源をもちいて金属部材を加熱するようにすれば、金属部材1を合成樹脂部材2の方向に押圧する機能のみを有するようにすればよい。In this way, the metal member 1 and the injection-molded thermoplastic synthetic resin molded member 2 are overlapped, and a part of the surface 1A of the metal member 1 is synthetic resin with the heat press tools HP1, HP2, HP3 and HP4. After pressing in the direction of the molded member 2 and heating the metal member 1 so as to melt deeper than the depth at which the outermost skin layer of the synthetic resin molded member 2 melts, the melted portion is formed. By cooling and solidifying, the bonded portions 4 and 41 are formed. By forming the bonded portions 4 and 41, a bonded body of the metal member 1 and the synthetic resin molded member 2 is obtained. In this case, it is exemplified that the heaters HP1, HP2, HP3 and HP4 are provided with heaters so that the synthetic resin molded member 2 is heated via the metal member 1, but the principle of the present invention is patented. Regardless of the frictional heat as in References 1 and 2, a part of the surface 1A of the metal member 1 is pressed in the direction of the injection-molded thermoplastic synthetic resin molded member 2, and the metal member 1 is pressed into the synthetic resin molded member 2. In the heat press step S2, the welded portion 4 and 41 is formed by cooling and solidifying the melted portion formed by heating so that the skin layer on the outermost surface melts deeper than the melting depth. The heat press tools HP1, HP2, HP3, and HP4 that use the metal member 1 are pressed in the direction of the synthetic resin member 2 if the metal member is heated by using another heat source without incorporating a heater. It is sufficient to have a capacity only.

本発明は成形金型に入り切れない形状の接合に有用であり、接合作業により半導体チップなど熱による損傷を受けやすい部材のある部位の接合に有用であり、部分接合した部位を合成樹脂成形部材の合成樹脂のガラス転移温度以上にて再加熱して金属部材と合成樹脂成形部材とを分別リサイクルとして有用である。また、金属部材と合成樹脂成形部材との接合体においては金属部材と合成樹脂成形部材との線膨張率の差があるので、金属部材と合成樹脂成形部材とを全面で接合させるよりは部分的に接合させる方が線膨張により接合体の変形を阻止しやすくなるので、自動車のボディの金属部材と合成樹脂成形部材との接合に有用である。INDUSTRIAL APPLICABILITY The present invention is useful for joining a shape that cannot fit into a molding die, and is useful for joining a part having a member that is easily damaged by heat, such as a semiconductor chip, by a joining operation. It is useful as a separate recycling of the metal member and the synthetic resin molded member by reheating above the glass transition temperature of the synthetic resin. In addition, in the joined body of the metal member and the synthetic resin molded member, there is a difference in the linear expansion coefficient between the metal member and the synthetic resin molded member. Since it is easier to prevent deformation of the joined body due to linear expansion, it is useful for joining the metal member of the automobile body and the synthetic resin molded member.

1 金属部材
2 合成樹脂成形部材
3、31 ヒートプレス部位
4、41 接合溶着部位
DESCRIPTION OF SYMBOLS 1 Metal member 2 Synthetic resin molding member 3, 31 Heat press part 4, 41 Joining welding part

Claims (5)

金属部材と射出成形された熱可塑性の合成樹脂成形部材とを重ね合わせる重合工程と、前記金属部材の表面の一部をヒートプレス具で前記合成樹脂成形部材の方向に押圧するとともに金属部材を合成樹脂成形部材の最外表面のスキン層が溶融する深さ以上に深く溶融するように加熱して溶融部を形成するヒートプレス工程と、前記溶融部を冷却する冷却工程により接合溶着部位を形成し、前記接合溶着部位の形成により金属部材を合成樹脂成形部材と接合させることを特徴とする金属部材と合成樹脂成形部材との接合法。A polymerization process in which a metal member and an injection-molded thermoplastic synthetic resin molded member are overlapped, and a part of the surface of the metal member is pressed in the direction of the synthetic resin molded member with a heat press tool, and the metal member is synthesized. A bonding weld site is formed by a heat press process for forming a melted portion by heating so that the skin layer on the outermost surface of the resin molded member melts deeper than the melted depth, and a cooling process for cooling the melted portion. A method for joining a metal member and a synthetic resin molded member, characterized in that the metal member is joined to the synthetic resin molded member by forming the joint welded portion. 前記ヒートプレス工程においてもちいる前記金属部材の裏面にはレーザ照射による微細な凹凸部が形成されており、前記微細な凹凸部を介して金属部材と前記合成樹脂成形部材とを接合させていることを特徴とする請求項1に記載の金属部材と合成樹脂成形部材との接合法。On the back surface of the metal member used in the heat press process, a fine uneven portion is formed by laser irradiation, and the metal member and the synthetic resin molded member are joined via the fine uneven portion. The joining method of the metal member and synthetic resin molding member of Claim 1 characterized by these. 前記ヒートプレス工程において、前記ヒートプレス具により前記金属部材の表面の一部を前記合成樹脂成形部材の方向に押し込むとともに前記金属部材を合成樹脂成形部材の最外表面のスキン層が溶融する深さ以上に深く加熱することを特徴とする請求項1または2に記載の金属部材と合成樹脂成形部材との接合法。In the heat press step, a depth at which a part of the surface of the metal member is pushed in the direction of the synthetic resin molded member by the heat pressing tool and the skin layer on the outermost surface of the synthetic resin molded member is melted. 3. The method for joining a metal member and a synthetic resin molded member according to claim 1 or 2, wherein heating is performed deeply as described above. 前記ヒートプレス具はヒータを備え、このヒータを制御して合成樹脂成形部材が溶融する温度に前記金属部材を加熱することを特徴とする請求項1から3の何れかひとつに記載の金属部材と合成樹脂成形部材との接合法。The metal member according to any one of claims 1 to 3, wherein the heat press includes a heater, and the metal member is heated to a temperature at which the synthetic resin molded member is melted by controlling the heater. Bonding method with synthetic resin molding. 請求項1から4の何れかひとつに記載の金属部材と射出成形された熱可塑性の合成樹脂成形部材との接合法により、前記金属部材と前記合成樹脂成形部材とを接合させてできたことを特徴とする金属部材と合成樹脂成形部材との接合体。The metal member and the synthetic resin molded member can be joined by a joining method of the metal member according to any one of claims 1 to 4 and an injection-molded thermoplastic synthetic resin molded member. A joined body of a metal member and a synthetic resin molded member.
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Publication number Priority date Publication date Assignee Title
JP2005096467A (en) * 1999-02-05 2005-04-14 Denson Kk Method of laminating synthetic resin on metal plate
JP2010046831A (en) * 2008-08-19 2010-03-04 Toyota Motor Corp Method and apparatus for joining resin and metal together
JP2015168102A (en) * 2014-03-05 2015-09-28 マツダ株式会社 Joint method of metallic member and resin member and resin member used in the same method
JP2016129942A (en) * 2015-01-13 2016-07-21 オムロン株式会社 Method for producing joint structure and joint structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005096467A (en) * 1999-02-05 2005-04-14 Denson Kk Method of laminating synthetic resin on metal plate
JP2010046831A (en) * 2008-08-19 2010-03-04 Toyota Motor Corp Method and apparatus for joining resin and metal together
JP2015168102A (en) * 2014-03-05 2015-09-28 マツダ株式会社 Joint method of metallic member and resin member and resin member used in the same method
JP2016129942A (en) * 2015-01-13 2016-07-21 オムロン株式会社 Method for producing joint structure and joint structure

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