JP2018078691A - Stator of rotary electric machine - Google Patents

Stator of rotary electric machine Download PDF

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JP2018078691A
JP2018078691A JP2016217969A JP2016217969A JP2018078691A JP 2018078691 A JP2018078691 A JP 2018078691A JP 2016217969 A JP2016217969 A JP 2016217969A JP 2016217969 A JP2016217969 A JP 2016217969A JP 2018078691 A JP2018078691 A JP 2018078691A
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core
outer peripheral
inner peripheral
air hole
peripheral side
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JP6724735B2 (en
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元也 小川
Motoya Ogawa
元也 小川
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Toyota Motor Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a stator core of a rotary electric machine in which adhesion between core plates can be more reliably performed.SOLUTION: Each of core plates 30 layered in an X direction in a stator core 10 has: an inner circumferential side edge having a burr protruding toward one side in the X direction; an outer circumferential side edge having a burr protruding toward the other side in the X direction; inner circumferential side vents 80 having on the opening edges thereof burrs protruding to the other side in the X direction and each being located at a position on one side, in the θ direction, of a tooth 12 with respect to a center α of the tooth 12 and on the inner circumferential side of the tooth 12; outer circumferential side vents 81 having on the opening edges thereof burrs protruding to the one side in the X direction and each being located at a position on a side opposite to the one side, in the θ direction, of the tooth 12 with respect to the center α and on the outer circumferential side than the inner circumferential side vents 80. The core plate 30 in a first condition where the inner circumferential side vents 80 are located on one side in the circumferential direction of the tooth 12 and the core plate 30 in a second state which is the reverse of the first state are alternately arranged in the X direction.SELECTED DRAWING: Figure 1

Description

本発明は、回転電機のステータに関する。   The present invention relates to a stator for a rotating electrical machine.

従来、回転電機のステータとしては、特許文献1に記載されているものがある。このステータのステータコアは、厚さ方向に積層された複数のコアプレートを備え、コアプレートは、電磁鋼板を打ち抜き加工して形成される。コアプレートのロータ収容孔及びスロットは、電磁鋼板の外周側かつ厚さ方向他方側がダイに支持されている状態で、電磁鋼板のダイ支持位置よりも内周側を厚さ方向一方側からパンチを打ち抜くことで形成される。その際、電磁鋼板の内周側縁部に厚さ方向他方側に突出するバリが生成する。また、コアプレート外周面は、電磁鋼板の外周側かつ厚さ方向他方側がダイに支持されている状態で、電磁鋼板のダイ支持位置よりも内周側を厚さ方向一方側からパンチを打ち抜くことで形成され、その際、電磁鋼板の外周側縁部に厚さ方向一方側に突出するバリが生成する。   Conventionally, as a stator of a rotating electrical machine, there is one described in Patent Document 1. The stator core of this stator includes a plurality of core plates stacked in the thickness direction, and the core plate is formed by punching a magnetic steel sheet. The rotor receiving holes and slots of the core plate are punched from one side in the thickness direction on the inner circumferential side with respect to the die support position of the electromagnetic steel plate, with the outer side of the magnetic steel plate and the other side in the thickness direction supported by the die. It is formed by punching. In that case, the burr | flash which protrudes in the thickness direction other side is produced | generated in the inner peripheral side edge part of an electromagnetic steel plate. Further, the outer peripheral surface of the core plate is punched from one side in the thickness direction on the inner peripheral side with respect to the die support position of the electromagnetic steel plate while the other side in the thickness direction is supported by the die. At that time, a burr protruding on one side in the thickness direction is generated at the outer peripheral side edge of the electromagnetic steel sheet.

この回転電機のステータは、図11、すなわち、従来例のステータコア110における軸方向(厚さ方向)の一部断面図に示すように、内周側のバリ171が軸方向一方側(X方向一方側)に突出している状態のコアプレート130と、内周側のバリ171が軸方向他方側に突出している状態のコアプレート130が軸方向に交互に配設される。その結果、内周側のバリ171が軸方向に向き合い、外周側のバリ173も軸方向に向き合うように、複数のコアプレート130が積層される。   As shown in FIG. 11, that is, a partial cross-sectional view in the axial direction (thickness direction) of the stator core 110 of the conventional example, the stator of this rotating electrical machine has an inner circumferential burr 171 arranged on one axial side (one in the X direction). The core plate 130 in a state of projecting to the side) and the core plate 130 in the state of projecting the burr 171 on the inner peripheral side to the other side in the axial direction are alternately arranged in the axial direction. As a result, the plurality of core plates 130 are laminated so that the inner peripheral burr 171 faces in the axial direction and the outer peripheral burr 173 also faces in the axial direction.

図11に示すように、内周側のバリ171が向き合う2つのコアプレート130の外周側のバリ173は、当該2つのコアプレート130の軸方向隙間を塞がない方向に軸方向の異なる側に突出する。内周側のバリ171が向き合う2つのコアプレート130の軸方向隙間の外周側には、バリ173に塞がれない外周側開口186が設けられる。また、外周側のバリ173が向き合う2つのコアプレート130の内周側のバリ171も、当該2つのコアプレート130の軸方向隙間を塞がない方向に軸方向の異なる側に突出する。外周側のバリ173が向き合う2つのコアプレート130の軸方向隙間の内周側には、バリ171に塞がれない内周側開口185が設けられる。   As shown in FIG. 11, the burr 173 on the outer peripheral side of the two core plates 130 facing the inner peripheral burr 171 is on the side different in the axial direction so as not to block the axial gap between the two core plates 130. Protruding. An outer peripheral side opening 186 that is not blocked by the burr 173 is provided on the outer peripheral side of the axial gap between the two core plates 130 facing the inner peripheral burr 171. Further, the burrs 171 on the inner peripheral side of the two core plates 130 facing the outer side burrs 173 also protrude on different sides in the axial direction so as not to block the axial gap between the two core plates 130. An inner peripheral side opening 185 that is not blocked by the burr 171 is provided on the inner peripheral side of the axial gap between the two core plates 130 facing the outer peripheral burr 173.

従来例のステータコア110は、内周側のバリ171が軸方向一方側(X方向一方側)に突出している状態のコアプレート130と、内周側のバリ171が軸方向他方側に突出している状態のコアプレート130を軸方向に交互に配設することによって、内周及び外周側開口185,186が形成されるようにしている。そして、ワニス等の接着材料177が、内周及び外周側開口185,186を介してコアプレート130の軸方向隙間に浸入し易いようにして、軸方向に隣り合うコアプレート130が接着され易いようにしている。   In the stator core 110 of the conventional example, the core plate 130 in a state in which the inner peripheral side burr 171 protrudes on one axial side (X direction one side) and the inner peripheral burr 171 protrudes on the other axial side. By alternately arranging the core plates 130 in the axial direction, the inner and outer openings 185 and 186 are formed. Then, the adhesive material 177 such as varnish can easily enter the gap in the axial direction of the core plate 130 through the inner and outer openings 185 and 186 so that the adjacent core plates 130 can be easily bonded together. I have to.

特開2016−032331号公報JP, 2006-032331, A

上記従来のステータでは、内周側開口185が設けられる軸方向隙間における径方向外周側が向き合う2つの外周側のバリ173によって塞がれる。また、逆に、外周側開口186が設けられる軸方向隙間における径方向内周側が向き合う2つの内周側のバリ171によって塞がれる。したがって、接着材料177が内周及び外周側開口185,186から矢印P,Q方向に浸入する際に外周及び内周側に流動する空気が、向き合う2つの外周及び内周側のバリ171,173によって外部に抜けにくくなり、外周及び内周側の隅に空気溜まり174,175ができ易くなって、接着材料177が隅まで行き渡りにくいことがある。   In the above-described conventional stator, the outer circumferential burr 173 facing the radial outer circumferential side in the axial gap provided with the inner circumferential opening 185 is closed. Conversely, the inner circumferential side burr 171 is closed by two radially inner circumferential sides facing each other in the axial gap where the outer circumferential side opening 186 is provided. Therefore, when the adhesive material 177 enters from the inner and outer openings 185 and 186 in the directions of the arrows P and Q, the air flowing to the outer and inner circumferences is opposed to the two outer and inner burrs 171 and 173 facing each other. Therefore, it is difficult to escape to the outside, and air reservoirs 174 and 175 are easily formed at the corners on the outer and inner peripheral sides, and the adhesive material 177 may not easily reach the corners.

そこで、本発明の目的は、接着材料が軸方向に隣り合うコアプレート間に行き渡り易くて、コアプレート同士の接着をより確実に実行できる回転電機のステータコアを提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide a stator core for a rotating electrical machine in which an adhesive material can easily spread between adjacent core plates in the axial direction and can more reliably execute bonding between core plates.

本発明に係る回転電機のステータは、環状のヨーク、及び周方向に互いに間隔をおいた状態で前記ヨークから径方向の内側に突出する複数のティースを有するステータコアを備え、前記ステータコアは、厚さ方向に積層された複数のコアプレートを含み、前記コアプレートは、前記厚さ方向の一方側に突出するバリを有する内周側縁部と、前記厚さ方向の他方側に突出するバリを有する外周側縁部と、前記厚さ方向の他方側に突出するバリが開口縁部に設けられ、前記周方向において前記ティースの中心に対して前記ティースの片側に位置すると共に、前記径方向において前記ティースの内周側に位置する内周側空気孔と、前記厚さ方向の一方側に突出するバリが開口縁部に設けられ、前記周方向において前記ティースの中心に対して前記ティースの前記片側とは反対側に位置すると共に、前記径方向において前記内周側空気孔よりも外周側に位置する外周側空気孔と、を有し、前記内周側空気孔が前記ティースにおいて前記周方向の一方側に位置している第1状態の前記コアプレートと、前記第1状態を裏返した状態であって、前記内周側空気孔が前記ティースにおいて前記周方向の他方側に位置している第2状態の前記コアプレートが前記厚さ方向に交互に配設される。   A stator of a rotating electrical machine according to the present invention includes an annular yoke and a stator core having a plurality of teeth projecting radially inward from the yoke in a circumferentially spaced state, and the stator core has a thickness A plurality of core plates stacked in a direction, the core plate having an inner peripheral side edge portion having a burr protruding on one side in the thickness direction and a burr protruding on the other side in the thickness direction. An outer peripheral side edge and a burr projecting to the other side in the thickness direction are provided on the opening edge, and located on one side of the tooth with respect to the center of the tooth in the circumferential direction, and in the radial direction, An inner peripheral air hole located on the inner peripheral side of the teeth and a burr protruding on one side in the thickness direction are provided at the opening edge, and the teeth are formed with respect to the center of the teeth in the peripheral direction. And an outer peripheral air hole positioned on the outer peripheral side of the inner peripheral air hole in the radial direction, the inner peripheral air hole being the teeth. The core plate in the first state located on one side in the circumferential direction and the state in which the first state is turned over, the inner circumferential air hole being on the other side in the circumferential direction in the teeth The positioned core plates in the second state are alternately arranged in the thickness direction.

本発明に係る回転電機のステータコアによれば、コアプレートが、ティースの内周側に内周側空気孔を有し、それよりも外周側に外周側空気孔を有する。したがって、接着材料が外周及び内周側開口から浸入する際に内周及び外周側に流動する空気が内周及び外周側空気孔を介して外部に流出し易くなり、接着材料の浸入時に空気が軸方向隙間の隅に溜まりにくくなる。よって、接着材料が軸方向に隣り合うコアプレート間に行き渡り易くなって、コアプレート同士の接着をより確実に実行できる。   According to the stator core of the rotating electrical machine according to the present invention, the core plate has the inner peripheral side air holes on the inner peripheral side of the teeth, and the outer peripheral side air holes on the outer peripheral side. Therefore, when the adhesive material enters from the outer periphery and the inner peripheral side opening, the air that flows to the inner periphery and the outer peripheral side easily flows out to the outside through the inner peripheral and outer peripheral side air holes, and the air enters when the adhesive material enters. It becomes difficult to collect in the corner of the axial clearance. Therefore, it becomes easy for the adhesive material to spread between the core plates adjacent in the axial direction, and the core plates can be more reliably bonded to each other.

また、コアプレートにおいて、内周側空気孔と外周側空気孔が、ティースの周方向の中心に対して互いに逆側の領域に設けられ、さらに、内周側空気孔がティースの周方向一方側に位置している第1状態のコアプレートと、内周側空気孔がティースの周方向他方側に位置している第2状態のコアプレートが厚さ方向に交互に配設される。したがって、複数のコアプレートが積層されている状態で、内周側空気孔が厚さ方向に重なることがなく、外周側空気孔も厚さ方向に重なることがない。よって、厚さ方向に隣り合う2つのコアプレートにおいて、内周側空気孔の開口縁部に形成されるバリが厚さ方向に向き合って空気の流動経路を塞ぐことがなく、外周側空気孔の開口縁部に形成されるバリが厚さ方向に向き合って空気の流動経路を塞ぐこともない。その結果、空気が内周及び外周側空気孔を介して外部に円滑に流出し易くなり、この点からも接着材料が厚さ方向に隣り合うコアプレート間を隅まで行き渡り易くなる。   Further, in the core plate, the inner peripheral air hole and the outer peripheral air hole are provided in regions opposite to each other with respect to the center in the circumferential direction of the teeth, and the inner peripheral air hole is on one side in the circumferential direction of the teeth. The core plate in the first state located at the position 1 and the core plate in the second state in which the inner peripheral side air holes are located on the other circumferential side of the teeth are alternately arranged in the thickness direction. Therefore, in a state where a plurality of core plates are stacked, the inner peripheral air holes do not overlap in the thickness direction, and the outer peripheral air holes also do not overlap in the thickness direction. Therefore, in the two core plates adjacent to each other in the thickness direction, burrs formed at the opening edge of the inner circumferential air hole face the thickness direction and do not block the air flow path. The burr formed at the opening edge does not face the flow path of air by facing the thickness direction. As a result, air can easily flow out to the outside through the inner and outer peripheral air holes, and from this point, the adhesive material can easily reach the corners between the core plates adjacent in the thickness direction.

本発明の一実施形態に係るステータをX方向一方側から見たときの平面図である。It is a top view when the stator which concerns on one Embodiment of this invention is seen from the X direction one side. コアプレートをX方向一方側から見たときの平面図である。It is a top view when a core plate is seen from the X direction one side. ステータコアにおけるθ方向の一部を示す平面図である。It is a top view which shows a part of (theta) direction in a stator core. 図2のA‐A線断面図である。It is the sectional view on the AA line of FIG. (a)は、電磁鋼板に、内周側縁部、及び外周側空気孔を形成している最中の軸方向の一部断面図であり、ロータ収容孔、スロット、及び外周側空気孔を形成している最中の軸方向の一部断面図である。(b)は、内周側縁部、及び外周側空気孔形成後の電磁鋼板における外周側空気孔の中心軸を通過する軸方向の一部断面図である。(A) is a partial cross-sectional view in the axial direction in the middle of forming an inner peripheral edge and an outer peripheral air hole in a magnetic steel sheet, and includes a rotor accommodation hole, a slot, and an outer peripheral air hole. It is a partial sectional view of the axial direction in the middle of forming. (B) is a partial sectional view in the axial direction passing through the central axis of the outer peripheral side air hole in the inner peripheral side edge and the outer peripheral side air hole in the magnetic steel sheet after forming the outer peripheral side air hole. 外周側空気孔形成時のプレスの向きと、バリの形成方向について説明する模式図である。It is a schematic diagram explaining the direction of a press at the time of outer peripheral side air hole formation, and the formation direction of a burr | flash. (a)は、電磁鋼板に、外周側縁部、及び内周側空気孔を形成している最中の軸方向の一部断面図である。(b)は、外周側縁部、及び内周側空気孔形成後の電磁鋼板における内周側空気孔の中心軸を通過する軸方向の一部断面図である。(A) is a partial cross section of the axial direction in the middle of forming the outer peripheral side edge and the inner peripheral side air hole in the magnetic steel sheet. (B) is a partial sectional view in the axial direction passing through the central axis of the inner peripheral side air hole in the magnetic steel sheet after forming the outer peripheral side edge part and the inner peripheral side air hole. ステータコアにおいて4つのコアプレートが積層された部分における接着材料含浸中の軸方向の断面図である。It is an axial sectional view during adhesion material impregnation in a portion where four core plates are laminated in a stator core. ステータコアにおいて4つのコアプレートが積層された別の部分における接着材料含浸中の軸方向の断面図である。FIG. 6 is an axial cross-sectional view during impregnation of an adhesive material in another portion where four core plates are stacked in a stator core. 従来のステータコアの平面図である。It is a top view of the conventional stator core. 図10のO-O線断面の一部であり、従来のステータコアにおける図9に対応する図である。FIG. 10 is a part of a cross section taken along line OO in FIG. 10 and corresponds to FIG. 9 in a conventional stator core.

以下に、本発明に係る実施の形態について添付図面を参照しながら詳細に説明する。以下において複数の実施形態や変形例などが含まれる場合、それらの特徴部分を適宜に組み合わせて新たな実施形態を構築することは当初から想定されている。また、以下の説明及び図面で、R方向は、ステータコア10(コアプレート30)の径方向を表し、θ方向は、ステータコア10(コアプレート30)の周方向を表し、Z方向は、ステータコア10(コアプレート30)の軸方向(厚さ方向)を表す。X方向、R方向、及びθ方向は、互いに直交する。   Embodiments according to the present invention will be described below in detail with reference to the accompanying drawings. In the following, when a plurality of embodiments and modifications are included, it is assumed from the beginning that a new embodiment is constructed by appropriately combining these characteristic portions. In the following description and drawings, the R direction represents the radial direction of the stator core 10 (core plate 30), the θ direction represents the circumferential direction of the stator core 10 (core plate 30), and the Z direction represents the stator core 10 ( It represents the axial direction (thickness direction) of the core plate 30). The X direction, the R direction, and the θ direction are orthogonal to each other.

図1は、本発明の一実施形態に係るステータ1をX方向一方側から見たときの平面図であり、図2は、コアプレート30をX方向一方側から見たときの平面図である。なお、図1及び図2では、内周及び外周側空気孔80,81の配置を分かり易く示すため、内周及び外周側空気孔80,81を誇張して描いている。   FIG. 1 is a plan view of a stator 1 according to an embodiment of the present invention when viewed from one side in the X direction, and FIG. 2 is a plan view when the core plate 30 is viewed from one side in the X direction. . In FIGS. 1 and 2, the inner and outer air holes 80 and 81 are exaggerated for easy understanding of the arrangement of the inner and outer air holes 80 and 81.

図1に示すように、ステータ1は、ステータコア10、及びステータコイル20を備える。ステータコア10には、中心部にロータ収容孔15が設けられる。ステータコア10は、環状のヨーク11、及びθ方向に互いに間隔をおいた状態でヨーク11からR方向内側に突出する複数のティース12を有する。θ方向に隣り合うティース12の間には、スロット13が設けられる。ステータコイル20は、スロット13を通りティース12に巻装される。ロータ(図示せず)は、ロータ収容孔15に収容される。   As shown in FIG. 1, the stator 1 includes a stator core 10 and a stator coil 20. The stator core 10 is provided with a rotor accommodation hole 15 in the center. The stator core 10 includes an annular yoke 11 and a plurality of teeth 12 protruding inward in the R direction from the yoke 11 with a space therebetween in the θ direction. A slot 13 is provided between the teeth 12 adjacent in the θ direction. Stator coil 20 is wound around teeth 12 through slot 13. A rotor (not shown) is accommodated in the rotor accommodation hole 15.

ステータコア10は、X方向に積層された複数の同一形状のコアプレート30を含む。図2を参照して、複数のコアプレート30の各々は同一形状であり、コアプレート30は、環状のヨーク31、及びθ方向に互いに間隔をおいた状態でヨーク31からR方向内側に突出する複数のティース32を有する。θ方向に隣り合うティース32の間には、スロット33が設けられる。複数のコアプレート30は、X方向から見たときヨーク31及びティース32が重なるように積み重ねられる。ヨーク31は、X方向に重ねられた複数のヨーク31を含み、ティース12は、X方向に積み重ねられた複数のティース32を含む。複数のコアプレート30のX方向に重なった複数のロータ収容孔35によりステータコア10のロータ収容孔15が形成され、複数のコアプレート30のX方向に重なった複数のスロット33によりステータコア10のスロット13が形成される。   The stator core 10 includes a plurality of identically shaped core plates 30 stacked in the X direction. Referring to FIG. 2, each of the plurality of core plates 30 has the same shape, and the core plate 30 protrudes inward in the R direction from the yoke 31 and the yoke 31 in a state spaced from each other in the θ direction. A plurality of teeth 32 are provided. A slot 33 is provided between the teeth 32 adjacent to each other in the θ direction. The plurality of core plates 30 are stacked such that the yoke 31 and the teeth 32 overlap when viewed from the X direction. The yoke 31 includes a plurality of yokes 31 stacked in the X direction, and the tooth 12 includes a plurality of teeth 32 stacked in the X direction. The rotor housing holes 15 of the stator core 10 are formed by the plurality of rotor housing holes 35 overlapping in the X direction of the plurality of core plates 30, and the slots 13 of the stator core 10 are formed by the plurality of slots 33 overlapping in the X direction of the plurality of core plates 30. Is formed.

図2に示すように、コアプレート30は、複数の一対の内周側空気孔80及び外周側空気孔81を有し、一対の内周側空気孔80及び外周側空気孔81は、θ方向の所定間隔毎に形成されている。一対の内周側空気孔80及び外周側空気孔81は、R方向から見たときティース32に重なる位置に配置されている。内周及び外周側空気孔80,81の夫々は、コアプレート30をX方向に貫通する。図1、図2に示す状態で、一対の内周側空気孔80及び外周側空気孔81に関して、内周側空気孔80は、θ方向においてティース12(ティース32)の中心αに対してティース12(ティース32)の片側(図1、図2に示す状態では、θ方向の時計回り側)に設けられ、R方向においてティース12(ティース32)の内周側に設けられる。他方、一対の内周側空気孔80及び外周側空気孔81に関して、外周側空気孔81は、θ方向においてティース12(ティース32)の中心αに対してティース12(ティース32)の上記片側とは反対側(図1、図2に示す状態では、θ方向の反時計回り側)に設けられ、R方向において内周側空気孔80よりも外周側に設けられる。より詳しくは、図1、図2に示す例では、外周側空気孔81は、ヨーク11(ヨーク31)に設けられる。   As shown in FIG. 2, the core plate 30 has a plurality of pairs of inner circumferential air holes 80 and outer circumferential air holes 81, and the pair of inner circumferential air holes 80 and outer circumferential air holes 81 are in the θ direction. Formed at predetermined intervals. The pair of inner peripheral air holes 80 and outer peripheral air holes 81 are arranged at positions overlapping the teeth 32 when viewed from the R direction. Each of the inner and outer air holes 80 and 81 penetrates the core plate 30 in the X direction. In the state shown in FIGS. 1 and 2, with respect to the pair of inner peripheral air holes 80 and outer peripheral air holes 81, the inner peripheral air holes 80 are teeth with respect to the center α of the teeth 12 (the teeth 32) in the θ direction. 12 (tooth 32) is provided on one side (in the state shown in FIGS. 1 and 2, clockwise in the θ direction), and is provided on the inner peripheral side of the tooth 12 (tooth 32) in the R direction. On the other hand, with respect to the pair of inner circumferential air holes 80 and outer circumferential air holes 81, the outer circumferential air holes 81 are arranged on the one side of the teeth 12 (the teeth 32) with respect to the center α of the teeth 12 (the teeth 32) in the θ direction. Is provided on the opposite side (in the state shown in FIGS. 1 and 2, counterclockwise in the θ direction) and on the outer peripheral side of the inner peripheral air hole 80 in the R direction. More specifically, in the example shown in FIGS. 1 and 2, the outer peripheral air hole 81 is provided in the yoke 11 (yoke 31).

図3は、ステータコア10におけるθ方向の一部を示す平面図である。なお、図3において点線で描かれた内周及び外周側空気孔80,81は、視認できるコアプレート30にX方向に隣り合う視認できないコアプレート30の内周及び外周側空気孔80,81を示す。図3に示すように、ステータ1では、内周側空気孔80がティース12においてθ方向の一方側に位置している第1状態のコアプレート30と、第1状態を裏返した状態であって、内周側空気孔80がティース12においてθ方向の他方側に位置している第2状態のコアプレート30とがX方向に交互に配設される。   FIG. 3 is a plan view showing a part of the stator core 10 in the θ direction. The inner and outer air holes 80 and 81 drawn in dotted lines in FIG. 3 are the inner and outer air holes 80 and 81 of the invisible core plate 30 adjacent to the visible core plate 30 in the X direction. Show. As shown in FIG. 3, in the stator 1, the inner peripheral side air hole 80 is in a state in which the first state core plate 30 is located on one side of the θ direction in the tooth 12 and the first state is turned over. The core plates 30 in the second state in which the inner peripheral side air holes 80 are located on the other side in the θ direction in the teeth 12 are alternately arranged in the X direction.

図4は、図2のA‐A線断面図である。なお、図4〜図9、及び図11では、バリの構成を分かり易く図示するため、バリを誇張して描いている。図4に示すように、コアプレート30は、ロータ収容孔35に面する内周側縁部にX方向一方側(図4の紙面における下側)に突出するバリ71を有し、外周側空気孔81の開口縁部にX方向一方側に突出するバリ72を有する。また、コアプレート30は、外周側縁部にX方向他方側(図4の紙面における上側)に突出するバリ73を有し、内周側空気孔80の開口縁部にX方向他方側に突出するバリ74を有する。   4 is a cross-sectional view taken along line AA in FIG. 4 to 9 and FIG. 11, the burrs are exaggerated for easy understanding. As shown in FIG. 4, the core plate 30 has a burr 71 projecting on one side in the X direction (the lower side in the drawing of FIG. 4) at the inner peripheral side edge facing the rotor accommodation hole 35, and the outer peripheral side air A burr 72 projecting to one side in the X direction is provided at the opening edge of the hole 81. Further, the core plate 30 has a burr 73 protruding to the other side in the X direction (upper side in the drawing of FIG. 4) at the outer peripheral side edge, and protrudes to the other side in the X direction at the opening edge of the inner peripheral side air hole 80. Burr 74 is provided.

これらのバリ71〜74は、コアプレート30が電磁鋼板の打ち抜き加工によって製造されることに起因して生成する。以下、図5〜図7を用いて、コアプレート30の製造方法について説明する。図5(a)は、電磁鋼板41に、内周側縁部90(図2参照)、及び外周側空気孔81を形成している最中の軸方向の一部断面図であり、ロータ収容孔35、スロット33、及び外周側空気孔81を形成している最中の軸方向の一部断面図である。また、図5(b)は、内周側縁部90、及び外周側空気孔81形成後の電磁鋼板41における外周側空気孔81の中心軸を通過する軸方向の一部断面図である。また、図6は、外周側空気孔81形成時のプレスの向きと、バリの形成方向について説明する模式図である。   These burrs 71 to 74 are generated due to the core plate 30 being manufactured by punching a magnetic steel sheet. Hereinafter, the manufacturing method of the core plate 30 is demonstrated using FIGS. FIG. 5A is a partial cross-sectional view in the axial direction in the middle of forming the inner peripheral side edge 90 (see FIG. 2) and the outer peripheral side air hole 81 in the electromagnetic steel sheet 41, and accommodates the rotor. 7 is a partial cross-sectional view in the axial direction in the middle of forming a hole 35, a slot 33, and an outer peripheral air hole 81. FIG. 5B is a partial cross-sectional view in the axial direction passing through the central axis of the outer peripheral side air hole 81 in the electromagnetic steel plate 41 after the inner peripheral side edge 90 and the outer peripheral side air hole 81 are formed. FIG. 6 is a schematic diagram for explaining the press direction and the burr forming direction when the outer peripheral air hole 81 is formed.

図5(a)に示すように、電磁鋼板41に内周側縁部90及び外周側空気孔81を形成する際には、電磁鋼板41のX方向の表側面(一方側面)41aにパンチ(可動型)51を対向させ、電磁鋼板41のX方向の裏側面(他方側面)41bをダイ(固定型)52により支持する。パンチ51には、X方向から見たときに、外周側空気孔81形成箇所に重なる箇所にX方向に延在する外周側空気孔形成部51aが設けられ、ダイ52には、外周側空気孔形成部51aにX方向に重なる箇所に、外周側空気孔形成部51aの先端側を収容可能な凹部52aが設けられる。電磁鋼板41を表側面41a側から矢印Fで示す方向にパンチ51で打ち抜くことで、ロータ収容孔35及び外周側空気孔81を形成する。図5(b)に示すように、パンチ51での電磁鋼板41の打ち抜き後、ダイ52により支持されていた電磁鋼板41の内周側縁部(ロータ収容孔35及びスロット33の縁部)90には、せん断加工によるバリ71が生成され、外周側空気孔81の開口縁部には、せん断加工によるバリ72が生成される。バリ71,72は、電磁鋼板41の裏側面41bからX方向一方側(図5における下側)に突出する。図6に示すように、外周側空気孔81形成時には、プレスで電磁鋼板41に矢印Gで示す表側から裏側への力が作用する。その結果、外周側空気孔81にX方向一方側(図6における下側)に突出するバリ72が生成される。   As shown in FIG. 5A, when the inner peripheral edge 90 and the outer peripheral air hole 81 are formed in the electromagnetic steel plate 41, punches are formed on the front side surface (one side surface) 41a in the X direction of the electromagnetic steel plate 41. (Movable type) 51 is made to face, and the back side surface (the other side surface) 41b in the X direction of the electromagnetic steel plate 41 is supported by a die (fixed type) 52. The punch 51 is provided with an outer peripheral air hole forming portion 51a extending in the X direction at a position overlapping the outer peripheral air hole 81 forming position when viewed from the X direction. A concave portion 52a capable of accommodating the distal end side of the outer peripheral air hole forming portion 51a is provided at a location overlapping the forming portion 51a in the X direction. By punching the electromagnetic steel plate 41 with the punch 51 in the direction indicated by the arrow F from the front side surface 41a side, the rotor housing hole 35 and the outer peripheral side air hole 81 are formed. As shown in FIG. 5B, after punching out the electromagnetic steel sheet 41 with the punch 51, the inner peripheral side edge (the rotor receiving hole 35 and the edge of the slot 33) 90 of the electromagnetic steel sheet 41 supported by the die 52. A burr 71 is generated by shearing, and a burr 72 is generated at the opening edge of the outer peripheral air hole 81 by shearing. The burrs 71 and 72 protrude from the back side surface 41b of the electromagnetic steel plate 41 to one side in the X direction (the lower side in FIG. 5). As shown in FIG. 6, when the outer peripheral air hole 81 is formed, a force from the front side to the back side indicated by the arrow G acts on the electromagnetic steel plate 41 with a press. As a result, a burr 72 protruding to one side in the X direction (the lower side in FIG. 6) is generated in the outer peripheral air hole 81.

次に、電磁鋼板41に、外周側縁部91(図2参照)、及び内周側空気孔80を形成する方法について説明する。図7(a)は、電磁鋼板41に、外周側縁部91、及び内周側空気孔80を形成している最中の軸方向の一部断面図である。また、図7(b)は、外周側縁部91、及び内周側空気孔80形成後の電磁鋼板41における内周側空気孔80の中心軸を通過する軸方向の一部断面図である。   Next, a method of forming the outer peripheral side edge 91 (see FIG. 2) and the inner peripheral side air hole 80 in the electromagnetic steel sheet 41 will be described. FIG. 7A is a partial cross-sectional view in the axial direction in the middle of forming the outer peripheral side edge 91 and the inner peripheral side air hole 80 in the electromagnetic steel sheet 41. FIG. 7B is a partial cross-sectional view in the axial direction passing through the central axis of the inner peripheral air hole 80 in the electromagnetic steel sheet 41 after the outer peripheral edge 91 and the inner peripheral air hole 80 are formed. .

外周側縁部91、及び内周側空気孔80を形成する際には、図7(a)に示すように、電磁鋼板41の表側面41aにパンチ61を対向させ、電磁鋼板41の裏側面41bをダイ62により支持する。ダイ62には、X方向から見たときに、内周側空気孔80形成箇所に重なる箇所にX方向に延在する内周側空気孔形成部62aが設けられ、パンチ61には、内周側空気孔形成部62aにX方向に重なる箇所に、内周側空気孔形成部62aの先端側を収容可能な凹部61aが設けられる。そして、電磁鋼板41を矢印Hで示す方向に表側面41a側からパンチ61で打ち抜くと、外周側縁部91及び内周側空気孔80が形成される。パンチ61で打ち抜かれた電磁鋼板41の外周側縁部91には、せん断加工によるバリ73が生成される。また、内周側空気孔80の開口縁部には、せん断加工によるバリ74が生成される。バリ73,74は、電磁鋼板41の表側面41aからX方向他方側(図7における上側)に突出する。   When the outer peripheral side edge portion 91 and the inner peripheral side air hole 80 are formed, as shown in FIG. 7A, the punch 61 is opposed to the front side surface 41 a of the electromagnetic steel plate 41, and the rear side surface of the electromagnetic steel plate 41. 41b is supported by the die 62. The die 62 is provided with an inner peripheral air hole forming portion 62a extending in the X direction at a position overlapping the inner peripheral air hole 80 forming position when viewed from the X direction. A concave portion 61a capable of accommodating the tip end side of the inner circumferential air hole forming portion 62a is provided at a location overlapping the side air hole forming portion 62a in the X direction. Then, when the electromagnetic steel sheet 41 is punched out from the front side surface 41a side by the punch 61 in the direction indicated by the arrow H, the outer peripheral side edge portion 91 and the inner peripheral side air hole 80 are formed. On the outer peripheral side edge 91 of the electromagnetic steel sheet 41 punched by the punch 61, a burr 73 is generated by shearing. Further, a burr 74 is generated by shearing at the opening edge of the inner peripheral air hole 80. The burrs 73 and 74 protrude from the front side surface 41a of the electromagnetic steel plate 41 to the other side in the X direction (upper side in FIG. 7).

図5〜図7で説明した電磁鋼板41の打ち抜き加工によりコアプレート30が製造される。その際には、パンチ51で打ち抜く工程を先に行ってからパンチ61で打ち抜く工程を後に行うことも可能であるし、パンチ61で打ち抜く工程を先に行ってからパンチ51で打ち抜く工程を後に行うことも可能である。   The core plate 30 is manufactured by punching the electromagnetic steel plate 41 described with reference to FIGS. In that case, it is possible to perform the punching process with the punch 61 after the punching process with the punch 51 first, or to perform the punching process with the punch 51 after performing the punching process with the punch 61 first. It is also possible.

コアプレート30の製造後は、バリ71〜74を取り除くことなく、複数のコアプレート30を、上述の第1状態と上述の第2状態とがX方向で交互に現れるようにX方向に積層する。そして、積層されたコアプレート30間に樹脂(例えばワニス)等の接着材料を含浸してX方向に隣り合うコアプレート30を接着する。   After the core plate 30 is manufactured, the plurality of core plates 30 are stacked in the X direction so that the first state and the second state appear alternately in the X direction without removing the burrs 71 to 74. . Then, an adhesive material such as resin (for example, varnish) is impregnated between the laminated core plates 30 to bond the core plates 30 adjacent in the X direction.

図8及び図9は、ステータコア10において4つのコアプレート30が積層された部分における接着材料含浸中の軸方向の断面図である。また、図10は、従来のステータコア110の平面図であり、図11は、図10のO-O線断面の一部であり、従来のステータコア110における図9に対応する図である。   8 and 9 are cross-sectional views in the axial direction during the impregnation of the adhesive material in the portion where the four core plates 30 are laminated in the stator core 10. FIG. 10 is a plan view of a conventional stator core 110, and FIG. 11 is a part of a cross section taken along the line OO of FIG. 10, corresponding to FIG.

なお、図8の紙面において上側に位置する2つのコアプレート30の断面図は、図3のB-B線断面図であり、図8の紙面において下側に位置する2つのコアプレート30の断面図は、図3のC-C線断面図である。また、図9の紙面において上側に位置する2つのコアプレート30の断面図は、図3のD-D線断面図であり、図9の紙面において下側に位置する2つのコアプレート30の断面図は、図3のE-E線断面図である。また、図8で最も上側に図示されているコアプレート30は、図3で最も上に図示されているコアプレート30に対応し、図9で最も上側に図示されているコアプレート30は、図3で上から2番目に配設されているコアプレート30に対応する。以下、図8〜図11を用いて、ステータコア10における接着材料含浸動作及び作用効果について説明する。   8 is a cross-sectional view taken along the line BB in FIG. 3, and a cross section of the two core plates 30 positioned on the lower side in the paper of FIG. The figure is a cross-sectional view taken along the line CC of FIG. 9 is a cross-sectional view taken along the line DD in FIG. 3 and is a cross-sectional view of the two core plates 30 positioned on the lower side in the paper of FIG. The figure is a cross-sectional view taken along the line EE of FIG. 8 corresponds to the uppermost core plate 30 shown in FIG. 3, and the uppermost core plate 30 shown in FIG. 3 corresponds to the core plate 30 disposed second from the top. Hereinafter, the adhesive material impregnation operation and the function and effect in the stator core 10 will be described with reference to FIGS.

図11に示すように、従来のステータコア110では、内周側開口185が設けられる軸方向隙間における径方向外周側が、向き合う2つの外周側のバリ173によって塞がれ、逆に、外周側開口186が設けられる軸方向隙間における径方向内周側が、向き合う2つの内周側のバリ171によって塞がれる。したがって、接着材料177の含浸時に、接着材料177が矢印P方向に外周側開口186を介して外周側から内周側に移動したとき、接着材料177に押し出されて内周側に流動する空気が、向き合う2つの内周側のバリ171によって外部に抜けにくくなることがある。そして、2つのコアプレート130の軸方向隙間の内周側に空気溜まり174が生成して、接着材料177が内周側の隅まで行き渡りにくいことがある。また、接着材料177が矢印Q方向に内周側開口185を介して内周側から外周側に移動したとき、接着材料177に押し出されて外周側に流動する空気が、向き合う2つの外周側のバリ173によって外部に抜けにくくなることがある。そして、2つのコアプレート130の軸方向隙間の外周側に空気溜まり175が生成して、接着材料177が外周側の隅まで行き渡りにくいことがある。   As shown in FIG. 11, in the conventional stator core 110, the radially outer circumferential side in the axial gap where the inner circumferential opening 185 is provided is closed by two opposed outer burrs 173, and conversely, the outer circumferential opening 186. The radially inner peripheral side of the axial clearance in which is provided is closed by two inner peripheral burrs 171 facing each other. Therefore, when the adhesive material 177 is impregnated and moved from the outer peripheral side to the inner peripheral side through the outer peripheral side opening 186 in the direction of arrow P, the air that is pushed out by the adhesive material 177 and flows to the inner peripheral side is impregnated. The two inner peripheral burrs 171 facing each other may be difficult to come out. Then, an air reservoir 174 may be generated on the inner peripheral side of the axial gap between the two core plates 130, and the adhesive material 177 may not easily reach the inner peripheral corner. Further, when the adhesive material 177 moves from the inner peripheral side to the outer peripheral side via the inner peripheral side opening 185 in the arrow Q direction, the air that is pushed out by the adhesive material 177 and flows to the outer peripheral side is The burr 173 may make it difficult to come out to the outside. Then, an air reservoir 175 may be generated on the outer peripheral side of the axial gap between the two core plates 130, and the adhesive material 177 may not easily reach the outer peripheral corner.

これに対し、ステータコア10では、図8に示すように、接着材料77の含浸時に、接着材料77が矢印I方向に外周側開口86を介して外周側から内周側に移動すると、接着材料77に押し出されて内周側に流動した空気が、矢印J,Kに示す方向に、内周側空気孔80を通過してX方向に隣り合うコアプレート30間の軸方向隙間に流動した後、外部に流出し、コアプレート30間の軸方向隙間の内周側に空気溜まりが生成しにくくなる。また、逆に、図9に示すように、接着材料77が矢印L方向に内周側開口85を介して内周側から外周側に移動すると、接着材料77に押し出されて外周側に流動した空気が、矢印M,Nに示す方向に、外周側空気孔81を通過してX方向に隣り合うコアプレート30間の軸方向隙間に流動した後、外部に流出し、コアプレート30間の軸方向隙間の外周側に空気溜まりが生成しにくくなる。よって、接着材料77が軸方向に隣り合うコアプレート130間のR方向の隅まで行き渡り易くて、コアプレート30同士の接着をより確実に実行できる。   On the other hand, in the stator core 10, as shown in FIG. 8, when the adhesive material 77 moves in the direction of arrow I from the outer peripheral side to the inner peripheral side through the outer peripheral side opening 86 during the impregnation of the adhesive material 77. After the air that has been pushed out and flows to the inner peripheral side flows in the axial gap between the core plates 30 adjacent to each other in the X direction through the inner peripheral air hole 80 in the directions indicated by arrows J and K, It flows out to the outside, and it becomes difficult to generate an air reservoir on the inner peripheral side of the axial gap between the core plates 30. Conversely, as shown in FIG. 9, when the adhesive material 77 moves from the inner peripheral side to the outer peripheral side through the inner peripheral side opening 85 in the direction of arrow L, it is pushed out by the adhesive material 77 and flows to the outer peripheral side. After the air flows in the axial gap between the core plates 30 adjacent to each other in the X direction through the outer peripheral air holes 81 in the directions indicated by arrows M and N, the air flows out to the outside, and the shaft between the core plates 30 Air pockets are less likely to be generated on the outer peripheral side of the directional gap. Therefore, the adhesive material 77 can easily reach the corners in the R direction between the core plates 130 adjacent in the axial direction, and the core plates 30 can be bonded to each other more reliably.

更には、コアプレート30において、内周側空気孔80と外周側空気孔81が、ティース32の周方向の中心に対して互いに逆側の領域に設けられ、さらに、内周側空気孔80がティース32の周方向一方側に位置している第1状態のコアプレート30と、内周側空気孔80がティース32の周方向他方側に位置している第2状態のコアプレート30がX方向に交互に配設される。したがって、複数のコアプレート30が積層されている状態で、内周側空気孔80がX方向に重なることがなく、外周側空気孔81もX方向に重なることがない。よって、内周側空気孔80の開口縁部に形成されるバリ74がX方向に向き合って空気の流動経路を塞ぐことがなく、外周側空気孔81の開口縁部に形成されるバリ72がX方向に向き合って空気の流動経路を塞ぐこともない。その結果、空気が内周及び外周側空気孔80,81を介して外部に円滑に流出し易くなり、この点からも接着材料77がX方向に隣り合うコアプレート30間を隅まで行き渡り易くなる。   Furthermore, in the core plate 30, an inner peripheral air hole 80 and an outer peripheral air hole 81 are provided in regions opposite to each other with respect to the center in the circumferential direction of the tooth 32, and the inner peripheral air hole 80 is further provided. The first state core plate 30 located on one side in the circumferential direction of the teeth 32 and the second state core plate 30 in which the inner circumferential air holes 80 are located on the other circumferential side of the teeth 32 are in the X direction. Are alternately arranged. Therefore, in a state where the plurality of core plates 30 are stacked, the inner peripheral air hole 80 does not overlap in the X direction, and the outer peripheral air hole 81 does not overlap in the X direction. Therefore, the burr 74 formed at the opening edge of the inner peripheral air hole 80 faces the X direction and does not block the air flow path, and the burr 72 formed at the opening edge of the outer peripheral air hole 81 The air flow path is not blocked by facing the X direction. As a result, it becomes easy for air to smoothly flow out to the outside through the inner and outer air holes 80 and 81, and from this point, the adhesive material 77 can easily reach the corners between the core plates 30 adjacent in the X direction. .

尚、本発明は、上記実施形態およびその変形例に限定されるものではなく、本願の特許請求の範囲に記載された事項およびその均等な範囲において種々の改良や変更が可能である。   The present invention is not limited to the above-described embodiment and its modifications, and various improvements and modifications can be made within the matters described in the claims of the present application and their equivalent ranges.

例えば、上記実施形態では、外周側空気孔81が、ヨーク31に設けられる場合について説明したが、外周側空気孔は、内周側空気孔よりも外周側に設けられればよく、ティースに設けられてもよい。また、コアプレートには、内周及び外周側空気孔以外にも空気抜き用の貫通孔が設けられてもよく、コアプレートがティースをN個(Nは整数)有する場合、コアプレートに、2N個よりも多い数の空気抜き穴(内周及び外周側空気孔も含む)が設けられてもよい。   For example, in the above embodiment, the case where the outer peripheral side air hole 81 is provided in the yoke 31 has been described. However, the outer peripheral side air hole only needs to be provided on the outer peripheral side rather than the inner peripheral side air hole, and is provided on the teeth. May be. The core plate may be provided with through holes for venting air in addition to the inner and outer peripheral air holes. When the core plate has N teeth (N is an integer), 2N holes are provided in the core plate. A larger number of air vent holes (including inner and outer air holes) may be provided.

1 ステータ、 10 ステータコア、 11 ヨーク、 12 ティース、 30 コアプレート、 71, 72, 73, 74 バリ、 80 内周側空気孔、 81 外周側空気孔、 90 内周側縁部、 91 外周側縁部、 X 厚さ方向、 θ 周方向、 R 径方向、 α ティースの中心。   DESCRIPTION OF SYMBOLS 1 Stator, 10 Stator core, 11 York, 12 Teeth, 30 Core plate, 71, 72, 73, 74 Burr, 80 Inner peripheral side air hole, 81 Outer peripheral side air hole, 90 Inner peripheral side edge, 91 Outer peripheral side edge , X Thickness direction, θ circumferential direction, R radial direction, α teeth center.

Claims (1)

環状のヨーク、及び周方向に互いに間隔をおいた状態で前記ヨークから径方向の内側に突出する複数のティースを有するステータコアを備え、
前記ステータコアは、厚さ方向に積層された複数のコアプレートを含み、
前記コアプレートは、
前記厚さ方向の一方側に突出するバリを有する内周側縁部と、
前記厚さ方向の他方側に突出するバリを有する外周側縁部と、
前記厚さ方向の他方側に突出するバリが開口縁部に設けられ、前記周方向において前記ティースの中心に対して前記ティースの片側に位置すると共に、前記径方向において前記ティースの内周側に位置する内周側空気孔と、
前記厚さ方向の一方側に突出するバリが開口縁部に設けられ、前記周方向において前記ティースの中心に対して前記ティースの前記片側とは反対側に位置すると共に、前記径方向において前記内周側空気孔よりも外周側に位置する外周側空気孔と、を有し、
前記内周側空気孔が前記ティースにおいて前記周方向の一方側に位置している第1状態の前記コアプレートと、前記第1状態を裏返した状態であって、前記内周側空気孔が前記ティースにおいて前記周方向の他方側に位置している第2状態の前記コアプレートが前記厚さ方向に交互に配設される、回転電機のステータ。
An annular yoke, and a stator core having a plurality of teeth protruding radially inward from the yoke in a circumferentially spaced state;
The stator core includes a plurality of core plates stacked in a thickness direction,
The core plate is
An inner peripheral edge having a burr protruding on one side in the thickness direction;
An outer peripheral side edge portion having a burr protruding on the other side in the thickness direction;
A burr projecting to the other side in the thickness direction is provided at an opening edge, and is located on one side of the tooth with respect to the center of the tooth in the circumferential direction, and on the inner circumferential side of the tooth in the radial direction. An inner peripheral air hole located;
A burr projecting to one side in the thickness direction is provided at the opening edge, and is located on the opposite side of the tooth from the one side with respect to the center of the tooth in the circumferential direction, and in the radial direction, the inner An outer peripheral air hole located on the outer peripheral side of the peripheral air hole, and
The core plate in the first state in which the inner peripheral side air hole is located on one side of the circumferential direction in the teeth, and the state in which the first state is turned over, A stator of a rotating electrical machine in which the core plates in a second state located on the other side in the circumferential direction in the teeth are alternately arranged in the thickness direction.
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WO2020129926A1 (en) * 2018-12-17 2020-06-25 日本製鉄株式会社 Laminated core and rotating electric machine
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US11710990B2 (en) 2018-12-17 2023-07-25 Nippon Steel Corporation Laminated core with circumferentially spaced adhesion parts on teeth
US11742129B2 (en) 2018-12-17 2023-08-29 Nippon Steel Corporation Adhesively-laminated core, manufacturing method thereof, and electric motor
KR102573694B1 (en) 2018-12-17 2023-09-04 닛폰세이테츠 가부시키가이샤 Laminated cores and rotating electrical appliances
US11855485B2 (en) 2018-12-17 2023-12-26 Nippon Steel Corporation Laminated core, method of manufacturing same, and electric motor
US11863017B2 (en) 2018-12-17 2024-01-02 Nippon Steel Corporation Laminated core and electric motor
US11915860B2 (en) 2018-12-17 2024-02-27 Nippon Steel Corporation Laminated core and electric motor
US11923130B2 (en) 2018-12-17 2024-03-05 Nippon Steel Corporation Laminated core and electric motor
US11973369B2 (en) 2018-12-17 2024-04-30 Nippon Steel Corporation Laminated core with center electrical steel sheets adhered with adhesive and some electrical steel sheets fixed to each other on both ends of the center sheets
US11258329B2 (en) * 2019-02-06 2022-02-22 Fanuc Corporation Stator core and electric motor with improved water resistance

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