JP2018088863A - Oil-and-fat composition, and plastic oil-and-fat composition containing said oil-and-fat composition - Google Patents

Oil-and-fat composition, and plastic oil-and-fat composition containing said oil-and-fat composition Download PDF

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JP2018088863A
JP2018088863A JP2016234630A JP2016234630A JP2018088863A JP 2018088863 A JP2018088863 A JP 2018088863A JP 2016234630 A JP2016234630 A JP 2016234630A JP 2016234630 A JP2016234630 A JP 2016234630A JP 2018088863 A JP2018088863 A JP 2018088863A
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oil
fat composition
fatty acid
plastic
mass
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JP7325165B2 (en
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詩織 堀
Shiori Hori
詩織 堀
真理子 福嶋
Mariko Fukushima
真理子 福嶋
和男 石川
Kazuo Ishikawa
和男 石川
誠 塩田
Makoto Shioda
誠 塩田
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Snow Brand Milk Products Co Ltd
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Snow Brand Milk Products Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a composition capable of reducing the phenomenon of oil-off in a plastic oil-and-fat composition, even when the contents of saturated fatty acids and trans fatty acids of oils and fats used as a raw material of the plastic oil-and-fat composition are reduced, and a plastic oil-and-fat composition containing the composition and a method for producing the same.SOLUTION: An oil-and-fat composition contains (a) a triglyceride containing one or more behenic acid residues, and further contains at least one of (b) palmitic acid-bound monoglyceride fatty acid ester and (c) stearic acid-bound monoglyceride fatty acid ester.SELECTED DRAWING: None

Description

本発明は、オイルオフ低減作用を有する油脂組成物及びそれを含む可塑性油脂組成物に関する。   The present invention relates to an oil / fat composition having an oil-off reducing action and a plastic oil / fat composition containing the same.

パンに塗る、料理に使用する、等の用途で用いられる可塑性油脂組成物は通常冷蔵で保存されるが、購入時に店舗から持ち帰る際や、家庭での利用の際には、可塑性油脂組成物の原料として用いられる一部の油脂の融点よりも高い温度の雰囲気下に一定時間晒される。   Plastic oil and fat compositions used for purposes such as painting on bread and cooking are usually stored refrigerated, but when taking them home from a store or when using them at home, It is exposed for a certain period of time in an atmosphere at a temperature higher than the melting point of some of the fats and oils used as a raw material.

このような場合に固体状の可塑性油脂組成物の表面に目視可能な液状物が発生する現象であるオイルオフが生じることがある。このため、可塑性油脂組成物は、可塑性油脂組成物の原料として用いられる一部の油脂の融点よりも高い温度の雰囲気下においても、オイルオフが生じないことが品質上要求される。   In such a case, oil off, which is a phenomenon in which a visible liquid material is generated on the surface of the solid plastic fat composition, may occur. For this reason, the quality of the plastic oil / fat composition is required not to cause oil-off even in an atmosphere at a temperature higher than the melting point of a part of the oil / fat used as a raw material for the plastic oil / fat composition.

従来、可塑性油脂組成物には、動物性、又は植物性の油脂を水素添加処理して得られる部分水素添加油脂が利用されてきた。部分水素添加油脂は、油脂の不飽和脂肪酸残基の炭素間の二重結合に水素を付加することにより、二重結合を減らし、飽和脂肪酸残基の割合を高めることによって融点を上昇させた固体又は半固体状の油脂である。   Conventionally, partially hydrogenated fats and oils obtained by hydrogenating animal or vegetable fats and oils have been used for plastic fat and oil compositions. Partially hydrogenated fats and oils are solids that have increased melting point by adding hydrogen to the carbon-carbon double bonds of unsaturated fatty acid residues in fats and oils, thereby reducing the double bonds and increasing the proportion of saturated fatty acid residues. Alternatively, it is a semi-solid oil.

部分水素添加油脂の製造工程中で不飽和脂肪酸残基にトランス異性体(以下、トランス脂肪酸)が生成する。アメリカ食品医薬品局が「不飽和脂肪酸であって、トランス配位である非共役二重結合を1つ以上持つ物質」と定義しているトランス脂肪酸を脂肪酸残基として有する油脂は、一般にシス配位体を脂肪酸残基として有する油脂よりも融点が高く、β’型の結晶多形を維持することが知られている。
不飽和脂肪酸残基と上記した特性を持つトランス脂肪酸残基を含む部分水素添加油脂は、水素添加の程度により融点を自由に調節でき、また、高温や常温下における部分的な液状化の低減ができるため、マーガリン、ファットスプレッド、ショートニング等に広く使用されている。
A trans isomer (hereinafter referred to as trans fatty acid) is generated in the unsaturated fatty acid residue during the production process of the partially hydrogenated fat. Oils and fats that have trans fatty acids as fatty acid residues, as defined by the US Food and Drug Administration as "substances that are unsaturated fatty acids and have one or more non-conjugated double bonds in trans coordination" are generally cis-coordinated It is known that it has a melting point higher than that of fats and oils having a body as a fatty acid residue and maintains a β′-type crystal polymorph.
Partially hydrogenated fats and oils containing unsaturated fatty acid residues and trans fatty acid residues having the characteristics described above can freely adjust the melting point depending on the degree of hydrogenation, and can reduce partial liquefaction at high temperatures and normal temperatures. Because it can be used, it is widely used for margarine, fat spread, shortening, etc.

一方で、近年、トランス脂肪酸残基を含む油脂の摂取による健康被害が懸念されている。トランス脂肪酸残基を含む油脂の過剰摂取は、心筋梗塞などの冠動脈心疾患の危険因子となることから、多くの国がトランス脂肪酸の表示規制とトランス脂肪酸残基を多く含む部分水素添加油脂の使用規制を設けている。
アメリカにおいては、アメリカ食品医薬品局が部分水素添加油脂を、一般に安全と認められる指標であるGRAS(Generally Recognized As Safe)対象から除外することを決定している(2015年6月)。
また、油脂中の飽和脂肪酸残基も、その過剰摂取により冠動脈心疾患のリスクを高めることが指摘されている。
On the other hand, in recent years, there are concerns about health hazards due to the intake of fats and oils containing trans fatty acid residues. Excessive intake of fats and oils containing trans fatty acid residues is a risk factor for coronary heart disease such as myocardial infarction, so many countries use labeling regulations for trans fatty acids and the use of partially hydrogenated fats and oils that contain many trans fatty acid residues There are regulations.
In the United States, the US Food and Drug Administration has decided to exclude partially hydrogenated fats and oils from GRAS (Generally Recognized As Safe), which is a generally accepted indicator (June 2015).
It has also been pointed out that saturated fatty acid residues in fats and oils also increase the risk of coronary heart disease due to excessive intake.

このように、部分水素添加油脂は可塑性油脂組成物に所望の物性を付与できる一方、健康被害への関与が指摘されていることから、部分水素添加油脂の代替原料を用いて、油脂中のトランス脂肪酸残基、あるいはトランス脂肪酸残基と不飽和脂肪酸残基を低減しつつ、可塑性油脂組成物に所望の物性を付与する取り組みがなされている。   Thus, while partially hydrogenated fats and oils can impart desired physical properties to the plastic fat and oil composition, it has been pointed out that they are involved in health hazards. Therefore, using alternative raw materials for partially hydrogenated fats and oils, Efforts have been made to impart desired physical properties to the plastic fat composition while reducing fatty acid residues, or trans fatty acid residues and unsaturated fatty acid residues.

特許文献1には、高融点油脂の使用量を調整し、さらにポリグリセリン脂肪酸エステルを含有するトランス脂肪酸を低減したマーガリン及びショートニングが開示されている。
特許文献2には、油脂原料としてトランス脂肪酸残基を実質的に有さない油脂のみを用い、ジエステル体を50質量%以上含むグリセリン脂肪酸エステルを添加した可塑性油脂組成物が開示されている。
特許文献3には、異なる融点の油脂原料を用い、液状の高融点油脂原料に冷却した液状の低融点油脂原料を混合することで得られるトランス脂肪酸残基を含まない可塑性油脂組成物の製造方法が開示されている。
Patent Document 1 discloses margarine and shortening in which the amount of high melting point oil and fat is adjusted and the trans fatty acid containing polyglycerin fatty acid ester is reduced.
Patent Document 2 discloses a plastic fat composition using only fats and oils substantially free of trans fatty acid residues as a raw material for fats and oils and adding a glycerin fatty acid ester containing 50% by mass or more of a diester.
Patent Document 3 discloses a method for producing a plastic fat composition that does not contain a trans fatty acid residue, which is obtained by mixing an oil raw material with different melting points and mixing a cooled liquid low melting point oil raw material with a liquid high melting point oil raw material. Is disclosed.

特開2008-125358号公報JP 2008-125358 A 特開2007-89527号公報JP 2007-89527 A 特開2010-106170号公報JP 2010-106170 A

ところが、特許文献1と2では、油脂中のトランス脂肪酸残基は低減されているが、飽和脂肪酸残基については考慮されていない。例えば、特許文献2のジエステル体を50質量%以上含むグリセリン脂肪酸エステルを添加した可塑性油脂組成物は、使用する油脂の飽和脂肪酸含量が低い場合は常温保存下でオイルオフが発生する。
特許文献3ではトランス脂肪酸残基も飽和脂肪酸残基も低減化されているが、飽和脂肪酸残基はなお一定量含まれており、さらなる低減化の余地がある。
上記したように、トランス脂肪酸残基、及び飽和脂肪酸残基をともに低減した場合であってもオイルオフを生じない可塑性油脂組成物とその簡便な製造方法は開示されていなかった。
However, in Patent Documents 1 and 2, trans fatty acid residues in fats and oils are reduced, but saturated fatty acid residues are not considered. For example, in a plastic fat composition to which a glycerin fatty acid ester containing 50% by mass or more of the diester body of Patent Document 2 is added, when the saturated fatty acid content of the fat used is low, an oil-off occurs during storage at room temperature.
In Patent Document 3, both trans fatty acid residues and saturated fatty acid residues are reduced, but a certain amount of saturated fatty acid residues are still contained, and there is room for further reduction.
As described above, a plastic fat composition that does not cause oil-off even when both trans fatty acid residues and saturated fatty acid residues are reduced and a simple production method thereof have not been disclosed.

以上より、可塑性油脂組成物の原材料として使用する油脂の飽和脂肪酸及びトランス脂肪酸の含有量を低減した場合であっても、可塑性油脂組成物のオイルオフの低減が可能な組成物、及びこの組成物を含む可塑性油脂組成物、並びにその製造方法を提供することを課題とする。   From the above, even when the content of saturated fatty acids and trans fatty acids in fats and oils used as raw materials for the plastic fat composition is reduced, a composition capable of reducing the oil-off of the plastic fat composition and the composition It is an object of the present invention to provide a plastic oil / fat composition containing the same, and a method for producing the same.

本発明は以下の内容に関する。
[1](a)ベヘン酸残基を1つ以上含有するトリグリセリドと、さらに(b)パルミチン酸結合型モノグリセリド脂肪酸エステル及び(c)ステアリン酸結合型モノグリセリド脂肪酸エステルの少なくとも一方と、を含み、油脂組成物の全質量基準で、(a)成分の含有量が0.1質量%以上、(b)成分を含む場合の(b)成分の含有量が0.03質量%以上、(c)成分を含む場合の(c)成分の含有量が0.03質量%以上である油脂組成物。
[2]油脂組成物は、オイルオフ値が2cm以下であり、かつ、ヒートショック耐性が0.5cm以上である[1]に記載の油脂組成物。
[3][1]又は[2]に記載の油脂組成物を含む可塑性油脂組成物。
The present invention relates to the following contents.
[1] An oil and fat comprising (a) a triglyceride containing one or more behenic acid residues, and (b) at least one of palmitic acid-bonded monoglyceride fatty acid ester and (c) stearic acid-bonded monoglyceride fatty acid ester Based on the total mass of the composition, the content of the component (a) is 0.1% by mass or more, the content of the component (b) when the component (b) is included is 0.03% by mass or more, and the component (c) The oil-and-fat composition whose content of (c) component in case of containing is 0.03 mass% or more.
[2] The oil and fat composition according to [1], wherein the oil and fat composition has an oil-off value of 2 cm or less and a heat shock resistance of 0.5 cm or more.
[3] A plastic fat composition comprising the fat composition according to [1] or [2].

本発明は、可塑性油脂組成物の原材料として使用する油脂の飽和脂肪酸及びトランス脂肪酸の含有量を低減した場合であっても、可塑性油脂組成物のオイルオフを低減する油脂組成物、及び該油脂組成物を含む可塑性油脂組成物、並びに可塑性油脂組成物の製造方法を提供するものである。   The present invention relates to an oil / fat composition that reduces oil-off of a plastic oil / fat composition even when the content of saturated fatty acid and trans fatty acid in the oil / fat used as a raw material of the plastic oil / fat composition is reduced, and the oil / fat composition The present invention provides a plastic fat composition containing a product and a method for producing a plastic fat composition.

図1は最大荷重の測定結果を示す図である。FIG. 1 is a diagram showing the measurement results of the maximum load. 図2は固体脂含量(SFC)の測定結果を示す図である。FIG. 2 is a diagram showing measurement results of solid fat content (SFC).

本発明は、オイルオフ低減作用を有する油脂組成物とその油脂組成物を含む可塑性油脂組成物に関する。以下それらについて詳細に説明する。
(オイルオフ低減作用を有する油脂組成物)
上述の課題を解決するべく、可塑性油脂組成物中のトランス脂肪酸残基及び飽和脂肪酸残基をともに低減した場合にオイルオフが生じていた原因について、本発明者等が研究した結果、その理由は以下が一因と考えられた。すなわち、トランス脂肪酸残基、飽和脂肪酸残基が少ない油脂は、融点の低い不飽和脂肪酸残基を多く含む油脂の占める割合が高くなる。このような構成の油脂を原料とする可塑性油脂組成物は、製造時の冷却工程で飽和脂肪酸残基、トランス脂肪酸残基を含む油脂が優先的に結晶化され、不飽和脂肪酸残基の多い油脂が飽和脂肪酸残基、トランス脂肪酸残基を含む油脂に全て抱き込まれない状態で固化する。さらに、可塑性油脂組成物の冷却保存中に飽和脂肪酸残基、トランス脂肪酸残基を含む油脂の収斂が生じる。このような可塑性油脂組成物が、不飽和脂肪酸残基が多い油脂の融点よりも高い温度の雰囲気下に晒されると、抱き込まれなかった不飽和脂肪酸残基の多い油脂が液状化し、分離することでオイルオフが生じると考えられる。
The present invention relates to an oil / fat composition having an oil-off reducing action and a plastic oil / fat composition including the oil / fat composition. These will be described in detail below.
(Oil composition having oil-off reducing effect)
In order to solve the above-mentioned problems, the present inventors have studied the cause of oil-off occurring when both the trans fatty acid residue and the saturated fatty acid residue in the plastic fat composition are reduced. The following were considered to be a cause. That is, the ratio of fats and oils containing a large amount of unsaturated fatty acid residues having a low melting point is high in fats and oils having few trans fatty acid residues and saturated fatty acid residues. The plastic fat composition using the fats and oils of the above composition as the raw material has fats and oils containing saturated fatty acid residues preferentially crystallized in the cooling step during production, and fats and oils containing many unsaturated fatty acid residues. Is solidified in a state where it is not entrapped in fats and oils containing saturated fatty acid residues and trans fatty acid residues. Furthermore, the fats and oils containing saturated fatty acid residue and trans fatty acid residue are converged during the cold storage of the plastic fat composition. When such a plastic fat composition is exposed to an atmosphere at a temperature higher than the melting point of fats and oils having a lot of unsaturated fatty acid residues, the fats and oils having a lot of unsaturated fatty acid residues that have not been liquefied are liquefied and separated. This is thought to cause oil-off.

上記知見に基づいて更なる研究を続けた結果、本発明者等は油脂組成物の成分を特定することで、オイルオフ低減作用を有する油脂組成物が得られることを見出した。
オイルオフ低減作用を有する油脂組成物は、(a)ベヘン酸残基を1つ以上含有するトリグリセリドと、さらに(b)パルミチン酸結合型モノグリセリド脂肪酸エステル及び(c)ステアリン酸結合型モノグリセリド脂肪酸エステルの少なくとも一方を含む。
即ち、上述の油脂組成物には、(i)(a)、(b)を含むもの、(ii)(a)、(c)を含むもの、(iii)(a)、(b)、(c)を含むもの、の三態様が含まれる。
As a result of continuing further research based on the above findings, the present inventors have found that an oil composition having an oil-off reducing effect can be obtained by specifying the components of the oil composition.
An oil and fat composition having an oil-off reducing action comprises: (a) a triglyceride containing one or more behenic acid residues; and (b) a palmitic acid-linked monoglyceride fatty acid ester and (c) a stearic acid-bonded monoglyceride fatty acid ester. Including at least one.
That is, the oil and fat composition described above includes (i) those containing (a) and (b), (ii) those containing (a) and (c), (iii) (a), (b), ( Three aspects are included, including c).

オイルオフ低減作用を有する組成物は、上記以外に、任意成分として、不飽和蒸留モノグリセリド、プロピレングリコール脂肪酸エステル、ポリグリセリン脂肪酸エステル、リン脂質等の乳化剤、ソルビタン脂肪酸エステル等の結晶調整剤、ビタミンE、ビタミンC誘導体、茶抽出物等の抗酸化剤、カロテン、カラメル、紅麹色素等の着色料、及び香料等を配合することができる。   In addition to the above, the composition having an oil-off reducing action includes, as optional components, unsaturated distilled monoglycerides, propylene glycol fatty acid esters, polyglycerin fatty acid esters, emulsifiers such as phospholipids, crystal modifiers such as sorbitan fatty acid esters, vitamin E In addition, antioxidants such as vitamin C derivatives and tea extracts, colorants such as carotene, caramel, and red potato pigments, and fragrances can be blended.

オイルオフ低減作用を有する油脂組成物中における(a)の含量は、オイルオフ低減作用を有する油脂組成物の全質量基準で0.1質量%以上が好ましく、1.0質量%以上50質量%以下がさらに好ましい。
オイルオフ低減作用を有する油脂組成物中における(b)の含量は、オイルオフ低減作用を有する油脂組成物の全質量基準で0.03質量%以上が好ましく、0.1質量%以上10質量%以下がさらに好ましい。
オイルオフ低減作用を有する油脂組成物中における(c)の含量は、オイルオフ低減作用を有する油脂組成物の全質量基準で0.03質量%以上が好ましく、0.1質量%以上10質量%以下がさらに好ましい。
The content of (a) in the oil or fat composition having an oil-off reducing action is preferably 0.1% by mass or more, and 1.0% by mass or more and 50% by mass or more based on the total mass of the oil or fat composition having an oil-off reducing action. The following is more preferable.
The content of (b) in the oil / fat composition having an oil-off reducing action is preferably 0.03% by mass or more, preferably 0.1% by mass to 10% by mass based on the total mass of the oil / fat composition having an oil-off reducing action. The following is more preferable.
The content of (c) in the oil / fat composition having an oil-off reducing action is preferably 0.03% by mass or more, preferably 0.1% by mass to 10% by mass based on the total mass of the oil / fat composition having an oil-off reducing action. The following is more preferable.

本発明のオイルオフ低減作用を有する油脂組成物は、上記したオイルオフ低減作用を有する組成物を構成する成分が全て粉末、あるいは顆粒状のものであれば固体のまま混合したものをそのまま用いることができる。液状のものを含む場合は、混合しペースト状としたものを用いることができる。   The oil / fat composition having an oil-off reducing action of the present invention should be used as it is if the components constituting the above-mentioned oil-off reducing action are all powdered or granulated and mixed in a solid form. Can do. When a liquid material is included, it can be mixed and pasted.

オイルオフ低減作用を有する油脂組成物は、加温した油脂原料に、上述した成分を添加し攪拌するだけでよいため、特別な設備を要することなく、一般的な可塑性油脂組成物の製造設備で用いることができる。   The oil / fat composition having an oil-off reducing action is only required to add the above-mentioned components to the heated oil / fat raw material and stir, so that no special equipment is required. Can be used.

可塑性油脂組成物に対するオイルオフ低減作用を有する油脂組成物の添加量は、可塑性油脂組成物の全質量基準で、(a)が0.01質量%以上50質量%以下となるように適宜調整すればよく、(b)を用いる場合は、(b)が0.003質量%以上10質量%以下、(c)を用いる場合には(c)が0.003質量%以上10質量%以下となるように適宜調整すればよい。   The addition amount of the oil / fat composition having an oil-off reducing effect on the plastic oil / fat composition is appropriately adjusted so that (a) is 0.01% by mass to 50% by mass based on the total mass of the plastic oil / fat composition. When (b) is used, (b) is 0.003% to 10% by mass, and when (c) is used, (c) is 0.003 to 10% by mass. It may be adjusted as appropriate.

(可塑性油脂組成物)
可塑性組成物の原材料について説明する。
可塑性油脂組成物に用いる油脂は、得られる可塑性油脂組成物においてトランス脂肪酸と飽和脂肪酸が低減されるものであればどのようなものでもよい。この場合、トランス脂肪酸ではその含有量が可塑性油脂組成物100g中7g以下となるものが好ましく、3.5g以下となるものがさらに好ましい。飽和脂肪酸では可塑性油脂組成物の油脂の構成脂肪酸残基に占める飽和脂肪酸残基の割合が30質量%以下となるものが好ましく、15質量%以下となるものがさらに好ましい。
(Plastic oil composition)
The raw material of the plastic composition will be described.
The fats and oils used in the plastic fat and oil composition may be any as long as trans fatty acids and saturated fatty acids are reduced in the obtained plastic fat and oil composition. In this case, the trans fatty acid preferably has a content of 7 g or less in 100 g of the plastic fat composition, more preferably 3.5 g or less. Among saturated fatty acids, those in which the proportion of saturated fatty acid residues in the constituent fatty acid residues of the oils and fats of the plastic fat composition is preferably 30% by mass or less, and more preferably 15% by mass or less.

油脂の例としては、大豆油、コーン油、オリーブ油、パーム油、パーム核油、ヤシ油、キャノーラ油、米ぬか油、サフラワー油、ハイオレイックサフラワー油、菜種油、菜種白絞油、菜種極度硬化油、ひまわり油、ハイオレイックひまわり油、綿花油、綿実油、落花生油、しそ油、ゴマ油、エゴマ油、ベニバナ油、高オレイン酸ベニバナ油、ぶどう種子油、ピーナッツ油、マカデミアナッツ油、ヘーゼルナッツ油、かぼちゃ種子油、亜麻仁油、クルミ油、椿油、茶実油、カラシ油、米油、小麦麦芽油、等、あるいはこれらの部分水素添加油、エステル交換油、分別油等を挙げることができ、これらから1種類以上が選択される。選択された油脂は可塑性油脂組成物の全質量基準で、油分が20質量%〜85質量%となるように配合すればよく、20質量%〜85質量%が好ましく、30質量%〜85質量%がさらに好ましく、30質量%〜70質量%が最も好ましい。   Examples of fats include soybean oil, corn oil, olive oil, palm oil, palm kernel oil, coconut oil, canola oil, rice bran oil, safflower oil, high oleic safflower oil, rapeseed oil, rapeseed white oil, rapeseed extreme Hardened oil, sunflower oil, high oleic sunflower oil, cotton oil, cottonseed oil, peanut oil, perilla oil, sesame oil, egoma oil, safflower oil, high oleic safflower oil, grape seed oil, peanut oil, macadamia nut oil, hazelnut oil, pumpkin seed Oil, linseed oil, walnut oil, coconut oil, tea seed oil, mustard oil, rice oil, wheat germ oil, etc., or partially hydrogenated oil, transesterified oil, fractionated oil, etc. More than types are selected. The selected fats and oils may be blended so that the oil content is 20% by mass to 85% by mass, preferably 20% by mass to 85% by mass, and 30% by mass to 85% by mass based on the total mass of the plastic oil / fat composition. Is more preferable, and 30% by mass to 70% by mass is most preferable.

さらに、必要に応じて、トランス脂肪酸含量の増加やオイルオフの発生に関与しないものであれば、可塑性油脂組成物に一般的に使用されている原材料を用いることが出来る。それらは、水、脱脂粉乳、食塩、塩化カリウム、酸味料、甘味料、pH調整剤、香料、色素、ビタミン剤等が例示される。   Furthermore, if necessary, raw materials generally used for plastic fat compositions can be used as long as they do not contribute to the increase in trans fatty acid content or the occurrence of oil-off. Examples thereof include water, skim milk powder, salt, potassium chloride, acidulant, sweetener, pH adjuster, fragrance, pigment, vitamin agent and the like.

(可塑性油脂組成物の製造方法)
次に可塑性油脂組成物の製造方法について説明する。
(イ)原材料の油脂をその融点以上、例えば40℃〜85℃に加温し、ここにオイルオフ低減作用を有する油脂組成物を添加溶解して油相を調製する。必要に応じて、油相にグリセリン脂肪酸エステルやソルビタン脂肪酸エステル、レシチン等の乳化剤や、βカロテン等の色素、油溶性ビタミンを添加することできる。
(Method for producing plastic fat composition)
Next, the manufacturing method of a plastic fat composition is demonstrated.
(A) The fats and oils of the raw material are heated to the melting point or higher, for example, 40 ° C to 85 ° C, and an oily composition having an oil-off reducing action is added and dissolved therein to prepare an oil phase. If necessary, an emulsifier such as glycerin fatty acid ester, sorbitan fatty acid ester, and lecithin, a pigment such as β-carotene, and an oil-soluble vitamin can be added to the oil phase.

(ロ)約40℃〜60℃の温湯に食塩、脱脂粉乳等の乳製品を添加溶解して水相を調製する。   (B) A water phase is prepared by adding and dissolving dairy products such as salt and skim milk powder in warm water of about 40 ° C. to 60 ° C.

(ハ)油相に水相を撹拌しながら一定速度で添加して乳化物を調製する。この時の油相の攪拌速度と水相の添加速度は可塑性油脂組成物の油分の量に応じて、均一な乳化物ができるよう適宜調整することができる。   (C) An emulsion is prepared by adding the aqueous phase to the oil phase at a constant rate while stirring. The stirring speed of the oil phase and the addition speed of the water phase at this time can be appropriately adjusted so that a uniform emulsion can be formed according to the amount of oil in the plastic fat composition.

(ニ)この乳化物に、必要に応じて、香料を添加し、50℃に維持した乳化物をコンビネーター、パーフェクター等の密閉型連続式掻き取りチューブ式冷却機により10℃まで急冷捏和して結晶化する。結晶化した乳化物をピンマシン等で混練することにより可塑性油脂組成物が得られる。可塑性油脂組成物としてはマーガリン、スプレッド等が例示できる。
なお、(イ)、(ロ)工程については経時的制限はなく、どちらの工程を先に行ってもよく、また両工程を同時に行なってもよい。
(D) Perfume is added to this emulsion as necessary, and the emulsion maintained at 50 ° C. is rapidly cooled to 10 ° C. with a closed continuous scraping tube type cooler such as a combinator or perfector. To crystallize. A plastic fat composition is obtained by kneading the crystallized emulsion with a pin machine or the like. Examples of the plastic fat composition include margarine and spread.
In addition, there is no restriction | limiting with time about (i) and (b) processes, either process may be performed first and both processes may be performed simultaneously.

本明細書における本発明の評価基準を以下にまとめて記載する。
(オイルオフ評価試験)
試料を直径3cmのガラスリングに詰め、10分間氷冷後、5℃で72時間保存し、この試料に1cm×5cmのろ紙を1cm刺し、23℃で1時間静置した。
オイルオフは1時間静置後に、ろ紙に染み込んだ液状油の高さを計測することで評価した(n=2)。オイルオフが2.0cm以下の場合は「良好:○」、2.1cm以上の場合は「悪化:×」とした。
(ヒートショック耐性試験)
試料を10℃で2週間静置させた試料を直径2cm、高さ1cmのガラスリングで打ち抜いてシャーレに載せ、これを30℃で1時間保持した時の試料の高さを測定した。
試料の高さが0.5cm以上の場合はヒートショック耐性が「良好:○」、0.5cm未満の場合は「悪化:×」とした。
(最大荷重測定試験)
試料を直径3cm、高さ1cmのガラスリングに詰め、10分間氷冷後、5℃で静置保存し、72時間保存後にテクスチャーアナライザーを用いて最大荷重(g)を測定した(n=2)。
(固体脂含量(SFC)測定試験)
試料をSFC測定用ガラスチューブに高さ1cmになるように入れ、10℃でのSFC(%)を測定した(n=3)。
The evaluation criteria of the present invention in this specification are summarized and described below.
(Oil-off evaluation test)
The sample was packed in a 3 cm diameter glass ring, cooled on ice for 10 minutes, and stored at 5 ° C. for 72 hours. The sample was stabbed with 1 cm × 5 cm of filter paper for 1 cm and allowed to stand at 23 ° C. for 1 hour.
The oil-off was evaluated by measuring the height of the liquid oil soaked in the filter paper after standing for 1 hour (n = 2). When the oil-off was 2.0 cm or less, “good: ◯”, and when it was 2.1 cm or more, “deteriorated: x”.
(Heat shock resistance test)
The sample, which was allowed to stand at 10 ° C. for 2 weeks, was punched out with a glass ring having a diameter of 2 cm and a height of 1 cm and placed on a petri dish, and the height of the sample was measured when held at 30 ° C. for 1 hour.
When the sample height was 0.5 cm or more, the heat shock resistance was “good: ○”, and when it was less than 0.5 cm, “deterioration: x”.
(Maximum load measurement test)
The sample was packed in a glass ring having a diameter of 3 cm and a height of 1 cm, ice-cooled for 10 minutes, stored at 5 ° C., and stored for 72 hours, and then the maximum load (g) was measured using a texture analyzer (n = 2). .
(Solid fat content (SFC) measurement test)
The sample was placed in a glass tube for SFC measurement so that the height was 1 cm, and SFC (%) at 10 ° C. was measured (n = 3).

以下、本発明の実施例を詳細に説明するが、本発明はこれらに限定されるものではない。   Examples of the present invention will be described in detail below, but the present invention is not limited thereto.

表1に示す、油脂原料とオイルオフ抑制作用を有する組成物とを、全質量が100gとなるように混合し、その後50℃で攪拌した後、氷水で冷却することにより、実施例品1から実施例品5の油脂組成物を調製した。油脂原料としては、菜種白絞油、大豆油、コーン油、菜種極度硬化油、油脂Aを用いた。油脂Aは、ベヘン酸残基を1つ以上含むトリグリセリドを0.1%含む油脂とした。
オイルオフ抑制作用を有する組成物としては、(a)ベヘン酸残基を1つ以上含有するトリグリセリド、(b)パルミチン酸結合型モノグリセリド脂肪酸エステル、(c)ステアリン酸結合型モノグリセリド脂肪酸エステルを用いた。表1中、各成分の配合量を油脂組成物の全質量基準における質量比(%)で示す。同様にして比較例品1から比較例品3を調製した。
From Example Product 1 by mixing the oil and fat raw material shown in Table 1 and the composition having an oil-off suppressing action so that the total mass becomes 100 g, and then stirring at 50 ° C., cooling with ice water. The oil and fat composition of Example product 5 was prepared. As the oil raw material, rapeseed white squeezed oil, soybean oil, corn oil, rapeseed extremely hardened oil, and fat A were used. Oil A was an oil containing 0.1% triglyceride containing one or more behenic acid residues.
As a composition having an oil-off inhibiting action, (a) a triglyceride containing one or more behenic acid residues, (b) a palmitic acid-linked monoglyceride fatty acid ester, and (c) a stearic acid-linked monoglyceride fatty acid ester were used. . In Table 1, the compounding quantity of each component is shown by mass ratio (%) in the total mass reference | standard of an oil-fat composition. Similarly, Comparative Example Product 1 was prepared from Comparative Example Product 1.

表2から表4に示すとおり、全質量が100gとなるように、油相と水相を調製した。すなわち、油相は、油脂とオイルオフ低減作用を有する組成物とを混合し、50℃で攪拌することにより調製した。水相は、水と食塩とゼラチンとを混合し、50℃で攪拌することにより調製した。
140rpmで攪拌した50℃の油相に、20L/分で50℃の水相を添加することで油相と水相を乳化させ、得られた50℃の乳化物を、密閉型連続式掻き取りチューブ式冷却機にて10℃まで急冷捏和し、さらに10℃に保持したままピンマシンで混練した。
混練した乳化物160gをプラスチック容器に充填することで可塑性油脂組成物である実施例品6から実施例品10と比較例品4から比較例品6(表2)、実施例品11から実施例品13と比較例品7から比較例品9(表3)、実施例品14から実施例品16と比較例品10から比較例品11(表4)を得た。これらは10℃で保存した。
得られた実施例品に係る可塑性油脂組成物のトランス脂肪酸含量は、いずれも0.5g/100g以下であった。また実施例品に係る可塑性油脂組成物の油脂中の構成脂肪酸に占める飽和脂肪酸は、いずれも15質量%未満であった。
As shown in Table 2 to Table 4, an oil phase and an aqueous phase were prepared so that the total mass was 100 g. That is, the oil phase was prepared by mixing fats and oils and a composition having an oil-off reducing action and stirring at 50 ° C. The aqueous phase was prepared by mixing water, sodium chloride and gelatin and stirring at 50 ° C.
An oil phase and an aqueous phase are emulsified by adding a 50 ° C. aqueous phase at 20 L / min to a 50 ° C. oil phase stirred at 140 rpm, and the resulting 50 ° C. emulsion is sealed and continuously scraped. The tube was rapidly cooled to 10 ° C. with a tube cooler, and further kneaded with a pin machine while being kept at 10 ° C.
By filling 160 g of the kneaded emulsion into a plastic container, Examples 6 to 10 and Comparative Examples 4 to 6 (Table 2), and Examples 11 to 11 which are plastic fat compositions are used. Comparative Example Product 9 (Table 3) was obtained from Product 13 and Comparative Example Product 7, and Comparative Product 11 (Table 4) was obtained from Example Product 14 and Example Product 16 and Comparative Example Product 10. These were stored at 10 ° C.
The trans fatty acid content of the obtained plastic fat composition according to the example product was 0.5 g / 100 g or less. Moreover, all of the saturated fatty acids in the constituent fatty acids in the fats and oils of the plastic fat composition according to the example products were less than 15% by mass.

(試験例1)
<オイルオフ評価試験>
実施例品1から実施例品12及び比較例品1から比較例品11(以下、試料ともいう。)を直径3cmのガラスリングに詰め、10分間氷冷後、5℃で静置保存した。
5℃で72時間保存した試料に1cm×5cmのろ紙を1cm刺し、23℃で1時間静置した。
オイルオフは1時間静置後にろ紙に染み込んだ液状油の高さを計測することで評価した(n=2)。各水準のオイルオフが2.0cm以下の場合は「良好:○」、2.1cm以上の場合は「悪化:×」とした。
(Test Example 1)
<Oil-off evaluation test>
Example product 1 to Example product 12 and Comparative example product 1 to Comparative example product 11 (hereinafter also referred to as samples) were packed in a 3 cm diameter glass ring, cooled on ice for 10 minutes, and stored at 5 ° C.
A sample stored at 5 ° C. for 72 hours was stabbed with 1 cm × 5 cm of filter paper for 1 cm and allowed to stand at 23 ° C. for 1 hour.
The oil-off was evaluated by measuring the height of the liquid oil soaked in the filter paper after standing for 1 hour (n = 2). When the oil-off level of each level was 2.0 cm or less, “good: ◯”, and when it was 2.1 cm or more, “deteriorated: x”.

(試験例2)
<ヒートショック耐性試験>
試料を10℃で2週間静置させた。静置後の試料を直径2cm、高さ1cmのガラスリングで打ち抜いてシャーレに載せ、これを30℃で1時間保持した時の試料の高さを測定した。
試料の高さが0.5cm以上の場合はヒートショック耐性が「良好:○」、0.5cm未満の場合は「悪化:×」とした。
(Test Example 2)
<Heat shock resistance test>
The sample was allowed to stand at 10 ° C. for 2 weeks. The sample after standing was punched out with a glass ring having a diameter of 2 cm and a height of 1 cm and placed on a petri dish, and the height of the sample when it was held at 30 ° C. for 1 hour was measured.
When the sample height was 0.5 cm or more, the heat shock resistance was “good: ○”, and when it was less than 0.5 cm, “deterioration: x”.

表1に示すとおり、実施例品1から実施例品5はオイルオフ、ヒートショック耐性のいずれも良好であった。なお、オイルオフ、ヒートショック耐性とも実施例品1が最もよい成績であった。これに対して比較例品1から比較例品3はオイルオフ、ヒートショック耐性のいずれも良好でなかった。   As shown in Table 1, Example Product 1 to Example Product 5 were good in both oil-off and heat shock resistance. The example product 1 was the best in both oil-off and heat shock resistance. On the other hand, Comparative Example Product 1 to Comparative Example Product 3 were neither good in oil-off nor heat shock resistance.

表2から表4に示すとおり、実施例品6から実施例品16は、油相と水相の比率にかかわらず、オイルオフ、ヒートショック耐性のいずれも良好であった。
これに対して比較例品4から比較例品12はオイルオフ、ヒートショック耐性のいずれも良好でなかった。
As shown in Tables 2 to 4, Example Product 6 to Example Product 16 were good in both oil-off and heat shock resistance regardless of the ratio of the oil phase to the water phase.
On the other hand, Comparative product 4 to Comparative product 12 were neither good in oil-off nor heat shock resistance.

このように、(a)ベヘン酸残基を1つ以上含有するトリグリセリドと、さらに(b)パルミチン酸結合型モノグリセリド脂肪酸エステル及び(c)ステアリン酸結合型モノグリセリド脂肪酸エステルの少なくとも一方を規定量含む場合は、飽和脂肪酸及びトランス脂肪酸の少ない油脂を使用したにも関わらず、オイルオフが低減され、ヒートショック耐性が付与された可塑性油脂組成物の調製が可能となることが明らかとなった。   Thus, when (a) a triglyceride containing one or more behenic acid residues, and (b) at least one of palmitic acid-bonded monoglyceride fatty acid ester and (c) stearic acid-bonded monoglyceride fatty acid ester are contained in a specified amount It was revealed that, despite the use of fats and oils with less saturated fatty acids and trans fatty acids, it was possible to prepare a plastic fat composition with reduced oil-off and heat shock resistance.

(試験例3)
<最大荷重測定試験>
実施例品1と実施例品6、及び比較例品3と比較例品4を直径3cm、高さ1cmのガラスリングに詰め、10分間氷冷後、5℃で静置保存し、72時間保存後にテクスチャーアナライザーを用いて最大荷重を測定した(n=2)。
(Test Example 3)
<Maximum load measurement test>
Example product 1 and Example product 6, and Comparative product 3 and Comparative product 4 were packed in a glass ring having a diameter of 3 cm and a height of 1 cm, cooled on ice for 10 minutes, stored at 5 ° C., and stored for 72 hours. Later, the maximum load was measured using a texture analyzer (n = 2).

(試験例4)
<固体脂含量(SFC)測定試験>
実施例品1と実施例品6、及び比較例品3と比較例品4をSFC測定用ガラスチューブに高さ1cmになるように入れ、10℃でのSFCを測定した(n=3)。
(Test Example 4)
<Solid fat content (SFC) measurement test>
Example product 1 and Example product 6, and Comparative product 3 and Comparative product 4 were placed in a glass tube for SFC measurement so as to have a height of 1 cm, and SFC at 10 ° C. was measured (n = 3).

最大荷重の測定結果を図1に、SFCの測定結果を図2に示す。
実施例品1と6は、比較例品3と4よりも最大荷重値が高かった。また、実施例品1と実施例品6との間では、W/O乳化物である、すなわち可塑性油脂組成物である実施例品6で最大荷重値が増加した。このことは、実施例品6は使用感に優れた硬さを有し、硬さを有することから良好な油脂のネットワークが構築され、このネットワークによりオイルオフ耐性に優れた可塑性油脂組成物となっていることが確認された。
一方、SFCは実施例品で低く、比較例品で高かった。
上記した最大荷重とSFCの結果をあわせて評価すると、比較例品4はSFC(%)に対する最大荷重の測定値(g)の比が約50であるのに対し、実施例品6はSFC(%)に対する最大荷重の測定値(g)の比が約250であった。すなわち、実施例品は低いSFCで最大荷重が高く、比較例品は高いSFCで最大荷重が低くなっており、実施例品6は、より少ない飽和脂肪酸量でより硬さを付与した可塑性油脂組成物であることを示している。
The measurement result of the maximum load is shown in FIG. 1, and the measurement result of SFC is shown in FIG.
Example products 1 and 6 had higher maximum load values than Comparative product 3 and 4. Further, between Example Product 1 and Example Product 6, the maximum load value increased in Example Product 6 which is a W / O emulsion, that is, a plastic fat composition. This is because Example Product 6 has hardness excellent in feeling of use, and since it has hardness, a good oil and fat network is constructed, and this network becomes a plastic oil and fat composition excellent in oil-off resistance. It was confirmed that
On the other hand, SFC was low in the example product and high in the comparative example product.
When the above-mentioned maximum load and the result of SFC are evaluated together, Comparative Example Product 4 has a ratio of the measured value (g) of the maximum load to SFC (%) of about 50, while Example Product 6 has SFC ( %) Of the maximum load measurement (g) was about 250. That is, the example product has a low maximum SFC and a high maximum load, the comparative example product has a high SFC and a low maximum load, and the example product 6 is a plastic fat composition that is imparted with hardness with a smaller amount of saturated fatty acid. It is a thing.

Claims (3)

(a)ベヘン酸残基を1つ以上含有するトリグリセリドと、さらに
(b)パルミチン酸結合型モノグリセリド脂肪酸エステル及び(c)ステアリン酸結合型モノグリセリド脂肪酸エステルの少なくとも一方と、を含み、
油脂組成物の全質量基準で、前記(a)成分の含有量が0.1質量%以上、前記(b)成分を含む場合の前記(b)成分の含有量が0.03質量%以上、前記(c)成分を含む場合の前記(c)成分の含有量が0.03質量%以上であることを特徴とする油脂組成物。
(A) a triglyceride containing one or more behenic acid residues, and (b) at least one of palmitic acid-bonded monoglyceride fatty acid ester and (c) stearic acid-bonded monoglyceride fatty acid ester,
Based on the total mass of the oil and fat composition, the content of the component (a) is 0.1% by mass or more, and the content of the component (b) when the component (b) is included is 0.03% by mass or more, Content of the said (c) component in the case of containing the said (c) component is 0.03 mass% or more, The oil-fat composition characterized by the above-mentioned.
前記油脂組成物は、オイルオフ値が2cm以下であり、かつ、ヒートショック耐性が0.5cm以上であることを特徴とする請求項1に記載の油脂組成物。   The oil / fat composition according to claim 1, wherein the oil / fat composition has an oil-off value of 2 cm or less and a heat shock resistance of 0.5 cm or more. 請求項1又は2に記載の油脂組成物を含むことを特徴とする可塑性油脂組成物。   A plastic oil / fat composition comprising the oil / fat composition according to claim 1.
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