JP2018066508A - Flexible joint for duct and manufacturing method of canvas used in flexible joint for duct - Google Patents

Flexible joint for duct and manufacturing method of canvas used in flexible joint for duct Download PDF

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JP2018066508A
JP2018066508A JP2016205133A JP2016205133A JP2018066508A JP 2018066508 A JP2018066508 A JP 2018066508A JP 2016205133 A JP2016205133 A JP 2016205133A JP 2016205133 A JP2016205133 A JP 2016205133A JP 2018066508 A JP2018066508 A JP 2018066508A
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canvas
duct
flexible joint
fiber cloth
joint
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JP6775882B2 (en
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厚志 諸岡
Atsushi Morooka
厚志 諸岡
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Asahi Sangyo Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To enable a canvas to be constructed without flexibility, and minimize damage of the canvas generated by operation of an air fan.SOLUTION: A flexible joint 10 for a duct includes a canvas 11, and a flange 12 attached to both end parts of the canvas 11 in connection to the duct 1. The canvas 11 is formed into such a corrugated shape as to be able to expand/contract along a joint axis direction. The canvas 11 is configured to paste an aluminum foil or aluminum evaporation film to a fiber cloth, and is formed into such a corrugated shape as to be able to extract/contract along the joint axis direction.SELECTED DRAWING: Figure 1

Description

この発明は、送風機が稼動することで発生する振動、送風で発生する風圧などの影響で、キャンバスが破損を起すことを極力防止することが可能なダクト用たわみ継手及びダクト用たわみ継手に用いるキャンバスの製造方法に関する。   The present invention relates to a duct flexible joint and a canvas used for a duct flexible joint capable of preventing the canvas from being damaged as much as possible due to the influence of vibration generated by operating the blower, wind pressure generated by blowing, and the like. It relates to the manufacturing method.

近年、ビル等の建築物内部に空調や排煙等を目的に配設される各種のダクトは、ダクト用たわみ継手を用いて連続的につないで建築物の天井や壁に沿って配置されている。このダクト用たわみ継手は、キャンバスと、ダクトとの接続にキャンバスの両端部に取り付けられるフランジとを含む構成のものがある(特許文献1参照)。   In recent years, various ducts arranged for the purpose of air conditioning, smoke exhaust, etc. inside buildings such as buildings are continuously connected using duct flexible joints and are arranged along the ceiling and walls of the building. Yes. This duct flexible joint includes a canvas and flanges attached to both ends of the canvas for connection to the duct (see Patent Document 1).

このダクト用たわみ継手は、建物が地震などで変形した場合、ダクトも同様に変形してダクトとダクトの変位を吸収する機能、送風機が空気を送ることによって発生する振動や音などを吸収して伝搬を止める機能、送風機は初期稼働時においてファンが回転するときに多少の振動を発生するが、この振動をダクトに直接与えなくする機能などを有している。   This flexible joint for ducts absorbs vibrations and noises generated by the blower sending air when the building is deformed due to an earthquake, etc. The function of stopping the propagation, and the blower generates a slight vibration when the fan rotates in the initial operation, but has a function of preventing this vibration from being directly applied to the duct.

特開2009−186155号公報JP 2009-186155 A

このダクト用たわみ継手のキャンバスは、例えばガラス繊維を含む無機系繊維を用いるが、無機系繊維は強靱で、繊維としては硬いため、柔軟性が乏しく、屈曲に弱い傾向にある。このため、キャンバスにたわみを持たせることで対応しており、送風機が稼動することで発生する振動、送風することで発生する風圧などの影響で、キャンバスが膨らんだり、つぼまったりを繰り返す(図7)。   The canvas of this flexible joint for duct uses, for example, inorganic fibers including glass fibers. However, since the inorganic fibers are tough and hard as the fibers, they tend to have a low flexibility and a weak tendency to bend. For this reason, the canvas is supported by bending, and the canvas is repeatedly swollen or squeezed due to the influence of vibration generated by the operation of the blower and wind pressure generated by blowing (FIG. 7). ).

送風機の初期稼働時には、稼働振動などでキャンバスに変位が発生し(図8)、また、例えば、地震などでダクトがゆがむが、これらの変位吸収もたわみ継手が担っており、その時のキャンバスの動きは、送風機の初期稼動時と似ている。   During the initial operation of the blower, displacement occurs in the canvas due to operating vibrations, etc. (Fig. 8). For example, ducts are distorted due to earthquakes, etc., but these displacements are also absorbed by flexible joints. Is similar to the initial operation of the blower.

このように機能するダクト用たわみ継手は、そのキャンバスが、図9(a)の理想的な断面曲線で示すように、均等にたわまれて施工されている場合は、皺が生じていないことから皺の部分で破損が発生することは極めて少ないが、図9(b)の実施工時の断面曲線で示すように、実際、偏ってたわむことが多い。   The flexible joint for ducts functioning in this way is free of wrinkles when the canvas is bent and constructed evenly, as shown by the ideal cross-sectional curve in Fig. 9 (a). Although the occurrence of breakage at the toe portion is extremely small, as shown by the cross-sectional curve at the time of execution in FIG.

ダクト用たわみ継手が、図10(a),(b)に示すように施工されていると、送風機の稼動によって振動や空気の流れによる伸縮など が影響し、屈曲が繰り返されることになり、その場合鋭角状にたわむ確率が高く、この部分で破損を起す虞がある(図10(a))。例え小さな破損であっても一旦発生すると更に破損箇所が広がり、いずれ全体の裂け目になり、キャンバスが破壊される一原因となり、たわみ継手としての機能が失われるなどの問題がある。   When the duct flexible joint is constructed as shown in FIGS. 10 (a) and 10 (b), the operation of the blower affects the expansion and contraction due to vibration and air flow, and the bending is repeated. In this case, there is a high probability of bending at an acute angle, and there is a risk of damage at this portion (FIG. 10 (a)). For example, even if a small breakage occurs once, the breakage point further spreads, eventually resulting in a tear of the whole, causing the canvas to break, and the function as a flexible joint is lost.

この発明は、このような従来の問題点を解消するためになされたもので、キャンバスにたわみを持たせず施工することが可能で、送風機の稼動によって発生するキャンバスの破損を極力防止することが可能なダクト用たわみ継手及びダクト用たわみ継手に用いるキャンバスの製造方法を提供することを目的とする。   The present invention has been made to solve such a conventional problem, and can be applied without causing the canvas to bend, and can prevent damage to the canvas caused by the operation of the blower as much as possible. It is an object of the present invention to provide a duct flexible joint and a method for producing a canvas used for the duct flexible joint.

前記課題を解決し、かつ目的を達成するために、この発明は、以下のように構成した。   In order to solve the above-described problems and achieve the object, the present invention is configured as follows.

請求項1に記載の発明は、
キャンバスと、ダクトとの接続に前記キャンバスの両端部に取り付けられるフランジとを含むダクト用たわみ継手であり、
前記キャンバスは、
継ぎ手軸方向に沿って伸び縮み可能な波状に形成された構成であることを特徴とするダクト用たわみ継手である。
The invention described in claim 1
A flexible joint for a duct including a canvas and flanges attached to both ends of the canvas for connection to the duct;
The canvas
A duct flexible joint characterized in that it is configured in a wavy shape that can expand and contract along the joint axial direction.

請求項2に記載の発明は、
前記キャンバスは、
繊維クロスに、
アルミニウム箔またはアルミニウム蒸着フィルムを貼り合せ、
継ぎ手軸方向に沿って伸び縮み可能な波状に形成された構成であることを特徴とするダクト用たわみ継手である。
The invention described in claim 2
The canvas
For fiber cloth,
Bonding aluminum foil or aluminum vapor deposition film,
A duct flexible joint characterized in that it is configured in a wavy shape that can expand and contract along the joint axial direction.

請求項3に記載の発明は、
キャンバスと、ダクトとの接続に前記キャンバスの両端部に取り付けられるフランジとを含むダクト用たわみ継手に用いるキャンバスの製造方法であり、
繊維クロスを引っ張った状態とし、
前記繊維クロスに、アルミニウム箔またはアルミニウム蒸着フィルムを貼り合せ、
前記繊維クロスの引っ張った状態の解除により前記繊維クロスが縮み、
前記キャンバスを継ぎ手軸方向に沿って伸び縮み可能な波状に形成したことを特徴とするダクト用たわみ継手に用いるキャンバスの製造方法である。
The invention according to claim 3
A canvas manufacturing method for use in a duct flexible joint including a canvas and flanges attached to both ends of the canvas for connection to the duct,
Pull the fiber cloth,
Bonding aluminum foil or aluminum vapor deposition film to the fiber cloth,
The fiber cloth contracts by releasing the pulled state of the fiber cloth,
A canvas manufacturing method for use in a duct flexible joint, wherein the canvas is formed in a corrugated shape extending and contracting along a joint axial direction.

前記構成により、この発明は、以下のような効果を有する。   With the above configuration, the present invention has the following effects.

請求項1乃至請求項3に記載の発明では、ダクト用たわみ継手のキャンバスは、継ぎ手軸方向に沿って縮み波状に形成された構成であり、キャンバスにたわみを持たせず施工することが可能になり、送風機の稼動によって発生するキャンバスの破損を極力防止することが可能である。   In the invention according to any one of claims 1 to 3, the canvas of the duct flexible joint is formed in a contracted wave shape along the joint axial direction, so that the canvas can be constructed without being bent. Therefore, it is possible to prevent damage to the canvas caused by the operation of the blower as much as possible.

ダクト用たわみ継手の側面図である。It is a side view of the flexible joint for ducts. キャンバスの断面図である。It is sectional drawing of a canvas. キャンバスの中央部の断面図である。It is sectional drawing of the center part of the canvas. キャンバスの端部の断面図である。It is sectional drawing of the edge part of a canvas. ダクト用たわみ継手に用いるキャンバスの製造方法を説明する図である。It is a figure explaining the manufacturing method of the canvas used for the flexible joint for ducts. ダクト用たわみ継手の作動を説明する図である。It is a figure explaining the action | operation of the flexible coupling for ducts. 送風機が稼動することで発生する振動、送風することで発生する風圧などの影響でキャンバスが作動する状態を示す図である。It is a figure which shows the state which the canvas act | operates under the influence of the vibration generate | occur | produced by operating a blower, the wind pressure etc. which generate | occur | produce by blowing. 送風機の初期稼働時の稼働振動などでキャンバスが変位する状態を示す図である。It is a figure which shows the state which a canvas displaces by the operating vibration etc. at the time of the initial operation of a fan. ダクト用たわみ継手のキャンバスが破損する原理を説明する図である。It is a figure explaining the principle which the canvas of the flexible joint for ducts breaks. ダクト用たわみ継手のキャンバスが破損する状態を示す図である。It is a figure which shows the state which the canvas of the flexible joint for ducts breaks.

以下、この発明のダクト用たわみ継手及びダクト用たわみ継手に用いるキャンバスの製造方法の実施の形態について説明する。この発明の実施の形態は、発明の最も好ましい形態を示すものであり、この発明はこれに限定されない。   Hereinafter, an embodiment of a flexible joint for duct and a method for producing a canvas used for the flexible joint for duct of the present invention will be described. The embodiment of the present invention shows the most preferable mode of the present invention, and the present invention is not limited to this.

(ダクト用たわみ継手)
この実施の形態のダクト用たわみ継手を、図1乃至図4に基づいて説明する。図1はダクト用たわみ継手の側面図、図2はキャンバスの断面図、図3はキャンバスの中央部の断面図、図4はキャンバスの端部の断面図である。
(Flexible joint for duct)
A flexible joint for a duct according to this embodiment will be described with reference to FIGS. 1 is a side view of a duct flexible joint, FIG. 2 is a cross-sectional view of a canvas, FIG. 3 is a cross-sectional view of a center portion of the canvas, and FIG. 4 is a cross-sectional view of an end portion of the canvas.

このダクト用たわみ継手10は、キャンバス11と、ダクト1との接続にキャンバス1の両端部に取り付けられる枠状のフランジ12とを含み、ビル等の建築物内部に空調や排煙等を目的に配設される各種のダクト1は、ダクト用たわみ継手10を用いて連続的につないで建築物の天井や壁に沿って配置される。   The duct flexible joint 10 includes a canvas 11 and frame-like flanges 12 attached to both ends of the canvas 1 for connection to the duct 1 for the purpose of air conditioning, smoke exhaust, etc. in a building such as a building. The various ducts 1 to be arranged are continuously connected using a duct flexible joint 10 and arranged along the ceiling or wall of the building.

キャンバス11は、継ぎ手軸方向に沿って伸び縮み可能な波状に形成された構成であり、図2に示すように、繊維クロス110に、接着剤111を介してアルミニウム箔またはアルミニウム蒸着フィルム112を貼り合せ、継ぎ手軸方向に沿って伸び縮み可能な波状に形成されている。アルミニウム箔またはアルミニウム蒸着フィルム112は、漏れ防止性能を有する。   The canvas 11 is formed in a wave shape that can be expanded and contracted along the joint axial direction. As shown in FIG. 2, an aluminum foil or an aluminum vapor deposition film 112 is attached to the fiber cloth 110 via an adhesive 111. They are formed in a wavy shape that can expand and contract along the joint axial direction. The aluminum foil or the aluminum vapor deposition film 112 has leakage prevention performance.

繊維クロス110は、伸縮性、不燃性能を有し、例えば、特殊ニット織り繊維クロスを用いる。繊維クロス110は、伸縮性を有するが、アルミニウム箔またはアルミニウム蒸着フィルム112は、伸縮性がない。繊維クロス110を引っ張り伸ばした状態で、アルミニウム箔またはアルミニウム蒸着フィルム112を貼り合わせ、引っ張りを開放すると、繊維クロス110が縮むがアルミニウム箔またはアルミニウム蒸着フィルム112は伸縮性がないことから、キャンバス11が伸び縮み可能な波状に形成される。   The fiber cloth 110 has stretchability and incombustibility, and for example, a special knitted fiber cloth is used. The fiber cloth 110 has stretchability, but the aluminum foil or the aluminum vapor deposition film 112 does not have stretchability. In the state where the fiber cloth 110 is stretched and stretched, the aluminum foil or the aluminum vapor-deposited film 112 is bonded together, and when the tension is released, the fiber cloth 110 shrinks, but the aluminum foil or the aluminum vapor-deposited film 112 is not stretchable. It is formed in a wavy shape that can be expanded and contracted.

キャンバス11が伸び縮み可能な波状に形成されていることから、施工時にキャンバス11が伸び縮みしてたわみを持たせず施工することが可能になり、偏ったたわみにより発生する皺を無くすことができる。このキャンバス11に振動などが加わっても伸び縮み可能な波状によって伸縮して振動を吸収し、キャンバス11の破損を防止することができる。   Since the canvas 11 is formed in a wavy shape that can be expanded and contracted, the canvas 11 can be expanded and contracted at the time of construction without being bent, and wrinkles that are caused by biased deflection can be eliminated. . Even if vibration or the like is applied to the canvas 11, the canvas 11 can be expanded and contracted to absorb the vibration and prevent the canvas 11 from being damaged.

キャンバス11は、アルミニウム箔またはアルミニウム蒸着フィルム112が外側と内側の表面なるようにして繊維クロス110を2枚重ね合せて筒状に加工され、筒状の重ね合せた繊維クロス110と繊維クロス110の間に例えばピアノ線120を挿入して固定し変形抑制措置を施す。フランジ12は、例えば、アングルフランジと呼ばれる等辺山形鋼を用いており、このフランジ12を筒状のキャンバス11の端部11aにあてがい、押さえ板13で端部11aを挟み付けてリベット14で固定し、キャンバス11の入口並び出口に取付け、ダクト1側にも同様寸法のアングルフランジが施工されており、それらと接合する。   The canvas 11 is processed into a cylindrical shape by overlapping two fiber cloths 110 so that the aluminum foil or the aluminum vapor deposition film 112 is on the outer and inner surfaces, and the cylindrical fiber cloth 110 and the fiber cloth 110 are overlapped. For example, a piano wire 120 is inserted and fixed in between, and a deformation suppression measure is taken. The flange 12 is made of, for example, an equilateral angle steel called an angle flange. The flange 12 is applied to the end portion 11a of the cylindrical canvas 11, and the end portion 11a is sandwiched between the holding plates 13 and fixed with the rivets 14. Attached to the entrance and exit of the canvas 11, angle flanges of similar dimensions are also constructed on the duct 1 side, and they are joined together.

(キャンバスの製造方法)
このダクト用たわみ継手10に用いるキャンバスの製造方法を、図5に基づいて説明する。この実施の形態のキャンバス11の製造方法では、例えばニット織りを施した材料の繊維クロス110を引っ張り(図5(a))、繊維クロス110に一定のテンション(引っ張る力)を掛け、この繊維クロス110を引っ張って伸ばした状態で接着剤111を繊維クロス110の表面に塗布する(図5(b))。この引っ張って伸ばした状態の繊維クロス110に、接着剤111を介してアルミニウム箔またはアルミニウム蒸着フィルム112を貼り合せる(図5(c))。貼り合わせが完了すると、繊維クロス110の引っ張りを開放する。この繊維クロス110の引っ張った状態の解除により伸びている繊維クロス110が縮み、キャンバス11を継ぎ手軸方向に沿って伸び縮み可能な波状に形成することができる(図5(d))。
(Canvas manufacturing method)
A method of manufacturing a canvas used for the duct flexible joint 10 will be described with reference to FIG. In the method of manufacturing the canvas 11 according to this embodiment, for example, a fiber cloth 110 made of knitted material is pulled (FIG. 5A), a certain tension (pulling force) is applied to the fiber cloth 110, and the fiber cloth 110 is applied. The adhesive 111 is applied to the surface of the fiber cloth 110 in a state where the 110 is pulled and stretched (FIG. 5B). An aluminum foil or an aluminum vapor-deposited film 112 is bonded to the fiber cloth 110 in a stretched and stretched state via an adhesive 111 (FIG. 5C). When the bonding is completed, the fiber cloth 110 is released from the tension. When the fiber cloth 110 is released from the pulled state, the stretched fiber cloth 110 is shrunk, and the canvas 11 can be formed into a wave shape that can be stretched and shrunk along the joint axis direction (FIG. 5D).

このようにして、例えばニット織りを施した材料の繊維クロス110を用い、ニット織りの特性を損なわず、伸縮可能なキャンバス材料を製造することができる。   In this way, for example, a fiber cloth 110 made of a knit weave can be used to produce a stretchable canvas material without impairing the knit weave characteristics.

(ダクト用たわみ継手の作動)
この実施の形態のダクト用たわみ継手10は、図6に示すように作動する。ビル等の建築物内部に空調や排煙等を目的に配設される各種のダクト1は、ダクト用たわみ継手10を用いて連続的につないで建築物の天井や壁に沿って配置されるが、キャンバス11はたわむことがなく施工され、継ぎ手軸方向に沿って伸び縮み可能な波状に形成された構成である(図6(a))。
(Operation of flexible joint for duct)
The duct flexible joint 10 of this embodiment operates as shown in FIG. The various ducts 1 arranged for the purpose of air conditioning, smoke exhaust, etc. inside a building such as a building are continuously connected using a duct flexible joint 10 and arranged along the ceiling or wall of the building. However, the canvas 11 is constructed without bending and is formed in a wave shape that can be expanded and contracted along the joint axial direction (FIG. 6A).

送風機を稼働すると、ダクト用たわみ継手10には、送風機が稼動することで発生する振動、送風することで発生する風圧などの影響で、キャンバス11が膨らんだり、つぼまったりを繰り返す(図6(b))。送風機の初期稼働時には、稼働振動などでキャンバス11に変位が発生し(図6(c))、また、例えば、地震などでダクトがゆがむが、これらの変位吸収もダクト用たわみ継手10が担っており、その時のキャンバス11の動きは、送風機の初期稼動時と似ている。   When the blower is operated, the canvas flexible joint 10 is repeatedly swelled or squeezed due to the influence of vibration generated by operating the blower, wind pressure generated by blowing air, and the like (FIG. 6B). )). During the initial operation of the blower, displacement occurs in the canvas 11 due to operating vibration or the like (FIG. 6C). For example, the duct is distorted due to an earthquake or the like, and the flexible joint 10 for ducts also absorbs the displacement. The movement of the canvas 11 at that time is similar to that during the initial operation of the blower.

このように、送風機の稼働時には、キャンバス11が膨らんだり、つぼまったりを繰り返し、また送風機の初期稼働時には、キャンバス11に変位が発生するが、キャンバス11にたわみを持たせないで施工し、キャンバス11が伸び縮み可能な波状によって伸縮性を有しているために、ダクト1の変形や送風機の振動などを吸収し、キャンバス11の破損を極力防止することが可能である。   As described above, when the blower is in operation, the canvas 11 repeatedly swells and squeezes, and when the blower is in the initial operation, the canvas 11 is displaced, but the canvas 11 is constructed without being bent. Therefore, it is possible to absorb the deformation of the duct 1 and the vibration of the blower, and to prevent the canvas 11 from being damaged as much as possible.

この発明は、送風気が稼動することで発生する振動、送風で発生する風圧などの影響で、キャンバスが破損を起すことを極力防止するダクト用たわみ継手及びダクト用たわみ継手に用いるキャンバスの製造方法に適用でき、キャンバスにたわみを持たせず施工することが可能で、送風機の稼動によって発生するキャンバスの破損を極力防止することが可能である。   The present invention relates to a duct flexible joint for preventing the canvas from being damaged as much as possible due to the influence of vibration generated by the operation of the blown air, wind pressure generated by the blown air, and the method of manufacturing the canvas used for the duct flexible joint. It can be applied without causing the canvas to bend, and damage to the canvas caused by the operation of the blower can be prevented as much as possible.

1 ダクト
10 ダクト用たわみ継手
11 キャンバス
12 フランジ
14 リベット
110 繊維クロス
111 接着剤
112 アルミニウム箔またはアルミニウム蒸着フィルム
120 ピアノ線
DESCRIPTION OF SYMBOLS 1 Duct 10 Flexible joint for ducts 11 Canvas 12 Flange 14 Rivet 110 Fiber cloth 111 Adhesive 112 Aluminum foil or aluminum vapor deposition film 120 Piano wire

Claims (3)

キャンバスと、ダクトとの接続に前記キャンバスの両端部に取り付けられるフランジとを含むダクト用たわみ継手であり、
前記キャンバスは、
継ぎ手軸方向に沿って伸び縮み可能な波状に形成された構成であることを特徴とするダクト用たわみ継手。
A flexible joint for a duct including a canvas and flanges attached to both ends of the canvas for connection to the duct;
The canvas
A flexible joint for ducts, characterized in that it has a wave-like configuration that can be expanded and contracted along the joint axial direction.
前記キャンバスは、
繊維クロスに、
アルミニウム箔またはアルミニウム蒸着フィルムを貼り合せ、
継ぎ手軸方向に沿って伸び縮み可能な波状に形成された構成であることを特徴とするダクト用たわみ継手。
The canvas
For fiber cloth,
Bonding aluminum foil or aluminum vapor deposition film,
A flexible joint for ducts, characterized in that it has a wave-like configuration that can be expanded and contracted along the joint axial direction.
キャンバスと、ダクトとの接続に前記キャンバスの両端部に取り付けられるフランジとを含むダクト用たわみ継手に用いるキャンバスの製造方法であり、
繊維クロスを引っ張った状態とし、
前記繊維クロスに、アルミニウム箔またはアルミニウム蒸着フィルムを貼り合せ、
前記繊維クロスの引っ張った状態の解除により前記繊維クロスが縮み、
前記キャンバスを継ぎ手軸方向に沿って伸び縮み可能な波状に形成したことを特徴とするダクト用たわみ継手に用いるキャンバスの製造方法。
A canvas manufacturing method for use in a duct flexible joint including a canvas and flanges attached to both ends of the canvas for connection to the duct,
Pull the fiber cloth,
Bonding aluminum foil or aluminum vapor deposition film to the fiber cloth,
The fiber cloth contracts by releasing the pulled state of the fiber cloth,
A method of manufacturing a canvas used for a duct flexible joint, wherein the canvas is formed in a corrugated shape extending and contracting along a joint axial direction.
JP2016205133A 2016-10-19 2016-10-19 Manufacturing method of canvas used for flexible joints for ducts Active JP6775882B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020165543A (en) * 2019-03-28 2020-10-08 高砂熱学工業株式会社 Fan coil unit and desk

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020165543A (en) * 2019-03-28 2020-10-08 高砂熱学工業株式会社 Fan coil unit and desk

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