JP2018126904A - Decorative paper for resin-impregnated decorative sheets, resin-impregnated decorative sheet, and method for producing resin-impregnated decorative sheet - Google Patents

Decorative paper for resin-impregnated decorative sheets, resin-impregnated decorative sheet, and method for producing resin-impregnated decorative sheet Download PDF

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JP2018126904A
JP2018126904A JP2017020613A JP2017020613A JP2018126904A JP 2018126904 A JP2018126904 A JP 2018126904A JP 2017020613 A JP2017020613 A JP 2017020613A JP 2017020613 A JP2017020613 A JP 2017020613A JP 2018126904 A JP2018126904 A JP 2018126904A
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resin
impregnated
paper
decorative board
impregnated decorative
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JP6878928B2 (en
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一 播摩
Hajime Harima
一 播摩
隆弘 伊瀬谷
Takahiro Iseya
隆弘 伊瀬谷
加藤 一照
Kazuteru Kato
一照 加藤
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Toppan Inc
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Toppan Printing Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a decorative paper for resin-impregnated decorative sheets that can express a gloss/mat tone while reducing production costs.SOLUTION: A decorative paper for resin-impregnated decorative sheets 1 has a base paper 2, a pattern layer 3 provided on the base paper 2, and a liquid-repellent cured film 4 partially provided on the pattern layer 3.SELECTED DRAWING: Figure 1

Description

本発明は、建築物の床面、壁面、天井等の内装、家具、各種キャビネット等の表面装飾材料、建具の表面化粧、車両内装等に用いられる樹脂含浸化粧板を製造するための樹脂含浸化粧板用化粧紙、樹脂含浸化粧板及び樹脂含浸化粧板の製造方法に関する。   The present invention relates to a resin-impregnated makeup for producing a resin-impregnated decorative board used for interior decoration of floors, walls, ceilings and the like of buildings, surface decoration materials such as furniture, various cabinets, surface decoration of fittings, vehicle interiors, etc. The present invention relates to a decorative paper for board, a resin-impregnated decorative board, and a method for producing a resin-impregnated decorative board.

従来、樹脂含浸化粧板の製造方法としては、例えば、絵柄模様を印刷した原紙に熱硬化性樹脂を含浸させ、樹脂を含浸させた原紙を基材と積層して加熱加圧成型することで、樹脂含浸化粧板を形成する技術が知られている(例えば、特許文献1参照)。この従来の技術によれば、加熱加圧成型時に用いる金属板にエンボス形状を設けることで、エンボス形状の粗密度合いに応じたグロスマット表現を樹脂含浸化粧板に付与することもできる。   Conventionally, as a method for producing a resin-impregnated decorative board, for example, by impregnating a base paper on which a pattern is printed with a thermosetting resin, by laminating the base paper impregnated with a resin with a base material, A technique for forming a resin-impregnated decorative board is known (see, for example, Patent Document 1). According to this conventional technique, by providing an embossed shape on the metal plate used during heat-press molding, a gloss mat expression corresponding to the coarse density of the embossed shape can be imparted to the resin-impregnated decorative plate.

特許第3915357号公報Japanese Patent No. 3915357

しかし、上記従来の技術では、加熱加圧成型時に用いる金属板をグロスマット表現毎、つまり、樹脂含浸化粧板のデザイン毎に用意する必要があり、製造コストが増大する。
本発明は、上記課題を解決するために、製造コストを抑えつつ、グロスマット表現が可能な樹脂含浸化粧板用化粧紙及び樹脂含浸化粧板の製造方法を提供することを目的とする。
However, in the above-described conventional technology, it is necessary to prepare a metal plate used at the time of heat and pressure molding for each gloss mat expression, that is, for each design of the resin-impregnated decorative board, which increases the manufacturing cost.
In order to solve the above-described problems, an object of the present invention is to provide a decorative paper for a resin-impregnated decorative board and a method for manufacturing the resin-impregnated decorative board capable of expressing gloss matte while suppressing the manufacturing cost.

上記課題を解決するために、本発明の一態様は、原紙、原紙上に設けられた絵柄模様層、及び絵柄模様層上に部分的に設けられた撥液性硬化膜を備える樹脂含浸化粧板用化粧紙であることを要旨とする。
本発明の他の態様は、原紙、前記原紙上に設けられた絵柄模様層、前記絵柄模様層上に部分的に設けられた撥液性硬化膜、及び前記絵柄模様層上の前記撥液性硬化膜が設けられていない部分に配されるとともにその一部が前記絵柄模様層に含浸している熱硬化性樹脂を有する積層体と、前記積層体と一体化された基材と、を備える樹脂含浸化粧板であることを要旨とする。
In order to solve the above-described problems, one embodiment of the present invention is a resin-impregnated decorative board including a base paper, a picture pattern layer provided on the base paper, and a liquid-repellent cured film partially provided on the picture pattern layer. The gist is that it is a decorative paper.
Other aspects of the present invention are: a base paper, a picture pattern layer provided on the base paper, a liquid repellent cured film partially provided on the picture pattern layer, and the liquid repellency on the picture pattern layer. A laminate having a thermosetting resin that is disposed in a portion where no cured film is provided and a part of which is impregnated in the pattern layer, and a base material integrated with the laminate. The gist is a resin-impregnated decorative board.

本発明の他の態様は、樹脂含浸化粧板用化粧紙の撥液性硬化膜が設けられていない部分に樹脂を含浸させ、樹脂を含浸させた樹脂含浸化粧板用化粧紙を基材に積層して加熱加圧成形して、樹脂含浸化粧板用化粧紙と基材とを一体化させて樹脂含浸化粧板を製造する樹脂含浸化粧板の製造方法であることを要旨とする。   Another aspect of the present invention is that resin-impregnated decorative paper for decorative board is impregnated with a resin in a portion not provided with a liquid-repellent cured film, and the resin-impregnated decorative paper for decorative board is laminated on the substrate. The gist of the present invention is a method for producing a resin-impregnated decorative board, in which a resin-impregnated decorative board is produced by heat-press molding and integrating the decorative paper for a resin-impregnated decorative board and a substrate.

本発明によれば、撥液性硬化膜で樹脂をはじくことで、絵柄模様層上に樹脂が含浸された部分と、樹脂が含浸されていない部分とを設けて、グロスマット表現を行うことができる。そのため、例えば、エンボス形状の粗密度合いでグロスマット表現を付与する方法に比べ、製造コストを抑えつつ、グロスマット表現が可能な製造コストを抑えつつ、グロスマット表現が可能な樹脂含浸化粧板用化粧紙、樹脂含浸化粧板及び樹脂含浸化粧板を提供できる。   According to the present invention, the gloss mat expression can be performed by repelling the resin with a liquid repellent cured film to provide a part impregnated with the resin and a part not impregnated with the resin on the pattern layer. it can. Therefore, for example, compared with a method of imparting gloss mat expression with a rough density of emboss shape, makeup for resin-impregnated decorative board capable of expressing gloss mat while suppressing manufacturing cost while suppressing production cost. Paper, a resin-impregnated decorative board, and a resin-impregnated decorative board can be provided.

本発明の実施形態に係る樹脂含浸化粧板用化粧紙を示す断面図である。It is sectional drawing which shows the decorative paper for resin impregnated decorative boards which concerns on embodiment of this invention. 樹脂含浸化粧板用化粧紙で作成される樹脂含浸化粧板を示す断面図である。It is sectional drawing which shows the resin impregnated decorative board produced with the decorative paper for resin impregnated decorative boards.

本発明の実施形態に係る樹脂含浸化粧板用化粧紙について、図面を参照して説明する。
ここで、図面は模式的なものであり、厚みと平面寸法との関係、各層の厚みの比率等は現実のものとは異なる。また、以下に示す実施形態は、本発明の技術的思想を具体化するための構成を例示するものであって、本発明の技術的思想は、構成部品の材質、形状および構造等を下記のものに特定するものでない。本発明の技術的思想は、特許請求の範囲に記載された請求項が規定する技術的範囲内において、種々の変更を加えることができる。
A decorative paper for a resin-impregnated decorative board according to an embodiment of the present invention will be described with reference to the drawings.
Here, the drawings are schematic, and the relationship between the thickness and the planar dimensions, the ratio of the thickness of each layer, and the like are different from the actual ones. Further, the embodiment described below exemplifies a configuration for embodying the technical idea of the present invention, and the technical idea of the present invention describes the material, shape, structure, and the like of component parts as follows. It is not something specific. The technical idea of the present invention can be variously modified within the technical scope defined by the claims described in the claims.

(構成)
図1に示すように、本実施形態の樹脂含浸化粧板用化粧紙1は、原紙2と、原紙2上に設けられた絵柄模様層3と、絵柄模様層3上に部分的に設けられた撥液性硬化膜4とを備えている。そして、図2に示すように、樹脂含浸化粧板用化粧紙1の撥液性硬化膜4が設けられていない部分(例えば、絵柄模様層3の撥液性硬化膜4で覆われていない部分、原紙2の全体)に樹脂5(例えば、熱硬化性樹脂)が含浸され、樹脂5が含浸された樹脂含浸化粧板用化粧紙1が基材6(例えば、木質基材)に積層されて加熱加圧成形されて、樹脂含浸化粧板用化粧紙1と基材6とが一体化されることで、樹脂含浸化粧板7が製造される。これにより、絵柄模様層3の撥液性硬化膜4で覆われている部分と、絵柄模様層3の撥液性硬化膜4で覆われていない部分とで、グロスマット表現を付与することができる。
なお、原紙2と絵柄模様層3との間や、絵柄模様層3と撥液性硬化膜4との間には、接着性を改善するためのプライマー層等、他の機能層を適宜設けるようにしてもよい。
(Constitution)
As shown in FIG. 1, the decorative paper 1 for resin-impregnated decorative board according to the present embodiment is provided with a base paper 2, a pattern pattern layer 3 provided on the base paper 2, and a pattern pattern layer 3. And a liquid repellent cured film 4. And as shown in FIG. 2, the part in which the liquid repellent cured film 4 of the decorative paper 1 for resin impregnated decorative boards 1 is not provided (for example, the part which is not covered with the liquid repellent cured film 4 of the pattern layer 3) The whole base paper 2) is impregnated with a resin 5 (for example, thermosetting resin), and the resin-impregnated decorative paper 1 for a decorative board, which is impregnated with the resin 5, is laminated on a base material 6 (for example, a wooden base material). The resin-impregnated decorative board 7 is manufactured by heat-press molding and integrating the resin-impregnated decorative sheet 1 for the decorative board and the substrate 6. Thus, gloss mat expression can be imparted between the portion of the pattern layer 3 covered with the liquid repellent cured film 4 and the portion of the pattern layer 3 not covered with the liquid repellent cured film 4. it can.
It should be noted that other functional layers such as a primer layer for improving adhesiveness are appropriately provided between the base paper 2 and the design pattern layer 3 and between the design pattern layer 3 and the liquid repellent cured film 4. It may be.

(原紙2)
原紙2は、樹脂5(熱可塑性樹脂)の水溶液の含浸が可能な吸水性に優れた紙等の繊維質シートである。例えば、薄葉紙、チタン紙、上質紙、晒クラフト紙、未晒クラフト紙等を用いることができる。特に、印刷適性と樹脂含浸適性との両面を考慮すると、チタン紙が最も好ましい。また、基材6(木質基材)の表面の質感を活かす場合には、樹脂5(熱可塑性樹脂)の含浸により透明化する性質を有している所謂透明紙を用いてもよい。また、原紙2の厚さは、特に制約はないが、坪量20〜200g/m2のものを使用できる。
(Base paper 2)
The base paper 2 is a fibrous sheet such as paper having excellent water absorption that can be impregnated with an aqueous solution of the resin 5 (thermoplastic resin). For example, thin paper, titanium paper, high-quality paper, bleached kraft paper, unbleached kraft paper, and the like can be used. In particular, titanium paper is most preferable in consideration of both printability and resin impregnation suitability. In order to make use of the surface texture of the base material 6 (woody base material), so-called transparent paper having the property of becoming transparent by impregnation with the resin 5 (thermoplastic resin) may be used. Further, the thickness of the base paper 2 is not particularly limited, but those having a basis weight of 20 to 200 g / m 2 can be used.

(絵柄模様層3)
絵柄模様層3は、原紙2上に印刷により形成され、意匠性を付与するための絵柄模様を付加する層である。絵柄模様としては、例えば、木目柄、石目柄、布目柄、抽象柄、幾何学図形、文字、記号、あるいはこれらを2種類以上組み合わせたもの等を用いることができる。印刷インキとしては、撥液性を有しない通常の印刷インキを用いることができる。例えば、油性インキ、水性インキ等を使用できる。特に、樹脂含浸適性を考慮すると、水性インキが好ましい。水性インキは、油性インキと比較して、樹脂5(熱可塑性樹脂)の水溶液との馴染みがよく、また、樹脂5の含浸工程において迅速且つ均一な含浸が可能であり、しかも樹脂5(熱可塑性樹脂)と一体化して優れた強度を発現できるからである。
(Pattern pattern layer 3)
The pattern pattern layer 3 is a layer that is formed on the base paper 2 by printing and adds a pattern pattern for imparting design properties. As a picture pattern, for example, a wood grain pattern, a stone pattern, a cloth pattern, an abstract pattern, a geometric figure, a character, a symbol, or a combination of two or more of these can be used. As the printing ink, a normal printing ink having no liquid repellency can be used. For example, oil-based inks and water-based inks can be used. In particular, water-based ink is preferable in consideration of resin impregnation suitability. Compared with oil-based inks, water-based inks are well-familiar with an aqueous solution of resin 5 (thermoplastic resin), and can be rapidly and uniformly impregnated in the resin 5 impregnation process. This is because it can be integrated with a resin and exhibits excellent strength.

水性インキの種類は、特に制約はないが、カゼインやエマルジョン樹脂を主成分とするバインダー樹脂を有するものが最も好ましい。これらを主成分とするバインダー樹脂は、インキの印刷後に乾燥工程を経ることで水溶化し難くなり、含浸工程において樹脂5(熱可塑性樹脂)の水溶液に再溶解し難いので、絵柄模様を損なうことがなく、樹脂5の水溶液の汚染の恐れもないからである。エマルジョン樹脂としては、例えば、アクリル系樹脂、酢酸ビニル系樹脂、スチレン系樹脂、ウレタン系樹脂等を用いることができる。また、ラテックス樹脂としては、例えば、スチレン− ブタジエン系樹脂、アクリロニトリル−ブタジエン系樹脂、メチルメタクリレート−ブタジエン系樹脂等を用いることができる。   There are no particular restrictions on the type of water-based ink, but those having a binder resin mainly composed of casein or an emulsion resin are most preferable. The binder resin containing these as a main component is difficult to be water-soluble by passing through a drying process after printing the ink, and it is difficult to redissolve in the aqueous solution of resin 5 (thermoplastic resin) in the impregnation process, so that the design pattern may be damaged. This is because there is no fear of contamination of the aqueous solution of the resin 5. As the emulsion resin, for example, an acrylic resin, a vinyl acetate resin, a styrene resin, a urethane resin, or the like can be used. As the latex resin, for example, a styrene-butadiene resin, an acrylonitrile-butadiene resin, a methyl methacrylate-butadiene resin, or the like can be used.

また、水性インキには、カゼインやエマルジョン樹脂の他にも、水性インキの安定性の向上を目的として、例えば、ポリビニルアルコール、ポリアクリルアミド等の水溶性樹脂や、多糖類、セルロース誘導体等の水溶性高分子等を添加するようにしてもよい。
絵柄模様層3の形成方法(印刷方法)も、特に制約はなく、例えば、グラビア印刷法、オフセット印刷法、スクリーン印刷法、フレキソ印刷法、凸版印刷法、インクジェット印刷法等を用いることができる。また、絵柄模様層3として、下地着色を目的としたベタインキ層を設ける場合には、上記各種の印刷方法の他、例えば、ロールコート法、グラビアコート法、ロッドコート法、ナイフコート法、エアーナイフコート法、スプレーコート法、リップコート法、ダイコート法等の任意のコーティング方法を用いることもできる。
In addition to casein and emulsion resins, water-based inks include water-soluble resins such as polyvinyl alcohol and polyacrylamide, water-soluble resins such as polysaccharides and cellulose derivatives, for the purpose of improving the stability of water-based inks. A polymer or the like may be added.
The formation method (printing method) of the pattern / pattern layer 3 is not particularly limited, and for example, a gravure printing method, an offset printing method, a screen printing method, a flexographic printing method, a relief printing method, an ink jet printing method, or the like can be used. In addition, when a solid ink layer for the purpose of coloring the background is provided as the pattern layer 3, in addition to the above various printing methods, for example, a roll coating method, a gravure coating method, a rod coating method, a knife coating method, an air knife Arbitrary coating methods such as a coating method, a spray coating method, a lip coating method, and a die coating method can also be used.

(撥液性硬化膜4)
撥液性硬化膜4は、絵柄模様層3上に部分的に形成され、樹脂5の水溶液をはじく性質を有する膜である。撥液性硬化膜4を構成する樹脂、つまり、樹脂5の水溶液をはじく性質の樹脂としては、例えば、2液硬化型ウレタン樹脂等のウレタン結合を持つ熱硬化型樹脂や電離放射線硬化性樹脂等の硬化性樹脂を用いることができる。硬化性樹脂としては、例えば、メラミン系樹脂、エポキシ系樹脂、尿素系樹脂、フェノール系樹脂、不飽和ポリエステル系樹脂、ジアリルフタレート系樹脂、ベンゾグアナミン系樹脂、ウレタン系樹脂、アミノアルキド系樹脂、シリコーン系樹脂等の熱硬化性樹脂や、(メタ)アクリレート系樹脂、不飽和ポリエステル系樹脂等の電離放射線硬化性樹脂等を用いることができる。
(Liquid repellent cured film 4)
The liquid repellent cured film 4 is a film that is partially formed on the pattern layer 3 and has a property of repelling an aqueous solution of the resin 5. Examples of the resin constituting the liquid repellent cured film 4, that is, a resin having a property of repelling an aqueous solution of the resin 5, include a thermosetting resin having a urethane bond such as a two-component curable urethane resin, and an ionizing radiation curable resin. The curable resin can be used. Examples of the curable resin include melamine resins, epoxy resins, urea resins, phenol resins, unsaturated polyester resins, diallyl phthalate resins, benzoguanamine resins, urethane resins, aminoalkyd resins, and silicone resins. Thermosetting resins such as resins, ionizing radiation curable resins such as (meth) acrylate resins, unsaturated polyester resins, and the like can be used.

これにより、樹脂含浸化粧板7の形成時に、絵柄模様層3の撥液性硬化膜4で覆われている部分と、絵柄模様層3の撥液性硬化膜4で覆われていない部分とで、樹脂含浸化粧板7にグロスマット表現を付与することができる。撥液性硬化膜4の形成位置は、絵柄模様層3がなす模様(絵柄模様)と意匠的に同調しているものを使用することができる。例えば、絵柄模様層3がなす模様(絵柄模様)のうち、艶消状あるいは艶状の質感を表現したい箇所に形成する。これにより、樹脂含浸化粧板7の意匠性をより向上することができる。なお、撥液性硬化膜4形成用の樹脂は、無色であってもよいし着色されていてもよい。   Thereby, at the time of formation of the resin-impregnated decorative board 7, the portion covered with the liquid-repellent cured film 4 of the pattern layer 3 and the portion not covered with the liquid-repellent cured film 4 of the pattern layer 3. A gloss mat expression can be imparted to the resin-impregnated decorative board 7. The liquid repellent cured film 4 can be formed at a position that is designed in synchronism with the pattern (pattern pattern) formed by the pattern pattern layer 3. For example, the pattern (pattern pattern) formed by the pattern pattern layer 3 is formed at a location where a matte or glossy texture is desired to be expressed. Thereby, the designability of the resin-impregnated decorative board 7 can be further improved. The resin for forming the liquid repellent cured film 4 may be colorless or colored.

さらに、撥液性硬化膜4形成用の樹脂(撥液性硬化膜4)には、シリコーンオイルを添加してもよい。シリコーンオイルとしては、例えば、無変性シリコーンオイル、アミノ変性シリコーンオイル、エポキシ変性シリコーンオイル、カルボキシ変性シリコーンオイル、メルカプト変性シリコーンオイル、カルビノール変性シリコーンオイル、メタクリル変性シリコーンオイル、フェノール変性シリコーンオイル等を使用できる。特に、撥液性硬化膜4形成用の樹脂との反応性の向上を考慮すると、アミノ変性シリコーンオイルが好ましい。また、撥液性硬化膜4に含まれるシリコーンオイルの比率は、0.01質量%以上15質量%以下が好ましく、特に、0.05質量%以上10質量%以下が最も好ましい。0.05質量%未満である場合には、後述する「マジックはじき性」が低下する。また、10質量%より大きい場合には、「シリコーンオイル化粧紙裏面裏移り性」が低下する。   Furthermore, silicone oil may be added to the resin for forming the liquid repellent cured film 4 (liquid repellent cured film 4). Examples of silicone oils include non-modified silicone oil, amino-modified silicone oil, epoxy-modified silicone oil, carboxy-modified silicone oil, mercapto-modified silicone oil, carbinol-modified silicone oil, methacryl-modified silicone oil, and phenol-modified silicone oil. it can. In particular, amino-modified silicone oil is preferable in consideration of improvement in reactivity with the resin for forming the liquid repellent cured film 4. The ratio of the silicone oil contained in the liquid repellent cured film 4 is preferably 0.01% by mass or more and 15% by mass or less, and particularly preferably 0.05% by mass or more and 10% by mass or less. When it is less than 0.05% by mass, “magic repellency” described later is lowered. On the other hand, when the content is larger than 10% by mass, the “silicone oil decorative paper back surface reverseability” is lowered.

また、撥液性硬化膜4の膜厚さは、0.5〜100μmであればよいが、特に、1〜30μmのものがより好ましい。0.5μm以下である場合には、樹脂5(熱可塑性樹脂)の水溶液をはじききれずに染み込んでしまうことがある。また、30μmより大きい場合には、印刷後にロール上に巻き取った際に、膜割れが発生することがあるからである。   Moreover, the film thickness of the liquid repellent cured film 4 should just be 0.5-100 micrometers, but the thing of 1-30 micrometers is more preferable especially. When the thickness is 0.5 μm or less, the aqueous solution of the resin 5 (thermoplastic resin) may permeate without being repelled. Further, if it is larger than 30 μm, film cracking may occur when it is wound on a roll after printing.

(樹脂5)
樹脂5としては、例えば、従来より樹脂含浸化粧板7の製造用として一般的に使用されている公知の熱硬化性樹脂を用いることができる。例えば、メラミン系樹脂、エポキシ系樹脂、ジアリルフタレート系樹脂、ベンゾグアナミン系樹脂、ウレタン系樹脂、アルキド系樹脂、不飽和ポリエステル系樹脂、フェノール系樹脂、尿素系樹脂等を使用できる。
(Resin 5)
As the resin 5, for example, a known thermosetting resin that has been conventionally used for producing the resin-impregnated decorative board 7 can be used. For example, melamine resin, epoxy resin, diallyl phthalate resin, benzoguanamine resin, urethane resin, alkyd resin, unsaturated polyester resin, phenol resin, urea resin, and the like can be used.

樹脂5の含浸は、水中に溶解または分散させた水系含浸液(水溶液)で行われる。また、撥液性硬化膜4面側から行ってもよいし、原紙2面側から行ってもよい。また、片面ずつ2回に分けて含浸させたり、両面から同時に含浸させたりしてもよい。樹脂5の含浸率(含浸後の重量に占める樹脂5の重量の比率)は、20〜80%であればよいが、特に、40〜70%のものがより好ましい。また、物性に優れた樹脂含浸化粧板7を得るためには、原紙2の全体に均一に樹脂4(熱硬化性樹脂)が含浸されていることが重要である。   The impregnation of the resin 5 is performed with an aqueous impregnation solution (aqueous solution) dissolved or dispersed in water. Further, it may be performed from the liquid repellent cured film 4 surface side or from the base paper 2 surface side. Further, it may be impregnated in two portions on each side, or may be impregnated simultaneously from both sides. The impregnation ratio of the resin 5 (ratio of the weight of the resin 5 to the weight after impregnation) may be 20 to 80%, and more preferably 40 to 70%. Moreover, in order to obtain the resin-impregnated decorative board 7 having excellent physical properties, it is important that the entire base paper 2 is uniformly impregnated with the resin 4 (thermosetting resin).

(基材6)
基材6は、樹脂5(熱硬化性樹脂)が含浸された樹脂含浸化粧板用化粧紙1が積層されて樹脂含浸化粧板用化粧紙1と一体化される部材である。基材6の種類は、特に制約はないが、目的とする樹脂含浸化粧板7の用途に応じて適宜選択できる。例えば、木材単板、合板、集成材、パーティクルボード、中密度繊維板、硬質繊維板等の木質基材や、板紙、織布、不織布、樹脂含浸紙、樹脂含浸布等の繊維質基材、石膏ボード、スレート板、珪酸カルシウム板、スラグ石膏板、木毛セメント板、スラグセメント板、軽量気泡コンクリート板、ガラス繊維強化コンクリート板等の無機質基材、鋼板、真鍮板、アルミニウム板、ジュラルミン板、ステンレス板等の金属基材、アクリル樹脂板、スチロール樹脂板、ABS樹脂板、ポリカーボネート樹脂板、ナイロン樹脂板、ポリスチレン樹脂板、ポリプロピレン樹脂板、ポリエステル樹脂板、ガラス繊維強化プラスチック板等の合成樹脂基材等、あるいはこれらを2種類以上組み合わせた複合体または積層体等を適宜使用できる。
(Substrate 6)
The substrate 6 is a member that is laminated with the decorative paper 1 for resin-impregnated decorative board laminated with the resin 5 (thermosetting resin) and integrated with the decorative paper 1 for resin-impregnated decorative board. The type of the substrate 6 is not particularly limited, but can be appropriately selected depending on the intended use of the resin-impregnated decorative board 7. For example, wood base materials such as wood veneer, plywood, laminated wood, particle board, medium density fiber board, hard fiber board, fiber base materials such as paperboard, woven fabric, nonwoven fabric, resin-impregnated paper, resin-impregnated fabric, Gypsum board, slate board, calcium silicate board, slag gypsum board, wood wool cement board, slag cement board, lightweight cellular concrete board, inorganic fiber base material such as glass fiber reinforced concrete board, steel sheet, brass board, aluminum board, duralumin board, Synthetic resin bases such as metal substrates such as stainless steel plates, acrylic resin plates, polystyrene resin plates, ABS resin plates, polycarbonate resin plates, nylon resin plates, polystyrene resin plates, polypropylene resin plates, polyester resin plates, glass fiber reinforced plastic plates Materials, etc., or composites or laminates obtained by combining two or more of these can be used as appropriate.

なお、基材6上に樹脂含浸化粧板用化粧紙1を積層する際には、必要に応じて任意の接着剤を介して積層してもよいし、接着剤等を介さずに直接積層してもよい。また、必要に応じて、従来のメラミン樹脂化粧板等と同様、コア紙を介して積層することもできる。コア紙とは、例えば、チタン紙、晒クラフト紙、未晒クラフト紙、ガラス繊維不織布等の適宜の原紙に未硬化状態の熱硬化性樹脂が含浸されているものである。ここで、熱硬化性樹脂としては、例えば、メラミン系樹脂、エポキシ系樹脂、ジアリルフタレート系樹脂、ベンゾグアナミン系樹脂、ウレタン系樹脂、アルキド系樹脂、不飽和ポリエステル系樹脂、フェノール系樹脂、尿素系樹脂等を使用でき、目的とする樹脂含浸化粧板7に要求される物性等に応じて適宜選択すればよい。具体例には、従来のメラミン樹脂化粧板用のコア紙として広く採用されているフェノール樹脂含浸クラフト紙等を使用することができる。   In addition, when laminating the decorative paper 1 for resin-impregnated decorative board on the substrate 6, it may be laminated via an arbitrary adhesive as necessary, or directly laminated without using an adhesive or the like. May be. Moreover, it can also laminate | stack through a core paper similarly to the conventional melamine resin decorative board etc. as needed. The core paper is, for example, one in which an appropriate base paper such as titanium paper, bleached kraft paper, unbleached kraft paper, or glass fiber nonwoven fabric is impregnated with an uncured thermosetting resin. Here, as the thermosetting resin, for example, melamine resin, epoxy resin, diallyl phthalate resin, benzoguanamine resin, urethane resin, alkyd resin, unsaturated polyester resin, phenol resin, urea resin And the like, and may be appropriately selected according to the physical properties required for the target resin-impregnated decorative board 7. Specific examples include phenol resin-impregnated kraft paper widely used as a core paper for conventional melamine resin decorative boards.

(樹脂含浸化粧板7の製造方法)
本実施形態の樹脂含浸化粧板7の製造方法について説明する。
まず、樹脂含浸化粧板用化粧紙1を樹脂5の水溶液に浸漬させる。すると、撥液性硬化膜4が樹脂5の水溶液をはじくため、樹脂含浸化粧板用化粧紙1の撥液性硬化膜4がない部分、つまり、撥液性硬化膜4間に樹脂5の水溶液が溜まり、絵柄模様層3の撥液性硬化膜4で覆われていない部分と原紙2の全体とに樹脂5の水溶液が含浸される。続いて、樹脂5を含浸させた樹脂含浸化粧板用化粧紙1を基材6に積層し、金属板を当接して加熱加圧成形し、樹脂含浸化粧板用化粧紙1と基材6とを一体化する。これにより、図2に示すように、原紙2、原紙2上に設けられた絵柄模様層3、絵柄模様層3上に部分的に設けられた撥液性硬化膜4、及び絵柄模様層3上の撥液性硬化膜4が設けられていない部分に配されるとともにその一部が絵柄模様層3に含浸している樹脂5(熱硬化性樹脂)を有する積層体8と、積層体8と一体化された基材6とを備える樹脂含浸化粧板7が製造される。
(Method for producing resin-impregnated decorative board 7)
A method for manufacturing the resin-impregnated decorative board 7 of this embodiment will be described.
First, the resin-impregnated decorative sheet for decorative board 1 is immersed in an aqueous solution of resin 5. Then, since the liquid-repellent cured film 4 repels the aqueous solution of the resin 5, the aqueous solution of the resin 5 between the liquid-repellent cured films 4 in the portion without the liquid-repellent cured film 4 of the decorative paper 1 for resin-impregnated decorative board. The portion of the pattern layer 3 that is not covered with the liquid repellent cured film 4 and the entire base paper 2 are impregnated with an aqueous solution of the resin 5. Subsequently, the resin-impregnated decorative sheet 1 for resin-impregnated decorative board impregnated with the resin 5 is laminated on the base 6, the metal sheet is brought into contact with the substrate and heated and pressed, and the decorative paper 1 for resin-impregnated decorative board and the base 6 Is integrated. As a result, as shown in FIG. 2, the base paper 2, the design pattern layer 3 provided on the base paper 2, the liquid-repellent cured film 4 provided partially on the design pattern layer 3, and the design pattern layer 3 A laminated body 8 having a resin 5 (thermosetting resin) which is arranged in a portion where the liquid repellent cured film 4 is not provided and a part of which is impregnated in the pattern layer 3, A resin-impregnated decorative board 7 provided with the integrated base 6 is manufactured.

なお、樹脂含浸化粧板用化粧紙1を基材6上に積層して接着するための加熱加圧成形方法としては、上述したように、金属板を当接して平圧プレスする方法の他、円圧式の連続ラミネート方式を採用することもできる。特に、金属製無端ベルトを使用した連続ラミネート方式を採用すると、表面の反りや波打ち等がなく、しかも層間密着性がよく稠密に硬化一体化された高品質の樹脂含浸化粧板7を、高速度で連続的に製造できる利点がある。   In addition, as a heat-pressure molding method for laminating and adhering the resin-impregnated decorative sheet for resin-coated decorative board 1 on the base material 6, as described above, in addition to the method of flat-pressing by contacting a metal plate, A circular pressure type continuous laminating method can also be adopted. In particular, when a continuous laminating method using a metal endless belt is adopted, a high-quality resin-impregnated decorative board 7 that has no surface warping or undulations and has good interlayer adhesion and is hardened and integrated at high speed is obtained. There is an advantage that can be manufactured continuously.

また、加熱加圧成形の工程において、成形後の表面形状は、使用する金属板や金属製無端ベルト、硬化型樹脂等で作製されたエンボスシートの表面形状がそのまま賦形されたものとなる。そのため、エンボスシートとして、表面が鏡面状等の平滑面に研磨されたものを使用すれば、表面の光沢度や平滑性に優れた樹脂含浸化粧板7を得ることができる。また、必要に応じて、所望の任意の艶消状やテクスチャー状のエンボスシートを使用することによって、任意の表面仕上げ状態の樹脂含浸化粧板7を得ることも可能である。
以上、本実施形態の樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7の製造方法を説明してきたが、これらは、以上に詳述した実施の形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲において、種々の変形を加えて実施することができる。
Further, in the heat and pressure molding process, the surface shape after molding is the same as the surface shape of an embossed sheet made of a metal plate, a metal endless belt, a curable resin, or the like to be used. Therefore, if an embossed sheet whose surface is polished to a smooth surface such as a mirror surface is used, the resin-impregnated decorative board 7 excellent in surface gloss and smoothness can be obtained. Moreover, it is also possible to obtain the resin-impregnated decorative board 7 having an arbitrary surface finish by using any desired matte or textured embossed sheet as required.
As mentioned above, although the manufacturing method of the resin paper 1 for resin impregnated decorative boards and the resin impregnated decorative board 7 of this embodiment was demonstrated, these are not limited to embodiment described in full detail above, This invention Various modifications can be made without departing from the spirit of the present invention.

(実施形態の効果)
(1)本実施形態に係る樹脂含浸化粧板用化粧紙1は、原紙2上に設けられた絵柄模様層3、及び絵柄模様層3上に部分的に設けられた撥液性硬化膜4を備える。それゆえ、撥液性硬化膜4で樹脂5がはじくことで、絵柄模様層3上に樹脂5が含浸された部分と、樹脂5が含浸されていない部分とを設けて、グロスマット表現を行うことができる。そのため、例えば、エンボス形状の粗密度合いでグロスマット表現を付与する方法に比べ、製造コストを抑えつつ、グロスマット表現が可能な樹脂含浸化粧板用化粧紙1を提供できる。
(Effect of the embodiment)
(1) A decorative paper 1 for resin-impregnated decorative board according to this embodiment includes a pattern layer 3 provided on a base paper 2 and a liquid-repellent cured film 4 partially provided on the pattern layer 3. Prepare. Therefore, when the resin 5 is repelled by the liquid repellent cured film 4, a portion that is impregnated with the resin 5 and a portion that is not impregnated with the resin 5 are provided on the pattern layer 3 to perform gloss mat expression. be able to. Therefore, for example, it is possible to provide the resin-impregnated decorative paper 1 for a resin-impregnated decorative board capable of expressing the gloss mat while suppressing the manufacturing cost as compared with the method of giving the gloss mat expression with the coarse density of the embossed shape.

(2)本実施形態に係る樹脂含浸化粧板用化粧紙1は、絵柄模様層3がなす模様と撥液性硬化膜4の形成位置とが同調するようにしたため、意匠性をより向上することができる。
(3)本実施形態に係る樹脂含浸化粧板用化粧紙1は、撥液性硬化膜4が、撥液性硬化膜4に対しシリコーンオイルを0.05質量%以上10質量%以下含むようにしたため、「マジックはじき性」「シリコーンオイル化粧紙裏面裏移り性」を向上することができる。
(4)本実施形態に係る樹脂含浸化粧板用化粧紙1は、シリコーンオイルが、アミノ変性シリコーンオイルであるため、撥液性硬化膜4形成用の樹脂との反応性を向上できる。
(2) The decorative paper 1 for resin-impregnated decorative board according to the present embodiment is designed so that the pattern formed by the pattern layer 3 and the formation position of the liquid repellent cured film 4 are synchronized with each other, so that the design is further improved. Can do.
(3) In the decorative paper 1 for resin-impregnated decorative board according to the present embodiment, the liquid repellent cured film 4 contains 0.05% by mass or more and 10% by mass or less of silicone oil with respect to the liquid repellent cured film 4. Therefore, “magic repellency” and “silicone oil decorative paper back surface reverseability” can be improved.
(4) Since the silicone oil is amino-modified silicone oil, the decorative paper 1 for resin-impregnated decorative board according to the present embodiment can improve the reactivity with the resin for forming the liquid repellent cured film 4.

(5)本実施形態に係る樹脂含浸化粧板7は、原紙2、原紙2上に設けられた絵柄模様層3、絵柄模様層3上に部分的に設けられた撥液性硬化膜4、及び絵柄模様層4上の撥液性硬化膜4が設けられていない部分に配されるとともにその一部が絵柄模様層3に含浸している樹脂5(熱硬化性樹脂)を有する積層体8と、積層体8と一体化された基材6と、を備えるようにした。それゆえ、絵柄模様層3上に樹脂5が含浸された部分と、樹脂5が含浸されていない部分とを設けて、グロスマット表現を行うことができる。そのため、例えば、エンボス形状の粗密度合いに応じたグロスマット表現を付与する方法に比べ、製造コストを抑えつつ、グロスマット表現が可能な樹脂含浸化粧板7を提供することができる。 (5) The resin-impregnated decorative board 7 according to the present embodiment includes a base paper 2, a pattern pattern layer 3 provided on the base paper 2, a liquid-repellent cured film 4 partially provided on the pattern pattern layer 3, and A laminated body 8 having a resin 5 (thermosetting resin) disposed on a part of the design pattern layer 4 where the liquid repellent cured film 4 is not provided and a part of which is impregnated in the design pattern layer 3; The base material 6 integrated with the laminate 8 is provided. Therefore, gloss mat expression can be performed by providing a portion of the pattern layer 3 impregnated with the resin 5 and a portion not impregnated with the resin 5. Therefore, for example, it is possible to provide the resin-impregnated decorative board 7 capable of expressing the gloss mat while suppressing the manufacturing cost as compared with the method of giving the gloss mat expression according to the coarse density of the embossed shape.

(6)本実施形態に係る樹脂含浸化粧板7の製造方法は、樹脂含浸化粧板用化粧紙1の撥液性硬化膜4が設けられていない部分に樹脂を含浸させ、樹脂を含浸させた樹脂含浸化粧板用化粧紙1を基材6に積層して加熱加圧成形して、樹脂含浸化粧板用化粧紙1と基材6とを一体化することで、樹脂含浸化粧板7を製造するようにした。それゆえ、絵柄模様層3上に樹脂5が含浸された部分と、撥液性硬化膜4で樹脂5がはじかれて、樹脂5が含浸されていない部分とを設けて、グロスマット表現を行うことができる。そのため、例えば、エンボス形状の粗密度合いに応じたグロスマット表現を付与する方法に比べ、製造コストを抑えつつ、グロスマット表現が可能な樹脂含浸化粧板7を提供することができる。 (6) In the method for producing the resin-impregnated decorative board 7 according to the present embodiment, the resin impregnated decorative paper 1 for resin-impregnated decorative board 1 is impregnated with resin by impregnating the resin-free portion 4 with the liquid-repellent cured film 4. The resin-impregnated decorative board 1 is manufactured by laminating the resin-impregnated decorative sheet 1 on the base material 6 and heating and pressing to integrate the resin-impregnated decorative paper sheet 1 and the base material 6. I tried to do it. Therefore, gloss mat expression is performed by providing a part of the pattern layer 3 impregnated with the resin 5 and a part of the liquid repellent cured film 4 where the resin 5 is repelled and not impregnated with the resin 5. be able to. Therefore, for example, it is possible to provide the resin-impregnated decorative board 7 capable of expressing the gloss mat while suppressing the manufacturing cost as compared with the method of giving the gloss mat expression according to the coarse density of the embossed shape.

本発明に係る実施例について説明する。
(実施例)
実施例では、吸水性のよい坪量80g/m2の化粧紙用チタン紙を原紙2として用い、その原紙2上に、カゼインを主成分とした水性インキを使用して、ダイレクトグラビア印刷方式によって木目柄を印刷して、絵柄模様層3を形成した。さらに、インライン印刷機を用い、シリコーンオイル(アミノ変性シリコーンオイル)を2.5質量%含有した熱硬化型ウレタン樹脂系インキを使用して、ダイレクトグラビア印刷方式によって絵柄模様層3上に部分的に設けられ、絵柄模様層3の木目柄と同調した導管模様を形成して、撥液性硬化膜4を形成した。これにより、実施例の樹脂含浸化粧板用化粧紙1を形成した。
Embodiments according to the present invention will be described.
(Example)
In the examples, titanium paper for decorative paper having a basis weight of 80 g / m 2 having good water absorption is used as the base paper 2, and a water based ink containing casein as a main component is used on the base paper 2 by a direct gravure printing method. A wood grain pattern was printed to form a pattern layer 3. Furthermore, using an in-line printing machine, using a thermosetting urethane resin-based ink containing 2.5% by mass of silicone oil (amino-modified silicone oil), it is partially on the pattern layer 3 by a direct gravure printing method. A liquid repellent cured film 4 was formed by forming a conduit pattern that was provided and synchronized with the wood grain pattern of the pattern layer 3. Thereby, the decorative paper 1 for resin-impregnated decorative boards according to the example was formed.

その後、樹脂含浸化粧板用化粧紙1に、撥液性硬化膜4によってはじかれる性質の樹脂5の水溶液(水性メラミン系樹脂液)を含浸させ、樹脂5を含浸させた樹脂含浸化粧板用化粧紙1の撥液性硬化膜4上から樹脂5の水溶液を十分にはじかせた後、十分に乾燥させ、含浸・乾燥済みの樹脂含浸化粧板用化粧紙1を形成した。その際、含浸・乾燥済みの樹脂含浸化粧板用化粧紙1の坪量が200g/m2となるように樹脂含浸量を調節した。
続いて、形成した含浸・乾燥済みの樹脂含浸化粧板用化粧紙1を、基材6(パーティクルボード基材)上に載置し、樹脂含浸化粧板用化粧紙1の表面に鏡面板を当接させて、加熱加圧成形することで硬化させた。これにより、樹脂含浸化粧板7を形成した。
Thereafter, the resin-impregnated decorative sheet 1 for resin-impregnated decorative board is impregnated with an aqueous solution (aqueous melamine-based resin liquid) of the resin 5 having a property of being repelled by the liquid-repellent cured film 4 and impregnated with the resin 5. An aqueous solution of the resin 5 was sufficiently repelled from the liquid repellent cured film 4 of the paper 1 and then sufficiently dried to form a resin-impregnated decorative paper 1 for a resin-impregnated decorative board. At that time, the resin impregnation amount was adjusted so that the basis weight of the impregnated and dried resin-impregnated decorative paper 1 for decorative board was 200 g / m 2 .
Subsequently, the impregnated and dried resin-impregnated decorative sheet 1 for resin-impregnated decorative board is placed on a base material 6 (particle board base material), and a specular plate is applied to the surface of the decorative paper 1 for resin-impregnated decorative sheet. It was made to contact and it was hardened by carrying out heating pressure molding. Thereby, the resin-impregnated decorative board 7 was formed.

(比較例1)
比較例1では、撥液性硬化膜4に含まれるシリコーンオイルを0質量%とした。それ以外は実施例1と同様に樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7を得た。
(比較例2)
比較例2では、撥液性硬化膜4に含まれるシリコーンオイルを0.03質量%とした。それ以外は実施例1と同様に樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7を得た。
(Comparative Example 1)
In Comparative Example 1, the silicone oil contained in the liquid repellent cured film 4 was 0% by mass. Otherwise, the decorative paper 1 for resin-impregnated decorative board and the resin-impregnated decorative board 7 were obtained in the same manner as in Example 1.
(Comparative Example 2)
In Comparative Example 2, the silicone oil contained in the liquid repellent cured film 4 was 0.03% by mass. Otherwise, the decorative paper 1 for resin-impregnated decorative board and the resin-impregnated decorative board 7 were obtained in the same manner as in Example 1.

(比較例3)
比較例3では、撥液性硬化膜4に含まれるシリコーンオイルを12.5質量%とした。それ以外は実施例1と同様に樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7を得た。
(比較例4)
比較例4では、撥液性硬化膜4に含まれるシリコーンオイルを17.5質量%とした。それ以外は実施例1と同様に樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7を得た。
(Comparative Example 3)
In Comparative Example 3, the silicone oil contained in the liquid repellent cured film 4 was 12.5% by mass. Otherwise, the decorative paper 1 for resin-impregnated decorative board and the resin-impregnated decorative board 7 were obtained in the same manner as in Example 1.
(Comparative Example 4)
In Comparative Example 4, the silicone oil contained in the liquid repellent cured film 4 was 17.5% by mass. Otherwise, the decorative paper 1 for resin-impregnated decorative board and the resin-impregnated decorative board 7 were obtained in the same manner as in Example 1.

(性能評価)
以上の実施例1、比較例1〜4について、次の性能評価を実施した。
・グロスマット表現
加熱加圧成型後の樹脂含浸化粧板用化粧紙1で、撥液性硬化膜4と樹脂5(熱硬化性樹脂)との艶差によって発現されるグロスマット表現について評価した。その際、グロスマット表現の表現性が高いものから「◎」>「○」>「△」>「×」の順に表した。
(Performance evaluation)
About the above Example 1 and Comparative Examples 1-4, the following performance evaluation was implemented.
Gloss mat expression The gloss mat expression expressed by the gloss difference between the liquid repellent cured film 4 and the resin 5 (thermosetting resin) was evaluated in the decorative paper 1 for resin-impregnated decorative board after heat and pressure molding. At that time, the items are expressed in the order of “◎”>“○”>“Δ”> “×” in order of high gloss mat expression.

・熱硬化性樹脂はじき性
樹脂5(熱硬化性樹脂)を含浸させさらに乾燥させた後の樹脂含浸化粧板用化粧紙1で、撥液性硬化膜4にはじかれずに残った樹脂5について評価した。その際、残った樹脂5が少ないものから「◎」>「○」>「△」>「×」の順に表した。
・シリコーンオイル化粧紙裏面裏移り性
樹脂含浸化粧板用化粧紙1をロール状に巻き取った状態で静置して、表面側と重なり合った裏面側へのシリコーンオイルの転移量について評価した。その際、シリコーンオイルの転移量が少ないものから「◎」>「○」>「△」>「×」の順に表した。
-Thermosetting resin repellency Resin-impregnated decorative paper for decorative board 1 after impregnated with resin 5 (thermosetting resin) and further dried and evaluated for remaining resin 5 without being repelled by liquid-repellent cured film 4 did. At that time, the resin 5 that remained was represented in the order of “◎”>“◯”>“Δ”> “×”.
-Silicone oil decorative paper back surface reverseability The decorative paper 1 for resin-impregnated decorative board was left in a rolled state, and the amount of silicone oil transferred to the back surface side overlapped with the front surface side was evaluated. In this case, the silicone oil was transferred in the order of “◎”>“◯”>“Δ”> “X” in order from the smallest transfer amount.

・マジックはじき性
樹脂含浸化粧板用化粧紙1の表面をマジックインキ(登録商標)で塗り潰して、撥液性硬化膜4にはじかれずに残ったマジックインキについて評価した。その際、残ったマジックインキが少ないものから「◎」>「○」>「△」>「×」の順に表した。
評価結果を表1に示す。
-Magic repellency The surface of the resin-impregnated decorative sheet 1 for resin-impregnated decorative board was coated with magic ink (registered trademark), and the magic ink remaining without being repelled by the liquid repellent cured film 4 was evaluated. At that time, the remaining magic inks were expressed in the order of “◎”>“◯”>“Δ”> “×”.
The evaluation results are shown in Table 1.

Figure 2018126904
Figure 2018126904

表1から、実施例及び比較例1〜4、つまり、絵柄模様層3上に部分的に撥液性硬化膜4を設けた樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7では、「グロスマット表現」「熱硬化性樹脂はじき性」が「△」以上となること(「△」、「○」または「◎」となること)がわかった。特に、実施例及び比較例2〜4、つまり、撥液性硬化膜4にシリコーンオイルが含まれる樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7では、「グロスマット表現」「熱硬化性樹脂はじき性」に優れる(「○」または「◎」となる)ことがわかった。   From Table 1, in Examples and Comparative Examples 1 to 4, that is, the decorative paper 1 for resin-impregnated decorative board and the resin-impregnated decorative board 7 in which the liquid-repellent cured film 4 is partially provided on the pattern layer 3, It was found that the gloss mat expression and the thermosetting resin repellency were not less than Δ (“Δ”, “◯”, or “「 ”). Particularly, in Examples and Comparative Examples 2 to 4, that is, the decorative paper 1 for resin-impregnated decorative board and the resin-impregnated decorative board 7 in which the liquid-repellent cured film 4 contains silicone oil, “gloss mat expression” “thermosetting” It was found that the resin was excellent in “repellency” (becomes “◯” or “◎”).

また、実施例、つまり、シリコーンオイルが2.5質量%(0.05質量%以上10質量%以下)の樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7では、「シリコーンオイル化粧紙裏面裏移り性」「マジックはじき性」にも優れる(「◎」または「○」となる)ことがわかった。なお、上記実施例に記載の樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7の他にも、上記実施形態に記載の構成等を有する種々の樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7についても「グロスマット表現」「熱硬化性樹脂はじき性」「シリコーンオイル化粧紙裏面裏移り性」「マジックはじき性」に優れたものになることを確認できた。   In the examples, that is, the decorative paper 1 for resin-impregnated decorative board and the resin-impregnated decorative board 7 having 2.5% by mass (0.05% by mass or more and 10% by mass or less) of silicone oil, It was found that the film was excellent in both “set-off” and “magic repellency” (“◎” or “◯”). In addition to the resin-impregnated decorative sheet 1 for resin-impregnated decorative board 1 and the resin-impregnated decorative sheet 7 described in the above examples, various decorative papers 1 for resin-impregnated decorative boards and resin impregnated having the configuration described in the above-described embodiment and the like. It was confirmed that the decorative board 7 was also excellent in “gross mat expression”, “thermosetting resin repellency”, “silicone oil decorative paper back side reverse property” and “magic repellency”.

これに対し、比較例1、つまり、撥液性硬化膜4にシリコーンオイルが含まれない樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7では、「グロスマット表現」「熱硬化性樹脂はじき」が「△」、「マジックはじき性」が「×」となった。また、比較例2、つまり、シリコーンオイルが0.03質量%(<0.05質量%)の樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7では、「マジックはじき性」が「△」となった。さらに、比較例3、4、つまり、シリコーンオイルが12.5質量%、17.5質量%(>10質量%)の樹脂含浸化粧板用化粧紙1及び樹脂含浸化粧板7では、「シリコーンオイル化粧紙裏面裏移り性」が「△」「×」となった。   On the other hand, in Comparative Example 1, that is, the resin-impregnated decorative sheet 1 for resin-impregnated decorative board and the resin-impregnated decorative sheet 7 in which the liquid-repellent cured film 4 does not contain silicone oil, “gloss mat expression” “thermosetting resin repellent” “△” and “Magic repellency” became “×”. In Comparative Example 2, that is, the decorative paper 1 for resin-impregnated decorative board and the resin-impregnated decorative board 7 in which the silicone oil is 0.03% by mass (<0.05% by mass), the “magic repellency” is “Δ”. It became. Further, in Comparative Examples 3 and 4, that is, in the decorative paper 1 for a resin-impregnated decorative board and the resin-impregnated decorative board 7 in which the silicone oil is 12.5% by mass, 17.5% by mass (> 10% by mass), “silicone oil The decorative paper back surface reverseability ”was“ △ ”and“ × ”.

1 樹脂含浸化粧板用化粧紙
2 原紙
3 絵柄模様層
4 撥液性硬化膜
5 樹脂
6 基材
7 樹脂含浸化粧板
DESCRIPTION OF SYMBOLS 1 Decorative paper for resin impregnated decorative board 2 Base paper 3 Picture pattern layer 4 Liquid repellent cured film 5 Resin 6 Base material 7 Resin impregnated decorative board

Claims (6)

原紙、前記原紙上に設けられた絵柄模様層、及び前記絵柄模様層上に部分的に設けられた撥液性硬化膜を備えることを特徴とする樹脂含浸化粧板用化粧紙。   A decorative paper for a resin-impregnated decorative board, comprising: a base paper, a picture pattern layer provided on the base paper, and a liquid repellent cured film partially provided on the picture pattern layer. 前記絵柄模様層がなす模様と前記撥液性硬化膜の形成位置とが同調していることを特徴とする請求項1に記載の樹脂含浸化粧板用化粧紙。   The decorative paper for a resin-impregnated decorative board according to claim 1, wherein a pattern formed by the picture pattern layer and a formation position of the liquid repellent cured film are synchronized. 前記撥液性硬化膜は、シリコーンオイルを0.05質量%以上10質量%以下含有していることを特徴とする請求項1または2に記載の樹脂含浸化粧板用化粧紙。   The decorative paper for resin-impregnated decorative boards according to claim 1 or 2, wherein the liquid repellent cured film contains 0.05% by mass or more and 10% by mass or less of silicone oil. 前記シリコーンオイルは、アミノ変性シリコーンオイルであることを特徴とする請求項3に記載の樹脂含浸化粧板用化粧紙。   4. The decorative paper for resin-impregnated decorative boards according to claim 3, wherein the silicone oil is an amino-modified silicone oil. 原紙、前記原紙上に設けられた絵柄模様層、前記絵柄模様層上に部分的に設けられた撥液性硬化膜、及び前記絵柄模様層上の前記撥液性硬化膜が設けられていない部分に配されるとともにその一部が前記絵柄模様層に含浸している熱硬化性樹脂を有する積層体と、前記積層体と一体化された基材と、を備えることを特徴とする樹脂含浸化粧板。   A base paper, a picture pattern layer provided on the base paper, a liquid repellent cured film partially provided on the picture pattern layer, and a part where the liquid repellent cured film is not provided on the picture pattern layer And a laminate having a thermosetting resin partly impregnated in the pattern layer and a base material integrated with the laminate. Board. 請求項1から4のいずれか1項に記載の樹脂含浸化粧板用化粧紙の前記撥液性硬化膜が設けられていない部分に樹脂を含浸させ、樹脂を含浸させた前記樹脂含浸化粧板用化粧紙を基材に積層して加熱加圧成形して、前記樹脂含浸化粧板用化粧紙と前記基材とを一体化することで、樹脂含浸化粧板を製造することを特徴とする樹脂含浸化粧板の製造方法。   The resin-impregnated decorative board for resin-impregnated decorative board according to any one of claims 1 to 4, wherein the resin-impregnated decorative sheet for resin-impregnated decorative board is impregnated with resin and impregnated with resin. A resin-impregnated decorative board is manufactured by laminating decorative paper on a base material and heat-press molding to integrate the decorative paper for resin-impregnated decorative board and the base material. A method for producing a decorative board.
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