JP2018072449A - Lens drive device, camera module using lens drive device, and manufacturing method of lens drive device - Google Patents

Lens drive device, camera module using lens drive device, and manufacturing method of lens drive device Download PDF

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JP2018072449A
JP2018072449A JP2016209133A JP2016209133A JP2018072449A JP 2018072449 A JP2018072449 A JP 2018072449A JP 2016209133 A JP2016209133 A JP 2016209133A JP 2016209133 A JP2016209133 A JP 2016209133A JP 2018072449 A JP2018072449 A JP 2018072449A
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leaf spring
solder
driving device
lens driving
lens
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JP6738577B2 (en
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寛志 長田
Hiroshi Osada
寛志 長田
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Alps Alpine Co Ltd
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Alps Electric Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B7/00Mountings, adjusting means, or light-tight connections, for optical elements
    • G02B7/02Mountings, adjusting means, or light-tight connections, for optical elements for lenses
    • G02B7/04Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification
    • G02B7/09Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification adapted for automatic focusing or varying magnification
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K41/00Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
    • H02K41/02Linear motors; Sectional motors
    • H02K41/035DC motors; Unipolar motors
    • H02K41/0352Unipolar motors
    • H02K41/0354Lorentz force motors, e.g. voice coil motors
    • H02K41/0356Lorentz force motors, e.g. voice coil motors moving along a straight path

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Abstract

PROBLEM TO BE SOLVED: To provide a lens drive device ensuring a connection between a coil provided in a leaf spring for supporting a movable member and a coil provided in the movable member, and also a lens drive device capable of making the movable member to be thin, a camera module using the lens drive device, and a manufacturing method of the lens drive device.SOLUTION: A movable member 10 for holding a lens body is provided with a projection part 15. A terminal part 41a of a covered conductive wire 41 that forms a coil is wound by a projection part 15 to form a conductive wire wrap part 42. A soldering part 25 formed on a movable side support piece 22 of a lower leaf spring 20 has a bonded edge part 27 facing the conductive wire wrap part 42. The soldering part 25 is formed with a communication part 28. Thus, the solder can be adhered on an inner surface 20a and an external surface 20b of the lower leaf spring 20 and the conductive wire wrap part 42.SELECTED DRAWING: Figure 6

Description

本発明は、レンズ体が搭載される移動部材に設けられたコイルと、前記移動部材を支持する板ばねとが半田付けされたレンズ駆動装置、前記レンズ駆動装置を使用したカメラモジュールおよびレンズ駆動装置の製造方法に関する。   The present invention relates to a lens driving device in which a coil provided on a moving member on which a lens body is mounted and a leaf spring supporting the moving member are soldered, a camera module using the lens driving device, and a lens driving device. It relates to the manufacturing method.

特許文献1に、レンズ駆動装置に関する発明が記載されている。
このレンズ駆動装置は、レンズ体を搭載可能なレンズ保持部材(移動部材)と、支持部材とを有している。レンズ保持部材は、下側板ばねと上側板ばねを介して支持部材に支持されている。レンズ保持部材にコイルが設けられ、支持部材側に磁石が固定されている。支持部材に埋設された金属部材に接続端子部が形成されており、この接続端子部から、下側板ばねを介してコイルに駆動電流が与えられて、レンズ保持部材が、レンズ体の光軸方向へ移動させられる。この動作によって、撮像素子への像の焦点が合わせられる。
Patent Document 1 describes an invention related to a lens driving device.
This lens driving device has a lens holding member (moving member) on which a lens body can be mounted, and a support member. The lens holding member is supported by the support member via the lower leaf spring and the upper leaf spring. A coil is provided on the lens holding member, and a magnet is fixed to the support member side. A connection terminal portion is formed on a metal member embedded in the support member, and a drive current is applied from the connection terminal portion to the coil via the lower leaf spring, so that the lens holding member is in the optical axis direction of the lens body. Moved to. By this operation, the image is focused on the image sensor.

このレンズ駆動装置では、下側板ばねと、コイルの端部とを接続することが必要となる。そのための構造として、レンズ保持部材に下向きに突出した突出部が設けられて、コイルの端部が突出部に巻かれている。下側板ばねには、半田付け部が形成されており、下側板ばねの半田付け部が前記突出部に対向し、半田付け部とコイルの端部とが半田付けされている。   In this lens driving device, it is necessary to connect the lower leaf spring and the end of the coil. As a structure for this purpose, the lens holding member is provided with a protruding portion that protrudes downward, and the end of the coil is wound around the protruding portion. A soldering portion is formed on the lower leaf spring, the soldering portion of the lower leaf spring faces the protruding portion, and the soldering portion and the end of the coil are soldered.

特開2015−99322号公報Japanese Patent Laying-Open No. 2015-99322

特許文献1に記載されたレンズ駆動装置では、板ばねが、突出部の基部側に向く内面と、突出部の先部側に向く外面を有しており、半田付け部において、板ばねの外面で半田が供給されて半田付けが行われている。   In the lens driving device described in Patent Document 1, the leaf spring has an inner surface facing the base side of the protrusion and an outer surface facing the tip side of the protrusion, and the outer surface of the leaf spring in the soldering portion. Solder is supplied and soldered.

そのため、突出部に巻かれたコイルの端部と板ばねとを確実に半田付けてして導通させるためには、コイルの端部が、板ばねの外面から離れる高い位置まで存在するように、コイルの端部を突出部に多く巻き付けることが必要になる。その結果、板ばねの外面から突出部が突出する高さ寸法が大きくなってしまい、レンズ駆動部材の光軸方向の厚さ寸法を薄型化するのを阻害することになる。   Therefore, in order to securely solder the end of the coil wound around the protruding portion and the leaf spring and make it conductive, the end of the coil exists up to a high position away from the outer surface of the leaf spring. It is necessary to wind many ends of the coil around the protrusions. As a result, the height dimension at which the protrusion protrudes from the outer surface of the leaf spring becomes large, which hinders the thickness of the lens driving member from being thinned in the optical axis direction.

さらに、半田が主に板ばねの外面にのみ設けられていると、コイルの端部と板ばねとの接合に寄与する半田の量を多くすることができず、コイルの端部と板ばねとの接合強度を十分に確保することが難しくなる。   Furthermore, if the solder is mainly provided only on the outer surface of the leaf spring, the amount of solder that contributes to the joining between the end portion of the coil and the leaf spring cannot be increased. It is difficult to ensure sufficient bonding strength.

本発明は、上記従来の課題を解決するものであり、移動部材に設けられた突部の、板ばねの外面からの突出寸法を必要以上に大きくすることなく、コイルと板ばねとを確実に接合することができるレンズ駆動装置、前記レンズ駆動装置を使用したカメラモジュールおよびレンズ駆動装置の製造方法を提供することを目的としている。   The present invention solves the above-described conventional problems, and reliably secures the coil and the leaf spring without increasing the projection of the protrusion provided on the moving member from the outer surface of the leaf spring more than necessary. It is an object of the present invention to provide a lens driving device that can be joined, a camera module using the lens driving device, and a method of manufacturing the lens driving device.

本発明は、レンズ体を搭載可能な移動部材と、前記移動部材と支持部材との間に設けられて前記移動部材を前記レンズ体の光軸方向へ移動自在に支持する板ばねと、前記移動部材に設けられたコイルと、前記コイルに対向する磁石と、を有するレンズ駆動装置において、
前記移動部材に突部が設けられて、前記コイルを構成する導線が前記突部に巻き付けられて導線巻き部が形成され、
前記板ばねは、前記突部の基部側に向く内面と、前記突部の先部側に向く外面とを有するとともに、前記導線巻き部に隣り合う接合縁部を有しており、
前記接合縁部が前記導線巻き部に対向した状態で、前記板ばねの前記内面と前記導線巻き部とが半田で接合されていることを特徴とするものである。
The present invention includes a moving member capable of mounting a lens body, a leaf spring provided between the moving member and the support member and supporting the moving member in a direction of the optical axis of the lens body, and the movement In a lens driving device having a coil provided on a member and a magnet facing the coil,
A projecting portion is provided on the moving member, and a conducting wire constituting the coil is wound around the projecting portion to form a conducting wire winding portion,
The leaf spring has an inner surface facing the base side of the projection and an outer surface facing the tip side of the projection, and has a joining edge adjacent to the conductor winding portion,
The inner surface of the leaf spring and the conductive wire winding portion are joined with solder in a state where the joining edge portion faces the conductive wire winding portion.

本発明のレンズ駆動装置は、前記板ばねに、前記内面と前記外面とを連通する連通部が形成されており、前記半田は、前記連通部を介して前記内面と前記外面に設けられており、少なくとも前記内面と前記導線巻き部とが前記半田で接合されているものとして構成できる。   In the lens driving device of the present invention, the leaf spring is formed with a communicating portion that communicates the inner surface and the outer surface, and the solder is provided on the inner surface and the outer surface via the communicating portion. At least the inner surface and the conductive wire winding portion can be configured as being joined by the solder.

本発明のレンズ駆動装置では、前記導線巻き部は、前記板ばねの前記内面から前記突部の基部側に位置している部分の高さ寸法が、前記外面から前記突部の先部側に位置している部分の高さ寸法よりも大きいものとすることが可能である。   In the lens driving device of the present invention, the conductive wire winding portion has a height dimension of a portion located on the base side of the projection from the inner surface of the leaf spring, from the outer surface to the tip side of the projection. It is possible to make it larger than the height dimension of the located part.

本発明のレンズ駆動装置は、前記板ばねの前記内面と前記外面の双方と、前記導線巻き部とが半田で接合されており、前記板ばねの前記内面に付着している前記半田の量が、前記外面に付着している前記半田の量よりも多いものとすることができる。   In the lens driving device of the present invention, both the inner surface and the outer surface of the leaf spring and the conductor winding portion are joined by solder, and the amount of the solder adhering to the inner surface of the leaf spring is reduced. The amount of the solder adhering to the outer surface may be larger.

本発明のレンズ駆動装置は、前記連通部が、前記板ばねを貫通する穴である。
この場合に、前記板ばねの前記接合縁部と前記穴との間に、連結部が形成されており、前記穴および前記連結部の内面および外面にかけて、前記半田が設けられているものとすることができる。
In the lens driving device of the present invention, the communication portion is a hole that penetrates the leaf spring.
In this case, a connecting portion is formed between the joint edge portion of the leaf spring and the hole, and the solder is provided over the hole and the inner surface and the outer surface of the connecting portion. be able to.

本発明のレンズ駆動装置は、前記連通部が、前記接合縁部に一部が開口する凹部であってもよい。   In the lens driving device according to the present invention, the communication portion may be a concave portion that is partially opened at the joint edge portion.

次に、本発明のカメラモジュールは、前記いずれかのレンズ駆動装置と、前記レンズ駆動装置の前記移動部材に保持されたレンズ体と、前記レンズ体に対向する撮像素子と、を有することを特徴とするものである。   Next, a camera module according to the present invention includes any one of the lens driving devices, a lens body held by the moving member of the lens driving device, and an imaging element facing the lens body. It is what.

さらに、本発明は、レンズ体を搭載可能な移動部材と、前記移動部材と支持部材との間に設けられて前記移動部材を前記レンズ体の光軸方向へ移動自在に支持する板ばねと、前記移動部材に設けられたコイルと、前記コイルに対向する磁石と、を有するレンズ駆動装置の製造方法において、
前記コイルを構成する導線を、前記移動部材に設けられた突部に巻き付けて導線巻き部を形成し、
前記突部の基部側に向く内面と、前記突部の先部側に向く外面と、前記内面と前記外面とを連通する連通部、および接合縁部を有する前記板ばねの前記接合縁部を前記導線巻き部に対向させ、
前記板ばねの前記外面で半田を溶融させて、前記半田を、前記外面から前記連通部を経て前記内面に至らせ、前記内面と前記導線巻き部とを前記半田で接合することを特徴とするものである。
Furthermore, the present invention provides a moving member capable of mounting a lens body, a leaf spring provided between the moving member and the support member and movably supporting the moving member in the optical axis direction of the lens body, In a manufacturing method of a lens driving device having a coil provided on the moving member and a magnet facing the coil,
The conductor wire constituting the coil is wound around a protrusion provided on the moving member to form a conductor winding portion,
The joint edge of the leaf spring having an inner surface facing the base side of the protrusion, an outer surface facing the tip side of the protrusion, a communication portion communicating the inner surface and the outer surface, and a joint edge portion. Opposing to the wire winding part,
Solder is melted at the outer surface of the leaf spring, the solder is led from the outer surface to the inner surface through the communicating portion, and the inner surface and the conductive wire winding portion are joined by the solder. Is.

本発明のレンズ駆動装置の製造方法は、前記連通部が、前記板ばねを貫通する穴である。
あるいは、前記連通部は、その一部が前記接合縁部に開口する凹部である。
In the method of manufacturing a lens driving device according to the present invention, the communicating portion is a hole that penetrates the leaf spring.
Or the said communication part is a recessed part which the part opens to the said joining edge part.

本発明は、板ばねの突部の基部側に向く内面と、突部に形成された導線巻き部とが半田付けされているので、板ばねの外面を基準とした突部の突出寸法を短くできるようになる。その結果、移動部材を薄型化でき、レンズ駆動装置全体の薄型化が可能になる。   In the present invention, since the inner surface facing the base side of the protrusion of the leaf spring and the conductor winding portion formed on the protrusion are soldered, the protrusion dimension of the protrusion relative to the outer surface of the leaf spring is shortened. become able to. As a result, the moving member can be thinned, and the entire lens driving device can be thinned.

また、板ばねに連通部を形成することで、板ばねの内面と外面の双方に設けられた半田によって、導線巻き部と板ばねとを接合することができるので、板ばねと導線巻き部との接合強度を高め、導通性も高められるようになる。その結果、突部の導線巻き部での導線のターン数を少なくでき、これによっても突部の高さ寸法を低くして、移動部材の薄型化に寄与できるようになる。   In addition, by forming the communicating portion in the leaf spring, the wire winding portion and the leaf spring can be joined by the solder provided on both the inner surface and the outer surface of the leaf spring. This increases the bonding strength and also improves the conductivity. As a result, it is possible to reduce the number of turns of the conductive wire at the conductive wire winding portion of the protrusion, thereby reducing the height of the protrusion and contributing to the thinning of the moving member.

本発明のレンズ駆動装置の製造方法では、板ばねに連通部を形成しておくことで、板ばねの外面から半田を供給したときに、溶融した半田が、連通部を通って板ばねの内面に及ぶようになり、板ばねの内面と導線巻き部とを確実に半田付けできるようになる。   In the manufacturing method of the lens driving device of the present invention, by forming the communicating portion in the leaf spring, when solder is supplied from the outer surface of the leaf spring, the melted solder passes through the communicating portion and the inner surface of the leaf spring. Thus, the inner surface of the leaf spring and the conductor winding portion can be reliably soldered.

本発明の実施の形態のレンズ駆動装置の外観を示す斜視図、The perspective view which shows the external appearance of the lens drive device of embodiment of this invention, 図1に示すレンズ駆動装置の分解斜視図、1 is an exploded perspective view of the lens driving device shown in FIG. 図2に示すレンズ駆動装置を構成する移動部材を、上下逆向きにして示す斜視図、The perspective view which shows the moving member which comprises the lens drive device shown in FIG. 2 upside down, 導線巻き部と板ばねとの半田接合部の第1の実施の形態を示す、図3の部分拡大斜視図、3 is a partially enlarged perspective view of FIG. 3 showing a first embodiment of a solder joint portion between a conductive wire winding portion and a leaf spring; 図4に示す導線巻き部と板ばねとの半田接合部の分解斜視図、FIG. 4 is an exploded perspective view of a solder joint portion between the conductive wire winding portion and the leaf spring shown in FIG. 図4に示す導線巻き部と板ばねとの半田接合部をVI−VI線で切断した断面図、Sectional drawing which cut | disconnected the solder joint part of the conducting wire winding part shown in FIG. 4 and a leaf | plate spring with the VI-VI line, 導線巻き部と板ばねとの半田接合部の第2の実施の形態を示す分解斜視図、An exploded perspective view showing a second embodiment of the solder joint portion between the conductive wire winding portion and the leaf spring, 導線巻き部と板ばねとの半田接合部の第3の実施の形態を示す分解斜視図、An exploded perspective view showing a third embodiment of the solder joint portion between the conductive wire winding portion and the leaf spring, 導線巻き部と板ばねとの半田接合部の第4の実施の形態を示す分解斜視図、An exploded perspective view showing a fourth embodiment of a solder joint portion between the conductive wire winding portion and the leaf spring; 導線巻き部と板ばねとの半田接合部の第5の実施の形態を示す分解斜視図、An exploded perspective view showing a fifth embodiment of the solder joint portion between the conductive wire winding portion and the leaf spring,

図1と図2に、本発明の実施の形態のレンズ駆動装置1の全体構造が示されている。
レンズ駆動装置1は移動部材10を有している。移動部材10は筒状に形成されたレンズ保持部材である。移動部材10の中心穴11にレンズ体(レンズバレルまたは鏡筒)が装着される。レンズ体は、1枚のレンズまたは複数枚のレンズを組み合わせたレンズ組と、前記レンズまたは前記レンズ組を保持したレンズホルダとから構成される。中心穴11に雌ねじ部11aが形成され、レンジホルダの外周面に雄ねじ部が形成されており、雄ねじ部が雌ねじ部11aに螺着されることで、レンズ体が移動部材10に装着されて搭載される。なお、レンズ体が移動部材10に接着剤で固定されてもよい。
1 and 2 show the overall structure of a lens driving device 1 according to an embodiment of the present invention.
The lens driving device 1 has a moving member 10. The moving member 10 is a lens holding member formed in a cylindrical shape. A lens body (lens barrel or lens barrel) is mounted in the central hole 11 of the moving member 10. The lens body includes a lens set obtained by combining one lens or a plurality of lenses, and a lens holder that holds the lens or the lens set. A female screw part 11a is formed in the center hole 11, a male screw part is formed on the outer peripheral surface of the range holder, and the male screw part is screwed to the female screw part 11a so that the lens body is mounted on the moving member 10 and mounted. Is done. The lens body may be fixed to the moving member 10 with an adhesive.

図1と図2におけるZ1−Z2方向は、上下方向であり、レンズ体の光軸Oと平行な方向(光軸方向)である。レンズ駆動装置1は、携帯電話などの携帯用電子機器に搭載される。レンズ駆動装置1よりもZ2側に、CCDなどの撮像素子が配置される。レンズ駆動装置1とレンズ体および撮像素子でカメラモジュールが構成される。カメラモジュールでは、移動部材10とこれに搭載されたレンズ体がZ1−Z2方向へ移動することによって、撮像素子に結像する像の自動焦点合わせが行われる。   The Z1-Z2 direction in FIGS. 1 and 2 is the vertical direction, which is a direction (optical axis direction) parallel to the optical axis O of the lens body. The lens driving device 1 is mounted on a portable electronic device such as a mobile phone. An imaging element such as a CCD is disposed on the Z2 side of the lens driving device 1. The lens driving device 1, the lens body, and the image sensor form a camera module. In the camera module, when the moving member 10 and the lens body mounted on the moving member 10 move in the Z1-Z2 direction, automatic focusing of an image formed on the image sensor is performed.

図1と図2に示すように、レンズ駆動装置1には、支持基台2とカバー3とが設けられている。支持基台2とカバー3とを組み合わせることにより、内部に収納空間を有するケース(ハウジング)が構成される。支持基台2は、非磁性材料である合成樹脂材料で形成されている。カバー3は磁性を有するステンレス鋼板などで形成されて磁性ヨークとして機能している。支持基台2に光透過穴2bが開口しており、カバー3の天井部3aにも光透過穴3bが開口している。支持基台2とカバー3は平面形状が四角形である。この実施の形態では、支持基台2とカバー3とで支持部材(固定部材)が構成されている。   As shown in FIGS. 1 and 2, the lens driving device 1 is provided with a support base 2 and a cover 3. By combining the support base 2 and the cover 3, a case (housing) having a storage space inside is formed. The support base 2 is formed of a synthetic resin material that is a nonmagnetic material. The cover 3 is formed of a magnetic stainless steel plate or the like and functions as a magnetic yoke. A light transmitting hole 2 b is opened in the support base 2, and a light transmitting hole 3 b is also opened in the ceiling portion 3 a of the cover 3. The support base 2 and the cover 3 have a quadrangular planar shape. In this embodiment, the support base 2 and the cover 3 constitute a support member (fixing member).

図2に示すように、支持基台(支持部材)2の4箇所の角部の上に、ばね固定部2aが形成されている。支持基台2の上に、互いに分離された一対の下部板ばね20が取り付けられている。それぞれの下部板ばね20は、固定側支持片21と、その内側の可動側支持片22、および固定側支持片21と可動側支持片22とを繋ぐ弾性腕部23が、板ばね金属材料で一体に形成されている。   As shown in FIG. 2, spring fixing portions 2 a are formed on four corners of the support base (support member) 2. A pair of lower leaf springs 20 separated from each other are mounted on the support base 2. Each of the lower leaf springs 20 includes a fixed-side support piece 21, a movable-side support piece 22 inside thereof, and an elastic arm portion 23 that connects the fixed-side support piece 21 and the movable-side support piece 22 with a leaf spring metal material. It is integrally formed.

それぞれの下部板ばね20の固定側支持片21には、Y1側とY2側の2箇所に取付け穴21aが形成されており、それぞれの取付け穴21aが、支持基台2のばね固定部2aに形成された突起に嵌合し、前記突起が熱かしめされることで固定されている。それぞれの下部板ばね20の可動側支持片22には、3か所に取付け穴22aが形成されている。   Mounting holes 21a are formed at two locations on the fixed side support piece 21 of each lower leaf spring 20 on the Y1 side and Y2 side, and the respective mounting holes 21a are formed in the spring fixing portion 2a of the support base 2. The protrusion is fixed by being fitted into the formed protrusion and heat-caulked. Mounting holes 22a are formed at three locations on the movable side support piece 22 of each lower leaf spring 20.

図3に、移動部材10が下面10aを上向きとした姿勢で示されている。図3は、図2に示す移動部材10が、X1−X2軸を中心として180度回転させた姿勢で示されている。図3では、移動部材10に、下部板ばね20と後述するコイルCとが取り付けられた状態が示されている。移動部材10の下面10aには合計6か所にばね固定部12となる突起が設けられている。下部板ばね20の可動側支持片22に形成されたそれぞれの取付け穴22aは、移動部材10の下面10aに設けられたばね固定部12の突起に嵌合し、前記突起を熱かしめすることで固定されている。   FIG. 3 shows the moving member 10 in a posture with the lower surface 10a facing upward. FIG. 3 shows a posture in which the moving member 10 shown in FIG. 2 is rotated 180 degrees about the X1-X2 axis. FIG. 3 shows a state in which the lower leaf spring 20 and a coil C described later are attached to the moving member 10. The lower surface 10a of the moving member 10 is provided with protrusions that serve as spring fixing portions 12 in a total of six locations. Each attachment hole 22a formed in the movable side support piece 22 of the lower leaf spring 20 is fitted into the protrusion of the spring fixing portion 12 provided on the lower surface 10a of the moving member 10, and fixed by heat caulking the protrusion. Has been.

図2に示すように、レンズ駆動装置1には4個の磁石Mが設けられている。それぞれの磁石Mは、ヨークとして機能するカバー3の内部における4か所の角部の近傍に位置し、カバー3の内面に接着剤などで固定されている。   As shown in FIG. 2, the lens driving device 1 is provided with four magnets M. Each magnet M is located in the vicinity of four corners inside the cover 3 that functions as a yoke, and is fixed to the inner surface of the cover 3 with an adhesive or the like.

図2に示すように、前記移動部材10の上方(Z1方向)に上部板ばね30が設けられている。上部板ばね30は、四角形の枠形状の固定側支持片31と、その内側の可動側支持片32、および固定側支持片31と可動側支持片32とを繋ぐ弾性腕部33とが、板ばね金属材料で一体に形成されている。固定側支持片31の4箇所の角部が取付け部31aとなっており、それぞれの取付け部31aが、磁石MのZ1側の上面に接着剤などで固定されている。また、それぞれの取付け部31aは、カバー3の天井部3aの内面と磁石Mの上面との間に挟持されている。図2に示すように、移動部材10のZ1側に向く上面10bでは、X1側とX2側にばね固定部13が設けられている。上部板ばね30の可動側支持片32は、ばね固定部13に、かしめ構造や接着構造により固定されている。   As shown in FIG. 2, an upper leaf spring 30 is provided above the moving member 10 (Z1 direction). The upper leaf spring 30 includes a rectangular frame-shaped fixed side support piece 31, a movable side support piece 32 inside thereof, and an elastic arm portion 33 that connects the fixed side support piece 31 and the movable side support piece 32. It is integrally formed of a spring metal material. The four corners of the fixed-side support piece 31 serve as attachment portions 31a, and each attachment portion 31a is fixed to the upper surface of the magnet M on the Z1 side with an adhesive or the like. Each attachment portion 31 a is sandwiched between the inner surface of the ceiling portion 3 a of the cover 3 and the upper surface of the magnet M. As shown in FIG. 2, on the upper surface 10b facing the Z1 side of the moving member 10, spring fixing portions 13 are provided on the X1 side and the X2 side. The movable side support piece 32 of the upper leaf spring 30 is fixed to the spring fixing portion 13 by a caulking structure or an adhesive structure.

移動部材10は、磁石Mの下方に位置して支持基台2のばね固定部2aに固定された下部板ばね20と、磁石Mの上に固定された上部板ばね30とで挟まれて、4箇所の磁石Mで囲まれた動作空間内に収められている。下部板ばね20に設けられた弾性腕部23は、細い湾曲形状すなわち蛇行形状に成形されており、上部板ばね30に設けられた弾性腕部33も、細い湾曲形状すなわち蛇行形状に成形されている。移動部材10は、上下の弾性腕部23,33の弾性変形によって、光軸方向であるZ1−Z2方向へ移動自在に支持されている。   The moving member 10 is sandwiched between a lower leaf spring 20 positioned below the magnet M and fixed to the spring fixing portion 2a of the support base 2, and an upper leaf spring 30 fixed on the magnet M. It is housed in an operation space surrounded by four magnets M. The elastic arm portion 23 provided on the lower leaf spring 20 is formed in a thin curved shape, that is, a meandering shape, and the elastic arm portion 33 provided on the upper leaf spring 30 is also formed in a thin curved shape, that is, a meandering shape. Yes. The moving member 10 is supported movably in the Z1-Z2 direction, which is the optical axis direction, by elastic deformation of the upper and lower elastic arm portions 23, 33.

移動部材10の外周に被覆導線41が巻かれたコイルCが設けられている。支持部材の一部となるカバー3の内面に固定されている前記磁石Mは、移動部材10の周方向に間隔を空けた4箇所において、前記コイルCに離間して外側から対向している。   A coil C around which the coated conducting wire 41 is wound is provided on the outer periphery of the moving member 10. The magnets M fixed to the inner surface of the cover 3 serving as a part of the support member are spaced apart from the coil C and opposed from the outside at four locations spaced in the circumferential direction of the moving member 10.

図2に示すように、支持基台2に、3つに分割された金属板が埋設されており、そのうちの2つの金属板のそれぞれの一部が接続端子4bとして支持基台2の側方から下向きに突出している(接続端子4bは図2に現れている)。支持基台2の4箇所のばね固定部2aのうちのY1側に設けられた2箇所に、前記2つの金属板の一部が露出した露出部4aが形成されている。2つの下部板ばね20のそれぞれが露出部4aに個別に密着して溶接などで接合されており、前記2つの接続端子4bが、2つの下部板ばね20に、1対1で導通させられている。   As shown in FIG. 2, a metal plate divided into three is embedded in the support base 2, and a part of each of the two metal plates serves as a connection terminal 4b to the side of the support base 2. Projecting downward (the connection terminal 4b appears in FIG. 2). Exposed portions 4a where a part of the two metal plates are exposed are formed at two locations provided on the Y1 side of the four spring fixing portions 2a of the support base 2. Each of the two lower leaf springs 20 is individually in close contact with the exposed portion 4a and joined by welding or the like, and the two connection terminals 4b are electrically connected to the two lower leaf springs 20 on a one-to-one basis. Yes.

また、3つに分割された金属板のうちの前記露出部4aが形成されていない他の1つの金属板は、平面視でU字形状に形成されており、図1と図2に示すように、その一部が支持基台2の角部に接地用端子4cとして外方に突出している。この接地用端子4cがカバー3に接合されて、カバー3が接地電位に設定される。   Further, of the three divided metal plates, the other metal plate in which the exposed portion 4a is not formed is formed in a U shape in plan view, as shown in FIG. 1 and FIG. In addition, a part of the support base 2 protrudes outward as a grounding terminal 4 c at the corner of the support base 2. The grounding terminal 4c is joined to the cover 3, and the cover 3 is set to the ground potential.

図3に示すように、移動部材10のZ2側に向く下面10aでは、2箇所に半田接合部40が設けられている。それぞれの半田接合部40において、2つに分割されている一方の下部板ばね20とコイルCを形成している被覆導線41の一方の端末部とが半田付けされて接合され、他方の下部板ばね20と被覆導線41の他方の端末部とが半田付けされて接合されている。なお、被覆導線41の一方の端末部と他方の端末部は、絶縁被覆が除去されて半田付けされている。   As shown in FIG. 3, solder joints 40 are provided at two locations on the lower surface 10 a facing the Z <b> 2 side of the moving member 10. In each solder joint portion 40, one lower leaf spring 20 divided into two and one terminal portion of the covered conductor 41 forming the coil C are soldered and joined, and the other lower plate The spring 20 and the other end portion of the covered conductor 41 are soldered and joined. The one end portion and the other end portion of the coated conductor 41 are soldered with the insulating coating removed.

これにより、支持基台2に2つに分割されて埋設されている接続端子4bが、それぞれの下部板ばね20を介して、被覆導線41の一方の端末部と他方の端末部に接続されて導通している。これにより、2つの接続端子4bからコイルCに通電可能となっている。この通電路でコイルCに駆動電流が与えられると、コイルCに流れる電流と、磁石Mから発生する磁界とによる電磁力で、移動部材10がZ1−Z2方向へ駆動される。この移動部材10の動作によって、レンズ体で撮像素子に結像される像の焦点が合わせられる。なお、4つの磁石Mのそれぞれは、コイルCに対向する対向内面と、カバー3の内面に向けられる外面とが、異なる磁極となるように着磁されている。   As a result, the connection terminal 4 b that is divided and embedded in the support base 2 is connected to one terminal portion and the other terminal portion of the covered conductor 41 through the respective lower leaf springs 20. Conducted. As a result, the coil C can be energized from the two connection terminals 4b. When a drive current is applied to the coil C through this energization path, the moving member 10 is driven in the Z1-Z2 direction by an electromagnetic force generated by a current flowing through the coil C and a magnetic field generated from the magnet M. By the operation of the moving member 10, the focus of the image formed on the imaging element by the lens body is adjusted. Each of the four magnets M is magnetized so that the opposed inner surface facing the coil C and the outer surface directed to the inner surface of the cover 3 are different magnetic poles.

図4は、図3の一部を拡大した部分拡大斜視図であり、第1の実施の形態の半田接合部として、図3に示すX1側の半田接合部40が拡大されて示されている。この半田接合部40では、X1側の下部板ばね20と、コイルCから延びる被覆導線41の一方の端末部41aとが半田付けされている。図5は、図4に示す半田接合部40の分解斜視図であり、図6は図4をVI−VI線で切断した断面図である。図4と図6には半田45が図示されているが、図5では半田45の図示が省略されている。なお、X2側に位置する他方の下部板ばね20と被覆導線41の他方の端末部41aとを半田付けしている半田接合部40は、図4ないし図6に示すものとY1−Y2軸に対して線対称であるが、その構造は同じであるため、説明を省略する。   FIG. 4 is a partially enlarged perspective view in which a part of FIG. 3 is enlarged. As the solder joint portion of the first embodiment, the solder joint portion 40 on the X1 side shown in FIG. 3 is shown enlarged. . In the solder joint portion 40, the lower leaf spring 20 on the X1 side and one end portion 41a of the coated conductor 41 extending from the coil C are soldered. 5 is an exploded perspective view of the solder joint portion 40 shown in FIG. 4, and FIG. 6 is a cross-sectional view taken along line VI-VI in FIG. 4 and 6 show the solder 45, the solder 45 is not shown in FIG. Note that the solder joint 40 that solders the other lower leaf spring 20 located on the X2 side and the other end 41a of the covered conductor 41 to the Y1-Y2 axis as shown in FIGS. Although they are line symmetric with respect to each other, the structure thereof is the same, and thus description thereof is omitted.

図4ないし図6に示されるように、また図3にも示されているように、移動部材10の下面10aには下方(Z2方向:図4ないし図6では図示上方)に突出する突部15が一体に形成されている。突部15は角柱形状である。図6に示すように、突部15は、移動部材10の下面10aとの境界部に基部15aを有しZ2側に先部15bを有している。すなわち、突部15は、移動部材10の光軸方向における一端部から光軸方向に沿って突出するものである。   As shown in FIGS. 4 to 6, and as shown in FIG. 3, the lower surface 10a of the moving member 10 protrudes downward (in the Z2 direction: upward in FIG. 4 to 6). 15 is integrally formed. The protrusion 15 has a prismatic shape. As shown in FIG. 6, the protrusion 15 has a base portion 15a at the boundary with the lower surface 10a of the moving member 10 and a tip portion 15b on the Z2 side. That is, the protrusion 15 protrudes from the one end part in the optical axis direction of the moving member 10 along the optical axis direction.

図5と図6に示すように、コイルCを巻き形成している被覆導線41は、移動部材10の下面10aに引き出されている。被覆導線41は一方の端末部41aにおいて絶縁被覆が除去されている。すなわち、被覆導線41の端部のうちの絶縁被覆が除去されて導線(銅線)が露出している部分が端末部41aである。図5と図6では、被覆導線41の境界部Pが示されている。境界部Pから線端41bまでの間が、絶縁被覆が除去された端末部41aである。   As shown in FIGS. 5 and 6, the covered conducting wire 41 that forms the coil C is drawn to the lower surface 10 a of the moving member 10. The insulated conductor 41 has an insulating coating removed at one end 41a. That is, a portion of the end portion of the covered conductor 41 where the insulating coating is removed and the conductor (copper wire) is exposed is the terminal portion 41a. 5 and 6, the boundary portion P of the covered conductor 41 is shown. Between the boundary part P and the line end 41b is the terminal part 41a from which the insulation coating is removed.

図5と図6に示すように、被覆導線41の端末部41aが、突部15の周囲に螺旋状に巻かれて導線巻き部42となっている。図6に示すように、突部15の周囲には、基部15aと先部15bとの間に段差部15cが形成されている。コイルCから延びる被覆導線41の端末部41aは、段差部15cと当たる位置を巻き始点として、突部15に対して先部15b方向に向けて順に巻き付けられて、導線巻き部42が形成されている。図6の断面図に示すように、導線巻き部42での端末部41aの巻き数は、2ターンから3ターンである。   As shown in FIGS. 5 and 6, the terminal portion 41 a of the covered conductive wire 41 is spirally wound around the protrusion 15 to form a conductive wire winding portion 42. As shown in FIG. 6, a step 15 c is formed around the protrusion 15 between the base 15 a and the tip 15 b. The terminal portion 41a of the coated conducting wire 41 extending from the coil C is wound around the protrusion 15 in order toward the tip portion 15b with the position where it contacts the stepped portion 15c as a winding start point, and the conducting wire winding portion 42 is formed. Yes. As shown in the cross-sectional view of FIG. 6, the number of turns of the terminal portion 41 a in the conductive wire winding portion 42 is 2 to 3 turns.

図5と図6に示すように、下部板ばね20は、突部15の基部15aに向く面、すなわち移動部材10の下面10aに対面するZ1側に向く面が内面20aであり、内面20aと逆側で、突部15の先部15bに向くZ2側に向く面が外面20bである。   As shown in FIGS. 5 and 6, in the lower leaf spring 20, the surface facing the base portion 15a of the projection 15, that is, the surface facing the Z1 side facing the lower surface 10a of the moving member 10 is the inner surface 20a, and the inner surface 20a On the opposite side, the surface facing the Z2 side facing the tip 15b of the protrusion 15 is the outer surface 20b.

図5と図6に示すように、下部板ばね20には、可動側支持片22のY方向に延びている中央部分のうちのY2側の端部に半田付け部25が設けられている。可動側支持片22には、区分凹部26が形成されており、下部板ばね20の接合縁部27と区分凹部26とで挟まれた領域が半田付け部25である。区分凹部26は、半田付け部25に付着した溶融半田が可動側支持片22を伝わってY1方向へ流れ出るのを防止するために形成されている。またレーザなどで、半田付け部25を加熱して半田を溶融させる際に、熱が可動側支持片22を伝わってY1方向へ伝搬するのを防止する機能も有している。   As shown in FIGS. 5 and 6, the lower leaf spring 20 is provided with a soldering portion 25 at the end portion on the Y2 side of the central portion extending in the Y direction of the movable support piece 22. The movable support piece 22 is formed with a divided recess 26, and a region sandwiched between the joining edge portion 27 of the lower leaf spring 20 and the divided recess 26 is a soldering portion 25. The division recessed portion 26 is formed to prevent the molten solder attached to the soldering portion 25 from flowing along the movable support piece 22 and flowing out in the Y1 direction. Further, when the soldering part 25 is heated by a laser or the like to melt the solder, it also has a function of preventing the heat from propagating in the Y1 direction through the movable support piece 22.

接合縁部27は、下部板ばね20が移動部材10に固定された状態において導線巻き部42に隣り合って位置する可動側支持片22の縁部である。   The joining edge portion 27 is an edge portion of the movable side support piece 22 located adjacent to the conductor winding portion 42 in a state where the lower leaf spring 20 is fixed to the moving member 10.

図5に示すように、半田付け部25には、下部板ばね20の内面20aと外面20bとを連通させる連通部28が形成されている。連通部28は、下部板ばね20を貫通する円形の穴である。   As shown in FIG. 5, the soldering portion 25 is formed with a communication portion 28 that allows the inner surface 20 a and the outer surface 20 b of the lower leaf spring 20 to communicate with each other. The communication portion 28 is a circular hole that penetrates the lower leaf spring 20.

可動側支持片22に形成された接合縁部27は、X1−X2方向へ直線状に延びている。下部板ばね20の可動側支持片22が、移動部材10の下面10aに固定されると、図6に示すように、接合縁部27と、導線巻き部42を構成している端末部41aとが狭き隙間δを介してY1−Y2方向に対向する。あるいは、可動側支持片22が移動部材10の下面10aに固定された状態で、接合縁部27が導線巻き部42を構成する端末部41aに接触した状態で対向してもよい。すなわち、導線巻き部42に隣り合って配置される接合縁部27は、導線巻き部42とわずかな隙間を有した状態、あるいは導線巻き部42と接触した状態で、導線巻き部42と対向している。なお、接合縁部27は、可動側支持片22の外形の一部を構成する部分である。   The joint edge portion 27 formed on the movable side support piece 22 extends linearly in the X1-X2 direction. When the movable side support piece 22 of the lower leaf spring 20 is fixed to the lower surface 10 a of the moving member 10, as shown in FIG. 6, the joining edge portion 27 and the terminal portion 41 a constituting the conductive wire winding portion 42 and Is opposed to the Y1-Y2 direction through a narrow gap δ. Alternatively, the movable-side support piece 22 may be opposed to the lower surface 10a of the moving member 10 in a state where the joint edge portion 27 is in contact with the terminal portion 41a constituting the conductive wire winding portion 42. That is, the joining edge portion 27 arranged adjacent to the conductor winding portion 42 faces the conductor winding portion 42 in a state having a slight gap with the conductor winding portion 42 or in contact with the conductor winding portion 42. ing. The joint edge 27 is a part constituting a part of the outer shape of the movable support piece 22.

レンズ駆動装置1の組立方法(製造方法)としては、移動部材10の外周に被覆導線41を巻いてコイルCを形成した後に、被覆導線41を移動部材10の下面10aに引き出して、端末部41aを突部15の周囲に巻き付けて導線巻き部42を形成する。その後、下部板ばね20の可動側支持片22を、移動部材10の下面10aのばね固定部12に固定する。このとき、下部板ばね20の接合縁部27が、導線巻き部42を構成する端末部41aに対してわずかな隙間を空けた状態、または接触した状態で対向する。なお、ここで言う「対向」とは、2つの部材(部位)、すなわち対向縁部27と導線巻き部42(端末部41a)が接触した状態で対向する形態も含むものとなる。   As an assembling method (manufacturing method) of the lens driving device 1, the coated conductor 41 is wound around the outer periphery of the moving member 10 to form the coil C, and then the coated conductor 41 is pulled out to the lower surface 10 a of the moving member 10 to end the terminal 41 a. Is wound around the protrusion 15 to form the conductor winding portion 42. Thereafter, the movable side support piece 22 of the lower leaf spring 20 is fixed to the spring fixing portion 12 of the lower surface 10 a of the moving member 10. At this time, the joining edge portion 27 of the lower leaf spring 20 faces the terminal portion 41a constituting the conducting wire winding portion 42 in a state where a slight gap is left or in contact therewith. The “opposing” mentioned here includes a form in which two members (parts), that is, the opposing edge portion 27 and the conductive wire winding portion 42 (terminal portion 41a) are in contact with each other.

可動側支持片22に形成された半田付け部25において、下部板ばね20のZ2側に向く外面20bに溶融前の半田が設置される。溶融前の半田は、クリーム半田(ペースト半田)であり、下部板ばね20の可動側支持片22が移動部材10の下面10aに固定された後の工程で、クリーム半田が半田付け部25に塗布される。このとき、クリーム半田の一部が導線巻き部42にも接するように塗布されることが好ましい。なお、クリーム半田の半田付け部25への塗布は、可動側支持片22が移動部材10の下面10aに固定される前の工程で行われてもよい。あるいは、クリーム半田を使用する代わりに、ボール形状などの溶融前の半田の塊が、連通部28の上(Z2側)に設置されてもよい。   In the soldering portion 25 formed on the movable side support piece 22, the unmelted solder is placed on the outer surface 20b facing the Z2 side of the lower leaf spring 20. The solder before melting is cream solder (paste solder), and the cream solder is applied to the soldering portion 25 in a step after the movable side support piece 22 of the lower leaf spring 20 is fixed to the lower surface 10a of the moving member 10. Is done. At this time, it is preferable that a part of the cream solder is applied so as to be in contact with the conductive wire winding part 42. The application of cream solder to the soldering portion 25 may be performed in a step before the movable side support piece 22 is fixed to the lower surface 10a of the moving member 10. Alternatively, instead of using cream solder, a lump of solder before melting such as a ball shape may be placed on the communication portion 28 (Z2 side).

次に、下部板ばね20の外面20b側、すなわちZ2側から、半田付け部25にレーザを照射し、半田付け部25を構成する金属板ばねをレーザのエネルギーで発熱させ、半田を溶融させる。このとき、レーザをクリーム半田に直接に照射せず、可動側支持片22の半田付け部25にのみ照射することが好ましい。溶融した半田は、半田付け部25において、下部板ばね20のZ2側の外面20bに付着したまま広がるため、クリーム半田が導電巻き部42に接していない場合であっても、導線巻き部42を形成している端末部41aに十分に付着させることができる。同時に、溶融した半田は、連通部28である穴をZ1方向へ通過し、半田付け部25において、Z1側の内面20aに付着しながら、導線巻き部42を構成している端末部41aに付着する。   Next, a laser is irradiated to the soldering portion 25 from the outer surface 20b side of the lower leaf spring 20, that is, the Z2 side, the metal leaf spring constituting the soldering portion 25 is heated by the energy of the laser, and the solder is melted. At this time, it is preferable to irradiate only the soldering part 25 of the movable support piece 22 without irradiating the laser directly on the cream solder. Since the melted solder spreads in the soldering portion 25 while adhering to the outer surface 20b on the Z2 side of the lower leaf spring 20, even when the cream solder is not in contact with the conductive winding portion 42, the conductive wire winding portion 42 is used. It can fully adhere to the terminal part 41a currently formed. At the same time, the molten solder passes through the hole serving as the communication portion 28 in the Z1 direction, and adheres to the terminal portion 41a constituting the wire winding portion 42 while adhering to the inner surface 20a on the Z1 side in the soldering portion 25. To do.

なお、図6に示すように、半田を設置する前の状態で、被覆が除去された被覆導線41の端末部41aの一部が、連通部28に対向している。そのため、端末部41aのこの部分が、下部板ばね20の内面20aに達した半田に埋め込まれるようになる。   As shown in FIG. 6, a part of the terminal portion 41 a of the coated conductor 41 from which the coating has been removed faces the communication portion 28 before the solder is installed. Therefore, this portion of the terminal portion 41 a is embedded in the solder that has reached the inner surface 20 a of the lower leaf spring 20.

図4と図6に、冷却されて硬化された半田(半田フィレット)45が示されている。半田(半田フィレット)45は、連通部28を介して、下部板ばね20の内面20aと外面20bとに設けられる。そして、内面20aと外面20bの双方と、導線巻き部42(端末部41a)とが半田45によって接合される。   4 and 6 show the solder (solder fillet) 45 that has been cooled and hardened. The solder (solder fillet) 45 is provided on the inner surface 20 a and the outer surface 20 b of the lower leaf spring 20 via the communication portion 28. Then, both the inner surface 20 a and the outer surface 20 b and the conductive wire winding portion 42 (terminal portion 41 a) are joined by the solder 45.

図6には、下部板ばね20の可動側支持片22を板厚方向で二分した中心面Hoが示されている。半田付け部25へのレーザ照射は、図6に示すように、Z1方向を重力方向に向けた状態で行われる。そのため、溶融した半田が、内面20a側へ多く回り込むことになり、硬化後の半田45は、中心面HoからZ1側に存在する量が、中心面HoよりもZ2側に存在する量よりも多くなる。すなわち、下部板ばね20の内面20aに付着している半田45の量が、外面20bに付着している半田45の量よりも多くなる。   FIG. 6 shows a center plane Ho that bisects the movable support piece 22 of the lower leaf spring 20 in the thickness direction. As shown in FIG. 6, the laser irradiation to the soldering portion 25 is performed in a state where the Z1 direction is directed to the gravity direction. Therefore, a lot of melted solder wraps around to the inner surface 20a side, and the amount of the solder 45 after curing is present on the Z1 side from the central surface Ho is larger than the amount existing on the Z2 side from the central surface Ho. Become. That is, the amount of solder 45 adhering to the inner surface 20a of the lower leaf spring 20 is larger than the amount of solder 45 adhering to the outer surface 20b.

そのため、突部15の周囲の導線巻き部42では、中心面HoからZ1方向の高さ寸法W1を、中心面HoからZ2方向の高さ寸法W2よりも大きくしておくことが好ましい。すなわち、導線巻き部42は、下部板ばね20の内面20aから突部15の基部15a側に位置している部分の高さ寸法が、外面20bから突部15の先部15b側に位置している部分の高さ寸法よりも大きいことが好ましい。   Therefore, in the conductive wire winding portion 42 around the protrusion 15, it is preferable that the height dimension W1 in the Z1 direction from the center plane Ho is larger than the height dimension W2 in the Z2 direction from the center plane Ho. That is, the conductive wire winding portion 42 is located such that the height dimension of the portion located on the base 15a side of the projection 15 from the inner surface 20a of the lower leaf spring 20 is located on the tip 15b side of the projection 15 from the outer surface 20b. It is preferable that it is larger than the height dimension of the portion.

この半田接合部40では、中心面HoよりもZ1側で半田45の量が多く、さらに、導線巻き部42を形成する端末部41aが、中心面HoよりもZ1側に多く存在しているため、下部板ばね20の内面20aと導線巻き部42とを半田45によって確実に接続することが可能になる。   In the solder joint portion 40, the amount of solder 45 is larger on the Z1 side than the center plane Ho, and more terminal portions 41a forming the conductive wire winding portion 42 are present on the Z1 side than the center plane Ho. The inner surface 20 a of the lower leaf spring 20 and the conductive wire winding portion 42 can be reliably connected by the solder 45.

また、図6に示すように、コイルCから延びてくる被覆導線41の端末部41aの一部が、半田付け部25に形成された連通部28の真下側(Z1側であって移動部材10の下面10a側)を通過している。その結果、連通部28を通過してZ1側へ移動した溶融半田が、連通部28aの真下の端末部41aに接触し、図6に示すように、端末部41aと硬化後の半田45との間に接触部46が形成される。接触部46を設けることで、半田45と端末部41aとの接触箇所が多くなり、下部板ばね20と被覆導線41との導通性を高めることが可能になる。   Further, as shown in FIG. 6, a part of the terminal portion 41 a of the covered conductive wire 41 extending from the coil C is directly below the communicating portion 28 formed on the soldering portion 25 (on the Z1 side and the moving member 10. The lower surface 10a side). As a result, the molten solder that has passed through the communication portion 28 and moved to the Z1 side comes into contact with the terminal portion 41a directly below the communication portion 28a, and as shown in FIG. 6, the terminal portion 41a and the cured solder 45 A contact portion 46 is formed therebetween. By providing the contact portion 46, the number of contact points between the solder 45 and the terminal portion 41 a increases, and the electrical conductivity between the lower leaf spring 20 and the covered conductor 41 can be increased.

上記のように、下部板ばね20の内面20a側に多くの半田45が存在し、この半田45と導線巻き部42との接触面積が多くなるため、導線巻き部42の中心面HoよりもZ2側の高さW2を低くしても、半田45と端末部41aとの接触状態を良好にすることができる。したがって、突部15の下部板ばね20の外面20bからの突出寸法hを短くでき、移動部材10のZ1−Z2の寸法を小さくでき、レンズ駆動装置1の全体を薄型化できるようになる。   As described above, a large amount of solder 45 exists on the inner surface 20a side of the lower leaf spring 20, and the contact area between the solder 45 and the conductive wire winding portion 42 increases, so that Z2 is larger than the center plane Ho of the conductive wire winding portion 42. Even if the side height W2 is reduced, the contact state between the solder 45 and the terminal portion 41a can be improved. Therefore, the protrusion dimension h from the outer surface 20b of the lower leaf spring 20 of the protrusion 15 can be shortened, the dimension of Z1-Z2 of the moving member 10 can be decreased, and the entire lens driving device 1 can be made thin.

また、図6に示すように、半田45が、下部板ばね20の内面20aと外面20bの双方に接触し、且つ導線巻き部42に接触しているため、半田付け部25の内外両面と導線巻き部42とを半田45で強固に固定できるようになり、下部板ばね20と端末部41aとの導通の信頼性を高めることが可能になる。半田付け部25において、下部板ばね20の内面20aならびに外面20bの双方と半田45との接触面積を広く確保できるようにするためには、連通部28の開口面積が、半田付け部25の開口面積の50%以下であることが好ましい。   Also, as shown in FIG. 6, since the solder 45 is in contact with both the inner surface 20a and the outer surface 20b of the lower leaf spring 20 and in contact with the conductor winding portion 42, both the inner and outer surfaces of the soldering portion 25 and the conductor The winding portion 42 can be firmly fixed with the solder 45, and the reliability of conduction between the lower leaf spring 20 and the terminal portion 41a can be improved. In order to ensure a wide contact area between the inner surface 20 a and the outer surface 20 b of the lower leaf spring 20 and the solder 45 in the soldering portion 25, the opening area of the communication portion 28 is set to be smaller than the opening of the soldering portion 25. It is preferably 50% or less of the area.

この半田接合部40では、半田付け部25の内外両面と導線巻き部42とが半田45で固定されるため、導線巻き部42を形成する端末部41aのターン数を少なくできる。これによっても、突部15の高さ寸法を低くすることが可能である。   In the solder joint portion 40, the inner and outer surfaces of the soldering portion 25 and the conductor winding portion 42 are fixed by the solder 45, so that the number of turns of the terminal portion 41 a that forms the conductor winding portion 42 can be reduced. This also makes it possible to reduce the height of the protrusion 15.

図5に示すように、半田付け部25では、接合縁部27と、連通部28の縁部との間に下部板ばね20の一部である連結部25aが残されている。図6に示すように、半田45を内面20aと外面20bおよび導線巻き部42に確実に付着させるためには、連結部25aの最小寸法Waが、下部板ばね20を構成する板ばね材料の板厚の3倍以下であることが好ましい。ただし、下部板ばね20のプレス工程やエッチング工程での加工性を考慮すると、最小寸法Waを、下部板ばね20の板厚の1倍以上で2倍以下に設定することがさらに好ましい。   As shown in FIG. 5, in the soldering portion 25, a connecting portion 25 a that is a part of the lower leaf spring 20 is left between the joint edge portion 27 and the edge portion of the communication portion 28. As shown in FIG. 6, in order to securely attach the solder 45 to the inner surface 20 a and the outer surface 20 b and the conductive wire winding portion 42, the minimum dimension Wa of the connecting portion 25 a is a leaf spring material plate constituting the lower leaf spring 20. The thickness is preferably 3 times or less of the thickness. However, in consideration of the workability of the lower leaf spring 20 in the pressing step and the etching step, it is more preferable to set the minimum dimension Wa to be not less than 1 and not more than twice the plate thickness of the lower leaf spring 20.

次に、本発明の他の実施の形態について説明する。
以下では、前記第1の実施の形態と同じ個所に同じ符号を付して詳しい説明を省略する。
Next, another embodiment of the present invention will be described.
Hereinafter, the same portions as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

図7に、本発明の第2の実施の形態の半田接合部40Aが示されている。この半田接合部40Aは、図5に示した連通部28である円形の穴の中心が、接合縁部27寄りに形成され、接合縁部27に一部が開口する凹部が連通部28aとして形成されている。   FIG. 7 shows a solder joint 40A according to the second embodiment of the present invention. In the solder joint portion 40A, the center of the circular hole, which is the communication portion 28 shown in FIG. 5, is formed closer to the joint edge portion 27, and a concave portion partially opened at the joint edge portion 27 is formed as the communication portion 28a. Has been.

半田接合部40Aでは、接合縁部27の全長L0に対する凹部である連通部28aの開口部の幅寸法L1が50%以下であることが好ましく、30%以下であることがさらに好ましい。この範囲に設定すると、導線巻き部42に対向する接合縁部27を長く確保できるようになり、半田付け部25と導線巻き部42との接合強度を高く維持できるようになる。   In the solder joint portion 40A, the width dimension L1 of the opening portion of the communication portion 28a that is a recess with respect to the entire length L0 of the joint edge portion 27 is preferably 50% or less, and more preferably 30% or less. When set in this range, it becomes possible to ensure a long joint edge 27 facing the conductor winding portion 42 and maintain a high joint strength between the soldered portion 25 and the conductor winding portion 42.

図8に示す第3の実施の形態の半田接合部40Bでは、半田付け部25に複数の(2つの)穴が形成されて連通部28bとなっている。図9に示す第4の実施の形態の半田接合部40Cでは、半田付け部25にX1側に開口する凹部が形成されて連通部28cとなっている。
図8と図9において、連通部28bと連通部28cのそれぞれの面積は、半田付け部25の面積の50%以下とすることが好ましい。
In the solder joint portion 40B of the third embodiment shown in FIG. 8, a plurality of (two) holes are formed in the soldering portion 25 to form the communication portion 28b. In the solder joint portion 40C of the fourth embodiment shown in FIG. 9, a concave portion that opens to the X1 side is formed in the soldering portion 25 to form a communication portion 28c.
In FIGS. 8 and 9, the area of each of the communication part 28 b and the communication part 28 c is preferably 50% or less of the area of the soldering part 25.

図10に示す第5の実施の形態の半田接合部40Dでは、半田付け部25に、それぞれが接合縁部27に開口する複数の凹部が形成されて、連通部28dが形成されている。この場合も、接合縁部27での連通部28dの開口寸法L2の合計L2×N(図10ではN=3)が、接合縁部27の全長L0の50%以下であることが好ましく、30%以下であることがさらに好ましい。   In the solder joint portion 40D of the fifth embodiment shown in FIG. 10, the soldering portion 25 is formed with a plurality of concave portions each opened to the joint edge portion 27 to form a communication portion 28d. Also in this case, the total L2 × N (N = 3 in FIG. 10) of the opening dimension L2 of the communication portion 28d at the joint edge 27 is preferably 50% or less of the total length L0 of the joint edge 27. More preferably, it is% or less.

なお、前述した各実施の形態においては、レンズ保持部材である移動部材10を光軸方向のみに駆動して自動焦点合わせを行うレンズ駆動装置について説明したが、本発明はこれに限られない。例えば、自動焦点合わせを行う可動ユニットを光軸方向と交差方向へ駆動していわゆる手振れ補正を行うことが可能なレンズ駆動装置に本発明を適用することができる。この場合には、一般的に、上部板ばねが2つに分割されており、それぞれの上部板ばねが導線巻き部と半田で接合されたものとなる。   In each of the above-described embodiments, the lens driving device that performs the automatic focusing by driving the moving member 10 that is a lens holding member only in the optical axis direction has been described, but the present invention is not limited thereto. For example, the present invention can be applied to a lens driving device that can perform so-called camera shake correction by driving a movable unit that performs automatic focusing in a direction crossing the optical axis direction. In this case, generally, the upper leaf spring is divided into two, and each upper leaf spring is joined to the conductive wire winding portion by solder.

1 レンズ駆動装置
2 支持基台(支持部材)
3 カバー
4b 接続端子
10 移動部材
10a 移動部材の下面
15 突部
15a 基部
15b 先部
20 下部板ばね
20a 内面
20b 外面
21 固定側支持片
22 可動側支持片
23 弾性腕部
25 半田付け部
25a 連結部
27 接合縁部
28,28a,28b,28c,28d 連通部
30 上部板ばね
40,40A,40B,40C,40D 半田接合部
41 被覆導線
41a 端末部
42 導線巻き部
45 半田
C コイル
M 磁石
DESCRIPTION OF SYMBOLS 1 Lens drive device 2 Support base (support member)
3 cover 4b connecting terminal 10 moving member 10a lower surface 15 of moving member 15a projecting part 15a base 15b front part 20 lower leaf spring 20a inner surface 20b outer surface 21 fixed side supporting piece 22 movable side supporting piece 23 elastic arm part 25 soldering part 25a connecting part 27 Joint edge portions 28, 28a, 28b, 28c, 28d Communicating portion 30 Upper leaf springs 40, 40A, 40B, 40C, 40D Solder joint portion 41 Covered conductor 41a Terminal portion 42 Conductor winding portion 45 Solder C Coil M Magnet

Claims (11)

レンズ体を搭載可能な移動部材と、前記移動部材と支持部材との間に設けられて前記移動部材を前記レンズ体の光軸方向へ移動自在に支持する板ばねと、前記移動部材に設けられたコイルと、前記コイルに対向する磁石と、を有するレンズ駆動装置において、
前記移動部材に突部が設けられて、前記コイルを構成する導線が前記突部に巻き付けられて導線巻き部が形成され、
前記板ばねは、前記突部の基部側に向く内面と、前記突部の先部側に向く外面とを有するとともに、前記導線巻き部に隣り合う接合縁部を有しており、
前記接合縁部が前記導線巻き部に対向した状態で、前記板ばねの前記内面と前記導線巻き部とが半田で接合されていることを特徴とするレンズ駆動装置。
A movable member capable of mounting a lens body, a leaf spring provided between the movable member and the support member, and movably supporting the movable member in the optical axis direction of the lens body; and provided on the movable member. In a lens driving device having a coil and a magnet facing the coil,
A projecting portion is provided on the moving member, and a conducting wire constituting the coil is wound around the projecting portion to form a conducting wire winding portion,
The leaf spring has an inner surface facing the base side of the projection and an outer surface facing the tip side of the projection, and has a joining edge adjacent to the conductor winding portion,
The lens driving device, wherein the inner surface of the leaf spring and the conductive wire winding portion are bonded together by solder in a state where the bonding edge portion faces the conductive wire winding portion.
前記板ばねに、前記内面と前記外面とを連通する連通部が形成されており、前記半田は、前記連通部を介して前記内面と前記外面に設けられており、少なくとも前記内面と前記導線巻き部とが前記半田で接合されている請求項1記載のレンズ駆動装置。   The leaf spring is formed with a communication portion that communicates the inner surface and the outer surface, and the solder is provided on the inner surface and the outer surface via the communication portion, and at least the inner surface and the conductor winding The lens driving device according to claim 1, wherein a portion is joined with the solder. 前記導線巻き部は、前記板ばねの前記内面から前記突部の基部側に位置している部分の高さ寸法が、前記外面から前記突部の先部側に位置している部分の高さ寸法よりも大きい請求項2記載のレンズ駆動装置。   In the conductive wire winding portion, the height dimension of the portion located on the base side of the projection from the inner surface of the leaf spring is the height of the portion located on the tip side of the projection from the outer surface. The lens driving device according to claim 2, wherein the lens driving device is larger than the size. 前記板ばねの前記内面と前記外面の双方と、前記導線巻き部とが半田で接合されており、
前記板ばねの前記内面に付着している前記半田の量が、前記外面に付着している前記半田の量よりも多い請求項3記載のレンズ駆動装置。
Both the inner surface and the outer surface of the leaf spring and the conductor winding portion are joined with solder,
The lens driving device according to claim 3, wherein the amount of the solder adhering to the inner surface of the leaf spring is larger than the amount of the solder adhering to the outer surface.
前記連通部は、前記板ばねを貫通する穴である請求項2ないし4のいずれかに記載のレンズ駆動装置。   The lens driving device according to claim 2, wherein the communication portion is a hole that penetrates the leaf spring. 前記板ばねの前記接合縁部と前記穴との間に、連結部が形成されており、前記穴および前記連結部の内面および外面にかけて、前記半田が設けられている請求項5記載のレンズ駆動装置。   The lens drive according to claim 5, wherein a connecting portion is formed between the joint edge portion of the leaf spring and the hole, and the solder is provided on the inner surface and the outer surface of the hole and the connecting portion. apparatus. 前記連通部は、前記接合縁部に一部が開口する凹部である請求項2ないし4のいずれかに記載のレンズ駆動装置。   5. The lens driving device according to claim 2, wherein the communication portion is a concave portion that is partially opened at the joint edge portion. 前記請求項1ないし7のいずれかに記載のレンズ駆動装置と、前記レンズ駆動装置の前記移動部材に保持されたレンズ体と、前記レンズ体に対向する撮像素子と、を有することを特徴とするカメラモジュール。   The lens driving device according to claim 1, a lens body held by the moving member of the lens driving device, and an image sensor facing the lens body. The camera module. レンズ体を搭載可能な移動部材と、前記移動部材と支持部材との間に設けられて前記移動部材を前記レンズ体の光軸方向へ移動自在に支持する板ばねと、前記移動部材に設けられたコイルと、前記コイルに対向する磁石と、を有するレンズ駆動装置の製造方法において、
前記コイルを構成する導線を、前記移動部材に設けられた突部に巻き付けて導線巻き部を形成し、
前記突部の基部側に向く内面と、前記突部の先部側に向く外面と、前記内面と前記外面とを連通する連通部、および接合縁部を有する前記板ばねの前記接合縁部を前記導線巻き部に対向させ、
前記板ばねの前記外面で半田を溶融させて、前記半田を、前記外面から前記連通部を経て前記内面に至らせ、前記内面と前記導線巻き部とを前記半田で接合することを特徴とするレンズ駆動装置の製造方法。
A movable member capable of mounting a lens body, a leaf spring provided between the movable member and the support member, and movably supporting the movable member in the optical axis direction of the lens body; and provided on the movable member. In a method for manufacturing a lens driving device having a coil and a magnet facing the coil,
The conductor wire constituting the coil is wound around a protrusion provided on the moving member to form a conductor winding portion,
The joint edge of the leaf spring having an inner surface facing the base side of the protrusion, an outer surface facing the tip side of the protrusion, a communication portion communicating the inner surface and the outer surface, and a joint edge portion. Opposing to the wire winding part,
Solder is melted at the outer surface of the leaf spring, the solder is led from the outer surface to the inner surface through the communicating portion, and the inner surface and the conductive wire winding portion are joined by the solder. A method for manufacturing a lens driving device.
前記連通部が、前記板ばねを貫通する穴である請求項9記載のレンズ駆動装置の製造方法。   The method for manufacturing a lens driving device according to claim 9, wherein the communication portion is a hole penetrating the leaf spring. 前記連通部は、その一部が前記接合縁部に開口する凹部である請求項9記載のレンズ駆動装置の製造方法。   The method for manufacturing a lens driving device according to claim 9, wherein the communication portion is a concave portion that is partially open to the joint edge portion.
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