JP2018062974A - Partial update renewal method of end plate part and special jig - Google Patents

Partial update renewal method of end plate part and special jig Download PDF

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JP2018062974A
JP2018062974A JP2016201006A JP2016201006A JP2018062974A JP 2018062974 A JP2018062974 A JP 2018062974A JP 2016201006 A JP2016201006 A JP 2016201006A JP 2016201006 A JP2016201006 A JP 2016201006A JP 2018062974 A JP2018062974 A JP 2018062974A
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end plate
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new end
updated
special jig
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JP6814011B2 (en
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良友 大原
Yoshitomo Ohara
良友 大原
克久 伊藤
Katsuhisa Ito
克久 伊藤
征一郎 緒方
Seiichiro Ogata
征一郎 緒方
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Chiyoda Corp
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Chiyoda Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a partial update renewal method of an end plate part capable of easily updating a part of the end plate part of a container.SOLUTION: A method for partially updating an end plate part comprises the steps of: partially cutting a portion 5 to be updated, which is inside a knuckle part 3 and outside a disk part 4, in the circumferential direction; and mounting a fan-shaped new end plate 10 on the opening 11a generated by the cutting. By repeating the cutting step and the new end plate mounting step, because part of the end plate part 1 is updated, it is possible to partially update the end plate part with a short construction period and at a low construction cost.SELECTED DRAWING: Figure 3

Description

本発明は、圧力容器等の容器の鏡板部を部分的に更新する鏡板部の部分更新方法およびこの部分更新方法で使用される特殊治具に関する。   The present invention relates to a partial update method for a mirror plate part that partially updates a mirror plate part of a container such as a pressure vessel, and a special jig used in this partial update method.

石油精製装置の常圧蒸留装置や減圧蒸留装置の主蒸留塔などの塔槽類等の圧力容器では、長年の使用により鏡板部の一部分が腐食したり、変形した場合、その箇所を部分的に新規部品に更新(交換)したり、修復する必要がある。
圧力容器の鏡板部(例えば流動接触分解装置用再生塔のプレナムチャンバ)の修復方法の一例として、特許文献1に記載のものが知られている。
この修復方法は、プレナムチャンバの内壁面から耐摩耗性被覆層を除去し、その後前記プレナムチャンバの変形部を矯正し、その後前記プレナムチャンバの前記内壁面上に複数の補強用リブを溶接し、その後前記複数の補強用リブを含めて前記プレナムチャンバの前記内壁面を新たな耐摩耗性被覆層で被覆する方法である。
In a pressure vessel such as an atmospheric distillation unit of an oil refinery or a main distillation column of a vacuum distillation unit, if a part of the end plate is corroded or deformed due to long-term use, the part is partially It is necessary to update (replace) a new part or repair it.
The thing of patent document 1 is known as an example of the repair method of the end plate part (For example, the plenum chamber of the regeneration tower for fluid catalytic cracking apparatuses) of a pressure vessel.
The repair method removes the wear-resistant coating layer from the inner wall surface of the plenum chamber, then corrects the deformed portion of the plenum chamber, and then welds a plurality of reinforcing ribs on the inner wall surface of the plenum chamber; Thereafter, the inner wall surface of the plenum chamber including the plurality of reinforcing ribs is coated with a new wear-resistant coating layer.

特許5764516号公報Japanese Patent No. 5765516

ところで、経年劣化や腐食によって鏡板部の板厚減少や変形が大きくなった場合、上述した圧力容器の鏡板部の修復方法では対応できなくなるため、容器の胴部と鏡板部とを含めた全体更新が必要であった。このように、従来では鏡板部の部分的な更新方法がなく、更新工事に多大のコストが必要であった。   By the way, if the plate thickness reduction or deformation of the end plate is increased due to aging or corrosion, the repair method for the end plate of the pressure vessel cannot be used, so the entire update including the body and end of the vessel Was necessary. As described above, conventionally, there is no method for partially updating the end plate part, and a great deal of cost is required for the renewal work.

本発明は、前記事情に鑑みてなされたもので、容器の鏡板部の少なくとも一部を容易に更新できる鏡板部の部分更新方法およびこの方法において使用される特殊治具を提供することを目的としている。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method for partially updating the end plate portion that can easily update at least a part of the end plate portion of the container and a special jig used in this method. Yes.

前記目的を達成するために本発明に係る鏡板部の部分更新方法は、容器の鏡板部の少なくとも一部を更新する方法であって、
前記鏡板部の外周側をナックル部、中央側を円盤部とすると、
前記ナックル部より内側でかつ前記円盤部より外側にある更新すべき部分を周方向に部分的に切除する切除工程と、切除することで生じた開口に扇形状の新規鏡板部材を取り付ける新規鏡板部材取付け工程とを繰り返すことにより、前記鏡板部の少なくとも一部を更新することを特徴とする。
In order to achieve the above object, the method of partially updating the end plate portion according to the present invention is a method of updating at least a part of the end plate portion of the container,
When the outer peripheral side of the end plate part is a knuckle part and the center side is a disk part,
A resection process for partially resecting a portion to be renewed inside the knuckle portion and outside the disk portion in the circumferential direction, and a new end plate member for attaching a fan-shaped end plate member to the opening generated by the resection At least a part of the end plate portion is updated by repeating the mounting step.

本発明においては、ナックル部より内側でかつ円盤部より外側にある更新すべき少なくとも部分を周方向に部分的に切除する切除工程と、切除することで生じた開口に扇形状の新規鏡板部材を取り付ける新規鏡板部材取付け工程とを繰り返すことにより、鏡板部の少なくとも一部を更新するので、短い工事期間でかつ安い工事費用で鏡板部を部分更新することができる。すなわち、更新すべき部分を周方向に部分的に新たな新規鏡板部材に次々に取り替えてゆくことにより、新たな鏡板部にするので、容器全体を撤去せずに更新作業を行うことができるため、工事期間を短くできるとともに、工事費用を安くすることができる。
また、鏡板部のナックル部、円盤部、切除されていない更新すべき部分および更新された新規鏡板部材を作業床として切除作業や溶接作業を行えるので、別途足場を組み立てる必要がなく、容易に更新作業を行うことができる。
In the present invention, a cutting step of partially cutting in the circumferential direction at least a portion to be updated that is inside the knuckle portion and outside the disk portion, and a fan-shaped new end plate member is formed in the opening generated by the cutting. By repeating the attaching new end plate member attaching step, at least a part of the end plate portion is updated, so that the end plate portion can be partially updated in a short construction period and at a low construction cost. That is, since the part to be updated is replaced with a new new end plate member in the circumferential direction one after another, a new end plate unit is obtained, so that the updating operation can be performed without removing the entire container. The construction period can be shortened and the construction cost can be reduced.
In addition, it is possible to perform excision work and welding work using the knuckle part of the end plate part, the disk part, the part to be updated that has not been excised, and the updated new end plate member as the work floor, so it is not necessary to assemble a separate scaffold and can be updated easily Work can be done.

本発明の前記構成において、前記切除工程では、前記更新すべき部分を前記鏡板部の対角となるように部分的に切除し、
前記新規鏡板部材取付け工程では、切除することで生じた2つの開口にそれぞれ前記新規鏡板部材を取り付けてもよい。
In the configuration of the present invention, in the excision step, the part to be updated is partially excised so as to be a diagonal of the end plate part,
In the new end plate member attaching step, the new end plate member may be attached to each of two openings generated by excision.

このような構成によれば、切除工程では、更新すべき部分を鏡板部の対角となるように部分的に切除し、新規鏡板部材取付け工程では、切除することで生じた2つの開口にそれぞれ新規鏡板部材を取り付けるので、両開口が生じた状態において、鏡板部の周方向における断面係数のバランスが良く、強度上安定したものとすることができる。   According to such a configuration, in the excision process, the part to be updated is partly excised so as to be opposite to the end plate part, and in the new end plate member attaching process, each of the two openings generated by the excision is provided. Since the new end plate member is attached, the balance of the section modulus in the circumferential direction of the end plate portion is good and the strength is stable in a state where both openings are generated.

また、本発明の前記構成において、更新すべき全ての新規鏡板部材を取り付けた後、前記円盤部を切除し、切除することで生じた開口に新規円盤部材を取り付けてもよい。   Moreover, in the said structure of this invention, after attaching all the new end plate members which should be updated, you may attach a new disk member to the opening produced by excising the said disk part and excising.

このような構成によれば、円盤部の変形が大きくなって更新の必要がある場合に、円盤部を切除することで生じた開口に新規円盤部材を取り付けることにより、円盤部の更新を容易に行うことができる。   According to such a configuration, when the deformation of the disk part becomes large and needs to be updated, the disk part can be easily updated by attaching the new disk member to the opening generated by cutting the disk part. It can be carried out.

本発明に係る特殊治具は、前記鏡板部の部分更新方法で使用される特殊治具であって、
周方向に隣り合う2つの前記新規鏡板部材の間に介在される仕切り部と、
この仕切部の下端部に設けられて2つの前記新規鏡板部材の下面を支持する支持部と、
前記仕切り部に形成された貫通孔に挿通されて、2つの前記新規鏡板部材の上面に当接する挿通部材とを備えることを特徴とする。
The special jig according to the present invention is a special jig used in the partial update method of the end plate part,
A partition that is interposed between two end panel members adjacent in the circumferential direction;
A support part provided at the lower end of the partition part to support the lower surfaces of the two new end plate members;
And an insertion member that is inserted into a through-hole formed in the partition and contacts the upper surfaces of the two new end plate members.

本発明においては、上述した鏡板部の部分更新方法を行うに際し、周方向に隣り合う2つの新規鏡板部材の間に仕切り部を介在させるとともに、支持部によって、2つの新規鏡板部材の下面を支持し、さらに、挿通部材を仕切り部に形成された貫通孔に挿通して2つの新規鏡板部材の上面に当接することによって、2つの新規鏡板部材を挿通部材と支持部とによって挟み付けるように、かつ仕切り部によって所定の隙間をもって保持できる。
したがって、2つの新規鏡板部材の溶接端部にそれぞれ開先面を形成しておくことにより、開先幅を均一に保持することができるので、2つの新規鏡板部材どうしの溶接作業を安定的に行える。
In the present invention, when performing the above-described partial updating method of the end plate portion, a partition portion is interposed between two new end plate members adjacent in the circumferential direction, and the lower surfaces of the two new end plate members are supported by the support portion. Further, by inserting the insertion member through the through-hole formed in the partition portion and contacting the upper surfaces of the two new end plate members, the two new end plate members are sandwiched between the insertion member and the support portion. And it can hold | maintain with a predetermined clearance gap by a partition part.
Therefore, by forming the groove surfaces at the weld ends of the two new end plate members, the groove width can be kept uniform, so that welding work between the two new end plate members can be performed stably. Yes.

また、本発明に係る鏡板部の部分更新方法は、前記特殊治具を用意するとともに、2つの前記新規鏡板部材の溶接端部にそれぞれ開先面を形成しておき、
前記開先面間に前記特殊治具の仕切り部を介在させるとともに前記特殊治具の支持部によって、2つの前記新規鏡板部材の下面を支持し、さらに、前記特殊治具の挿通部材を前記仕切り部に形成された貫通孔に挿通して2つの前記新規鏡板部材の上面に当接することを特徴とする。
In addition, the method for partially updating the end plate portion according to the present invention prepares the special jig and forms a groove surface on each of the weld end portions of the two new end plate members,
The partition portion of the special jig is interposed between the groove surfaces, the lower surfaces of the two new end plate members are supported by the support portion of the special jig, and the insertion member of the special jig is further separated from the partition surface. It is characterized by being inserted into a through hole formed in the part and abutting on the upper surfaces of the two new end plate members.

本発明においては、2つの新規鏡板部材を挿通部材と支持部とによって挟み付けるように、かつ仕切り部によって開先面間を所定の隙間をもって保持できる。
したがって、開先幅を均一に保持することができるので、2つの新規鏡板部材どうしの溶接作業を安定的に行える。
In the present invention, the two new end plate members can be held between the groove surfaces with a predetermined gap so as to be sandwiched between the insertion member and the support portion.
Therefore, since the groove width can be kept uniform, the welding operation of the two new end plate members can be stably performed.

本発明によれば、容器の鏡板部の一部を容易に更新できるとともに、ナックル部、円盤部および切除されていない更新すべき部分を作業床として切除作業や溶接作業を行えるので、容易に更新作業を行うことができる。   According to the present invention, a part of the end plate part of the container can be easily updated, and since the knuckle part, the disk part, and the part to be updated that have not been excised can be used as a work floor, the excision work and the welding work can be performed, so the update is easy. Work can be done.

本発明の実施の形態を示すもので、プレナムヘッドの要部を示す断面図であある。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view illustrating a main part of a plenum head according to an embodiment of the present invention. 同、プレナムチャンバー(鏡板部)の概略平面図である。It is a schematic plan view of the plenum chamber (end plate part). 同、鏡板部の部分更新方法の工程を示すもので、(a)は最初の新規鏡板部材を溶接した状態を示す鏡板部の概略平面図、(b)は2番目の新規鏡板部材を開口に嵌め込んだ状態を示す鏡板部の概略平面図、(c)は2番目の新規鏡板部材を溶接した状態を示す鏡板部の概略平面図、(d)は3番目の新規鏡板部材を開口に嵌め込んだ状態を示す鏡板部の概略平面図、(e)は3番目の新規鏡板部材を溶接した状態を示す鏡板部の概略平面図、(f)は円盤部を溶接した状態を示す鏡板部の概略平面図である。The process of the partial update method of a mirror-plate part is shown, (a) is a schematic plan view of the mirror-plate part which shows the state which welded the first new mirror-plate member, (b) is opening the 2nd new mirror-plate member. Schematic plan view of the end plate portion showing the fitted state, (c) is a schematic plan view of the end plate portion showing a state where the second new end plate member is welded, and (d) is a third new end plate member fitted into the opening. (E) is a schematic plan view of the end plate portion showing a state where the third new end plate member is welded, and (f) is an end view of the end plate portion showing the state where the disk portion is welded. It is a schematic plan view. 同、特殊治具を新規鏡板部材とともに示す側断面図である。It is a sectional side view which shows a special jig with a new end plate member similarly. 同、特殊治具を新規鏡板部材とともに示す正面図である。It is a front view showing a special jig with a new end plate member. 同、隣り合う新規鏡板部材どうしを溶接した状態を示す要部の側断面図である。It is a sectional side view of the principal part which shows the state which welded the adjacent new end plate members similarly.

以下、本発明の実施の形態について図面を参照して説明する。
本実施の形態は、本発明を、流動接触分解装置のリジェネレータプレナムヘッド部の内部のプレナムチャンバー(鏡板部)を部分的に更新する場合に適用したものである。
図1は、プレナムヘッドの要部を示す断面図、図2はプレナムチャンバー(鏡板部)1の概略平面図である。
図1に示すように、プレナムヘッドの内部には、プレナムチャンバー(鏡板部)1が設けられている。鏡板部1は、下向きに凸の略球欠状でかつ平面視円状に形成されており、図2に示すように、平面視円状の鏡板部本体2と、この鏡板部本体2の外側にある平面視円環状のナックル部3とから構成されている。また、鏡板部1の断面視において、ナックル部3の曲率半径は鏡板部本体2の曲率半径より小さくなっている。
鏡板部本体2は、中央側の円盤部4と、この円盤部4の外側にある円環部5とから構成されている。また、ナックル部3の外周縁部は胴部6の内周面に溶接されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
In this embodiment, the present invention is applied to a case where the plenum chamber (end plate portion) inside the regenerator plenum head portion of the fluid catalytic cracking apparatus is partially updated.
FIG. 1 is a cross-sectional view showing the main part of the plenum head, and FIG. 2 is a schematic plan view of a plenum chamber (end plate part) 1.
As shown in FIG. 1, a plenum chamber (end plate portion) 1 is provided inside the plenum head. The end plate portion 1 has a substantially spherical shape convex downward and is formed in a circular shape in plan view. As shown in FIG. 2, the end plate portion main body 2 having a circular shape in plan view and the outer side of the end plate portion main body 2 And a knuckle portion 3 having an annular shape in plan view. In addition, the radius of curvature of the knuckle portion 3 is smaller than the radius of curvature of the end plate portion body 2 in a cross-sectional view of the end plate portion 1.
The end plate part main body 2 is composed of a central disk part 4 and an annular part 5 outside the disk part 4. Further, the outer peripheral edge portion of the knuckle portion 3 is welded to the inner peripheral surface of the body portion 6.

本実施の形態では、ナックル部3より内側でかつ円盤部4より外側にある円環部5を更新すべき部分5として、鏡板部1の部分更新方法について説明する。
この鏡板部1の部分更新方法では、更新すべき部分(円環部)5を周方向に部分的に切除する切除工程と、切除することで生じた開口に扇形状の新規鏡板部材10を取り付ける新規鏡板部材取付け工程とを繰り返すことにより、鏡板部1の一部(円環部5)を更新する。
In the present embodiment, a partial update method of the end plate portion 1 will be described as a portion 5 to be updated with the annular portion 5 inside the knuckle portion 3 and outside the disc portion 4.
In the partial updating method of the end plate portion 1, a cutting step for partially cutting the portion (ring portion) 5 to be updated in the circumferential direction, and a fan-shaped new end plate member 10 is attached to the opening generated by the cutting. By repeating the new end plate member attaching step, a part of the end plate portion 1 (ring portion 5) is updated.

すなわち、まず、図3(a)に示すように、円環部5を平面視において、周方向に6等分するような切断線L1〜L6を決定する。この切断線L1〜L6は、例えば作業者が鏡板部1の円環部5上に乗って、当該円環部5の表面に線を引くことで形成される。
次に、切断線L1と切断線L2との間にある部分と、切断線L4と切断線L5との間にある部分を切除する。つまり、更新すべき部分(円環部)5を鏡板部1の対角となるように部分的に切除する(切除工程)。
切除するには、切断線L1,L2、切断線L1,L2の外周側端部間にある円環部5の内周縁および切断線L1,L2の内周側端部間にある円環部5の外周縁を溶断等によって切断し、切断されて残った扇形状の部分を取り除くとともに、切断線L4,L5、切断線L4,L5の外周側端部間にある円環部5の内周縁および切断線L4,L5の内周側端部間にある円環部5の外周縁を溶断等によって切断し、切断されて残った扇形状の部分を取り除けばよい。
That is, first, as shown in FIG. 3A, cutting lines L1 to L6 that divide the annular portion 5 into six equal parts in the circumferential direction in plan view are determined. The cutting lines L <b> 1 to L <b> 6 are formed, for example, when an operator rides on the annular part 5 of the end plate part 1 and draws a line on the surface of the annular part 5.
Next, a portion between the cutting line L1 and the cutting line L2 and a portion between the cutting line L4 and the cutting line L5 are excised. That is, the part (annular part) 5 to be updated is partially excised so as to be diagonal to the end plate part 1 (excision process).
For excision, the cutting line L1, L2, the inner peripheral edge of the annular part 5 between the outer peripheral side ends of the cutting lines L1, L2, and the annular part 5 between the inner peripheral side ends of the cutting lines L1, L2 The outer peripheral edge of the ring portion 5 is cut by fusing, etc., and the fan-shaped portion remaining after cutting is removed, and the inner peripheral edge of the annular portion 5 between the outer peripheral side ends of the cutting lines L4, L5 and the cutting lines L4, L5 and What is necessary is just to cut | disconnect the outer periphery of the annular part 5 between the inner peripheral side edge parts of the cutting lines L4 and L5 by fusion | melting etc., and remove the fan-shaped part which remained after cut | disconnecting.

次に、切除することで生じた2つの扇形状の開口11a,11aにそれぞれ扇形状の新規鏡板部材10(10A1,10A2)を以下のようにして取り付ける(新規鏡板部材取付け工程)。取り付けられた新規鏡板部材10(10A1,10A2)にはハッチングが施してある。同様に以下の説明においても、取り付けられた新規鏡板部材10にはハッチングが施してある。
開口11a,11aに新規鏡板部材10(10A1,10A2)を取り付けるには、当該新規鏡板部材10(10A1,10A2)を、プレナムヘッドの頂部に設けられている支持部7(図1参照)から図示しないワイヤで吊り下げて開口11a,11aに嵌め込んだうえで、新規鏡板部材10(10A1,10A2)の内周縁部を円盤部4の外周縁部に溶接するとともに、新規鏡板部材10(10A1,10A2)の外周縁部をナックル部3の内周縁部に溶接する。この溶接よる溶接線は太線で示している。同様、以下の説明においても溶接による溶接線は太線で示している。
Next, the fan-shaped new end plate members 10 (10A1 and 10A2) are respectively attached to the two fan-shaped openings 11a and 11a generated by excision as follows (new end plate member mounting step). The attached new end plate member 10 (10A1, 10A2) is hatched. Similarly, in the following description, the attached new end plate member 10 is hatched.
To attach the new end plate member 10 (10A1, 10A2) to the openings 11a, 11a, the new end plate member 10 (10A1, 10A2) is illustrated from the support portion 7 (see FIG. 1) provided on the top of the plenum head. The inner peripheral edge of the new end plate member 10 (10A1, 10A2) is welded to the outer peripheral edge of the disc portion 4, and the new end plate member 10 (10A1, 10A1, 10A1, 10A2) is welded to the opening 11a, 11a. The outer peripheral edge of 10A2) is welded to the inner peripheral edge of the knuckle part 3. The weld line resulting from this welding is indicated by a bold line. Similarly, also in the following description, the weld line by welding is shown by the thick line.

上述したような切除工程および新規鏡板部材取付け工程は、ナックル部3、円盤部4および切除されていない更新すべき部分(切断線L2と切断線L4との間にある部分および切断線L5と切断線L1との間にある部分)を作業床として行える。   The cutting process and the new end plate member mounting process as described above are performed by the knuckle part 3, the disk part 4, and the part to be updated that has not been cut (the part between the cutting line L2 and the cutting line L4 and the cutting line L5. The portion between the line L1) can be used as a work floor.

次に、切断線L2と切断線L3との間にある部分と、切断線L5と切断線L6との間にある部分を切除する。つまり、更新すべき部分(円環部)5を鏡板部1の対角となるように部分的に切除する(切除工程)。切除するには、切断線L2,L5は既に切断されているので、切断線L3、切断線L2,L3の外周側端部間にある円環部5の内周縁および切断線L2,L3の内周側端部間にある円環部5の外周縁を溶断等によって切断し、切断されて残った扇形状の部分を取り除くとともに、切断線L6、切断線L5,L6の外周側端部間にある円環部5の内周縁および切断線L5,L6の内周側端部間にある円環部5の外周縁を溶断等によって切断し、切断されて残った扇形状の部分を取り除けばよい。   Next, a portion between the cutting line L2 and the cutting line L3 and a portion between the cutting line L5 and the cutting line L6 are excised. That is, the part (annular part) 5 to be updated is partially excised so as to be diagonal to the end plate part 1 (excision process). For cutting, since the cutting lines L2 and L5 have already been cut, the inner peripheral edge of the annular portion 5 between the cutting line L3, the outer peripheral side ends of the cutting lines L2 and L3, and the inside of the cutting lines L2 and L3 The outer peripheral edge of the annular portion 5 between the peripheral end portions is cut by fusing, etc., and the fan-shaped portion remaining after the cutting is removed, and between the outer peripheral end portions of the cutting lines L6 and L5, L6. What is necessary is just to cut | disconnect the outer periphery of the annular ring part 5 between the inner peripheral edge of a certain annular part 5 and the inner peripheral side edge part of the cutting lines L5 and L6 by fusion | melting etc., and remove the fan-shaped part which was cut | disconnected. .

次に、図3(b)に示すように、切除することで生じた2つの扇形状の開口11a,11aにそれぞれ扇形状の新規鏡板部材10(10B1,10B2)を取り付ける(新規鏡板部材取付け工程)。
開口11a,11aに新規鏡板部材10(10B1,10B2)を取り付けるには、当該新規鏡板部材10(10B1,10B2)を、支持部7(図1参照)から図示しないワイヤで吊り下げて開口11a,11aに嵌め込んだうえで、図3(c)に示すように、新規鏡板部材10(10B1,10B2)の内周縁部を円盤部4の外周縁部に溶接するとともに、新規鏡板部材10(10B1,10B2)の外周縁部をナックル部3の内周縁部に溶接する。
Next, as shown in FIG. 3B, the fan-shaped new end plate members 10 (10B1 and 10B2) are respectively attached to the two fan-shaped openings 11a and 11a generated by the excision (new end plate member attaching step). ).
In order to attach the new end plate member 10 (10B1, 10B2) to the openings 11a, 11a, the new end plate member 10 (10B1, 10B2) is suspended from the support portion 7 (see FIG. 1) with a wire (not shown) to open the openings 11a, After fitting into 11a, as shown in FIG.3 (c), while welding the inner peripheral part of the new end plate member 10 (10B1, 10B2) to the outer periphery part of the disc part 4, new end plate member 10 (10B1) , 10B2) is welded to the inner peripheral edge of the knuckle part 3.

さらに、この新規鏡板部材10(10B1,10B2)と先に取り付けた新規鏡板部材10(10A1,10A2)とを溶接するが、その前に、図4に示すように、周方向に隣り合う新規鏡板部材10,10の溶接端部にそれぞれ開先面10aを形成しておくとともに、特殊治具20を用意しておく。
開先面10a,10aは新規鏡板部材10,10を突き合わせた状態において断面V字状に形成されており、開先面10a,10aのなす角度は60°となっている。なお、開先面10aは予め工場等において新規鏡板部材10に形成しておいてもよいし、現場で新規鏡板部材10に形成してもよい。
Further, the new end plate member 10 (10B1, 10B2) and the new end plate member 10 (10A1, 10A2) previously attached are welded, but before that, as shown in FIG. A groove surface 10a is formed on each of the weld ends of the members 10 and 10, and a special jig 20 is prepared.
The groove surfaces 10a and 10a are formed in a V-shaped cross section in a state in which the new end plate members 10 and 10 are brought into contact with each other, and the angle formed by the groove surfaces 10a and 10a is 60 °. The groove surface 10a may be formed in advance on the new end plate member 10 in a factory or the like, or may be formed on the new end plate member 10 in the field.

特殊治具20は、図4および図5に示すように、仕切り部21と支持部22と挿通部材23とを備えている。
仕切り部21は、周方向に隣り合う2つの新規鏡板部材10,10の間に介在されるもので、厚さ3mm程度の矩形板状に形成されている。
支持部22は、仕切り部21の下端部に当該仕切り部21と直角にかつ一体的に設けられたもので、仕切り部21とほぼ同厚の矩形板状に形成され、2つの新規鏡板部材10,10の下面を支持するようになっている。
挿通部材23は截頭円錐状に形成されており、仕切り部21に形成された貫通孔21aに挿通されるものであり、挿通された状態において、2つの新規鏡板部材10,10の上面に当接するようになっている。
As shown in FIGS. 4 and 5, the special jig 20 includes a partition portion 21, a support portion 22, and an insertion member 23.
The partition portion 21 is interposed between two new end plate members 10 and 10 adjacent in the circumferential direction, and is formed in a rectangular plate shape having a thickness of about 3 mm.
The support portion 22 is provided at a lower end portion of the partition portion 21 at a right angle and integrally with the partition portion 21, and is formed in a rectangular plate shape having substantially the same thickness as the partition portion 21, and two new end plate members 10. , 10 is supported.
The insertion member 23 is formed in a truncated cone shape, and is inserted into a through hole 21 a formed in the partition portion 21. In the inserted state, the insertion member 23 is in contact with the upper surfaces of the two new end plate members 10, 10. It comes to touch.

そして、2つの新規鏡板部材10,10どうしを溶接する際は、それらの開先面10a,10a間に特殊治具20の仕切り部21を下方から挿通して、介在させるとともに当該特殊治具20の支持部22によって、2つの新規鏡板部材10,10の下面を支持する。この状態において、開先面10a,10aのそれぞれの下縁部が仕切り部21に当接しているので、開先幅(開先面10a,10a間の距離)は均一に保持される。
さらに、挿通部材23を仕切り部21に形成されている貫通孔21aに挿通して、2つの新規鏡板部材10,10の上面に当接する。これによって、新規鏡板部材10,10の突き当て部は挿通部材23と支持部22とによって上下から挟み付けられるようにして保持される。
When the two new end plate members 10 and 10 are welded to each other, the partition portion 21 of the special jig 20 is inserted between the groove surfaces 10a and 10a from below, and the special jig 20 is interposed. The lower surfaces of the two new end plate members 10 and 10 are supported by the support portion 22. In this state, since the lower edge portions of the groove surfaces 10a and 10a are in contact with the partition portion 21, the groove width (distance between the groove surfaces 10a and 10a) is kept uniform.
Further, the insertion member 23 is inserted into the through hole 21 a formed in the partition portion 21 and comes into contact with the upper surfaces of the two new end plate members 10 and 10. Accordingly, the abutting portion of the new end plate members 10 and 10 is held so as to be sandwiched from above and below by the insertion member 23 and the support portion 22.

このような特殊治具20は、図3(b)に示すように、2つの新規鏡板部材10,10を突き合わせた突き合わせライン上に当該ラインに沿って、所定間隔で複数箇所(図3(b)では2箇所)設置する。なお、特殊治具20の設置数は鏡板部1の大きさ(直径)によって適宜設定すればよい。
このようにして特殊治具20を設置することによって、2つの新規鏡板部材10,10がほぼ面一に配置されるとともに、溶接端部の開先幅が均一に保持される。
そして、図3(c)および図6に示すように、開先面10a,10a間に溶接金属Mを流し込むことによって、2つの新規鏡板部材10,10どうしを溶接する。
As shown in FIG. 3B, such a special jig 20 has a plurality of locations (FIG. 3B) along the line on the butting line where the two new end plate members 10 and 10 are butted at predetermined intervals. ) In two places). The number of special jigs 20 may be set as appropriate depending on the size (diameter) of the end plate portion 1.
By installing the special jig 20 in this way, the two new end plate members 10 and 10 are arranged substantially flush with each other, and the groove width of the weld end is kept uniform.
Then, as shown in FIGS. 3C and 6, the two new end plate members 10 and 10 are welded to each other by pouring the weld metal M between the groove surfaces 10 a and 10 a.

なお、特殊治具20が設置されている部分は溶接できないが、特殊治具20が設置されている以外の開先面10a,10a間に溶接金属Mを流し込んだ後に特殊治具20を取り除いて、特殊治具20が設置されていた部分の開先面10a,10a間に溶接金属Mを流し込むことによって溶接できる。
特殊治具20は、仕切り部21の貫通孔21aから挿通部材23を引き抜くことによって容易に取り除くことができる。
In addition, although the part in which the special jig 20 is installed cannot be welded, the special jig 20 is removed after pouring the weld metal M between the groove surfaces 10a and 10a other than the area where the special jig 20 is installed. The welding can be performed by pouring the weld metal M between the groove surfaces 10a, 10a of the portion where the special jig 20 has been installed.
The special jig 20 can be easily removed by pulling out the insertion member 23 from the through hole 21a of the partition portion 21.

上述したような切除工程および新規鏡板部材取付け工程は、ナックル部3、円盤部4、切除されていない更新すべき部分(切断線L3と切断線L4との間にある部分および切断線L6とL1との間にある部分)および更新された部分(新規鏡板部材10A1,10A2)を作業床として行える。   The excision process and the new end plate member attaching process as described above include the knuckle part 3, the disk part 4, the part to be updated that has not been excised (the part between the cutting line L3 and the cutting line L4 and the cutting lines L6 and L1). And the updated part (new end plate members 10A1 and 10A2) can be used as a work floor.

また、2つの新規鏡板部材10,10どうしを溶接する前に、2つ目の新規鏡板部材10(10B1,10B2)を円盤部4とナックル部3とに溶接したが、これに代えて、2つ目の新規鏡板部材10(10B1,10B2)の内周縁部と円盤部4の外周縁部との突き合わせ部に周方向に沿って特殊治具20を所定間隔で複数設置するとともに、同新規鏡板部材10(10B1,10B2)の外周縁部とナックル部3の内周縁部との突き合わせ部に周方向に沿って特殊治具20を所定間隔で複数設置することで、同新規鏡板部材10(10B1,10B2)を支持しておき、同新規鏡板部材10(10B1,10B2)を円盤部4とナックル部3に溶接するとともに、2つの新規鏡板部材10,10どうしを溶接してもよい。
さらに、特殊治具20を、新規鏡板部材10(10B1,10B2)と、切断線L3,L6を境に隣り合う更新すべき既設部分(後述のように、当該既設部分は新規鏡板部材10C1,10C2によって更新される。)との突き合わせ部に特殊治具20を設置、当該特殊治具20によっても新規鏡板部材10(10B1,10B2)を支持しておいてもよい。このように特殊治具20によって新規鏡板部材10(10B1,10B2)を支持しておき(仮支持しておき)、その後、溶接してもよい。
なお、このような溶接作業においても、新規鏡板部材10と、ナックル部3および円盤部4との溶接端部には、開先面10aと同様に開先面を形成しておく。
Further, before welding the two new end plate members 10, 10, the second new end plate member 10 (10B1, 10B2) was welded to the disk portion 4 and the knuckle portion 3, but instead of this, A plurality of special jigs 20 are installed at predetermined intervals along the circumferential direction at the abutting portion between the inner peripheral edge portion of the first new end plate member 10 (10B1, 10B2) and the outer peripheral edge portion of the disk portion 4, and the new end plate By installing a plurality of special jigs 20 at predetermined intervals along the circumferential direction at the abutting portion between the outer peripheral edge portion of the member 10 (10B1, 10B2) and the inner peripheral edge portion of the knuckle portion 3, the new end plate member 10 (10B1) is provided. 10B2), the new end plate member 10 (10B1, 10B2) may be welded to the disk portion 4 and the knuckle portion 3, and the two new end plate members 10, 10 may be welded to each other.
Further, the special jig 20 is replaced with the new end plate member 10 (10B1, 10B2) and the existing part to be updated adjacent to the cutting lines L3, L6 (as will be described later, the existing part is the new end plate member 10C1, 10C2). The special jig 20 may be installed at the abutting portion with the new jig plate member 10 (10B1, 10B2). In this way, the new end plate member 10 (10B1, 10B2) may be supported (temporarily supported) by the special jig 20, and then welded.
Also in such welding work, a groove surface is formed at the weld end portion of the new end plate member 10 and the knuckle portion 3 and the disc portion 4 in the same manner as the groove surface 10a.

次に、図3(c)に示すように、切断線L3と切断線L4との間にある部分と、切断線L6と切断線L1との間にある部分を切除する。つまり、更新すべき部分(円環部)5を鏡板部1の対角となるように部分的に切除する(切除工程)。切除するには、切断線L3,L4および切断線L6,L1は既に切断されているので、切断線L3,L4の外周側端部間にある円環部5の内周縁および切断線L3,L4の内周側端部間にある円環部5の外周縁を溶断等によって切断し、切断されて残った扇形状の部分を取り除くとともに、切断線L6,L1の外周側端部間にある円環部5の内周縁および切断線L6,L1の内周側端部間にある円環部5の外周縁を溶断等によって切断し、切断されて残った扇形状の部分を取り除けばよい。   Next, as shown in FIG. 3C, a portion between the cutting line L3 and the cutting line L4 and a portion between the cutting line L6 and the cutting line L1 are excised. That is, the part (annular part) 5 to be updated is partially excised so as to be diagonal to the end plate part 1 (excision process). For cutting, since the cutting lines L3 and L4 and the cutting lines L6 and L1 have already been cut, the inner peripheral edge of the annular portion 5 and the cutting lines L3 and L4 between the outer peripheral ends of the cutting lines L3 and L4. The outer peripheral edge of the annular portion 5 between the inner peripheral side ends of the ring is cut by fusing, etc., and the fan-shaped portion remaining after the cutting is removed, and the circle between the outer peripheral side ends of the cutting lines L6, L1 What is necessary is just to cut | disconnect the outer periphery of the annular ring part 5 between the inner periphery of the ring part 5 and the inner peripheral side edge part of the cutting lines L6 and L1 by fusing etc., and remove the fan-shaped part which remained after cut | disconnecting.

次に、図3(d)に示すように、切除することで生じた2つの扇形状の開口11a,11aにそれぞれ扇形状の新規鏡板部材10(10C1,10C2)を取り付ける(新規鏡板部材取付け工程)。
開口11a,11aに新規鏡板部材10(10C1,10C2)を取り付けるには、当該新規鏡板部材10(10C1,10C2)を、支持部7(図1参照)から図示しないワイヤで吊り下げて開口11aに嵌め込んだうえで、図3(e)に示すように、新規鏡板部材10(10C1,10C2)の内周縁部を円盤部4の外周縁部に溶接するとともに、新規鏡板部材10(10C1,10C2)の外周縁部をナックル部3の内周縁部に溶接する。
Next, as shown in FIG. 3D, the fan-shaped new end plate members 10 (10C1 and 10C2) are respectively attached to the two fan-shaped openings 11a and 11a generated by the excision (new end plate member mounting step). ).
In order to attach the new end plate member 10 (10C1, 10C2) to the openings 11a, 11a, the new end plate member 10 (10C1, 10C2) is suspended from the support portion 7 (see FIG. 1) with a wire (not shown) to the opening 11a. After the fitting, as shown in FIG. 3E, the inner peripheral edge of the new end plate member 10 (10C1, 10C2) is welded to the outer peripheral edge of the disk portion 4, and the new end plate member 10 (10C1, 10C2) ) Is welded to the inner peripheral edge of the knuckle portion 3.

さらに、この新規鏡板部材10(10C1)と先に取り付けた新規鏡板部材10(10B1,10A2)とを溶接するとともに、新規鏡板部材10(10C2)と先に取り付けた新規鏡板部材10(10B2,10A1)とを溶接する。この溶接は上述した場合と同様に、特殊治具20を用意しておき、当該特殊治具20を、図3(d)に示すように、新規鏡板部材10,10を突き合わせた突き合わせライン上に当該ラインに沿って、所定間隔で複数箇所(図3(d)では2箇所)設置する。   Further, the new end plate member 10 (10C1) and the previously attached new end plate member 10 (10B1, 10A2) are welded, and the new end plate member 10 (10C2) and the new end plate member 10 (10B2, 10A1) previously attached are welded. ) And weld. In this welding, a special jig 20 is prepared in the same manner as described above, and the special jig 20 is placed on the butt line where the new end plate members 10 and 10 are butted as shown in FIG. A plurality of places (two places in FIG. 3D) are installed along the line at predetermined intervals.

このようにして特殊治具20を設置することによって、3つの新規鏡板部材10B1,10C1,10A2がほぼ面一に配置されるとともに、溶接端部の開先幅が均一に保持される。同様に、3つの新規鏡板部材10B2,10C2,10A1がほぼ面一に配置されるとともに、溶接端部の開先幅が均一に保持される。
そして、図3(e)および図6に示すように、開先面10a,10a間に溶接金属Mを流し込むことによって、新規鏡板部材10,10どうしを溶接する。
なお、特殊治具20が設置されている部分は溶接できないが、特殊治具20が設置されている以外の開先面10a,10a間に溶接金属Mを流し込んだ後に特殊治具20を取り除いて、特殊治具20が設置されていた部分の開先面10a,10a間に溶接金属Mを流し込むことによって溶接できる。
By installing the special jig 20 in this way, the three new end plate members 10B1, 10C1, and 10A2 are arranged substantially flush with each other, and the groove width of the weld end is kept uniform. Similarly, the three new end plate members 10B2, 10C2, and 10A1 are arranged substantially flush with each other, and the groove width of the weld end is kept uniform.
And as shown in FIG.3 (e) and FIG. 6, the new end plate members 10 and 10 are welded by pouring the welding metal M between groove face 10a, 10a.
In addition, although the part in which the special jig 20 is installed cannot be welded, the special jig 20 is removed after pouring the weld metal M between the groove surfaces 10a and 10a other than the area where the special jig 20 is installed. The welding can be performed by pouring the weld metal M between the groove surfaces 10a, 10a of the portion where the special jig 20 has been installed.

上述したような切除工程および新規鏡板部材取付け工程は、ナックル部3、円盤部4、および更新された部分(新規鏡板部材10A1,10A2,10B1,10B2)を作業床として行える。   In the cutting process and the new end plate member attaching step as described above, the knuckle portion 3, the disc portion 4, and the updated portions (new end plate members 10A1, 10A2, 10B1, and 10B2) can be performed as work floors.

また、新規鏡板部材10,10どうしを溶接する前に、3つ目の新規鏡板部材10(10C1,10C2)を円盤部4とナックル部3とに溶接したが、これに代えて、3つ目の新規鏡板部材10(10C1,10C2)の内周縁部と円盤部4の外周縁部との突き合わせ部に周方向に沿って特殊治具20を所定間隔で複数設置するとともに、同新規鏡板部材10(10C1,10C2)の外周縁部とナックル部3の内周縁部との突き合わせ部に周方向に沿って特殊治具20を所定間隔で複数設置することで、同新規鏡板部材10(10C1,10C2)を支持しておき、同新規鏡板部材10(10C1,10C2)を円盤部4とナックル部3に溶接するとともに、新規鏡板部材10,10どうし(新規鏡板部材10C1と新規鏡板部材10B1,10A2どうし、および新規鏡板部材10C2と新規鏡板部材10B2,10A1どうし)を溶接してもよい。   Before welding the new end plate members 10 and 10, the third new end plate member 10 (10C1 and 10C2) was welded to the disk portion 4 and the knuckle portion 3, but instead, the third end plate member 10 and 10 is welded to the knuckle portion 3. A plurality of special jigs 20 are installed at predetermined intervals along the circumferential direction at the abutting portion between the inner peripheral edge portion of the new end plate member 10 (10C1, 10C2) and the outer peripheral edge portion of the disk portion 4, and the new end plate member 10 By installing a plurality of special jigs 20 at predetermined intervals along the circumferential direction at the abutting portion between the outer peripheral edge portion of (10C1, 10C2) and the inner peripheral edge portion of the knuckle portion 3, the new end plate member 10 (10C1, 10C2) is provided. ), The new end plate member 10 (10C1, 10C2) is welded to the disk portion 4 and the knuckle portion 3, and the new end plate members 10, 10 (the new end plate member 10C1 and the new end plate member 10B1). 10A2 What happened, and new end plate and if members 10C2 and the new end plate member 10B2,10A1) may be welded.

更新すべき全ての新規鏡板部材10を取り付けた後、円盤部4を更新する必要がある場合、図3(e)および図3(f)に示すように、円盤部4を切除し、切除することで生じた開口4aに新規円盤部材14を取り付ける。
開口4aに新規円盤部材14を取り付けるには、当該新規円盤部材14を、支持部7(図1参照)から図示しないワイヤで吊り下げて開口4aに嵌め込んだうえで、新規円盤部材14の外周縁部を開口4aの内周縁部に溶接する。
このように、円盤部4の変形が大きくなって更新の必要がある場合に、円盤部4を切除することで生じた開口4aに新規円盤部材14を取り付けることにより、円盤部4の更新を容易に行うことができる。
When it is necessary to update the disc part 4 after attaching all the new end plate members 10 to be updated, the disc part 4 is excised and excised as shown in FIGS. 3 (e) and 3 (f). The new disk member 14 is attached to the opening 4a generated by this.
In order to attach the new disk member 14 to the opening 4a, the new disk member 14 is suspended from the support portion 7 (see FIG. 1) with a wire (not shown) and fitted into the opening 4a. The peripheral edge is welded to the inner peripheral edge of the opening 4a.
In this way, when the deformation of the disk part 4 becomes large and needs to be updated, the disk part 4 can be easily updated by attaching the new disk member 14 to the opening 4a generated by cutting the disk part 4 Can be done.

このような円盤部4の切除工程および新規円盤部材14の取付け工程は、ナックル部3、円盤部4、および更新された部分(新規鏡板部材10A1,10A2,10B1,10B2,10C1,10C2)を作業床として行える。   The cutting process of the disk part 4 and the attaching process of the new disk member 14 are performed on the knuckle part 3, the disk part 4, and the updated part (new end plate members 10A1, 10A2, 10B1, 10B2, 10C1, 10C2). Can be used as a floor.

以上のように、本実施の形態によれば、ナックル部3より内側でかつ円盤部4より外側にある更新すべき部分(円環部5)を周方向に部分的に切除する切除工程と、切除することで生じた開口11aに扇形状の新規鏡板部材10を取り付ける新規鏡板部材取付け工程とを繰り返すことにより、鏡板部1の一部を更新するので、短い工事期間でかつ安い工事費用で鏡板部1を部分更新することができる。すなわち、更新すべき部分を周方向に部分的に新たな新規鏡板部材10に次々に取り替えてゆくことにより、新たな鏡板部1にするので、容器全体を撤去せずに更新作業を行うことができるため、工事期間を短くできるとともに、工事費用を安くすることができる。
また、鏡板部1のナックル部3、円盤部4、切除されていない更新すべき部分および更新された新規鏡板部材10を作業床として切除作業や溶接作業を行えるので、別途足場を組み立てる必要がなく、容易に更新作業を行うことができる。
As described above, according to the present embodiment, the excision step of partially excising the portion to be updated (annular portion 5) inside the knuckle portion 3 and outside the disc portion 4 in the circumferential direction; Since a part of the end plate part 1 is renewed by repeating the new end plate member attaching step for attaching the fan-shaped new end plate member 10 to the opening 11a generated by the excision, the end plate is reduced in a short construction period and at a low construction cost. Part 1 can be partially updated. That is, since the part to be updated is replaced with a new new end plate member 10 in the circumferential direction one after another, a new end plate unit 1 is obtained, so that the updating operation can be performed without removing the entire container. Therefore, the construction period can be shortened and the construction cost can be reduced.
Further, since the knuckle part 3, the disk part 4, the part to be updated that has not been excised, and the updated new end plate member 10 can be excised and welded using the work floor, there is no need to separately assemble a scaffold. Can be easily updated.

また、切除工程では、更新すべき部分を鏡板部1の対角となるように部分的に切除し、新規鏡板部材取付け工程では、切除することで生じた2つの開口11a,11aにそれぞれ新規鏡板部材10を取り付けるので、両開口11a,11aが生じた状態において、鏡板部1の周方向における断面係数のバランスが良く、強度上安定したものとすることができる。   In the excision process, the part to be updated is partially excised so as to be opposite to the end of the end plate part 1, and in the new end plate member mounting step, the two end plates 11a and 11a generated by the excision are respectively provided with the new end plate. Since the member 10 is attached, the balance of the section modulus in the circumferential direction of the end plate part 1 is good and the strength is stable in a state where both the openings 11a and 11a are generated.

また、特殊治具20が仕切り部21と支持部22と挿通部材23とを備えており、鏡板部1の部分更新方法を行うに際し、周方向に隣り合う2つの新規鏡板部材10,10の間に仕切り部21を介在させるとともに、支持部22によって、2つの新規鏡板部材10,10の下面を支持し、さらに、挿通部材23を仕切り部21に形成された貫通孔21aに挿通して2つの新規鏡板部材10,10の上面に当接することによって、2つの新規鏡板部材10,10を挿通部材23と支持部22とによって挟み付けるように、かつ仕切り部21によって所定の隙間をもって保持できる。
したがって、2つの新規鏡板部材10,10の溶接端部にそれぞれ開先面10a,10aを形成しておくことにより、開先幅を均一に保持することができるので、2つの新規鏡板部材10,10どうしの溶接作業を安定的に行える。
Further, the special jig 20 includes a partition portion 21, a support portion 22, and an insertion member 23, and when performing a partial update method for the end plate portion 1, between the two new end plate members 10, 10 adjacent in the circumferential direction. In addition to interposing the partition portion 21, the support portion 22 supports the lower surfaces of the two new end plate members 10, 10, and further, the insertion member 23 is inserted into the through hole 21 a formed in the partition portion 21, thereby By abutting on the upper surfaces of the new end plate members 10, 10, the two new end plate members 10, 10 can be held by the partition portion 21 with a predetermined gap so as to be sandwiched between the insertion member 23 and the support portion 22.
Therefore, by forming the groove surfaces 10a and 10a at the weld end portions of the two new end plate members 10 and 10, respectively, the groove width can be kept uniform. 10 welding operations can be stably performed.

なお、本実施の形態において、切除工程では、更新すべき部分(円環部5)を鏡板部1の対角となるように部分的に切除し、切除することで生じた2つの開口11a,11aにそれぞれ新規鏡板部材10を取り付けるようにしたが、本発明はこれに限ることはない。
例えば、更新すべき部分(円環部5)を周方向に順次部分的に切除し、切除された開口に新規鏡板部材10を取り付けていってもよいし、更新すべき部分(円環部5)を周方向に所定間隔を隔てて部分的に切除し、切除された開口に新規鏡板部材10を取り付けていってもよい。要は、鏡板部1のナックル部3、円盤部4、切除されていない更新すべき部分および更新された新規鏡板部材10を作業床として使用できるように、更新すべき部分(円環部5)を部分的に切除し、切除することで生じた開口に新規鏡板部材を取り付けるようにすればよい。
また、本実施の形態では、ナックル部3より内側でかつ円盤部4より外側にある円環部5の全体を更新したが、本発明はこれに限ることはない。例えば、円環部5の一部が腐食したり、変形していた場合、その一部を更新すればよく、さらに、本実施の形態で説明したとおり円盤部4も更新してもよいし、本実施の形態では説明していないが、ナックル部3も更新してもよい。
In the present embodiment, in the excision step, the two openings 11a generated by partly excising and excising the part to be updated (the annular part 5) so as to be diagonal to the end plate part 1, Although the new end plate member 10 is attached to each 11a, the present invention is not limited to this.
For example, the part to be updated (annular part 5) may be partially excised sequentially in the circumferential direction, and the new end plate member 10 may be attached to the excised opening, or the part to be updated (annular part 5). ) May be partially excised at a predetermined interval in the circumferential direction, and the new end plate member 10 may be attached to the excised opening. In short, the knuckle part 3, the disk part 4, the part to be updated that has not been excised, and the part to be updated (annular part 5) so that the updated new panel member 10 can be used as a work floor. And a new end plate member may be attached to the opening produced by the excision.
Moreover, in this Embodiment, although the whole ring part 5 inside the knuckle part 3 and the outer side from the disk part 4 was updated, this invention is not limited to this. For example, when a part of the annular part 5 is corroded or deformed, it is only necessary to update a part thereof, and the disk part 4 may also be updated as described in the present embodiment. Although not described in the present embodiment, the knuckle unit 3 may also be updated.

また、本実施の形態では、重油流動接触分解装置のリジェネレータプレナムヘッド部の内部のプレナムチャンバー(鏡板部)を部分的に更新する場合を例にとって説明したが、本発明は、プレナムヘッド部の上部の鏡板部や、その他の容器の上下部にある鏡板部を部分的に更新する場合にも適用することができる。   In the present embodiment, the case where the plenum chamber (end plate part) inside the regenerator plenum head part of the heavy oil fluid catalytic cracking apparatus is partially updated has been described as an example. The present invention can also be applied to a case where the upper end plate portion and the upper end portion of the other container are partially updated.

1 鏡板部
2 鏡板部本体
3 ナックル部
4 円盤部
4a 開口
5 円環部(更新すべき部分)
10(10A1,10A2,10B1,10B2,10C1,10C2) 新規鏡板部材
11a 開口
14 新規円盤部材
20 特殊治具
21 仕切り部
22 支持部
23 挿通部材
DESCRIPTION OF SYMBOLS 1 End plate part 2 End plate body 3 Knuckle part 4 Disk part 4a Opening 5 Ring part (part which should be updated)
10 (10A1, 10A2, 10B1, 10B2, 10C1, 10C2) New end plate member 11a Opening 14 New disc member 20 Special jig 21 Partition part 22 Support part 23 Insertion member

Claims (5)

容器の鏡板部の少なくとも一部を更新する方法であって、
前記鏡板部の外周側をナックル部、中央側を円盤部とすると、
前記ナックル部より内側でかつ前記円盤部より外側にある更新すべき部分を周方向に部分的に切除する切除工程と、切除することで生じた開口に扇形状の新規鏡板部材を取り付ける新規鏡板部材取付け工程とを繰り返すことにより、前記鏡板部の少なくとも一部を更新することを特徴とする鏡板部の部分更新方法。
A method of renewing at least a part of an end plate part of a container,
When the outer peripheral side of the end plate part is a knuckle part and the center side is a disk part,
A resection process for partially resecting a portion to be renewed inside the knuckle portion and outside the disk portion in the circumferential direction, and a new end plate member for attaching a fan-shaped end plate member to the opening generated by the resection A method for partially updating a mirror plate portion, wherein at least a part of the mirror plate portion is updated by repeating the mounting step.
前記切除工程では、前記更新すべき部分を前記鏡板部の対角となるように部分的に切除し、
前記新規鏡板部材取付け工程では、切除することで生じた2つの開口にそれぞれ前記新規鏡板部材を取り付けることを特徴とする請求項1に記載の鏡板部の部分更新方法。
In the excision step, the part to be updated is partially excised so as to be a diagonal of the end plate part,
2. The method for partially updating an end plate part according to claim 1, wherein, in the new end plate member attaching step, the new end plate member is attached to each of two openings generated by excision.
更新すべき全ての新規鏡板部材を取り付けた後、前記円盤部を切除し、切除することで生じた開口に新規円盤部材を取り付けることを特徴とする請求項1または2に記載の鏡板部の部分更新方法。   The part of the end plate part according to claim 1 or 2, wherein after attaching all the new end plate members to be updated, the disc part is excised, and the new disc member is attached to the opening generated by the excision. Update method. 請求項1〜3のいずれか1項に記載の鏡板部の部分更新方法で使用される特殊治具であって、
周方向に隣り合う2つの前記新規鏡板部材の間に介在される仕切り部と、
この仕切部の下端部に設けられて2つの前記新規鏡板部材の下面を支持する支持部と、
前記仕切り部に形成された貫通孔に挿通されて、2つの前記新規鏡板部材の上面に当接する挿通部材とを備えることを特徴とする特殊治具。
A special jig used in the partial updating method of the end plate part according to any one of claims 1 to 3,
A partition that is interposed between two end panel members adjacent in the circumferential direction;
A support part provided at the lower end of the partition part to support the lower surfaces of the two new end plate members;
A special jig comprising: an insertion member that is inserted into a through-hole formed in the partition portion and contacts the upper surfaces of the two new end plate members.
請求項4に記載の特殊治具を用意するとともに、2つの前記新規鏡板部材の溶接端部にそれぞれ開先面を形成しておき、
前記開先面間に前記特殊治具の仕切り部を介在させるとともに前記特殊治具の支持部によって、2つの前記新規鏡板部材の下面を支持し、さらに、前記特殊治具の挿通部材を前記仕切り部に形成された貫通孔に挿通して2つの前記新規鏡板部材の上面に当接することを特徴とする請求項1〜3のいずれか1項に記載の鏡板部の部分更新方法。
A special jig according to claim 4 is prepared, and a groove surface is formed on each of the weld end portions of the two new end plate members,
The partition portion of the special jig is interposed between the groove surfaces, the lower surfaces of the two new end plate members are supported by the support portion of the special jig, and the insertion member of the special jig is further separated from the partition surface. 4. The method of partially updating the end plate portion according to claim 1, wherein the end plate portion is inserted into a through-hole formed in the portion and contacts the upper surfaces of the two new end plate members. 5.
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JPS6095300A (en) * 1983-10-27 1985-05-28 Ishikawajima Harima Heavy Ind Co Ltd Templating method of repairing section for spherical tank
JP2002102966A (en) * 2000-09-29 2002-04-09 Sumitomo Heavy Ind Ltd Long single barrel fabricating method for pressure vessel, repairing method, and manufacturing method using the same
JP2012006034A (en) * 2010-06-24 2012-01-12 Chiyoda Kako Kensetsu Kk Fixing structure of lining plate to steel member
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JPS5132843B1 (en) * 1968-07-26 1976-09-16
JPS5586685A (en) * 1978-12-25 1980-06-30 Hitachi Zosen Corp Butt welding method of sheet
JPS6095300A (en) * 1983-10-27 1985-05-28 Ishikawajima Harima Heavy Ind Co Ltd Templating method of repairing section for spherical tank
JP2002102966A (en) * 2000-09-29 2002-04-09 Sumitomo Heavy Ind Ltd Long single barrel fabricating method for pressure vessel, repairing method, and manufacturing method using the same
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