JP2018101641A5 - - Google Patents

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JP2018101641A5
JP2018101641A5 JP2018050524A JP2018050524A JP2018101641A5 JP 2018101641 A5 JP2018101641 A5 JP 2018101641A5 JP 2018050524 A JP2018050524 A JP 2018050524A JP 2018050524 A JP2018050524 A JP 2018050524A JP 2018101641 A5 JP2018101641 A5 JP 2018101641A5
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solid electrolyte
electrolyte sheet
porous substrate
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すなわち、本発明によれば、
シート状の多孔性基材と、
上記多孔性基材の空隙の内部に充填されている無機固体電解質材料と、
を備える固体電解質シートであって、
上記多孔性基材は不織布であり、
当該固体電解質シート中の、上記無機固体電解質材料同士を結着させるためのバインダーの含有量が、上記固体電解質シートの全体を100質量%としたとき、0.5質量%以下である固体電解質シートが提供される。
That is, according to the present invention,
A sheet-like porous substrate;
An inorganic solid electrolyte material filled in the voids of the porous substrate;
A solid electrolyte sheet comprising :
The porous substrate is a nonwoven fabric,
The solid electrolyte sheet in which the content of the binder for binding the inorganic solid electrolyte materials in the solid electrolyte sheet is 0.5% by mass or less when the entire solid electrolyte sheet is 100% by mass. Is provided.

以上、本発明の実施形態について述べたが、これらは本発明の例示であり、上記以外の様々な構成を採用することもできる。
なお、本発明は前述の実施形態に限定されるものではなく、本発明の目的を達成できる範囲での変形、改良等は本発明に含まれるものである。
以下、参考形態の例を付記する。
<付記>
(付記1)
シート状の多孔性基材と、
前記多孔性基材の空隙の内部に充填されている無機固体電解質材料と、
を備える固体電解質シート。
(付記2)
付記1に記載の固体電解質シートにおいて、
少なくとも前記多孔性基材の空隙を囲む骨格部表面に付着した粘着剤をさらに備え、
前記無機固体電解質材料の少なくとも一部が前記粘着剤に付着している固体電解質シート。
(付記3)
付記1または2に記載の固体電解質シートにおいて、
当該固体電解質シートの厚みが300μm以下である固体電解質シート。
(付記4)
付記1乃至3いずれか一つに記載の固体電解質シートにおいて、
前記無機固体電解質材料の充填量が、当該固体電解質シートの全体を100質量%としたとき、15質量%以上85質量%以下である固体電解質シート。
(付記5)
付記1乃至4いずれか一つに記載の固体電解質シートにおいて、
当該固体電解質シート中のバインダーの含有量が、前記固体電解質シートの全体を100質量%としたとき、0.5質量%未満である固体電解質シート。
(付記6)
付記1乃至5いずれか一つに記載の固体電解質シートにおいて、
全固体型リチウムイオン電池を構成する固体電解質層に用いられるものである固体電解質シート。
(付記7)
付記1乃至6いずれか一つに記載の固体電解質シートにおいて、
前記多孔性基材は不織布である固体電解質シート。
(付記8)
付記1乃至7いずれか一つに記載の固体電解質シートにおいて、
前記多孔性基材は絶縁性材料により構成されている固体電解質シート。
(付記9)
付記1乃至8いずれか一つに記載の固体電解質シートにおいて、
前記多孔性基材の空隙率が50%以上95%以下である固体電解質シート。
(付記10)
正極層と、固体電解質層と、負極層とがこの順番に積層された全固体型リチウムイオン電池であって、
前記固体電解質層が、付記1乃至9いずれか一つに記載の固体電解質シートにより構成されたものである全固体型リチウムイオン電池。
(付記11)
付記2に記載の固体電解質シートを製造するための製造方法であって、
シート状の多孔性基材の少なくとも一方の面に、粘着剤層を形成する工程と、
前記粘着剤層上に無機固体電解質材料を付着させることにより無機固体電解質材料層を形成し、前記多孔性基材、前記粘着剤層、および前記無機固体電解質材料層がこの順番に積層された積層体を得る工程と、
得られた前記積層体を加圧することにより、前記粘着剤層を構成する粘着剤を前記多孔性基材の空隙を囲む骨格部表面に付着させるとともに、前記多孔性基材の前記空隙内に前記無機固体電解質材料層を構成する前記無機固体電解質材料を充填する工程と、
を含む固体電解質シートの製造方法。
(付記12)
付記2に記載の固体電解質シートを製造するための製造方法であって、
シート状の多孔性基材と、粘着剤を準備する工程と、
前記多孔性基材の空隙を囲む骨格部表面に、前記粘着剤をコーティングする工程と、
前記多孔性基材の前記空隙内に無機固体電解質材料を充填する工程と、
を含む固体電解質シートの製造方法。
(付記13)
付記11または12に記載の固体電解質シートの製造方法であって、
前記多孔性基材の空隙体積をAとし、前記粘着剤の体積をBとしたとき、
[(A−B)/A]×100で定義される残空隙率が10%以上90%以下である固体電解質シートの製造方法。
As mentioned above, although embodiment of this invention was described, these are illustrations of this invention and various structures other than the above are also employable.
It should be noted that the present invention is not limited to the above-described embodiments, and modifications, improvements, and the like within the scope that can achieve the object of the present invention are included in the present invention.
Hereinafter, examples of the reference form will be added.
<Appendix>
(Appendix 1)
A sheet-like porous substrate;
An inorganic solid electrolyte material filled in the voids of the porous substrate; and
A solid electrolyte sheet comprising:
(Appendix 2)
In the solid electrolyte sheet according to appendix 1,
Further comprising an adhesive attached to the surface of the skeleton part surrounding at least the voids of the porous substrate;
A solid electrolyte sheet in which at least a part of the inorganic solid electrolyte material is attached to the pressure-sensitive adhesive.
(Appendix 3)
In the solid electrolyte sheet according to appendix 1 or 2,
A solid electrolyte sheet having a thickness of 300 μm or less.
(Appendix 4)
In the solid electrolyte sheet according to any one of appendices 1 to 3,
A solid electrolyte sheet in which the filling amount of the inorganic solid electrolyte material is 15% by mass or more and 85% by mass or less when the total amount of the solid electrolyte sheet is 100% by mass.
(Appendix 5)
In the solid electrolyte sheet according to any one of appendices 1 to 4,
The solid electrolyte sheet whose content of the binder in the said solid electrolyte sheet is less than 0.5 mass% when the whole said solid electrolyte sheet is 100 mass%.
(Appendix 6)
In the solid electrolyte sheet according to any one of appendices 1 to 5,
A solid electrolyte sheet used for a solid electrolyte layer constituting an all solid-state lithium ion battery.
(Appendix 7)
In the solid electrolyte sheet according to any one of appendices 1 to 6,
A solid electrolyte sheet in which the porous substrate is a nonwoven fabric.
(Appendix 8)
In the solid electrolyte sheet according to any one of appendices 1 to 7,
The porous substrate is a solid electrolyte sheet made of an insulating material.
(Appendix 9)
In the solid electrolyte sheet according to any one of appendices 1 to 8,
A solid electrolyte sheet in which the porosity of the porous substrate is 50% or more and 95% or less.
(Appendix 10)
An all-solid-state lithium ion battery in which a positive electrode layer, a solid electrolyte layer, and a negative electrode layer are laminated in this order,
An all-solid-state lithium ion battery in which the solid electrolyte layer is constituted by the solid electrolyte sheet according to any one of appendices 1 to 9.
(Appendix 11)
A manufacturing method for manufacturing the solid electrolyte sheet according to appendix 2,
Forming an adhesive layer on at least one surface of the sheet-like porous substrate; and
An inorganic solid electrolyte material layer is formed by attaching an inorganic solid electrolyte material on the pressure-sensitive adhesive layer, and the porous base material, the pressure-sensitive adhesive layer, and the inorganic solid electrolyte material layer are laminated in this order. Obtaining a body;
By pressurizing the obtained laminate, the pressure-sensitive adhesive constituting the pressure-sensitive adhesive layer is attached to the surface of the skeleton surrounding the voids of the porous substrate, and the voids in the porous substrate are Filling the inorganic solid electrolyte material constituting the inorganic solid electrolyte material layer;
The manufacturing method of the solid electrolyte sheet containing this.
(Appendix 12)
A manufacturing method for manufacturing the solid electrolyte sheet according to appendix 2,
A step of preparing a sheet-like porous substrate and an adhesive;
Coating the pressure-sensitive adhesive on the surface of the skeleton surrounding the voids of the porous substrate;
Filling an inorganic solid electrolyte material in the voids of the porous substrate;
The manufacturing method of the solid electrolyte sheet containing this.
(Appendix 13)
A method for producing a solid electrolyte sheet according to appendix 11 or 12,
When the void volume of the porous substrate is A and the volume of the adhesive is B,
The manufacturing method of the solid electrolyte sheet whose remaining porosity defined by [(A-B) / A] x100 is 10% or more and 90% or less.

Claims (15)

シート状の多孔性基材と、
前記多孔性基材の空隙の内部に充填されている無機固体電解質材料と、
を備える固体電解質シートであって、
前記多孔性基材は不織布であり、
当該固体電解質シート中の、前記無機固体電解質材料同士を結着させるためのバインダーの含有量が、前記固体電解質シートの全体を100質量%としたとき、0.5質量%以下である固体電解質シート。
A sheet-like porous substrate;
An inorganic solid electrolyte material filled in the voids of the porous substrate; and
A solid electrolyte sheet comprising :
The porous substrate is a nonwoven fabric,
The solid electrolyte sheet in which the content of the binder for binding the inorganic solid electrolyte materials in the solid electrolyte sheet is 0.5% by mass or less when the entire solid electrolyte sheet is 100% by mass. .
請求項1に記載の固体電解質シートにおいて、
少なくとも前記多孔性基材の空隙を囲む骨格部表面に付着した粘着剤をさらに備え、
前記無機固体電解質材料の少なくとも一部が前記粘着剤に付着している固体電解質シート。
In the solid electrolyte sheet according to claim 1,
Further comprising an adhesive attached to the surface of the skeleton part surrounding at least the voids of the porous substrate;
A solid electrolyte sheet in which at least a part of the inorganic solid electrolyte material is attached to the pressure-sensitive adhesive.
請求項1または2に記載の固体電解質シートにおいて、
当該固体電解質シートの厚みが300μm以下である固体電解質シート。
The solid electrolyte sheet according to claim 1 or 2,
A solid electrolyte sheet having a thickness of 300 μm or less.
請求項1乃至3いずれか一項に記載の固体電解質シートにおいて、
前記無機固体電解質材料の充填量が、当該固体電解質シートの全体を100質量%としたとき、15質量%以上85質量%以下である固体電解質シート。
In the solid electrolyte sheet according to any one of claims 1 to 3,
A solid electrolyte sheet in which the filling amount of the inorganic solid electrolyte material is 15% by mass or more and 85% by mass or less when the total amount of the solid electrolyte sheet is 100% by mass.
請求項1乃至4いずれか一項に記載の固体電解質シートにおいて、
当該固体電解質シート中のバインダーの含有量が、前記固体電解質シートの全体を100質量%としたとき、0.5質量%未満である固体電解質シート。
In the solid electrolyte sheet according to any one of claims 1 to 4,
The solid electrolyte sheet whose content of the binder in the said solid electrolyte sheet is less than 0.5 mass% when the whole said solid electrolyte sheet is 100 mass%.
請求項1乃至5いずれか一項に記載の固体電解質シートにおいて、
全固体型リチウムイオン電池を構成する固体電解質層に用いられるものである固体電解質シート。
In the solid electrolyte sheet according to any one of claims 1 to 5,
A solid electrolyte sheet used for a solid electrolyte layer constituting an all solid-state lithium ion battery.
請求項1乃至6いずれか一項に記載の固体電解質シートにおいて、
27.0℃、印加電圧10mV、測定周波数域0.1Hz〜7MHzの測定条件における交流インピーダンス法による、前記固体電解質シートのリチウムイオン伝導度が0.2×10 −4 S・cm −1 以上である固体電解質シート。
In the solid electrolyte sheet according to any one of claims 1 to 6,
When the lithium ion conductivity of the solid electrolyte sheet is 0.2 × 10 −4 S · cm −1 or more by an AC impedance method under measurement conditions of 27.0 ° C., applied voltage 10 mV, and measurement frequency range 0.1 Hz to 7 MHz A solid electrolyte sheet.
請求項1乃至7いずれか一項に記載の固体電解質シートにおいて、
前記多孔性基材は絶縁性材料により構成されている固体電解質シート。
In the solid electrolyte sheet according to any one of claims 1 to 7,
The porous substrate is a solid electrolyte sheet made of an insulating material.
請求項1乃至8いずれか一項に記載の固体電解質シートにおいて、
前記多孔性基材の空隙率が50%以上95%以下である固体電解質シート。
In the solid electrolyte sheet according to any one of claims 1 to 8,
A solid electrolyte sheet in which the porosity of the porous substrate is 50% or more and 95% or less.
請求項1乃至9いずれか一項に記載の固体電解質シートにおいて、  In the solid electrolyte sheet according to any one of claims 1 to 9,
前記無機固体電解質材料が硫化物固体電解質材料および酸化物固体電解質材料から選択される少なくとも一種を含む固体電解質シート。  A solid electrolyte sheet, wherein the inorganic solid electrolyte material includes at least one selected from sulfide solid electrolyte materials and oxide solid electrolyte materials.
請求項1乃至10いずれか一項に記載の固体電解質シートにおいて、  In the solid electrolyte sheet according to any one of claims 1 to 10,
レーザー回折散乱式粒度分布測定法による重量基準粒度分布における、前記無機固体電解質材料の平均粒子径d  Average particle diameter d of the inorganic solid electrolyte material in a weight-based particle size distribution measured by a laser diffraction / scattering particle size distribution measurement method 5050 が1μm以上20μm以下である固体電解質シート。Is a solid electrolyte sheet having a thickness of 1 μm or more and 20 μm or less.
正極層と、固体電解質層と、負極層とがこの順番に積層された全固体型リチウムイオン電池であって、
前記固体電解質層が、請求項1乃至11いずれか一項に記載の固体電解質シートにより構成されたものである全固体型リチウムイオン電池。
An all-solid-state lithium ion battery in which a positive electrode layer, a solid electrolyte layer, and a negative electrode layer are laminated in this order,
The all-solid-state lithium ion battery in which the said solid electrolyte layer is comprised with the solid electrolyte sheet as described in any one of Claims 1 thru | or 11 .
請求項2に記載の固体電解質シートを製造するための製造方法であって、
シート状の多孔性基材の少なくとも一方の面に、粘着剤層を形成する工程と、
前記粘着剤層上に無機固体電解質材料を付着させることにより無機固体電解質材料層を形成し、前記多孔性基材、前記粘着剤層、および前記無機固体電解質材料層がこの順番に積層された積層体を得る工程と、
得られた前記積層体を加圧することにより、前記粘着剤層を構成する粘着剤を前記多孔性基材の空隙を囲む骨格部表面に付着させるとともに、前記多孔性基材の前記空隙内に前記無機固体電解質材料層を構成する前記無機固体電解質材料を充填する工程と、
を含む固体電解質シートの製造方法。
A manufacturing method for manufacturing the solid electrolyte sheet according to claim 2,
Forming an adhesive layer on at least one surface of the sheet-like porous substrate; and
An inorganic solid electrolyte material layer is formed by attaching an inorganic solid electrolyte material on the pressure-sensitive adhesive layer, and the porous base material, the pressure-sensitive adhesive layer, and the inorganic solid electrolyte material layer are laminated in this order. Obtaining a body;
By pressurizing the obtained laminate, the pressure-sensitive adhesive constituting the pressure-sensitive adhesive layer is attached to the surface of the skeleton surrounding the voids of the porous substrate, and the voids in the porous substrate are Filling the inorganic solid electrolyte material constituting the inorganic solid electrolyte material layer;
The manufacturing method of the solid electrolyte sheet containing this.
請求項2に記載の固体電解質シートを製造するための製造方法であって、
シート状の多孔性基材と、粘着剤を準備する工程と、
前記多孔性基材の空隙を囲む骨格部表面に、前記粘着剤をコーティングする工程と、
前記多孔性基材の前記空隙内に無機固体電解質材料を充填する工程と、
を含む固体電解質シートの製造方法。
A manufacturing method for manufacturing the solid electrolyte sheet according to claim 2,
A step of preparing a sheet-like porous substrate and an adhesive;
Coating the pressure-sensitive adhesive on the surface of the skeleton surrounding the voids of the porous substrate;
Filling an inorganic solid electrolyte material in the voids of the porous substrate;
The manufacturing method of the solid electrolyte sheet containing this.
請求項13または14に記載の固体電解質シートの製造方法であって、
前記多孔性基材の空隙体積をAとし、前記粘着剤の体積をBとしたとき、
[(A−B)/A]×100で定義される残空隙率が10%以上90%以下である固体電解質シートの製造方法。
A method for producing a solid electrolyte sheet according to claim 13 or 14 ,
When the void volume of the porous substrate is A and the volume of the adhesive is B,
The manufacturing method of the solid electrolyte sheet whose remaining porosity defined by [(A-B) / A] x100 is 10% or more and 90% or less.
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