JP2018091490A - Power roller unit for toroidal type continuously variable transmission - Google Patents

Power roller unit for toroidal type continuously variable transmission Download PDF

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JP2018091490A
JP2018091490A JP2018053702A JP2018053702A JP2018091490A JP 2018091490 A JP2018091490 A JP 2018091490A JP 2018053702 A JP2018053702 A JP 2018053702A JP 2018053702 A JP2018053702 A JP 2018053702A JP 2018091490 A JP2018091490 A JP 2018091490A
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outer ring
continuously variable
trunnion
power roller
convex surface
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JP6508380B2 (en
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西村 健
Takeshi Nishimura
健 西村
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NSK Ltd
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Abstract

PROBLEM TO BE SOLVED: To attain a structure capable of stabilizing shift operation and facilitating securement of durability.SOLUTION: An outer ring of a thrust rolling bearing is supported in an oscillation displaceable manner, by engaging a concave part provided on an outside surface of the outer ring with a cylindrical convex surface of a support beam part of a trunnion. Or, by engaging a concave groove 27 formed in a circumferential direction and a projection 28 formed on the cylindrical convex surface to the concave part, displacement of the outer ring on an axial direction of a central axis of the cylindrical convex surface is restricted. Further, by crowning both end parts in the circumferential direction on both outside surfaces of the projection 28, inclined convex surface parts 29, 29 are provided at both end parts in the circumferential direction.SELECTED DRAWING: Figure 4

Description

この発明は、例えば車両(自動車)用の自動変速機、建設機械(建機)用の自動変速機、航空機(固定翼機、回転翼機、飛行船等)等で使用されるジェネレータ(発電機)用の自動変速機、ポンプ等の各種産業機械の運転速度を調節する為の自動変速機として利用する、ハーフトロイダル型のトロイダル型無段変速機に組み込まれるパワーローラユニットの改良に関する。   The present invention relates to a generator (generator) used in, for example, an automatic transmission for a vehicle (automobile), an automatic transmission for a construction machine (construction machine), an aircraft (a fixed wing aircraft, a rotary wing aircraft, an airship, etc.), etc. The present invention relates to an improvement of a power roller unit incorporated in a half-toroidal toroidal continuously variable transmission that is used as an automatic transmission for adjusting the operating speed of various industrial machines such as automatic transmissions and pumps.

自動車用変速装置としてハーフトロイダル型のトロイダル型無段変速機を使用する事が、特許文献1〜4等の多くの刊行物に記載されると共に一部で実施されていて周知である。又、トロイダル型無段変速機と遊星歯車機構とを組み合わせて変速比の調整幅を広くする構造も、特許文献5等、やはり多くの刊行物に記載されて、従来から広く知られている。図7〜8は、これら各特許文献に記載されて従来から広く知られているトロイダル型無段変速機の第1例を示している。この従来構造の第1例の場合、入力回転軸1の両端寄り部分の周囲に1対の入力ディスク2、2を、それぞれがトロイド曲面である内側面同士を互いに対向させた状態で、前記入力回転軸1と同期した回転を可能に支持している。又、この入力回転軸1の中間部周囲に出力筒3を、この入力回転軸1に対する回転を可能に支持している。又、この出力筒3の外周面には、軸方向中央部に出力歯車4を固設すると共に、軸方向両端部に1対の出力ディスク5、5を、スプライン係合により、前記出力筒3と同期した回転を可能に支持している。又、この状態で、それぞれがトロイド曲面である、前記両出力ディスク5、5の外側面を、前記両入力ディスク2、2の内側面に対向させている。   The use of a half-toroidal toroidal continuously variable transmission as a transmission for an automobile is described in many publications such as Patent Documents 1 to 4 and partially implemented, and is well known. Further, a structure in which a toroidal type continuously variable transmission and a planetary gear mechanism are combined to widen the adjustment range of the gear ratio is also described in many publications such as Patent Document 5 and has been widely known. 7 to 8 show a first example of a toroidal-type continuously variable transmission described in these patent documents and widely known in the past. In the case of the first example of this conventional structure, a pair of input disks 2 and 2 are disposed around the portions near both ends of the input rotation shaft 1 in a state where the inner surfaces, each of which is a toroidal curved surface, face each other. The rotation synchronized with the rotating shaft 1 is supported. An output tube 3 is supported around the intermediate portion of the input rotary shaft 1 so as to be rotatable with respect to the input rotary shaft 1. Further, on the outer peripheral surface of the output cylinder 3, an output gear 4 is fixed at the center in the axial direction, and a pair of output disks 5 and 5 are connected to both ends in the axial direction by spline engagement. Supports the rotation synchronized with. In this state, the outer surfaces of the output disks 5 and 5, each of which is a toroidal curved surface, are opposed to the inner surfaces of the input disks 2 and 2.

又、前記両入力ディスク2、2と前記両出力ディスク5、5との間に、それぞれの外周面を球状凸面とした複数個のパワーローラ6、6を挟持している。これら各パワーローラ6、6は、それぞれトラニオン7、7に回転自在に支持されており、これら各トラニオン7、7は、それぞれ前記各ディスク2、5の中心軸に対し捩れの位置にある傾転軸8、8を中心とする揺動変位自在に支持されている。即ち、これら各トラニオン7、7は、それぞれの軸方向両端部に互いに同心に設けられた1対の傾転軸8、8と、これら各傾転軸8、8同士の間に存在する支持梁部9、9とを備えており、これら各傾転軸8、8が、支持板10、10に対し、ラジアルニードル軸受11、11を介して枢支されている。   Further, a plurality of power rollers 6, 6 each having a spherical convex surface are sandwiched between the input disks 2, 2 and the output disks 5, 5. The power rollers 6 and 6 are rotatably supported by trunnions 7 and 7, respectively. The trunnions 7 and 7 are tilted with respect to the central axes of the disks 2 and 5, respectively. The shafts 8 and 8 are supported so as to be swingable and displaceable. That is, each of the trunnions 7 and 7 includes a pair of tilting shafts 8 and 8 provided concentrically with each other at both axial ends, and a supporting beam existing between the tilting shafts 8 and 8. These tilting shafts 8 and 8 are pivotally supported with respect to the support plates 10 and 10 via radial needle bearings 11 and 11, respectively.

又、前記各パワーローラ6、6は、前記各トラニオン7、7を構成する支持梁部9、9の内側面に、基半部と先半部とが互いに偏心した支持軸12、12と、複数の転がり軸受とを介して、これら各支持軸12、12の先半部回りの回転、及び、これら各支持軸12、12の基半部を中心とする若干の揺動変位可能に支持されている。この様な各パワーローラ6、6の外側面と、前記各トラニオン7、7を構成する支持梁部9、9の内側面との間には、それぞれが前記複数の転がり軸受の一部である、スラスト玉軸受13、13と、スラストニードル軸受14、14とを、前記各パワーローラ6、6の側から順番に設けている。このうちのスラスト玉軸受13、13は、前記各パワーローラ6、6に加わるスラスト方向の荷重を支承しつつ、これら各パワーローラ6、6の回転を許容するものである。前記各スラスト玉軸受13、13は、前記各パワーローラ6、6の外側面に形成された内輪軌道15と、外輪16の内側面に形成された外輪軌道17との間に複数個の玉18、18を、転動可能に設けて成る。又、前記各スラストニードル軸受14、14は、前記各パワーローラ6、6から前記各スラスト玉軸受13、13を構成する外輪16、16に加わるスラスト荷重を支承しつつ、これら各外輪16、16及び前記各支持軸12、12の先半部が、これら各支持軸12、12の基半部を中心に揺動する事を許容するものである。   Each of the power rollers 6 and 6 includes support shafts 12 and 12 in which the base half portion and the tip half portion are eccentric to each other on the inner surface of the support beam portions 9 and 9 constituting the trunnions 7 and 7, respectively. Via a plurality of rolling bearings, the support shafts 12 and 12 are supported so as to be able to rotate around the front half of each of the support shafts 12 and 12 and to be slightly oscillated and displaced around the base half of each of the support shafts 12 and 12. ing. Between the outer side surfaces of the power rollers 6 and 6 and the inner side surfaces of the support beam portions 9 and 9 constituting the trunnions 7 and 7, each is a part of the plurality of rolling bearings. The thrust ball bearings 13 and 13 and the thrust needle bearings 14 and 14 are provided in order from the power rollers 6 and 6 side. Of these, the thrust ball bearings 13, 13 allow the power rollers 6, 6 to rotate while supporting a load in the thrust direction applied to the power rollers 6, 6. Each of the thrust ball bearings 13, 13 includes a plurality of balls 18 between an inner ring raceway 15 formed on the outer side surface of each of the power rollers 6, 6 and an outer ring raceway 17 formed on the inner side surface of the outer ring 16. , 18 are provided to be able to roll. The thrust needle roller bearings 14, 14 support thrust loads applied to the outer rings 16, 16 constituting the thrust ball bearings 13, 13 from the power rollers 6, 6. The front half of each of the support shafts 12 and 12 is allowed to swing around the base half of each of the support shafts 12 and 12.

上述の様なトロイダル型無段変速機の運転時には、駆動軸19により一方(図7の左方)の入力ディスク2を、押圧装置20を介して回転駆動する。この結果、前記入力回転軸1の両端部に支持された1対の入力ディスク2、2が、互いに近づく方向に押圧されつつ同期して回転する。そして、この回転が、前記各パワーローラ6、6を介して前記両出力ディスク5、5に伝わり、前記出力歯車4から取り出される。前記入力回転軸1とこの出力歯車4との間の変速比を変える場合は、油圧式のアクチュエータ21、21により前記各トラニオン7、7を前記各傾転軸8、8の軸方向に変位させる。この結果、前記各パワーローラ6、6の外周面と前記各ディスク2、5の内側面との転がり接触部(トラクション部)に作用する、接線方向の力の向きが変化する(転がり接触部にサイドスリップが発生する)。そして、この力の向きの変化に伴って前記各トラニオン7、7が、自身の傾転軸8、8を中心に揺動し、前記各パワーローラ6、6の外周面と前記各ディスク2、5の内側面との接触位置が変化する。これら各パワーローラ6、6の外周面を、前記両入力ディスク2、2の内側面の径方向外寄り部分と、前記両出力ディスク5、5の内側面の径方向内寄り部分とに転がり接触させれば、前記入力回転軸1と前記出力歯車4との間の変速比が増速側になる。これに対して、前記各パワーローラ6、6の外周面を、前記両入力ディスク2、2の内側面の径方向内寄り部分と、前記両出力ディスク5、5の内側面の径方向外寄り部分とに転がり接触させれば、前記入力回転軸1と前記出力歯車4との間の変速比が減速側になる。   During operation of the toroidal-type continuously variable transmission as described above, one input disk 2 (left side in FIG. 7) is rotationally driven by the drive shaft 19 via the pressing device 20. As a result, the pair of input disks 2 and 2 supported at both ends of the input rotating shaft 1 rotate synchronously while being pressed in a direction approaching each other. The rotation is transmitted to the output disks 5 and 5 through the power rollers 6 and 6 and is taken out from the output gear 4. When changing the gear ratio between the input rotary shaft 1 and the output gear 4, the trunnions 7, 7 are displaced in the axial direction of the tilt shafts 8, 8 by hydraulic actuators 21, 21. . As a result, the direction of the tangential force acting on the rolling contact portion (traction portion) between the outer peripheral surface of each of the power rollers 6 and 6 and the inner surface of each of the disks 2 and 5 changes (to the rolling contact portion). Side slip occurs). As the direction of the force changes, the trunnions 7 and 7 swing around their tilt shafts 8 and 8, and the outer peripheral surfaces of the power rollers 6 and 6 and the disks 2 and 8. The contact position with the inner surface of 5 changes. The outer peripheral surface of each of these power rollers 6 and 6 is in rolling contact with the radially outward portion of the inner surface of both input disks 2 and 2 and the radially inward portion of the inner surface of both output disks 5 and 5. By doing so, the gear ratio between the input rotary shaft 1 and the output gear 4 is increased. On the other hand, the outer peripheral surface of each of the power rollers 6, 6 is radially inward of the inner side surfaces of the input disks 2, 2 and the radially outer side of the inner surfaces of the output disks 5, 5. If it is brought into rolling contact with the portion, the gear ratio between the input rotary shaft 1 and the output gear 4 becomes the deceleration side.

上述の様なトロイダル型無段変速機の運転時には、動力の伝達に供される各部材、即ち、前記入力、出力各ディスク2、5と前記各パワーローラ6、6とが、前記押圧装置20が発生する押圧力に基づいて弾性変形する。そして、この弾性変形に伴って、前記入力、出力各ディスク2、5が軸方向に変位する。又、前記押圧装置20が発生する押圧力は、前記トロイダル型無段変速機により伝達するトルクが大きくなる程大きくなり、それに伴って前記各部材2、5、6の弾性変形量も多くなる。従って、前記トルクの変動に拘らず、前記入力、出力各ディスク2、5の内側面と前記各パワーローラ6、6の外周面との接触状態を適正に維持する為に、前記各トラニオン7、7に対してこれら各パワーローラ6、6を、前記各ディスク2、5の軸方向に変位させる機構が必要になる。上述した従来構造の第1例の場合には、前記各パワーローラ6、6を支持した前記各支持軸12、12の先半部を、同じく基半部を中心として揺動変位させる事により、前記各パワーローラ6、6を前記各ディスク2、5の軸方向に変位させる様にしている。   When the toroidal type continuously variable transmission as described above is operated, the members used for power transmission, that is, the input and output disks 2 and 5 and the power rollers 6 and 6 are connected to the pressing device 20. It is elastically deformed based on the pressing force generated. In accordance with this elastic deformation, the input and output disks 2 and 5 are displaced in the axial direction. The pressing force generated by the pressing device 20 increases as the torque transmitted by the toroidal continuously variable transmission increases, and the amount of elastic deformation of the members 2, 5, 6 increases accordingly. Therefore, in order to properly maintain the contact state between the inner surface of each of the input and output disks 2 and 5 and the outer peripheral surface of each of the power rollers 6 and 6 regardless of the fluctuation of the torque, each of the trunnions 7 and 7, a mechanism for displacing the power rollers 6 and 6 in the axial direction of the disks 2 and 5 is required. In the case of the above-described first example of the conventional structure, the tip half of each of the support shafts 12 and 12 that support the power rollers 6 and 6 is also oscillated and displaced about the base half as well. The power rollers 6 and 6 are displaced in the axial direction of the disks 2 and 5.

上述の様な従来構造の第1例の場合、前記各パワーローラ6、6を前記各ディスク2、5の軸方向に変位させる為の構造が複雑で、部品製作、部品管理、組立作業が何れも面倒になり、コストが嵩む事が避けられない。この様な問題を解決する為の技術として前記特許文献3には、図9〜14に示す様な構造が記載されている。本発明は、この図9〜14に示した従来構造の第2例を改良するものであるから、次に、この従来構造の第2例に就いて説明する。この従来構造の第2例の特徴は、トラニオン7aに対してパワーローラ6aを、入力、出力各ディスク2、5(図7参照)の軸方向の変位を可能に支持する部分の構造にあり、トロイダル型無段変速機全体としての基本的構造及び作用は、前述の図7〜8に示した従来構造の第1例と同様である。   In the first example of the conventional structure as described above, the structure for displacing the power rollers 6 and 6 in the axial direction of the disks 2 and 5 is complicated. However, it is inevitable that the cost will increase. As a technique for solving such a problem, Patent Document 3 describes a structure as shown in FIGS. Since the present invention improves the second example of the conventional structure shown in FIGS. 9 to 14, the second example of the conventional structure will be described next. The feature of the second example of this conventional structure is the structure of the portion that supports the trunnion 7a so that the power roller 6a can be displaced in the axial direction of the input and output disks 2, 5 (see FIG. 7). The basic structure and operation of the toroidal type continuously variable transmission as a whole are the same as those of the first example of the conventional structure shown in FIGS.

前記従来構造の第2例を構成するトラニオン7aは、両端部に互いに同心に設けられた1対の傾転軸8a、8bと、これら両傾転軸8a、8b同士の間に存在し、少なくとも入力、出力各ディスク2、5(図7参照)の径方向(図10、13、14の上下方向)に関する内側(図10、13、14の上側)の側面を円筒状凸面22とした、支持梁部23とを備える。前記両傾転軸8a、8bは、それぞれラジアルニードル軸受11a、11aを介して、支持板10、10(図8参照)に、揺動及び軸方向の変位を可能に支持する。   The trunnion 7a constituting the second example of the conventional structure exists between a pair of tilting shafts 8a and 8b concentrically provided at both ends, and between these tilting shafts 8a and 8b, and at least A support having a cylindrical convex surface 22 on the inner side (upper side of FIGS. 10, 13, and 14) of the input and output disks 2 and 5 (see FIG. 7) in the radial direction (vertical direction of FIGS. 10, 13, and 14). And a beam portion 23. The two tilting shafts 8a and 8b are supported on the support plates 10 and 10 (see FIG. 8) via the radial needle bearings 11a and 11a, respectively, so that they can swing and be displaced in the axial direction.

又、前記円筒状凸面22の中心軸イは、図10、13に示す様に、前記両傾転軸8a、8bの中心軸ロと平行で、これら両傾転軸8a、8bの中心軸ロよりも、前記各ディスク2、5の径方向に関して外側(図10、13、14の下側)に存在する。又、前記支持梁部23とパワーローラ6aの外側面との間に設けるスラスト玉軸受13aを構成する外輪16aの外側面に、部分円筒面状の凹部24を、この外側面を径方向に横切る状態で設けている。そして、この凹部24と、前記支持梁部23の円筒状凸面22とを係合させ、前記トラニオン7aに対して前記外輪16aを、前記各ディスク2、5の軸方向に関する揺動変位を可能に支持している。   Further, as shown in FIGS. 10 and 13, the center axis A of the cylindrical convex surface 22 is parallel to the center axis B of the both tilt axes 8a and 8b, and the center axis B of the both tilt axes 8a and 8b. Rather than the outer side (the lower side of FIGS. 10, 13, 14) in the radial direction of the disks 2, 5. Further, a concave portion 24 having a partially cylindrical surface is radially crossed on the outer surface of the outer ring 16a constituting the thrust ball bearing 13a provided between the support beam portion 23 and the outer surface of the power roller 6a. It is provided in the state. And this recessed part 24 and the cylindrical convex surface 22 of the said support beam part 23 are engaged, and the said outer ring 16a is rockable displacement about the axial direction of each said disks 2 and 5 with respect to the said trunnion 7a. I support it.

又、前記外輪16aの内側面中央部に支持軸12aを、この外輪16aと一体に固設して、前記パワーローラ6aをこの支持軸12aの周囲に、ラジアルニードル軸受25を介して、回転自在に支持している。更に、前記トラニオン7aの内側面のうち、前記支持梁部23の両端部と1対の傾転軸8a、8bとの連続部に、互いに対向する1対の段差面26、26を設けている。そして、これら両段差面26、26と、前記スラスト玉軸受13aを構成する外輪16aの外周面とを、当接若しくは近接対向させて、前記パワーローラ6aからこの外輪16aに加わるトラクション力を、何れかの段差面26、26で支承可能としている。   Further, a support shaft 12a is fixed to the center of the inner surface of the outer ring 16a integrally with the outer ring 16a, and the power roller 6a is rotatable around the support shaft 12a via a radial needle bearing 25. I support it. Furthermore, a pair of stepped surfaces 26 and 26 facing each other are provided on the inner surface of the trunnion 7a at a continuous portion between both end portions of the support beam portion 23 and the pair of tilting shafts 8a and 8b. . Then, these stepped surfaces 26, 26 and the outer peripheral surface of the outer ring 16a constituting the thrust ball bearing 13a are brought into contact with or in close proximity to each other, and any traction force applied from the power roller 6a to the outer ring 16a is selected. These step surfaces 26 and 26 can be supported.

上述の様に構成する従来構造の第2例のトロイダル型無段変速機によれば、前記パワーローラ6aを前記各ディスク2、5の軸方向に変位させて、構成各部材の弾性変形量の変化に拘らず、このパワーローラ6aの外周面と前記各ディスク2、5の軸方向片側面との接触状態を適正に維持できる構造を、簡単で低コストに構成できる。
即ち、トロイダル型無段変速機の運転時に、入力、出力各ディスク2、5、各パワーローラ6a等の弾性変形に基づき、これら各パワーローラ6aをこれら各ディスク2、5の軸方向に変位させる必要が生じると、これら各パワーローラ6aを回転自在に支持している前記スラスト玉軸受13aの外輪16aが、外側面に設けた部分円筒面状の凹部24と支持梁部23の円筒状凸面22との当接面を滑らせつつ、この円筒状凸面22の中心軸イを中心として揺動変位する。この揺動変位に基づき、前記各パワーローラ6aの外周面のうちで、前記各ディスク2、5の軸方向片側面と転がり接触する部分が、これら各ディスク2、5の軸方向に変位し、前記接触状態を適正に維持する。
According to the toroidal type continuously variable transmission of the second example of the conventional structure configured as described above, the power roller 6a is displaced in the axial direction of each of the disks 2 and 5, and the amount of elastic deformation of each constituent member is increased. Regardless of the change, a structure capable of appropriately maintaining the contact state between the outer peripheral surface of the power roller 6a and the one side surface in the axial direction of each of the disks 2 and 5 can be configured simply and at low cost.
That is, during operation of the toroidal continuously variable transmission, the power rollers 6a are displaced in the axial direction of the disks 2 and 5 based on elastic deformation of the input and output disks 2 and 5 and the power rollers 6a. When necessary, the outer ring 16a of the thrust ball bearing 13a that rotatably supports each of the power rollers 6a is provided with a concave portion 24 having a partial cylindrical surface provided on the outer surface and a cylindrical convex surface 22 of the support beam portion 23. The sliding surface of the cylindrical convex surface 22 is oscillated and displaced about the central axis a. Based on this oscillating displacement, the portion of the outer peripheral surface of each power roller 6a that is in rolling contact with one axial side surface of each disk 2, 5 is displaced in the axial direction of each disk 2, 5; The contact state is properly maintained.

前述した通り、前記円筒状凸面22の中心軸イは、変速動作の際に各トラニオン7aの揺動中心となる傾転軸8a、8bの中心軸ロよりも、前記各ディスク2、5の径方向に関して外側に存在する。従って、前記円筒状凸面22の中心軸イを中心とする揺動変位の半径は、前記変速動作の際の揺動半径よりも大きく、前記両入力ディスク2、2と前記両出力ディスク5、5との間の変速比の変動に及ぼす影響は少ない(無視できるか、容易に修正できる範囲に留まる)。   As described above, the central axis A of the cylindrical convex surface 22 is larger in diameter than the central axes B of the tilting shafts 8a and 8b, which are the oscillation centers of the trunnions 7a during the shifting operation. Exists with respect to the direction. Therefore, the radius of the rocking displacement about the central axis A of the cylindrical convex surface 22 is larger than the rocking radius at the time of the speed change operation, and both the input disks 2 and 2 and the both output disks 5, 5 Has little effect on the change in the transmission ratio between (and can be neglected or remain within an easily modifiable range).

図9〜14に示した従来構造の第2例の場合、図7〜8に示した同第1例に比べて、部品製作、部品管理、組立作業が何れも容易になり、コスト低廉化を図り易いが、変速動作を安定させる面からは、改良の余地がある。この理由は、前記各支持梁部23を中心とする前記各外輪16aの揺動変位を円滑に行わせる為、これら各支持梁部23の両端部分に1対ずつ設けた、前記各段差面26、26同士の間隔Dを、前記各外輪16aの外径dよりも少し大きく(D>d)する為である。これら各外輪16a、及び、この外輪16aと同心に支持された前記各パワーローラ6aは、前記間隔Dと前記外径dとの差(D−d)分だけ、前記各支持梁部23の軸方向に変位可能になる。   In the case of the second example of the conventional structure shown in FIGS. 9 to 14, parts manufacturing, parts management, and assembly work are all easier than the first example shown in FIGS. Although easy to achieve, there is room for improvement in terms of stabilizing the shifting operation. The reason for this is that each step surface 26 is provided in a pair at each end of each support beam 23 so that the outer ring 16a can be smoothly moved and displaced about each support beam 23. , 26 to make the distance D between the outer rings 16a slightly larger than the outer diameter d (D> d). The outer rollers 16a and the power rollers 6a supported concentrically with the outer ring 16a have shafts of the support beam portions 23 corresponding to a difference (D−d) between the distance D and the outer diameter d. Displaceable in the direction.

一方、トロイダル型無段変速機を搭載した車両の運転時、前記各パワーローラ6aには前記各ディスク2、5から、例えば加速時と減速時(エンジンブレーキの作動時)とで逆
方向の力(トロイダル型無段変速機の技術分野で周知の「2Ft」)が加わる。そして、この力2Ftにより、前記各パワーローラ6aが、前記各外輪16aと共に、前記各支持梁部23の軸方向に変位する。この変位の方向は、前述した各アクチュエータ21、21による各トラニオン7、7(図8参照)の変位方向と同じであり、変位量が0.1mm程度であっても、変速動作が開始される可能性を生じる。そして、この様な原因で変速動作が開始された場合には、運転動作とは直接関連しない変速動作となり、何れ修正されるにしても、運転者に違和感を与える。特に、トロイダル型無段変速機が伝達するトルクが低い状態で、上述の様な、運転者が意図しない変速が行われると、運転者に与える違和感が大きくなり易い。
On the other hand, during operation of a vehicle equipped with a toroidal-type continuously variable transmission, each power roller 6a receives a force in the opposite direction from each of the disks 2 and 5, for example, during acceleration and deceleration (when the engine brake is activated). ("2Ft", well known in the technical field of toroidal continuously variable transmissions). Then, the force 2Ft causes the power rollers 6a to be displaced in the axial direction of the support beam portions 23 together with the outer rings 16a. The direction of this displacement is the same as the displacement direction of each trunnion 7, 7 (see FIG. 8) by each actuator 21, 21 described above, and the shifting operation is started even when the displacement is about 0.1 mm. Create a possibility. When the shifting operation is started for such a reason, the shifting operation is not directly related to the driving operation, and the driver feels uncomfortable regardless of any correction. In particular, when a shift that is not intended by the driver as described above is performed in a state where the torque transmitted by the toroidal-type continuously variable transmission is low, a sense of discomfort given to the driver tends to increase.

上述の様にして生じる、運転動作とは直接関連しない変速動作の発生を抑える為には、前記間隔Dと前記外径dとの差(D−d)を僅少に(例えば数十μm程度に)抑える事が考えられる。但し、ハーフトロイダル型のトロイダル型無段変速機の運転時には、トラクション部から前記各パワーローラ6a、前記各外輪16aを介して前記各支持梁部23に加わるスラスト荷重により、前記各トラニオン7aが、図15に誇張して示す様に、前記各外輪16aを設置した側が凹となる方向に弾性変形する。そして、この弾性変形の結果、前記各トラニオン7a毎に1対ずつ設けた段差面26、26同士の間隔が縮まる。この様な状態でも、これら両段差面26、26同士の間隔Dが前記各外輪16aの外径d以下にならない様にする為には、通常状態(前記各トラニオン7aが弾性変形していない状態)での、前記間隔Dと前記外径dとの差を或る程度確保する必要がある。この結果、特に違和感が大きくなり易い、低トルクでの運転時に、上述の様な、運転動作とは直接関連しない変速動作が発生し易くなる。特に、前記特許文献5に記載されている様に、トロイダル型無段変速機と、遊星歯車式の変速機と、クラッチ装置とを組み合わせ、このクラッチ装置により低速モードと高速モードとを切り換える無段変速装置の場合、これら両モードの切り換えに伴って、加速状態のまま、前記トロイダル型無段変速機を通過するトルクの方向が逆転する。この為、上述した様な、運転動作とは直接関連しない変速動作が発生して、運転者に違和感を与え易い。   In order to suppress the occurrence of the speed change operation that is not directly related to the driving operation as described above, the difference (D−d) between the distance D and the outer diameter d is made small (for example, about several tens of μm). ) Can be suppressed. However, during the operation of the half-toroidal toroidal continuously variable transmission, each trunnion 7a is caused by a thrust load applied to each support beam portion 23 from the traction portion via each power roller 6a and each outer ring 16a. As exaggeratedly shown in FIG. 15, the side where each outer ring 16a is installed is elastically deformed in a direction in which it becomes concave. As a result of this elastic deformation, the distance between the step surfaces 26, 26 provided in pairs for each trunnion 7a is reduced. Even in such a state, in order to prevent the distance D between the two step surfaces 26 and 26 from becoming smaller than the outer diameter d of each outer ring 16a, the normal state (the state where each trunnion 7a is not elastically deformed). It is necessary to ensure a certain difference between the distance D and the outer diameter d. As a result, a shift operation that is not directly related to the driving operation as described above is likely to occur particularly during driving at a low torque, which tends to increase the sense of discomfort. In particular, as described in Patent Document 5, a toroidal continuously variable transmission, a planetary gear type transmission, and a clutch device are combined, and the clutch device is used to switch between a low speed mode and a high speed mode. In the case of the transmission, the direction of the torque passing through the toroidal type continuously variable transmission is reversed in the acceleration state as the two modes are switched. For this reason, as described above, a shifting operation not directly related to the driving operation occurs, and it is easy for the driver to feel uncomfortable.

一方、前記特許文献3には、支持梁部の円筒状凸面である内側面に形成した1対の外側面(軸方向側面)が互いに平行な突条と、外輪側の凹部に形成した、1対の内側面(軸方向側面)が互いに平行な凹溝とを係合させる事により、前記力2Ftを支承する構造も記載されている。但し、この様な構造の場合、トラニオンの弾性変形に伴い、前記突条と前記凹溝との係合部のうちの周方向(外輪の揺動方向)両端部で、この突条の外側面とこの凹溝の内側面との当接部の面圧が過度に高くなる事が、本発明者が行ったシミュレーションにより分かった。この様な状態で、外輪がトラニオンの支持梁部に対し揺動変位すると、前記突条の外側面と前記凹溝の内側面との擦れ合い部の摩耗が著しくなる可能性がある。そして、この摩耗により発生した摩耗粉が潤滑油(トラクションオイル)を汚染し、各部の潤滑状態を不良にしたり、歯車同士の噛合部や転がり軸受の転がり接触部を損傷し易くなったりする可能性がある。又、前記突条の外側面と前記凹溝の内側面との間の隙間(これら突条と凹溝との係合部のがたつき)が大きくなって、運転動作とは直接関連しない変速動作が発生し易くなる可能性がある。   On the other hand, in Patent Document 3, a pair of outer side surfaces (side surfaces in the axial direction) formed on the inner side surface, which is a cylindrical convex surface of the support beam portion, is formed in a ridge that is parallel to each other and a concave portion on the outer ring side. A structure is also described in which the force 2Ft is supported by engaging a pair of concave grooves whose inner side surfaces (side surfaces in the axial direction) are parallel to each other. However, in the case of such a structure, along the elastic deformation of the trunnion, the outer surface of the ridge is formed at both ends in the circumferential direction (the rocking direction of the outer ring) of the engagement portion between the ridge and the groove. It was found from the simulation conducted by the present inventors that the surface pressure of the contact portion with the inner surface of the concave groove becomes excessively high. In such a state, if the outer ring swings and displaces with respect to the trunnion support beam portion, there is a possibility that the wear of the rubbing portion between the outer surface of the ridge and the inner surface of the concave groove may become significant. And the abrasion powder generated by this wear may contaminate the lubricating oil (traction oil) and make the lubrication state of each part poor, or the meshing part of the gears and the rolling contact part of the rolling bearing may be easily damaged. There is. Further, the gap between the outer surface of the ridge and the inner surface of the groove (the rattling of the engaging portion between the ridge and the groove) becomes large, and the speed change is not directly related to the driving operation. There is a possibility that the operation is likely to occur.

特開2003−214516号公報JP 2003-214516 A 特開2007−315595号公報JP 2007-315595 A 特開2008−25821号公報JP 2008-25821 A 特開2008−275088号公報JP 2008-275088 A 特開2004−169719号公報JP 2004-169719 A

本発明は、上述の様な事情に鑑み、変速動作を安定させられ、且つ、耐久性の確保が容易な構造を実現すべく発明したものである。   In view of the circumstances as described above, the present invention has been invented to realize a structure that can stabilize a speed change operation and can easily ensure durability.

本発明のトロイダル型無段変速機用パワーローラユニットは、トラニオンと、パワーローラと、スラスト転がり軸受とを備える。
このうちのトラニオンは、両端部に互いに同心に設けられた1対の傾転軸と、これら両傾転軸同士の間に存在し、少なくとも片側面(これら両傾転軸の軸方向と直交する方向に関する両側面のうち、トロイダル型無段変速機への組み付け状態で径方向内側に存在する側面)を円筒状凸面とした支持梁部とを有する。
又、前記パワーローラは、外周面を球状凸面とし、前記トラニオンの片側面に回転自在に支持される。
又、前記スラスト転がり軸受は、外輪と、複数個の転動体とを有する。このうちの外輪は、軸方向に関して前記パワーローラに対向する片側面に外輪軌道が設けられており、軸方向に関して前記支持梁部に対向する他側面に部分円筒面状の凹部が設けられている。そして、この外輪は、この凹部を前記支持梁部の円筒状凸面に係合させる事で、前記トラニオンに対し、この円筒状凸面の中心軸を中心とする揺動変位を可能に支持される。又、前記各転動体は、前記外輪軌道と前記パワーローラに設けられた内輪軌道との間に転動自在に設けられている。
更に、前記スラスト転がり軸受の外輪は、前記凹部に周方向(円筒状凸面の周方向、凹部の幅方向)に形成された凹溝と、前記円筒状凸面に形成された突条とを係合させる事により、前記トラニオンに対し、揺動変位を可能に、且つ、前記両傾転軸の軸方向に関する変位を制限されている。
A power roller unit for a toroidal continuously variable transmission according to the present invention includes a trunnion, a power roller, and a thrust rolling bearing.
Of these, the trunnion exists between a pair of tilting shafts concentrically provided at both ends and between these tilting shafts, and at least one side surface (perpendicular to the axial direction of these tilting shafts). A support beam portion having a cylindrical convex surface on a side surface in the radial direction in a state of being assembled to the toroidal type continuously variable transmission.
The power roller has a spherical convex outer peripheral surface and is rotatably supported on one side surface of the trunnion.
The thrust rolling bearing has an outer ring and a plurality of rolling elements. Of these, the outer ring is provided with an outer ring raceway on one side facing the power roller in the axial direction, and a concave portion having a partial cylindrical surface is provided on the other side facing the support beam part in the axial direction. . The outer ring is supported by the trunnion so as to be able to swing and swing about the central axis of the cylindrical convex surface by engaging the concave portion with the cylindrical convex surface of the support beam portion. Each of the rolling elements is provided between the outer ring raceway and an inner ring raceway provided on the power roller so as to freely roll.
Furthermore, the outer ring of the thrust rolling bearing engages a concave groove formed in the concave portion in a circumferential direction (a circumferential direction of the cylindrical convex surface, a width direction of the concave portion) and a protrusion formed on the cylindrical convex surface. By doing so, the trunnion can be oscillated and the displacement of the two tilting shafts in the axial direction is limited.

特に、本発明のトロイダル型無段変速機用パワーローラユニットに於いては、前記両傾転軸の軸方向に関して互いに対向する、前記凹溝の内側面の周方向両端部と、前記突条の外側面のうちで、使用時(パワーローラユニットを組み込んだトロイダル型無段変速機の変速動作中)に、前記凹溝の内側面の周方向両端部が対向(摺接)する部分とのうちの少なくとも一方の部分を、周方向(揺動方向)両側に向かう程相手面から遠ざかる方向に傾斜させている。
この場合、例えば、前記一方の部分にのみクラウニングを施したり、前記一方の部分を、曲率半径が途中で変化する複合曲面により構成したりする事ができる。
In particular, in the power roller unit for a toroidal type continuously variable transmission according to the present invention, both end portions in the circumferential direction of the inner surface of the concave groove facing each other with respect to the axial direction of the two tilting shafts, Among the outer side surfaces, when used (during a speed change operation of the toroidal type continuously variable transmission incorporating the power roller unit), a portion of the inner side surface of the concave groove facing (sliding contact) with both ends in the circumferential direction At least one of the portions is inclined in a direction away from the mating surface as it goes to both sides in the circumferential direction (swing direction).
In this case, for example, the crowning can be applied only to the one part, or the one part can be constituted by a complex curved surface whose curvature radius changes midway.

上述の様に構成する本発明のトロイダル型無段変速機用パワーローラユニットによれば、変速動作を安定させられ、且つ、耐久性の確保が容易な構造を実現できる。
即ち、傾転軸の軸方向に関して互いに対向する、凹溝の内側面の周方向両端部と、突条の外側面のうちで、使用時に、この凹溝の内側面の周方向両端部が対向する部分とのうちの少なくとも一方の部分を、周方向両側に向かう程相手面から遠ざかる方向に傾斜させている為、前記外輪の凹部を前記トラニオンの円筒状凸面と係合させた状態で、前記突条と前記凹溝との係合部のうちの周方向両端部で、この突条の外側面とこの凹溝の内側面との当接部の面圧が過度に高くなる事を防止できる。従って、前記外輪の前記支持梁部に対する揺動変位に拘わらず、前記突条の外側面と前記凹溝の内側面との擦れ合い部で摩耗が著しくなる事を防止できる。この結果、前記トロイダル型無段変速機用パワーローラユニット、延いては、トロイダル型無段変速機全体の耐久性を確保し易い。又、前記突条と前記凹溝との寸法関係を長期間に亙り適正に維持できて、前記トロイダル型無段変速機の変速動作を長期間に亙り安定させられる。
According to the power roller unit for a toroidal type continuously variable transmission of the present invention configured as described above, it is possible to realize a structure in which the speed change operation can be stabilized and the durability can be easily secured.
That is, both ends in the circumferential direction of the inner surface of the groove and the outer surfaces of the protrusion facing each other in the axial direction of the tilting axis are opposed to each other in the circumferential direction on the inner surface of the groove. Since at least one portion of the portion to be inclined in a direction away from the mating surface toward the both sides in the circumferential direction, the concave portion of the outer ring is engaged with the cylindrical convex surface of the trunnion, It is possible to prevent the surface pressure of the contact portion between the outer surface of the protrusion and the inner surface of the groove from becoming excessively high at both ends in the circumferential direction of the engaging portion between the protrusion and the groove. . Therefore, regardless of the rocking displacement of the outer ring with respect to the support beam portion, it is possible to prevent the wear from becoming significant at the frictional portion between the outer surface of the protrusion and the inner surface of the groove. As a result, it is easy to ensure the durability of the power roller unit for the toroidal type continuously variable transmission, and thus the entire toroidal type continuously variable transmission. Further, the dimensional relationship between the protrusions and the concave grooves can be properly maintained over a long period of time, and the shifting operation of the toroidal type continuously variable transmission can be stabilized over a long period of time.

本発明の実施の形態の第1例のトロイダル型無段変速機用パワーローラユニットのうち、トラニオンを取り出した状態で示す斜視図。The perspective view shown in the state which took out the trunnion among the power roller units for toroidal type continuously variable transmissions of the 1st example of embodiment of this invention. 同じく外輪を取り出して示す斜視図(A)と、(A)と異なる方向から見た状態で示す斜視図(B)。The perspective view (B) shown in the state seen from the direction different from (A) and (A) which similarly takes out and shows an outer ring | wheel. クラウニングを施す部分を示す、トラニオンの支持梁部の要部拡大斜視図(A)と、同じく傾転軸の中心軸の軸方向に関して(A)と反対方向から見た状態で示す図(B)。The main part enlarged perspective view (A) of the support beam part of the trunnion showing the part to be crowned, and the same figure (B) shown in the state viewed from the opposite direction with respect to the axial direction of the central axis of the tilting axis (B) . 突条と凹溝との係合状態を説明する為の模式図。The schematic diagram for demonstrating the engagement state of a protrusion and a ditch | groove. 本発明の実施の形態の第2例のトロイダル型無段変速機用パワーローラユニットのうち、外輪を取り出した状態で示す斜視図(A)と、傾転軸の軸方向に関して(A)と反対方向から見た状態で示す斜視図(B)。Of the power roller unit for the toroidal type continuously variable transmission of the second example of the embodiment of the present invention, a perspective view (A) showing the outer ring taken out, and the axial direction of the tilting shaft is opposite to (A) The perspective view (B) shown in the state seen from the direction. 同じく図4と同様の図。The same figure as FIG. 従来構造の第1例を示す断面図。Sectional drawing which shows the 1st example of a conventional structure. 図7のa−a断面図。Aa sectional drawing of FIG. 従来構造の第2例を示す、スラスト玉軸受を介してパワーローラを支持したトラニオンを、各ディスクの径方向外側から見た斜視図。The perspective view which looked at the trunnion which supported the power roller via the thrust ball bearing which shows the 2nd example of the conventional structure from the radial direction outer side of each disk. 同じく、ディスクの周方向から見た状態で示す正面図。Similarly, the front view shown in the state seen from the circumferential direction of the disk. 図10の上方から見た平面図。The top view seen from the upper part of FIG. 図11の右方から見た側面図。The side view seen from the right side of FIG. 図11のb−b断面図。Bb sectional drawing of FIG. 図10のc−c断面図。Cc sectional drawing of FIG. パワーローラから加わるスラスト荷重に基づいてトラニオンが弾性変形した状態を誇張して示す、図13と同方向から見た断面図。FIG. 14 is a cross-sectional view seen from the same direction as FIG. 13, exaggeratingly showing a state where the trunnion is elastically deformed based on a thrust load applied from the power roller.

[実施の形態の第1例]
図1〜4は、本発明の実施の形態の第1例を示している。尚、本例を含めて本発明の特徴は、変速動作を安定させられ、且つ、耐久性の確保が容易な構造を実現する点にある。その他の部分の構造及び作用は、前述の図9〜13に示した従来構造の第2例と同様である。
[First example of embodiment]
1 to 4 show a first example of an embodiment of the present invention. The feature of the present invention, including this example, is that a speed change operation can be stabilized and a structure that can easily ensure durability can be realized. The structure and operation of the other parts are the same as in the second example of the conventional structure shown in FIGS.

本例のトロイダル型無段変速機用パワーローラユニットは、トラニオン7bと、パワーローラ6a(図9〜13参照)と、スラスト玉軸受13aとを備える。このうちのトラニオン7bは、両端部に互いに同心に設けられた1対の傾転軸8a、8bと、これら両傾転軸8a、8b同士の間に存在し、トロイダル型無段変速機に組み付けた状態で、入力、出力各ディスク2、5(図7参照)の径方向に関する内側(図1の上側)に存在する側面を円筒状凸面22aとした、支持梁部23aとを備える。   The power roller unit for the toroidal type continuously variable transmission of this example includes a trunnion 7b, a power roller 6a (see FIGS. 9 to 13), and a thrust ball bearing 13a. Of these, the trunnion 7b exists between a pair of tilting shafts 8a and 8b concentrically provided at both ends and the tilting shafts 8a and 8b, and is assembled to the toroidal continuously variable transmission. In this state, a support beam portion 23a having a cylindrical convex surface 22a on the inner side (upper side in FIG. 1) in the radial direction of the input and output disks 2 and 5 (see FIG. 7) is provided.

又、前記パワーローラ6aは、外周面を球状凸面としており、前記スラスト玉軸受13aを介して、前記支持梁部23aの内側面に、前記円筒状凸面22aの中心軸を中心とする揺動変位を可能に、且つ、自身の中心軸回りの回転を自在に支持されている。   Further, the power roller 6a has a spherical convex surface on the outer peripheral surface, and swinging displacement about the central axis of the cylindrical convex surface 22a is formed on the inner surface of the support beam portion 23a via the thrust ball bearing 13a. And can be freely rotated around its own central axis.

又、前記スラスト玉軸受13aは、前記トラニオン7bの支持梁部23aの内側面と前記パワーローラ6aの外側面との間に設けられ、外輪16bと、複数個の玉とを備える。このうちの外輪16bは、外側面に部分円筒面状の凹部24aを、この外側面を径方向に横切る状態で設け、内側面の中央部に支持軸12aを、前記外輪16bと一体に固設している。そして、前記外輪16bは、前記凹部24aを、前記支持梁部23aの円筒状凸面22aに係合させる事で、前記トラニオン7bに対し、この円筒状凸面22aの中心軸を中心とする揺動変位(前記トロイダル型無段変速機を組み立てた状態での、前記各ディスク2、5の軸方向に関する揺動変位)を可能に支持している。そして、前記外輪16bの内側面に設けた外輪軌道15aと前記パワーローラ6aの内側面に設けた内輪軌道との間に前記各玉を転動自在に配置して、前記スラスト玉軸受13aを構成すると共に、前記パワーローラ6aの中心孔の内周面と前記支持軸12aの外周面との間にラジアル軸受を設ける事で、このパワーローラ6aをこの支持軸12aの周囲に回転自在に支持する。   The thrust ball bearing 13a is provided between the inner surface of the support beam portion 23a of the trunnion 7b and the outer surface of the power roller 6a, and includes an outer ring 16b and a plurality of balls. Of these, the outer ring 16b is provided with a concave portion 24a having a partially cylindrical surface on the outer side surface in a state of crossing the outer side surface in the radial direction, and a support shaft 12a is fixed integrally with the outer ring 16b at the center of the inner side surface. doing. Then, the outer ring 16b engages the concave portion 24a with the cylindrical convex surface 22a of the support beam portion 23a, so that the outer ring 16b swings and displaces around the central axis of the cylindrical convex surface 22a with respect to the trunnion 7b. (The swing displacement in the axial direction of each of the disks 2 and 5 in the assembled state of the toroidal type continuously variable transmission) is supported. Then, the balls are rotatably arranged between an outer ring raceway 15a provided on the inner side surface of the outer ring 16b and an inner ring raceway provided on the inner side surface of the power roller 6a to constitute the thrust ball bearing 13a. At the same time, by providing a radial bearing between the inner peripheral surface of the center hole of the power roller 6a and the outer peripheral surface of the support shaft 12a, the power roller 6a is rotatably supported around the support shaft 12a. .

又、本例の場合、円筒状凹面である前記凹部24aに、この凹部24aの周方向(幅方向、外輪16bの揺動方向)に形成された断面矩形状の凹溝27と、前記トラニオン7bを構成する支持梁部23aの円筒状凸面22aに、この円筒状凸面22aの周方向に形成された突条28とを係合させる事により、前記外輪16bの前記トラニオン7bに対する、前記両傾転軸8a、8bの軸方向に関する変位を制限している。以上の構成に関しては、前述の特許文献3に記載された構造と同様である。   In the case of this example, the concave portion 24a which is a cylindrical concave surface is provided with a concave groove 27 having a rectangular cross section formed in the circumferential direction of the concave portion 24a (width direction, swinging direction of the outer ring 16b), and the trunnion 7b. By engaging the cylindrical convex surface 22a of the support beam portion 23a constituting the ridge 28 formed in the circumferential direction of the cylindrical convex surface 22a, the both tilting of the outer ring 16b with respect to the trunnion 7b is achieved. The displacement of the shafts 8a and 8b in the axial direction is limited. The above configuration is the same as the structure described in Patent Document 3 described above.

特に本例の構造の場合には、前記突条28の両外側面を、所謂パーシャルクラウニング形状としている。即ち、この突条28の両外側面のうちの周方向両端部(用途や車種、トロイダル型無段変速機が伝達するトルクの大きさ等により異なるが、例えば一般的な乗用車用のトロイダル型無段変速機の場合には、周方向両端からそれぞれ周方向に関する全長の1/2〜1/5程度の範囲で、図3に斜格子で示す部分)に、クラウニング処理を施す事で、前記各ディスク2、5の径方向内方から見た形状が、曲率半径の大きい(用途や車種、トロイダル型無段変速機が伝達するトルクの大きさ等により異なるが、例えば一般的な乗用車用のトロイダル型無段変速機の場合には、曲率半径が100〜1000mm程度の)部分凸円弧状である、傾斜凸面部29、29をそれぞれ設けている。又、前記突条28の両外側面のうちの周方向中間部に、前記凹溝27の両内側面と平行な平坦面部30、30を設け、これら両平坦面部30、30と前記各傾斜凸面部29、29とを滑らかに連続させている。一方、前記凹溝27の両内側面は、全長に亙り互いに平行な平坦面としている。   Particularly in the case of the structure of this example, both outer side surfaces of the protrusion 28 have a so-called partial crowning shape. That is, both end portions in the circumferential direction on both outer side surfaces of the ridge 28 (which varies depending on the application, vehicle type, magnitude of torque transmitted by the toroidal type continuously variable transmission, etc., for example, a toroidal type for a general passenger car) In the case of a step transmission, by applying a crowning process to the range of about 1/2 to 1/5 of the total length in the circumferential direction from both ends in the circumferential direction), The shape of the disks 2 and 5 viewed from the inside in the radial direction has a large radius of curvature (this varies depending on the application, vehicle type, magnitude of torque transmitted by the toroidal type continuously variable transmission, etc., for example, a toroidal for a general passenger car) In the case of the type continuously variable transmission, inclined convex surface portions 29 and 29 each having a partially convex arc shape (having a radius of curvature of about 100 to 1000 mm) are provided. Further, flat surface portions 30 and 30 parallel to both inner surface surfaces of the concave groove 27 are provided in the circumferential intermediate portion of both outer surfaces of the protrusion 28, and both the flat surface portions 30 and 30 and the inclined convex surfaces are provided. The parts 29 and 29 are smoothly continued. On the other hand, both inner side surfaces of the concave groove 27 are flat surfaces parallel to each other over the entire length.

上述の様に構成する本例のトロイダル型無段変速機用パワーローラユニットは、前記突条28の両外側面を、所謂パーシャルクラウニング形状としている為、前記トロイダル型無段変速機の運転時に、前記トラニオン7bが前記外輪16bを設置した側が凹となる方向に弾性変形した場合であっても、前記凹溝27の内側面と前記突条28の外側面との当接部のうちの周方向両端部の面圧が、過度に高くなる事を防止できる。従って、前記外輪16bの前記支持梁部23aに対する揺動変位の際に、前記凹溝27の内側面と前記突条28の外側面との擦れ合い部の摩耗が著しくなる事を防止できて、摩耗粉が潤滑油を汚染する事を抑えられる。この結果、この潤滑油が供給される各部の潤滑状態を長期間に亙って良好に保つと共に、歯車同士の噛合部や転がり軸受の転がり接触部を損傷し難くできて、前記前記トロイダル型無段変速機用パワーローラユニット、延いては、前記トロイダル型無段変速機全体の耐久性の確保を図り易くできる。又、前記凹溝27と前記突条28との寸法関係(これら凹溝27の内側面と突条28の外側面との間の隙間の大きさ)を長期間に亙り適正に維持できる為、前記トロイダル型無段変速機によるトルクの伝達方向が逆転する際に、意図しない変速動作が行われる事を長期間に亙り防止して、運転者に違和感を与える事を防止できる。   Since the power roller unit for the toroidal type continuously variable transmission of the present example configured as described above has both outer side surfaces of the protrusion 28 in a so-called partial crowning shape, during operation of the toroidal type continuously variable transmission, Even if the trunnion 7b is elastically deformed in a direction in which the side on which the outer ring 16b is installed is concave, the circumferential direction of the contact portion between the inner surface of the groove 27 and the outer surface of the protrusion 28 It is possible to prevent the surface pressure at both ends from becoming excessively high. Therefore, when the outer ring 16b is oscillated and displaced with respect to the support beam portion 23a, it is possible to prevent the abrasion of the rubbing portion between the inner side surface of the concave groove 27 and the outer side surface of the protrusion 28, and It is possible to prevent the wear powder from contaminating the lubricating oil. As a result, the lubrication state of each part to which the lubricating oil is supplied can be kept good for a long period of time, and the meshing part of the gears and the rolling contact part of the rolling bearing can be hardly damaged. It is possible to easily ensure the durability of the power roller unit for a step transmission, and thus the entire toroidal continuously variable transmission. In addition, since the dimensional relationship between the groove 27 and the protrusion 28 (the size of the gap between the inner surface of the groove 27 and the outer surface of the protrusion 28) can be maintained properly over a long period of time, When the torque transmission direction by the toroidal-type continuously variable transmission is reversed, it is possible to prevent an unintended shift operation from being performed for a long period of time and to prevent the driver from feeling uncomfortable.

尚、本発明を実施する場合に、前記突条28の両外側面のうちの周方向両端部を、曲率半径が途中で変化する複合曲面により構成しても良い。又、前記突条28の両外側面を、全長に亙り単一の曲率半径を有する、所謂フルクラウニング形状とする事もできる。但し、前記トロイダル型無段変速機の運転時に、前記パワーローラ6aに加わる力2Ftを支承する面からは、前記突条28の両外側面のうちの周方向中間部に、前記凹溝27の両内側面と平行な平坦面部30、30を設ける事がより好ましい。   In the case where the present invention is carried out, both end portions in the circumferential direction of both outer side surfaces of the protrusion 28 may be constituted by a compound curved surface whose curvature radius changes midway. Further, both outer side surfaces of the protrusion 28 can be formed into a so-called full crowning shape having a single radius of curvature over the entire length. However, during the operation of the toroidal type continuously variable transmission, the concave groove 27 is formed in the circumferential intermediate portion of the outer side surfaces of the protrusion 28 from the surface supporting the force 2Ft applied to the power roller 6a. It is more preferable to provide flat surface portions 30 and 30 parallel to both inner side surfaces.

又、本発明を実施する場合に、前述の特許文献3に記載された構造の様に、円筒状凸面を支持梁部の全周に亙り形成し、この円筒状凸面の軸方向中央部に全周に亙り形成した外周面側凹溝に、それぞれがほぼ半円形である1対の係止片を係止する事で、前記円筒状凸面に周方向の突条を設ける事もできる。この様な構造で、この突条の外側面に傾斜凸面部を設ける場合、この突条の外側面のうち、外輪とトラニオンとの位置関係が、トロイダル型無段変速機の変速動作開始以前と同じ、中立状態で、この外輪の凹部に形成された凹溝の内側面の周方向両端部と対向する部分に前記傾斜凸面部を設ける。尚、トロイダル型無段変速機の変速動作中(使用時)の、前記外輪の前記トラニオンに対する揺動角度は極僅か(用途や車種、トロイダル型無段変速機が伝達するトルクの大きさ等により異なるが、例えば一般的な乗用車用のトロイダル型無段変速機の場合には、最大で約1度)である為、前記突条の外側面のうちで、変速動作中に、前記凹溝の内側面の周方向両端部と対向する部分は、同じく中立状態で、前記凹溝の内側面の周方向両端部と対向する部分と実質的に同じである。   Further, when the present invention is implemented, a cylindrical convex surface is formed over the entire circumference of the support beam portion as in the structure described in the above-mentioned Patent Document 3, and the cylindrical convex surface is entirely formed in the central portion in the axial direction. By engaging a pair of locking pieces, each of which is substantially semicircular, in the outer circumferential surface-side concave groove formed over the circumference, it is possible to provide circumferential protrusions on the cylindrical convex surface. In such a structure, when the inclined convex surface portion is provided on the outer surface of the ridge, the positional relationship between the outer ring and the trunnion on the outer surface of the ridge is the same as before the start of the shifting operation of the toroidal continuously variable transmission. In the same, neutral state, the inclined convex surface portion is provided at a portion facing the both ends in the circumferential direction of the inner surface of the concave groove formed in the concave portion of the outer ring. The swing angle of the outer ring with respect to the trunnion during the shifting operation of the toroidal continuously variable transmission (during use) is very small (depending on the application, vehicle type, magnitude of torque transmitted by the toroidal continuously variable transmission, etc. Although it is different, for example, in the case of a toroidal-type continuously variable transmission for a general passenger car, it is about 1 degree at the maximum). The portions facing the circumferential end portions of the inner surface are also in the neutral state and are substantially the same as the portions facing the circumferential end portions of the inner surface of the concave groove.

[実施の形態の第2例]
図5〜6は、本発明の実施の形態の第2例を示している。本例の場合には、外輪16cの凹部24aに形成した凹溝27aの両内側面のうちの周方向両端部に、各ディスク2、5(図7参照)の径方向外方から見た形状が、曲率半径が大きい部分凹円弧状である傾斜凹面部31、31をそれぞれ設けると共に、周方向中間部に互いに平行な平坦面部32、32をそれぞれ設け、これら両平坦面部32、32と前記各傾斜凹面部31、31とを滑らかに連続させている。一方、トラニオン7b(図1参照)を構成する支持梁部23aの円筒状凸面22aに周方向に形成した突条28の両外側面を、全長に亙り互いに平行な平坦面としている。この様な構成により、トロイダル型無段変速機の運転時に、前記トラニオン7bが前記外輪16cを設置した側が凹となる方向に弾性変形した場合であっても、前記凹溝27の内側面と前記突条28の外側面との当接部のうちの周方向両端部の面圧が、過度に高くなる事を防止している。
その他の部分の構成及び作用は、上述した実施の形態の第1例の場合と同様である。
[Second Example of Embodiment]
5 to 6 show a second example of the embodiment of the present invention. In the case of this example, the shape of each disk 2, 5 (see FIG. 7) viewed from the radially outer side at both circumferential ends of both inner side surfaces of the concave groove 27a formed in the concave portion 24a of the outer ring 16c. Are provided with inclined concave surface portions 31 and 31 each having a partially concave arc shape with a large radius of curvature, and provided with flat surface portions 32 and 32 parallel to each other in the circumferential intermediate portion. The inclined concave surface portions 31 and 31 are smoothly continued. On the other hand, both outer side surfaces of the protrusion 28 formed in the circumferential direction on the cylindrical convex surface 22a of the support beam portion 23a constituting the trunnion 7b (see FIG. 1) are flat surfaces parallel to each other over the entire length. With such a configuration, even when the trunnion 7b is elastically deformed in a direction in which the outer ring 16c side is recessed during operation of the toroidal-type continuously variable transmission, the inner surface of the groove 27 and the The surface pressure at both ends in the circumferential direction of the contact portion with the outer surface of the protrusion 28 is prevented from becoming excessively high.
The configuration and operation of the other parts are the same as in the case of the first example of the embodiment described above.

1 入力回転軸
2 入力ディスク
3 出力筒
4 出力歯車
5 出力ディスク
6、6a パワーローラ
7、7a、7b トラニオン
8、8a、8b 傾転軸
9 支持梁部
10 支持板
11、11a ラジアルニードル軸受
12、12a 支持軸
13、13a スラスト玉軸受
14 スラストニードル軸受
15、15a 内輪軌道
16、16a、16b 外輪
17 外輪軌道
18 玉
19 駆動軸
20 押圧装置
21 アクチュエータ
22、22a 円筒状凸面
23、23a、23b 支持梁部
24、24a 凹部
25 ラジアルニードル軸受
26 段差面
27、27a 凹溝
28 突条
29 傾斜凸面部
30 平坦面部
31 傾斜凹面部
32 平坦面部
DESCRIPTION OF SYMBOLS 1 Input rotating shaft 2 Input disk 3 Output cylinder 4 Output gear 5 Output disk 6, 6a Power roller 7, 7a, 7b Trunnion 8, 8a, 8b Tilt shaft 9 Support beam part 10 Support plate 11, 11a Radial needle bearing 12, 12a Support shaft 13, 13a Thrust ball bearing 14 Thrust needle bearing 15, 15a Inner ring raceway 16, 16a, 16b Outer race 17 Outer raceway 18 Ball 19 Drive shaft 20 Pressing device 21 Actuator 22, 22a Cylindrical convex surfaces 23, 23a, 23b Support beam Part 24, 24a Concave part 25 Radial needle bearing 26 Stepped surface 27, 27a Concave groove 28 Projection 29 Inclined convex part 30 Flat surface part 31 Inclined concave part 32 Flat surface part

Claims (1)

両端部に互いに同心に設けられた1対の傾転軸と、これら両傾転軸同士の間に存在し、少なくとも片側面を円筒状凸面とした支持梁部とを有するトラニオンと、
外周面を球状凸面とし、このトラニオンの片側面に回転自在に支持されたパワーローラと、
軸方向片側面に外輪軌道を設ける共に、軸方向他側面に直径方向に亙り部分円筒面状の凹部を設け、この凹部を前記支持梁部の円筒状凸面に係合させる事で、 前記トラニオンに対し、この円筒状凸面の中心軸を中心とする揺動変位を可能に支持された外輪と、前記外輪軌道と前記パワーローラに設けられた内輪軌道との間に転動自在に設けられた、複数個の転動体とを有するスラスト転がり軸受とを備え、
このスラスト転がり軸受の外輪は、前記凹部に周方向に形成された凹溝と、前記円筒状凸面に形成された突条と、を係合させる事により、前記トラニオンに対し、揺動変位を可能に、且つ、前記両傾転軸の軸方向に関する変位を制限されている、トロイダル型無段変速機用パワーローラユニットに於いて、
前記両傾転軸の軸方向に関して互いに対向する、前記凹溝の内側面の周方向両端部と、前記突条の外側面のうちで、この凹溝の内側の周方向両端部が対向する部分とのうちの少なくとも一方の部分を、周方向両側に向かう程相手面から遠ざかる方向に傾斜させている事を特徴とするトロイダル型無段変速機用パワーローラユニット。
A trunnion having a pair of tilting shafts concentrically provided at both end portions, and a supporting beam portion that is present between the two tilting shafts and has a cylindrical convex surface on at least one side surface;
The outer peripheral surface is a spherical convex surface, and a power roller rotatably supported on one side surface of the trunnion;
An outer ring raceway is provided on one side surface in the axial direction, and a concave portion having a partial cylindrical surface is provided in the diametrical direction on the other side surface in the axial direction. By engaging this concave portion with the cylindrical convex surface of the support beam portion, the trunnion On the other hand, the outer ring supported so as to be able to swing and swing around the central axis of the cylindrical convex surface, and provided between the outer ring raceway and the inner ring raceway provided in the power roller, so as to be freely rollable. A thrust rolling bearing having a plurality of rolling elements,
The outer ring of this thrust rolling bearing can swing and displace with respect to the trunnion by engaging a groove formed in the circumferential direction in the recess with a protrusion formed on the cylindrical convex surface. In addition, in the power roller unit for toroidal type continuously variable transmission, the displacement in the axial direction of both tilting shafts is limited,
Of the both ends in the circumferential direction of the inner surface of the groove and the outer surfaces of the ridges, the opposite ends in the circumferential direction on the inner side of the groove are opposed to each other in the axial direction of the two tilt axes. A power roller unit for a toroidal continuously variable transmission, characterized in that at least one of the two is inclined in a direction away from the mating surface toward the both sides in the circumferential direction.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011174539A (en) * 2010-02-24 2011-09-08 Nsk Ltd Toroidal type continuously variable transmission
WO2013115396A1 (en) * 2012-02-03 2013-08-08 日本精工株式会社 Toroidal-type continuously variable transmission

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011174539A (en) * 2010-02-24 2011-09-08 Nsk Ltd Toroidal type continuously variable transmission
WO2013115396A1 (en) * 2012-02-03 2013-08-08 日本精工株式会社 Toroidal-type continuously variable transmission

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