JP2018119194A - Method for modifying surface of structure - Google Patents

Method for modifying surface of structure Download PDF

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JP2018119194A
JP2018119194A JP2017012501A JP2017012501A JP2018119194A JP 2018119194 A JP2018119194 A JP 2018119194A JP 2017012501 A JP2017012501 A JP 2017012501A JP 2017012501 A JP2017012501 A JP 2017012501A JP 2018119194 A JP2018119194 A JP 2018119194A
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heating
cooling
peening
head
structure according
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JP6725435B2 (en
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阿部 友紀
Tomonori Abe
友紀 阿部
阿部 由美子
Yumiko Abe
由美子 阿部
稔 小畑
Minoru Obata
稔 小畑
貴広 林
Takahiro Hayashi
貴広 林
康雄 森島
Yasuo Morishima
康雄 森島
義紀 片山
Yoshinori Katayama
義紀 片山
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Toshiba Corp
Toshiba Energy Systems and Solutions Corp
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Toshiba Energy Systems and Solutions Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin

Abstract

PROBLEM TO BE SOLVED: To improve resistance to irradiation-induced stress corrosion cracking of structures composed of a metal material.SOLUTION: In this method, the following are carried out sequentially. A surface processing step of inducing plastic deformation to the surface of a structure that is an object 35 made of a metal material; a heating step of heating the surface processed in the surface processing step at a heating rate that avoids sensitization of the metal material; and a cooling step of cooling the surface heated in the heating step at a cooling rate that avoids sensitization of the metal material. A grain refinement layer 34 is thereby formed in a region of at least 100 μm in depth from the surface of the structure.SELECTED DRAWING: Figure 1

Description

本発明は、中性子が照射される環境に存在する構造物の表面改質方法に関する。   The present invention relates to a surface modification method for a structure existing in an environment irradiated with neutrons.

原子力プラントは、プラント機器の金属材料の健全性を長期間維持しながら運転する必要があるため、プラント機器の金属材料として、強度及び耐食性に優れたオーステナイト系ステンレス鋼等が用いられる。特に、プラント機器としての原子炉内構造物は、長時間の中性子照射と高温高圧水に曝されるため非常に過酷な環境下にある。このため、原子炉内構造物では、照射誘起偏析による結晶粒の粒界でのCr濃度の低下と、照射欠陥が粒界に集中することによる照射脆化とに起因して、照射誘起応力腐食割れが発生する懸念がある。照射欠陥のシンクである粒界を増加させ、また、照射誘起偏析による粒界でのCr欠乏を抑制し、これにより、耐照射誘起応力腐食割れ性を向上させる方法として、金属材料の結晶粒微細化技術が挙げられる。   Since a nuclear power plant needs to be operated while maintaining the soundness of the metal material of the plant equipment for a long period of time, austenitic stainless steel having excellent strength and corrosion resistance is used as the metal material of the plant equipment. In particular, reactor internal structures as plant equipment are exposed to extremely harsh environments because they are exposed to long-term neutron irradiation and high-temperature high-pressure water. For this reason, in the reactor internal structure, irradiation-induced stress corrosion is caused by a decrease in Cr concentration at the grain boundary due to irradiation-induced segregation and irradiation embrittlement due to concentration of irradiation defects at the grain boundary. There is a concern of cracking. As a method of increasing the grain boundaries that are sinks of irradiation defects and suppressing Cr deficiency at the grain boundaries due to irradiation-induced segregation, this improves the resistance to irradiation-induced stress corrosion cracking. Technology.

原子炉プラントにおける原子炉内構造物の結晶粒微細化方法としては、従来から様々な技術が公開されており(特許文献1〜4)、その工程は主に、原子炉内構造物を構成する金属材料に強加工を付与する強加工工程と、強加工が付与された金属材料を加熱する加熱工程と、加熱の後に冷却を行う冷却工程とがある。   Various techniques have been publicly disclosed as a method for refining crystal grains in a nuclear reactor structure in a nuclear reactor plant (Patent Documents 1 to 4), and the process mainly constitutes the nuclear reactor structure. There are a strong processing step for imparting strong processing to a metal material, a heating step for heating the metal material subjected to strong processing, and a cooling step for cooling after heating.

また、従来の原子炉内構造物の表面のみに結晶粒の微細化層を導入する手法がある(特許文献5及び6)。この手法は、組み立て後の構造物に対して適用可能であり、溶接による結晶粒の粗大化回避が可能になる。   Further, there is a method of introducing a grain refinement layer only on the surface of a conventional reactor internal structure (Patent Documents 5 and 6). This method can be applied to a structure after assembly, and it is possible to avoid the coarsening of crystal grains by welding.

特開2006−233292号公報JP 2006-233292 A 特許第4843230号公報Japanese Patent No. 4843230 特開2005−171278号公報JP 2005-171278 A 特開2010−174308号公報JP 2010-174308 A 特開2005−265449号公報JP 2005-265449 A 特開2006−283043号公報JP 2006-283043 A

ところが、上述の特許文献1〜6における従来の原子力プラントの原子炉内構造物に対する結晶粒微細化技術では、加熱工程における昇温速度、冷却工程における降温速度と鋭敏化(即ち、結晶粒の粒界近傍におけるCr欠乏層の生成)との関係について記載されておらず、従って、耐照射誘起応力腐食割れ性の十分な向上を期待できない。   However, in the conventional grain refinement techniques for nuclear reactor nuclear reactor structures in Patent Documents 1 to 6 described above, the heating rate in the heating process, the cooling rate in the cooling process and sensitization (that is, the grain size of the crystal grains). The relationship with the formation of a Cr-depleted layer in the vicinity of the boundary is not described, and therefore a sufficient improvement in resistance to irradiation-induced stress corrosion cracking cannot be expected.

また、特許文献1〜6における結晶粒微細化技術は、結晶粒の微細化方法のみを記載しており、具体的な実機施工を想定した原子炉内構造物への施工について開示されていない。   Moreover, the crystal grain refinement techniques in Patent Documents 1 to 6 describe only the crystal grain refinement method, and do not disclose the construction to the reactor internal structure assuming a specific actual construction.

本発明の目的は、上述の事情を考慮してなされたものであり、金属材料にて構成された構造物の耐照射誘起応力腐食割れ性を向上できる構造物の表面改質方法を提供することにある。   The object of the present invention has been made in consideration of the above-mentioned circumstances, and provides a surface modification method for a structure that can improve the resistance to irradiation-induced stress corrosion cracking of a structure composed of a metal material. It is in.

本発明に係る構造物の表面改質方法は、金属材料にて構成された構造物の表面に、塑性変形を伴う加工を施す表面加工工程と、前記表面加工工程により加工された被加工面に、前記金属材料の鋭敏化を回避する昇温速度で加熱を行う加熱工程と、前記加熱工程により加熱された被加熱面に、前記金属材料の鋭敏化を回避する降温速度で冷却を行う冷却工程と、を順次実施することで、前記構造物の前記表面から少なくとも100μmの深さ領域に結晶粒の微細化層を形成することを特徴とするものである。   The surface modification method for a structure according to the present invention includes a surface processing step for performing processing accompanied by plastic deformation on a surface of a structure composed of a metal material, and a work surface processed by the surface processing step. A heating step of heating at a temperature rising rate that avoids sensitization of the metal material, and a cooling step of cooling the surface to be heated heated by the heating step at a temperature lowering rate that avoids sensitization of the metal material Then, a refined layer of crystal grains is formed in a depth region of at least 100 μm from the surface of the structure.

本発明によれば、構造物の表面から少なくとも100μmの深さ領域に結晶粒の微細化層が形成されることで、結晶粒の粒界が増加する。これにより、照射欠陥のシンクが増加して粒界の照射脆化を抑制でき、更に、照射誘起偏析による粒界でのCr欠乏を抑制できる。これらのことから、構造物の耐照射誘起応力腐食割れ性を向上できる。また、加熱工程では金属材料の鋭敏化を回避する昇温速度で加熱が、冷却工程では金属材料の鋭敏化を回避する降温速度で冷却がそれぞれ行われるので、これらの加熱及び冷却が行われた構造物の表面の結晶粒の粒界近傍にCr欠乏層の生成を抑制できる。このことからも、構造物の耐照射誘起応力腐食割れ性を向上できる。   According to the present invention, the crystal grain refinement layer is formed in the depth region of at least 100 μm from the surface of the structure, so that the grain boundaries of the crystal grains are increased. Thereby, the sink of an irradiation defect can increase and the irradiation embrittlement of a grain boundary can be suppressed, and also Cr deficiency at the grain boundary due to irradiation-induced segregation can be suppressed. From these things, the radiation-induced stress corrosion cracking resistance of the structure can be improved. In addition, heating is performed at a rate of temperature rise that avoids sensitization of the metal material in the heating process, and cooling is performed at a rate of temperature decrease that avoids sensitization of the metal material in the cooling process. Formation of a Cr-deficient layer in the vicinity of the grain boundary of the crystal grain on the surface of the structure can be suppressed. This also improves the radiation-induced stress corrosion cracking resistance of the structure.

本発明に係る構造物の表面改質方法の一実施形態を示す工程図。The process drawing which shows one Embodiment of the surface modification method of the structure based on this invention. 図1の表面加工工程(ショットピーニング加工)の施行状況を示す斜視図。The perspective view which shows the enforcement condition of the surface processing process (shot peening process) of FIG. 図1及び図2の施行対象であるシュラウドを備える沸騰水型原子炉を示す概略縦断面図。The schematic longitudinal cross-sectional view which shows a boiling water reactor provided with the shroud which is the enforcement object of FIG.1 and FIG.2. 図3のシュラウド、上部格子板、炉心支持板を一部切り欠いて示す斜視図。FIG. 4 is a perspective view showing the shroud, the upper lattice plate, and the core support plate of FIG. 図1及び図2の表面加工工程がレーザピーニング加工により実施される例を示す概略構成図。The schematic block diagram which shows the example by which the surface processing process of FIG.1 and FIG.2 is implemented by laser peening process. 図1及び図2の表面加工工程がウォータジェットピーニング加工により実施される例を示す概略構成図。The schematic block diagram which shows the example by which the surface processing process of FIG.1 and FIG.2 is implemented by water jet peening process. 図1及び図2の表面加工工程がハンマリング加工により実施される例を示す概略構成図。The schematic block diagram which shows the example by which the surface processing process of FIG.1 and FIG.2 is implemented by hammering. 図1及び図2の表面加工工程が切削加工により実施される例を示す概略構成図。The schematic block diagram which shows the example by which the surface processing process of FIG.1 and FIG.2 is implemented by cutting. 図1及び図2の表面加工工程がグラインダ加工により実施される例を示す概略構成図。The schematic block diagram which shows the example by which the surface processing process of FIG.1 and FIG.2 is implemented by grinder processing. 図1の加熱工程がレーザ照射加熱により実施される例を示す概略構成図。The schematic block diagram which shows the example in which the heating process of FIG. 1 is implemented by laser irradiation heating. 図1の加熱工程が赤外線加熱により実施される例を示す概略構成図。The schematic block diagram which shows the example by which the heating process of FIG. 1 is implemented by infrared heating. 図1の加熱工程が高周波誘導加熱により実施される例を示す概略構成図。The schematic block diagram which shows the example by which the heating process of FIG. 1 is implemented by high frequency induction heating. 図1の加熱工程が燃焼ガス放射加熱により実施される例を示す概略構成図。The schematic block diagram which shows the example by which the heating process of FIG. 1 is implemented by combustion gas radiation heating. 図1の加熱工程で用いられる、オーステナイト系ステンレス鋼の鋭敏化を規定するTTS曲線を示すグラフ。The graph which shows the TTS curve which prescribes | regulates sensitization of the austenitic stainless steel used in the heating process of FIG. 図10の加熱ヘッド(レーザヘッド)による加熱領域の形状と、この加熱ヘッドによる加熱分布とを示し、加熱領域が円形状(A)、矩形状(B)、V字形状(C)のそれぞれの場合を示す説明図。The shape of the heating area | region by the heating head (laser head) of FIG. 10 and the heating distribution by this heating head are shown, and a heating area | region is each circular shape (A), rectangular shape (B), and V shape (C). Explanatory drawing which shows a case. (A)は、図1の表面加工工程、加熱工程及び冷却工程を経て表面の結晶粒が微細化されたオーステナイト系ステンレス鋼に対しイオン照射を実施した後の顕微鏡写真、(B)は、図16(A)の写真においてCr原子の組成分布を表した顕微鏡写真。(A) is a photomicrograph after ion irradiation is performed on austenitic stainless steel whose surface crystal grains are refined through the surface processing step, heating step and cooling step of FIG. 1, and (B) is a diagram. 16 is a micrograph showing the composition distribution of Cr atoms in the photograph of (A).

以下、本発明を実施するための実施形態を図面に基づき説明する。
図1は、本発明に係る構造物の表面改質方法の一実施形態を示す工程図である。また、図2は、図1の表面加工工程(ショットピーニング加工)の施行状況を示す斜視図である。本実施形態の構造物の表面改質方法10は、例えば溶接工程を経て形成された構造物、本実施形態では図3に示す沸騰水型原子炉11の原子炉構造物(原子炉圧力容器12、及びこの原子炉圧力容器12内に収容される原子炉内構造物)における表面の結晶を微細化して、その構造物の表面を改質し、これにより、構造物の耐照射誘起応力腐食割れ性を向上させるものである。この実施形態では、上述の原子炉内構造物のうち、シュラウド14の表面の結晶粒を微細化する場合について述べる。
DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.
FIG. 1 is a process diagram showing an embodiment of a surface modification method for a structure according to the present invention. Moreover, FIG. 2 is a perspective view which shows the enforcement condition of the surface processing process (shot peening process) of FIG. The surface modification method 10 of the structure of the present embodiment is a structure formed through, for example, a welding process, in this embodiment, a reactor structure (reactor pressure vessel 12) of the boiling water reactor 11 shown in FIG. , And the reactor internal structure accommodated in the reactor pressure vessel 12), the surface crystal of the structure is refined to thereby improve the radiation-induced stress corrosion cracking of the structure. It improves the performance. In this embodiment, a case will be described in which the crystal grains on the surface of the shroud 14 are refined among the above-described reactor internal structures.

ここで、沸騰水型原子炉11は、図3に示すように、原子炉圧力容器12内に炉心13を収容するシュラウド14が配置され、炉心13が燃料集合体15を有して構成される。燃料集合体15を支持するため、シュラウド14の上部には上部格子板16が配置され、下部には炉心支持板17が配置される。燃料集合体15の出力を制御するために制御棒18が、制御棒駆動機構19にて炉心13に挿脱される構成となっている。   Here, as shown in FIG. 3, the boiling water reactor 11 is configured such that a shroud 14 that houses a core 13 is disposed in a reactor pressure vessel 12, and the core 13 includes a fuel assembly 15. . In order to support the fuel assembly 15, an upper lattice plate 16 is disposed on the upper portion of the shroud 14, and a core support plate 17 is disposed on the lower portion. In order to control the output of the fuel assembly 15, the control rod 18 is inserted into and removed from the core 13 by the control rod drive mechanism 19.

また、原子炉圧力容器12には、燃料集合体15の熱で蒸発した蒸気をタービン(図示せず)へ導く蒸気出口21、及び原子炉圧力容器12内に給水を導く給水入口22、原子炉圧力容器12内の駆動水となる再循環水を再循環系(図示せず)へ導く再循環水出口23、原子炉圧力容器12内の駆動水となる再循環水を再循環系から導入する再循環水入口24が配置されている。   Further, the reactor pressure vessel 12 includes a steam outlet 21 that guides steam evaporated by the heat of the fuel assembly 15 to a turbine (not shown), a feed water inlet 22 that guides feed water into the reactor pressure vessel 12, a reactor The recirculation water outlet 23 for introducing the recirculation water to be the driving water in the pressure vessel 12 to the recirculation system (not shown), and the recirculation water to be the driving water in the reactor pressure vessel 12 are introduced from the recirculation system. A recirculation water inlet 24 is arranged.

前述の原子炉内構造物は、シュラウド14、上部格子板16、炉心支持板17、及び炉心13の上方に順次配置された気水分離器25、蒸気乾燥器26等を有する。この原子炉内構造物は、原子炉圧力容器12と同様に、強度及び耐食性等の観点からオーステナイト系ステンレス鋼にて構成されている。   The aforementioned reactor internal structure includes the shroud 14, the upper lattice plate 16, the core support plate 17, the steam separator 25, the steam dryer 26, and the like that are sequentially disposed above the core 13. Similar to the reactor pressure vessel 12, this in-reactor structure is made of austenitic stainless steel from the viewpoint of strength and corrosion resistance.

図3に示すシュラウド14は、図4に示すように、上部から上部リング27、上部胴28、中間部リング29、中間部胴30、下部リング31、下部胴32によって構成されており、それぞれが溶接により接合される。溶接線の代表例として、中間部胴30の周方向の溶接線33を図4に破線で示す。上部格子板16は中間部リング29の上に、炉心支持板17は下部リング31の上に位置する。この場合、シュラウド14、上部格子板16、炉心支持板17は燃料集合体15を支持する役割を持ち、これらにき裂等が入り損傷すると、原子力プラントの長期健全性の維持が困難になる。また、これらのシュラウド14、上部格子板16及び炉心支持板17は、炉心13に比較的近い場所にあるため、長期間に渡って中性子の影響を受け易い。   As shown in FIG. 4, the shroud 14 shown in FIG. 3 includes an upper ring 27, an upper trunk 28, an intermediate ring 29, an intermediate trunk 30, a lower ring 31, and a lower trunk 32 from the top. Joined by welding. As a representative example of the weld line, a circumferential weld line 33 of the intermediate body cylinder 30 is shown by a broken line in FIG. The upper lattice plate 16 is positioned on the middle ring 29 and the core support plate 17 is positioned on the lower ring 31. In this case, the shroud 14, the upper lattice plate 16, and the core support plate 17 have a role of supporting the fuel assembly 15. If cracks or the like enter and damage these, it becomes difficult to maintain the long-term soundness of the nuclear power plant. Further, since the shroud 14, the upper lattice plate 16, and the core support plate 17 are located relatively close to the core 13, they are easily affected by neutrons over a long period of time.

さて、図1に示す構造物の表面改質方法10は、金属材料で構成された施行対象35としての構造物(例えば、沸騰水型原子炉11におけるオーステナイト系ステンレス鋼で構成されたシュラウド14)の表面に表面加工工程と、加熱工程と、冷却工程とを順次実施することで、施行対象35としての構造物(例えばシュラウド14)の表面から少なくとも100μmの深さ領域に結晶粒の微細化層34を形成するものである。   Now, the surface modification method 10 for a structure shown in FIG. 1 is a structure as an object 35 made of a metal material (for example, a shroud 14 made of austenitic stainless steel in the boiling water reactor 11). By carrying out a surface processing step, a heating step, and a cooling step sequentially on the surface of the substrate, a grain refinement layer is formed at a depth region of at least 100 μm from the surface of the structure (for example, the shroud 14) as the enforcement target 35. 34 is formed.

表面加工工程は、施行対象35としての構造物(例えばシュラウド14)の表面に、加工ヘッド36を用いて塑性変形を伴う強加工を行う。また、加熱工程は、表面加工工程により加工された被加工面に、加熱ヘッド37を用いて、オーステナイト系ステンレス鋼の鋭敏化(後述)を回避する昇温速度で加熱を行う。更に、冷却工程は、加熱工程により加熱された被加熱面に、冷却ヘッド38を用いて、オーステナイト系ステンレス鋼の鋭敏化(後述)を回避する降温速度で冷却を行う。   In the surface processing step, strong processing with plastic deformation is performed on the surface of the structure (for example, the shroud 14) as the enforcement target 35 using the processing head 36. Moreover, a heating process heats the to-be-processed surface processed by the surface processing process with the temperature increase rate which avoids the sensitization (after-mentioned) of austenitic stainless steel using the heating head 37. FIG. Further, in the cooling step, the surface to be heated heated in the heating step is cooled by using the cooling head 38 at a temperature lowering rate that avoids sensitization (described later) of the austenitic stainless steel.

上述の表面加工工程は、ピーニング加工、機械加工からなる群より選ばれる少なくとも1種を実施する工程である。このうち、ピーニング加工は、ショットピーニング加工、レーザピーニング加工、ウォータジェットピーニング加工からなる群より選ばれる少なくとも1種である。ショットピーニング加工は、図1に示すように、加工ヘッド36としてのショットピーニングヘッド39から投射材(ショット)40を構造物(例えばシュラウド14)の表面に投射させ、その衝撃で構造物(例えばシュラウド14)の表面に強加工歪(塑性歪)を付与するものである。投射材40としては鋼球、またはこの鋼球と同程度の硬度を備えた小球が用いられる。   The surface processing step described above is a step of performing at least one selected from the group consisting of peening and machining. Among these, the peening is at least one selected from the group consisting of shot peening, laser peening, and water jet peening. In the shot peening process, as shown in FIG. 1, a projection material (shot) 40 is projected from the shot peening head 39 as the processing head 36 onto the surface of the structure (for example, the shroud 14), and the structure (for example, the shroud) is impacted by the impact. 14) A strong working strain (plastic strain) is imparted to the surface. As the projection material 40, a steel ball or a small sphere having the same degree of hardness as this steel ball is used.

このショットピーニング加工は複数回、例えば2回実施され、各回で球径の異なる投射材40が用いられることが好ましい。つまり、構造物の表面改質方法10では、表面加工工程において構造物(例えばシュラウド14)の表面に付与された塑性歪量が大きい(高い)ほど、結晶粒は微細化される。一般に、ショットビーニング加工では、塑性歪は、投射材40の球径が大きいほど、施工対象35の施行面から内部まで深く付与され、投射材40の球径が小さいほど、施行対象35の施行面付近に付与される。従って、最初の回で球径の大きな投射材40を投射させた後、次の回で球径の小さな投射材40を投射する。   This shot peening process is performed a plurality of times, for example, twice, and it is preferable that the projection material 40 having a different sphere diameter is used each time. In other words, in the surface modification method 10 for a structure, the crystal grain becomes finer as the amount of plastic strain applied to the surface of the structure (for example, the shroud 14) in the surface processing step is larger (higher). Generally, in the shot beaning process, the plastic strain is applied deeper from the execution surface of the construction object 35 to the inside as the sphere diameter of the projection material 40 is larger, and the enforcement of the enforcement object 35 is performed as the sphere diameter of the projection material 40 is smaller. It is given near the surface. Therefore, after projecting the projection material 40 having a large sphere diameter in the first round, the projection material 40 having a small sphere diameter is projected in the next round.

これにより、両球径の投射材40が付与する塑性歪の分布特性が組み合わされることで、施工対象35である構造物(例えばシュラウド14)の表面から内部まで深く塑性歪が付与され、且つ構造物(例えばシュラウド14)の表面部に大きな(高い)塑性歪が付与される。   Thereby, by combining the distribution characteristics of the plastic strain imparted by the projection material 40 having both spherical diameters, the plastic strain is imparted deeply from the surface to the inside of the structure (for example, the shroud 14) that is the construction target 35, and the structure. A large (high) plastic strain is imparted to the surface portion of the object (for example, the shroud 14).

また、上述のショットピーニング加工を含むピーニング加工では、ピーニングヘッドは、構造物(例えばシュラウド14)の表面に対して一定の間隔を保持しながら、一定速度で移動(走査)するように構成されている。図2には、シュラウド14の中間部胴30における周方向の溶接線33近傍を、ショットピーニングヘッド39を用いて表面加工する場合を示す。この場合、シュラウド14の周方向に沿ってシュラウド14の表面と一定の間隔を保持するようにレール41が設置され、このレール41上をショットピーニングヘッド39が一定速度で矢印A方向に移動(走査)することで、シュラウド14の表面に付与される塑性歪量が、シュラウド14の周方向において均一化される。   In the peening process including the above-described shot peening process, the peening head is configured to move (scan) at a constant speed while maintaining a constant interval with respect to the surface of the structure (for example, the shroud 14). Yes. FIG. 2 shows a case where the surface of the vicinity of the circumferential weld line 33 in the intermediate shell 30 of the shroud 14 is processed using a shot peening head 39. In this case, a rail 41 is installed along the circumferential direction of the shroud 14 so as to maintain a certain distance from the surface of the shroud 14, and the shot peening head 39 moves in the direction of arrow A at a constant speed on this rail 41 (scanning). ), The amount of plastic strain applied to the surface of the shroud 14 is made uniform in the circumferential direction of the shroud 14.

レール41上を移動(走査)するショットピーニングヘッド39の移動(走査)速度は、施工面の全面に投射材40が投射される100%カバレージ以上となり、更に、施工面におけるアークハイト値(塑性歪量)が飽和するのに十分な時間だけ投射材40が投射されるような速度に設定される。これにより、シュラウド14の周方向に均一且つ十分な塑性歪を付与することが可能になる。   The moving (scanning) speed of the shot peening head 39 that moves (scans) on the rail 41 becomes 100% coverage or more at which the projection material 40 is projected on the entire surface of the construction surface, and further, the arc height value (plastic strain) on the construction surface. The speed is set so that the projection material 40 is projected for a time sufficient to saturate the amount. Thereby, uniform and sufficient plastic strain can be applied in the circumferential direction of the shroud 14.

なお、レール41上を加工ヘッド36(ショットピーニングヘッド39を含むピーニングヘッド)が移動(走査)した後に、この移動方向に垂直な方向にレール41を位置調整し、その後、このレール41に沿って加工ヘッド36(ショットピーニングヘッド39を含むピーニングヘッド)を再び移動(走査)させてもよい。これにより、加工ヘッド36(ショットピーニングヘッド39を含むピーニングヘッド)によって、構造物(例えばシュラウド14)の全表面に均一な塑性歪を付与することが可能になる。また、上記レール41に代えて他の手段、例えばロボットアームや手動により、加工ヘッド36(ショットピーニヘッド39を含むピーニングヘッド)を構造物(例えばシュラウド14)の周方向に移動させてもよい。   After the processing head 36 (peening head including the shot peening head 39) moves (scans) on the rail 41, the position of the rail 41 is adjusted in a direction perpendicular to the moving direction, and then along the rail 41, The processing head 36 (peening head including the shot peening head 39) may be moved (scanned) again. Thereby, uniform plastic strain can be applied to the entire surface of the structure (for example, the shroud 14) by the processing head 36 (peening head including the shot peening head 39). Further, instead of the rail 41, the processing head 36 (peening head including the shot pini head 39) may be moved in the circumferential direction of the structure (for example, the shroud 14) by other means such as a robot arm or manually.

ここで、ショットピーニング加工以外のピーニング加工(レーザピーニング加工、ウォータジェットピーニング加工及び機械加工)について述べる。   Here, peening processing (laser peening processing, water jet peening processing and machining) other than shot peening will be described.

レーザピーニング加工は、図5に示すように、加工ヘッド36(ピーニングヘッド)としてのレーザピーニングヘッド44、レンズ45、レーザ発振器46、給水器47を有して構成される。レーザ発振器46にて発振されたパルスレーザ49が、水膜48で覆われた構造物(シュラウド14)にレンズ45で集光されて照射され、構造物(シュラウド14)の表面に発生したプラズマ50による衝撃波が、構造物(シュラウド14)の表面加工を行う。   As shown in FIG. 5, the laser peening process includes a laser peening head 44 as a processing head 36 (peening head), a lens 45, a laser oscillator 46, and a water feeder 47. The pulse laser 49 oscillated by the laser oscillator 46 is focused on the structure (the shroud 14) covered with the water film 48 by the lens 45 and irradiated, and the plasma 50 generated on the surface of the structure (the shroud 14). The shock wave caused by the surface processing of the structure (shroud 14).

ウォータジェットピーニング加工は、図6に示すように、加工ヘッド36(ピーニングヘッド)としてのウォータジェットピーニングヘッド51、ポンプ52を有して構成される。ウォータジェットピーニングヘッド51から水53中の構造物(シュラウド14)に対して、ポンプ52で加圧された高圧水を噴射し、発生したキャビテーション54の崩壊圧力を利用して構造物(シュラウド14)に表面加工を行う。   As shown in FIG. 6, the water jet peening process includes a water jet peening head 51 as a processing head 36 (peening head) and a pump 52. The water jet peening head 51 injects high-pressure water pressurized by the pump 52 onto the structure in the water 53 (the shroud 14), and uses the collapse pressure of the generated cavitation 54 to construct the structure (the shroud 14). Surface treatment is performed.

機械加工は、ハンマリング加工、切削加工、グラインダ加工からなる群より選ばれる少なくとも1種である。このうちのハンマリング加工は、図7に示すように、加工ヘッド36としてのハンマー55、アクチュエータ56及び制御電源57を有して構成される。制御電源57がアクチュエータ56に高周波の電磁力を発生させ、この電磁力によってハンマー55が高周波で振動することで、ハンマー55の先端部が構造物(シュラウド14)の表面に打撃を与えて表面加工を行う。   The machining is at least one selected from the group consisting of hammering, cutting, and grinder processing. Among these, the hammering process includes a hammer 55 as the processing head 36, an actuator 56, and a control power source 57 as shown in FIG. 7. The control power source 57 generates a high-frequency electromagnetic force in the actuator 56, and the hammer 55 vibrates at a high frequency by this electromagnetic force, so that the tip of the hammer 55 strikes the surface of the structure (the shroud 14) to perform surface processing. I do.

切削加工は、図8に示すように、加工ヘッド36としてのカッター58、主軸59及び回転装置60を有して構成される。回転装置60が主軸59を回転させ、それに伴いカッター58が、回転しつつ構造物(シュラウド14)に押し当てられることで、切粉61を出しながら構造物(シュラウド14)に表面加工を行う。また、グラインダ加工は、図9に示すように、加工ヘッド36としての砥石62、回転装置63を有して構成される。回転装置63が砥石62を回転させつつ構造物(シュラウド14)に押し当てることで、この構造物(シュラウド14)に表面加工を行う。   As shown in FIG. 8, the cutting process includes a cutter 58 as a processing head 36, a main shaft 59, and a rotating device 60. The rotating device 60 rotates the main shaft 59, and the cutter 58 is pressed against the structure (shroud 14) while rotating, whereby surface processing is performed on the structure (shroud 14) while discharging chips 61. Further, as shown in FIG. 9, the grinder processing includes a grindstone 62 as a processing head 36 and a rotating device 63. The rotating device 63 presses the structure (shroud 14) against the structure (shroud 14) while rotating the grindstone 62, thereby performing surface processing on the structure (shroud 14).

図1に示す加熱工程は、表面加工工程により構造物(例えばシュラウド14)の表面に塑性歪を生じさせた後に加熱することで、塑性歪の高い箇所を核として結晶粒を成長させ、微細な結晶粒を生成する工程である。そして、この加熱工程は、生成した微細な結晶粒が結合して再結晶化し、粗大な結晶粒になる前に終了して、冷却工程に移行する。この加熱工程で生成された微細な結晶粒の粒径は、結晶粒の粒界を増加させて、構造物の耐照射誘起応力腐食割れ性を向上させる観点から5μm以下が好ましい。   In the heating step shown in FIG. 1, by generating plastic strain on the surface of a structure (for example, shroud 14) by a surface processing step, heating is performed to grow crystal grains with a high plastic strain as a nucleus, and fine grains are formed. This is a step of generating crystal grains. And this heating process is complete | finished before the produced | generated fine crystal grain couple | bonds and recrystallizes and becomes a coarse crystal grain, It transfers to a cooling process. The particle diameter of the fine crystal grains generated in this heating step is preferably 5 μm or less from the viewpoint of increasing the grain boundary of the crystal grains and improving the radiation-induced stress corrosion cracking resistance of the structure.

この加熱工程は、レーザ照射加熱(図10)、赤外線加熱(図11)、高周波誘導加熱(図12)、燃焼ガス放射加熱(図13)からなる群より選ばれる少なくとも1種を実施する工程である。   This heating step is a step of performing at least one selected from the group consisting of laser irradiation heating (FIG. 10), infrared heating (FIG. 11), high frequency induction heating (FIG. 12), and combustion gas radiation heating (FIG. 13). is there.

レーザ照射加熱は、図10に示すように、レーザ熱源65、導光部66、加熱ヘッド37としてのレーザヘッド67、温度モニタ68を有して構成される。レーザヘッド67を構造物(シュラウド14)に対して移動させ、温度モニタ68で構造物(シュラウド14)の表面温度を監視しながら熱処理を行う。赤外線加熱は、図11に示すように、加熱ヘッド37としての赤外線加熱ランプ70、温度コントローラ71、温度モニタ72及び電源73を有して構成される。赤外線加熱ランプ70を構造物(シュラウド14)に対して移動させ、温度モニタ72で構造物(シュラウド14)の表面温度を監視しながら熱処理を行う。   As shown in FIG. 10, the laser irradiation heating includes a laser heat source 65, a light guide unit 66, a laser head 67 as a heating head 37, and a temperature monitor 68. The laser head 67 is moved with respect to the structure (the shroud 14), and heat treatment is performed while monitoring the surface temperature of the structure (the shroud 14) with the temperature monitor 68. As shown in FIG. 11, the infrared heating includes an infrared heating lamp 70 as a heating head 37, a temperature controller 71, a temperature monitor 72, and a power source 73. The infrared heating lamp 70 is moved with respect to the structure (the shroud 14), and heat treatment is performed while the surface temperature of the structure (the shroud 14) is monitored by the temperature monitor 72.

高周波誘導加熱は、図12に示すように、高周波電源74、冷却器75、高周波変流器76、加熱ヘッド37としての加熱コイル77、温度モニタ78を有して構成される。構造物(シュラウド14)の周辺に、加熱コイル77を設置して移動させ、温度モニタ78で構造物(シュラウド14)の表面温度を監視しながら熱処理を行う。燃焼ガス放射加熱は、図13に示すように、加熱ヘッド37としての燃焼ガス放射ヘッド79、酸素ボンベ80、燃料ボンベ81を有して構成される。燃焼ガス放射ヘッド79から構造物(シュラウド14)に対して燃焼ガス82を放射しながら、この燃焼ガス放射ヘッド79を移動させることで熱処理を行う。   As shown in FIG. 12, the high-frequency induction heating includes a high-frequency power source 74, a cooler 75, a high-frequency current transformer 76, a heating coil 77 as a heating head 37, and a temperature monitor 78. A heating coil 77 is installed and moved around the structure (the shroud 14), and heat treatment is performed while monitoring the surface temperature of the structure (the shroud 14) with the temperature monitor 78. As shown in FIG. 13, the combustion gas radiant heating includes a combustion gas radiant head 79, an oxygen cylinder 80, and a fuel cylinder 81 as the heating head 37. Heat treatment is performed by moving the combustion gas radiation head 79 while radiating the combustion gas 82 from the combustion gas radiation head 79 to the structure (the shroud 14).

上述の加熱工程では、昇温速度は、構造物を構成する金属材料(例えばオーステナイト系ステンレス鋼)の鋭敏化を回避する速度で実施される。例えばオーステナイト系ステンレス鋼は、600℃〜800℃近傍である一定時間保持されると、オーステナイト系ステンレス鋼中のCr原子とC原子とが結合したCr炭化物が結晶の粒界近傍に析出し、この粒界近傍にCr欠乏層が生成される。この現象を金属材料(オーステナイト系ステンレス鋼)の鋭敏化と称する。このCr欠乏層により金属材料(オーステナイト系ステンレス鋼)の粒界の耐食性が低下することで、照射誘起応力腐食割れが生じ易くなる。   In the heating process described above, the rate of temperature increase is performed at a speed that avoids sensitization of the metal material (for example, austenitic stainless steel) constituting the structure. For example, when austenitic stainless steel is held for a certain time in the vicinity of 600 ° C. to 800 ° C., Cr carbide in which Cr atoms and C atoms in the austenitic stainless steel are bonded is precipitated in the vicinity of the crystal grain boundary. A Cr-deficient layer is generated in the vicinity of the grain boundary. This phenomenon is called sensitization of a metal material (austenitic stainless steel). This Cr-deficient layer lowers the corrosion resistance of the grain boundary of the metal material (austenitic stainless steel), so that irradiation-induced stress corrosion cracking is likely to occur.

図14は、オーステナイト系ステンレス鋼に含まれる炭素量、加熱時間及び加熱温度に基づいて鋭敏化の可能性を推測するために作成された恒温鋭敏化曲線(TTS(time-temperature-sensitization)曲線)Pを示すグラフである。加熱工程における昇温速度は、X2の場合には、TTS曲線Pに囲まれた鋭敏化領域に至るため、オーステナイト系ステンレス鋼の粒界にCr欠乏層が生成される。これに対し、加熱工程における昇温速度がX1の場合には、TTS曲線Pに囲まれた鋭敏化領域から外れるため、オーステナイト系ステンレス鋼の粒界にCr欠乏層の生成が防止される。この昇温速度X1は、例えば1℃/秒以上が好ましい。なお、上述のように加熱工程における昇温速度を1℃/秒以上と速くすることで、金属材料(例えばオーステナイト系ステンレス鋼)の結晶粒の粗大化を回避できる利点もある。   FIG. 14 shows a constant temperature sensitization curve (TTS (time-temperature-sensitization) curve) created to estimate the possibility of sensitization based on the amount of carbon contained in austenitic stainless steel, the heating time and the heating temperature. 3 is a graph showing P. In the case of X2, the temperature increase rate in the heating process reaches a sensitization region surrounded by the TTS curve P, so that a Cr-depleted layer is generated at the grain boundary of the austenitic stainless steel. On the other hand, when the temperature rising rate in the heating process is X1, since it deviates from the sensitization region surrounded by the TTS curve P, the formation of a Cr-depleted layer at the grain boundary of the austenitic stainless steel is prevented. The temperature increase rate X1 is preferably 1 ° C./second or more, for example. In addition, there exists an advantage which can avoid the coarsening of the crystal grain of a metal material (for example, austenitic stainless steel) by making the temperature increase rate in a heating process high with 1 degree-C / sec or more as mentioned above.

また、図1に示す加熱工程では、図2に示す加工ヘッド36(ショットピーニングヘッド39)を加熱ヘッド37に置き換え、この加熱ヘッド37をレール41上で、構造物(例えばシュラウド14)の表面に対して一定の間隔を保持しながら一定速度で移動(走査)させて、構造物(例えばシュラウド14)の表面を加熱する。これにより、構造物(例えばシュラウド14)の表面において加熱ヘッド37が走査した走査領域における加熱量が均一化されて同等の熱履歴となる。また、加熱ヘッド37の移動(走査)速度は、構造物(例えばシュラウド14)の表面が高温で長時間保持されると微細な結晶粒が結合して粗大化するため、この粗大化が発生しない速度に設定される。   In the heating step shown in FIG. 1, the processing head 36 (shot peening head 39) shown in FIG. 2 is replaced with a heating head 37, and the heating head 37 is placed on the rail 41 on the surface of the structure (for example, the shroud 14). In contrast, the surface of the structure (for example, the shroud 14) is heated by moving (scanning) at a constant speed while maintaining a constant interval. Thereby, the heating amount in the scanning region scanned by the heating head 37 on the surface of the structure (for example, the shroud 14) is made uniform, and an equivalent thermal history is obtained. Further, the moving (scanning) speed of the heating head 37 is not increased because fine crystal grains are bonded and coarsened when the surface of the structure (for example, the shroud 14) is held at a high temperature for a long time. Set to speed.

なお、レール41は、加熱ヘッド37の移動(走査)方向に垂直な方向に位置調整可能に構成されて、加熱ヘッド37により構造物の表面全域を加熱し得るように構成されてもよい。また、レール41に代えてロボットアームや手動操作によって、加熱ヘッド37を構造物の表面に対して一定間隔を保持しながら一定速度で移動(走査)させてもよい。   The rail 41 may be configured such that the position of the rail 41 can be adjusted in a direction perpendicular to the moving (scanning) direction of the heating head 37, and the entire surface of the structure can be heated by the heating head 37. Further, instead of the rail 41, the heating head 37 may be moved (scanned) at a constant speed while maintaining a constant interval with respect to the surface of the structure by a robot arm or manual operation.

図1に示す加熱工程では、加熱ヘッド37による加熱領域は、加熱ヘッド37の移動(走査)方向に垂直な加熱領域の幅方向における加熱量が一定になるように設定される。図15は、加熱ヘッド37がレーザ照射加熱(図10)のレーザヘッド67の場合であり、このレーザヘッド67が構造物(例えばシュラウド14)の表面に対して一定の間隔を保持しながら一定速度で移動(走査)したときの、レーザヘッド67による加熱領域83A、83B、83Cと、この加熱領域83A、83B、83Cによる構造物(例えばシュラウド14)への加熱分布84A、84B、84Cとを示す。   In the heating process shown in FIG. 1, the heating area by the heating head 37 is set such that the heating amount in the width direction of the heating area perpendicular to the movement (scanning) direction of the heating head 37 is constant. FIG. 15 shows a case where the heating head 37 is a laser head 67 of laser irradiation heating (FIG. 10), and this laser head 67 maintains a constant distance with respect to the surface of the structure (for example, the shroud 14) while maintaining a constant speed. The heating regions 83A, 83B, and 83C by the laser head 67 and the heating distributions 84A, 84B, and 84C to the structure (for example, the shroud 14) by the heating regions 83A, 83B, and 83C are shown. .

円形状の加熱領域83Aでは、レーザヘッド67の移動(走査)方向Aに垂直な加熱領域83Aの幅方向Bにおいて、両端側の加熱量が少なく、加熱量に偏りを生じた加熱分布84Aを呈する。これに対し、矩形状の加熱領域83BやV字形状の加熱領域83Cでは、レーザヘッド67の移動(走査)方向Aに垂直な加熱領域83B、83Cの幅方向Bにおいて、加熱量が一定な加熱分布84B、84Cを呈する。従って、構造物(例えばシュラウド14)の表面への加熱量が一定な加熱分布84B、84Cを与える矩形形状の加熱領域83B、V字形状の加熱領域83Cを採用することで、構造物(例えばシュラウド14)の表面に結晶粒の均一な微細化層を形成することが可能になる。   In the circular heating region 83A, in the width direction B of the heating region 83A perpendicular to the moving (scanning) direction A of the laser head 67, a heating distribution 84A in which the heating amount at both ends is small and the heating amount is biased is exhibited. . On the other hand, in the rectangular heating region 83B and the V-shaped heating region 83C, heating with a constant heating amount in the width direction B of the heating regions 83B and 83C perpendicular to the moving (scanning) direction A of the laser head 67 is performed. Distribution 84B, 84C is exhibited. Accordingly, the structure (for example, the shroud 14) is adopted by adopting the rectangular heating region 83B and the V-shaped heating region 83C that provide the heating distributions 84B and 84C with a constant heating amount to the surface of the structure (for example, the shroud 14). It becomes possible to form a refined layer with uniform crystal grains on the surface 14).

レーザ照射加熱(図10)のレーザヘッド67は、半導体素子の調整によって均一な加熱分布84B、84Cを与える矩形状の加熱領域83B、V字形状の加熱領域83Cを設定することが可能である。また、赤外線加熱(図11)や燃焼ガス放射加熱(図13)の場合には、構造体(例えばシュラウド14)の表面の被加熱面、または赤外線加熱ランプ70や燃焼ガス放射ヘッド79に対してマスキングを施すことで、構造物(例えばシュラウド14)の表面に矩形状の加熱領域83B、V字形状の加熱領域83Cを設定することが可能になる。   The laser head 67 for laser irradiation heating (FIG. 10) can set a rectangular heating region 83B and a V-shaped heating region 83C that give uniform heating distributions 84B and 84C by adjusting semiconductor elements. In the case of infrared heating (FIG. 11) or combustion gas radiation heating (FIG. 13), the surface to be heated of the structure (for example, the shroud 14) or the infrared heating lamp 70 or the combustion gas radiation head 79 is used. By performing masking, it becomes possible to set a rectangular heating region 83B and a V-shaped heating region 83C on the surface of the structure (for example, the shroud 14).

図1に示す冷却工程は、加熱工程で生成された微細な結晶粒が互いに結合して粗大化することを阻止するために実施される。この冷却工程は水冷、油冷、ガス冷、空冷からなる群より選ばれる少なくとも1種を実施する工程である。ここで、水冷は、冷媒として水が用いられる。また油冷は、冷媒として油が用いられる。またガス冷は、冷媒として噴射されたガス(例えば不活性ガスや空気)が用いられる。空冷は、冷媒として静止状態の空気が用いられる。   The cooling process shown in FIG. 1 is performed in order to prevent the fine crystal grains generated in the heating process from being combined and coarsened. This cooling step is a step of performing at least one selected from the group consisting of water cooling, oil cooling, gas cooling, and air cooling. Here, water cooling uses water as a refrigerant. Oil cooling uses oil as a refrigerant. Gas cooling uses a gas injected as a refrigerant (for example, an inert gas or air). In air cooling, static air is used as a refrigerant.

この冷却工程は、構造物(例えばシュラウド14)の熱容量や、施工環境、冷媒の回収のし易さなどにより適宜選択される。このうち、水冷は、冷媒としての水により高い降温速度が得られ、冷媒自体も入手し易く、回収も容易であるから最も望ましい。但し、加熱工程が高温且つ短時間に実施された場合には、構造物(例えばシュラウド14)の表面から内側に熱が伝導されにくいため、空冷で十分な場合がある。   This cooling process is appropriately selected depending on the heat capacity of the structure (for example, the shroud 14), the construction environment, the ease of recovery of the refrigerant, and the like. Among these, water cooling is most desirable because water as a refrigerant can provide a high temperature drop rate, and the refrigerant itself is easily available and can be easily recovered. However, when the heating process is performed at a high temperature and in a short time, air cooling may be sufficient because heat is not easily conducted from the surface of the structure (for example, the shroud 14) to the inside.

また、冷却工程における降温速度は、構造物を構成する金属材料(例えばオーステナイト系ステンレス鋼)の鋭敏化を回避する速度で実施される。例えば、オーステナイト系ステンレス鋼の結晶粒の粒界近傍においてCr欠乏層の生成(即ち鋭敏化)を推測するために作成された図14のTTS曲線Pにおいて、降温速度がY2の場合には、この降温速度Y2が、TTS曲線Pに囲まれた鋭敏化領域に至るため、オーステナイト系ステンレス鋼の粒界にCr欠乏層が生成される。   In addition, the cooling rate in the cooling process is performed at a speed that avoids sensitization of the metal material (for example, austenitic stainless steel) constituting the structure. For example, in the TTS curve P of FIG. 14 created to estimate the formation (ie, sensitization) of the Cr-depleted layer in the vicinity of the grain boundary of the austenitic stainless steel crystal grain, Since the cooling rate Y2 reaches the sensitized region surrounded by the TTS curve P, a Cr-depleted layer is generated at the grain boundary of the austenitic stainless steel.

これに対し、降温速度がY1の場合には、この降温速度Y1がTTS曲線Pに囲まれた鋭敏化領域から外れるため、オーステナイト系ステンレス鋼の粒界にCr欠乏層の生成が防止される。この降温速度Y1は、加熱工程での昇温速度X1と同様に1℃/秒以上が好ましい。なお、上述のように冷却工程における降温速度が1℃/秒以上の高速であるため、構造物の金属材料(例えばオーステナイト系ステンレス鋼)の結晶粒の粗大化を回避できる利点もある。   On the other hand, when the temperature decrease rate is Y1, since this temperature decrease rate Y1 deviates from the sensitization region surrounded by the TTS curve P, the formation of a Cr-depleted layer at the grain boundary of the austenitic stainless steel is prevented. The temperature lowering rate Y1 is preferably 1 ° C./second or more like the temperature rising rate X1 in the heating step. In addition, since the temperature-fall rate in a cooling process is 1 degree-C / second or more as mentioned above, there also exists an advantage which can avoid the coarsening of the crystal grain of the metal material (for example, austenitic stainless steel) of a structure.

以上のように構成されたことから、本実施形態によれば、次の効果(1)〜(4)を奏する。
(1)図1に示す表面加工工程、加熱工程、冷却工程を順次実施することによって、構造物(例えばシュラウド14)の表面から少なくとも100μmの深さ領域に結晶粒の微細化層34が形成されることで、結晶粒の粒界が増加する。これにより、照射欠陥のシンクが増加して中性子照射によっても粒界の照射脆化を抑制でき、更に、中性子照射に起因した照射誘起偏析による粒界でのCr欠乏を抑制できる。これらのことから、構造物(例えばシュラウド14)の耐照射誘起応力腐食割れ性を向上させることができる。
With the configuration as described above, the following effects (1) to (4) are achieved according to the present embodiment.
(1) By performing the surface processing step, the heating step, and the cooling step shown in FIG. 1 in sequence, a crystal grain refinement layer 34 is formed in a depth region of at least 100 μm from the surface of the structure (for example, the shroud 14). As a result, the grain boundaries of the crystal grains increase. Thereby, the sink of irradiation defects increases, and irradiation embrittlement of the grain boundary can be suppressed even by neutron irradiation, and further, Cr deficiency at the grain boundary due to irradiation-induced segregation caused by neutron irradiation can be suppressed. From these things, the radiation-induced stress corrosion cracking resistance of the structure (for example, the shroud 14) can be improved.

図16(A)は、本実施形態の表面加工工程、加熱工程、冷却工程を順次実施することで、結晶粒が微細化されたオーステナイト系ステンレス鋼に、中性子照射を模擬したイオン照射を実施したときの顕微鏡写真を示し、図16(B)は、図16(A)で示されたオーステナイト系ステンレス鋼の結晶におけるCr組成分布を表す顕微鏡写真を示す。一般に、オーステナイト系ステンレス鋼では、中性子照射またはイオン照射に起因した照射誘起偏析によって、結晶粒85の粒界86にCr欠乏が生ずることが知られている。   In FIG. 16A, ion irradiation simulating neutron irradiation was performed on austenitic stainless steel with refined crystal grains by sequentially performing the surface processing step, heating step, and cooling step of this embodiment. FIG. 16 (B) shows a micrograph showing the Cr composition distribution in the austenitic stainless steel crystal shown in FIG. 16 (A). In general, it is known that in an austenitic stainless steel, Cr deficiency occurs in the grain boundary 86 of the crystal grain 85 due to irradiation-induced segregation caused by neutron irradiation or ion irradiation.

本実施形態では、図16(A)及び(B)に示すように、粒界86を含めた結晶粒85の全体にわたってCr原子が均一に分布され、粒界86にCr欠乏が発生していないことが判る。このため、本実施形態の表面加工、加熱工程、冷却工程を順次実施して表面の結晶が微細化されたオーステナイト系ステンレス鋼は、耐照射誘起応力腐食割れ性の向上が望める。   In this embodiment, as shown in FIGS. 16A and 16B, Cr atoms are uniformly distributed over the entire crystal grain 85 including the grain boundary 86, and no Cr deficiency occurs in the grain boundary 86. I understand that. For this reason, the austenitic stainless steel in which the surface processing, heating process, and cooling process of the present embodiment are sequentially performed to refine the surface crystals can be expected to improve the resistance to irradiation-induced stress corrosion cracking.

(2)図1及び図14に示すように、加熱工程では金属材料(例えばオーステナイト系ステンレス鋼)の鋭敏化を回避する昇温速度(例えば昇温速度X1)で加熱が、冷却工程では金属材料(例えばオーステナイト系ステンレス鋼)の鋭敏化を回避する降温速度(例えば降温速度Y1)で冷却がそれぞれ行われる。このため、これらの加熱及び冷却が行われた構造物(例えばシュラウド14)の表面の結晶粒の粒界近傍にCr欠乏層の生成を抑制できる。このことからも、構造物(例えばシュラウド14)の耐照射誘起応力腐食割れ性を向上させることができる。   (2) As shown in FIGS. 1 and 14, heating is performed at a heating rate (for example, heating rate X1) that avoids sensitization of a metal material (for example, austenitic stainless steel) in the heating process, and metallic material is used in the cooling process. Cooling is performed at a temperature decrease rate (for example, temperature decrease rate Y1) that avoids sensitization (for example, austenitic stainless steel). For this reason, it is possible to suppress the formation of a Cr-deficient layer in the vicinity of the grain boundary of the crystal grains on the surface of the structure (for example, the shroud 14) that has been heated and cooled. Also from this, the radiation-induced stress corrosion cracking resistance of the structure (for example, the shroud 14) can be improved.

(3)図2に示すように、表面加工工程におけるピーニング加工で使用されるピーニングヘッド(ショットピーニングヘッド39、レーザピーニングヘッド44、ウォータジェットピーニングヘッド51)と、加熱工程で使用される加熱ヘッド37(レーザヘッド67、赤外線加熱ランプ70、加熱コイル77、燃焼ガス放射ヘッド79)は、例えばレール41等を用いることで、構造物(例えばシュラウド14)の表面に対して一定の間隔を保持しながら、一定速度で移動(走査)する。これにより、表面加工工程における塑性歪量、及び加熱工程における加熱量を、構造物(例えばシュラウド14)の表面においてそれぞれ均一化できるので、この表面の結晶粒の微細化を容易な施工方法によって実現できる。   (3) As shown in FIG. 2, a peening head (shot peening head 39, laser peening head 44, water jet peening head 51) used in the peening process in the surface processing process, and a heating head 37 used in the heating process. The (laser head 67, infrared heating lamp 70, heating coil 77, combustion gas radiation head 79) uses a rail 41 or the like, for example, while maintaining a certain distance from the surface of the structure (for example, the shroud 14). , Move (scan) at a constant speed. As a result, the amount of plastic strain in the surface processing step and the amount of heating in the heating step can be made uniform on the surface of the structure (for example, the shroud 14). it can.

(4)図1及び図15に示すように、加熱ヘッド37による加熱領域は、矩形状の加熱領域83B及びV字形状の加熱領域83Cに示すように、加熱ヘッド37の移動(走査)方向Aに垂直な加熱領域の幅方向Bにおいて加熱量が一定になるように設定されている。このため、構造物(例えばシュラウド14)の表面に、結晶粒の均一な微細化層を形成できる。   (4) As shown in FIGS. 1 and 15, the heating area by the heating head 37 is a moving (scanning) direction A of the heating head 37, as shown by a rectangular heating area 83B and a V-shaped heating area 83C. The heating amount is set so as to be constant in the width direction B of the heating region perpendicular to. For this reason, the refinement | miniaturization layer with a uniform crystal grain can be formed in the surface of a structure (for example, shroud 14).

以上、本発明の実施形態を説明したが、この実施形態は、例として提示したものであり、発明の範囲を限定することは意図していない。この実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができ、また、それらの置き換えや変更は、発明の範囲や要旨に含まれると共に、特許請求の範囲に記載された発明とその均等の範囲に含まれる。   As mentioned above, although embodiment of this invention was described, this embodiment is shown as an example and is not intending limiting the range of invention. This embodiment can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the spirit of the invention. It is included in the scope and gist of the invention, and is included in the invention described in the claims and the equivalent scope thereof.

例えば、本実施形態では、構造物がオーステナイト系ステンレス鋼で構成されるものを述べたが、ニッケル基合金やマルテンサイト系ステンレス鋼などで構成された構造物においても本発明を適用できる。また、本実施形態では、構造物が原子力プラントの原子炉構造物の場合を述べたが、宇宙空間に存在または宇宙空間を飛行する宇宙船等の構造物であってもよい。   For example, in the present embodiment, the structure is described as being composed of austenitic stainless steel, but the present invention can also be applied to a structure composed of nickel-base alloy, martensitic stainless steel, or the like. In this embodiment, the case where the structure is a nuclear reactor nuclear reactor structure has been described. However, the structure may be a structure such as a spacecraft that exists in space or flies in space.

10…表面改質方法、11…沸騰水型原子炉、14…シュラウド(構造物)34…微細化層、36…加工ヘッド、37…加熱ヘッド、39…ショットピーニングヘッド、40…投射材、41…レール、44…レーザピーニングヘッド、51…ウォータジェットピーニングヘッド、67…レーザヘッド、70…赤外線加熱ランプ、77…加熱コイル、79…燃焼ガス放射ヘッド、83B、83C…加熱領域、84B、84C…加熱分布、A…移動(走査)方向、B…幅方向、P…TTS曲線、X1…昇温速度、Y1…降温速度。   DESCRIPTION OF SYMBOLS 10 ... Surface modification method, 11 ... Boiling water reactor, 14 ... Shroud (structure) 34 ... Refined layer, 36 ... Processing head, 37 ... Heating head, 39 ... Shot peening head, 40 ... Projection material, 41 ... Rail, 44 ... Laser peening head, 51 ... Water jet peening head, 67 ... Laser head, 70 ... Infrared heating lamp, 77 ... Heating coil, 79 ... Combustion gas radiation head, 83B, 83C ... Heating region, 84B, 84C ... Heat distribution, A ... movement (scanning) direction, B ... width direction, P ... TTS curve, X1 ... temperature increase rate, Y1 ... temperature decrease rate.

Claims (11)

金属材料にて構成された構造物の表面に、塑性変形を伴う加工を施す表面加工工程と、
前記表面加工工程により加工された被加工面に、前記金属材料の鋭敏化を回避する昇温速度で加熱を行う加熱工程と、
前記加熱工程により加熱された被加熱面に、前記金属材料の鋭敏化を回避する降温速度で冷却を行う冷却工程と、を順次実施することで、
前記構造物の前記表面から少なくとも100μmの深さ領域に結晶粒の微細化層を形成することを特徴とする構造物の表面改質方法。
A surface processing step of performing processing with plastic deformation on the surface of the structure composed of a metal material;
A heating step of heating the work surface processed by the surface processing step at a temperature rising rate that avoids sensitization of the metal material;
By sequentially performing a cooling step for cooling the surface to be heated heated by the heating step at a temperature lowering rate that avoids sensitization of the metal material,
A method for modifying a surface of a structure, wherein a refined layer of crystal grains is formed in a depth region of at least 100 μm from the surface of the structure.
前記金属材料は、オーステナイト系ステンレス鋼、マルテンサイト系ステンレス鋼、またはニッケル基合金であることを特徴とする請求項1に記載の構造物の表面改質方法。 2. The surface modification method for a structure according to claim 1, wherein the metal material is austenitic stainless steel, martensitic stainless steel, or a nickel-based alloy. 前記表面加工工程は、ピーニング加工、機械加工からなる群より選ばれる少なくとも1種であることを特徴とする請求項1または2に記載の構造物の表面改質方法。 The method for surface modification of a structure according to claim 1 or 2, wherein the surface processing step is at least one selected from the group consisting of peening and machining. 前記ピーニング加工は、ショットピーニング加工、レーザピーニング加工、ウォータジェットピーニング加工からなる群より選ばれる少なくとも1種を実施する工程であることを特徴とする請求項3に記載の構造物の表面改質方法。 4. The surface modification method for a structure according to claim 3, wherein the peening is a step of performing at least one selected from the group consisting of shot peening, laser peening, and water jet peening. . 前記ピーニング加工で使用されるピーニングヘッドは、構造物の表面に対して一定の間隔を保持しながら、一定速度で移動することを特徴とする請求項3または4に記載の構造物の表面改質方法。 5. The surface modification of a structure according to claim 3, wherein the peening head used in the peening process moves at a constant speed while maintaining a constant distance with respect to the surface of the structure. Method. 前記ショットピーニング加工は複数回実施され、各回で粒径の異なる投射材を用いることを特徴とする請求項4に記載の構造物の表面改質方法。 5. The surface modification method for a structure according to claim 4, wherein the shot peening is performed a plurality of times, and a projection material having a different particle size is used each time. 前記機械加工は、ハンマリング加工、切削加工、グラインダ加工からなる群より選ばれる少なくとも1種であることを特徴とする請求項3に記載の構造物の表面改質方法。 The surface modification method for a structure according to claim 3, wherein the machining is at least one selected from the group consisting of hammering, cutting, and grinder processing. 前記加熱工程は、レーザ照射加熱、赤外線加熱、高周波誘導加熱、燃焼ガス照射加熱からなる群より選ばれる少なくとも1種を実施する工程であることを特徴とする請求項1または2に記載の構造物の表面改質方法。 The structure according to claim 1, wherein the heating step is a step of performing at least one selected from the group consisting of laser irradiation heating, infrared heating, high frequency induction heating, and combustion gas irradiation heating. Surface modification method. 前記加熱工程で使用される加熱ヘッドは、構造物の表面に対して一定の間隔を保持しながら、一定速度で移動することを特徴とする請求項8に記載の構造物の表面改質方法。 9. The surface modification method for a structure according to claim 8, wherein the heating head used in the heating step moves at a constant speed while maintaining a constant interval with respect to the surface of the structure. 前記加熱工程では、加熱ヘッドによる加熱領域は、前記加熱ヘッドの移動方向に垂直な前記加熱領域の幅方向における加熱量が一定になることを特徴とする請求項9に記載の構造物の表面改質方法。 10. The surface modification of a structure according to claim 9, wherein, in the heating step, the heating area by the heating head has a constant amount of heating in the width direction of the heating area perpendicular to the moving direction of the heating head. Quality method. 前記冷却工程は、水冷、油冷、ガス冷、空冷からなる群より選ばれる少なくとも1種を実施する工程であることを特徴とする請求項1または2に記載の構造物の表面改質方法。 The method for surface modification of a structure according to claim 1 or 2, wherein the cooling step is a step of performing at least one selected from the group consisting of water cooling, oil cooling, gas cooling, and air cooling.
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