JP2018083219A - Bulging apparatus - Google Patents

Bulging apparatus Download PDF

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JP2018083219A
JP2018083219A JP2016228588A JP2016228588A JP2018083219A JP 2018083219 A JP2018083219 A JP 2018083219A JP 2016228588 A JP2016228588 A JP 2016228588A JP 2016228588 A JP2016228588 A JP 2016228588A JP 2018083219 A JP2018083219 A JP 2018083219A
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mold member
pipe
gradient
actuator
mold
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JP6257738B1 (en
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聡 阪本
Satoshi Sakamoto
聡 阪本
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Higashio Mech Co Ltd
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Higashio Mech Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a bulging apparatus in which mounting/dismounting work of a die can be easily and quickly performed with small force (a hand of a worker).SOLUTION: The bulging apparatus is provided, comprising an elastic body 66 which is compressed in an axial center direction E in accordance with an actuation of an actuator 60, swells to the radial outside Ra to press an inner circumferential surface of a pipe P in a radially outward direction Ra in order to plastically work a protrusion 9 in the neighborhood of an opening end part of the metallic pipe P, the protrusion 9 having a first gradient surface 9a and a second gradient surface 9b. The bulging apparatus further comprises: an annular first die member 61 having a first gradient forming surface 61e; an annular second die member 62 having a second gradient forming surface 62e; and a hook member 63 which is held by the second die member and has a latching protrusion 63d brought into an engaged state with the first die member by a small angle rotation around an axial center L of the first die member, the hook member is held by the second die member slightly moveably and slidably in a direction of drawing the first die member to the second die member in accordance with the actuation of the actuator.SELECTED DRAWING: Figure 3

Description

本発明は、バルジ加工装置に関する。   The present invention relates to a bulge processing apparatus.

従来、金属製のパイプ同士を管継手にて接続するために、ラジアル外方へ膨出する凸条部を塑性加工するバルジ加工用の手工具(例えば、特許文献1参照)や、図20に示すように、油圧シリンダ90の作動に伴って軸心方向Eに圧縮されると共にラジアル外方Raへ膨出してパイプPの内周面をラジアル外方Raへ押圧する弾性体96を備えたバルジ加工装置が知られている。なお、図20に於て、軸心L9より上半部は加工準備完了状態を示し、軸心L9よりも下半部は、塑性加工途中状態を示している。   Conventionally, in order to connect metal pipes with a pipe joint, a hand tool for bulging (for example, refer to Patent Document 1) for plastically processing a protruding ridge that bulges radially outward, FIG. As shown, the bulge is provided with an elastic body 96 that is compressed in the axial direction E along with the operation of the hydraulic cylinder 90 and bulges radially outward Ra to press the inner peripheral surface of the pipe P radially outward Ra. Processing devices are known. In FIG. 20, the upper half portion from the axis L9 indicates a state where the machining preparation is completed, and the lower half portion from the axis L9 indicates a state during the plastic processing.

特許第5953410号公報Japanese Patent No. 5953410

しかし、特許文献1記載のバルジ加工用手工具は、加工に多大な手間と時間がかかるといった問題があった。
また、図20に示す従来のバルジ加工装置は、凸条部99の第1勾配面99aを形成するための第1勾配形成面91eを有する環状の第1金型部材91と、凸条部99の第2勾配面99bを形成するための第2勾配形成面92eを有する環状の第2金型部材92とが、螺合状態で加工するため、凸条部99を形成後に油圧シリンダ90の作動を解除(リリース)しても、凸条部99の第1勾配面99aが第1金型部材91の第1勾配形成面91eに強く圧接しているため、第1金型部材91を螺退させるために、パイプレンチ等の挟持用作業工具を用いて回転させる必要があり、手間がかかるといった問題があった。
However, the hand tool for bulge processing described in Patent Document 1 has a problem that it takes a lot of labor and time for processing.
Further, the conventional bulge processing apparatus shown in FIG. 20 includes an annular first mold member 91 having a first gradient forming surface 91e for forming a first gradient surface 99a of the ridge 99, and a ridge 99. Since the annular second mold member 92 having the second gradient forming surface 92e for forming the second gradient surface 99b is machined in a threaded state, the hydraulic cylinder 90 is actuated after the ridge 99 is formed. Even if is released (released), the first inclined surface 99a of the ridge 99 is in strong pressure contact with the first inclined surface 91e of the first mold member 91, so the first mold member 91 is screwed out. Therefore, it is necessary to rotate using a clamping work tool such as a pipe wrench, which is troublesome.

そこで、本発明は、第1金型部材の取付・取外作業を、作業工具を用いるような大きな力を要することなく、小さな力(作業者の手)で、容易かつ迅速に行うことが可能なバルジ加工装置を提供することを目的とする。   Therefore, the present invention allows the first mold member mounting / removal work to be performed easily and quickly with a small force (manual hand) without requiring a large force using a work tool. An object is to provide a simple bulge processing apparatus.

上記目的を達成するために、本発明のバルジ加工装置は、金属製のパイプの開口端部近傍に第1勾配面と第2勾配面とを有する凸条部を塑性加工するために、アクチュエータの作動に伴って軸心方向に圧縮されると共にラジアル外方へ膨出して上記パイプの内周面をラジアル外方へ押圧する弾性体を備えたバルジ加工装置に於て、上記パイプが挿通されると共に上記弾性体からの押圧力を受けて上記第1勾配面を形成するための第1勾配形成面を有する環状の第1金型部材と、上記開口端部が差し込まれると共に上記第2勾配面を形成するための第2勾配形成面を有する環状の第2金型部材と、該第2金型部材に保持され上記第1金型部材の軸心廻りの小角度回転によって上記第1金型部材と係合状態となる係止凸部を有するフック部材と、を備え、上記フック部材は、上記アクチュエータの作動に伴って上記第1金型部材を上記第2金型部材へ引き寄せる方向に微動スライド可能に上記第2金型部材に保持されているものである。   In order to achieve the above-mentioned object, the bulge processing apparatus of the present invention provides an actuator for performing plastic working on a convex strip having a first slope surface and a second slope surface in the vicinity of an opening end of a metal pipe. The pipe is inserted in a bulge processing apparatus provided with an elastic body that is compressed in the axial direction along with the operation and bulges radially outward to press the inner peripheral surface of the pipe radially outward. And an annular first mold member having a first gradient forming surface for receiving the pressing force from the elastic body to form the first gradient surface, and the opening end portion being inserted and the second gradient surface. An annular second mold member having a second slope forming surface for forming the first mold, and the first mold by a small angle rotation around the axis of the first mold member held by the second mold member A hook member having a locking projection that is engaged with the member; Provided, the hook member is to be held by fine movement slidably said second die member in a direction to pull the first mold member to said second die member by the actuation of the actuator.

また、金属製のパイプの開口端部近傍に第1勾配面と第2勾配面とを有する凸条部を塑性加工するために、アクチュエータの作動に伴って軸心方向に圧縮されると共にラジアル外方へ膨出して上記パイプの内周面をラジアル外方へ押圧する弾性体を備えたバルジ加工装置に於て、上記パイプが挿通されると共に上記弾性体からの押圧力を受けて上記第1勾配面を形成するための第1勾配形成面を有すると共に雌ネジ部を有する環状の第1金型部材と、上記開口端部が差し込まれると共に上記第2勾配面を形成するための第2勾配形成面を有する環状の第2金型部材と、該第2金型部材に保持され上記第1金型部材の上記雌ネジ部と螺合する雄ネジ部を有するフック部材と、を備え、上記フック部材は、上記アクチュエータの作動に伴って上記第1金型部材を上記第2金型部材へ引き寄せる方向に微動スライド可能に上記第2金型部材に保持されているものである。   In addition, in order to plastically process the convex strip portion having the first slope surface and the second slope surface in the vicinity of the opening end portion of the metal pipe, it is compressed in the axial direction along with the operation of the actuator, and is out of the radial direction. In the bulge processing apparatus provided with an elastic body that bulges outward and presses the inner peripheral surface of the pipe radially outward, the first pipe is inserted and receives the pressing force from the elastic body. An annular first mold member having a first gradient forming surface for forming a gradient surface and having a female screw portion, and a second gradient for forming the second gradient surface while the opening end portion is inserted thereinto An annular second mold member having a forming surface, and a hook member having a male screw part that is held by the second mold member and screwed with the female screw part of the first mold member, The hook member is moved along with the operation of the actuator. The first mold member is what is held by fine movement slidably said second die member in a direction to draw into the second mold member.

また、上記第1金型部材は、パイプ接続状態で継手本体に取着されて上記凸条部の第1勾配面を押圧する押圧保持リングをもって構成されているものである。
また、上記アクチュエータは、作動流体を供給するためのポンプに、長尺の高圧ホースを介して接続され、作業者が片手で把持可能な握り部を有するガン型である。
In addition, the first mold member is configured to have a pressing holding ring that is attached to the joint body in a pipe connection state and presses the first slope surface of the protruding portion.
The actuator is a gun type that is connected to a pump for supplying a working fluid via a long high-pressure hose and has a grip portion that an operator can hold with one hand.

本発明によれば、バルジ加工を行うための段取り作業と、バルジ加工終了後の取り外し作業を、容易かつ迅速に行うことができる。大きなトルクを発揮させることができるパイプレンチ等の作業工具が不要で、バルジ加工後に、作業者が直接的に第1金型部材を把持して回転でき(小さなトルクで取り外しでき)る。バルジ加工作業全体の作業効率を向上できる。   ADVANTAGE OF THE INVENTION According to this invention, the setup operation | work for performing a bulge process and the removal operation | work after completion | finish of a bulge process can be performed easily and rapidly. A work tool such as a pipe wrench capable of exerting a large torque is not required, and the operator can grip and rotate the first mold member directly after bulge processing (can be removed with a small torque). The work efficiency of the entire bulge processing can be improved.

本発明の実施の一形態を示し、バルジ加工段取り途中状態の断面側面図である。FIG. 2 is a cross-sectional side view of the bulge processing setup state according to the embodiment of the present invention. 加工準備完了状態の要部断面側面図である。It is a principal part cross-section side view of a processing preparation completion state. バルジ加工途中状態の要部断面側面図である。It is a principal part cross-sectional side view in the middle of a bulge process. バルジ加工完了状態の要部断面側面図である。It is a principal part cross-sectional side view of a bulge processing completion state. フック部材の一例を示す図であって、(A)は正面図であり、(B)は側面図であり、(C)は平面図である。It is a figure which shows an example of a hook member, Comprising: (A) is a front view, (B) is a side view, (C) is a top view. 第2金型部材の一例を示す図であって、(A)は正面図であり、(B)は(A)のY−O−Y断面図であり、(C)は(B)の要部d矢視図である。It is a figure which shows an example of a 2nd metal mold | die member, Comprising: (A) is a front view, (B) is YOY sectional drawing of (A), (C) is the principal of (B). FIG. 第1金型部材の一例を示す図であって、(A)は正面図であり、(B)は背面図であり、(C)は(B)のX−O−X断面図である。It is a figure which shows an example of a 1st metal mold | die member, Comprising: (A) is a front view, (B) is a rear view, (C) is XX sectional drawing of (B). 他の実施形態を示す断面側面図である。It is a cross-sectional side view which shows other embodiment. 受口部材の他例を示し、(A)は組み付け状態の断面側面図であり、(B)は分解状態の断面側面図である。The other example of a receptacle member is shown, (A) is a cross-sectional side view of an assembly state, (B) is a cross-sectional side view of an exploded state. フック部材の他例を示す図であって、(A)は正面図であり、(B)は半裁断面側面図である。It is a figure which shows the other example of a hook member, Comprising: (A) is a front view, (B) is a half-cut cross-sectional side view. 第2金型部材の先端側半体の一例を示す背面図である。It is a rear view which shows an example of the front end side half body of a 2nd metal mold | die member. 第2金型部材の基端側半体の一例を示す正面図である。It is a front view which shows an example of the base end side half body of a 2nd metal mold | die member. 凸条部の具体的形状を説明する断面図であって、(A)は頂部が尖った三角山型形状の凸条部であり、(B)は頂部がアール状の三角山型の凸条部であり、(C)は丸丘陵型の凸状部であり、(D)は丸山型の凸状部である。It is sectional drawing explaining the specific shape of a protruding item | line part, Comprising: (A) is a triangular mountain-shaped protruding item | line part with a pointed top part, (B) is a triangular mountain-shaped protruding item | line with a rounded top part. (C) is a round hill type convex part, and (D) is a Maruyama type convex part. 装置全体の斜視図である。It is a perspective view of the whole apparatus. 使用状態説明図である。FIG. 管継手によるパイプ接続状態の断面側面図である。It is a cross-sectional side view of the pipe connection state by a pipe joint. 継手本体の要部を示す図であって、(A)は要部斜視図であり、(B)は正面図であり、(C)は(B)のU−O−U断面図である。It is a figure which shows the principal part of a coupling main body, Comprising: (A) is a principal part perspective view, (B) is a front view, (C) is UOU sectional drawing of (B). 差込み部材を示す図であって、(A)は背面図であり、(B)は(A)のb矢視図であり、(C)は(A)のc矢視図である。It is a figure which shows an insertion member, Comprising: (A) is a rear view, (B) is a b arrow view of (A), (C) is a c arrow view of (A). 別の実施形態を示す断面側面図である。It is a cross-sectional side view which shows another embodiment. 従来のバルジ加工装置を示す断面側面図である。It is a cross-sectional side view which shows the conventional bulge processing apparatus.

以下、図示の実施の形態に基づき本発明を詳説する。
本発明に係るバルジ加工装置は、図3に示すように、金属製のパイプPの開口端部近傍に、縦断面視で第1勾配面9aと第2勾配面9bとを有する凸条部9を、パイプ全周(360度)に渡ってラジアル外方Raへ突出状に塑性加工するためのものである。
Hereinafter, the present invention will be described in detail based on the illustrated embodiment.
As shown in FIG. 3, the bulge processing apparatus according to the present invention has a ridge portion 9 having a first gradient surface 9 a and a second gradient surface 9 b in the longitudinal sectional view in the vicinity of the opening end portion of a metal pipe P. Is plastically processed to project radially outward Ra over the entire circumference of the pipe (360 degrees).

図1乃至図4に示すように、軸心方向Eに伸縮自在な駆動ロッド60aを有するアクチュエータ60と、駆動ロッド60aに同軸心状(延伸状)に取着する段付きの延長ロッド65と、延長ロッド65の小径部に外嵌状に配設されロッド段差面65dに隣接する円環状の弾性体66と、延長ロッド65の小径部に外嵌状に配設され弾性体66の基端面に隣接する円環状の金属製の押圧部材(バックアップリング)67と、を備えている。
なお、軸心方向Eにおいてアクチュエータ60のバレル部60b側を基端側と呼んで方向を説明する。
As shown in FIG. 1 to FIG. 4, an actuator 60 having a drive rod 60a that can be expanded and contracted in the axial direction E, and a stepped extension rod 65 that is coaxially attached to the drive rod 60a. An annular elastic body 66 that is externally fitted to the small diameter portion of the extension rod 65 and is adjacent to the rod step surface 65d, and an external fitting shape that is externally fitted to the small diameter portion of the extension rod 65 on the base end surface of the elastic body 66 And an annular annular metal pressing member (backup ring) 67.
In the axial center direction E, the barrel 60b side of the actuator 60 will be referred to as the proximal end side and the direction will be described.

図3に示すように、弾性体66が、駆動ロッド60aの短縮作動に伴って、軸心方向Eに圧縮されると共にラジアル外方Raへ膨出してパイプPの内周面をラジアル外方Raへ押圧するように構成している。   As shown in FIG. 3, the elastic body 66 is compressed in the axial direction E along with the shortening operation of the drive rod 60a and bulges outward in the radial direction Ra so that the inner peripheral surface of the pipe P is radially outwardly raised. It is comprised so that it may press.

そして、パイプPが挿通されると共に弾性体66からの押圧力を受けて第1勾配面9aを形成するための第1勾配形成面61eを有する環状の第1金型部材61と、パイプPの開口端部が差し込まれると共に第2勾配面9bを形成するための第2勾配形成面62eを有する環状(筒状)の第2金型部材62と、第2金型部材62に保持される縦断面L字状のフック部材63と、フック部材63が第2金型部材62から離脱するのを防止するための円筒ケース状の保持部材64と、を備えている。   An annular first mold member 61 having a first gradient forming surface 61e for receiving the pressing force from the elastic body 66 and forming the first gradient surface 9a through the pipe P, and the pipe P An annular (tubular) second mold member 62 having a second gradient forming surface 62e for inserting the opening end portion and forming the second gradient surface 9b, and a longitudinal section held by the second mold member 62 An L-shaped hook member 63 and a cylindrical case-shaped holding member 64 for preventing the hook member 63 from being detached from the second mold member 62 are provided.

ここで、フック部材63が第2金型部材62に保持されている姿勢を、フック部材63の基準姿勢として、フック部材63の構成(形状)の方向を説明する。
図5に於て、フック部材63は、側面視で軸心方向Eに沿った第1片部63aと、第1片部63aの基端側から側面視でラジアル内方Rb側へ突設された第2片部63bと、を有する縦断面L字型である。
Here, the orientation of the configuration (shape) of the hook member 63 will be described with the orientation in which the hook member 63 is held by the second mold member 62 as the reference orientation of the hook member 63.
In FIG. 5, the hook member 63 projects from the first piece 63a along the axial direction E in a side view and from the base end side of the first piece 63a to the radially inward Rb side in a side view. And a second piece 63b.

フック部材63の第1片部63aは、ラジアル外方Ra側に円弧状外面63cを有している。さらに、第1片部63aは、先端部に円弧状外面63cから凹設した正面視円弧状の係止凹溝部63eと、その係止凹溝部63eによって第1片部63aの先端に形成される正面視円弧状の係止凸部63dとを有している。また、ラジアル内方Rb側に正面視一文字状に形成される平坦面状の摺接面63fを有している。   The first piece 63a of the hook member 63 has an arcuate outer surface 63c on the radial outer side Ra. Further, the first piece 63a is formed at the tip of the first piece 63a by the front-side arcuate locking groove 63e recessed from the arcuate outer surface 63c at the tip and the locking groove 63e. It has a locking projection 63d that is arc-shaped in front view. Moreover, it has a flat sliding contact surface 63f formed in a single letter shape in front view on the radial inner side Rb side.

フック部材63の第2片部63bは、押圧部材67の基端面が当接してアクチュエータ60の作動力を受ける軸心直交面状の受圧面63jを有している。   The second piece 63b of the hook member 63 has a pressure-receiving surface 63j that is orthogonal to the axial center and receives the operating force of the actuator 60 by contacting the base end surface of the pressing member 67.

図6に於て、第2金型部材62は、円筒形状であって、開口先端部に先端に向かって拡径(拡大)するテーパ内周面状に形成された第2勾配形成面62eと、第2勾配形成面62eの内端縁と接するストレート状内周面を有すると共にパイプ端部が差し込まれる第1孔部62fと、パイプ端面に当接してパイプ差込量を規制する軸心直交面状のパイプ当り部62hと、アクチュエータ60が作動した際に押圧部材67に当接して押圧部材67の基端側への移動を阻止する軸心直交面状の受圧面62jと、第1孔部62fと連通すると共に延長ロッド65が挿通する第2孔部62gと、を有している。また、第1孔部(受口部)62fは、パイプPと延長ロッド65及び押圧部材67が差込可能な大きさに形成されている。
なお、図1に示す第2金型部材62は、図6(A)のY−O−Y断面を図示している。
In FIG. 6, the second mold member 62 has a cylindrical shape, and a second gradient forming surface 62e formed in a tapered inner peripheral surface shape whose diameter is enlarged (enlarged) toward the tip at the opening tip. A first hole portion 62f having a straight inner peripheral surface in contact with the inner end edge of the second gradient forming surface 62e and into which the pipe end portion is inserted, and an orthogonal axis that contacts the pipe end surface and regulates the pipe insertion amount A planar pipe contact portion 62h, a pressure receiving surface 62j that is orthogonal to the axial center and that contacts the pressing member 67 when the actuator 60 is actuated to prevent the pressing member 67 from moving toward the proximal end, and a first hole And a second hole 62g through which the extension rod 65 is inserted. The first hole portion (receiving portion) 62f is formed in a size that allows the pipe P, the extension rod 65, and the pressing member 67 to be inserted.
In addition, the 2nd metal mold | die member 62 shown in FIG. 1 has illustrated the YOY cross section of FIG. 6 (A).

さらに、第2金型部材62は、軸心L廻りに等間隔にラジアル内方Rbへ凹設した複数の保持用凹部62a及び保持用孔部62bを有し、複数のフック部材63を軸心L廻りに等間隔に保持するように設けている。
保持用凹部62aは、平面視矩形状であって、フック部材63の第1片部63aの摺接面63fが摺接する平担面状の底面(摺接面)を有する。
保持用孔部62bは、フック部材63の第2片部63bがラジアル外方Raから差込可能に開口している。また、保持用孔部62bの孔奥部に窓部62cを有している。窓部62cは、第1孔部62fに連通するように軸心方向Eに開口して、フック部材63の受圧面63jを第1孔部62f内に露出するように設けている。
Further, the second mold member 62 has a plurality of holding recesses 62a and holding holes 62b that are recessed in the radially inward direction Rb at equal intervals around the shaft center L, and the plurality of hook members 63 are arranged in the center. It is provided so as to be held at regular intervals around L.
The holding recess 62a has a rectangular shape in plan view, and has a flat bottom surface (sliding contact surface) on which the sliding contact surface 63f of the first piece 63a of the hook member 63 comes into sliding contact.
The holding hole 62b opens so that the second piece 63b of the hook member 63 can be inserted from the radial outer side Ra. In addition, a window portion 62c is provided in the hole deep portion of the holding hole portion 62b. The window 62c is opened in the axial direction E so as to communicate with the first hole 62f, and is provided so that the pressure receiving surface 63j of the hook member 63 is exposed in the first hole 62f.

そして、保持用凹部62a及び保持用孔部62bは、フック部材63が軸心L廻りに位置ズレするのを防止するように設けられ、かつ、フック部材63が軸心方向Eに微動スライド可能に設けている。
なお、本発明に於て、微動スライド可能とは、0.2mm以上1mm以下のスライドストローク(移動量)をもってスライド可能なことを言う。
The holding recess 62a and the holding hole 62b are provided so as to prevent the hook member 63 from being displaced around the axis L, and the hook member 63 can be finely slid in the axial direction E. Provided.
In the present invention, the term “finely slidable” means slidable with a slide stroke (movement amount) of 0.2 mm or more and 1 mm or less.

図1乃至図4に示すように、保持用凹部62a及び保持用孔部62bに配設されたフック部材63は、円弧状外面63cの一部(係止凸部63dを除く部位)に、保持部材64の内周面がラジアル外方Raから接近乃至当接し、保持部材64によって第2金型部材62からラジアル外方Raへ離脱するのを阻止されている。   As shown in FIGS. 1 to 4, the hook member 63 disposed in the holding recess 62a and the holding hole 62b is held on a part of the arcuate outer surface 63c (part excluding the locking projection 63d). The inner peripheral surface of the member 64 approaches or abuts from the radial outer side Ra and is prevented from being separated from the second mold member 62 to the radial outer side Ra by the holding member 64.

保持部材64は、第2金型部材62に取着(固定)され、第2金型部材62は、アクチュエータ60の固定部(バレル部60bやケーシング部等)に着脱自在に取着(固定)されている。
ここで、第2金型部材62とフック部材63と保持部材64とを組立てたものを、受口部材2と呼ぶ場合がある。
また、アクチュエータ60(駆動ロッド60a)と受口部材2と第1金型部材61の各軸心Lと、パイプ軸心Lpは同軸心状(上)である。
The holding member 64 is attached (fixed) to the second mold member 62, and the second mold member 62 is detachably attached (fixed) to a fixing portion (barrel portion 60b, casing portion, etc.) of the actuator 60. Has been.
Here, the assembly of the second mold member 62, the hook member 63, and the holding member 64 may be referred to as the receiving member 2.
Each axis L of the actuator 60 (drive rod 60a), the receiving member 2 and the first mold member 61 and the pipe axis Lp are coaxial (upper).

図7に於て、第1金型部材61は、先端内周部に、先端開口側から基端側へ拡径(拡大)するテーパ(逆テーパ)内周面状の第1勾配形成面61eを有している。また、基端側内周部に、軸心L廻りに等間隔に複数設けた正面視円弧状の内突条部61dを有している。また、軸心L廻りに(周方向に)隣り合う内突条部61d,61dの間に、正面視円弧状のスリット部61aが軸心方向(アキシャル方向)Eに貫設されている。
なお、図1の第1金型部材61は、図7(B)のX−O−X断面を図示している。
In FIG. 7, the first mold member 61 has a first gradient forming surface 61e having a taper (reverse taper) inner circumferential surface that expands (expands) from the distal end opening side to the proximal end side at the distal end inner circumferential portion. have. In addition, a plurality of inner protrusions 61d having a circular arc when viewed from the front are provided around the shaft center L at the base end side inner peripheral portion. Further, a slit 61a having a circular arc when viewed from the front is provided in the axial direction (axial direction) E between the adjacent inner protrusions 61d and 61d around the axial center L (in the circumferential direction).
In addition, the 1st metal mold | die member 61 of FIG. 1 has illustrated the XX cross section of FIG.7 (B).

そして、第1金型部材61と、受口部材2とを、相互に係脱自在とするための係止手段を備えている。
係止手段は、図1に示すように、第1金型部材61のアキシャル方向接近(矢印Nにて示す軸心一方向)による第1金型部材61と受口部材2との相互の嵌合、及び、軸心L廻りの小角度回転(矢印Mにて示す方向の回転)にて、受口部材2の先端外周部と、第1金型部材61の基端内周部と、が相互に係止して、軸心方向Eに離間(分離)せずに係止状態を保つように構成している。
The first mold member 61 and the receiving member 2 are provided with locking means for allowing the first mold member 61 and the receiving member 2 to be engaged and disengaged with each other.
As shown in FIG. 1, the locking means is configured such that the first mold member 61 and the receiving member 2 are fitted to each other when the first mold member 61 approaches in the axial direction (one axial direction indicated by an arrow N). And at a small angle around the axis L (rotation in the direction indicated by arrow M), the outer periphery of the distal end of the receiving member 2 and the inner periphery of the base end of the first mold member 61 are It is configured to be locked to each other and maintain the locked state without being separated (separated) in the axial direction E.

つまり、受口部材2に、第1金型部材61を軸心一方向Nに移動させて接近させ、第1金型部材61の内突条部61dを、軸心L廻りに隣り合うフック部材63,63の間(の嵌合用空隙部25)に配設させ、受口部材2(第2金型部材62)の先端外周部と第1金型部材61の基端内周部とがラジアル方向に向かい合って(ラップ状に)嵌合させる。つまり、アキシャル方向接近による嵌合を行う。その後、第1金型部材61を軸心L廻りの小角度をもって矢印M方向に回転させることで、内突条部61dが係止凹溝部63eに周方向から差し込まれて、内突条部61dが係止凸部63dに軸心方向Eに対面状に配設され(対応して)、軸心方向Eに相互に離間するのを防止する係止状態となるように構成している。
また、小角度回転すると、第1金型部材61の先端内周部に設けた当り部が、受口部材2(フック部材63又は第2金型部材62)のストッパ面に、当接して、小角度を超えてM方向へ回転するのが阻止される。
つまり、係止手段は、係止凸部63dと係止凹溝部63eと嵌合用空隙部25と内突条部61dとを備えている。なお、受口部材2において、係止凸部63dと嵌合用空隙部25は周方向に交互に配設されている。
That is, the first mold member 61 is moved close to the receiving member 2 in one axial center direction N, and the inner protrusion 61d of the first mold member 61 is adjacent to the hook member adjacent to the axis L. It is arranged between 63 and 63 (the gap 25 for fitting), and the distal end outer peripheral portion of the receiving member 2 (second mold member 62) and the proximal end inner peripheral portion of the first mold member 61 are radial. Fit in the opposite direction (wrapped). That is, fitting is performed by approaching in the axial direction. Thereafter, by rotating the first mold member 61 in the direction of arrow M with a small angle around the axis L, the inner protrusion 61d is inserted into the locking groove 63e from the circumferential direction, and the inner protrusion 61d. Are arranged in a facing manner in the axial direction E on the locking projection 63d (correspondingly), and are configured to be in a locking state that prevents them from being separated from each other in the axial direction E.
Further, when rotated by a small angle, the contact portion provided on the inner peripheral portion of the tip of the first mold member 61 comes into contact with the stopper surface of the receiving member 2 (hook member 63 or second mold member 62), Rotation in the M direction beyond a small angle is prevented.
That is, the locking means includes a locking projection 63d, a locking groove 63e, a fitting gap 25, and an inner protrusion 61d. In the receiving member 2, the locking projections 63d and the fitting gaps 25 are alternately arranged in the circumferential direction.

小角度とは、15度以上95度以下であって、より好ましくは、30度以上90度以下である。下限値未満であると、アキシャル方向接近による嵌合を行う際の位置合わせに手間がかかり、上限値を超えると、軸心L廻りの小角度回転量が大きくなって手間がかかる。
言い換えると、内突条部61d及び係止凸部63d(係止凹溝部63e)を、各々軸心L廻りに等間隔に2個以上6個以下とする。例えば、2個とした場合は、約90度であり、3個とした場合は約60度であり、6個とした場合は、約30度となる。図例に於ては4個とし小角度は約45度である。
The small angle is 15 degrees or more and 95 degrees or less, and more preferably 30 degrees or more and 90 degrees or less. If it is less than the lower limit value, it takes time for positioning when fitting by approaching in the axial direction, and if it exceeds the upper limit value, the amount of small angle rotation around the axis L becomes large and time consuming.
In other words, the inner protrusions 61d and the locking protrusions 63d (locking groove portions 63e) are set to have two or more and six or less at equal intervals around the axis L. For example, when it is two, it is about 90 degrees, when it is three, it is about 60 degrees, and when it is six, it is about 30 degrees. In the illustrated example, there are four and the small angle is about 45 degrees.

次に、本発明のバルジ加工装置の作用(使用方法)について説明する。
図1に示すように、第1金型部材61の先端開口部からパイプPの開口端部を差込む。その後、パイプPの開口端部を第2金型部材62の第1孔部62fに差し込んで、パイプ端面をパイプ当り部62hに当接させる。つまり、パイプPは、所定のパイプ差込量をもって差し込まれる。
Next, the operation (usage method) of the bulge processing apparatus of the present invention will be described.
As shown in FIG. 1, the opening end of the pipe P is inserted from the tip opening of the first mold member 61. Thereafter, the opening end of the pipe P is inserted into the first hole 62f of the second mold member 62, and the pipe end surface is brought into contact with the pipe contact portion 62h. That is, the pipe P is inserted with a predetermined pipe insertion amount.

そして、係止手段によって、第1金型部材61と受口部材2を係止(係合)状態にする。つまり、受口部材2と第1金型部材61とのアキシャル方向接近による嵌合を行い、第1金型部材61を軸心L廻りの小角度をもって矢印M方向に回転させることで、図2に示すように、内突条部61dが係止凹溝部63e内に配設され、内突条部61dが係止凸部63dに軸心方向Eに対面状に対応し、第1金型部材61と受口部材2が軸心方向Eに相互に離間するのが防止された係止状態をもって、加工準備完了状態(受口部材2の先端部に第1金型部材61の基端部が外嵌状に係合した状態)となる。
この加工準備完了状態において、フック部材63は第2金型部材62に対して軸心方向Eに微動スライド可能であり、第1金型部材61も軸心方向Eに微動スライド可能である。
Then, the first mold member 61 and the receiving member 2 are brought into a locked (engaged) state by the locking means. That is, by fitting the receiving member 2 and the first mold member 61 by approaching in the axial direction and rotating the first mold member 61 in the direction of arrow M with a small angle around the axis L, FIG. As shown in FIG. 5, the inner protrusion 61d is disposed in the locking groove 63e, the inner protrusion 61d corresponds to the locking protrusion 63d in a face-to-face direction in the axial direction E, and the first mold member 61 and the receiving member 2 are prevented from being separated from each other in the axial direction E, and are ready for processing (the proximal end portion of the first mold member 61 is at the distal end portion of the receiving member 2). A state of being engaged in an outer fitting state).
In this processing preparation completion state, the hook member 63 can be finely slid in the axial direction E with respect to the second mold member 62, and the first mold member 61 can also be finely slid in the axial direction E.

そして、図2の加工準備完了状態から、図3に示すように、駆動ロッド60aを短縮作動(引込み駆動)させると、延長ロッド65のロッド段差面65dから弾性体66を介して基端側へ(軸心一方向Nへ)向かう作動力が押圧部材67に伝達され、押圧部材67の基端面がフック部材63の受圧面63jを押圧して、フック部材63を基端側(軸心一方向N)へ微動スライドさせる。   2, when the drive rod 60a is shortened (retracted) as shown in FIG. 3, from the rod step surface 65d of the extension rod 65 to the proximal end side through the elastic body 66. Acting force (toward the axial direction N) is transmitted to the pressing member 67, the proximal end surface of the pressing member 67 presses the pressure receiving surface 63j of the hook member 63, and the hook member 63 is moved to the proximal side (uniaxial direction). Slide finely to N).

フック部材63の係止凸部63d(の基端側面)が、第1金型部材61の内突条部61d(の先端側面)に当接して係止し、微動スライドによって第1金型部材61を軸心方向Eに沿って第2金型部材62へ引き寄せる。
また、駆動ロッド60aが短縮作動すると、押圧部材67は、第2金型部材62の受圧面62jへの当接によって基端側(軸心一方向N)への移動が阻止される。そして、押圧部材67の先端面と延長ロッド65の(ロッド)段差面65dとに弾性体66が挟圧されラジアル外方Raへ膨出して、パイプ内周面をラジアル外方Raへ押圧する。弾性体66の押圧力を受けて、パイプ外周面は、第1勾配形成面61eに圧接されると共に、第2勾配形成面62eに圧接されて塑性変形し、凸条部9が形成される。
The locking protrusion 63d (the base end side surface) of the hook member 63 is brought into contact with and locked with the inner protrusion 61d (the front end side surface) of the first mold member 61, and the first mold member is moved by the fine movement slide. 61 is pulled toward the second mold member 62 along the axial direction E.
Further, when the drive rod 60a is shortened, the pressing member 67 is prevented from moving toward the base end side (one axial direction N) by the contact of the second mold member 62 with the pressure receiving surface 62j. Then, the elastic body 66 is sandwiched between the distal end surface of the pressing member 67 and the (rod) step surface 65d of the extension rod 65 and bulges outward in the radial direction Ra, thereby pressing the inner peripheral surface of the pipe in the radial outward direction Ra. Upon receiving the pressing force of the elastic body 66, the outer peripheral surface of the pipe is pressed against the first gradient forming surface 61e and is plastically deformed by being pressed against the second gradient forming surface 62e, whereby the ridge 9 is formed.

この凸条部9が形成される(塑性加工する)際に、第1金型部材61は、パイプPからラジアル外方Raかつ軸心他方向(矢印Nの反対方向)へ押圧され、フック部材63は、押圧部材67からの押圧力により軸心他方向への移動は阻止されているため、フック部材63と第1金型部材61は、軸心方向Eに相互に離間する方向へ引っ張り合って、係止凸部63dと内突条部61dが強く圧接される。   When this ridge 9 is formed (plastically processed), the first mold member 61 is pressed from the pipe P in the radial outward direction Ra and in the other direction of the axis (opposite direction of the arrow N), and the hook member 63 is prevented from moving in the other direction of the shaft center by the pressing force from the pressing member 67, the hook member 63 and the first mold member 61 are pulled in a direction away from each other in the shaft center direction E. Thus, the locking projection 63d and the inner protrusion 61d are strongly pressed against each other.

凸条部9の塑性加工後に、駆動ロッド60aを伸長させる(作動圧を解除する)と、図4に示すように、フック部材63は、押圧部材67からの押圧力(アクチュエータ60の作動力)が解除され、軸心方向Eに微動スライド自在状態となる。そして、フック部材63が微動スライド可能となることで、第1金型部材61は、フック部材63に対して軸心方向Eに微動スライド可能となり、フック部材63の係止凸部63dと、第1金型部材61の内突条部61dと、の圧接状態が解除されると共に、第1勾配面9aと第1勾配形成面61eとの圧接が解除されて、第1金型部材61が、小さな力(トルク)で係止解除方向(矢印Mの反対方向)へ回転可能となる。   When the drive rod 60a is extended (actuation pressure is released) after plastic working of the ridge 9, the hook member 63 is pressed by the pressing member 67 (the operating force of the actuator 60) as shown in FIG. Is released, and it becomes a finely slidable state in the axial direction E. Since the hook member 63 can be finely slid, the first mold member 61 can be finely slid in the axial direction E with respect to the hook member 63, and the locking protrusion 63 d of the hook member 63 and the first The pressure contact state between the inner protrusion 61d of the first mold member 61 is released, and the pressure contact between the first gradient surface 9a and the first gradient forming surface 61e is released, so that the first mold member 61 is It becomes possible to rotate in the unlocking direction (the direction opposite to the arrow M) with a small force (torque).

なお、アクチュエータ60を短縮作動させた際に、フック部材63の基端側への微動スライドが停止することで、フック部材63と第1金型部材61が所定の加工開始位置に位置決めされる(固定保持される)。
フック部材63及び第1金型部材61の加工開始位置の位置決めは、第1金型部材61の基端面が、保持部材64の先端面に当接することで、フック部材63の微動スライドが停止されて行われるように構成、或いは、フック部材63の基端面が第2金型部材62の保持用凹部62aや保持用孔部62bの基端側内面に当接することで微動スライドが停止して行われるように構成、又は、押圧部材67の基端面が第2金型部材62の受圧面62jに当接してフック部材63の微動スライドが停止して行われるように構成すれば良い。
When the actuator 60 is shortened, the fine movement slide toward the base end side of the hook member 63 stops, so that the hook member 63 and the first mold member 61 are positioned at a predetermined processing start position ( Fixed).
Positioning of the processing start positions of the hook member 63 and the first mold member 61 is such that the base end surface of the first mold member 61 abuts on the distal end surface of the holding member 64 so that the fine movement slide of the hook member 63 is stopped. Or the base end surface of the hook member 63 comes into contact with the inner surface of the second mold member 62 on the base end side of the holding concave portion 62a or the holding hole 62b. The base end surface of the pressing member 67 may be in contact with the pressure receiving surface 62j of the second mold member 62 so that the fine movement slide of the hook member 63 is stopped.

次に、他の実施形態について説明する。
図8と図9に示すように、他の実施形態は、受口部材2が異なり、他の構成及び作用効果は、図1乃至図7の実施形態と同様である。
他の実施形態において、受口部材2は、第2金型部材62を軸心方向Eに分割構造とし、さらに、フック部材63を円環状に形成したものである。また、保持部材64を省略している。なお、図8に於て、軸心Lより上半部は加工準備完了状態を示し、軸心Lよりも下半部は、塑性加工途中状態を示している。
Next, another embodiment will be described.
As shown in FIGS. 8 and 9, the other embodiment is different in the receiving member 2, and other configurations and operational effects are the same as those of the embodiment of FIGS. 1 to 7.
In another embodiment, the receiving member 2 is formed by dividing the second mold member 62 in the axial direction E, and further forming the hook member 63 in an annular shape. Further, the holding member 64 is omitted. In FIG. 8, the upper half part from the axis L indicates a state where machining preparation is completed, and the lower half part from the axis L indicates a state during plastic processing.

図9及び図10に示すように、フック部材63は、軸心L廻りに等間隔に配設された複数の縦断面L字状のフック部(係止部)51と、軸心L廻りに隣り合うフック部51,51の間に配設され軸心L廻りに隣り合うフック部51,51同士を周方向に連結する円弧状の連結部52,52と、を有し、全体として円環状(リング状)に形成したものである。
なお、図9に示すフック部材63は、図10(A)のZ−O―Z断面を図示している。
As shown in FIGS. 9 and 10, the hook member 63 includes a plurality of L-shaped hook portions (locking portions) 51 arranged at equal intervals around the axis L, and around the axis L. Arc-shaped connecting portions 52, 52 that are arranged between adjacent hook portions 51, 51 and connect adjacent hook portions 51, 51 around the axis L in the circumferential direction, and are generally annular (Ring shape).
Note that the hook member 63 shown in FIG. 9 shows a Z-O-Z cross section of FIG.

フック部51は、図5のフック部材63と同様の作用を成す第1片部63aと第2片部63bと係止凸部63dと係止凹溝部63eと受圧面63jとを有している。また、第1片部63aはラジアル内方Rb側に円弧状の摺接面63fを有している。
また、周方向に隣り合う第1片部63aの先端部と、第1片部63aの先端部と、の間には、嵌合用空隙部25を形成している。
The hook portion 51 has a first piece portion 63a, a second piece portion 63b, a locking convex portion 63d, a locking concave groove portion 63e, and a pressure receiving surface 63j that have the same action as the hook member 63 of FIG. . The first piece 63a has an arcuate sliding contact surface 63f on the radial inner side Rb.
In addition, a fitting gap 25 is formed between the tip of the first piece 63a adjacent in the circumferential direction and the tip of the first piece 63a.

図9に示すように、第2金型部材62は、円環状の先端側半体71と、円環状の基端側半体72と、を備え、軸心方向Eに相互に接近・離間して、分割・合体可能に構成している。先端側半体71と基端側半体72とは、軸心方向Eに挿通させたネジ部材79にて合体(固着)する。   As shown in FIG. 9, the second mold member 62 includes an annular front end half 71 and an annular proximal end half 72, and approaches and separates from each other in the axial direction E. And can be divided and merged. The distal half 51 and the proximal half 72 are joined (fixed) by a screw member 79 inserted in the axial direction E.

第2金型部材62は、合体状態(組付状態)で、図6の第2金型部材62と同様の作用を成す保持用孔部62bと窓部62cと第2勾配形成面62eと第1孔部62fと第2孔部62gとパイプ当り部62hと受圧面62jとを形成する。
先端側半体71は、第2勾配形成面62eと第1孔部62fとパイプ当り部62hと窓部62cと受圧面62jと、を有している。また、先端側半体71の円形状の外周面を、フック部51の摺接面63fが摺接する摺接面としている。
The second mold member 62 is in the combined state (assembled state), and has the same function as the second mold member 62 of FIG. A first hole 62f, a second hole 62g, a pipe contact part 62h, and a pressure receiving surface 62j are formed.
The tip-side half 71 has a second gradient forming surface 62e, a first hole 62f, a pipe contact portion 62h, a window portion 62c, and a pressure receiving surface 62j. Further, the circular outer peripheral surface of the front end side half 71 is used as a slidable contact surface with which the slidable contact surface 63f of the hook portion 51 is slidably contacted.

そして、第2金型部材62は、保持用孔部62bの基端側が軸心方向Eに開口する(開放される)ように、先端側半体71と基端側半体72とに分割している。
つまり、図11に示すように、先端側半体71は、背面71dに、保持用孔部62bを形成するための凹部71bが開口しており、合体状態で、凹部71bに対応する基端側半体72の正面72a(図12参照)が、凹部71bを基端側から施蓋して、(凹部71bと正面72aで)保持用孔部62bを形成する。
The second mold member 62 is divided into a distal half 51 and a proximal half 72 so that the proximal end of the holding hole 62b opens (opens) in the axial direction E. ing.
That is, as shown in FIG. 11, the distal end side half 71 has a recess 71b for forming the holding hole 62b in the back surface 71d, and in the combined state, the proximal end side corresponding to the recess 71b. The front surface 72a (see FIG. 12) of the half body 72 covers the recess 71b from the base end side to form a holding hole 62b (with the recess 71b and the front surface 72a).

したがって、図9(B)に示すように、先端側半体71とフック部材63と基端側半体72とを軸心方向Eに(軸心一方向Nへ向かって)順次配設して、ネジ部材79にて、先端側半体71と基端側半体72とを固着すれば、円環状のフック部材63を、先端側半体71と基端側半体72とで軸心方向Eの両側から挟持状に保持することができる。
受口部材2の組立が容易になり生産効率の向上を図れると共に、複数のフック部51(係止凸部63d及び係止凹溝部63e)が一体となり、微動スライドが連動(同期)し、バルジ加工の精度及び品質を向上できる。
なお、図9の先端側半体71は図11のV−O−V断面を図示している。図9の基端側半体72は図12のW―O−W断面を図示している。
Therefore, as shown in FIG. 9B, the distal end side half 71, the hook member 63, and the proximal end side half 72 are sequentially arranged in the axial direction E (toward one axial direction N). When the distal end side half 71 and the proximal end side half 72 are fixed by the screw member 79, the annular hook member 63 is axially moved between the distal end side half 71 and the proximal end half 72. E can be held from both sides of E.
Assembling of the receiving member 2 is facilitated and the production efficiency can be improved, and a plurality of hook portions 51 (the locking convex portion 63d and the locking concave groove portion 63e) are integrated so that the fine movement slide is interlocked (synchronized), and the bulge Processing accuracy and quality can be improved.
9 shows the VOV cross section of FIG. 11. The proximal half body 72 of FIG. 9 illustrates the W-O-W cross section of FIG.

なお、本発明において、パイプPの凸条部9は、図13(A)に示すように頂部が尖った三角山型、図13(B)に示すように頂部が丸味を有する(アール形状の)三角山型、あるいは、図13(C)に示すように頂部が大きめのアール状に形成された丸い丘陵型(低い丸山型)、又は、図13(D)に示すように半円状の丸山型等の場合もある。
なお、凸条部9において、縦断面視で、パイプ開口端寄りに形成される勾配面を、第2勾配面9bと呼び、反対側の勾配面を第1勾配面9aと呼んでいる。
In the present invention, the ridge 9 of the pipe P has a triangular mountain shape with a sharp top as shown in FIG. 13 (A), and the top has a roundness as shown in FIG. 13 (B). ) Triangular mountain type, or a round hill type (lower Maruyama type) with a large top as shown in FIG. 13 (C), or a semicircular shape as shown in FIG. 13 (D). In some cases, such as the Maruyama type.
In the ridge 9, the gradient surface formed near the pipe opening end in the longitudinal sectional view is called the second gradient surface 9b, and the opposite gradient surface is called the first gradient surface 9a.

さらに、本発明のバルジ加工装置は、図14及び図15に示すように、作動油や圧縮空気等の作動流体を供給(送流)可能な電動のポンプ6と、ポンプ6に着脱自在に接続可能な長尺(1メートル以上)の可撓性の高圧ホースHと、ポンプ6に高圧ホースHを介して着脱自在に接続されるアクチュエータ60と、を備えている。
そして、アクチュエータ60は、作業者が片手で把持可能な握り部60dを有するガン(銃)型である。
このように構成することで、高所での配管作業や既設の配管に対して容易にバルジ加工を行うことが可能となる。
Furthermore, as shown in FIGS. 14 and 15, the bulge processing apparatus of the present invention is connected to an electric pump 6 capable of supplying (feeding) working fluid such as hydraulic oil and compressed air, and is detachably connected to the pump 6. A possible long (1 meter or more) flexible high-pressure hose H and an actuator 60 detachably connected to the pump 6 via the high-pressure hose H are provided.
The actuator 60 is a gun type having a grip portion 60d that can be gripped by an operator with one hand.
With this configuration, bulge processing can be easily performed on piping work at high places and existing piping.

また、ガン型アクチュエータ60(60A)とは別に、ポンプ6に短い(50cm以下の)配管部材を介して接続される据え置き型のアクチュエータ60(60B)を備えている。
そして、弾性体66と押圧部材67が外嵌状に取着している延長ロッド65と、受口部材2とを、ガン型アクチュエータ60Aと据え置き型アクチュエータ60Bとに共用(選択的に付替自在)としている。
このように構成することで、パイプPの大きさや長さ、施工箇所等に応じてバルジ加工を容易に行うことが可能になると共に、部品点数を削減できる(延長ロッド65や受口部材2等を1セット用意すれば良い)。
In addition to the gun-type actuator 60 (60A), a stationary actuator 60 (60B) connected to the pump 6 via a short (less than 50 cm) piping member is provided.
Further, the extension rod 65 to which the elastic body 66 and the pressing member 67 are attached in an outer fitting manner and the receiving member 2 are shared by the gun type actuator 60A and the stationary type actuator 60B (selective replacement is possible). ).
With this configuration, it is possible to easily perform bulging according to the size and length of the pipe P, the construction location, etc., and to reduce the number of parts (such as the extension rod 65 and the receiving member 2). One set).

そして、図16に示すように、凸条部9が塑性加工されたパイプP同士を、管継手5を用いて接続するが、第1金型部材61を、管継手5(管継手構造)の一部品としている。
つまり、第1金型部材61は、管継手5によるパイプ接続状態で、パイプPが差し込まれる継手本体10に取着されて、凸条部9の第1勾配面9aを直接的に押圧する押圧保持リング3をもって構成している。
また、管継手5(管継手構造)は、第1金型部材61(押圧保持リング3)と、継手本体10とを、相互に係脱自在とするための継手係止手段を備えている。
And as shown in FIG. 16, although the pipe P by which the protruding item | line part 9 was plastically processed is connected using the pipe joint 5, the 1st metal mold | die member 61 is connected to the pipe joint 5 (pipe joint structure). As one part.
That is, the first mold member 61 is attached to the joint body 10 into which the pipe P is inserted in a pipe connection state by the pipe joint 5 and directly presses the first slope surface 9a of the ridge 9. The holding ring 3 is used.
Further, the pipe joint 5 (pipe joint structure) includes a joint locking means for allowing the first mold member 61 (pressing holding ring 3) and the joint main body 10 to be detachable from each other.

図16に示すように、管継手5の継手本体10は、内周部先端域(内周先端部)に、シール溝11が凹設され、シール溝11には、Oリング等のシール材12及び平ワッシャ形状のシール材保護リング14が内装される。
図17に示すように、継手本体10は、先端外周部に、軸心L廻りに等間隔に配設される複数の正面視円弧状の外突条部19と、周方向に隣り合う外突条部19と外突条部19の間にも設けた円滑弧状の外面部(嵌合用空間部)20と、を有している。そして、外突条部19は、軸心方向Eに所定の間隔をもって配設される一対の外突条単体21,22をもって構成され、一対の外突条単体21,22の間には、係止溝部23が形成されている。
As shown in FIG. 16, the joint body 10 of the pipe joint 5 is provided with a seal groove 11 in the inner peripheral tip region (inner peripheral tip), and the seal groove 11 has a sealing material 12 such as an O-ring. In addition, a flat washer-shaped sealing material protection ring 14 is provided.
As shown in FIG. 17, the joint body 10 includes a plurality of arc-shaped outer protrusions 19 disposed at equal intervals around the shaft center L on the outer periphery of the tip, and outer protrusions adjacent in the circumferential direction. And a smooth arc-shaped outer surface portion (fitting space portion) 20 provided between the strip portion 19 and the outer protrusion strip portion 19. The outer ridge portion 19 is composed of a pair of outer ridge single members 21 and 22 arranged at a predetermined interval in the axial direction E, and between the pair of outer ridge single members 21 and 22, A stop groove portion 23 is formed.

つまり、継手係止手段は、(受口部材2との係止手段と同様に、)第1金型部材61のアキシャル方向接近による相互の嵌合、及び、軸心L廻りの小角度回転にて、継手本体10の先端外周部(受け口部)と、第1金型部材61の基端内周部と、が相互に係止して、軸心方向Eに(相互に)分離しないで係止状態を保つように構成している。   In other words, the joint locking means is used for mutual fitting by the approach in the axial direction of the first mold member 61 and rotation at a small angle around the axis L (similar to the locking means with the receiving member 2). Thus, the outer peripheral portion (receiving port portion) of the joint body 10 and the inner peripheral portion of the base end of the first mold member 61 are engaged with each other without being separated in the axial direction E (mutually). It is configured to keep the stopped state.

また、管継手5は、継手係止状態を保持するための差込み部材8を備えている。
図18に示すように差込み部材8は、C字条の基本環部80と、基本環部80から軸心方向Eに突設される複数の突片81,82と、を有している。
突片81,82と基本環部80とは一体に合成樹脂にて形成され、2枚の 180°反対位置に設けられた突片81,81は単純な横断面円弧状であり、C字状基本環部80の切欠部87と 180°反対位置に設けられた突片82は、3本に分割されており、中央片と左右の側片とから成る。側片の先端には小さな係止爪部88が周方向に突出状に設けている。
Moreover, the pipe joint 5 is provided with the insertion member 8 for maintaining the joint locking state.
As shown in FIG. 18, the insertion member 8 includes a C-shaped basic ring portion 80 and a plurality of projecting pieces 81 and 82 protruding from the basic ring portion 80 in the axial direction E.
The projecting pieces 81 and 82 and the basic ring portion 80 are integrally formed of synthetic resin, and the two projecting pieces 81 and 81 provided at positions opposite to each other by 180 ° have a simple arcuate cross section, and are C-shaped. The projecting piece 82 provided at a position 180 ° opposite to the notch 87 of the basic ring part 80 is divided into three parts, and consists of a central piece and left and right side pieces. A small locking claw portion 88 is provided at the tip of the side piece so as to protrude in the circumferential direction.

ここで、第1金型部材61を小角度回転させて継手係止状態とすると、図16に示すように、スリット部61aと円滑弧状外面部(嵌合用空間部)20とが、周方向に同一位置として対向し、円弧状スリット(間隙)がアキシャル方向に貫通状に形成される。この貫通状の円弧状スリット(間隙)に対して、突片81,82が軸心方向Eに沿って差込まれる。
差込み部材8は、第1金型部材61に対して、アキシャル方向から差し込むことで、係止爪部88が、継手本体10の外突条単体21の小凹窪部21d,21d(図17(A)参照)に係止して抜け止めされ、第1金型部材61が小角度回転(矢印M)の逆方向へ回転するのを阻止して緩み止めを行う。
なお、継手係止手段の説明で述べた小角度は、受口部材2との係止手段の説明で述べた小角度と同じである。また、軸心方向Eにおいて、パイプPの開口端面が当接する継手本体10の差込規制面13側を、基端側と呼んでいる。
Here, when the first mold member 61 is rotated by a small angle to be in the joint locking state, as shown in FIG. 16, the slit portion 61a and the smooth arc-shaped outer surface portion (fitting space portion) 20 are arranged in the circumferential direction. Opposing as the same position, arc-shaped slits (gap) are formed penetrating in the axial direction. The projecting pieces 81 and 82 are inserted along the axial direction E into the penetrating arc-shaped slit (gap).
The insertion member 8 is inserted into the first mold member 61 from the axial direction, so that the locking claw portion 88 is a small concave recess 21d, 21d (see FIG. 17 ( A), the first mold member 61 is prevented from rotating in the reverse direction of the small angle rotation (arrow M), and is prevented from loosening.
The small angle described in the description of the joint locking means is the same as the small angle described in the description of the locking means with the receiving member 2. Further, in the axial direction E, the insertion restricting surface 13 side of the joint body 10 with which the opening end surface of the pipe P abuts is called a proximal end side.

さらに、図19に別の実施形態を示す。
図19に示すように、第1金型部材61(押圧保持リング3)の基端部に雌ネジ部61kを設け、フック部材63の先端部に雄ネジ部63kを設けて、第1金型部材61と受口部材2とを螺合により取着(連結)した構造である。
第1金型部材61の他の構成及び作用は、上述の実施形態と同様である。
受口部材2(第2金型部材62及びフック部材63)の他の構成及び作用は、図8乃至図12を用いて説明した実施形態と同様である。
アクチュエータ60、延長ロッド65、弾性体66、押圧部材67等の構成及び作用は、上述の実施形態と同様である。
また、図示省略するが、第1金型部材61が取着する継手本体10には、第1金型部材61の雌ネジ部61kと螺合する継手雄ネジ部を設けている。
なお、図19に於て、軸心Lより上半部は加工準備完了状態を示し、軸心Lよりも下半部は、塑性加工途中状態を示している。
FIG. 19 shows another embodiment.
As shown in FIG. 19, the first mold member 61 (pressing holding ring 3) is provided with a female screw part 61 k at the base end part, and a male screw part 63 k is provided at the tip part of the hook member 63. The member 61 and the receiving member 2 are attached (connected) by screwing.
Other configurations and operations of the first mold member 61 are the same as those in the above-described embodiment.
Other configurations and operations of the receiving member 2 (second mold member 62 and hook member 63) are the same as those in the embodiment described with reference to FIGS.
The configurations and operations of the actuator 60, the extension rod 65, the elastic body 66, the pressing member 67, and the like are the same as in the above-described embodiment.
Although not shown, the joint body 10 to which the first mold member 61 is attached is provided with a joint male thread portion that is screwed with the female thread portion 61k of the first mold member 61.
In FIG. 19, the upper half portion from the axis L indicates a state where machining preparation is completed, and the lower half portion from the axis L indicates a state during plastic processing.

なお、本発明は、設計変更可能であって、アクチュエータ60は、手動ポンプに接続された据え置き型であっても良い。アクチュエータ60は油圧シリンダが好ましいが、電動直線往復アクチュエータやエアシリンダとするも良い。弾性体66の材質は、弾性変形可能なゴムや樹脂等であれば良く、例えばウレタンゴムである。   The present invention can be modified in design, and the actuator 60 may be a stationary type connected to a manual pump. The actuator 60 is preferably a hydraulic cylinder, but may be an electric linear reciprocating actuator or an air cylinder. The material of the elastic body 66 may be rubber or resin that can be elastically deformed, for example, urethane rubber.

また、パイプPは、薄肉金属管から成り、例えばJIS G3448に規定されるステンレス鋼管であって、主に、給水・給湯又は排水等の配管に用いられる。
パイプPの外径と、肉厚寸法の関係を、パイプPは、外径を10mm〜65mmに設定し、肉厚寸法を1.0mm〜1.6mmに設定するのが好ましい。
The pipe P is made of a thin metal pipe, for example, a stainless steel pipe defined in JIS G3448, and is mainly used for piping such as water supply / hot water supply or drainage.
Regarding the relationship between the outer diameter of the pipe P and the wall thickness, the pipe P is preferably set to have an outer diameter of 10 mm to 65 mm and a wall thickness of 1.0 mm to 1.6 mm.

以上のように、本発明のバルジ加工装置は、金属製のパイプPの開口端部近傍に第1勾配面9aと第2勾配面9bとを有する凸条部9を塑性加工するために、アクチュエータ60の作動に伴って軸心方向Eに圧縮されると共にラジアル外方Raへ膨出して上記パイプPの内周面をラジアル外方Raへ押圧する弾性体66を備えたバルジ加工装置に於て、上記パイプPが挿通されると共に上記弾性体66からの押圧力を受けて上記第1勾配面9aを形成するための第1勾配形成面61eを有する環状の第1金型部材61と、上記開口端部が差し込まれると共に上記第2勾配面9bを形成するための第2勾配形成面62eを有する環状の第2金型部材62と、該第2金型部材62に保持され上記第1金型部材61の軸心L廻りの小角度回転によって上記第1金型部材61と係合状態となる係止凸部63dを有するフック部材63と、を備え、上記フック部材63は、上記アクチュエータ60の作動に伴って上記第1金型部材61を上記第2金型部材62へ引き寄せる方向に微動スライド可能に上記第2金型部材62に保持されているので、バルジ加工を行うための段取り作業(第1金型部材61と受口部材2との取着)と、バルジ加工終了後の取り外し作業(第1金型部材61の取り外し)を、容易かつ迅速に行うことができる。大きなトルクを発揮させることができるパイプレンチ等の作業工具が不要で、バルジ加工後に、作業者が直接的に手で第1金型部材61を把持して回転でき(小さなトルクで取り外しでき)る。しかも、第1金型部材61を小角度回転させるだけで着脱作業を行える。バルジ加工作業全体の作業効率を向上できる。   As described above, the bulge processing apparatus according to the present invention is an actuator for plastic working the protruding strip portion 9 having the first inclined surface 9a and the second inclined surface 9b in the vicinity of the opening end portion of the metal pipe P. In a bulge processing apparatus provided with an elastic body 66 that is compressed in the axial direction E with the operation of 60 and bulges radially outward Ra to press the inner peripheral surface of the pipe P radially outward Ra. The annular first mold member 61 having a first gradient forming surface 61e through which the pipe P is inserted and receiving the pressing force from the elastic body 66 to form the first gradient surface 9a, and An annular second mold member 62 having an opening end portion inserted therein and a second gradient forming surface 62e for forming the second gradient surface 9b, and the first mold held by the second mold member 62 are provided. The mold member 61 is engaged with the first mold member 61 by a small angle rotation around the axis L of the mold member 61. A hook member 63 having a locking projection 63d to be in a state, and the hook member 63 pulls the first mold member 61 toward the second mold member 62 in accordance with the operation of the actuator 60. Since it is held by the second mold member 62 so as to be slidable finely, set-up work for performing bulge processing (attachment of the first mold member 61 and the receiving member 2) and after completion of the bulge processing Can be easily and quickly performed (removal of the first mold member 61). There is no need for a work tool such as a pipe wrench that can exert a large torque, and after bulge processing, the operator can directly grip and rotate the first mold member 61 by hand (can be removed with a small torque). . Moreover, the attaching / detaching operation can be performed only by rotating the first mold member 61 by a small angle. The work efficiency of the entire bulge processing can be improved.

また、金属製のパイプPの開口端部近傍に第1勾配面9aと第2勾配面9bとを有する凸条部9を塑性加工するために、アクチュエータ60の作動に伴って軸心方向Eに圧縮されると共にラジアル外方Raへ膨出して上記パイプPの内周面をラジアル外方Raへ押圧する弾性体66を備えたバルジ加工装置に於て、上記パイプPが挿通されると共に上記弾性体66からの押圧力を受けて上記第1勾配面9aを形成するための第1勾配形成面61eを有すると共に雌ネジ部61kを有する環状の第1金型部材61と、上記開口端部が差し込まれると共に上記第2勾配面9bを形成するための第2勾配形成面62eを有する環状の第2金型部材62と、該第2金型部材62に保持され上記第1金型部材61の上記雌ネジ部61kと螺合する雄ネジ部63kを有するフック部材63と、を備え、上記フック部材63は、上記アクチュエータ60の作動に伴って上記第1金型部材61を上記第2金型部材62へ引き寄せる方向に微動スライド可能に上記第2金型部材62に保持されているので、バルジ加工を行うための段取り作業(第1金型部材61と受口部材2との取着)と、バルジ加工終了後の取り外し作業(第1金型部材61の取り外し)を、容易かつ迅速に行うことができる。大きなトルクを発揮させることができるパイプレンチ等の作業工具が不要で、バルジ加工後に、作業者が直接的に手で第1金型部材61を把持して回転でき(小さなトルクで取り外しでき)る。しかも、第1金型部材61をフック部材63に強い力(螺着力)をもって取り付けることができる。バルジ加工作業全体の作業効率を向上できる。   Further, in order to plastically process the ridge 9 having the first gradient surface 9a and the second gradient surface 9b in the vicinity of the opening end portion of the metal pipe P, in the axial direction E along with the operation of the actuator 60, In a bulge processing apparatus provided with an elastic body 66 that is compressed and bulges radially outward Ra to press the inner peripheral surface of the pipe P radially outward Ra, the pipe P is inserted and the elasticity An annular first mold member 61 having a first gradient forming surface 61e for receiving the pressing force from the body 66 to form the first gradient surface 9a and having an internal thread portion 61k, and the opening end portion An annular second mold member 62 that is inserted and has a second gradient forming surface 62e for forming the second gradient surface 9b, and is held by the second mold member 62, and the first mold member 61 A hook member 63 having a male screw portion 63k screwed with the female screw portion 61k; The hook member 63 is held by the second mold member 62 so as to be finely slidable in a direction of pulling the first mold member 61 toward the second mold member 62 in accordance with the operation of the actuator 60. Therefore, it is easy to perform setup work for bulging (attachment of the first mold member 61 and the receiving member 2) and removal work after the bulge processing (removal of the first mold member 61). And can be done quickly. There is no need for a work tool such as a pipe wrench that can exert a large torque, and after bulge processing, the operator can directly grip and rotate the first mold member 61 by hand (can be removed with a small torque). . Moreover, the first mold member 61 can be attached to the hook member 63 with a strong force (screwing force). The work efficiency of the entire bulge processing can be improved.

また、上記第1金型部材61は、パイプ接続状態で継手本体10に取着されて上記凸条部9の第1勾配面9aを押圧する押圧保持リング3をもって構成されているので、第1勾配面9aと第1勾配形成面61eとが密着でき(メタルタッチの精度が良く)、管継手5とパイプPとの間に強いパイプ引抜き力が作用しても十分なパイプ抜け阻止力を発揮できる。管継手構造に最適な凸条部9を塑性加工できる。   In addition, the first mold member 61 is configured with the pressure holding ring 3 that is attached to the joint body 10 in a pipe connection state and presses the first slope surface 9a of the protruding portion 9. Gradient surface 9a and first gradient forming surface 61e can be in close contact with each other (the accuracy of metal touch is good), and even when a strong pipe pulling force acts between pipe joint 5 and pipe P, sufficient pipe pull-out preventing force is exhibited. it can. It is possible to plastically process the ridge 9 that is optimal for the pipe joint structure.

また、上記アクチュエータ60は、作動流体を供給するためのポンプ6に、長尺の高圧ホースHを介して接続され、作業者が片手で把持可能な握り部60dを有するガン型であるので、高所のパイプPや既設のパイプPや固定状態のパイプPに対して、容易かつ迅速にバルジ加工を行うことができる。   The actuator 60 is connected to the pump 6 for supplying the working fluid via a long high-pressure hose H, and is a gun type having a grip portion 60d that can be gripped by an operator with one hand. Bulging can be performed easily and quickly on a certain pipe P, an existing pipe P, or a fixed pipe P.

3 押圧保持リング
6 ポンプ
9 凸条部
9a 第1勾配面
9b 第2勾配面
10 継手本体
60 アクチュエータ
60d 握り部
61 第1金型部材
61e 第1勾配形成面
61k 雌ネジ部
62 第2金型部材
62e 第2勾配形成面
63 フック部材
63d 係止凸部
63k 雄ネジ部
66 弾性体
E 軸心方向
H 高圧ホース
L 軸心
P パイプ
Ra ラジアル外方
Reference Signs List 3 Press retaining ring 6 Pump 9 Projection strip 9a First slope surface 9b Second slope surface
10 Fitting body
60 Actuator
60d grip
61 First mold member
61e First slope forming surface
61k female thread
62 Second mold member
62e Second slope forming surface
63 Hook member
63d Locking projection
63k Male thread
66 Elastic body
E Shaft direction H High pressure hose L Shaft center P Pipe Ra Radial outward

Claims (4)

金属製のパイプ(P)の開口端部近傍に第1勾配面(9a)と第2勾配面(9b)とを有する凸条部(9)を塑性加工するために、アクチュエータ(60)の作動に伴って軸心方向(E)に圧縮されると共にラジアル外方(Ra)へ膨出して上記パイプ(P)の内周面をラジアル外方(Ra)へ押圧する弾性体(66)を備えたバルジ加工装置に於て、
上記パイプ(P)が挿通されると共に上記弾性体(66)からの押圧力を受けて上記第1勾配面(9a)を形成するための第1勾配形成面(61e)を有する環状の第1金型部材(61)と、上記開口端部が差し込まれると共に上記第2勾配面(9b)を形成するための第2勾配形成面(62e)を有する環状の第2金型部材(62)と、該第2金型部材(62)に保持され上記第1金型部材(61)の軸心(L)廻りの小角度回転によって上記第1金型部材(61)と係合状態となる係止凸部(63d)を有するフック部材(63)と、を備え、
上記フック部材(63)は、上記アクチュエータ(60)の作動に伴って上記第1金型部材(61)を上記第2金型部材(62)へ引き寄せる方向に微動スライド可能に上記第2金型部材(62)に保持されていることを特徴とするバルジ加工装置。
Actuation of the actuator (60) in order to plastically process the ridge (9) having the first inclined surface (9a) and the second inclined surface (9b) in the vicinity of the opening end of the metal pipe (P). And an elastic body (66) that is compressed in the axial direction (E) and bulges radially outward (Ra) and presses the inner peripheral surface of the pipe (P) radially outward (Ra). In the bulge processing equipment
An annular first having a first gradient forming surface (61e) for inserting the pipe (P) and receiving the pressing force from the elastic body (66) to form the first gradient surface (9a). A mold member (61), and an annular second mold member (62) having a second gradient forming surface (62e) for inserting the opening end portion and forming the second gradient surface (9b) The second mold member (62) is held in engagement with the first mold member (61) by a small angle rotation around the axis (L) of the first mold member (61). A hook member (63) having a stop projection (63d),
The hook member (63) is slidable in the direction of pulling the first mold member (61) toward the second mold member (62) in accordance with the operation of the actuator (60). A bulge processing device characterized by being held by a member (62).
金属製のパイプ(P)の開口端部近傍に第1勾配面(9a)と第2勾配面(9b)とを有する凸条部(9)を塑性加工するために、アクチュエータ(60)の作動に伴って軸心方向(E)に圧縮されると共にラジアル外方(Ra)へ膨出して上記パイプ(P)の内周面をラジアル外方(Ra)へ押圧する弾性体(66)を備えたバルジ加工装置に於て、
上記パイプ(P)が挿通されると共に上記弾性体(66)からの押圧力を受けて上記第1勾配面(9a)を形成するための第1勾配形成面(61e)を有すると共に雌ネジ部(61k)を有する環状の第1金型部材(61)と、上記開口端部が差し込まれると共に上記第2勾配面(9b)を形成するための第2勾配形成面(62e)を有する環状の第2金型部材(62)と、該第2金型部材(62)に保持され上記第1金型部材(61)の上記雌ネジ部(61k)と螺合する雄ネジ部(63k)を有するフック部材(63)と、を備え、
上記フック部材(63)は、上記アクチュエータ(60)の作動に伴って上記第1金型部材(61)を上記第2金型部材(62)へ引き寄せる方向に微動スライド可能に上記第2金型部材(62)に保持されていることを特徴とするバルジ加工装置。
Actuation of the actuator (60) in order to plastically process the ridge (9) having the first inclined surface (9a) and the second inclined surface (9b) in the vicinity of the opening end of the metal pipe (P). And an elastic body (66) that is compressed in the axial direction (E) and bulges radially outward (Ra) and presses the inner peripheral surface of the pipe (P) radially outward (Ra). In the bulge processing equipment
The pipe (P) is inserted and has a first gradient forming surface (61e) for receiving the pressing force from the elastic body (66) to form the first gradient surface (9a), and a female screw portion An annular first mold member (61) having (61k) and an annular first surface (62e) for inserting the opening end portion and forming the second gradient surface (9b). A second mold member (62) and a male screw part (63k) held by the second mold member (62) and screwed into the female screw part (61k) of the first mold member (61) A hook member (63) having,
The hook member (63) is slidable in the direction of pulling the first mold member (61) toward the second mold member (62) in accordance with the operation of the actuator (60). A bulge processing device characterized by being held by a member (62).
上記第1金型部材(61)は、パイプ接続状態で継手本体(10)に取着されて上記凸条部(9)の第1勾配面(9a)を押圧する押圧保持リング(3)をもって構成されている請求項1又は2記載のバルジ加工装置。   The first mold member (61) has a pressing holding ring (3) that is attached to the joint body (10) in a pipe connection state and presses the first inclined surface (9a) of the ridge (9). The bulge processing apparatus according to claim 1 or 2, wherein the apparatus is configured. 上記アクチュエータ(60)は、作動流体を供給するためのポンプ(6)に、長尺の高圧ホース(H)を介して接続され、作業者が片手で把持可能な握り部(60d)を有するガン型である請求項1,2又は3記載のバルジ加工装置。   The actuator (60) is connected to a pump (6) for supplying a working fluid via a long high-pressure hose (H), and has a grip portion (60d) that can be gripped by an operator with one hand. The bulge processing device according to claim 1, 2 or 3 which is a mold.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7305729B2 (en) 2021-11-10 2023-07-10 櫻護謨株式会社 joint

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS64137B2 (en) * 1984-06-04 1989-01-05 Oo Enu Kogyo Kk
JP2003245740A (en) * 2002-02-25 2003-09-02 Izumi Products Co Tube expanding tool
JP2008254037A (en) * 2007-04-06 2008-10-23 Higashio Mech Co Ltd Pipe end expanding tool
JP2011194438A (en) * 2010-03-19 2011-10-06 On Industries Ltd Pipe expanding apparatus of thin wall stainless steel pipe

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS64137B2 (en) * 1984-06-04 1989-01-05 Oo Enu Kogyo Kk
JP2003245740A (en) * 2002-02-25 2003-09-02 Izumi Products Co Tube expanding tool
JP2008254037A (en) * 2007-04-06 2008-10-23 Higashio Mech Co Ltd Pipe end expanding tool
JP2011194438A (en) * 2010-03-19 2011-10-06 On Industries Ltd Pipe expanding apparatus of thin wall stainless steel pipe

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7305729B2 (en) 2021-11-10 2023-07-10 櫻護謨株式会社 joint

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